TWM421580U - Structure of transformer - Google Patents

Structure of transformer Download PDF

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Publication number
TWM421580U
TWM421580U TW100211856U TW100211856U TWM421580U TW M421580 U TWM421580 U TW M421580U TW 100211856 U TW100211856 U TW 100211856U TW 100211856 U TW100211856 U TW 100211856U TW M421580 U TWM421580 U TW M421580U
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Taiwan
Prior art keywords
winding
coil
groove
transformer structure
iron core
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Application number
TW100211856U
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Chinese (zh)
Inventor
zhen-gang Chen
Ke-Lan Huang
Ji-Fang Lai
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Lien Chang Electronic Entpr Co
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Application filed by Lien Chang Electronic Entpr Co filed Critical Lien Chang Electronic Entpr Co
Priority to TW100211856U priority Critical patent/TWM421580U/en
Publication of TWM421580U publication Critical patent/TWM421580U/en

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Description

M421580 五、新型說明: 【新型所屬之技術領域】 本創作有關於一種變壓器,尤指一種可增加一次側及 二次側間的沿面距離,以符合安規要求的變壓器結構。 【先前技術】 按,變壓器為電子線路中必要組成元件,因應用途不 同而有不同的安規要求。而世界各國的安規中,特別針對 一次側及二次側間的沿面距離(creepage distances )加以規 範,該沿面距離隨安規級數不同而有最小安全距離的規定 ,若沿面距離小於規定值,則有可能造成一、二次側之間 短路的危險。 習知變壓器通常係於一次側線圈(第一線圈)及二次 側線圈(弟二線圈)間設置'一隔板1該隔板的厚度必須提 供足夠的沿面距離以確保一、二次側之間不會短路的危險 。然而隔板厚度的增加,相對的使得變壓器整體的高度增 加,難以符合現代電子產品薄型化的要求。 緣是,本創作人有感上述缺失之可改善,乃特潛心研 究並配合學理之運用,終於提出一種設計合理且有效改善 上述缺失之本創作。 【新型内容】 本創作實施例在於提供一種變壓器結構,可增加一次 側及二次側間的沿面距離,以符合安規要求,且不會造成 隔板厚度的增加,可符合電子產品薄型化的要求。 本創作實施例另在於提供一種變壓器結構,可便於進 行全自動繞線作業,在一台繞線機上徺完第一線圈及第二 線圈。 3/10 M421580 本創作實施例提供一種變壓器結構,包括:繞線架, 該繞線架兩側分別具有一第一側部及一第二側部,該第一 側部上設有數個第一接腳,該第二側部上設有數個第二接 腳,該繞線架具有一繞線部,該繞線部上形成有第一繞線 槽及第二繞線槽,該第一繞線槽及該第二繞線槽之間設有 一隔板,該隔板相對的兩側分別設有槽形結構;第一線圈 ,該第一線圈纏繞於該第一繞線槽内,且該第一線圈連接 於所述第一接腳;第二線圈,該第二線圈纏繞於該第二繞 線槽内,且該第二線圈連接於所述第二接腳;以及鐵芯組 ’該鐵公組設置在該繞線架上。 本創作可具有以下有益的效果: 本創作於繞線架的第一繞線槽及第二繞線槽之間設有 一隔板,該隔板相對的兩側分別設有槽形結構,可用以增 加一次側及二次侧間的沿面距離,以符合安規要求,且不 會造成隔板厚度的增加。 為使能更進一步瞭解本創作的特徵及技術内容,請參 閱以下有關本創作的詳細說明與附圖,然而所附圖式僅提 供參考與說明用,並非用來對本創作加以限制者。 【實施方式】 請參閱圖1至圖9,本創作提供一種變壓器結構,包括 一繞線架1、一第一線圈2、一第二線圈3及一鐵芯組4, 其中繞線架1以塑膠等絕緣材質製成,繞線架1具有一繞 線部11 (如圖1至圖5所示),繞線部11為一中空體,繞 線部11的軸心沿垂直方向延伸,繞線部11内設有一貫穿 至頂部及底部的穿孔12。繞線部11兩側具有一第一側部 13及一第二側部14,第一側部13及第二側部14上分別設 4/10 有數個第一接腳15及數個筮_ k 15 態 變 及該些第二接腳16可呈直^16,該些第—接卿 。._“嶋並=;:梅段彎曲的形 化。 隈佝,可依規格需求而適當的 …^ 形成有第一繞線槽17及第二繞線槽ls 弟Π及第二繞線槽㈣數量並不限制,可因庵 在本實施例中設有兩個第二繞線槽Μ , ΐ繞線槽18位於第—繞線槽Π的上方。第—繞線槽;^ 弟一繞線槽18之間設有—隔板19,隔板19可呈方形 他形狀,偶間隔第—繞線槽17及第二繞線槽丨—、 !9相對的兩側分別設有槽形結構191 (如圖$所示),= 於隔板19相對的兩側向内凹陷形成位於隔板19相對=即 側的槽形結構m,以利用槽形結構} 9工的内㈣加—兩 及二次側間的沿面距離,亦即槽形結構⑼料彡^則 壁191a、底壁191b及一側壁19ic,側壁191〇連:、 壁ma及底壁191b之間,從而可增加—次側及二次^ 的沿面距H槽縣構191的職及構造並不限制: 也可於隔板19相對的兩側向内凹陷形成其他形狀及生 槽形結構191。 &的 第一線圈2纏繞於繞線架丨的第一繞線槽17内(如圖 6及圖7所示),且將第一線圈2適當的連接(圖未示出( 於所述第一接腳15。第二線圈3則纏繞於繞線架丨的第二 繞線槽18内,且將第二線圈3適當的連接(圖未示出)於 戶斤述弟一接腳16。 本創作可進—步設置一絕緣殼體5,絕緣殼體5以塑膠 等絕緣材質製成’絕緣殼體5的構造並不限制,在本實施 5/10 M421580 例中,絕緣殼體5具有一頂板51及由頂板51兩側延伸形 成的側板52,頂板51並設有一透孔53,可供鐵芯組4穿 設。絕緣殼體5可罩設於繞線架丨上,以令絕緣殼體5位 於鐵芯組4與第二線圈3之間,以便利用絕緣殼體5隔離 第二線圈3與鐵芯組4。 鐵芯組4可設置在繞線架1上(如圖8至圖1〇所示) ,其包含兩相對的鐵芯(如E型鐵芯)41,兩鐵芯41分別 套设在繞線架1的繞線部U頂側及底側,兩鐵芯41各具 有一可置入繞線部11的穿孔12的内鐵芯411,以及—露^ 繞線部11外並與内鐵芯411相接而形成導磁迴路的外鐵芯 412,且鐵芯組4的外鐵芯412圍繞於第一線圈2及第二^ 圈3外側。鐵芯組4的構造也不限制,可依規格需求而谪 當的變化。 〜 本創作於繞線架1的第一繞線槽17及第二繞線槽以 之間設有一隔板19’該隔板19相對的兩側分別設有槽形結 構191 ’可用以增加一次側及二次側間的沿面距離,以符: 安規要求,且不會造成隔板19厚度的增加,使變壓器整體 的高度得以降低,可符合電子產品薄型化的要求。 再者,本創作利用絕緣殼體5隔離第二線圈3與鐵芯 組4,絕緣殼體5罩設於繞線架1上非常的簡單容易,不兩 進行絕緣膠帶的纏繞作業,且第—線_ 2及第二線圈^ 使用全自動繞線機,一次可繞完第一線圈2及第二嗖圈3 ’以便利於變壓ϋ繞線作業,且可節省設備投資成本\ 惟以上所述僅為本創作之較佳實施例,非意欲偈限本 ^乍的專利倾顚,故軌如本創作制書及圖式内 容所為的等效變化,均_皆包含於本創作的權利保護範 6/10 M421580 圍内,合予陳明。 