M405897 • < 100年04月26日核正替換頁 五、新型說明： 【新型所屬之技術領域】 [0001] 本創作係有關於一種動態平衡墊，特別是指具有硬 質接觸層、軟質中間層及軟質底層之平衡墊及其製造方 法。 【先前技術·】 [0002] 平衡墊普遍為一種具有中空氣室的墊體，使用者在M405897 • < April 26, 100, Nuclear Replacement Page 5, New Description: [New Technology Area] [0001] This creation is about a dynamic balance pad, especially with a hard contact layer and a soft intermediate layer. And a balance pad of a soft bottom layer and a method of manufacturing the same. [Prior Art·] [0002] The balance pad is generally a pad body having a middle air chamber, and the user is
不同方向對平衡墊施力，而壓縮氣室内的空氣，使空氣 產生流動而平衡墊產生左右搖擺等傾斜，兼具有趣味性 及作為練習平衡之用途。 其中在幼兒教育中，開發大腦前庭系統可以提高幼 兒的生活及學習能力，而左右搖擺、旋轉及跳躍是促進 前庭發展的重要動作，所以平衡墊常常供作學齡前的幼 童練習平衡之教材；更進一步，對平衡感失調之患者， 醫師亦多建議患者可以利用平衡墊作為練習平衡之復健 ，促進感覺統合之療效。The balance pad is biased in different directions, and the air in the compressed air chamber causes the air to flow and the balance pad to swing from side to side, and has fun and balance for practice. Among them, in the early childhood education, the development of the vestibular system of the brain can improve the life and learning ability of the child, while the swinging, rotating and jumping are important actions to promote the development of the vestibule. Therefore, the balance pad is often used as a teaching material for preschool children to practice balance; Furthermore, for patients with a sense of balance, doctors also suggest that patients can use the balance pad as a rehabilitation exercise to promote the effect of sensory integration.
其中市面上常見之平衡塾如第十圖所示，係由一體 成型的中空PVC [聚氣乙烯]軟墊（A)製成，再請參閱第 —圖所示，當使用者踩踏在該PVC軟墊（A)上時，由 於PVC為軟質彈性材料，所以當該PVC軟墊（A)内的空氣 受擠壓流動，除了造成該PVC軟墊（A)產生傾斜，同時 該PVC軟墊（A)亦會受擠壓變形，而在該PVC軟墊（A) 因為壓力變形時，容易造成人體受力不對稱，造成跌倒 受傷，所以軟質的接觸面並不適合初學者或平衡感差的 使用者在初始練習時使用。 表單編號A0101 第3頁/共23頁 M405897 100年04月26日修正替疾頁 另外，則有三層結構之平衡墊如第十二圖所示，包 含有-接觸層（B)、-中間層(c)及一包覆層（D)相 互接合’該包覆層（D)以-接著劑（E)黏結在該接觸 層⑻周緣，@由於接著劑（E)種化學溶劑會 持續揮發有毒物質至空氣中，除了污染空氣的環保因素 外，對幼兒也可能造成不良影響，並且接著劑（E)會隨 著時間而劣化’或因使用而容易造成包覆層⑻與接觸 層（B)脫落，其品質有待考驗。 【新型内容】 [0003] 為了解決前述缺失，提供一種相對安全的平衡墊供 1 初學者或平衡感差的使用者在初始練習時使用，以及提 供不使用接著劑黏貼方式結合各層結構，本創作使平衡 墊包含有不會變形的硬質接觸層，並輔以具有止滑作用 的軟質中間層，以及吸附壓力變形的軟質底層的三層結 構，並在軟質中間層上成型凸起及凹陷，使軟質底層在 製作過程包覆或嵌入前述凸起及凹陷，提供強而有力的 · 結合，並提供所述平衡墊之製造方法。 1 說明如下： 本創作係為一種動態平衡整，包括： 一硬質接觸層，包含有複數透空部，並該硬質接觸 層之周緣環設有一彎折狀之凸緣；一軟質中間層，係結 合該硬質接觸層，並該軟質中間層區隔出複數凸出部分 別凸出於前述硬質接觸層之透空部，以及複數相對該凸 出部之肋條’該些肋條則包含有複數凸起及複數凹陷； 一軟質底層，係結合前述硬質接觸層及軟質中間層，該 表單編號A0101 第4頁/共23頁 M405897 ' a 100年04月26日核正替换π 軟質底層包覆前述硬質接觸層之凸緣，以及密合前述肋 條之凸起及凹陷，並該軟質底層呈中空而包含有一氣室 進一步，該軟質底層包含有一向該氣室凹入之凹槽 ，並該凹槽對應於該硬質接觸層。 進一步，該硬質接觸層為聚丙烯[Ρ.Ρ]層，該軟質中 間層及軟質底層為具彈性之熱塑性橡膠[T.P.R]層。 本創作動態平衡墊之製造方法之步驟包括：The common balance on the market, as shown in the tenth figure, is made of a one-piece hollow PVC [polyethylene vinyl] cushion (A), and then see the figure - when the user steps on the PVC On the cushion (A), since the PVC is a soft elastic material, when the air in the PVC cushion (A) is squeezed, the PVC cushion (A) is inclined, and the PVC cushion is A) It will also be deformed by extrusion. When the PVC cushion (A) is deformed due to pressure, it is easy to cause asymmetry of the human body, causing falls and injuries, so the soft contact surface is not suitable for beginners or poor balance. Used during the initial practice. Form No. A0101 Page 3 of 23 M405897 Correction of the disease page on April 26, 2014 In addition, there is a three-layer structure balance pad as shown in the twelfth figure, including the -contact layer (B), the middle layer (c) and a coating layer (D) are bonded to each other'. The coating layer (D) is adhered to the periphery of the contact layer (8) with an adhesive (E), @ is continuously