M397439 五、新型說明： 【新型所屬之技術領域】 本新型是有關於一種排放器’特別是指一種用來排放 X·壓糸統所產生之冷凝水的空麼機冷凝水排放器。 【先前技術】 目别所運用的空壓技術，除了單純地對空氣進行壓縮 之外，大多數的空壓系統會設計加入潤滑油來提升空氣壓 縮之效能，此種設計概念使得空壓系統運作過程中所產生 的冷凝水，通常含有潤滑油或其他雜質顆粒（如管道腐蝕脫 落的鐵屑…等）’甚至使冷凝水具有腐蝕性或含有其他來自 於空氣中的有害污染物質等，均會影響用來排放冷凝水之 排水器的使用壽命，相對凸顯出定期維護與保養冷凝水排 水器是相當重要的一環，例如：清潔或更換零配件…等如 此，方能確保其排水功能的正常運作。 而目前冷凝水排水器的結構，大致是將二個殼座對接 組立以共同界定出一個供冷凝水暫存的蓄水空間，其中一 個殼座具有一個能連接一進水管的進水孔，另一個殼座則 具有一個能連接一排水管的排水孔，因此，冷凝水便能從 該進水管注入並暫存於該蓄水空間中，於後再經由該排水 官外排出。不過，上述冷凝水排放器的構造設計，卻經常 導致在保養維修時出現難以拆卸或組裝的窘境，其原因在 於，該進水管與該排水管之連結所造成的空間限制，特別 是該進水管與該排水管是金屬材質製時，使得該二殼座無 法各自沿該進水管與該排水管之長度方向反向移動進而 3 M397439 拆解、脫離，只能必須先將該進水管與該排水管從該二殼 座拆下’才得以順利拆離該二殼座’導致一般冷凝水排放 器雖已具備排放冷凝水之基本功效’卻因拆裝不便而難以 進行維護與保養，實待進一步改善。 【新型内容】 因此，本新型之目的，即在提供一種易於進行維護與 保養的空壓機冷凝水排放器。 於是’本新型之空壓機冷凝水排放器，包含一個中空 的基座、至少一個能拆卸地設置在該基座上且共同界定出 一個蓄水空間的維護門、一個設置在該基座中的水位偵測 單元，以及一個電連接該水位偵測單元的排水單元。該基 座具有一個第一進水孔，以及一個連接該排水單元的排水 孔。 本新型之功效在於，藉由該基座與該維護門之間特殊 的相對至間型恶，該第一進水孔與該排水孔均形成在該基 座上，於進行維護保養時，只需將該維護門拆離該基座， 不用拆解連結於該第一進水孔與該排水孔的周邊配件相 當方便。 【實施方式】 有有關本新型之前述及其他技術内容、特點與功效， 在以下配5參考圖式之二個較佳實施例的詳細說明中，將 可清楚的呈現。 如圖1至圖3所示，本新型空壓機冷凝水排放器的— 第-較佳實施例是包含-個基座2、二個分別對接設置在該 4 M397439 基座2的一個前側面與一個後側面的維護門3、一個設置在 。玄基座2内的水位偵測單元4，以及一個設置在該基座2外 且與該水位偵測單元4電連接的排水單元5。 4基座2具有—個金屬鑄造成型且概呈前後開放之方 框形狀的中空的座體21、一根設置在該座體21的一個底面 211且沿其長度方向延伸的水導管22、一個設置在該座體 21的一個頂面212的電氣盒23、一個設置在該座體21的 個右側面213的第一進水孔24、一個由該水導管22的一 個開放端界定出的第二進水孔25、一個由該水導管22的另 一個開放端界定出的排水孔26，以及一個貫穿該座體2丨與 „亥水導f 22的導水孔27。一般而言，該第二進水孔25通 常處於封閉狀態，但可配合安裝地點，以選擇性地將水管（ 圖未示）組接在該第一進水孔24或該第二進水孔25。 該二維護門3是透過螺桿以分別鎖固在該座體21之呈 開放狀的一個前側面214與一個後側面21 5上，以能反覆 地進行拆裝，該二維護門3並與該座體21相配合界定出一 個供冷凝水暫存的蓄水空間3〇，該第一進水孔24與該導水 孔2 7 s與έ亥蓄水空間3 0相連通。因此，本實施例中，冷 凝水可經由該第一進水孔24流入該蓄水空間30中，再經 該導水孔27下流入該水導管22内，接著從該排水孔26排 進入該排水單元5。 該電氣盒23具有一個固接在座體21之頂面212的底 盒部231，以及一個能拆卸地蓋設在該底盒部231上方的盒 蓋部232，該底盒部213與該盒蓋部232是共同界定出一個 5 M397439 電氣空間233。 如圖3與圖4所示，該水位偵測單元4是用以偵測該 蓄水空間30内所暫存冷凝水的水位變化，該水位偵測單= 4具有一根自該電氣盒23之底盒部231向下延伸且穿過該 座體21而插伸入該蓄水空間30中的感測管4丨、一個設= 在該感測管41之一個頂部且位在該電氣空間233中的控制 模組42,以及二個設置在該感測管41中的感測件43:44M397439 V. New description: [New technical field] The present invention relates to an exhauster', especially to an air condensate drainer for discharging condensed water generated by X. [Prior Art] In addition to the air compression technology used in the project, most air compressor systems are designed to add lubricating oil to enhance the efficiency of air compression. This design concept makes the air compressor system operate. The condensed water produced in the process usually contains lubricating oil or other foreign particles (such as iron scraping from the corrosion of the pipeline, etc.). Even the condensed water is corrosive or contains other harmful pollutants from the air. Affecting the service life of the drains used to discharge condensate, it is a significant part of the regular maintenance and maintenance of condensate drains, such as cleaning or replacing spare parts... to ensure the proper functioning of the drainage function. . At present, the structure of the condensate drainer is generally formed by docking two shells to jointly define a water storage space for condensed water temporary storage, wherein one of the shells has a water inlet hole for connecting an inlet pipe, and A housing has a drain hole that can be connected to a drain pipe, so that condensed water can be injected from the inlet pipe and temporarily stored in the water storage space, and then discharged through the drain. However, the structural design of the above-mentioned condensate drainer often leads to a situation in which it is difficult to disassemble or assemble during maintenance and repair, because of the space limitation caused by the connection between the inlet pipe and the drain pipe, especially the water inlet pipe. When the drain pipe is made