M403716 五、新型說明： 【新型所屬之技術領域】 本新型是有關於一 工裝置。 種模擬裝置，特別是指一 種模擬加 【先前技術】 現有的生產管理流程在應用前，往往都只是經過理认 推演的產物，必須要經過實際的應用後才能得知該生產: 理流程是否達到如理論推演般相同的效果，然而，在實: 將该生產管m應用於現場的工廠作業時，則必須耗費 大量的加工成“如驗證時間、重覆測試時間所佔用的 機台...等等）以解決與理論不相符合的情況，在成本的 上非常不經濟。 ，此外’在對學生或生產人M進行—套生產管理流程的 教學時，若僅僅只是使用t面的理論教材進行說明，而缺 乏實際的手動實作’則學員難以應證理論與實務的差異，、 對於學習上則有相當程度的阻礙。 、 【新型内容】 口此，本新型之目的，即在提供一種可以供手動操 的模擬加 工裝置。 於是，本新型模擬加工裝置，適用供一模擬工件放置 邊拉擬加工裝置包含一工作台、一控制單元、—感測器 、一操作單元、一第一提示單元，及一第二提示單元。 忒工作台包括一本體，及一設置於該本體以供該模擬 工件放置的架體，該控制單元包括一設置於該工作台的處 3 =二分別可:離地電連接於該處理模組的-第-計 且右 …十時盗’該第-計時器及該第二計時器各自 =可卸離地連接該處理模組的安裝部，及一設置於該 且電連4時時間的調整部，該感測器安裝於該架體 動 °…里模組’並於感測到該模擬工件的放置後驅 =第-料H運作，崎料^射地安裝於該本體 電連接該處賴組，絲受_作後㈣㈣二計時器 :作，該第一提示單元電連接該控制單元並受該第一計時 :控制而產生警示’該第二提示單元電連接該控制單元並 文該第二計時器控制而產生警示。 。。本新型之功效在於：藉由該第一計時器及該第二計時 盗的運作，能夠在適當的時間驅使該S —提示單元及該第 -提不單兀產生警示’進而達到讓使用者體驗加工時所需 要的時間以及必須進行的動作的功效。 【實施方式】 有關本新型之前述及其他技術内容、特點與功效，在 以下配&參考圖式之一個較佳實施例的詳細說明中，將可 清楚的呈現。 參閱圖 例適用供一模擬工件 ’本新型模擬加工裝置1之該較佳實施 8放置，該模擬工件8具有一主體部 81及一刀別自為主體部81兩相反端朝外延伸的桿部82 , 忒模擬加工裝置1包含—工作台2、一控制單元3、一感測 益4、一操作單元5、_第—提示單元6，及一第二提示單 元7。 M403716 ，及一顏色與該運作燈區7Π相異的停止燈區7】2,該 擋板模組72具有一可相對該工作台2上下移動的擋板721 ，及一電連接該處理模組31並受該第二計時器33控制而 連動該擋板721移動的驅動件722 ^於本實施例中，該運作 燈區711的顏色為黃色，該停止燈區712的顏色為綠色，該 駆動件722為一壓缸組合。 使用時，該模擬加工裝置i可配合使用者的操作而依 序進行一模擬安裝流程及一模擬運轉流程，藉此以分別模 擬該模擬工件8的安裝流程以及機器對該模擬工件8的加 工流程。 於該模擬安裝流程時，當使用者將該模擬工件8放置 於该架體22時，該感測器4受到壓制而驅動該第一計時器 32開始計時，並驅使該第一警示燈61的運作燈區6ιι發亮 待。亥第计時器3 2計時完畢後，該運作燈區611的燈光 會熄滅，此時該第一警示燈61的停止燈區612發亮。 於忒杈擬運轉流程時，使用者在該模擬安裝流程結束 ，依該設定旋鈕34的位置而相對應按壓該等啟動按鍵51 或操作該擺動撥柄52,此時該第二計時器33開始計時，並 '〜滅該第—警示燈61的停止燈區612的燈光，且驅使該第 :不燈71的運作燈區7丨丨發亮，以及驅動該驅動件722 動作而使該擋板721朝下移動後並朝上歸回原位，待該第 叶時益33計時完畢後，該運作燈區711的燈光會熄滅， 匕時S亥第二警示燈71的停止燈區712發亮。 該模擬加工裝置丨可依不同的生產方式進行模擬練習 7 1403716 ，以下分別以「批量流動」生產方式以及「_個流」生產方式 進行說明。 > 參閱圖1、2、4,於「批量流動」生產方式中，是利用三 個依序設置的模擬加卫裝置卜分別位於該等模擬加工裝置 1广相反側的-入庫存台91及一出庫存台92，及位於該等 模擬加工裝置i間的二在庫存台93進行模擬的生產流程。 首先設定三個模擬加工裝置1 t的第-計時器32及第 二計時器33的計時時間以分別對應三種不同的加工作業（ 如切削、鑽孔、内徑精密加工等作業）的時間，以下以十 2個模擬工件8為例，使用者先於第一個模擬加工裝置1 订作業，於第一個模擬加工裝置1日夺，使用者必須依序 將該入庫存台91内 …貝依序 擬加工裝…模二;^ 依序經過第-個模 社班 枉後埘攻品放置於第二個模擬加工 裝置1之前的在庫存台93中 4 “ 發 寺十一個模擬工件8皆經過 第2模擬加工裝置1的模擬流程後，使用者即㈣至1 -個模擬加工裝置！以進 第 流程。 1回悮擬加工裝置1的模擬 相類似地，待十二個模擬工匕 工裝置1的模擬流程並放置於第三個模：：二_ 的在庫存台93中後，使用者 、疑力裝置1之前 置1以進行第三個模擬加工裝置二至第三個模擬加工裝 二個模擬工件8皆經過时的模擬流程’並直到十 並放置於該出庫存纟92後/1 擬加卫裝置1的模擬流程 模擬，而讓使用者能夠在 成「抵動」生產方式的 際生產作業前即能熟悉「批量流 M403716 動」生產方式的流程，並對實際生產作業所必須耗費的時間 得到事先的評估，進而作為改良生產流程的參考。 參閲圖卜2、5,於「一個流」生產方式巾，同樣是利用 三個依序設置的模擬加工裝置！、分別位於該等模擬加工裝 置1兩相反側的-入庫存纟91及一出庫存纟92，及位於該 等模擬加U H在庫存台93以進行模擬的生產流 程，其與「批量流動」生產方式的設備差異在於所需要的該M403716 V. New description: [New technical field] The new type is related to the one. Analog devices, especially one kind of simulation plus [prior art] The existing production management process is often only a product of the deductive deduction before application. It must be practically applied to know the production: whether the process is up to or not The same effect as the theoretical deduction, however, in fact: When the production pipe m is applied to the on-site factory operation, it must be processed in a large amount into a machine such as "verification time, repeated test time... Etc.) In order to solve the situation that is inconsistent with the theory, it is very uneconomical in terms of cost. In addition, when teaching students or producers M - the production management process, if only the t-side theoretical textbook is used Explain, but lack of actual manual implementation', it is difficult for students to prove the difference between theory and practice, and there is a considerable degree of hindrance to learning. [New content] The purpose of this new type is to provide a kind of The analog processing device can be used for manual operation. Therefore, the novel