M357365 五 新型說明： 【新型所屬之技術領域】 ^本創觸提供㈣—觀護真线的技術，尤指/種設置在 向屋成型系統真线前端，胁止高魏體直接衝人真空系内的 安全洩壓裝置。 【先前技術】 冋壓親成型機’係為—種利用高壓氣體配合真空吸附的負 壓原理]使薄膜能夠迅速貼附而成型之加m習知之薄膜成 1法係將；I膜置於系統上之模具，經加熱使薄難化所需溫度 2膜下表面與模具上表面間抽真空且對_上表面施加高 壓，使薄膜貼附於模具表面以利薄臈成形。 系統下模具之所以能夠達成真空狀 ==運:所得，當該真空泵運作時能：強上 /、月b·將溥膜與模具表面間的氣體徹底的排出。 惟’能夠產生強大吸力的真綠，在使用上 同壓氣體導入的問題，例如在成型 中的高壓氣體亩搵榆A吉*石+士 吊町右，專膜破裂使系統 高愿衝擊之外I,除了會直鱗相職構造成 熱···尊戲，2::ίΐίί亦會關爆增’容易導致震動、高 後繼問題 等現象，進而引發真空泵使用壽命變短、 馬達線圈燒毀…等 題，料，會造成_機件損傷的問 接衝入域Μ，崎4壓氣體直 【新型内容】 體直接衝入 本創作之主要目的，係在提供-種可防止高壓氣 3 M357365 真空泵的「安全洩壓裝置」，以維護真空泵的使用壽命。 為達上述目的，本創作「安全洩壓裝置」係串接在高壓薄膜 成型機之系統的負壓端與真空泵之間，其具有一中空的筒體，且 在旖體上分別設有一與系統之負壓端連接的吸氣口、一與真空栗 連接的排氣口、一安全洩壓口以及一蓋合於安全洩壓口外緣的單 向閥門，以於薄膜破裂時能以筒體來產生降壓、緩衝的效果，並 令系統所釋出的高壓氣體能自安全洩壓口排出，而不會直接衝入 真空栗内造成系統故障。 、所述安全洩壓裝置’其進一步包含一設置在筒體上的壓力感 測單元、置在排氣口與真空泵之間由壓力感測單元驅動的真 空開關閥’以於_破$時能阻斷排氣口與真空泉之間的氣體流 通路徑。M357365 Five new descriptions: 【New technology field】 ^This innovation provides (4)—the technology of the protection of the real line, especially the type of the real line at the front of the housing forming system, which threatens the high-powered direct-injection vacuum system. Safety relief device inside. [Prior Art] The rolling press pro-forming machine is a kind of negative pressure principle that uses high-pressure gas and vacuum adsorption to make the film quickly attached and formed into a conventional film. The I film is placed in the system. The upper mold is heated to make the thinness difficult to heat. The vacuum is applied between the lower surface of the film and the upper surface of the mold, and a high pressure is applied to the upper surface to adhere the film to the surface of the mold to facilitate the formation of the thin crucible. The reason why the mold under the system can achieve vacuum == operation: When the vacuum pump is operated, it can: strong upper /, month b · completely discharge the gas between the diaphragm and the mold surface. Only the problem of 'real green' capable of generating strong suction, the use of the same pressure gas introduction, for example, in the molding of high-pressure gas acres Aji * stone + Shihang Town right, the film rupture makes the system high willing to shock I, in addition to the straight scales, the structure will become a hot ································································································ The problem, the material, will cause the damage of the machine parts to rush into the domain, the pressure of the gas is straight [new content] The body directly rushed into the main purpose of this creation, is to provide a kind of high pressure gas 3 M357365 vacuum pump "Safety relief device" to maintain the service life of the vacuum pump. In order to achieve the above objectives, the "safe pressure relief device" of the present invention is connected in series between the negative pressure end of the system of the high-pressure film forming machine and the vacuum pump, and has a hollow cylinder, and a system and a system are respectively arranged on the body. The suction port connected to the negative pressure end, the exhaust port connected to the vacuum pump, a safety pressure relief port and a one-way valve covering the outer edge of the safety pressure relief port, so that the film can be broken when the film is broken It produces the effect of depressurization and buffering, and allows the high-pressure gas released by the system to be discharged from the safe pressure relief port without directly rushing into the vacuum pump to cause system failure. The safety pressure relief device further includes a pressure sensing unit disposed on the cylinder, and a vacuum switching valve disposed between the exhaust port and the vacuum pump and driven by the pressure sensing unit to enable Block the gas circulation path between the exhaust port and the vacuum spring.