of a metal material, the two shells cannot be moved in the opposite direction along the length of the water inlet pipe and the drain pipe, and the M M M M M M M M M M M M M M M M M M M M M M The tube is removed from the two-shell seat to be able to smoothly detach the two-shell seat, which causes the general condensate drainer to have the basic function of discharging condensate, but it is difficult to maintain and maintain due to inconvenient disassembly. improve. [New content] Therefore, the purpose of the present invention is to provide an air compressor condensate drain that is easy to maintain and maintain. Thus, the air compressor condensate drain of the present invention comprises a hollow base, at least one maintenance door detachably disposed on the base and jointly defining a water storage space, and a maintenance door disposed in the base a water level detecting unit and a drain unit electrically connected to the water level detecting unit. The base has a first water inlet hole and a drain hole connecting the drain unit. The utility model has the advantages that the first water inlet hole and the drainage hole are formed on the base by the special relative to the mutual evil between the base and the maintenance door, and only maintenance is performed when the maintenance is performed. The maintenance door needs to be detached from the base, and it is not convenient to disassemble the peripheral fittings connected to the first water inlet hole and the drainage hole. [Embodiment] The foregoing and other technical contents, features and effects of the present invention will be apparent from the following detailed description of the preferred embodiments of the accompanying drawings. As shown in FIG. 1 to FIG. 3, the first preferred embodiment of the condensing water discharger of the present invention comprises a base 2, two opposite sides respectively disposed on a front side of the 4 M397439 base 2. With a rear side of the maintenance door 3, one is set. A water level detecting unit 4 in the squat base 2, and a drain unit 5 disposed outside the susceptor 2 and electrically connected to the water level detecting unit 4. 4 The base 2 has a hollow seat body 21 which is cast in a metal shape and which is generally open and closed in a square shape, a water pipe 22 which is disposed on a bottom surface 211 of the seat body 21 and extends along the length thereof, and a water pipe 22 An electrical box 23 disposed on a top surface 212 of the base 21, a first water inlet aperture 24 disposed in a right side surface 213 of the base body 21, and a first defined by an open end of the water conduit 22. a water inlet hole 25, a drain hole 26 defined by the other open end of the water conduit 22, and a water guiding hole 27 extending through the seat body 2 and the water guide f 22. In general, the first The two water inlet holes 25 are normally in a closed state, but may be fitted to the installation site to selectively connect a water pipe (not shown) to the first water inlet hole 24 or the second water inlet hole 25. The second maintenance door 3 is inserted through a screw to be locked on a front side surface 214 and a rear side surface 21 5 of the seat body 21 so as to be removably detachable. The two maintenance doors 3 are coupled to the seat body 21 Cooperating to define a water storage space for the condensed water temporarily stored, the first water inlet hole 24 and the guide The hole 2 7 s is in communication with the water storage space 30. Therefore, in this embodiment, the condensed water can flow into the water storage space 30 through the first water inlet hole 24, and then flows into the water