【圖式簡單說明】 圖1為本創作繞線架之立體圖。 圖2為本創作繞線架之前視圖。 圖3為本創作繞線架之俯視圖。 圖4為圖3之A-A咅1j視圖。 圖5為圖3之B-B剖視圖。 圖6為本創作繞線架繞線後之立體圖。 圖7為本創作繞線架繞線後之前視圖。 圖8為本創作變壓器結構之立體圖。 圖9為本創作變壓器結構之前視圖。 圖10為本創作鐵芯之立體圖。 【主要元件符號說明】 1繞線架 11繞線部 12穿孔 13第一側部 14第二側部 15第一接腳 16弟—接腳 17第一繞線槽 18第二繞線槽 19隔板 191槽形結構 7/10 M421580 191a頂壁 191b底壁 191c側壁 2第一線圈 3第二線圈 4鐵芯組 41鐵芯 411内鐵芯 412外鐵芯 5絕緣殼體 51頂板 52側板 53透孔M421580 V. New description: [New technical field] This creation relates to a transformer, especially a transformer structure that increases the creepage distance between the primary side and the secondary side to meet safety requirements. [Prior Art] Press, the transformer is a necessary component in the electronic circuit, and has different safety requirements depending on the purpose. In the safety regulations of countries all over the world, the creepage distances between the primary side and the secondary side are specified. The creepage distance has a minimum safety distance according to the safety level. If the creepage distance is less than the specified value, then There is a danger of short-circuit between the primary and secondary sides. Conventional transformers are usually provided between the primary side coil (first coil) and the secondary side coil (second coil). A separator 1 must have a sufficient creepage distance to ensure the primary and secondary sides. There is no danger of short circuit between them. However, the increase in the thickness of the separator increases the overall height of the transformer, which is difficult to meet the requirements for thinning modern electronic products. The reason is that this creator feels that the above-mentioned deficiencies can be improved. He is devoted to research and using the theory, and finally proposes a creation that is reasonable in design and effective in improving the above-mentioned defects. [New content] The present invention is to provide a transformer structure, which can increase the creeping distance between the primary side and the secondary side to meet the safety requirements without causing an increase in the thickness of the separator, and can meet the requirements for thinning of electronic products. . Another embodiment of the present invention provides a transformer structure that facilitates full-automatic winding operation and finishes the first coil and the second coil on a winding machine. 3/10 M421580 The present invention provides a transformer structure, including: a bobbin, the two sides of the bobbin respectively have a first side portion and a second side portion, and the first side portion is provided with a plurality of first portions The second side portion is provided with a plurality of second pins, the winding frame has a winding portion, and the winding portion is formed with a first winding groove and a second winding groove, the first winding A partition is disposed between the slot and the second winding slot, and opposite sides of the partition are respectively provided with a slot structure; the first coil, the first coil is wound in the first winding slot, and the a first coil is coupled to the first pin; a second coil is wound in the second winding slot, and the second coil is coupled to the second pin; and the core group The iron group is placed on the bobbin. The present invention has the following beneficial effects: The present invention is provided with a partition between the first winding groove and the second winding groove of the bobbin, and the opposite sides of the