analog processing device is suitable for a simulated workpiece placement and the drawing processing device includes a work station, a control unit, a sensor, an operation unit, a first prompt unit, and a second prompt unit. The workbench includes a body, and a body is disposed on the body for the simulated workpiece to be placed. a frame body, the control unit includes a portion disposed on the workbench 3 = two respectively: a ground-to-ground connection to the processing module - the first meter and the right ... ten hours stolen 'the first timer and the first Each of the two timers is detachably connected to the mounting portion of the processing module, and an adjusting portion disposed at the time of the electrical connection 4, the sensor being mounted in the frame body After sensing that the simulated workpiece is placed, the first material H is operated, and the raw material is electrically connected to the body, and the wire is subjected to the _after (4) (four) two timers: the first prompt The unit is electrically connected to the control unit and is subjected to the first timing: control to generate an alarm. The second prompting unit is electrically connected to the control unit and the second timer is controlled to generate an alarm. The effect of the novel is: The operation of the first timer and the second time thief can be appropriate The time drives the S-prompt unit and the first-suggested unit to generate a warning' to achieve the effect of allowing the user to experience the time required for processing and the action that must be performed. [Embodiment] The foregoing and other technical contents related to the present invention The features and functions of the present invention will be apparent from the following detailed description of a preferred embodiment of the reference drawings. Referring to the drawings, the preferred embodiment of the present invention is applicable to a simulated workpiece. The simulated workpiece 8 has a main body portion 81 and a rod portion 82 extending outward from opposite ends of the main body portion 81. The simulation processing device 1 includes a table 2, a control unit 3, and a sensing benefit. 4. An operating unit 5, a _th-prompting unit 6, and a second prompting unit 7. M403716, and a stop light area 7]2 of a color different from the operating light area 7Π, the baffle module 72 has a baffle 721 movable up and down with respect to the table 2, and a driving member 722 electrically connected to the processing module 31 and controlled by the second timer 33 to move the baffle 721. In this embodiment, Operation light The color of the area 711 is yellow, the color of the stop light area 712 is green, and the tilting member 722 is a combination of pressure cylinders. In use, the simulation processing device i can sequentially perform a simulation installation process and a simulation operation flow in accordance with the operation of the user, thereby respectively simulating the installation process of the simulated workpiece 8 and the machining process of the simulated workpiece 8 by the machine. . During the simulation installation process, when the user places the simulated workpiece 8 on the frame 22, the sensor 4 is pressed to drive the first timer 32 to start timing, and drives the first warning light 61. The operating light area is 6 ιι 亮. After the timer is completed, the light of the operation light zone 611 is turned off, and the stop light zone 612 of the first warning light 61 is illuminated. During the simulation operation process, the user ends the simulation installation