storage hole 27 through the water guiding hole 27. The water conduit 22 is then discharged from the drain hole 26 into the drain unit 5. The electrical box 23 has a bottom box portion 231 secured to the top surface 212 of the base body 21, and a detachable cover in the bottom box. a cover portion 232 above the portion 231, the bottom box portion 213 and the cover portion 232 together define a 5 M397439 electrical space 233. As shown in Figures 3 and 4, the water level detecting unit 4 is for detecting Measuring a change in the water level of the temporarily stored condensed water in the water storage space 30, the water level detecting unit = 4 having a bottom portion extending from the bottom box portion 231 of the electrical box 23 and extending through the seat body 21 a sensing tube 4 in the water storage space 30, a control module 42 disposed at a top of the sensing tube 41 and located in the electrical space 233, and two disposed in the sensing tube 41 Sensing member 43:44
:該二感測件43、44分別具有一塊位在該感測管41中的 感測片43卜44卜以及-條其一個頂端與一個底端是分別 連接該控制模組42與該感測片431、441的導線432、44以 圖中顯示為部分重疊），其中，該二感測片431、44ι的高度 位置不同，是分別對應在一高水位位置與一低水位位置=又The two sensing members 43 and 44 respectively have a sensing piece 43 in the sensing tube 41, and a top end and a bottom end are respectively connected to the control module 42 and the sensing. The wires 432 and 44 of the strips 431 and 441 are partially overlapped as shown in the figure, wherein the heights of the two sensing strips 431 and 44ι are different, corresponding to a high water level position and a low water level position respectively.
因此，空氣壓縮系統所產生的冷凝水，經由該基座2 :第·一進24持續地排入該蓄水空間3〇中，該感測管 高度變化相對代表所f積冷凝水的水位升降，並 造成該座體21與該二感測片431、441之間所生電容量因 =改隻該控制模組42便依據所測得電容量來計取該蓄水 j 30中的冷凝水水位。在本實施例中，該水位伯測單元 運電a式液位偵測原理，當然也可以是利用如超聲波 位1 外線、磁翻板（磁翻柱）、浮球…等方式來偵測水 位隻化&其結構與水位债測機制並不受本新型之實施方 式所侷限。 該排水單元5具有一根其—右端部連接該基座2之排 孔26的排水管51、一個設置在該排水管51之-左端部 6 M397439 内的開關閥52，以及一個電連接該水位偵測單元4之控制 模組42與該開關閥52的控制件53，本實施例中，該開關 閥52是一球閥，但並不限於此。其中，該控制件53可接 受该控制模組42所發出的訊號，而驅動該開關閥52在一 開啟狀態與一關閉狀態之間旋轉變換，當該開關閥52處於 開啟狀態（見圖4)時，從該蓄水空間30流入該排水管51 内的冷凝水，便能流經該開關閥52而從該排水管51之左 • 端部排出，相反的，若該開關閥52是處於關閉狀態（見圖 3 )’冷凝水便受該開關閥52擋阻而無法外排。 進一步地具體說明，如圖4所示，當該控制模組42測 知該蓄水空間3〇中的冷凝水量已達預先設定之高水位，也 . 就是對應於該感測片431的位置時，該控制模組42會發出 一排水訊號至該控制件53，驅使該開關閥52旋轉呈開啟狀 態，此時該蓄水空間30中的冷凝水便能流經該導水孔27 以下流入該水導管22中，並繼續朝左流動，穿流經該排水 φ 孔26以排入該排水管51中，最後流經該開關閥52以順利 - 外排出。 如圖3所示，隨著該排水單元5之開關閥52持續處於 開啟狀態，直到該控制模組42測知該蓄水空間中的冷 凝水量已降至預先設定之低水位時，也就是水位是對應該 感測片441的位置，這時該控制模組42會再發出一停止排 水訊號至該控制件53，該控制件53驅使該開關閥52從開 啟狀態旋轉為關閉狀態，冷凝水便無法再自該排水管5 1排 出而能停止排水。 7 M397439 因此，本新型主要是利用該第一進水孔24、該第二進 水孔25與該排水孔26皆形成在該基座2之座體21上以 及該二維護3是能拆裝地分別設置在該座體21之前側面 214與後側面215等結構設計，#需進行定期維護保養作業 時，只需拆卸下該二維護門3的其中之一，或者將該二維 護門3皆從該座體21才斥離’便能使該蓄水空間％對外開 放’以便對該座體21的内部進行清洗，完成清洗後再將維-護門3重新鎖組回該座體21上就可以了，進一步而言，本 新型於整個維護保養過程中1全不會牵動到連㈣第一鲁 進水孔24 (或第二進水孔25)與該排水孔％的管線或其 他機件，不須將其他配件一一拆離也不會改變其他配件的 相對位置’如此一來’便可大為降低拆卸與組裝時的困難 度’大大提升維修保養時的便利性。 如圖5所示，為本新型空壓機冷凝水排放器的一第二 較佳實施闵，該第二較佳實施饲與上述該第一較诖實施例 的不同處在於，該基座6不具有如圖2所示的水導管22與 導水孔27結構，該座體61同樣是金屬鑄造成型且整體呈籲 朝前開放的矩方體形狀’特別是，該基座6之第一進水孔 62與第二進水孔63是上下間隔地形成在該座體61的一個 右側面611上，該排水孔64是形成在該座體61的一個左側 面612下方處，而唯一的一個維護門7是對接設置在該座 體61之連接該右側面611與該左側面612的一個前側面 613上《同樣地，本實施例當然也能達到維護保養便利的功 效。 8 M397439 綜上所述’本新型之空壓機冷凝水排放器，確實有利 於後續保養維修’同時兼備準確、靈敏、穩定且可靠的水 位監控式排水效能’故確實能達成本新型之目的。 惟以上所述者，僅為本新型之較佳實施例而已，當不 能以此限定本新型實施之範圍，即大凡依本新型申請專利 範圍及新型說明内容所作之簡單的等效變化與修飾，皆仍 屬本新型專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一立體外觀圖，說明本新型之空壓機冷凝水排 放器之一第一較佳實施例的一外觀結構； 圖2是一立體圖，說明將該第一較佳實施例之其中一 維護門分解出時，其一基座的内部結構； 圖3是一剖視圖，說明該第一較佳實施例是處於未排 水狀態； 圖4疋一到視圖，說明該第一較佳實施例是處於排水 中狀態；及 —圖5是-立體圖，說明本新型之空壓機冷凝水排放器 之一第二較佳實施例的結構。 