五 、新型說明： 【新型所屬之技術領域】 本訇作係與大電流探針領域相關，特別是關於一 敕於大電流探針内部彈簧之外表面利用氣相沉積完 二披覆-具有高介電強《、高降伏強度及抗拉強 :,且耐磨、耐高溫之絕緣材，藉此使該大電流探 :通過大電流時，該内部彈簧不致因此而被燒毀， 進而大幅提高產品壽♦之大電流探針之絕緣彈簧。 【先月Ij技術】 連接益之種類極為廣泛，其中關於大電流探針之 使用亦已相當普遍’請參閱第】圖係為習知大電 流探針結構示意圖。由圓觀之，既有之大電流探針 要包括-針軸1、-套筒2及一彈菁3。而該套筒 2係具有一端封閉的中空腔冑2〇，另端則為一開口。 該針軸1則置於該套筒2之該中空腔體20内且里上 端伸出於該開口，該針& 1的下端則置於該套筒2 之該中空腔體則；至於該彈簧3則完全容置於該 套筒2之中空腔體2〇β，並且_端頂抵該套筒2, 另端頂抵於該針軸1。因此，當電連接器插設連接 時，該針軸！受到外部力作用將會相對該套筒2往 復移動。 —般對於電錢器正常操“，其電流之導通常 會造成内部彈簧因大電流而燒毀，大幅降低產品之 使用壽命。因此如何有致改善此問題係為本創作領 域者亟欲研究之課題。 心研!於=本創作人感其未繞完善而竭其心智苦 屮憑其從事該項產業多年之經驗累積，進 而研發出一種對於 放A话 、'^彈”利用絕緣阻絕之方式用以 避免燒毀之狀況笋 ▲旦 x生同^ ’對於絕緣材之彼覆度 考置’亦有別於習知使用馮 ^, 使用/又/包或喷塗之方式，改採 既相沉積方式形成一高介 度，且耐磨、耐ί: 強度、高降伏及抗拉強 、间'皿之絕緣材於彈菩上，用以有效 大幅提升產品之壽命。 【新型内容】 /上述問題’本創作之目的在於提供一種當大 :权針通電時，因内部彈簧外表面披覆有高介電 :度、高降伏及抗拉強度，…、财高溫之絕Ϊ 材’使其電性導通後之流過之大電流不致於因此將 該大電:_<探針内部彈簧燒毀，大幅提升產品之壽命： 為達上述目的’本創作係提出一種大電 絕緣彈箬，έ士糂及 不对之 大電流探針’該套筒係為-端封閉，另一端具 開口之^中★晚v_ 二體，該針軸係穿設該開口設置並一 分置於該中空 干工腔體内’該彈簧則完全置於該 體内且一地tS 4Λ斗A 之验 —…一十軸，-端頂抵該套筒之鉍 :，該大電流探針之絕緣彈簧，其特徵在於〜 簧外層係包覆有—纟„ ^彈 ，’巴緣層且該絕緣層為透過氣 ^ 積方式成形於該锼| μ , % 、忒弹簧上之一聚對二曱苯絕緣禺 4 M406183 (P〇ly-Pamyly】ene)。 芦-中言玄中V. New description: [New technical field] This system is related to the field of high-current probes, especially regarding the surface of the inner spring of the high-current probe, which is covered by vapor deposition. "Material strength", high relief strength and tensile strength: and wear-resistant, high-temperature resistant insulation material, thereby making the large current probe: when passing a large current, the internal spring is not burned, thereby greatly improving the product. Insulation spring of the large current probe of Shou ♦. [First Moon Ij Technology] The types of connection benefits are extremely wide, and the use of high-current probes is also quite common. Please refer to the figure for the structure of the conventional large current probe. From the round point of view, the existing large current probes should include - the needle shaft 1, the sleeve 2 and an elastic crystal 3. The sleeve 2 has a hollow cavity 胄 2 封闭 closed at one end and an opening at the other end. The needle shaft 1 is placed in the hollow body 20 of the sleeve 2 and the upper end protrudes from the opening, and the lower end of the needle & 1 is placed in the hollow body of the sleeve 2; The spring 3 is completely accommodated in the hollow body 2β of the sleeve 2, and the _ end is abutted against the sleeve 2, and the other end is abutted against the needle shaft 1. Therefore, when the electrical connector is plugged in, the needle shaft! It will move back relative to the sleeve 2 by external force. Generally speaking, for the normal operation of the money machine, the current conduction usually causes the internal spring to be burnt due to the large current, which greatly reduces the service life of the product. Therefore, how to improve the problem is a subject that the creative field is eager to study. Xin Yan! In this creator, he feels that he has not perfected his mind and tried his best to develop the experience of the industry for many years. Avoid the situation of burning. The bamboo shoots ▲ 旦 x 生同 ^ 'For the insulation of the insulation test' is also different from the conventional use of Feng ^, use / / / package or spray, change the formation of the existing deposition method A high medium, and wear-resistant, resistant: strength, high drop and tensile strength, between the insulation of the dish on the bomb, to effectively increase the life of the product. [New content] / The above problem 'The purpose of this creation is to provide a high dielectric: the outer surface of the inner spring is covered with high dielectric: degree, high drop and tensile strength, when the power is energized, ... The large current flowing through the material of the material does not cause the large current: _<the internal spring of the probe is burned, which greatly enhances the life of the product: For the above purpose, the author proposes a large electrical insulation. The magazine, the gentleman's cymbal and the large current probe 'the sleeve is closed at the end, and the other end has an opening ^ middle ★ late v_ two body, the needle shaft is placed through the opening and placed in one place In the hollow dry cavity, the spring is completely placed in the body and the test of a tS 4 bucket A-...a ten-axis, the end of the end against the sleeve: the insulation of the large current probe The spring is characterized in that the outer layer of the spring is covered with a 纟 ^ ^ , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Benzene insulation 禺 4 M406183 (P〇ly-Pamyly) ene).
對一甲本絕緣層係可為P a r y 1 e n e N ^ 且其抗拉強度約為45MPa、降伏強度約為 43MPa ' 介 Φ 私— 免強度約為77〇OV/mi丨及熔點約為 4 1 0°C ;其中兮 ia 違聚對二甲笨絕緣層係亦可為pary丨ene C 型，且A > κ ^拉強度約為59MPa、降伏強度約為 55MPa、介電強度約為68〇〇v/mi丨及熔點約為 290 C ’丨中該聚對三甲苯、絕緣層係亦可為parylene D 型，且其φ # η , 、中該Parylene D型其抗拉強度約為 76MPa、㈠強度約$ 62_、介電強度約為 55〇〇V/mil及溶點約為38()。^以上三h ^ η 體結構相同，所以昏右1 、系 ^ /T以白有其共通之特性，但又由於置 換上風4原子之關 ，二去"介々杜，s 關係—者亦各有其優點。然而，於 本創作中，該三種聚對二甲笨類 、 1T丨土巧皆可符入 本創作具體實施所欲達成之目的，β ° 彳重巧於耐埶性、 阻絕性或熱穩性有些微不同之表現差異而 …、 本創作之功效在於提供—種大電流 簧，主要係於該彈簧之外表面彼覆—聚對二絕j彈 緣層（poly-para-xyly丨ene)，由於該屯料_ 甲笨絕 介電強度、高降伏及抗拉強度，日β由 係為高 人 且耐磨、古， 絕緣材，因此*當大電流探針導通時， 阿溫之 彈簧不致 電流會因該聚對二甲苯絕緣層阻、< 過之大 a 1 、也而使該 因此被燒毀，大幅提升產品之壽命。 【實施方式】 5 為使貝審查委員能㈣了 g 以下列說明搭配圏式，敬請參閱。 .，謹 請參閱第2圖及附件i與附件 ^ Φ ·* AL 係分別為本創 作大電4針附加絕緣層之結構示意 絕緣彈簧之SEM顯微^ 及本創作 該大電流探針之絕緣彈餐传由）二^由圖觀之’ 所…甘一 “、由—彈簧3與-絕緣層4 所組成並可與一針勒1及-套筒2結合成電連接 器之-部分。而該套筒 接 體2。，另端則為-開口。該針軸二閉的中空腔 ._ , . _ τ神1則置於該套筒2 二:體2〇内且其上端伸出於該開口，該針軸 的:了置於該套筒2之該中空腔體2。内；至於 =彈餐3則完全容置於該套筒2之中空腔體2〇内， =一端頂抵該套筒2’另端頂抵於該針軸1。因此， 二：連接器插設連接時，該針轴1受到外部力作用 目對該套筒2往復移動。由於該彈簧3附有該 ^缘層4’因此可有效達到絕緣之效果，避免該彈簧 因大電流而瞬間燒毀。 么立該附件1及附件2係針對該絕緣彈簧不同位置之 細部攝影。如該附件！即為該彈簧之彎折處細部放 1 /、中該絕緣彈簧之縱向切平面直徑約為 i3S.75㈣’ it向切平面直徑約為1〇63_，該絕緣 材聚對-曱笨之厚度上、下 '左、右則僅各分別為 6,19 ^ 5 81 c • 、>，63 ' 4.88μιη。如該附件2即為該彈簧 之非彎折處細部放大，*中該絕緣彈簧之縱向切平 M406183 面直徑約為】〇8·】9μΐΏ，橫向切 τ面直彳約為 1 07.8 Ιμπι，該絕緣材聚對二甲笨之厚度上 二’ 右則分別各為8.00、5.25、5 44、6 1〇又、下、工 。.’ 。不管於該 彈簧之各處，其絕緣層之厚度皆約落 % 5〜8μιτι 間， 而相較於彈簧之尺寸而言則仍屬輕 ，辱。由於聚對二 甲笨係具有良好的絕緣特性，尤並LS田 U z、、用例如 paryUne C型時，每1 μηι厚的Parylene薄骐大約可 〇〇 伏特以上之直流電壓差，同時亦具有良好之抗^腐蝕 材料特性。因此，在上述之實施例表現中’該等透 過氣相沉積成形之低膜厚絕緣層即可有效達到絕緣 之效果，避免彈簧因大電流而瞬間燒毀。 