TWM409115U - Automatic rim processing machine - Google Patents

Automatic rim processing machine Download PDF

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Publication number
TWM409115U
TWM409115U TW100204199U TW100204199U TWM409115U TW M409115 U TWM409115 U TW M409115U TW 100204199 U TW100204199 U TW 100204199U TW 100204199 U TW100204199 U TW 100204199U TW M409115 U TWM409115 U TW M409115U
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TW
Taiwan
Prior art keywords
processing machine
power source
rim
lifting power
tool
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TW100204199U
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Chinese (zh)
Inventor
Ding-Zhi Lin
Original Assignee
Fukuno Seiki Co Ltd
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Application filed by Fukuno Seiki Co Ltd filed Critical Fukuno Seiki Co Ltd
Priority to TW100204199U priority Critical patent/TWM409115U/en
Priority to CN2011202779356U priority patent/CN202224932U/en
Publication of TWM409115U publication Critical patent/TWM409115U/en

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Description

M409115 五、新型說明: f新型所屬之技銜領域】 本創作係有關於一種自動輪圈加工機,尤指一種 可使輪圈加工完全自動化’不需依賴人力,俾有效降 低營運上成本負擔及達到提升產能與產業競爭力等實 質效益之輪圈加工機。 【先前技術】 按M409115 V. New description: f new type of technology field] This creation department is about an automatic rim processing machine, especially one that can make the rim processing completely automatic 'do not rely on manpower, effectively reduce the operational cost burden and A rim processing machine that achieves substantial benefits such as increased production capacity and industrial competitiveness. [Prior Art] Press