所述筒體包含-容置空間以及一蓋合於筒體上方的筒蓋且 吸氣口、排氣Π、安全_口或壓力感測單元設置在筒蓋上 2較為容易製造與組裝，且使吸氣口、排氣口、安全茂壓口都 2設置，可絲财所夾帶_物或破損騎件㈣入容置* 間底部’而不會阻塞吸氣口、排氣口、安全茂壓口。 相較於先前技術’本創作「安全洩 而優異的效果·· 裝置」此呈現下列明顯 ((==造成本低廉’且組裝與維護非常容易。 ⑵於正吊運作時，可透過重力作 部，可供集塵、排除雜質之用。錢雜質墜洛♦置空間底 生的迴中的容置空㈣壓氣麵降壓、產 衝擊力，並且還可緩和對不錢緩衝真空泵所受到的 的壓力差。 、'’13 S路、接合結構於瞬間所承受 4 M357365 排 力=設= .方式來呈現不_=:^购仙触容μ間大小的 【實施方式】 配合圖=9= 敝技峨，_於娜彻方式並 請參閱第1圖，係本碧彳#帛一# 中揭示安全_裝置10 =在!=^設配置示意圖，圖 之間。 竹甲接在内壓成型系統20與真空泉30 該高壓成型系統20包含一夾持於薄膜 貼合於下模具22^ 21，以供薄膜4〇能緊密的 詈壓裝置Μ具有一中空筒體U ’筒體U内包含有一容 。在筒體U上分別設有—與下模具 12::與真空栗30連接的排氣口 13、」安:親 刊單—15盖:於*全_° 14外緣的單向閥門141以及一壓力感 測早兀15。另於排氣口 13與真空泵3〇之間設置一真 _ 及於之高壓氣體注入端211設置—高壓開關ϋ 具果川及出而相對於外界環境呈現負壓狀 5 M357365The cylinder comprises a receiving space and a cylinder cover covering the upper portion of the cylinder, and the air inlet, the exhaust port, the safety port or the pressure sensing unit are disposed on the cylinder cover 2 and are relatively easy to manufacture and assemble, and Make the suction port, exhaust port, and safety pressure port 2 set, and the wire can be entrained with _ objects or broken riding parts (4) into the bottom of the room* without blocking the suction port, exhaust port, and safety Press the mouth. Compared with the prior art, the original "enhanced safety effect of the safety device" is obviously the following ((==causes this low cost) and assembly and maintenance is very easy. (2) when the crane is running, it can be made through gravity. It can be used for dust collection and impurity removal. The money impurities fall into the space of the space back to the space of the space (four) pressure surface pressure reduction, impact, and can also alleviate the vacuum pump The pressure difference., ''13 S road, the joint structure is subjected to 4 M357365 displacement force = set = in the moment. The way to present the size of the _=: ^ purchase sensation μ size [embodiment] Matching diagram = 9 = 敝Technology, _ Yu Nacher method and please refer to the first picture, the system reveals the safety _ device 10 = in the configuration diagram of the ! = ^ configuration between the map. Bamboo is connected to the internal compression molding system 20 and vacuum spring 30 The high-pressure molding system 20 includes a rolling device that is clamped to the film and attached to the lower mold 22 21 for tight bonding of the film 4, and has a hollow cylinder U'. The cylinder U is respectively provided with an exhaust port 13 connected to the lower die 12:: the vacuum pump 30, Ann: pro-single sheet - 15 cover: one-way valve 141 on the outer edge of * full _ ° 14 and a pressure sensing early 兀 15. Another set between the exhaust port 13 and the vacuum pump 3 _ The high-pressure gas injection end 211 is set up - the high-pressure switch has a negative pressure with respect to the external environment.
