M341769 八、新型說明: '【新型所屬之技術領域】 本創作係有關於一種浸水式立式泵浦之軸封結構改 良,尤指應用於一種浸在槽液中用支撐管以連結槽體上方 之驅動馬達以及浸在槽液中的泵浦,馬達長軸心則直接穿 -過支撐管中心直接驅動泵浦葉輪,馬達長軸心在支撐管内 容室空間内轉動時,支撐管内容室空間的液體會被轉動軸 帶動成自然渦流並產生大量氣泡,安裝在泵殼前蓋之軸封 裝置與支撐管内的内襯官,能隔絕氣泡進入泵殼内及減緩 高壓流體在軸封部的洩漏,泵浦停機時高壓流體在管路產 生的逆沖高壓脈波,本t置更能引導流入槽中以避免液體 向上飛濺。 【先前技術】 請參閱第一圖所示,一般習用浸水式立式泵浦,係使 用於化學電鑛或餘刻製程,用以抽送強酸、強驗或腐钱性 液體,其中馬達軸心3穿過支撐管丨中心馬達軸心3下 鲁方係直接與葉片5之葉輪轂52相接,葉片5背面設有背葉 卜用來平衡軸向推力,葉片5則被安裝在前蓋4中, •刚盍4對應馬達軸心3開設-栗入口 44、旁侧開設一栗出 口 45並銜接至出口管43 ;實際狀態下,液體由泵入口料 被葉片5吸入,流體流經葉片5之流道後成為具有壓力的 液體,並由泵出口 45輸出。 當栗浦運轉時馬達軸心、3之密封軸套31的旋轉切線速 度U’會帶動容室空間12的液體以自由渦旋2的方式流動, 其切線流速267分佈如第二圖所示,並在渦旋中心形成具 M341769 有向下延伸的漏斗部21,自由渦旋2的流動方向也同時具 有r-z面的一次流線22,漏斗部21就是被吸入空氣24與 液體互相混合產生微細氣泡241的主要區域,使得背葉片 51付以吸引微細氣泡241向下流動,例如,流向後蓋板孔 隙42的微細氣泡242,含微氣泡流體經過後蓋板孔隙42 後進入泵殼前蓋4内加壓成直徑更小的微氣泡243,並由泵 浦出口 45經出口管43輸出。微氣泡流動方向23也包含有 由支撐管下方孔11、支撐管中間孔112、支撐管上方孔m ⑩等流向槽液中,這些槽中的微氣泡231會因氣泡直徑微小 浮力效應弱而能分佈全部槽内空間,並經由泵入口 44被吸 入加壓成為更細的微氣泡2 4 4,這些微氣泡將對製程產生更 大的威脅。 明參閱苐一、,一圖所示,馬達轴心3之密封轴套31表 面附近的液體,在接受泵轴轉動的動能後,其旋轉流速Cu 將接近密封軸套表面的旋轉切線速度U,但旋轉流速(自由 渦旋的切線速度)Cu是隨距離密封軸套31之外表半徑r ⑩增大而減少,與半徑1·的導數γ成正比。所以,自由^流 的中央部份因流速快液位低會成向下延伸的漏斗狀,如第 •圖所示,也就是在軸心表面附近成為向下延伸的漏斗部 21,其渦旋曲面外側2Α因旋轉流速Cu較慢而有較高位能, ,使其液位高於中心漏斗部21並高於槽的液位29,其原因 是液體吸收軸心動能後依流速動能與位能的轉換關係,符 口柏努力定律之能量守恆原理。被吸入空氣24會進入自由 渦旋=的漏斗部21並在此激烈混合而產生微細氣泡241。 、巧參閱第三圖所示,當泵浦流量大輸出壓力低時且槽 的液位29為低時,背葉片51產生的離心力足以克服泵浦 M341769 的輸出壓力時,而且背葉片51靠近葉輪轂52部份會產生 .足夠的低壓吸力,此一低壓吸力將經由後蓋板孔隙42把容 至二間12内的液體吸入泵殼前蓋4内;使得容室空間 内的自由渦旋2液位降低,雖然支撐管丨上設有下方孔u 來補充槽内液體沿液體流動方向26流入,但在容室空間工2 •内的渦旋曲面外侧2A的液位與槽的液位29相差不多,這 ,漏斗部21的液位大幅下降甚至會直接達到後蓋板41,使 付被吸入空氣24會經由後蓋板孔隙42被吸入泵前蓋4中。 攀所以’最低液位是必要的管制。 當槽的液位(最低液位)29為最低液位時,有一部份 微氣泡231是經微氣泡流動方向23而流到槽中,另有很多 微氣泡243是由被吸入空氣24所形成的,如箭頭所示,在 泵殼内液體流動方向261,槽中的微氣泡232則會由泵浦入 口 44被吸入。 μ參閱第四圖所不’當泵浦流量小輸出壓力高時且槽 的液,(最高液位)29為高時,㈣片51的離心力不足以 ♦平衡=輸出壓力時,液體會由背葉片51側的後蓋板Μ上 _的後盍板孔隙42茂漏流出’茂漏流動方向撕會流入容室 .,間12中;使得容室空間12内的液體液位面上升,也就 是自由渦旋2的液位會上升,雖然支撐管!開設有數個下 f孔1卜中間孔112、上方孔⑴,但液體在接受轴心所 ^的旋轉動能時’自由渦旋2液位仍會上升甚至渦旋曲面 外側2A會達到支撐管上方的支撐板下方表φ 6ι,並使得液 體飛齡密封環座64、密封環71及¥型油封?2表面上, 些表面產生結晶並損壞ν型油封了2,使得腐姓性 条騎以進入馬達導致馬達故障,所以,最高液位是必要 M341769 的管制。 在容室空間12產生的微細氣泡241,會沿流動方向23 由容室空間12經下方孔11、中間孔112、上方孔111流入 槽液中,並持續增加微氣泡231的數量,被泵浦吸入的微 氣泡232也會增加,但向下流動的微氣泡242則顯著減少, 所以,經泵浦加壓更細的微氣泡244持續增加。 請參閱第五圖所示,停機時葉片5不再產生高的壓力, 這時管路系統内積蓄的高壓液體會由管路的過濾槽等裝置 >中逆向流出,由泵浦出口管43瞬間回衝,這些逆衝流體271 會由泵入口 44逆衝流出281,也會衝向背葉片51,這些高 動能逆衝液體264會經由後蓋板孔隙42往上流出,逆衝液 體265進入容室空間12内,而容室空間12内的液體仍在 作自由渦旋2,使得渦旋中心漏斗部21的最低水位無法阻 隔吸收逆衝流體265的動能,部份的逆衝液體266會向上 喷濺,會喷到支撐板下方表面61、支撐板軸心開口 &、宓 =』及7型油封72等,該喷濺的液體會殘留產生結曰曰:, 密封環71及v型油封72,進而使得液體蒸氣渗進馬 達内α卩’引起馬達軸承及線圈的損壞。 為解決上述的問題已有相關的解決方案被提出, 台灣新型第22簡號「立式泵浦密封結構之-衷 = 宮式密封裝置,該專利提:解: 停機時管路高壓液體逆沖問題提出對策,^在=2浦 亚不包含轉動軸所引起自由渦旋所產生的氣、、包門顆…、中 液趙逆沖方面該專利之迷宮裝置的二::收::液 M341769 流動的動能有密切關係,一般多能充份吸收高壓逆沖流體 的流動能量’但間隙會因磨損而變大時對壓力脈波傳遞將 ^法完全有效阻隔,因此,當製程操作在液位高度差較小 日守’此一壓力脈波仍會造成液面波動而有液體飛濺的潛在 問題。 台灣新型第M330369號「具消氣泡裝置之浸水式立式 泵浦」專利,是有關於具有消氣盤與内襯管所構成的新型 裝置,目的在解決氣泡問題與高壓逆沖問題,該項方案係 使用消氣盤來改變馬達軸心轉動所產生的自由渦流,並利 用多孔内襯管來進行氣泡與液體分離的機制,以避免氣泡 由支撐管散逸到液體槽中,另外,消氣盤緊鄰泵殼上方及 支撐管底部的位置,也能避免在較低液位時葉輪背葉吸入 空軋問題,但在高壓力(>3bar)、高液位(液位高度差在5m 以内)操作時,高壓力逆沖的脈衝波動仍會穿過消氣盤外圍 間隙以及内襯管開孔激起液面飛濺。 由於生產線追求生產效益逐步提高操作壓力與液位, 而生產線的管理者並不會隨時精確控制槽液位且過濾系統 •也常會f蓄高壓流冑,使得高液位操作的情形仍然時常發 生’而高液位時的高壓逆沖非常容易引起液體飛濺到馬達 軸心的V型油封,因此馬達損壞的情形仍然十分常見,本 創作也特別針對以上解決方案作進一步改良,以創新的軸 封結構使立式泵浦能滿足各種用途的產品。 本創作人有鑑於此,累積從事此行業多年之經 精心研究並再三測試改良,終於創作出一種用於=水式立 式泵浦之新型軸封裝置’本創作可以進一步提升產品的性 能,以增進功效及提升運轉效能。 