partition are respectively provided with a groove-shaped structure, which can be used for Increasing the creepage distance between the primary side and the secondary side to meet safety requirements without causing an increase in the thickness of the separator. In order to further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings are only for reference and explanation, and are not intended to limit the creation. [Embodiment] Referring to FIG. 1 to FIG. 9, the present invention provides a transformer structure including a bobbin 1, a first coil 2, a second coil 3, and a core group 4, wherein the bobbin 1 is Made of insulating material such as plastic, the bobbin 1 has a winding portion 11 (as shown in FIGS. 1 to 5), the winding portion 11 is a hollow body, and the axis of the winding portion 11 extends in a vertical direction. A through hole 12 penetrating to the top and bottom is provided in the wire portion 11. The first side portion 13 and the second side portion 14 are respectively disposed on the two sides of the winding portion 11. The first side portion 13 and the second side portion 14 respectively have a plurality of first pins 15 and a plurality of 筮_ The k 15 state change and the second pins 16 may be straight, and the first ones are connected. ._“嶋和=;: The shape of the curved section of the plum. 隈佝, can be adapted according to the specifications...^The first winding groove 17 and the second winding groove ls are formed and the second winding groove is formed. (4) The number is not limited, because in this embodiment, two second winding grooves are provided, and the winding groove 18 is located above the first winding groove. The first winding groove; A partition plate 19 is disposed between the wire grooves 18, and the partition plate 19 may have a square shape, and the opposite sides of the second winding groove 17 and the second winding groove 、-, !9 are respectively provided with a groove-shaped structure. 191 (shown in FIG. $), = recessed inwardly on opposite sides of the partition plate 19 to form a groove-shaped structure m on the opposite side of the partition plate 19, so as to utilize the groove-shaped structure. And the creeping distance between the secondary sides, that is, the trough-shaped structure (9), the wall 191a, the bottom wall 191b, and a side wall 19ic, the side wall 191 is connected: between the wall ma and the bottom wall 191b, thereby increasing The position and structure of the side and the secondary surface of the H-slot 191 are not limited: other shapes and the groove-shaped structure 191 may be recessed inwardly on opposite sides of the partition 19. The first coil of the & 2 wrapped in The first winding groove 17 of the winding frame is arranged (as shown in FIGS. 6 and 7), and the first coil 2 is appropriately connected (not shown (the first pin 15 and the second coil) 3 is wound in the second winding groove 18 of the winding frame ,, and the second coil 3 is appropriately connected (not shown) to the pin 16 of the household. The creation can be set one step further. The insulating case 5 and the insulating case 5 are made of an insulating material such as plastic. The structure of the insulating case 5 is not limited. In the present embodiment, in the case of 5/10 M421580, the insulating case 5 has a top plate 51 and two by the top plate 51. The side plate 52 is formed on the side, and the top plate 51 is provided with a through hole 53 for the core group 4. The insulating case 5 can be disposed on the winding frame so that the insulating case 