- 般輪胎必須透過輪圈安裝至車輛上,叩衔 圈係可提供固定輪胎及令車輪得平穩地於地面上接觸 摩擦並前進之效果,由於車輛行駛於道路上時,容易 遇到顛簸不平而上下起伏震動之狀況,因此輪圈結構 強度及變形忍受性攸關車輛行進時之穩定度及安全 眭,現有輪圈為兼顧強度及變形忍受性於材質上主 =合金金屬製成,藉由合金金屬之高硬度及耐 ’可以提供吸收並承受輪胎與地面接觸及撞六 由於輪圈具有相當之厚度及體積,故 輪圈相當沈重。 蜀1成之 現輪圈之製作主要係於鑄造成形輪圈粗 ^該鑄造之輪圈粗胚⑼面絲面經過精削及修 V驟’方成形輪圈成品。依現有輪圈製法, ^機:削完輪圈粗胚其-端面後’必須以人力將輪 ,胚由工具機頭取下,再將輪圈粗胚旋轉 = 以對已精削之端面做失持,並對另-未加工之^ ^行精削作業,於前述所言,由於輪圈為兼顧強^ 及耐衝擊性等條件,因此,金屬製成輪圈須具傷相ς 3 M409115 厚度,故重量上相當沈重,以致當以人力旋轉搬動輪 圈時,係極耗費人力,而對作業者造成相當大的勞力 上負擔,且長時期工作下來,係容易對作業者身體產 生傷害,且當作業者搬動翻轉輪圈時,若搬動不慎, 亦容易發生輪圈砸傷作業者的情形,而造成作業上的 危險,另對業者而言,則需在加工的過程耗費人力成 本,以進行搬動輪圈的工作,並且當作業者於搬動輪 圈的作業過程中不慎發生傷害時,業者亦須支付賠償 費用,而造成業者經濟上的負擔。 緣是,本創作人有鑑於現有輪圈製作上,須依賴 人力搬動輔助加工進行,而對作業者身體造成的負荷 與傷害,及業者於營運上須多耗費支出人力成本所產 生的經濟負擔等缺失,乃藉其多年於相關領域的製造 及設計經驗和知識的輔佐,並經多方巧思,針對現有 輪圈製法做更新的研發改良,而研發出本創作之自動 輪圈加工機。 【新型内容】 本創作係有關於一種自動輪圈加工機,其主要目 的係為了提供一種可使輪圈加工完全自動化,不需依 賴人力,有效降低營運上成本負擔及達到提升產能與 產業競爭力等實質效益之輪圈加工機。 為了達到上述實施目的,本創作人乃研擬如下自 動輪圈加工機’係設有機體’並於機體二側分別設有 第一夾持件及第二夾持件,再使機體位於第一夾持件 及第二夾持件間設有輸送單元,該輸送單元係包含一 4 M409115 載座,並於載座上設有升降動力源,又使升降動力源 之傳動部與托板相組接,另在相對托板上方設有一定 位件,且使該定位件與一組設於載座處之升降動力源 其傳動部相接設,復使機體組接一位移動力源,且使 該位移動力源的傳動部與載座相接設。 藉此,係主要於機體二側分別設有第一夾持件及 第二夾持件,再使機體位於第一夾持件及第二夾持件 間設有輸送單元,利用該輸送單元之托板及定位件即 可夾持輪圈粗胚,以由第一夾持件移往第二夾持件 處,自動化進行輪圈二端面、表面及鎖孔等精削加工, 據此,即可使輪圈加工完全自動化,不需依賴人力, 俾有效降低營運上成本負擔及達到提升產能與產業競 爭力等實質效益,同時,可避免採人力作業方式,可 能發生作業者於搬動輪圈過程中,勞力上的負荷及不 慎砸傷作業者本身等職業傷害。 【實施方式】 而為令本創作之技術手段及其所能達成之效果, 能夠有更完整且清楚的揭露,茲詳細說明如下,請一 併參閱揭露之圖式及圖號: 首先,請參閱第一圖所示,為本創作之自動輪圈 加工機,係主要由機體(1 )、第一夾持件(2 )、第 二夾持件(3 )、輸送單元(4 )、表面切削單元(5 )、 切削單元(6)及修孔單元(7)所組成;其中: 該第一夾持件(2 ),乃組設於機體(1 ) 一側, 可為車床之工具頭; 5 M409115 該第一夹持件(3 ),係組設於機體(1 )另側 具 並與第-夾持件(2)相對應,可為另—車床之工 頭; 該輸送單元(4 ),係組設於第一夾持件 第二夾持件(3 ”曰1 ’乃包含-基台(4 0),並使基 台(4 0)與橫設於機體(工)之滑軌對應銜接,又 於基台(40)組接載座(41),並使基台(4〇)- Tires must be mounted to the vehicle through the rim. The shackle can provide a fixed tire and the effect of making the wheel smoothly touch the ground and moving forward. Because the vehicle is on the road, it is easy to encounter bumps. The condition of the ups and downs and vibrations, so the strength and deformation of the rim structure is endurable and the stability and safety of the vehicle when traveling. The existing rim is made of both alloy and alloy metal with the strength and deformation tolerance. The high hardness and resistance of metal can provide absorption and withstand the contact of the tire with the ground and hit six. Because the rim has a considerable thickness and volume, the rim is quite heavy.蜀1% The production of the current rim is mainly based on the casting forming rim. The rim of the casting rim (9) has a finished surface and is finished. According to the existing rim method, ^ machine: after cutting the rim of the rough embryo, the end face must be removed by manpower, the embryo is removed from the tool head, and the rim coarse embryo is rotated = to lose the finished end face For the other, the unfinished ^ ^ line finishing operation, as mentioned above, because the rim is a combination of strong ^ and impact resistance, the metal rim must be injured ς 3 M409115 thickness Therefore, the weight is so heavy that when the rim is manually rotated, the system is extremely labor intensive, and the operator is burdened with considerable labor, and working for a long period of time is easy to cause damage to the operator's body, and When the operator moves the flipping rim, if the handling is inadvertent, it is easy for the rim to cause injury to the operator, which may cause work hazard. For the operator, the labor cost is required in the processing process. In order to carry out the work of moving the rim, and when the operator accidentally injured during the operation of moving the rim, the operator also has to pay the compensation fee, which causes the operator to bear the economic burden. The reason is that the creator has to rely on manpower to carry out auxiliary processing in the production of existing rims, and the load and injury caused to the operator's body, and the economic burden of labor costs incurred by the operator in operation. The lack of such a small, by many years of experience in the relevant fields of manufacturing and design and knowledge, and through many ingenuity, to update the existing research and development of the rim system, and developed the automatic rim processing machine. [New content] This creation department is about an automatic rim processing machine. Its main purpose is to provide a kind of automatic rim machining, no need to rely on manpower, effectively reduce the cost burden of operation and achieve productivity and industrial competitiveness. A wheel processing machine that takes substantial benefits. In order to achieve the above-mentioned implementation purpose, the present author has developed the following automatic rim processing machine 'with a body' and a first clamping member and a second clamping member respectively on the two sides of the body, and then the body is located in the first folder. A conveying unit is disposed between the holding member and the second clamping member, the conveying unit comprises a 4 M409115 carrier, and the lifting power source is arranged on the carrier, and the transmission portion of the lifting power source is coupled with the pallet. Further, a positioning member is disposed above the opposite pallet, and the positioning member is connected to a transmission unit of the lifting power source disposed at the carrier, and the body is coupled to a moving force source, and the The transmission part of the displacement power source is connected to the carrier. Thereby, the first clamping member and the second clamping member are respectively disposed on two sides of the body, and then the body is disposed between the first clamping member and the second clamping member, and the conveying unit is used. The pallet and the positioning member can clamp the rough embryo of the rim to move from the first clamping member to the second clamping member, and automatically perform the finishing processing of the two end faces, the surface and the keyhole of the rim, according to which, The rim processing can be completely automated, without relying on manpower, effectively reducing the operational cost burden and achieving substantial benefits such as increasing production capacity and industrial competitiveness. At the same time, it can avoid the manual operation mode, and the operator may move the rim process. In the labor load and accidental injury to the operator itself and other occupational injuries. [Embodiment] In order to make the technical means of this creation and the effects that can be achieved, a more complete and clear disclosure can be made. The details are as follows. Please refer to the drawings and drawings of the disclosure: First, please refer to As shown in the first figure, the automatic rim processing machine of the present invention is mainly composed of a body (1), a first clamping member (2), a second clamping member (3), a conveying unit (4), and a surface cutting. The unit (5), the cutting unit (6) and the hole repairing unit (7); wherein: the first clamping member (2) is disposed on one side of the body (1), and can be a tool head of a lathe; 5 M409115 The first clamping member (3) is assembled on the other side of the body (1) and corresponds to the first clamping member (2), and can be the foreman of the other lathe; the conveying unit (4) , the system is set in the first clamping member, the second clamping member (3 曰 ' 1 'includes the abutment (40), and the abutment (40) and the sliding rail disposed transversely to the body (work) Corresponding to the connection, the base (40) is connected to the carrier (41), and the abutment (4〇)

與載座(4 1 )間設有升降動力源(4 8 )〔該升降動 力源(4 8 )係為螺桿缸〕,且使該升降動力源(4 之傳動部(4 8 1 )與載座(4丄)相組設,又於載 座:t Η上設有升降動力源(4 2 )〔該升降動力源 (4 2 )係為壓缸〕,再使升降動力源(4 2 )之傳動A lifting power source (48) is provided between the carrier (4 1 ) (the lifting power source (48) is a screw cylinder), and the driving power source (4 8 1 ) of the lifting power source (4 8 1 ) is loaded The seat (4丄) phase is set up, and the lifting power source (4 2 ) is provided on the carrier: t 〔 (the lifting power source (4 2 ) is a pressure cylinder), and then the lifting power source (4 2 ) Drive