M341769 【新型内容】 本創作之主要目的在於提供一種浸水式立式泵浦之軸 封結構改良,係於泵浦之泵殼内設置有環型軸封裝置、内 襯管、上内襯板等裝置,軸封裝置可以避錢泡被背葉片 及入泵浦巾$減少咼壓流體的洩漏,内襯管可以限制自 由渴旋的a動方向,分離氣泡與減少高液位時液體的飛 濺,軸封裝置也可防止停機時液體瞬間逆衝向上而損壞馬 達侧之V型油封等裝置。 茲佐以圖式詳細說明本創作如下: 【實施方式】 請參閱第六圖⑷、⑻與第七圖⑷、(b)所示,本創 士 %例t # π水式立式泵浦之軸封結構&良說明,軸 署:。構包3有軸封裝置55、内襯管81及上内襯板8 置組成,其中: 取 封裝ΐ 55 ’係由軸封動環53與轴封定環54所組成, :-圓核型結構,其軸封動環53藉由動環内徑536安裝 —馬達轴〜3底端之密封軸套31與葉輪毂52上,轴封 =4則安裝編前蓋4之前蓋上部46的中央開口 ;=固定’軸封定環54的定環上部546則與内襯管 右一 ♦絲相連結’轴封動環53與軸封定環54之間保持 錐的非接觸轴封間隙56,轴封動環53設有動環 =部531配合軸封定環54設有定環錐型部542,二者 =錐=隙561用來延伸轴封間隙%的密封長度及 愿脈波的動能’並且在轴封定環54上設有連 、皮到Z工間122的複數個定環孔544以引導逆沖壓力 / 轴封料53上設有動環孔533可以排除累積 M341769 在軸封間隙内的雜質。 一内襯管81,為一中間部有複數整流孔或開口的圓筒型結 構,係安裝在支撐管1的容室空間12内,内襯管81 = 谷至工間12分隔成内概管81外側的外容室空間12 2及 内襯管81内側的内容室空間12丨,内襯管上部813與上 内襯板83相連結,内襯管下部812與軸封定環54相連 結,外谷室空間122則位於内襯管81與支撐管1之間的 空間,内容室空間121的流體會因馬達軸心3的轉動而 產生自由渦流2,如第六圖(b)所示,自由渦流2產生的 微細氣泡241會沿内襯管81的内側壁作向上渦旋流動, 並穿過内襯管81上的複數内襯管孔811或内觀管開口部 814進入外谷至空間122,這時微細氣泡gw會在外容室 空間122因流速減緩而增加浮力影響 離,内觀管下部812與轴封定㈣的定環上 結,以確保微細氣泡241會被軸封裝置55隔絕在内容室 空間121内’而不會被吸人泵殼前蓋4内部,支撲管i 的下方孔11與外容室空間122相通,而轴封裝置55也 有定環孔544與外容室空間122相通,可以確保内容室 空間m的液位保持穩定,不會因泵浦前蓋4内的高壓 流體經轴封55茂漏而產生過高液位,或缺乏液體補充而 使液位過低產生過量氣泡等情形,外容室空間122累積 的氣體會由内襯管頂部的縫隙散逸,第六圖⑷、⑻中 未不出’另外’外容室空間j 22累積的液體會由支撐管! 的下方孔11流出。 一亡=二:被安裝在支撐管1内側與内襯管81頂部, 亚位於支掉管1之上方孔⑴的下方,用來固定内襯管 M341769 :其中央有開一中心孔與密封軸套31構成徑向孔隙 ’上内襯板83的中心孔内徑比内襯管81小,可阻、 自由渴流2之液體喷賤至馬達之v型油封72。 ^ 明荼閱第七圖(a)、⑻所示’轴封裝置55的 外型結構說明,軸封梦晉W ± * 立體 袓点,盆紅i 轴封㈣53與軸封定環54 4= 環53在果浦組立完成後係安裝在定環内: 549内的相對你罟,1、去4丄、。+ ^ n ^ 毂52則^I f 底端之密封軸套31與葉輪 臧52則牙過動壤内徑536並固定動環&轴封定環 二用:rf固定板548的結構以方便安裝定位(如第 七二.可以用只有定環外筒543的簡潔結構(如第 封定環54上可以設有定環固定螺牙547,以 =裝軸封⑭54在泵殼前蓋蓋上部螺孔46,軸封 也可以其他方式安裝在栗殼前蓋上部利之開孔部。、 心士槿^七圖⑷、⑻及第八圖所示’轴封裝置55的细 “構說明圖,軸封動環53係圓柱型結構,由二個、 所構成’動環固定部534與動環軸套部-咖不:; 的;的動環錐形部531連結,在動環錐形部531 = 動環孔娜,用來排除軸封間隙%可能 _ li、㈣:貝’以保護軸封間隙56不會因磨損而擴大間 環54係圓型結構’由定環固定板548與定環外 形部542…定環外筒543的内部設有向下延伸的定環錐 部542的頂:广上部546用來連結内襯管8卜在定環錐形 ==壓力脈波到外部,以減少逆沖壓力脈波影響 1 定環的液^液體飛錢,當果浦組立完成時轴封 、動衣將互相構成一曲折的軸封間隙%,其中軸 12 M341769 封間隙56係由二個不同半徑的軸套 562與後軸套部間隙563,及一個錐型二 而錐型部間隙561位於二個不同半 j、6所構成,M341769 VIII. New description: '[New technical field] This creation is related to the improvement of the shaft seal structure of a submerged vertical pump, especially for immersing in a bath with a support tube to connect the tank The driving motor and the pump immersed in the bath, the long axis of the motor directly passes through the center of the support tube to directly drive the pump impeller, and the long axis of the motor rotates in the space of the support tube, and the space of the support tube is room. The liquid will be driven by the rotating shaft into a natural eddy current and generate a large number of air bubbles. The shaft sealing device installed in the front cover of the pump casing and the lining officer in the supporting pipe can block the air bubbles from entering the pump casing and slow the leakage of the high pressure fluid in the shaft seal. When the pump is shut down, the high-pressure fluid generates a reverse-pressure high-pressure pulse wave generated in the pipeline, and the trapping device can guide the inflow tank to prevent the liquid from splashing upward. [Prior Art] Please refer to the first figure, the conventional flooding vertical pump is used in chemical ore or remnant process to pump strong acid, strong or rotted liquid, of which motor shaft 3 Through the support tube, the center of the motor shaft 3 is