承接上述’該聚對二甲苯絕緣層除可為parylene C型外，亦可為Parylene N型及paryiene D型：而 各類型之聚對二甲笨Pary leneN、C、D型其實驗特 性如下所述： 種類 ~~ - N型 C型 D型 分子結構 -)—CE2--L 」u r C1 W/ L J n Cl //- --CHi—【^—CH-1 * \—./ . ^J u Cl 抗技 強度 ^ psi 6500 1 0000 11000 MPa 45 59 76 降伏 強度 Psi 6300 8000 9000 MPa 43 55 62 介電 V/mil 7700 6800 5500 強度 熔點 °c 410 290 380 其中該Parylene N型其抗拉強度約為45MPa、降伏 強度約為43MPa、介電強度約為7700V/mil及熔點約 為41 0。(：；該Parylene C型其抗拉強度約為59MPa、 降伏強度約為55MPa、介電強度約為6800V/mil及溶 點約為290°C ;該Parylene D型其抗拉強度約為 76MPa、降伏強度約為62MPa、介電強度約為 5 5 00V/mil及熔點約為380。〇特性上，該parylene N 為此一系列最基礎的聚合物’具有最佳的縫隙修補 能力’最低的摩擦係數，較佳的延展能力，較高的 介電強度；Parylene C型具有優良的介電性能、防潮 及抗腐蝕能力；Parylene D型具有較高的熱穩定性， 可在相對較高的溫度下工作。透過該些特性，披覆 有聚對二甲笨絕緣層之絕緣彈簧將得以有效提升電 連接器產品之使用壽命。 %再一付參閱附件3及盼件4，係分別為大雷洎 ^針内部彈I未抽：覆絕緣層之SEM顯微照相圖及已 披覆絕緣層之SEM顯微照相圖。由於本創作係利用 孔相沉積方式成形絕緣層於該彈簧表面，因此有別 M406183 於傳統利用浸泡或是喷墨之方式，大幅提升絕緣材 之彼覆能力，成本上亦得以藉此而降低。如圖所示， 披覆後之附件4相較於彼覆前之附件3而言仍表 現出㈣好外表完整度，良率上的表現亦大幅提升: ，·不上，本創作之功效在於提供—種大電流探針絕 :彈簧’主要係於該彈簧之外表面彼覆一聚對二甲 笨絕緣層(P〇ly-para_xylylene) ’由於該聚對二曱笨係 2高介電強度、高降伏及抗拉強度，且耐磨、耐高 概之絕緣材’因此，當大電流探針導通時，其流過 之大電流會因該聚對二曱笨絕緣層阻絕而使該彈簧 不致因此被燒毀，大幅提升產品之壽命。同時本創 :使用氣相沉積方式’更可有效改善其絕緣層於彈 簧表面之彼覆能力，it而提升製程之良率。 以上所述者，僅為本創作之較佳實施例而已，並 非用以限定本創作實施之範圍，故此等熟習此技術 所作出等效或輕易的變化者，在不脫離本創作之精 '申與範圍下所作之均等變化與修飾，皆應涵蓋於本 創作之專利範圍内。 M406183 【圖式簡單說明】 第1圖，為習知大電流探針之結構示意圖。 第2圖，為本創作大電流探針附加絕緣層之結構示意 圖。 【主要元件符號說明】 1 針軸 2 套筒 3 彈簧 4 絕緣層 20 中空腔體 10The insulating layer of the one-piece insulating layer may be P ary 1 ene N ^ and its tensile strength is about 45 MPa, and the tensile strength is about 43 MPa. 介 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私0 ° C ; 兮 ia ia 违 对 二甲 二甲 二甲 绝缘 绝缘 绝缘 绝缘 绝缘 绝缘 绝缘 绝缘 绝缘 绝缘 绝缘 绝缘 绝缘 丨 丨 丨 丨 二甲 丨 丨 二甲 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨〇v/mi丨 and melting point of about 290 C '丨 in the parylene, the insulating layer can also be parylene D type, and its φ # η, the Parylene D type has a tensile strength of about 76 MPa, (1) The intensity is about $62_, the dielectric strength is about 55〇〇V/mil, and the melting point is about 38(). ^The above three h ^ η body structure is the same, so the faint right 1 , the system ^ / T white has its common characteristics, but because of the substitution of the upper 4 atoms, the second to "quote", s relationship - Each has its own advantages. However, in this creation, the three kinds of poly(p-dimethylene) and 1T are suitable for the purpose of the specific implementation of this creation. β ° 彳 is heavy in resistance to stagnation, resistance or thermal stability. There are some slightly different performance differences... The effect of this creation is to provide a kind of high current spring, mainly on the outer surface of the spring, which is a poly-para-xyly丨ene layer. Due to the dielectric strength, high drop and tensile strength of the material, the Japanese β is a high-grade and wear-resistant, ancient, insulating material. Therefore, when the high-current probe is turned on, the Awen spring does not The current will be burnt due to the resistance of the parylene insulation layer, < too large a 1 , which will greatly increase the life of the product. [Embodiment] 5 In order to enable the Beck Review Committee (4) g, please refer to the following instructions. Please refer to Figure 2 and Appendix