TWM384398U - Cold cathode electrode and the cold cathode tube with a nickel-iron-molybdenum alloy electric discharge cup - Google Patents

Cold cathode electrode and the cold cathode tube with a nickel-iron-molybdenum alloy electric discharge cup Download PDF

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TWM384398U
TWM384398U TW99201400U TW99201400U TWM384398U TW M384398 U TWM384398 U TW M384398U TW 99201400 U TW99201400 U TW 99201400U TW 99201400 U TW99201400 U TW 99201400U TW M384398 U TWM384398 U TW M384398U
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Taiwan
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iron
cold cathode
nickel
discharge cup
molybdenum alloy
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TW99201400U
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Chinese (zh)
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Roger Tsai
Ichiro Yoda
Kunio Takahashi
Shyue-Sheng Wu
Wei-Kai Yen
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Mesotek Corp
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Publication of TWM384398U publication Critical patent/TWM384398U/en

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Description

M384398 五、新型說明: 【新型所屬之技術領域】 本創作係關於一種冷陰極管及用於冷陰極管之電極,特別 是指一種具有鎳鐵鉬(Ni-Fe-Mo)合金放電杯之冷陰極管電極 即使用該電極之冷陰極管。 【先前技術】M384398 V. New description: [New technical field] This paper is about a cold cathode tube and an electrode for cold cathode tube, especially a cold with nickel-iron-molybdenum (Ni-Fe-Mo) alloy discharge cup. The cathode tube electrode is a cold cathode tube using the electrode. [Prior Art]