directly connected to the impeller hub 52 of the blade 5, and the back of the blade 5 is provided with a back blade for balancing the axial thrust, and the blade 5 is installed in the front cover 4. • The crucible 4 corresponds to the motor shaft 3 opening - the chestnut inlet 44, the side opening a chestnut outlet 45 and engaging the outlet pipe 43; in the actual state, the liquid is sucked by the pump inlet material by the vane 5, and the fluid flows through the vane 5 The flow path becomes a pressurized liquid and is output by the pump outlet 45. When the Lipu is running, the rotational tangential speed U' of the motor shaft and the sealing sleeve 31 of the 3 will drive the liquid in the chamber space 12 to flow in the free vortex 2, and the tangential flow rate 267 is distributed as shown in the second figure. And a funnel portion 21 having a downward extending direction of the M341769 is formed at the center of the scroll, and the flow direction of the free scroll 2 also has a primary flow line 22 of the rz plane, and the funnel portion 21 is mixed with the liquid by the suction air 24 to generate fine bubbles. The main area of 241 is such that the back blade 51 is applied to attract the fine bubbles 241 to flow downward, for example, the fine bubbles 242 flowing to the rear cover aperture 42, and the microbubble-containing fluid passes through the rear cover aperture 42 and enters the pump casing front cover 4. The microbubbles 243 having a smaller diameter are pressed and output from the pump outlet 45 through the outlet pipe 43. The microbubble flow direction 23 also includes a flow through the support tube lower hole 11, the support tube intermediate hole 112, the support tube upper hole m 10, etc., and the microbubbles 231 in these grooves may be weak due to the small buoyancy effect of the bubble diameter. All of the in-slot space is distributed and pumped into the finer microbubbles 24 4 via pump inlet 44, which will pose a greater threat to the process. Referring to the first, as shown in the figure, the liquid near the surface of the sealing sleeve 31 of the motor shaft 3, after receiving the kinetic energy of the rotation of the pump shaft, the rotational flow rate Cu will be close to the rotational tangential velocity U of the surface of the sealing sleeve. However, the rotational flow rate (the tangential speed of the free vortex) Cu decreases as the surface radius r 10 increases beyond the distance from the seal bushing 31, and is proportional to the derivative γ of the radius 1·. Therefore, the central portion of the free flow will have a downwardly extending funnel shape due to the low flow rate, as shown in Fig. 1, that is, the funnel portion 21 which extends downward near the axial surface, and the vortex The outer side of the curved surface has a higher static energy due to the slower flow rate Cu, so that the liquid level is higher than the central funnel portion 21 and higher than the liquid level 29 of the tank. The reason is that the liquid absorbs the axial kinetic energy and the kinetic energy and potential energy according to the flow rate. The conversion relationship, the energy conservation principle of Fukoubai's law of effort. The inhaled air 24 enters the funnel portion 