M349312 八、新型說明: 【新型所屬之技術領域】 本新型是有關於一種研磨設備,特別是指一種滾筒表 面自動研磨設備。 【先前技術】 一〜〜干联,人多是預 先捲收於滾筒上,待需要使㈣,再驅使滾筒樞轉而逐漸 釋出所需之光學膜長度,由於這些光學膜表面都設置有極 細微之光學結構,且使㈣需維持—定之平坦度,為避免 先學膜捲收於滚筒時發生變形或破壞微光學結構,滚筒的 表面需相當的光滑平整。 傳統滾筒表面的拋磨’都是先將滾筒安裝於研磨設備 ,該研磨設備會驅使滾筒沿自體軸心樞轉,並以一砂輪對 轉動中之滾筒外表面進行粗抛,然後,再以人工手持更細 緻之砂輪布純於轉動中之滾料表㈣方式,沿滾筒長 度方向位# $漸抛磨已經過粗抛的滾筒外表面,藉以達 到光’月平正的而求。但此拋光作業是利用人工進磨, 所以滾筒製造成本高,且方* 1 在、、、田拋過程中,容易因為將砂輪 t =於:筒外表面的手掌各部位施力不穩定,而造成滚 1 、面現凹凸不平之紋路,以至於滾筒之研磨品質不 穩定,且整個拋磨過程相當費時且麻須。 【新型内容】 因此,本新型之目的, 定拋磨滾筒外表面之自動研 即在提供一種可方便快速地穩 磨設備。 5 M349312 於是,本新型滾筒类 條狀砂輪布對-滾筒處 於機台上之調移機:r轴心柩轉之機台、-安裝 。該調移機構包括-安裝於=於調移機構上之研磨機構 ^^ ;機〇上並可被驅動而沿滾筒軸 向位移之調移座單元,及—… {门神 m〜 及—文裝於機台上並可驅使調移座 早兀位移定位之橫向驅叙 ^ ^ ^ 、 早兀。該研磨機構是可被連動位M349312 VIII. New description: [New technical field] The present invention relates to a grinding device, in particular to a drum surface automatic grinding device. [Prior Art] One to ~ dry joints, many people are pre-rolled on the drum, and need to make (4), then drive the drum to pivot and gradually release the required optical film length, because these optical film surfaces are set to very fine The optical structure of the micro, and (4) need to maintain - the flatness of the flatness, in order to avoid the deformation or damage of the micro-optical structure when the film is first wound on the drum, the surface of the drum needs to be quite smooth and flat. The polishing of the surface of the conventional drum is to first install the drum on the grinding equipment, which will drive the drum to pivot along the axis of the self, and use a grinding wheel to rough the outer surface of the rotating drum, and then The manual hand-held finer grinding wheel cloth is pure to the rotating material table (4), and the outer surface of the roller which has been rough-thrown is gradually polished along the length direction of the roller, so as to achieve the light's regularity. However, the polishing operation is performed by manual grinding, so the manufacturing cost of the drum is high, and in the process of throwing in the field, it is easy to apply the grinding wheel t = to the unstable part of the palm of the outer surface of the cylinder. The roughness of the roll 1 and the surface is so uneven that the grinding quality of the drum is unstable, and the entire polishing process is quite time consuming and troublesome. [New content] Therefore, for the purpose of the present invention, the automatic research of the outer surface of the polishing drum is provided to provide a convenient and rapid stabilization device. 5 M349312 Therefore, the new roller type strip-shaped grinding wheel cloth pair-roller is placed on the machine table: r-axis heart-turning machine, - installation. The shifting mechanism comprises: a grinding mechanism mounted on the shifting mechanism; a shifting seat unit on the casing that can be driven to be displaced along the axial direction of the drum, and -... {门神m~和-文装On the machine platform and can drive the lateral displacement of the transfer seat early displacement positioning ^ ^ ^, early 兀. The grinding mechanism is capable of being linked