鎳(Ni)、鶴(W)或飽(Mo)是習知技術中常用於冷陰極管電 極放電杯的材料。前述三種金屬各有其的優缺點。例如:鎳具 有低成本之特性’但其發射電子的發射特性差。鶴(M 銷 (Mo)耐高溫且電子發射特性良好,但鎢或鉬有成本過高的的缺 點,因此實務上仍採用低成本’但電子發射特性及壽命相、 差之録(Ni)製作電極放電杯。 β 理想的作法係以合金製作放電杯,同時達到良好的電子發 射特性,且耐咼溫而壽命長之特性。例如鎳鐵鉬 合金製成放電杯,降低成本且可以取得良好的發射電子特性。 雖然就材料成本、發射電子的特性或耐高溫的特性而言, ,鐵鉬合金有良好的表現。但是鎳鐵銦合金具有高硬度,^ 尚沖壓比加工的難度相對提高。也就是說,透過沖壓方式製作 鎳鐵鉬合金放電杯時’只能製作長度相對較短的放電杯。而鎢 了前述高成本之問題外,鶴(W)或罐〇)更 無法製作兩沖壓比之放電杯。 以相同管㈣放電杯進行比較,高賴比之放電杯,代 ΐίϊ對較長,度。放電杯之長度的提升,可以有效地延ΐ 放電杯之朗詩。可提雜軸(Ni_Fe_MG)合金放 命將可以有效地提升鎳鐵鉬(Ni-Fe-M0)合金放電杯 【新型内容】 3 M384398 雲於以上的問題,本創作的目的在於提供一種具有鎳鐵銷 合金放電杯之冷陰極管電極,藉以利用鎳鐵鉬合金之成本低、 發射特性佳及壽命長等優點’製作成具備高沖壓比之放電杯, 從而有效地提升放電杯之使用壽命。 本創作提出一種冷陰極管,包含一玻璃管及二具有鎳鐵翻 合金放電杯之冷陰極管電極^玻璃管具有二端部,且玻璃管之 内壁塗佈一螢光層。二冷陰極管電極設置於玻璃管之二端部, 各冷陰極管電極分別包含一外導線、一封著内導線、及一鎳鐵 翻合金放電杯。封著内導線一端連接於外導線。鎳鐵鉬合金放 電杯包含一開放端及一封閉之連接端,其中連接端連接於封著 内導線之另一端’使鎳鐵鉬合金放電杯位於玻璃管中。 鏡鐵鉬合金放電杯係由鎳、鐵、及鉬合金所製成;其中, 鎳之重量比例介於79.8%-81.3% ;鐵之重量比例介於11.7% -17.2% ;鉬之重量比例介於3%_7% ;及前述錄鐵鉬之重量百 分比之總和不大於100%。 依據前述所揭露之冷陰極管電極,錄鐵鉬合金放電杯之沖 麼比係提升至5-10 ’使得鎳鐵鉬合金放電杯可被延長,改善鎳 鐵鉬合金硬度過高不易加工的問題。 【實施方式】 為使本創作的目的、.構造、特徵、及其功能有進一步的瞭 解’茲配合實施例詳細說明如下。 請參閱「第1圖」及「第2圖」所示,為本新型實施例所 揭露之具有鎳鐵鉬(Ni-Fe-Mo)合金放電杯之冷陰極管電極 10,應用於一冷陰極管20。冷陰極管20包含一玻璃管21及 二具有鎳鐵钥合金放電杯之冷陰極管電極1〇 (圖式僅繪示玻 璃管21之一端及一冷陰極管電極10)。冷陰極管2〇用以作為 一發光源,設置於液晶顯示裝置之背光模組或其他型態的照明 裝置。 4 M384398Nickel (Ni), crane (W) or saturated (Mo) are materials commonly used in conventional techniques for cold cathode tube electrode discharge cups. Each of the aforementioned three metals has its advantages and disadvantages. For example, nickel has a low-cost property, but its emission characteristics of emitted electrons are poor. Crane (M) has high temperature resistance and good electron emission characteristics, but tungsten or molybdenum has the disadvantage of being too costly. Therefore, it is still practical to use low cost 'but electron emission characteristics and lifetime phase, poor recording (Ni) Electrode discharge cup. β Ideal method is to make the discharge cup with alloy, and achieve good electron emission characteristics, and is resistant to temperature and long life. For example, nickel-iron-molybdenum alloy is used as the discharge cup, which can reduce the cost and achieve good results. Emission characteristics Although iron-molybdenum alloys have good performance in terms of material cost, electron-emitting characteristics or high-temperature resistance characteristics, nickel-iron-indium alloys have high hardness, and the punching ratio is relatively difficult to process. That is to say, when a nickel-iron-molybdenum alloy discharge cup is produced by stamping, it is only possible to produce a discharge cup having a relatively short length. In addition to the aforementioned high cost of tungsten, cranes (W) or cans cannot make two press ratios. The discharge cup. Compare with the same tube (four) discharge cup, the high discharge ratio of the discharge cup, on behalf of ΐ ϊ ϊ for longer, degrees. The increase in the length of the discharge cup can effectively delay the Langshi of the discharge cup. The Ni-Fe-MG alloy can be effectively lifted to improve the Ni-Fe-M0 alloy discharge cup [New content] 3 M384398 Cloud above, the purpose of this creation is to provide a nickel-iron The cold cathode tube electrode of the alloy discharge cup is used to make the discharge cup with high punching ratio by using the advantages of low cost, good emission characteristics and long service life of the nickel-iron-molybdenum alloy, thereby effectively improving the service life of the discharge cup. The present invention proposes a cold cathode tube comprising a glass tube and two cold cathode tube electrodes having a nickel-iron alloy discharge cup. The glass tube has two ends, and the inner wall of the glass tube is coated with a phosphor layer. The two cold cathode tube electrodes are disposed at two ends of the glass tube, and each of the cold cathode tube electrodes respectively includes an outer lead, an inner lead, and a nickel-iron alloy discharge cup. One end of the sealed inner wire is connected to the outer lead. The nickel-iron-molybdenum alloy discharge cup comprises an open end and a closed connection end, wherein the connection end is connected to the other end of the sealed inner conductor, so that the nickel-iron-molybdenum alloy discharge cup is located in the glass tube. The mirror iron molybdenum alloy discharge cup is made of nickel, iron, and molybdenum alloy; wherein the weight ratio of nickel is between 79.8% and 81.3%, and the weight ratio of iron is between 11.7% and 17.2%; The sum of the weight percentages of 3% to 7% and the above-mentioned recorded iron molybdenum is not more than 100%. According to the cold cathode tube electrode disclosed above, the impact ratio of the recording iron-molybdenum alloy discharge cup is increased to 5-10 ', so that the nickel-iron-molybdenum alloy discharge cup can be extended, and the problem that the nickel-iron-molybdenum alloy is too hard to be processed is improved. . [Embodiment] In order to further understand the object, structure, features, and functions of the present invention, the following detailed description will be given in conjunction with the embodiments. Referring to FIG. 1 and FIG. 2, the cold cathode tube electrode 10 having a nickel-iron-molybdenum (Ni-Fe-Mo) alloy discharge cup disclosed in the present invention is applied to a cold cathode. Tube 20. The cold cathode tube 20 comprises a glass tube 21 and two cold cathode tube electrodes 1 having a nickel iron alloy discharge cup (the figure only shows one end of the glass tube 21 and a cold cathode tube electrode 10). The cold cathode tube 2 is used as a light source, and is disposed in a backlight module of a liquid crystal display device or other type of illumination device. 4 M384398