21 of the free vortex = and is vigorously mixed therein to generate fine bubbles 241. Referring to the third figure, when the pump flow rate is high and the output pressure is low and the tank level 29 is low, the centrifugal force generated by the back blade 51 is sufficient to overcome the output pressure of the pump M341769, and the back blade 51 is close to the leaf. A portion of the hub 52 produces sufficient low pressure suction that will draw liquid contained in the two chambers 12 into the front cover 4 of the pump casing via the rear cover aperture 42; such that free vortex 2 in the chamber space The liquid level is lowered, although the support tube is provided with a lower hole u to replenish the liquid in the tank to flow in the liquid flow direction 26, but the liquid level of the 2A outside the vortex curved surface in the chamber space 2 and the liquid level of the tank 29 Similarly, the liquid level of the funnel portion 21 drops drastically even directly to the rear cover 41, so that the inhaled air 24 is sucked into the pump front cover 4 via the rear cover aperture 42. It is necessary to control the minimum level. When the liquid level (minimum liquid level) 29 of the tank is the lowest liquid level, a part of the microbubbles 231 flow into the tank through the microbubble flow direction 23, and a plurality of microbubbles 243 are formed by the inhaled air 24. As indicated by the arrow, in the direction of liquid flow 261 in the pump casing, the microbubbles 232 in the tank are drawn in by the pump inlet 44. μ Refer to the fourth figure. When the pump output flow is low and the output pressure is high and the tank liquid (highest level) 29 is high, the centrifugal force of the (4) piece 51 is not enough. ♦ Balance = output pressure, the liquid will be backed by The back cover of the blade 51 on the side of the blade 茂 的 孔隙 孔隙 孔隙 孔隙 茂 ' ' ' ' 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂 茂The level of the free vortex 2 will rise, although the support tube! There are several lower f holes 1 and a middle hole 112 and an upper hole (1). However, when the liquid receives the rotational kinetic energy of the axis, the free vortex 2 liquid level will rise or even the outer side of the vortex surface will reach the upper side of the support tube. The table below the support plate is φ 6ι, and makes the liquid age seal ring seat 64, seal ring 71 and ¥ type oil seal? 2 On the surface, some of the surface crystallizes and damages the ν-type oil seal 2, causing the rot-resistant strip to ride into the motor to cause motor failure, so the maximum liquid level is necessary for M341769 regulation. The fine bubbles 241 generated in the chamber space 12 flow into the bath from the chamber space 12 through the lower hole 11, the intermediate hole 112, and the upper hole 111 in the flow direction 23, and continue to increase the number of microbubbles 231, and are pumped. The inhaled microbubbles 232 also increase, but the downwardly flowing microbubbles 242 are significantly reduced, so that the finer microbubbles 244 that are pumped and pressurized continue to increase. Referring to the fifth figure, when the machine is stopped, the blade 5 no longer generates high pressure. At this time, the