^地女裝於調移座單元上,並包括—抱設於調移座單元上 並用以捲收該砂輪布其中— 鳊卩的送枓軸、一樞設於調移 座單π上《以捲收該砂輪布另_端部之收料軸、一拖設 t調移座早兀上並可將介於送料軸與收料軸間之砂輪布區 段頂撐靠抵於滾筒表面之滾壓單元,及—安裝於調移座單 疋上之驅轉早7L,且續驗絲抑-g 该騙轉早凡是可驅使送料軸樞轉而逐 漸釋放砂輪布,並时較㈣㈣轉㈣漸捲收通過滚 屋單元之砂輪布區段地連結於送_與收料轴間。 【實施方式】 有關本新型之前述及其他技術内容、特點與功效,在籲 以下配合參考圖式之一個較佳實施例的詳細說明中,將可-清楚的呈現。 . 如圖1 2、5所示,本新型滾筒表面自動研磨設備之 較佳實施例,適用於以一長條狀砂輪布2〇〇對橡膠材質之 滚筒100外表面進行研磨,使滾筒1〇〇外表面光滑。 該自動研磨設備包含一可供滾筒1〇〇安裝之機台3、一 安裝於機台3上之調移機構4,及一安裝於調移機構4上並 6 M349312 可供所述砂輪布200安裝之研磨機構5。 該機台3包括一基座31、二前後間隔且左右延伸地安 裝於基座31上之執條32,及左右間隔地安裝於基座Μ上 並可用以相向挾持定位滾筒⑽之-第-定位單it 33與-第二定位單元34。該等定位單元33、34是介於該等軌條 32間,且第一定位單元33是可被驅轉地柩設定位於基座 31上,而第二定位單元34是可左右調移定位地設置於基座 31上。在本實施例中,第一定位單元%為可用以夾固滾筒 1㈧其中$部之夾具,第二定位單元34為可軸向頂抵於 滾筒100另一端部之頂撐軸組件。但實施時,該等定位單 m 34之構造與定位該滾筒i⑻的方式皆不以上述類型 為限,且因第一定位單元33可被驅轉,而第二定位單元% 可左右調移皆為習知技術,且非本新型改良重點,因此不 再詳述。 _移機構4包括—跨設於該等軌條32間並可被户右 調移定位之調移座單元41、—安裝於基座3ι與調移財 崎可驅使調移座單元41左右位移定位之橫向驅動單元 42,及-安裝於調移座單元41上之縱向驅動單元们。該 移座單元41包括__ ότ VL虹作^ 调 了^條32左Μ料跨i於該等執 座411〜 =向調移座4U,及—可被驅動而相對橫向調移 化。則4位移地安裝於橫向調移座411上方之縱向調移座 該橫向驅動單元42包括一與軌條32平行 向調移座4〗1 B I、》e 芽》又於δ亥 且以其兩端部固定於基座31前側之導桿 7 M349312 42卜及—與軌條32平行地穿設螺接於橫向調移貞411上且 以其兩端部樞設於基座31前側之傳動螺桿422,且該傳動 螺=422可被樞轉,而傳動該橫向調移座4ιι沿軌條μ與 導桿421位移定位。該縱向驅動單元43是安裝於橫向調移 座4^與縱向調移座412間,且局部外露位於橫向調移座 411二側面,並可用以驅使縱向調移座4i2相對橫向調移座 川前後位移定位。由於縱向驅動單元43驅使縱向調移座 化位移定位為f知技術,且非本新型之改良重點,因此不 再詳述。 如圖1〜3所示’該研磨機構5包括左右延伸且上下間 隔地枢設於縱向調移座412左側之一送料軸51與一收料轴 52、-安裝於縱向調移* 412左側之滾壓單$ η,及一安 裝於縱向調移座412中並可驅使該送料軸Η肖收料轴^ 同步樞轉之驅轉單元54。 該滾壓單元53包括-固設於縱向調移座412左側面之 中空安裝座531、數個兩兩上下間隔並左右成對地固設於安 裝座531内壁面之限位肋條532、—可前後位移地限位嵌置 於該等限位肋條532間之惰輪座533、一左右延伸地輕設於 情輪座533後端部且外露於安裝座531夕卜之惰輪別、二左 K申地樞叹於安裝座531中且分別位於惰輪座上、 下側之轉輪535,及一固接於該惰輪座533前端並可驅使惰 輪座阳前後位移之頂推器536。在本實施例中,該頂推器 6為軋壓缸’並具有—可前後伸縮地固接於惰輪座5”之 頂推軸537。 M349312 該砂輪布200安裝於該自動研磨設備使用時,是以其 一端部纏繞捲收於送料軸51上,並往後延伸繞經其中一轉 輪535而往前靠抵於該惰輪534外周面後側,然後再往前 回繞經過另一轉輪535,而以其另一端部纏繞捲收於該收料 轴52上。 如圖3〜5所示,當要以該自動研磨設備拋磨滾筒1〇〇 外表面時,先將滚筒100架設定位於該等定位單元33、34 間,然後,驅使縱向驅動單元43驅動該縱向調移座412連 動該研磨機構5相對橫向調移座4Π前後調移至適當位置, 並透過該頂推器536之頂推軸537伸縮,而連動該惰輪座 533沿該等限位肋條532前後位務,使該惰輪534將介於送 2軸51與收料轴52間之砂輪布2〇〇區段頂撐而平整地 罪抵於滾冑100外表面,同時控制砂輪布細貼抵於滾筒 100外表面之力道,接著,便可啟動該自動研磨設備。 戎自動研磨設備啟動後,該機台3會驅使第:一定位單 元33帶動滾冑1GG相對第二定位單元34樞轉,並驅使傳 動螺桿422樞轉’而傳動該橫向調移座411連動安裝於縱向 調移座412上之研磨機構5沿滾筒i⑻軸向由右往左逐漸 位移。 於此同時,驅轉單元54會驅使送料軸51與收料軸Μ 同步樞轉,使該送料軸51轉動而逐漸釋出用以研磨滾筒 之y'輪布200,使惰輪534將被釋放之砂輪布2〇.〇區段 頂抵於滾筒1〇〇外表面,而逐漸對滾筒議外表面進行研 磨’於此同時’該收料# 52會轉動而逐漸捲收來自惰輪 M349312 534之使用過砂輪布區段’使得研磨機構5被連動位移 程中可持’以具有預定摩擦係數的砂輪布細平整貼 抵於滾筒1GG外表面,而穩定地對滾筒⑽外表面進行研 磨 a帝洎上述透過該滾壓單元53可將砂輪布2〇〇平整地 壓抵於滾筒1〇0外表面的結構設計,以及可藉由前後調移 该縱向調移座412與該滾壓單元53的結構設計,使得該研 磨機構5被連動位移的過程中,可穩定控制砂輪布靠 抵於滾筒100外表面之力道’並且砂輪布彳以均句速 度穩定地橫向位移,也可藉由該送料軸51與收料軸Μ之 同步樞轉’而可持續以具有預定摩擦係數之砂輪布細進 行滾筒100外表面之撤磨,除了可達到自動化抛磨作業, 而降低人力成本外,還可大幅提高滾筒100之抛磨品質, 相對提高市場競爭力。因此,確實可達財新型之目的。 I·隹以上所述者,僅為本新型之一較佳實施例而已,當 不能以此限定本新型實施之範圍,即大凡依本新型申靖專 利範圍及新型說明内容所作之簡單的等效變化與修飾,皆 仍屬本新型專利涵蓋之範圍内。 【圖式簡單說明】 圖1是本新型滚筒表面自動研磨設備之一較佳實施例 的則視圖; 圖2是該較佳實施例右半部之立體圖; 圖3疋該較佳實施例右半部之左側視圖; 圖4疋類似圖3之視圖,說明一縱向調移座往後調移 10 M349312 一段距離,而連動使一惰輪將砂輪布貼抵滾筒外表面時的 情況;及 圖5是類似圖1之視圖,說明一橫向調移座被往左調 移,而連動研磨機構研磨滚筒時的情況。 11 M349312 【主要元件符號說明】 100.·.. ....滚筒 43 …·· 200.... ....砂輪布 5....... ....研磨機構 3....... ....機台 51 •… ....送料軸 31 …·. ....基座 52 ..... ....收料軸 32 ·_··. ....軌條 53 ….· •…滾壓單元 33 …·· ....第一定位單元 531.··. ....安裝座 34 ..... ....第二定位單元 532.... ....限位肋條 4....... ....調移機構 533.... ....惰輪座 41 … ....調移座單元 534.·.· ....惰輪 411·... ....橫向調移座 535.··· ....轉輪 412.... ....縱向調移座 536.·.. ....頂推器 42 ..... ....橫向驅動單元 537··.. ....頂推轴 421.··· ....導桿 54 ..... •…驅轉單元 422·..· ....