toxic due to the chemical solvent of the adhesive (E) Substance to air, in addition to environmental factors that pollute the air, may also have adverse effects on young children, and the adhesive (E) may deteriorate over time' or the coating layer (8) and the contact layer (B) may be easily caused by use. Shedding, its quality is yet to be tested. [New Content] [0003] In order to solve the aforementioned shortcomings, a relatively safe balance pad is provided for use by a beginner or a user with poor balance in initial practice, and a combination of layers is provided without adhesive bonding. The balance pad is provided with a hard contact layer which is not deformed, and is supplemented by a soft intermediate layer having a slip preventing effect, and a three-layer structure of a soft underlayer which adsorbs pressure deformation, and forms protrusions and depressions on the soft intermediate layer. The soft underlayer encapsulates or embeds the aforementioned protrusions and depressions during the manufacturing process to provide a strong and effective combination and provides a method of manufacturing the balance pad. 1 Description: The creation is a dynamic balancing, comprising: a hard contact layer comprising a plurality of hollow portions, and a peripheral flange of the hard contact layer is provided with a bent flange; a soft intermediate layer Bonding the hard contact layer, and the soft intermediate layer partitioning the plurality of protrusions respectively protrudes from the transparent portion of the hard contact layer, and the plurality of ribs relative to the protrusion portion, the ribs comprise a plurality of protrusions And a plurality of depressions; a soft bottom layer combined with the hard contact layer and the soft intermediate layer, the form number A0101 page 4 / 23 pages M405897 'a 100 years of April 26 nuclear replacement π soft bottom layer covering the aforementioned hard contact a flange of the layer, and a protrusion and a recess of the rib, and the soft bottom layer is hollow and further comprises a gas chamber, the soft bottom layer comprising a groove recessed into the gas chamber, and the groove corresponds to The hard contact layer. Further, the hard contact layer is a polypropylene [Ρ.Ρ] layer, and the soft intermediate layer and the soft underlayer are elastic thermoplastic rubber [T.P.R] layers. The steps of the manufacturing method of the creative dynamic balance pad include:
Α.成型一硬質接觸層，並在該硬質接觸層上預留複 數透空部，以及在該硬質接觸層周緣成型一彎折狀之凸 緣；Β.再成型一軟質中間層結合該硬質接觸層，其中在 該軟質中間層的相對側分別成型為複數凸出部及複數肋 條，使該些凸出部分別凸出於該硬質接觸層之透空部， 以及在該些肋條上成型複數凸起及複數凹陷；及C.成型 一具有一中空氣室的軟質底層結合在該硬質接觸層及軟 質中間層，並使該軟質底層包覆前述硬質接觸層之凸緣 ，以及使該軟質底層嵌入該軟質中間層的凸起及凹陷。Forming a hard contact layer, and depositing a plurality of transparent portions on the hard contact layer, and forming a bent flange on the periphery of the hard contact layer; 再 reforming a soft intermediate layer in combination with the hard contact a layer, wherein the opposite sides of the soft intermediate layer are respectively formed into a plurality of protrusions and a plurality of ribs, the protrusions respectively protrude from the transparent portion of the hard contact layer, and the plurality of protrusions are formed on the ribs And a plurality of depressions; and C. forming a soft underlayer having a central air chamber bonded to the hard contact layer and the soft intermediate layer, and wrapping the soft underlayer with the flange of the hard contact layer, and embedding the soft underlayer The protrusions and depressions of the soft intermediate layer.