high-pressure liquid accumulated in the pipe system will flow backward from the filter tank and the like of the pipe, and the pump outlet pipe 43 instantaneously flows. Backflushing, these counterflushing fluids 271 will be counter-flushed 281 from pump inlet 44 and also rushed toward the backing blades 51. These high kinetic energy recoil liquids 264 will flow upward through the rear cover apertures 42 and the recoil liquid 265 enters the chamber. In the space 12, the liquid in the chamber space 12 is still free to vortex 2, so that the lowest water level of the scroll center funnel 21 cannot block the kinetic energy of the absorption thrust fluid 265, and some of the thrust liquid 266 will be sprayed upward. Splashing, will spray to the lower surface 61 of the support plate, the pivot opening of the support plate &, 宓 = 』 and the type 7 oil seal 72, etc., the splashed liquid will remain crusting:, the sealing ring 71 and the v-type oil seal 72 In turn, liquid vapor infiltrates into the motor, causing damage to the motor bearings and coils. In order to solve the above problems, relevant solutions have been proposed. Taiwan's new 22nd version "Vertical Pump Sealing Structure - Congruence = Palace Sealing Device, This Patent: Solution: Pipeline High Pressure Liquid Backwash The problem is proposed, ^ in the = 2 Puya does not contain the rotation of the shaft caused by the free vortex generated by the gas, the door of the door ..., the liquid liquid Zhao thrust aspect of the patent maze device two:: collection: liquid M341769 The kinetic energy of the flow is closely related. Generally, the flow energy of the high-pressure thrust fluid can be fully absorbed. However, when the gap becomes larger due to wear, the pressure pulse wave transmission is completely effectively blocked. Therefore, when the process is operated at the liquid level The height difference is smaller than the day's 'this pressure pulse wave will still cause liquid level fluctuations and there is a potential problem of liquid splash. Taiwan's new type M330369 "water-immersed vertical pump with bubble elimination device" patent is related to A new device consisting of a getter disk and an inner liner is designed to solve the bubble problem and the high pressure backlash problem. The solution uses a getter disk to change the free eddy current generated by the rotation of the motor shaft and utilize the porous liner. To separate the bubble from the liquid, to avoid the air bubbles from being dissipated into the liquid tank by the support tube. In addition, the air-dissipating disc is adjacent to the upper part of the pump casing and the bottom of the support tube, and also avoids the suction of the impeller back leaf at a lower liquid level. Rolling problem, but when operating at high pressure (>3bar) and high liquid level (with a liquid level difference of less than 5m), the pulse fluctuation of the high pressure thrust will still pass through the peripheral clearance of the getter disk and the opening of the inner liner The liquid surface splashes. As the production line pursues production efficiency and gradually increases the operating pressure and liquid level, the manager of the production line does not accurately control the tank level