傳動螺桿 12The ground women's clothing is placed on the transfer seat unit, and includes a hug on the transfer seat unit and is used for winding the grinding wheel cloth, wherein the transfer shaft of the crucible is pivoted on the transfer seat unit π. Rolling up the receiving shaft of the other end of the grinding wheel cloth, dragging the t-shifting seat early, and pushing the grinding wheel cloth section between the feeding shaft and the receiving shaft against the roller surface The pressure unit, and the drive on the transfer seat, the drive is 7L early, and the continuation of the test is suppressed. - The scam is able to drive the feed shaft to pivot and gradually release the grinding wheel cloth, and then (4) (four) turn (four) gradually The winding is connected between the sending and receiving shafts through the grinding wheel section of the rolling house unit. The above and other technical contents, features and effects of the present invention will be apparent from the following detailed description of a preferred embodiment of the drawings. As shown in Figures 1 2 and 5, the preferred embodiment of the automatic drum surface grinding apparatus of the present invention is suitable for grinding the outer surface of the rubber material drum 100 with a long strip of grinding cloth 2,, so that the drum 1〇 The outer surface of the crucible is smooth. The automatic grinding device comprises a machine table 3 for mounting the drum 1 , a transfer mechanism 4 mounted on the machine table 3 , and a mounting mechanism 4 and 6 M349312 for the grinding wheel cloth 200 . Mounted grinding mechanism 5. The machine base 3 includes a base 31, two strips 32 spaced forward and backward and extending left and right on the base 31, and are mounted on the base frame at right and left intervals and can be used to hold the positioning roller (10) oppositely - The single it 33 and the second positioning unit 34 are located. The positioning units 33, 34 are interposed between the rails 32, and the first positioning unit 33 is rotatably disposed on the base 31, and the second positioning unit 34 is vertically positionable. It is disposed on the base 31. In the present embodiment, the first positioning unit % is a clamp that can be used to clamp the drum 1 (eight), wherein the second positioning unit 34 is a top support shaft assembly that can axially abut against the other end of the drum 100. However, in the implementation, the configuration of the positioning unit m 34 and the positioning of the drum i (8) are not limited to the above types, and the first positioning unit 33 can be driven, and the second positioning unit can be moved to the left and right. It is a conventional technique and is not a focus of improvement of the present invention, and therefore will not be described in detail. The shifting mechanism 4 includes a shifting seat unit 41 that is disposed between the rails 32 and can be positioned by the right side of the rails, and is mounted on the base 3ι and the shifting and dispatching the movable seat unit 41 to be displaced left and right. The lateral drive unit 42 is positioned, and the longitudinal drive units are mounted on the transfer unit 41. The detaching unit 41 includes __ ό τ VL, and the left side of the trajectory 32 is traversed by the 411 to the shifting seat 4U, and can be driven to be relatively horizontally shifted. Then, the lateral shifting unit 42 is mounted on the lateral shifting seat 411. The lateral driving unit 42 includes a shifting seat parallel to the rails 32. 1 BI, "e bud" and δ hai and two of them The guide rod 7 is fixed to the front side of the base 31, and the drive screw is screwed to the lateral transfer jaw 411 in parallel with the rail 32 and is pivotally disposed at the front side of the base 31. 