進一步在步驟C中，更在該軟質底層上成型至少一向 該氣室凹入並對應該硬質接觸層之凹槽。 進一步，係以一次射出成型方式製作步驟Α的硬質接 觸層；再以射出成型方式製作步驟B的軟質中間層並同時 在模内結合上述硬質接觸層；以吹氣包覆成型方式製作 步驟C的軟質底層並同時在模内結合上述硬質接觸層及軟 質中間層，且在吹氣包覆成型過程形成之一氣孔以一塞 塊密合該氣孔。 藉由本創作提供的平衡墊的構造及製造所述平衡墊 表單編號A0101 第5頁/共23頁 M405897 100年04月26日择正雜頁 的方法，產生以下主要功效： 1. 利用硬質接觸層不會變增的母點，配令軟質中間 層優異的摩擦止滑作用，並將受力變形的軟質底層作為 最下層’使用者容易達成平衡，較適合初學者或平衡感 差的使用者初始練習之用，。 2. 軟質底層設置凹槽’在使用時，會因為壓縮使空 氣排出’形成類似真空之吸附作用，不會因為橫向受力 ，使平衡墊位移，造成使用者跌倒受傷，使用上較安全 〇 3. 本創作提供各層的製造方式可以快速方便製作所 述的動態平衡墊，軟質底層在製作過程並包覆或嵌入硬 貝接觸層之凸緣及軟質中間層的凸起及凹陷，而提供強 而有力的結合而不至於脫落；且因可以不使用接著劑， 符合環保需求，不會在空氣中揮發接著劑之有毒氣體， 而為一符合國際環保要求且為一良好品質之成品。 【實施方式】 [0004] 综合上述技術特徵，本創作之動態平衡墊的主要功 效將可於下述實施例清楚呈現。 請參閱第一圖及第五圖所巾，本創作之動態平衡墊 包括有-硬質接觸層（1)、_軟質中間層⑴及一軟 質底層（3)依序成型結合而成，而該硬質接觸層⑴ 為P.P層，該軟質中間層⑴及軟質底層（3)為T p r 層，其中： 該硬質接觸層⑴包含有複數透空部⑴），並該 硬質接觸層（1)之周緣環設有折狀之凸緣（12)[ 表單编號A0101 第6頁/共23頁 100年04月26日按正替換頁 請參閱第二圖及第七圖];該軟質中間層（2)係結合該 硬質接觸層（1 )，並該軟質中間層（2)區隔出複數凸 出部（21)分別凸出於前述硬質接觸層（1)之透空部（ 11)，以及複數相對該凸出部（21)之肋條（22)，該 些肋條（22)則包含有複數凸起（221)及複數凹陷（ 222 )[請參閱第三圖，為該些肋條（22)之凸起（221 )及凹陷（ 222 )之示意圖];該軟質底層（3)係結合前 述硬質接觸層（1)及軟質中間層（2)，並包覆前述硬 質接觸層（1 )之凸緣（12 )[請參閱第七圖]，以及密合 前述肋條（22)之凸起（221)及凹陷（ 222 )[請參閱 第五圖及第六圖]’藉由該軟質底層（3)包覆在該凸緣 (12) ’而具有黏合扣緊的作用，同時利用該肋條（22 )之凸起（221)及凹陷（ 222 )的嵌設作用，可以提供 強而有力的結合，確保前述三層結構確實穩固結合，所 以不用額外再以接著劑接合，不會在空氣令揮發接著劑 之有毒氣體，符合環保需求，並該軟質底層呈中空 而包含有一氣室（31)，再如後述製造方法之製作過程 會在該氣室（31)形成一氣孔（32)，故以一塞塊（4) 塞入並密合該氣孔（32)，另外，在本實施例該軟質底 層（3) t包含有—向該氣室⑶）凹入之凹槽（33)， 並該凹槽（33)對應於該硬質接觸層⑴[請參閱第四 圖’為該凹槽（33)之示意圖]。 請參閱第八圖所示，為使用者練習平衡之示意圖， 其中要說明的是： 该硬質接觸層⑴受壓後，其本身不會產生形Further in step C, at least one recess that is recessed into the plenum and corresponds to the hard contact layer is formed on the soft underlayer. Further, the hard contact layer of the step Α is formed by one shot molding; the soft intermediate layer of the step B is formed by injection molding while the hard contact layer is simultaneously bonded in the mold; and the step C is produced by the blow molding method. The soft bottom layer simultaneously combines the hard contact layer and the soft intermediate layer in the mold, and forms a pore in the blow molding process to close the pore with a plug. The following main functions are produced by the construction of the balance pad provided by the present creation and the method of manufacturing the balance pad form No. A0101, page 5 of 23, M405897, April 26, 2014: 1. Using a hard contact layer The mother point that does not increase, with the excellent friction and anti-slip effect of the soft intermediate layer, and the soft bottom layer with the force deformation as the bottom layer' user is easy to achieve balance, which is more suitable for beginners or users with poor balance. Practice,. 2. The soft bottom layer is provided with a groove 'in use, it will discharge air due to compression' to form a vacuum-like adsorption effect, and the balance pad will not be displaced due to lateral force, causing the user to fall and be injured, and it is safer to use. The present invention provides a manufacturing method for each layer to quickly and easily produce the dynamic balance pad, and the soft bottom layer is provided during the manufacturing process and is wrapped or embedded in the flange of the hard shell contact layer and the protrusions and depressions of the soft