and filter system at any time. It also often stores high pressure flow, so that the situation of high liquid level operation still occurs frequently' The high-pressure thrust at high liquid level is very easy to cause the liquid to splash into the V-type oil seal of the motor shaft. Therefore, the damage of the motor is still very common. This creation is also specially improved for the above solution, with an innovative shaft seal structure. Vertical pumping for a variety of applications. In view of this, the creator has accumulated many years of careful research and repeated testing and improvement, and finally created a new type of shaft sealing device for = water vertical pumping. This creation can further enhance the performance of the product. Improve efficiency and improve performance. M341769 [New Content] The main purpose of this creation is to provide a shaft seal structure improvement for a submerged vertical pump, which is provided with a ring-type shaft sealing device, an inner liner tube, an upper inner liner, etc. in the pump casing of the pump. The device, the shaft sealing device can avoid the leakage of the backing blade and the pumping towel to reduce the leakage of the rolling fluid, and the inner liner can limit the direction of the free thirling, separating the bubbles and reducing the splash of the liquid at the high liquid level. The shaft sealing device also prevents the liquid from instantaneously collapsing up during shutdown and damaging the V-type oil seal on the motor side. Zize elaborates on the creation of the following as follows: [Embodiment] Please refer to the sixth figure (4), (8) and the seventh figure (4), (b), the Chuangyi% example t # π water vertical pump shaft Seal Structure & Good Description, Pilot:. The structure 3 has a shaft sealing device 55, a lining tube 81 and an upper lining plate 8, wherein: the package ΐ 55 ' is composed of a shaft sealing ring 53 and a shaft sealing ring 54, :- a circular core type The structure, the shaft sealing ring 53 is mounted by the inner diameter 536 of the moving ring - the sealing sleeve 31 of the bottom end of the motor shaft 〜3 and the impeller hub 52, and the shaft seal = 4, the center of the upper portion 46 of the front cover of the front cover 4 is installed. The fixed upper portion 546 of the fixed 'shaft sealing ring 54 is connected with the right ♦ wire of the inner liner tube', and the non-contact shaft seal gap 56 of the cone is maintained between the shaft sealing ring 53 and the shaft sealing ring 54. The shaft sealing ring 53 is provided with a moving ring = portion 531, and the shaft sealing ring 54 is provided with a fixed ring tapered portion 542. Both = cone = gap 561 is used to extend the sealing length of the shaft sealing gap and the kinetic energy of the pulse wave. And a plurality of ring holes 544 are provided on the shaft sealing ring 54 to connect the skin to the Z-work space 122 to guide the thrust pressure/the shaft seal 53 is provided with a moving ring hole 533 to eliminate the accumulation of the M341769 in the shaft seal. Impurities in the gap. An inner liner 81 is a cylindrical structure having a plurality of rectifying holes or openings in the middle portion, and is installed in the chamber