部(4 2 1)與-托板(4 3)相組接,另使該組接 托板(4 3)之升降動力源(42)組接於一線性滑 執(4 4 3 )之作動部(4 4 4 )上,再設有一導塊 (4 4 2 )’且使該導塊(4 4 2 )與升降動力源(4 2)相組接’並使該導塊(4 4 2 )組接於位移動力 源(4 4 )〔該位移動力源(4 4)為螺桿缸〕之傳動 部(441)【如第九圖所示】,又於相對把板(4 3 ) 上方設有一定位件(4 5 ),且使該定位件(4 5 )與 一組設於載座(4 1)之升降動力源(4 6)〔該升降 動力源(4 6)係為壓缸〕其傳動部(4 6丄)相接 設,又於粒件(4 5 )旁侧處設有-壓力感測開關 (4 7 ),且使該壓力感測開關(4 7 )與組接定位件 (4 5)之升降動力源(4 6)電性連接,另在機體 (1 )上組接一位移動力源(i i ),並使該位移動力 6 M409115 源(1 1 )〔該位移動力源(丄 動部(ill)與咖〕的傳 (4=4削Γ75),乃包含至少二與輸送單元 川該升=::二=…)、(5 使該二升降動力源(5 1 )、( 5 2 )之♦傳為動壓:(〕5【 1)、(521)分別組接有刀座(53)、(54),再The part (4 2 1) is combined with the pallet (43), and the lifting power source (42) of the set of trays (43) is connected to a linear sliding (4 4 3). On the part (4 4 4 ), a guide block (4 4 2 ) is further provided and the guide block (4 4 2 ) is combined with the lifting power source (42) and the guide block is provided (4 4 2 ) is connected to the displacement power source (4 4 ) [the displacement power source (4 4) is the screw cylinder] transmission part (441) [as shown in the ninth figure], and the opposite board (4 3) A positioning member (45) is disposed on the upper portion, and the positioning member (45) is coupled to a group of lifting power sources (46) disposed on the carrier (4 1). The lifting power source (46) is pressurized. The cylinder has its transmission part (4 6 丄) connected to each other, and a pressure sensing switch (4 7 ) is provided at the side of the granular part (4 5 ), and the pressure sensing switch (4 7 ) and the group are provided. The lifting power source (46) connected to the positioning member (4 5) is electrically connected, and another moving force source (ii) is assembled on the body (1), and the displacement power 6 M409115 source (1 1 ) [The transmission of the displacement power source (the ill and the coffee)] (4=4 cut 75), including at least two and the transport unit, the rise =:: =...), (5) The two lifting power sources (5 1 ), ( 5 2 ) are transmitted as dynamic pressure: () 5 [ 1), (521) are respectively connected with the holder (53), (54) ),again

Γ、( 5 4 )各別組接有粗切削刀具 (5 5)及精切削刀具(5 6); 該切削單元(6 ) ’係與第一夾持件(2 二 夾持件(3)呈相互垂直設立,包含有組設於機體(工) 之置刀座(6 1 )及裝設於置刀座(6 i )之縱向及 橫向切削刀具(6 2)、( 6 3); 該修孔單元(7),係、與第二夹持件(3)對應設 立’包含組設於機體(i )之置刀座(7 1 ),且於該 置刀座(7 1 )上組設有修孔刀具(72)。Γ, (5 4) each group is connected with a rough cutting tool (5 5) and a precision cutting tool (5 6); the cutting unit (6) ' is attached to the first clamping member (2 two clamping members (3) Vertically set up to each other, including a knife seat (6 1 ) assembled to the body (work) and longitudinal and transverse cutting tools (6 2), (6 3) installed in the seat (6 i ); The hole repairing unit (7), corresponding to the second clamping member (3), is provided with a tool holder (7 1 ) disposed on the body (i), and is set on the tool holder (7 1 ) A boring tool (72) is provided.