態，因此蓋合於安全洩壓口 14外緣的單向閥門141會因負壓而雉 持於緊密壓固的狀態，使安全洩壓口丨4保持在氣密狀態。 請參閱第2圖所示，係本創作第一實施例之洩壓狀態示意圖’ 一旦當薄膜40在生產過程中因故破裂而產生孔隙41時，自上模 具21之高壓氣體注入端211所輸入的高壓氣體就會瞬間穿過薄旗 40上之孔隙41，而經由下模具22之負壓端221從吸氣口 12衝入 筒體11之容置空間111内，此時容置空間ηι即可供高壓氣體適 度膨脹之用，並所使產生的氣流於容置空間1U内迴流（如第2 圖中箭頭所示）而有緩衝高壓氣體的效果。 當容置空間111内的壓力值因衝入之高壓氣體而突然增加 時’原本氣密於安全洩壓口 14外緣的單向閥門141就會被高壓氣 體的氣壓侧，使高壓氣體可自安全舰口 14直接減而出（如 第2圖中箭頭所示），故可降低高壓氣體直接對真空系的衝擊， 以避免真空I 30因轉速瞬間爆增，發生震動、空轉高熱...等現象 而縮短真空泵30的使用壽命，甚或燒毀。 ·Therefore, the one-way valve 141 which is closed to the outer edge of the safety pressure relief port 14 is held in a tightly pressed state by the negative pressure, so that the safety pressure relief port 4 is kept in an airtight state. Referring to Fig. 2, a schematic diagram of the pressure relief state of the first embodiment of the present invention is input from the high pressure gas injection end 211 of the upper mold 21 once the film 41 is formed by the film 41 being broken during the production process. The high-pressure gas is instantaneously passed through the aperture 41 on the thin flag 40, and is rushed from the air inlet 12 into the accommodating space 111 of the cylinder 11 through the negative pressure end 221 of the lower mold 22, and the accommodating space ηι is The high-pressure gas can be used for moderate expansion, and the generated airflow is recirculated in the accommodating space 1U (as indicated by an arrow in FIG. 2) to buffer the high-pressure gas. When the pressure value in the accommodating space 111 suddenly increases due to the high pressure gas that is flushed in, the one-way valve 141 that is originally airtight to the outer edge of the safety pressure relief port 14 is subjected to the pressure side of the high pressure gas, so that the high pressure gas can be self-contained. The safety port 14 is directly reduced (as indicated by the arrow in Fig. 2), so the impact of the high-pressure gas directly on the vacuum system can be reduced, so as to avoid the instantaneous increase of the vacuum I 30 due to the speed, vibration, idling and high heat... This phenomenon shortens the service life of the vacuum pump 30 or even burns it. ·
在排口^ 3與真空泵30之間所設置之真空開關閥50與上模 具21之tsj壓氣體注入端211所設置高壓開關閥⑼係為了在薄膜 裂時能自動阻斷排氣口 13與真空泵30之間及高壓氣體 間的導通狀態，使筒體u之容置空間iu内的高壓 會14排㈣可進—細確編氣體不 士此夕卜’真空開關閥50與高壓開關閥6〇 力感測單元15測得筒體心 由麼 閉真空開關閥5〇衫壓門龍^二11 I力增時以進行關 w_⑼_作，_由設置在盆它摘 田置的感測7C件所驅動。此間應予說明者，乃上 適 14及真携_5G與高壓__的同時設置或擇—二置^ 5乂直’元 6 M357365 全取決於實際需要而定，並非一成不變，謹此陳明。 請參閱第3圖及第4圖所示，係本創作第二實施例之正常運 作立體示意圖、剖視示意圖，圖中揭示安全茂壓裝置10之筒體U 包，有-容置空間⑴以及—蓋合於筒體u上方的筒蓋ιΐ2，而 吸f!! 12、排氣口 13、安全茂壓口 14、壓力感測單元15係設置 在筒蓋112上’且吸氣口 12、排氣口 13、安全茂壓口 14及壓力 ，測單元15之開口均朝上設置，使氣體中所夾帶的雜物或破損的 t件能墜人容置空間lu底部，而不纽塞吸氣口 12、排氣口 13、 春^王’矣壓口 14及壓力感測單元15，同時也讓筒體^的結構更容 易，，化製造的方式進行生產(例如:欲更換不同孔徑的吸氣口 卜氣口 13 *全成麗口 μ、不同規格的壓力感測單元，可 f更換筒蓋112的規格而不需更換整只筒體u，或能以更換筒 體手段來調整容置空間lu緩衝的容積）。 能立二參^第5圖及第6圖所7’係本創作第三實施例之顏狀 :立體不意圖、剖視示意圖’當高壓氣體自桶蓋ιΐ2上所設的吸 =12衝人筒體11的容置空間⑴内時，此時，容置空間⑴ • 氣體適度膨脹、迴流緩衝之用(如第6圖中虛線所示)， 谷置空間111中之高屋氣體推開原本密合於安全_口 14 門141而由安全_口 14排出，靖放高觀體所產生 例’其.㈣佳脚 並非以此拘限 7 M357365 【圖式簡單說明】 第一圖為本創作第一實施例之架設配置示意圖。 第二圖為本創作第一實施例之安全作動示意圖。 第三圖為本創作第二實施例之正常運作立體示意圖。 第四圖為本創作第二實施例之正常運作剖視示意圖。 第五圖為本創作第二實施例之洩壓狀態立體示意圖。 第六圖為本創作第二實施例之洩壓狀態剖視示意圖。 【主要元件符號說明】 • 10安全洩壓裝置；11筒體；111容置空間；112筒蓋；12吸氣口； 13排氣口； 14安全洩壓口； 141單向閥門；15壓力感測單元；20 系統；21上模具；211高壓氣體注入端；22下模具；221負壓端； 30真空泵；40薄膜；41孔隙；50真空開關閥；60高壓開關閥。