參閲「第1圖」所示,玻璃管21為細長中空管體,具有 二端部23 (圖式僅繪製玻璃管21之一端部23 )»各端部23上 分別形成連通玻璃管21之開口。玻璃管21之内壁塗佈一螢光 層27,且玻璃管21内壁填充汞蒸氣,汞蒸氣用以被冷陰極管 電極10發射之電子所激發,而發出紫外光。紫外光進一步激 發螢光層27發出可見光。玻璃管21之型態不限定於長圓管, 如L型管、U型管、W型管、螺旋管或任意型態亦可,且其 截面亦不限定於圓形,本創作實施例以長圓型管之玻璃管21 為具體實施例,但並非用以限定玻璃管之型態。 參閱:第1圖」及「第2圖」所示,冷陰極管電極1〇設 置於玻璃管21之二端部23,各冷陰極管電極丨〇具有一外導 線11、一封著内導線12、及一鎳鐵鉬(Ni_Fe_M〇)合金放 杯13。 外導線11為高導電金屬材料,例如杜鎂絲(Duemt,銅 包鎳鐵線)所製成,用以連接驅動電路。外導線13透過封著 内導線12電性耦接於鎳鐵鉬合金放電杯13,用以接收高壓電 位後通過封者内導線12傳送至鎳鐵_合金放電杯η。Referring to the "Fig. 1", the glass tube 21 is an elongated hollow tube body having two end portions 23 (only one end portion 23 of the glass tube 21 is drawn in the drawing). Each end portion 23 is formed with a communicating glass tube 21, respectively. The opening. The inner wall of the glass tube 21 is coated with a phosphor layer 27, and the inner wall of the glass tube 21 is filled with mercury vapor, which is excited by electrons emitted from the cold cathode tube electrode 10 to emit ultraviolet light. The ultraviolet light further excites the phosphor layer 27 to emit visible light. The shape of the glass tube 21 is not limited to the long round tube, such as an L-shaped tube, a U-shaped tube, a W-shaped tube, a spiral tube or an arbitrary type, and the cross section thereof is not limited to a circular shape. The glass tube 21 of the tube is a specific embodiment, but is not intended to define the type of glass tube. Referring to FIG. 1 and FIG. 2, the cold cathode tube electrode 1 is disposed at the two end portions 23 of the glass tube 21, and each of the cold cathode tube electrodes has an outer lead 11 and an inner lead. 12. A nickel-iron-molybdenum (Ni_Fe_M〇) alloy is placed on the cup 13. The outer lead 11 is made of a highly conductive metal material such as Duemt (copper-coated nickel-iron wire) for connecting the driving circuit. The outer lead 13 is electrically coupled to the nickel-iron-molybdenum alloy discharge cup 13 through the sealed inner lead 12 for receiving the high-voltage potential and then transmitted to the ferronic-alloy discharge cup η through the inner conductor 12 of the seal.