據此,當使用實施時,請再參閱第一圖所示,係 將鑄造成形之輪圈粗胚(8)夾設固定於第一夾持件 (2 ),並啟動第一夾持件(2 ),以帶動輪圈粗胚(8 ) 轉動,繼使縱向切削刀具(6 2 )抵觸於輪圈粗胚(8 ) 端面,以對輪圈粗胚(8)端面進行精削加工; 於完成輪圈粗胚(8)端面之精削加工後,請一 併參閱第二圖所示,將縱向切削刀具(6 2)退出輪 圈粗胚(8 )端面’續之,位移切削單元(6 ),再使 切削單元(6)的橫向切削刀具(6 3)伸入輪圈粗 胚(8)之内孔,以對輪圈粗胚(8 )内孔進行精削, 7 M409115 於精削内孔完成後,即使切削單元(6) 胚(8 ); -隨之,請-併參閱第三圖所示,使組設於輸送單 疋(4)其載座(4 1 )上之表面切削單元(5 )位 移至輪圈粗胚(8)上方’再使與載座( 設之升降動力源(4 8)帶動載座u u往下位移 進給至適當位置【如第四圖所示】,並作動表面切削單 兀(5)組接粗切削刀具(5 5)之升降動力源(5 • 1 )’以使粗切削刀具(5 5 )進給抵觸於輪圈粗胚(8 ) 表面,以對輪圈粗胚(8)表面進行粗切削加工【如 第五圖所示】’於完成輪圈粗胚(8 )表面粗切削後, 組接粗切削刀具U 5)之升降動力源(5工)係上 ,升,以將粗切削刀具(5 5 )退出輪圈粗胚⑻,隨 · 之’組接精切削刀具(56)之升降動力源(52) 係作動下降,以使精切削刀具(56)抵觸輪圈粗胚 (8)表面’而對輪圈粗胚(8)表面進行精削【如 # 第六圖所示】,續於完成輪圈粗胚(8)表面之精削後, 組接精切則刀具(5 6)之升降動力源(5 2)即上 升,以帶動精切削刀具(5 6)復位,隨之,第一夾 持件(2)亦停止帶動輪圈粗胚(8)轉動之動作; 繼之,請-併參閱第七、八圖所示,位移動力源 (1 1 Η系帶動輸送單元(4)之载座(4丄)復位, 續使輸送單元(4)其托板(4 3)所組接之升降動 力源(4 2 )讀托板(4 3 )往下位移至輪圈粗胜 (8)下方,請-併參閱第九圖所示,再由位移動力 源(1 1 )帶動载座(4丄)及乾板(4 3)位移至 8 M409115Accordingly, when used in the implementation, please refer to the first figure, which is to fix the cast rim rough blank (8) to the first clamping member (2) and activate the first clamping member ( 2), to drive the rim rough embryo (8) to rotate, and then the longitudinal cutting tool (6 2 ) against the end face of the rim rough embryo (8) to finish the roughing of the rim rough (8) end face; After finishing the finishing of the end face of the rim blank (8), please refer to the second figure, and remove the longitudinal cutting tool (6 2) from the end face of the rim rough (8), and the displacement cutting unit ( 6), and then the transverse cutting tool (6 3) of the cutting unit (6) is inserted into the inner hole of the rim rough (8) to finish the hole of the rim rough (8), 7 M409115 After the inner hole is finished, even the cutting unit (6) embryo (8); - followed, please - and refer to the third figure, so that the group is placed on the carrier (4 1) of its carrier (4 1 ) The surface cutting unit (5) is displaced to the upper part of the rim blank (8) and then the carrier (the lifting power source (4 8) is driven to move the carrier uu down to the appropriate position [as shown in the fourth figure). Show], and The moving surface cutting unit (5) is connected to the lifting power source (5 • 1 ) of the rough cutting tool (5 5) so that the rough cutting tool (5 5 ) feeds against the surface of the rim rough (8) to Rough cutting of the surface of the rim rough blank (8) [as shown in the fifth figure] 'After completing the rough cutting of the rim rough (8) surface, the lifting power source of the rough cutting tool U 5) is assembled (5 On the system, lift to remove the rough cutting tool (5 5 ) from the rim blank (8), and the lifting power source (52) of the 'finishing cutting tool (56) is moved down to make the fine cutting The cutter (56) resists the surface of the rim rough (8) and finishes the surface of the rim rough (8) [as shown in #六图], continuing to finish the fine surface of the rim rough (8) After cutting, the fine lifting power source (5 2) of the tool (5 6) is raised to improve the cutting tool (5 6), and the first clamping member (2) also stops the driving wheel. The movement of the circle rough embryo (8); followed by - and refer to the seventh and eighth diagrams, the displacement power source (1 1 带 system drives the conveyor unit (4) carrier (4 丄) reset, continued Make delivery order (4) The lifting power source (4 2 ) reading plate (4 3 ) of the pallet (4 3) is moved down to the rim win (8), please - and refer to the ninth figure , then the displacement power source (1 1 ) drives the carrier (4丄) and the dry plate (4 3) to 8 M409115

輪圈粗胚(8)處,以使移動到輪圈粗胚(8)下方 =托板(4 3)撐托住輪圈粗胚(8)底側,同時, 清一併參閱第十圖所示,組接定位件(4 5)之升降 動力源(4 6)係帶動定位件(4 5)往下位移,以 使定位件(4 5)抵壓於輪圈粗胚(8)上側,而與 撐托於輪圈粗胚(8)底側之托板(4 3 )共同將輪 圈粗胚(8)穩定定位’而於定位件(4 5)壓掣輪 圈粗胚(8)之際,組設於定位件(4 5)旁側的壓 力感測開關(4 6 ),係會㈣朗於輪圈粗胚(8 ) 上’當愿觸於輪圈粗胚(8)的壓力值到達預設璧力 值後,即會連動組接定輯(4 5 )之料動力源(4 ㈠停止作動,以避免定位件(4 5)過度壓掣輪圈 粗胚(8 ),造成輪圈粗胚(8)的損壞;The rim of the rim (8) is moved to the bottom of the rim rough (8) = pallet (4 3) to support the bottom side of the rim rough (8), and at the same time, see the tenth As shown, the lifting power source (46) of the assembly positioning member (45) drives the positioning member (45) downwardly to bias the positioning member (45) against the upper side of the rim blank (8). And together with the pallet (4 3 ) supporting the bottom side of the rim rough embryo (8), the rim rough embryo (8) is stably positioned, and the positioning member (45) compresses the rim coarse embryo (8) ), the pressure sensing switch (4 6 ) set on the side of the positioning member (4 5), the meeting (4) is on the rim rough embryo (8) 'When you want to touch the rim rough embryo (8) After the pressure value reaches the preset pressure value, it will connect the power source of the set (4 5 ) (4 (1) stop to avoid the positioning piece (4 5) over-compress the rim rough embryo (8) , causing damage to the rim blank (8);