intermediate layer to provide a strong Strong combination without falling off; and because it can not use the adhesive, it meets the environmental protection requirements, does not volatilize the toxic gas of the adhesive in the air, and is a finished product that meets the international environmental protection requirements and is of good quality. [Embodiment] [0004] In synthesizing the above technical features, the main effects of the dynamic balance pad of the present invention will be clearly shown in the following embodiments. Referring to the first and fifth figures, the dynamic balance pad of the present invention comprises a hard contact layer (1), a soft intermediate layer (1) and a soft bottom layer (3) formed in sequence, and the hard The contact layer (1) is a PP layer, and the soft intermediate layer (1) and the soft underlayer (3) are T pr layers, wherein: the hard contact layer (1) comprises a plurality of transparent portions (1)), and the peripheral ring of the hard contact layer (1) Folded flange (12) [Form No. A0101 Page 6 / Total 23 pages 100 April 26, please refer to the second and seventh figures according to the replacement page]; the soft intermediate layer (2) Bonding the hard contact layer (1), and the soft intermediate layer (2) is separated from the plurality of protrusions (21) respectively protruding from the transparent portion (11) of the hard contact layer (1), and a plurality of relative The ribs (22) of the protruding portion (21), the ribs (22) comprise a plurality of protrusions (221) and a plurality of depressions (222) [refer to the third figure, the convexities of the ribs (22) a schematic diagram of the (221) and the recess (222); the soft underlayer (3) is bonded to the hard contact layer (1) and the soft intermediate layer (2), and is coated with the hard material The flange (12) of the contact layer (1) [please refer to the seventh figure], and the protrusions (221) and depressions (222) of the aforementioned ribs (22) [see the fifth and sixth figures] The soft bottom layer (3) is coated on the flange (12)' to have an adhesive fastening function, and at the same time, the protrusion (221) and the recess (222) of the rib (22) can be used for embedding. Provide a strong combination to ensure that the above three-layer structure is firmly combined, so there is no need to additionally bond with the adhesive, and the toxic gas which does not volatilize the adhesive in the air meets environmental protection requirements, and the soft bottom layer is hollow and contains one The air chamber (31), in the manufacturing process of the manufacturing method described later, forms an air hole (32) in the air chamber (31), so that the air hole (32) is inserted and tightly closed by a plug (4). In the present embodiment, the soft underlayer (3) t includes a recess (33) recessed into the air chamber (3), and the recess (33) corresponds to the hard contact layer (1) [see the fourth figure] Is a schematic view of the groove (33)]. Please refer to the figure in Figure 8, for the user to practice the balance diagram, which should be explained: After the hard contact layer (1) is pressed, it will not form itself.