process, and correspondingly presses the start button 51 or operates the swing handle 52 according to the position of the setting knob 34. At this time, the second timer 33 starts. Timing, and '~ extinguishing the first-light of the stop light area 612 of the warning light 61, and driving the operation light area 7 of the first: no light 71 to illuminate, and driving the driving member 722 to act to make the baffle After the 721 moves downward and returns to the original position, after the first leaf time 33 is completed, the light of the operation light area 711 is extinguished, and the stop light area 712 of the second warning light 71 is illuminated. The simulation processing device can perform simulation exercises 7 1403716 according to different production methods. The following describes the "batch flow" production method and the "_ flow" production method. > Referring to Figures 1, 2 and 4, in the "bulk flow" production mode, three in-situ simulation devices are provided, which are respectively located on the opposite side of the analog processing device 1 and into the inventory table 91 and An inventory stage 92, and a production process in which two of the simulation processing apparatuses i are simulated on the inventory table 93. First, the timings of the first timer 32 and the second timer 33 of the three analog processing devices 1 t are set to correspond to the times of three different machining operations (such as cutting, drilling, and inner diameter precision machining), respectively. Taking dozens of simulated workpieces 8 as an example, the user orders the first simulation processing device 1 first, and the first analog processing device takes 1 day. The user must sequentially enter the inventory table 91... Pre-programming and processing...module 2;^ After passing through the first model, the smashing and smashing products are placed in the inventory table 93 before the second simulation processing device 1. After the simulation flow of the second simulation processing device 1, the user (4) to 1 - simulation processing device! to enter the first process. 1 The simulation of the simulated processing device 1 is similarly completed, waiting for twelve simulation workers to complete The simulation process of the device 1 is placed in the third mode: after the inventory table 93, the user and the suspect device 1 are set to 1 to perform the third simulation processing device 2 to the third simulation processing. Install the simulation process of two simulated workpieces 8 Until the placement of the stock 纟92/1 simulation process simulation of the intended installation device 1, the user can be familiar with the "bulk flow M403716 movement" before the production operation of the "resistance" production mode. The process of the production method and the time it takes to actually produce the production are evaluated in advance and used as a reference for improving the production process. See Figure 2, 5, in the "one stream" production method towel, the same is the use of three analog processing devices set in order! , the inbound stock 纟 91 and the one stock 纟 92 located on opposite sides of the simulated processing apparatus 1 , and the production process in which the simulated plus UH is on the stockyard 93 for simulation, and the “bulk flow” production The difference in the way the device is needed