i and Accessories ^ Φ · * AL for the creation of the large electric 4-pin additional insulation layer structure, the SEM micrograph of the insulation spring and the insulation of the large current probe The bomb meal is transmitted by the two parts, which are composed of a spring 3 and an insulating layer 4, and can be combined with a needle 1 and a sleeve 2 to form a part of the electrical connector. The sleeve is connected to the body 2. The other end is an opening. The second cavity of the needle shaft is closed. _ , . _ τ god 1 is placed in the sleeve 2 2: body 2 且 and its upper end is extended In the opening, the needle shaft is placed in the hollow body 2 of the sleeve 2; as for the magazine 3, it is completely accommodated in the hollow body 2 of the sleeve 2, = one end The other end of the sleeve 2' is abutted against the needle shaft 1. Therefore, when the connector is inserted and connected, the needle shaft 1 is subjected to an external force to reciprocate the sleeve 2. Since the spring 3 is attached Therefore, the edge layer 4' can effectively achieve the effect of insulation, and the spring is prevented from being burned instantaneously due to a large current. The attachment 1 and the attachment 2 are for the detailed photography of different positions of the insulation spring. Attachment! That is, the bending part of the spring is placed at a fine part, and the longitudinal cutting plane diameter of the insulating spring is about i3S.75 (four) 'it is about 1〇63_ to the tangent plane diameter, and the insulating material is gathered in pairs - stupid The upper and lower thicknesses of the upper and lower parts are only 6,19 ^ 5 81 c • , >, 63 ' 4.88 μιη. If the attachment 2 is the non-bending detail of the spring, the insulation is * The longitudinal dimension of the spring is M406183. The diameter of the surface is about 〇8·]9μΐΏ, and the transverse tangent is about 107.8 Ιμπι. The thickness of the insulating material is 8.00, 5.25. 5 44, 6 1 〇 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 Light and humiliating. Due to the good insulating properties of poly(p-dimethyl), especially for LS field Uz, for example with paryUne C type, the DC voltage difference of about 1 volts per Par 骐At the same time, it also has good anti-corrosive material properties. Therefore, in the performance of the above embodiments, The low-thickness insulation layer formed by vapor deposition can effectively achieve the effect of insulation and avoid the instantaneous burning of the spring due to large current. The above-mentioned 'para-xylene insulating layer can be Parylene C type, or Parylene. N type and paryiene type D: The experimental characteristics of each type of polypyridyl Pary lene N, C, D type are as follows: Type ~~ - N type C type D type molecular structure -) - CE2--L Ur C1 W/ LJ n Cl //- --CHi—[^—CH-1 * \—./ . ^J u Cl Resistance strength psi 6500 1 0000 11000 MPa 45 59 76 Falling strength Psi 6300 8000 9000 MPa 43 55 62 Dielectric V/mil 7700 6800 5500 Intensity melting point °c 410 290 380 The Parylene N type has a tensile strength of approximately 45 MPa, a relief strength of approximately 43 MPa, a dielectric strength of approximately 7700 V/mil and a melting point of approximately 41. 