——一’叉tf'J 作用，同時該軟質中間層⑴的凸出部（21)摩擦阻力 表單編號A010丨 ^ 第7頁/共23頁 100年04月26日按正 很大’會抵銷使用者和該硬質接觸層⑴之間滑移的努 力，讓使用者容易核平衡，赫#於平_失調^秦 者作練習平衡之復健時，該等凸出部（21)更具有按摩 刺激穴道之作用，提高復健的感覺統合效果，而使用者 :壓的王向作用力，則會壓縮該軟質底層（3)，使該軟 質底層（3)變形，藉由該軟質底層（3)的氣室（32) ，則可以利用空氣的壓縮、流動，提供足夠的緩衝阻力 而在》亥軟質底層（3)壓縮變形的同時，該軟質底層（ 3)的凹槽（33)會受擠壓而將空氣排出，產生類似真空 之吸附作用，不會因為橫向受力，使本創作的平衡整位 移，造成使用者跌倒受傷，使用上較為安全，另外，本 創作將受力變形的軟質底層（3)作為最下層，使用者容 易達成平衡，較適合初學者或平衡感差的使用者初始練 習之用。 再請參閱第九圖所示，本創作動態平衡墊之製造方 法包括下述步驟： A.利用一次射出成型方式成型前述硬質接觸層（1) ;B.再以射出成型方式成型前述軟質中間層（2 )並同時 在模内結合該硬質接觸層（1) ;C.再以吹氣包覆成型方 式成型前述軟質底層（3)並同時在模内結合該硬質接觸 層（1)及軟質中間層（2)，並在吹氣包覆成型過程形 成之一氣孔（32)以一塞塊（4)密合該氣孔（32)。 利用上述方法即可以快速而方便製作本創作之動態 平衡墊，並且在步驟C利用吹氣包覆成型結合該軟質底層 (3)、硬質接觸層（1)及軟質中間層（2)，而不使用 接著劑，不會有後續接著劑劣化導致軟質底層（3)脫落 表單編號A0101 第8頁/共23頁 1〇〇年04月26日按正替換頁 之缺失，品質較佳。 綜合以上所述僅係為本創作之較佳實施例，當不能 以此限定本創作實施之範圍，即依本創作_請專利範圍 及創作說明内容所作簡單的等效變化與修飾，皆屬本創 作專利涵蓋之範圍内。 【圖式簡單說明】 第一圖係為本創作動態平衡塾之立體外觀圖。 第二圖係為本創作之硬質接觸層環設凸緣之示意圖 第三圖係為本創作之軟質中間層的肋條具有凸起及 凹陷之示意圖。 第四圖係為本創作之軟質底層具有凹槽及氣孔之示 意圖。 第五圖係為第一圖之A-A剖視圖。 第六圖係為第—圖之B-B剖視圖。 第七圖係為本創作之軟質底層包覆硬質接觸層的凸 緣之示意圖。 第八圖係為本創作使用時之示意圖。 第九®係為本創作動態平衡㈣造方法之流程圖。 第十圖係為習知PVC平衡墊之示意圖。 第十-圖係、為習知p v c平衡塾使用時變形狀況之示意 圖。 第十一圖係為習知三層式平衡塾之示意圖。 【主要元件符號說明】 _ (1) 硬質接觸層（11)透空部 表單編號A0101 第9頁/共23頁 M405897 (12) (2 ) 100年04月26日核正替换頁 凸緣 軟質中間層（2 1 ) 凸出部 (22) 肋條 （2 2 1 )凸起 ( 2 2 2： >凹陷 (3 ) 軟質底層 （31) 氣室 (32) 氣孔 （33) 凹槽 (4 ) 塞塊 (A ) P V C軟墊（B) 接觸層 (C ) 中間層 （D) 包覆層 (E ) 接著劑 < 表單編號A0101 第10頁/共23頁——A 'fork tf'J function, at the same time the soft intermediate layer (1) bulge (21) friction resistance form number A010 丨 ^ page 7 / total 23 pages 100 years April 26th according to the positive large 'will arrive The effort of slipping between the pin user and the hard contact layer (1) allows the user to easily balance the nuclear, and the protrusions (21) have more The massage stimulates the effect of the acupuncture point to improve the sensory integration effect of the rehabilitation, and the user: the pressure of the king's force compresses the soft bottom layer (3) to deform the soft bottom layer (3) by the soft bottom layer ( 3) The air chamber (32) can use the compression and flow of air to provide sufficient cushioning resistance. At the same time, the soft bottom layer (3) is compressed and deformed, and the groove (33) of the soft bottom layer (3) will Extrusion and air discharge, resulting in a similar vacuum adsorption, will not be due to lateral forces, so that the balance of the creation of the whole displacement, causing the user to fall and hurt, the use is safer, in addition, the creation will be deformed by force The soft bottom layer (3) is the lowermost layer, and the user is easy to achieve flatness. , More suitable for beginners or poor initial user exercises balance purposes. Referring to the ninth figure, the manufacturing method of the creative dynamic balance pad comprises the following steps: A. molding the hard contact layer (1) by