5 is located in the core group 4. Between the second coil 3 and the second coil 3, the second coil 3 and the core group 4 are separated by the insulating housing 5. The iron core group 4 can be disposed on the bobbin 1 (as shown in Fig. 8 to Fig. 1), The two cores 41 are respectively disposed on the top side and the bottom side of the winding portion U of the bobbin 1, and the two iron cores 41 each have a traversable winding. Perforation of portion 11 The iron core 411, and the outer portion of the winding portion 11 are connected to the inner core 411 to form an outer core 412 of the magnetic circuit, and the outer core 412 of the core group 4 surrounds the first coil 2 and The outer side of the ring 3 is not limited, and the structure of the core group 4 is not limited, and can be changed according to the specifications. ~ This is created between the first winding groove 17 and the second winding groove of the bobbin 1. A partition plate 19' is provided on opposite sides of the partition plate 19, respectively, and a groove-shaped structure 191' can be provided to increase the creeping distance between the primary side and the secondary side, so as to meet the safety requirements and not to cause the thickness of the partition 19. The increase in the overall height of the transformer can be reduced to meet the requirements for thinning electronic products. Furthermore, the present invention utilizes the insulating housing 5 to isolate the second coil 3 from the core group 4, and the insulating housing 5 is very simple and easy to cover on the winding frame 1, and the winding operation of the insulating tape is not performed, and the first Line _ 2 and second coil ^ Using a fully automatic winding machine, the first coil 2 and the second coil 3' can be wound at one time to facilitate the operation of the transformer winding, and the investment cost of the equipment can be saved. It is only a preferred embodiment of the present invention, and it is not intended to limit the patents of the present invention. Therefore, the equivalent changes of the tracks such as the creation of the book and the contents of the drawings are included in the protection of the rights of the creation. 6/10 M421580, enclosed in Chen Ming. [Simple description of the drawing] Figure 1 is a perspective view of the winding frame of the creation. Figure 2 is a front view of the creation of the winding frame. Figure 3 is a plan view of the winding frame of the present invention. Figure 4 is a view of A-A咅1j of Figure 3. Figure 5 is a cross-sectional view taken along line B-B of Figure 3; Figure 6 is a perspective view of the winding frame of the present invention. Figure 7 is a front view of the winding frame of the author. Figure 8 is a perspective view of the structure of the creation transformer. Figure 9 is a front view of the structure of the author transformer. Figure 10 is a perspective view of the core of the creation. [Main component symbol description] 1 bobbin 11 winding portion 12 perforation 13 first side portion 14 second side portion 15 first pin 16 brother-pin 17 first winding groove 18 second winding groove 19 Plate 191 trough structure 7/10 M421580 191a top wall 191b bottom wall 191c side wall 2 first coil 3 second coil 4 core group 41 iron core 411 inner core 412 outer core 5 insulating shell 51 top plate 52 side plate 53 transparent hole

Claims (1)