space 12 of the support tube 1, and the inner liner 81 = valley to the work space 12 is divided into inner tubes The outer chamber space 12 2 on the outer side of the 81 and the inner chamber space 12 内侧 on the inner side of the inner liner tube 81, the upper portion 813 of the inner liner tube is coupled to the upper inner liner 83, and the lower portion 812 of the inner liner tube is coupled to the shaft seal ring 54. The outer trough space 122 is located in the space between the inner liner 81 and the support tube 1, and the fluid in the inner chamber space 121 generates the free vortex 2 due to the rotation of the motor shaft 3, as shown in the sixth figure (b). The fine bubbles 241 generated by the free vortex 2 flow upward along the inner side wall of the inner liner 81 and pass through the plurality of inner liner holes 811 or the inner tube opening portion 814 on the inner liner 81 to enter the outer valley to the space. 122, at this time, the fine bubble gw will increase the buoyancy effect in the outer chamber space 122 due to the slowing of the flow velocity, and the inner tube lower portion 812 and the shaft seal (4) are fixed on the ring to ensure that the fine bubble 241 is isolated by the shaft sealing device 55. The inside of the content chamber space 121 is not sucked into the inside of the front cover 4 of the pump casing, and the lower hole 11 of the branch pipe i is The chamber space 122 is in communication, and the shaft sealing device 55 also has a ring hole 544 communicating with the outer chamber space 122, which ensures that the liquid level of the content chamber space m is stable and does not pass through the high pressure fluid passage shaft in the pump front cover 4. When the seal 55 leaks to produce an excessively high liquid level, or lacks liquid replenishment and the liquid level is too low to generate excessive bubbles, the gas accumulated in the outer chamber space 122 is dissipated by the gap at the top of the inner liner tube, and the sixth figure (4), (8) The liquid that accumulates in the 'other' exterior room space j 22 will be supported by the support tube! The lower hole 11 flows out. One dead = two: installed on the inside of the support tube 1 and the top of the inner liner 81, sub-located below the hole (1) above the branch tube 1 for fixing the inner liner M341769: a central hole and a sealing shaft are opened in the center The sleeve 31 constitutes a radial aperture 'the inner diameter of the inner liner 83 is smaller than the inner liner 81, and the liquid that can block and free the thirst flow 2 is squirted to the v-type oil seal 72 of the motor. ^ See the seventh figure (a), (8) for the description of the external structure of the shaft seal device 55, the shaft seal dream Jin W ± * three-dimensional point, the basin red i shaft seal (four) 53 and the shaft seal ring 54 4 = Ring 53 is installed in the ring after the completion of the fruit group: 549 in the relative to you, 1, to 4 丄. + ^ n ^ Hub 52 ^I f The bottom end of the sealing bushing 31 and the impeller 臧 52 is the tooth moving inner diameter 536 and fixed the moving ring & shaft sealing ring two: rf fixing plate 548 structure to facilitate Installation positioning (such as the seventh two. Can