The vacuum on-off valve 50 disposed between the discharge port 3 and the vacuum pump 30 and the high-pressure on-off valve (9) of the tsj pressure gas injection end 211 of the upper mold 21 are configured to automatically block the exhaust port 13 and the vacuum pump when the film is cracked. Between 30 and the high-pressure gas conduction state, so that the high pressure in the housing u of the cylinder u will be 14 rows (four) can enter - finely calibrated gas is not a good thing - vacuum switch valve 50 and high-pressure switch valve 6 〇 The force sensing unit 15 measures the core of the cylinder by the closed vacuum switch valve 5 压 压 ^ ^ ^ 二 二 二 11 11 11 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I w w w w w Driven. This should be explained, the above is suitable for 14 and the true _5G and high pressure __ at the same time set or choose - two sets ^ 5 straight 'yuan 6 M357365 all depends on the actual needs, not the same, so Chen Ming . Please refer to FIG. 3 and FIG. 4 , which are schematic diagrams showing a normal operation of the second embodiment of the present invention, and a cross-sectional view showing the cylindrical U-pack of the safety press device 10, with a receiving space (1) and - cover the cylinder cover ι 2 above the cylinder u, and suck f!! 12, the exhaust port 13, the safety pressure port 14, the pressure sensing unit 15 is disposed on the cylinder cover 112' and the suction port 12, The exhaust port 13, the safety pressure port 14 and the pressure, the opening of the measuring unit 15 are all arranged upwards, so that the debris or broken t pieces entrained in the gas can fall into the bottom of the space lu, without the suction. The gas port 12, the exhaust port 13, the spring, the king's pressure port 14 and the pressure sensing unit 15 also make the structure of the cylinder body easier, and the manufacturing method is used for production (for example, to replace different apertures) Intake port b port 13 * Fully-made Likou μ, different specifications of the pressure sensing unit, can be replaced by the specification of the cap 112 without replacing the entire cylinder u, or can be adjusted by replacing the cylinder means Space lu buffer volume). Can stand two parameters ^ Figure 5 and Figure 6 7' is the shape of the third embodiment of this creation: three-dimensional unintentional, cross-sectional schematic 'when high pressure gas from the bucket cover ιΐ2 set on the suction = 12 punch When the housing 11 is accommodated in the space (1), at this time, the accommodation space (1) • the gas is moderately expanded and refluxed (as indicated by a broken line in Fig. 6), and the high-rise gas in the valley space 111 is pushed away. In the case of safety _ mouth 14 door 141 and discharged by safety _ mouth 14, the case of Jing Fang Gao Guan body's. (4) Jiajiao is not bound by this 7 M357365 [Simple description of the picture] The first picture is the first A schematic diagram of the erection configuration of an embodiment. The second figure is a schematic diagram of the safe operation of the first embodiment of the creation. The third figure is a schematic perspective view of the normal operation of the second embodiment of the present invention. The fourth figure is a schematic cross-sectional view of the normal operation of the second embodiment of the present invention. The fifth figure is a perspective view of the pressure relief state of the second embodiment of the present invention. Figure 6 is a schematic cross-sectional view showing the pressure relief state of the second embodiment of the present invention. [Main component symbol description] • 10 safety relief device; 11 cylinder; 111 housing space; 112 cylinder cover; 12 suction port; 13 exhaust port; 14 safety pressure relief port; 141 one-way valve; Measuring unit; 20 system; 21 upper mold; 211 high pressure gas injection end; 22 lower mold; 221 negative pressure end; 30 vacuum pump; 40 film; 41 pore; 50 vacuum switch valve; 60 high pressure switch valve.