續之,請一併參閱第十一圖所示,第一夾持件(2 ) 係釋放對輪圈粗胚⑻的夾持,於此之際,托板(4 3 )及疋位件(4 5 )所組接之升降動力源(4 2 )、 /4 6)係同步帶動托板(4 3)與定位件(4 5) 往上作動-適當距離’以使失持於托板(4 3)與定 位件(4 5)之輪圈粗胚(8)往上位移至可通過切 ^早兀(6)及修孔單元⑺上方位置處,而後, 请-併參閱第十二圖所示,組接於載座(4丄)之位 移動力源(1 1 )係帶動載座(4 i)及受定位件(4 5)與托板(4 3)所夾持之輪圈粗胚(8) 一起位 移移動至第二夾持件(3)上方處; 9 舆定位件(45)及夹持於托板 移5當位件(4 5)之輪圈粗胚(8)往下位 持彻㈣由第二夾Continued, please refer to the eleventh figure together, the first clamping member (2) releases the clamping of the rim blank (8), and at this time, the pallet (4 3 ) and the clamping member ( 4 5) The assembled lifting power source (4 2 ), /4 6) is synchronously driven to move the pallet (4 3) and the positioning member (45) upwards to the appropriate distance 'to make it fall on the pallet ( 4 3) Move the rim blank (8) of the locating member (4 5) up to the position above the cutting 兀 (6) and the boring unit (7), and then - see the twelfth figure As shown, the displacement power source (1 1 ) connected to the carrier (4 丄) drives the carrier (4 i) and the rim held by the positioning member (45) and the pallet (43). The coarse embryo (8) is moved together to move above the second clamping member (3); 9 舆 positioning member (45) and the rim coarse embryo (8) clamped on the pallet moving 5 position member (4 5) Keep the next position (four) by the second folder

而後請—併參閱第十四二示 y 5)之升降動力源(4 6)係帶動定位件(4 5) 彺上位移以釋放對輪圈粗胚(8)的壓擎,此時,位 f動力源(1 1 )係帶動載座(4 1 )及托板(4 3) 运離輪圈粗胚(8 ),以釋放對輪圈粗胚(8 )之擇托, 再使組接托板(4 3)之升降動力源(42)帶動托 板(4 3 )上升復位,繼由組接於載座(4丄)Then, please refer to the lifting power source (4 6) of the 14th two-way y 5) to drive the positioning member (4 5) to shift the upper jaw to release the pressure of the rim rough embryo (8). f power source (1 1) drives the carrier (4 1 ) and the pallet (4 3) to transport the rim coarse embryo (8) to release the selection of the rim rough embryo (8), and then make the assembly The lifting power source (42) of the pallet (4 3) drives the pallet (4 3 ) to rise and reset, and then is connected to the carrier (4丄).