封著内導線12之一端連接於外導線u。封著内導線12 用以被玻璃包覆,以固定冷陰極管電極1〇於玻璃管21之二端 部。玻璃需要緊密地結合於封著内導線12上,且封著内導線 ^的熱雜絲以觀玻璃之鱗祕數為最佳。玻璃 著内導線12結合的方式包含機械性緊密結合及離子交換層鍵 結兩種形<。-般而言’玻璃與封著内導線12結合的方^離 子交換層鍵結為最佳’可以使_確實_著於封著 12表面,而不出現脫落現象。 封著內導線12之材料以可形成離子交換層之材 佳,例如科瓦(KOVAR)合金。_般而言’封著内導線12 ^ 氣條件的控制與火把 5 M384398 加熱溫度的變化’使封著玻璃珠14結合於封著内導線12表 面’形成良好的離子交換層。之後,再以火把等加熱手段加熱 玻璃管21,就可以使玻璃管21兩端的結構軟化並結合於封著 玻璃珠14,而固定冷陰極管電極10於玻璃管21兩端部。 錦鐵銦合金放電杯13呈長管狀,包含一開放端i3a及一 封閉之連接端13b,連接端13b連接於封著内導線12之另一 端。鎳鐵鉬合金放電杯13係位於玻璃管21中,用以被通入高 歷電位後進行放電。 鎳鐵銷合金放電杯13係由鎳(Ni)、鐵(Fe)、及鉬(Mo) 合金所製成。鎳、鐵、鉬成份之重量比例以8〇%_15%_5%為 表佳。但實際製作時,鎳、鐵、翻成份比例分別落在固定範圍 内即可。其中,鎳之重量比例介於79.8%-81.3%、鐵之重量比 例介於11.7%-17.2%、鉬之重量比例介於。前述錄鐵 鉬之重量百分比之總和不大於1〇〇%。 再參閱「第2圖」所示,依據前述重量百分比製作之鎳鐵 鉬合金其機械特性相較於傳統之錄鐵鉬合金已經有所改變。鎳 鐵鉬合金再經過熱處理後,可以有效地降低硬度,以製成沖壓 比介於5-10之間之鎳鐵鉬合金放電杯13,前述之沖壓比為鎳 鐵鉬合金放電杯13之長度L與直徑D之比例。沖壓比的提升, ΪίΪ相同直#D時’長度L可峨,從祕長鎳鐵銦 cr金放電杯13被放電侵蝕至無法使用的時間,亦即提 鐵鉬合金放電杯13之使用壽命β 透過本創作之冷陰極管電極1〇,由於錄鐵鉬合金放電杯 :3之使,壽命透過高沖壓比之加工而提升,因此冷陰極管 極10之壽命亦可被有效地延長。 【圖式簡單說明】 第1圖為本創作實細巾’冷陰極f之剖視圖。 M384398 第2圖為本創作實施例中,具有鎳鐵鉬合金放電杯之冷陰 極管電極之剖視圖。 【主要元件符號說明】 10 具有鎳鐵鉬合金放電杯之冷陰極管電極 11 外導線 12 封著内導線 13 鎳鐵鉬合金放電杯 13a 開放端 13b 連接端 14 封著玻璃珠 20 冷陰極管 21 玻璃管 23 端部 27 螢光層One end of the sealed inner wire 12 is connected to the outer wire u. The inner lead 12 is sealed for being covered with glass to fix the cold cathode tube electrode 1 to the both ends of the glass tube 21. The glass needs to be tightly bonded to the inner wire 12 sealed, and the hot wire enclosing the inner wire is preferably used to view the scaly secret of the glass. The way in which the glass inner conductor 12 is bonded includes mechanically tight bonding and ion exchange layer bonding. In general, the bonding of the glass to the square exchange layer 12 enclosing the inner conductor 12 is optimal, so that the surface of the sealing 12 can be sealed without peeling off. The material of the inner conductor 12 is sealed to form an ion exchange layer, such as a KOVAR alloy. In general, the control of the internal conductor 12 ^ gas condition and the change of the heating temperature of the torch 5 M384398 'the sealing glass bead 14 is bonded to the surface of the inner conductor 12 to form a good ion exchange layer. Thereafter, the glass tube 21 is heated by a heating means such as a torch, and the structure of both ends of the glass tube 21 can be softened and bonded to the sealing glass beads 14, and the cold cathode tube electrodes 10 can be fixed to both end portions of the glass tube 21. The gold-iron indium alloy discharge cup 13 has a long tubular shape and includes an open end i3a and a closed connecting end 13b, and the connecting end 13b is connected to the other end of the inner lead 12. A nickel-iron-molybdenum alloy discharge cup 13 is placed in the glass tube 21 for being discharged to a high potential and then discharged. The nickel-iron pin alloy discharge cup 13 is made of nickel (Ni), iron (Fe), and molybdenum (Mo) alloys. The weight ratio of nickel, iron and molybdenum components is preferably 8〇%_15%_5%. However, in actual production, the proportions of nickel, iron, and turning components fall within a fixed range. Among them, the weight ratio of nickel is between 79.8% and 81.3%, the weight ratio of iron is between 11.7% and 17.2%, and the weight ratio of molybdenum is between. The sum of the weight percentages of the aforementioned recorded molybdenum is not more than 1%. Referring to the "Fig. 2", the mechanical properties of the ferronickel molybdenum alloy prepared according to the above weight percentage have been changed compared with the conventional iron-loaded molybdenum alloy. After the heat treatment of the nickel-iron-molybdenum alloy, the hardness can be effectively reduced to form a nickel-iron-molybdenum alloy discharge cup 13 having a stamping ratio of 5-10, and the aforementioned stamping ratio is the length of the nickel-iron-molybdenum alloy discharge cup 13. The ratio of L to diameter D. The increase of the stamping ratio, ΪίΪ the same straight #D when the length L can be 峨, from the secret length of the nickel-iron indium cr gold discharge cup 13 is eroded by the discharge to the unusable time, that is, the service life of the iron-molybdenum alloy discharge cup 13 Through the cold cathode tube electrode of the present invention, since the life of the iron-molybdenum alloy discharge cup: 3, the life is improved by the processing of the high press ratio, the life of the cold cathode tube 10 can be effectively extended. [Simple description of the drawing] Fig. 1 is a cross-sectional view of the cold cathode f of the created fine towel. M384398 Fig. 2 is a cross-sectional view showing the cold cathode tube electrode of the nickel-iron-molybdenum alloy discharge cup in the present embodiment. [Main component symbol description] 10 Cold cathode tube electrode with nickel-iron-molybdenum alloy discharge cup 11 External conductor 12 sealed inner conductor 13 Nickel-iron-molybdenum alloy discharge cup 13a Open end 13b Connection end 14 Sealed glass beads 20 Cold cathode tube 21 Glass tube 23 end 27 fluorescent layer