等在庫存台93的空間較小’僅需能夠容置—個模擬工件8 即可0 百先，同樣設定三個模擬加—上丁巧弟一計時器 32及第二料器33的計時時卩aUx分別對應三種不同的加工 作業的時間，以下同樣以生產十二個模擬丄件8作為說明 ’且每-模擬加：裝置丨中皆已放置—模擬已加工完成的 模擬工件8。Waiting for the space in the inventory table 93 is small 'only need to be able to accommodate - an analog workpiece 8 can be 0 hundred first, also set three analog plus - the timing of the Ding Qiaodi timer 32 and the second hopper 33 卩 aUx Corresponding to the time of three different machining operations, the following also produces twelve simulated components 8 as the description 'and each simulation plus: the device has been placed—simulating the simulated workpiece 8 that has been processed.
使用者先移動至第一個模擬加工裝.置丨進行作業當 要進行第—個模擬加工裝置1的模擬安裝流程時，先將 本位於第-個模擬加工裝置i的模擬工件8移至第二個模 擬加工裝置1之前的在庫存台93中，接著將自該人庫存台 91取出的模擬工件8置於第一個模擬加工裝置丨以進行： ^安裝流程’於_擬安裝_結束錢4擬運轉流程 後’不需等待該模擬運轉流程結束，使用 個模擬加工裝置丨。 助主弟一 _於第一個模擬加工裝置i時，以相同的流程將原先第 -個Μ擬加工裝置丨中的模擬卫件8移至第三個模擬加工 9 侧 3716 =之：的在庫存台93中’並將暫存於第二個模擬加工 二Γ;的在庫存台93中的模擬工件8置入第二個模擬 進订作業’相類似地’同樣不待第二個模擬加 裝置1的模擬運轉流程結束，使用者即移 模擬加工裝置丨。 個 於第三個模擬加工裝置i時，將原先第三個模擬加工 裝置^中的模擬工件8移至該出庫存台92，接著將暫存於 第三個模擬加U 1之前的在庫存台93中的模擬工件8 置入第三個模擬加工裝置i進行作業，不待第三個模擬加 工裝置！的模擬運轉流程結束，使用者移回第一個模擬加 工裝置1，此時第一個模擬加工裝置〗的模擬運轉流程已完 成，使用者即可於該人庫存台91中取出下__個模擬工件8 北重覆金個流程’直到該入庫存台9i内的模擬工件8皆取 出且該出庫存台92内已收納十二組模擬工件8為止。 如此，由於「一個流」生產方式中不需等待模擬運轉流 =束，因此不會使任何—模擬加工裝置！有過長閒置等 黑’間的狀況發生’因此可以驗證出「一個流」生產方式是 於「批量流動」生產方式’故藉由模擬加工裝置i的應用 同樣可以讓使用者能夠在實際生產作業前即能熟悉生產 、、义程J£對實際生產作業所必須耗費的時間得到事先的 评估，進而作為改良生產流程的參考。 :上所述，藉由該第一計時器32及該第二計時器％ …作三能夠在適當的時間驅使該第一提示單元6及該第 提7F早兀7產生警示’進而相讓使用者體驗加工時所 10 M403716 而要的時間以及必須進行的動作的功效’並且可在規畫生 . 產方式時就能夠進行模擬驗證，而進一步避免實際應用時 所可能產生的問題，此外，在教學時亦可使學員能夠應證 s論與實務的區別’故確實能達成本新型之目的。 准以上所述者’僅為本新型之較佳實施例而已，當不 ,- 能以此限定本新型實施之範圍，即大凡依本新型申請專利 . 範圍及新型說明内容所作之簡單的等效變化與修飾，皆仍 屬本新型專利涵蓋之範圍内。 • 【圖式簡單說明】 圖1疋本新型模擬加工裝置的一第一較佳實施例的立 體圖； 圖2是該第一較佳實施例的前視圖； 圖3是該第一較佳實施例的系統方塊圖； 圖4是該第一較佳實施例應用於「批量流動」生產方式 的示意圖；及 圖5是該第一較佳實施例應用於「一個流」生產方式的 # 示意圖。 11 -1403716 【主要元件符號說明】 1 ....... •…模擬加工裝置 51...... •…啟動按鍵 2 ....... …·工作台 52...... 21…… •…本體 6 ....... •…第一提示單元 211 …. 61...... •…第一警示燈 212 ···' •…儀控箱 611 ··· •…運作燈區 22…… …·架體 612 ··. •…停止燈區 221… •…基部 7 ....... •…第二提示單元 222 •…支撐部 71...... •…第二警示燈 3 ....... •…控制單元 711 ··· •…運作燈區 31…… •…處理模組 712 ··· •…停止燈區 32…… •…第一計時器 72•…‘ •…擋板模組 JZ ί ---- *44- -Vr» …·文裝部 ^ λ //1 ** • · · H 322… •…調整部 722 ··. •…驅動件 33··.·· •…第二計時器 8…… •…模擬工件 331… •…安裝部 81 "·.· •…主體部 332… •…調整部 82···.· …·桿部 34…·. •…設定旋鈕 91 ‘·... …·入庫存台 4…… •…感測器 92··..· 出庫存σ 5…… •…操作單元 93···· •…在庫存台The user first moves to the first simulation processing device. When the user performs the simulation installation process of the first simulation processing device 1, the analog workpiece 8 located in the first simulation processing device i is first moved to the first Before the two simulation processing devices 1 are in the inventory table 93, the simulated workpiece 8 taken out from the person inventory table 91 is then placed in the first simulation processing device 丨 to perform: ^ installation process 'in _ intended installation _ end money 4 After the planned operation process, there is no need to wait for the end of the simulation operation process to use an analog processing device. Assisting the younger brother to move the simulated guard 8 in the original first machining unit 至 to the third simulation processing 9 side 3716 in the same process when the first simulation processing device i is used. Storing the table 93 'and temporarily storing the simulated workpiece 8 in the inventory table 93 into the second simulation ordering job 'similarly' also waits for the second simulation adding device When the simulation operation flow of 1 is completed, the user moves the simulation processing device. When the third simulation processing device i is used, the simulated workpiece 8 in the original third simulation processing device is moved to the delivery station 92, and then stored in the inventory table before the third simulation plus