降動力源(4 8)帶動载座(4 1 )及組設其上之托 板(4 3)與定位件(45)上升復位,於同時,第 二夾持件(3)係隨之帶動所夹持的輪圈粗胚(8) 轉動,並使切削單元(6)之縱向切削刀具(6 2 ) 進給抵觸於輪圈粗胚(8)未加工之另端面上,以對 輪圈粗胚(8)端面進行精削加工作業,於完成輪圈 粗胚(8)端面之精削後,請一併參閱第十五圖所示, 再使切削單元(6)的橫向切削刀具(6 3)進仏伸 入輪圈粗胚(8)另端内孔,以對輪圈粗胚(8)σ内 孔未精削的部份進行切削加工,復於完成輪圈粗肢 (8)内孔的精削後,即使切削單元(6)退出輪 粗胚(8)外; 續之,請一併參閱第十六、十七圖所示,載座(4 1 )再往下位移至適當位置,並使表面切削單元(5〕 之升降動力源(5 1 )、( 5 2 )依序作動粗切削刀具 10 /5 5)及精切削刀具(5 6)對因夹持而未切削的 輪圈粗胚(8) —端表面進行粗、精切削作業,當完 成輪圈粗胚(8) -端表面粗、精切削後,升降動力 源(4 8)即帶動載座(4丄)上升復位,另第二夾 持件(3)亦同時停止帶動輪圈粗胚(8)轉動,隨 之,請一併參閱第十八圖所示,作動修孔單元(7) 之修孔刀具(7 2)進給伸入輪圈粗胚(8)預先成 形之鎖孔中,以對鎖孔進行精削後退出,藉此,以自 • 冑化完成輪11成品之加工’於加工過程中完全不須人 力介入輔助加工,故可以節省人力成本的支出,同時 亦可以避免作業者因搬動輪圈粗胜(8)不慎,而砸 I作業者本身的情形及防止作業者長期搬動沈重輪圈 • 所造成的職業傷害者。 ' 自上述結構及實施方式可知,纟創作係具有如下 優點: 1.本創作之自動輪圈加工機係由輪圈二端面、表 • 面乃至鎖孔精削之加工過程中完全自動化,如此,即 可避免現有輪圈加工須利用人力介入辅助進行加工之 人力成本支出,而有效降低營運上的成本負擔。 2.本創作之自動輪圈加工機其精削加工之過程— 全自動化,於此,係可全天候進行加工作業,不須^ 限人力工作時數,據此,俾達到提升產能及產業競 力之實質效益。 、 3.本創作之自動輪圈加工機其精削加工過程完八 自動化’藉此’便可避免有作業者於搬動輪圈過程中, 勞力的負荷及不慎砸傷作業者本身等職業傷害。 11 M409115 4.本創作之自動輪圈加工機係於輸送單元其托板 與相對夾持輪圈之定位件處設有壓力感測開關,以與 作動定位件之升降動力源電性連接,據此,便可於定 位件夾掣輪圈到達預設壓力值後,停止升降動力源作 動,以避免定位件過度夾掣輪圈,造成輪圈的損壞。 綜上所述,本創作實施例確能達到所預期功效, 又其所揭露之具體構造,不僅未曾見諸於同類產品 中,亦未曾公開於申請前,誠已完全符合專利法之規 定與要求,爰依法提出新型專利之申請,懇請惠予審 查,並賜准專利,則實感德便。The power source (4 8) drives the carrier (4 1 ) and the tray (43) disposed thereon and the positioning member (45) to rise and reset, and at the same time, the second clamping member (3) is driven accordingly. The clamped rim blank (8) is rotated, and the longitudinal cutting tool (6 2 ) of the cutting unit (6) is fed against the unprocessed other end face of the rim blank (8) to the rim Finishing of the rough blank (8) end face. After finishing the finishing of the rim of the rim (8), please refer to the fifteenth figure, and then make the cutting tool of the cutting unit (6). 6 3) The enthalpy is inserted into the rim of the rim (8) at the other end of the hole to cut the unfinished part of the rim inner hole (8) σ, and the rim is finished. ) After the inner hole is finished, even if the cutting unit (6) exits the round blank (8); continue, please refer to the sixteenth and seventeenth figures, and the carrier (4 1) is displaced downward. To the proper position, and the lifting power source (5 1 ), ( 5 2 ) of the surface cutting unit (5), the coarse cutting tool 10 /5 5 and the fine cutting tool (5 6) are not clamped. Cut rim rough embryo (8) - end table For rough and fine cutting operations, when the rim rough embryo (8) is completed - the end surface is thick and finely cut, the lifting power source (48) drives the carrier (4丄) to rise and reset, and the second clamping member ( 3) At the same time, stop turning the coarse embryo (8) of the rim, and then, as shown in Fig. 18, the boring tool (7 2) of the boring unit (7) is fed into the rim. In the pre-formed keyhole of the rough blank (8), the keyhole is refined and then withdrawn, thereby completing the processing of the finished product of the wheel 11 by self-destruction, and no manual intervention is required in the machining process. It can save the labor cost, and also avoid the operator's carelessness by moving the rim (8), and the situation of the operator and the long-term movement of the heavy rim by the operator. . From the above structure and implementation, the 纟 authoring department has the following advantages: 1. The automatic rim processing machine of this creation is completely automated from the processing of the rim of the rim, the surface of the surface, and even the keyhole finishing. It can avoid the labor cost of the existing rim processing that needs to be assisted by human intervention, and effectively reduce the operational cost burden. 2. The process of the precision machining of the automatic rim processing machine of this creation - fully automated, in this way, the processing operation can be carried out all the time, without the need for manpower hours, according to which, 俾 achieves increased productivity and industrial competitiveness The real benefits. 3. The automatic rim processing machine of this creation completes the finishing process of the eight-automatic 'by this' to avoid the occupational injury caused by the operator in the process of moving the rim, the labor load and the accidental injury to the operator itself. . 