one injection molding; B. molding the soft intermediate layer by injection molding. (2) simultaneously bonding the hard contact layer (1) in the mold; C. molding the soft underlayer (3) by blow molding, and simultaneously bonding the hard contact layer (1) and the soft intermediate in the mold Layer (2), and forming a pore (32) in the blow-molding process to close the pore (32) with a plug (4). By using the above method, the dynamic balance pad of the present invention can be quickly and conveniently produced, and in the step C, the soft underlayer (3), the hard contact layer (1) and the soft intermediate layer (2) are bonded by blow molding, without With the use of an adhesive, there is no subsequent deterioration of the adhesive agent, resulting in the soft underlayer (3) falling off. Form No. A0101 Page 8 of 23 On the 26th of April, the replacement page is missing, and the quality is better. The foregoing is merely a preferred embodiment of the present invention. When it is not possible to limit the scope of the present invention, it is a simple equivalent change and modification according to the scope of the creation and the content of the creation. The scope of the creation of the patent is covered. [Simple description of the diagram] The first picture is a three-dimensional appearance of the dynamic balance of the creation. The second figure is a schematic diagram of the flange of the hard contact layer of the creation. The third figure is a schematic view of the rib of the soft intermediate layer of the creation having protrusions and depressions. The fourth figure is the intention of the soft bottom layer of the creation with grooves and pores. The fifth drawing is a cross-sectional view taken along line A-A of the first figure. The sixth drawing is a cross-sectional view taken along line B-B of the first figure. The seventh figure is a schematic view of the convex edge of the soft underlayer coated hard contact layer of the present invention. The eighth picture is a schematic diagram of the use of the creation. The ninth® is a flow chart of the creative dynamic balance (four) method. The tenth figure is a schematic view of a conventional PVC balance pad. The tenth-picture is a schematic diagram of the deformation state of the conventional p v c balance. The eleventh figure is a schematic diagram of a conventional three-layer balance 塾. [Main component symbol description] _ (1) Hard contact layer (11) Vacancy part form number A0101 Page 9 of 23 M405897 (12) (2) April 26, 100 nuclear replacement page flange soft middle Layer (2 1 ) Projection (22) Rib (2 2 1 ) Projection ( 2 2 2: > Depression (3) Soft Substratum (31) Air Chamber (32) Pores (33) Groove (4) Plug Block (A) PVC cushion (B) Contact layer (C) Intermediate layer (D) Coating layer (E) Adhesive < Form No. A0101 Page 10 of 23