M421580 六、申請專利範圍: 1. 一種變壓器結構,包括: 繞線架,該繞線架兩側分別具有一第一側部及一第二侧部 ,該第一側部上設有數個第一接腳,該第二側部上設有數個第 二接腳,該繞線架具有一繞線部,該繞線部上形成有第一繞線 槽及第二繞線槽,該第一繞線槽及該第二繞線槽之間設有一隔 板’該隔板相對的兩側分別設有槽形結構, 第一線圈,該第一線圈纏繞於該第一繞線槽内,且該第一 鲁 線圈連接於所述第一接腳; 第二線圈,該第二線圈纏繞於該第二繞線槽内,且該第二 線圈連接於所述第二接腳;以及 鐵芯組,該鐵芯組設置在該繞線架上。 2. 如申請專利範圍第1項所述之變壓器結構,其中該繞線 架上設有一絕緣殼體,該絕緣殼體位於該鐵芯組與該第二線圈 之間。 3. 如申請專利範圍第2項所述之變壓器結構,其中該絕緣 • 殼體具有一頂板及由該頂板兩側延伸形成的側板,該頂板設有 一透孔,以供該鐵芯組穿設。 4. 如申請專利範圍第1項所述之變壓器結構,其中該鐵芯 * 組包含兩相對的鐵芯,該兩鐵芯分別套設在該繞線架的繞線部 ' 頂側及底側。 5. 如申請專利範圍第4項所述之變壓器結構,其中該繞線 部内設有一穿孔,該兩鐵芯各具有一置入該繞線部的穿孔的内 鐵芯,以及一露於該繞線部外且與該内鐵芯相接的外鐵芯,該 鐵芯組的外鐵芯圍繞於該第一線圈及該第二線圈外側。 6. 如申請專利範圍第1項所述之變壓器結構,其中該繞線 9/10 M421580 部的軸心沿垂直方向延伸。 7. 如申請專利範圍第6項所述之變壓器結構,其中該第二 繞線槽設有兩個,該兩第二繞線槽位於該第一繞線槽的上方。 8. 如申請專利範圍第1項所述之變壓器結構,其中該槽形 結構各形成有一頂壁、一底壁及一側壁,該側壁連接於該頂壁 及該底壁之間。 10/10M421580 VI. Patent Application Range: 1. A transformer structure, comprising: a winding frame, the two sides of the winding frame respectively have a first side portion and a second side portion, and the first side portion is provided with a plurality of first portions The second side portion is provided with a plurality of second pins, the winding frame has a winding portion, and the winding portion is formed with a first winding groove and a second winding groove, the first winding a partition plate is disposed between the wire groove and the second winding groove. The two opposite sides of the partition plate are respectively provided with a groove-shaped structure. The first coil is wound in the first winding groove, and the first coil is wound in the first winding groove. a first coil is connected to the first pin; a second coil, the second coil is wound in the second winding slot, and the second coil is connected to the second pin; and the core group, The core set is disposed on the bobbin. 2. The transformer structure of claim 1, wherein the bobbin is provided with an insulative housing between the core group and the second coil. 3. The transformer structure of claim 2, wherein the insulating housing has a top plate and side plates extending from two sides of the top plate, the top plate being provided with a through hole for the iron core group to be worn . 4. The transformer structure according to claim 1, wherein the iron core* group comprises two opposite iron cores, and the two iron cores are respectively sleeved on the top side and the bottom side of the winding portion of the winding frame . 5. The transformer structure of claim 4, wherein the winding portion is provided with a perforation, the two cores each having a perforated inner core placed in the winding portion, and a winding around the winding An outer iron core outside the wire portion and contacting the inner iron core, the outer iron core of the iron core group surrounding the outer side of the first coil and the second coil. 6. The transformer structure of claim 1, wherein the axis of the 9/10 M421580 portion of the winding extends in a vertical direction. 7. The transformer structure of claim 6, wherein the second winding groove is provided with two, and the two second winding grooves are located above the first winding groove. 8. The transformer structure of claim 1, wherein the channel structure is formed with a top wall, a bottom wall and a side wall, the side wall being connected between the top wall and the bottom wall. 10/10
TW100211856U 2011-06-29 2011-06-29 Structure of transformer TWM421580U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI581282B (en) * 2012-05-31 2017-05-01 Sht股份有限公司 Winding method of coil and transformer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI581282B (en) * 2012-05-31 2017-05-01 Sht股份有限公司 Winding method of coil and transformer

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