422, and the drive screw = 422 can be pivoted, and the lateral transfer seat 4 ι is displaced along the rail μ and the guide rod 421. The longitudinal driving unit 43 is mounted between the lateral transfer seat 4 and the longitudinal transfer seat 412, and is partially exposed on both sides of the lateral transfer seat 411, and can be used to drive the longitudinal transfer seat 4i2 relative to the lateral transfer position. Displacement positioning. Since the longitudinal drive unit 43 drives the longitudinal shifting displacement to be a known technique and is not an improvement of the present invention, it will not be described in detail. As shown in FIGS. 1 to 3, the grinding mechanism 5 includes a feed shaft 51 and a receiving shaft 52 which are pivotally disposed on the left and right sides of the longitudinal transfer seat 412, and are mounted on the left side of the longitudinal shift* 412. Rolling unit $ η, and a drive unit 54 mounted in the longitudinal transfer seat 412 and capable of driving the feed shaft to pivot synchronously. The rolling unit 53 includes a hollow mounting seat 531 fixed to the left side of the longitudinal shifting seat 412, and a plurality of limiting ribs 532 fixed on the inner wall surface of the mounting seat 531 with a plurality of upper and lower spacings and a pair of left and right sides. The idler seat 533, which is embedded between the limit ribs 532, is disposed at the rear end of the wheel base 533 and is exposed to the rear end of the mount 531 and is exposed to the idler wheel of the mount 531. K Shendi sighs in the mounting seat 531 and is respectively located on the idler seat, the lower side of the wheel 535, and an ejector 536 fixed to the front end of the idler seat 533 and capable of driving the idler seat to move forward and backward. . In the present embodiment, the ejector 6 is a rolling cylinder 'and has an ejector shaft 537 that can be fixed to the idler seat 5" by telescopic expansion and contraction. M349312 The grinding wheel cloth 200 is installed in the automatic grinding device. The first end portion is wound around the feeding shaft 51, and extends backwards around one of the rotating wheels 535 to abut against the rear side of the outer peripheral surface of the idler pulley 534, and then rewinds back through the other The runner 535 is wound around the other end of the winding shaft 52. As shown in Figures 3-5, when the outer surface of the drum 1 is to be polished by the automatic grinding device, the drum 100 is first The rack setting is located between the positioning units 33, 34, and then drives the longitudinal driving unit 43 to drive the longitudinal shifting seat 412 to move the grinding mechanism 5 to the appropriate position relative to the lateral shifting seat 4, and through the ejector The pushing shaft 537 of the 536 is telescopic, and the idler seat 533 is interlocked along the limiting ribs 532 so that the idler 534 will be placed between the two shafts 51 and the receiving shaft 52. The top of the section is flat and sin against the outer surface of the roll 100, while controlling the grinding wheel cloth to adhere to the outside of the drum 100 The surface of the force can be activated, and then the automatic grinding device can be started. After the automatic grinding device is started, the machine 3 drives the first positioning unit 33 to drive the roller 1GG to pivot relative to the second positioning unit 34, and drives the driving screw. The 422 pivots and