U 1 The simulated workpiece 8 in 93 is placed in the third simulation processing device i for operation, without waiting for the third analog processing device! After the simulation operation process ends, the user moves back to the first simulation processing device 1, and at this time, the simulation operation flow of the first simulation processing device is completed, and the user can take out the next __ in the person inventory table 91. The simulated workpiece 8 is overlaid with gold until the simulated workpieces 8 in the inbound bin 9i are taken out and twelve sets of simulated workpieces 8 have been stored in the outbound bin 92. In this way, since the "one-stream" production method does not need to wait for the simulated running flow = beam, it will not make any - analog processing device! It is possible to verify that the "one stream" production method is based on the "batch flow" production method, so that the user can also perform the actual production operation by simulating the processing device i. Before you can get familiar with the production, the time spent on the actual production work is evaluated in advance and used as a reference for improving the production process. As described above, the first timer 32 and the second timer % can be used to drive the first prompting unit 6 and the first 7F to generate an alert at an appropriate time. Experience the time required for processing 10 M403716 and the effect of the action that must be performed' and can perform simulation verification when planning the production method, and further avoid the problems that may occur in practical application. In addition, in teaching It also enables the trainees to demonstrate the difference between the s theory and the practice, so it is indeed possible to achieve the purpose of this new type. The above-mentioned ones are only preferred embodiments of the present invention, and if not, can limit the scope of the implementation of the present invention, that is, the simple equivalent of the scope of the new patent application and the scope of the new description. Changes and modifications are still within the scope of this new patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a first preferred embodiment of the present novel processing apparatus; FIG. 2 is a front view of the first preferred embodiment; FIG. 3 is a first preferred embodiment. FIG. 4 is a schematic diagram of the first preferred embodiment applied to a "bulk flow" production mode; and FIG. 5 is a schematic diagram of the first preferred embodiment applied to a "one flow" production mode. 11 -1403716 [Explanation of main component symbols] 1 ....... •...Simulation processing device 51... •...Start button 2 ............. Workbench 52.... .. 21...... •...body 6 ....... •...first prompt unit 211 .... 61...... •...first warning light 212 ···' •... instrument control box 611 · ··•...Operating light area 22...... ...·Frame body 612 ···•...stop light area 221... •... base part 7................second prompt unit 222 •...support part 71.. .... •...Second warning light 3 ....... •...Control unit 711 ··· •...Operation light area 31...•...Processing module 712 ···•...Stop light area 32... ... •...first timer 72•...' •...Baffle module JZ ί ---- *44- -Vr» ...·文装部^ λ //1 ** • · · H 322... •...Adjustment Part 722 ···•...Driver 33······...Second timer 8...•...simulated workpiece 331...•...mounting unit 81 "····...body part 332... 82·······Brace 34...·.•...Setting knob 91 '·... ...·Into the stock table 4... 92 .. ·· · a stock σ 5 ...... • ... operation unit 93 ···· • ... inventory table