9 M397439 【主要元件符號說明】 2 基座 43 感測件 21 座體 431 感測片 211 底面 432 導線 212 頂面 44 感測件 213 右側面 441 感測片 214 前側面 442 導線 215 後側面 5 排水單元 22 水導管 51 排水管 23 電氣盒 52 開關閥 231 底盒部 53 控制件 232 盒蓋部 6 基座 24 第一進水孔 61 座體 25 第二進水孔 611 右側面 ZO % .1 ». — m 7N ^ 612 丄 /αΛ Ύ1. /X- Wj W 27 導水孔 613 前側面 3 維護門 62 第一進水扎 4 水位偵測單元 63 第二進水孔 41 感測管 7 維護門 42 控制模組 30 蓄水空間 10Therefore, the condensed water generated by the air compression system is continuously discharged into the water storage space 3 through the susceptor 2: the first inlet 24, and the height change of the sensing tube is relatively higher than the water level representing the condensed water of the f And causing the capacitance generated between the base 21 and the two sensing pieces 431, 441 to change the condensed water in the water storage j 30 according to the measured capacitance. Water level. In this embodiment, the water level test unit operates a liquid level detection principle, and of course, the water level can be detected by using an ultrasonic line 1 external line, a magnetic flap (magnetic flip), a float ball, etc. The only & structure and water level debt measurement mechanism is not limited by the implementation of the present invention. The drain unit 5 has a drain pipe 51 whose right end is connected to the drain hole 26 of the base 2, an on-off valve 52 disposed in the left end portion 6 M397439 of the drain pipe 51, and an electric connection to the water level. The control module 42 of the detecting unit 4 and the control member 53 of the switching valve 52. In the embodiment, the switching valve 52 is a ball valve, but is not limited thereto. The control member 53 can receive the signal sent by the control module 42 and drive the switch valve 52 to rotate between an open state and a closed state, when the switch valve 52 is in an open state (see FIG. 4). At this time, the condensed water flowing into the drain pipe 51 from the water storage space 30 can flow through the switching valve 52 and be discharged from the left end of the drain pipe 51. Conversely, if the switching valve 52 is closed The state (see Fig. 3) 'condensed water is blocked by the on-off valve 52 and cannot be discharged. More specifically, as shown in FIG. 4, when the control module 42 detects that the amount of condensed water in the water storage space 3〇 has reached a preset high water level, that is, corresponding to the position of the sensing piece 431. The control module 42 sends a drain signal to the control member 53 to drive the switch valve 52 to be turned on. At this time, the condensed water in the water storage space 30 can flow through the water guide hole 27 to flow into the water. The conduit 22 continues to flow to the left, flows through the drain φ hole 26 for discharge into the drain pipe 51, and finally flows through the on-off valve 52 for smooth-outward discharge. As shown in FIG. 3, as the on-off valve 52 of the drain unit 5 continues to be in an open state, until the control module 42 detects that the amount of condensed water in the water storage space has dropped to a preset low water level, that is, the water level The position of the sensing piece 441 is corresponding. At this time, the control module 42 sends a stop drainage signal to the control member 53, and the control member 53 drives the switching valve 52 to rotate from the open state to the closed state, and the condensed water cannot be used. The drain pipe 51 is discharged again to stop the drainage. 