11 M409115 4. The automatic rim processing machine of the present invention is provided with a pressure sensing switch at the positioning part of the conveying unit and the opposite clamping rim to electrically connect with the lifting power source of the actuating positioning member. Therefore, after the positioning member clamps the rim to reach the preset pressure value, the lifting power source is stopped to prevent the positioning member from excessively clamping the rim, thereby causing damage to the rim. In summary, the present embodiment can achieve the expected efficacy, and the specific structure disclosed therein has not been seen in the same product, nor has it been disclosed before the application, and has fully complied with the requirements and requirements of the Patent Law.爰Proposing an application for a new type of patent in accordance with the law, and pleading for a review and granting a patent, it is really sensible.

【圖式簡單說明】 第一圖 第二圖 第三圖 第四圖 第五圖 第六圖 第七圖 第八圖 第九圖 第十圖 第十一圖 第十二圖 第十三圖 第十四圖 第十五圖 第十六圖 第十七圖 第十八圖 【主要元件符號說明】(1 ) 機體(1 1 1)傳動部 (3) 第二夾持件 本創作之輪圈一側端面精削狀態圖 本創作之輪圈内孔精削狀態圖 本創作之切削刀具退刀圖 本創作之輪圈表面切削刀具進給圖 本創作之輪圈表面粗削狀態圖 本創作之輪圈表面精削狀態圖 本創作之载座復位狀態圖 本創作之托板預備撐托輪圈狀態圖 本創作之托板撐托輪圈側視圖 本創作之托板及定位件夾持輪圈狀態圖 .本創作之托板及定位件復位狀態圖 本創作之載座位移狀態圖 本創作之輪圈另侧端面夾持狀態圖 本創作之輪圈另側端面精削狀態圖 本創作之輪圈内孔精削狀態圖 本創作之輪圈表面粗削狀態圖 本創作之輪圈表面精削狀態圖 本創作之輪圈鎖孔精削狀態圖 (11) (2 )(4 ) 位移動力源 第一夾持件 輸送單元 13 M409115 (40) 基台 (41) 載座 (42) 升降動力源 (4 2 1 )傳動部 (43) 托板 (44) 位移動力源 (4 4 1)傳動部 (442 )導塊 (4 4 3 )線性滑執 (4 4 4 )作動部 (45) 定位件 (46) 升降動力源 (4 6 1)傳動部 (47) 壓力感測開關 (48) 升降動力源 (4 8 1 )傳動部 (5 ) 表面切削單元(5 1 ) 升降動力源 (5 1 1 )傳動部 (52) 升降動力源 (5 2 1 )傳動部 (53) 刀座 (54) 刀座 (55) 粗切削刀具 (56) 精切削刀具 (6 ) 切削單元 (61) 置刀座 (62) 縱向切削刀具 (63) 橫向切削刀具(7) 修孔單元 (71) 置刀座 (72) 修孔刀具 (8 ) 輪圈粗胚 14[Simple diagram of the diagram] First diagram Second diagram Third diagram Fourth diagram Fifth diagram Sixth diagram Seventh diagram Eighth diagram Ninth diagram Tenth diagram Eleventh figure Twelfth figure Thirteenth figure Tenth Four figures fifteenth figure sixteenth figure seventeenth figure eighteenth figure [main component symbol description] (1) body (1 1 1) transmission part (3) second clamping part of the rim side of the creation End face finishing state diagram The rim of the rim of the creation of the boring state of the creation of the cutting tool retraction diagram of the creation of the rim surface cutting tool feed map creation of the rim surface rough state diagram of the creation of the rim Surface Finishing State Diagram The seat resetting state diagram of the creation of the present invention The pallet preparation support rim state diagram of the creation of the pallet support rim side view of the creation of the pallet and the positioning member clamping rim state diagram The creation of the pallet and the positioning member reset state diagram of the seat displacement state diagram of the creation of the rim of the other side of the crease of the creation of the rim of the other side of the rim of the creation of the turf Hole finishing state diagram, the rim surface of the creation of the lap surface, the rim table of the creation Refined state diagram rim wheel keyhole fine-cut state diagram (11) (2)(4) Displacement power source first clamp conveying unit 13 M409115 (40) Abutment (41) Carrier (42) Lifting power source (4 2 1 ) transmission part (43) pallet (44) displacement power source (4 4 1) transmission part (442) guide block (4 4 3 ) linear sliding (4 4 4 ) actuating part ( 45) Positioning member (46) Lifting power source (4 6 1) Transmission part (47) Pressure sensing switch (48) Lifting power source (4 8 1 ) Transmission part (5) Surface cutting unit (5 1 ) Lifting power source (5 1 1 ) Transmission (52) Lifting power source (5 2 1 ) Transmission (53) Tool holder (54) Tool holder (55) Rough cutting tool (56) Finishing tool (6) Cutting unit (61) Tool holder (62) Longitudinal cutting tool (63) Transverse cutting tool (7) Hole repair unit (71) Tool holder (72) Hole tool (8) Wheel rough blank 14