drives the lateral transfer seat 411 to move the grinding mechanism 5 mounted on the longitudinal transfer seat 412 gradually from right to left along the axial direction of the drum i (8). At the same time, the drive unit 54 drives the feed shaft 51. Synchronously pivoting with the receiving shaft , to rotate the feeding shaft 51 to gradually release the y' wheel cloth 200 for grinding the drum, so that the idle wheel 534 will release the grinding wheel cloth 2 〇. 1 〇〇 outer surface, and gradually grind the outer surface of the drum 'at the same time' the receipt # 52 will rotate and gradually retract the used abrasive cloth section from the idler M349312 534 'to make the grinding mechanism 5 linked In the displacement range, the grinding wheel cloth having the predetermined friction coefficient can be held flat against the outer surface of the drum 1GG, and the outer surface of the drum (10) can be stably ground. The impeller can be passed through the rolling unit 53. 〇 flattened to the roll The structural design of the outer surface of the 1 〇 0, and the structural design of the vertical transfer seat 412 and the rolling unit 53 can be adjusted by the front and rear shifting, so that the grinding mechanism 5 can be stably controlled during the displacement of the grinding mechanism 5 The force road 'corresponding to the outer surface of the drum 100' and the grinding wheel cloth is stably laterally displaced at a uniform speed, and can also be rotated by the synchronous movement of the feed shaft 51 and the receiving shaft ' to sustain a grinding wheel having a predetermined friction coefficient. The fine grinding of the outer surface of the drum 100 can not only achieve the automatic polishing operation, but also reduce the labor cost, and can greatly improve the polishing quality of the drum 100, and relatively improve the market competitiveness. purpose. I. 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹 隹Changes and modifications are still within the scope of this new patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a preferred embodiment of the automatic drum surface polishing apparatus of the present invention; FIG. 2 is a perspective view of the right half of the preferred embodiment; FIG. 3 is a right half of the preferred embodiment. FIG. 4 is a view similar to FIG. 3, illustrating a longitudinal shifting seat shifting a distance of 10 M349312 backwards, and interlocking an idler wheel to abut the grinding wheel against the outer surface of the drum; and FIG. It is a view similar to Fig. 1, which illustrates a case where a lateral transfer seat is shifted to the left and the grinding mechanism is linked to the grinding mechanism. 11 M349312 [Description of main component symbols] 100.·.. ....Roller 43 ...·· 200........Wheel cloth 5......... Grinding mechanism 3.. ..... .... Machine 51 •.....Feeding shaft 31 ...·.....Base 52 ..... .... Receiving shaft 32 ·_··. ...Roller 53 ..... • Rolling unit 33 ...··.. First positioning unit 531.··.....mount 34 ..... ....second positioning Unit 532......Restricted ribs 4..............Transfer mechanism 533...... Idler seat 41 ..... Transfer unit 534.··· .... idler 411·.... lateral shifting seat 535.···....rotating wheel 412...... longitudinal shifting seat 536. ·.. ....Elevator 42 ..... .... Lateral drive unit 537··......Pushing shaft 421.···.... Guide rod 54 ... .. •...drive unit 422·..·....drive screw 12