7 M397439 Therefore, the present invention mainly utilizes the first water inlet hole 24, the second water inlet hole 25 and the drainage hole 26 to be formed on the base 21 of the base 2, and the two maintenance 3 is detachable The ground is respectively disposed on the front side 214 and the rear side 215 of the seat body 21 and the like. When the periodic maintenance work is required, only one of the two maintenance doors 3 is removed, or the two maintenance doors 3 are The seat body 21 is repelled from 'to enable the water storage space% to be opened to the outside' to clean the interior of the seat body 21, and the cleaning and re-locking of the maintenance door 3 back to the seat body 21 is completed. It is ok, further, the new type will not be affected during the entire maintenance process. (4) The first Lu inlet hole 24 (or the second inlet hole 25) and the drainage hole% of the pipeline or other The mechanical parts do not need to be detached from other accessories, and the relative positions of other accessories are not changed. [This way, the difficulty in disassembly and assembly can be greatly reduced, which greatly improves the convenience in maintenance. As shown in FIG. 5, a second preferred embodiment of the air compressor condensate drain of the present invention, the second preferred embodiment differs from the first embodiment described above in that the base 6 There is no water conduit 22 and water guiding hole 27 structure as shown in FIG. 2, and the seat body 61 is also cast metal and is generally in the shape of a rectangular square which is open to the front. In particular, the first of the base 6 The water hole 62 and the second water inlet hole 63 are formed on the right side surface 611 of the seat body 61 at an upper and lower interval, and the drain hole 64 is formed below a left side surface 612 of the seat body 61, and the only one The maintenance door 7 is butted and disposed on the front side surface 613 of the seat body 61 connected to the right side surface 611 and the left side surface 612. Similarly, the present embodiment can of course achieve the maintenance convenience. 8 M397439 In summary, the air compressor condensate drain of the present invention is indeed conducive to subsequent maintenance and repairs, while having accurate, sensitive, stable and reliable water level monitoring drainage performance, so it can achieve the purpose of the present invention. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention cannot be limited thereto, that is, the simple equivalent change and modification made by the novel patent application scope and the novel description content, All remain within the scope of this new patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an appearance of a first preferred embodiment of a condensate drainer of the air compressor of the present invention; FIG. 2 is a perspective view showing the first comparison FIG. 3 is a cross-sectional view showing the first preferred embodiment in an undischarged state; FIG. 4 is a view showing the first embodiment of the preferred embodiment; A preferred embodiment is in a state of being drained; and - Fig. 5 is a perspective view showing the structure of a second preferred embodiment of the condensate drain of the air compressor of the present invention. 9 M397439 [Main component symbol description] 2 Base 43 Sensing member 21 Seat 431 Sensing sheet 211 Bottom surface 432 Conductor 212 Top surface 44 Sensing member 213 Right side surface 441 Sensing sheet 214 Front side 442 Wire 215 Rear side 5 Drainage Unit 22 Water conduit 51 Drain pipe 23 Electrical box 52 Switch valve 231 Bottom box portion 53 Control member 232 Cover portion 6 Base 24 First water inlet hole 61 Seat body 25 Second water inlet hole 611 Right side surface ZO % .1 » — m 7N ^ 612 丄/αΛ Ύ1. /X- Wj W 27 Water guiding hole 613 Front side 3 Maintenance door 62 First water inlet 4 Water level detecting unit 63 Second water inlet hole 41 Sense tube 7 Maintenance door 42 Control module 30 water storage space 10