Claims (1)

M384398 六、申請專利範圍: 1· 一種冷陰極管,包含: 一玻璃管,具有二端部’且該玻璃管之内壁塗佈一螢光 層;及 一冷陰極管電極,設置於該玻璃管之二端部,各該冷陰極 管電極分別包含: 一外導線; 一封著内導線,一端連接於該外導線;及 一錄鐵翻合金放電杯包含一開放端及一封閉之連 接端,其中該連接端連接於該封著内導線之另一端,使 該鎳鐵鉬合金放電杯位於玻璃管中;其中該鎳鐵鉬合金 放電杯係由鎳、鐵、及鉬合金所製成;其中,錄之重量 比例介於79.8%-81.3%;鐵之重量比例介於ii.7%-17 2 % ;鉬之重量比例介於3%-7% ;及前述鎳鐵鉬之重量 百分比之總和不大於100%。 2.如请求項1所述之冷陰極官·’其中錄、鐵、翻之重量比例為 80%、15%、5%。 ♦、、、 3. 如清求項1所述之冷陰極官’其中該錄鐵翻合金放電杯之長戶; 與直徑之比例為5-10。 & 4. 如請求項1所述之冷陰極管,其中更包含一封著玻璃珠,包覆 於該封著内導線之表面’用以結合於該玻璃管之二端部之一。 5. —種具有鎳鐵鉬合金放電杯之冷陰極管電極,包含: 一外導線; 一封著内導線,一端連接於該外導線;及 一鎳鐵鉬合金放電杯,包含一開放端及一封閉之連接端, 8M384398 VI. Patent application scope: 1. A cold cathode tube comprising: a glass tube having a two-end portion and having a fluorescent layer coated on an inner wall thereof; and a cold cathode tube electrode disposed on the glass tube The two ends of the cold cathode tube respectively comprise: an outer lead; an inner lead, one end connected to the outer lead; and a recorded iron alloy discharge cup comprising an open end and a closed connection end, Wherein the connecting end is connected to the other end of the sealed inner wire, so that the nickel-iron-molybdenum alloy discharge cup is located in the glass tube; wherein the nickel-iron-molybdenum alloy discharge cup is made of nickel, iron, and molybdenum alloy; The weight ratio recorded is between 79.8%-81.3%; the weight ratio of iron is between ii.7% and 17%; the weight ratio of molybdenum is between 3% and 7%; and the sum of the weight percentages of the aforementioned nickel, iron and molybdenum Not more than 100%. 2. The proportion of the weight of the cold cathode official as described in claim 1 is 80%, 15%, 5%. ♦, ,, 3. As in the cold cathode official described in item 1, the long-term household of the iron-alloyed alloy discharge cup; the ratio to the diameter is 5-10. 4. The cold cathode tube of claim 1, further comprising a glass bead covering the surface of the sealed inner conductor for bonding to one of the two ends of the glass tube. 5. A cold cathode tube electrode having a nickel-iron-molybdenum alloy discharge cup, comprising: an outer conductor; an inner conductor, one end connected to the outer conductor; and a nickel-iron-molybdenum alloy discharge cup comprising an open end and a closed connection, 8
TW99201400U 2010-01-22 2010-01-22 Cold cathode electrode and the cold cathode tube with a nickel-iron-molybdenum alloy electric discharge cup TWM384398U (en)

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