Claims (1)

申請專利範圍: L S種自動輪圈加工機,係設有機體(i),並於機體 (1 )二側分別設有第一夾持件(2)及第二夾持 件(3 ),再使機體(1 )位於第一夾持件(2)及 第二夾持件(3 )間設有輸送單元(4 ),該輸送單 疋(4 )係包含一載座(41 ),並於載座(4工) 上設有升降動力源(4 2 )’又使升降動力源(4 2 ) 之傳動部(4 2 1)與托板(4 3)相組接,另在 相對托板(4 3 )上方設有一定位件(4 5 ),且使 該定位件(4 5)與一組設於載座(4 2 )上之升 降動力源(4 6)其傳動部(4 6 1)相接設,復 使機體(1 )組接一位移動力源(i i ),且使該位 移動力源(1 1 )的傳動部(ii )與載座(4 1)相組設。 2. 如申請專利範圍第1項所述自動輪圈加工機,其 中°亥疋位件(4 5 )旁侧係進一步設有一壓力感 測開關(4 7 ),且使該壓力感測開關(4 7 )與組 接定位件(4 5 )之升降動力源(4 6 )電性連接。 3. 如申请專利範圍第2項所述自動輪圈加工機,其 中,該自動輪圈加工機係進一步設有一表面切削單 元(5),该表面切削單元(5)係包含與載座(4 1 )相組設之至少二升降動力源(5 i )、( 5 2 ), 又使該二升降動力源(5 1 )、( 5 2 )之傳動部(5 1 1 )、( 5 2 1 )分別組接有刀座(5 3 )、( 5 4 ), 再使該二刀座(5 3 )、( 5 4 )各別組接有粗切削 15 刀具(5 5)及精切削刀具(5 6)。 4·如申請專利範圍第1項所述自動輪圈加工機,其 中該自動輪圈加工機係進一步設有一表面切削單 元(5 )’該表面切削單元(5 )係包含與載座(4 1)相組設之至少二升降動力源(5丄5 2), 又使該二升降動力源(5 1 )、( 5 2 )之傳動部(5 1 1 )、( 5 2 1 )分別組接有刀座(5 3 )、( 5 4 ), 再使該二刀座(5 3 )、( 5 4 )各別組接有粗切削 刀具(5 5)及精切削刀具(5 6)。 5·如申請專利範圍第】項所述自動輪圈加工機,直 中’該輸送單元(4)係進—步設有—導塊(44 . 2 ),且使該導塊(4 4 2 )與—組接於載座(4丄) 之位移動力源(44)其傳動部(44工)相組設, 再使組接托板(4 3)之升降動力源(42)組設 於該導塊(4 4 2 )上。 • 6.如申請專利範圍第5項所述自動輪圈加工機,里 卜該輸送單元⑷係進一步於載座(41)組 α有線性滑軌(4 4 3 ),並使組接托板(4 3 )之 升降動力源(4 2)與線性滑軌(4 4 3 )之作動 部(4 4 4 )相組設。 7.如申請專利範圍第!項所述自動輪圈加工機,其 中,該自動輪圈加工機係進—步包含與第—央持件 (2)及第二夹持件(3)對應設立之切削單元 (6 )’而該切削單元(6 )係具有裝設於機體⑴ 之置刀座(6 1 )及組設於置刀座(6 2 )之切削 16 刀具。 8_如申請專利範圍第7項所述自動輪圈加工機,其 :,該切削單元(6)之切削刀具係包含有縱向及 知、向裝設於置刀座(6 1)之縱向切削刀具(6 2) 與橫向切削刀具(6 3)。 9.如申請專利範圍第1項所述自動輪圈加工機,其 中,該自動輪圈加工機係進一步包含與第二夾持件 〃(3 )對應設立之修孔單元(7 ),該修孔單元(7 ) 係具有組設於機體(1 )之置刀座(7丄)及裝設 於置刀座(71)之修孔刀具(7 2)。 10.如申請專利範圍第丨項所述自動輪圈加工機,其 中,該自動輪圈加工機係進一步包含基台(4 〇 ), 並使基台(4 Q)與載座(4 1 )相組設,且使組 接於機體(1 )之位移動力源(丄丄)的傳動部(1 1 1 )與基台(4 0)相接設,又於基台(4 〇) 進—步組設有一升降動力源(4 8),並使該升降動 力源(4 8)之傳動部(4 8工)與載座(4 相組接。 17Patent application scope: LS automatic rim processing machine is provided with a body (i), and a first clamping member (2) and a second clamping member (3) are respectively disposed on two sides of the body (1), and then The body (1) is disposed between the first clamping member (2) and the second clamping member (3) with a conveying unit (4), and the conveying unit (4) comprises a carrier (41) and is carried The lifting power source (4 2 ) is installed on the seat (4 workers), and the transmission part (4 2 1) of the lifting power source (4 2 ) is connected with the pallet (43), and the opposite pallet is 4 3 ) a positioning member ( 4 5 ) is arranged above, and the positioning member (45) and a set of lifting power source (46) disposed on the carrier (42) have a transmission portion (4 6 1) In the connection, the body (1) is combined with a moving force source (ii), and the transmission portion (ii) of the displacement power source (1 1 ) is assembled with the carrier (41). 2. The automatic rim processing machine according to claim 1, wherein the pressure sensing switch (4 7 ) is further disposed on the side of the 疋 疋 position (4 5 ), and the pressure sensing switch is 4 7) Electrically connected to the lifting power source (46) of the assembly positioning member (4 5 ). 3. The automatic rim processing machine according to claim 2, wherein the automatic rim processing machine further comprises a surface cutting unit (5), the surface cutting unit (5) comprising a carrier (4) 1) at least two lifting power sources (5 i ), ( 5 2 ) set in phase, and the transmission parts (5 1 1 ), ( 5 2 1 ) of the two lifting power sources (5 1 ) and ( 5 2 ) ) The tool holders (5 3 ) and ( 5 4 ) are respectively connected, and the two tool holders (5 3 ) and ( 5 4 ) are respectively connected with a rough cutting 15 tool (5 5) and a precision cutting tool ( 5 6). 4. The automatic rim processing machine according to claim 1, wherein the automatic rim processing machine further comprises a surface cutting unit (5). The surface cutting unit (5) comprises a carrier (4 1) The at least two lifting power sources (5丄5 2) of the phase set are respectively connected, and the transmission parts (5 1 1 ) and ( 5 2 1 ) of the two lifting power sources (5 1 ) and ( 5 2 ) are respectively connected There are holders (5 3 ) and ( 5 4 ), and the two holders (5 3 ) and ( 5 4 ) are respectively connected with a rough cutting tool (5 5) and a precision cutting tool (5 6). 5. If the automatic rim processing machine described in the scope of the patent application, the delivery unit (4) is provided with a guide block (44.2), and the guide block (4 4 2) And the transmission part (44 work) of the displacement power source (44) connected to the carrier (4丄) is set, and then the lifting power source (42) of the group connection plate (43) is assembled. On the guide block (4 4 2 ). • 6. The automatic rim processing machine according to item 5 of the patent application scope, the transport unit (4) further has a linear slide rail (4 4 3 ) in the carrier (41) group α, and the assembly tray The (4 3 ) lifting power source (4 2) is combined with the linear sliding rail (4 4 3 ) actuator (4 4 4 ). 7. If you apply for a patent range! The automatic rim processing machine, wherein the automatic rim processing machine further comprises a cutting unit (6) corresponding to the first central holding member (2) and the second clamping member (3) The cutting unit (6) has a tool holder (6 1 ) mounted on the machine body (1) and a cutting tool 16 assembled in the tool holder (62). 8) The automatic rim processing machine according to claim 7, wherein the cutting tool of the cutting unit (6) comprises longitudinal cutting and longitudinal cutting of the tool holder (61) Tool (6 2) and transverse cutting tool (6 3). 9. The automatic rim processing machine according to claim 1, wherein the automatic rim processing machine further comprises a boring unit (7) corresponding to the second clamping member 〃 (3), the repairing The hole unit (7) has a tool holder (7丄) assembled to the machine body (1) and a hole repairing tool (72) installed in the tool holder (71). 10. The automatic rim processing machine according to claim 2, wherein the automatic rim processing machine further comprises a base (4 〇), and the base (4 Q) and the carrier (4 1 ) The phase is set, and the transmission part (1 1 1 ) of the displacement power source (丄丄) connected to the body (1) is connected with the base station (40), and is also connected to the base station (4 〇). - The step group is provided with a lifting power source (48), and the transmission part (4 8 working) of the lifting power source (48) is connected with the carrier (4).
TW100204199U 2011-03-09 2011-03-09 Automatic rim processing machine TWM409115U (en)

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Application Number Priority Date Filing Date Title
TW100204199U TWM409115U (en) 2011-03-09 2011-03-09 Automatic rim processing machine
CN2011202779356U CN202224932U (en) 2011-03-09 2011-08-02 Automatic rim processing machine

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
TWM409115U true TWM409115U (en) 2011-08-11

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Publication number Priority date Publication date Assignee Title
CN103862241B (en) * 2014-03-14 2016-07-06 福裕事业股份有限公司 Wheel rim process equipment and flow process

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