0. (:; The Parylene C type has a tensile strength of about 59 MPa, a relief strength of about 55 MPa, a dielectric strength of about 6800 V/mil, and a melting point of about 290 ° C; the Parylene D type has a tensile strength of about 76 MPa, The lodging strength is about 62 MPa, the dielectric strength is about 5 50,000 V/mil, and the melting point is about 380. In terms of 〇 characteristics, the parylene N has the best gap repairing ability for the series of the most basic polymers. Coefficient, better ductility, higher dielectric strength; Parylene C has excellent dielectric properties, moisture resistance and corrosion resistance; Parylene D has high thermal stability at relatively high temperatures Work. Through these characteristics, the insulating spring covered with poly-p-dimethyl insulating layer will effectively improve the service life of the electrical connector products. % See also Annex 3 and Hope 4, respectively ^Inner internal bomb I is not pumped: SEM photomicrograph of the insulating layer and SEM photomicrograph of the covered insulating layer. Since the present invention uses the hole phase deposition method to form the insulating layer on the surface of the spring, it is different. M406183 used in traditional soaking or In the way of inkjet, the cost of the insulation material has been greatly improved, and the cost has also been reduced. As shown in the figure, the attachment 4 after the draping still shows (4) better than the attachment 3 before the other. Appearance integrity, the performance of the yield is also greatly improved: , · Not, the effect of this creation is to provide a kind of high current probe: spring 'mainly on the outer surface of the spring, a pair of bismuth Insulation layer (P〇ly-para_xylylene) 'Because of the high dielectric strength, high drop and tensile strength of the poly-p-type, the wear-resistant, high-resistance insulating material', therefore, when the high-current probe is turned on At this time, the large current flowing through it will prevent the spring from being burned due to the blockage of the poly-ply insulating layer, which greatly increases the life of the product. At the same time, the use of vapor deposition method can effectively improve the insulation. The layer's ability to cover the surface of the spring, which enhances the yield of the process. The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, so it is familiar with the technology. Equivalent or easy change, no Equivalent changes and modifications made from the scope of this creation should be covered by the scope of this creation. M406183 [Simple description of the diagram] Figure 1 is a schematic diagram of the structure of a conventional high current probe. Figure 2 is a schematic diagram of the structure of the insulating layer attached to the high current probe. [Main component symbol description] 1 Needle shaft 2 Sleeve 3 Spring 4 Insulation layer 20 Cavity body 10