be used only the fixed ring outer cylinder 543 simple structure (such as the first sealing ring 54 can be provided with a fixed ring fixing screw 547, = installed shaft sealing 1454 in the upper part of the pump casing front cover The screw hole 46 and the shaft seal may be additionally installed in the opening portion of the upper part of the front cover of the chestnut shell, and the thin structure of the shaft sealing device 55 shown in the figure 7 (4), (8) and the eighth figure, The shaft sealing ring 53 is a cylindrical structure, and is connected to the moving ring taper portion 531 by two moving ring fixing portions 534 and the moving ring bushing portion 531. 531 = moving ring hole, used to exclude the shaft seal clearance % possible _ li, (four): shell 'to protect the shaft seal gap 56 will not expand due to wear and tear the ring 54 system round structure 'by the fixed ring fixing plate 548 and The inside of the ring outer shape portion 542 is provided with a top portion of the downwardly extending ring-shaped tapered portion 542: the wide upper portion 546 is used to connect the inner liner tube 8 in the ring-shaped cone == pressure pulse wave To the outside, to reduce the influence of the thrust pressure pulse wave 1 liquid circulation liquid liquid, when the Guopu assembly is completed, the shaft seal and the clothes will form a meandering shaft seal clearance %, wherein the shaft 12 M341769 seal gap 56 The sleeve 562 and the rear sleeve portion gap 563 of two different radii, and one tapered two-cone portion gap 561 are formed by two different halves j and 6.
軸套部間隙562往錐型部間隙如流動時、、, 體必須在弟一轉折處咖作超過90度的逆轉,♦ :L 型部間隙561往後軸套部間隙563流動時,流由J 第一轉折處565作超過90度的逆轉,流體反 ^在 f槿Ϊ型部間隙561是由動環錐型部與定環錐型部互相: a構成’二個轴套部間隙是由二個不同半徑的軸 3 =49與軸封動環特537所構成,軸封間隙56的第二轉 折處564將相對於連通外容室空間122的複數缺環孔^ =置’軸封間隙的第二轉折處565將相對於複數個動環孔 533,複數個動環孔533將與前軸套部間隙相通,泵 4内的高壓流體將會由動環孔533流入,使累積在轴封間 56的雜質由後軸套間隙563清除。 、 請參閱第九圖所示,停機時’管路内高壓液體瞬 衝由出口管43依逆衝流體271流動方向,逆流入泵前蓋& 並由入口 44流出,高壓逆衝液體265也會由背葉片51再 f軸封間隙56逆衝向上流出,高壓逆衝液體265首先會被 前轴封間隙562吸收部分動能,接著在間隙第一轉折處564 逆轉到錐型部間隙561,在第一轉折處564就會因動量方向 大幅改變會使高壓逆衝液體265直接由定環孔544直接排 放到轴封裝置55的外部,如液體流動方向263所示,殘留 的逆衝液體265的動能及壓力脈波將會被接下來的錐型部 間隙5 61所吸收。同樣地’這時流體必須再次於間隙第二 轉折處565逆轉流入後軸套間隙563,逆衝液體265的部份 13 M341769 壓力脈波又會由動環孔533傳遞出去,殘餘的逆沖液體265 最後會流出後軸套間隙563進入内容室空間12卜這時流體 只具有極低的動能無法造成液面液體飛濺。 、請參閱第九圖所示,正常運轉時,泵殼前蓋4内高壓 ?體也會由背葉片51再經軸封間隙56向上洩漏流出,高 壓液體先會被前軸封間隙562吸收部分動能,接著在第一 轉折處564流到錐型部間隙561,在流動方向改變之前就會 因密封動環53的動環錐型部531的旋轉,會引導茂漏流^ 直接由定環孔544直接排放到軸封裝置55的外部,殘流洩 漏流體的動能會被錐型部間隙561、第二轉折處5仍與軸套 間隙563所吸收。另外,動環錐型部531的旋轉也會提供 j外的流動阻力,最後液體會流出後軸套間隙563進入内 谷室空f曰1 121,以補充流體因自由渦旋2而流到外容室空間 122的損失,這時流體只具有極低的動能,無法造 空間121液面液位升降。 s 請參閱第九圖所示,低液位運轉時,背葉片51設計成 «轉時不會產生過低負壓,使泵殼前蓋4内仍保有液體 .壓力加上軸封裝置55的隔絕,内容室空間121的微細氣泡 241不會被吸入流殼前蓋4内,而泵殼前蓋4内低壓液體仍 會流經軸封間隙56向上茂漏流出,㈣先會被前減_ 562吸收部分動能,接著在錐型部間隙561,另外動環錐型 部531的旋轉,也會引導茂漏流體直接由定環孔5料直接 排放到軸封裝置55的外部,後軸套間隙563具有小的半徑 及長的密封長度也能阻止低液位時内部容室空間i2i產^ 的多量氣泡流入,另外,泵殼前蓋4内的流體流入前軸套 部間隙562後’也會由動環孔533流入間隙第二轉折處 14 M341769 5 6 5 ’增加後軸套部間隙5 6 3的局部壓力,並藉由軸封動環 53的轉動,使氣泡可能通過後前軸套間隙562進入泵殼前 蓋4的機會與數量大為降低,少數的氣泡會被引導由錐型 部間隙561經由定環孔544直接排放到外部,這些氣泡合 漂浮於低液位液體表面並不會影響製程。 - 請參閱第十圖、(C)所示,内襯管81之外型 示意圖,其中,内襯管81上、下部813、812之中間部設 鲁複數個内襯管孔811’該管孔可以是圓孔(如第十圖), 也可以是開大開口之内襯管開口 814(如第十圖化)),如第 十圖(c)所示,内襯管81更可以做成分開的二部份,其中, 内襯管上部813與内襯管下部812成為分開的零件「 概管81中間部成為完全的開口。 、綜上所述,本創作適於高低液位操作之浸水式立 浦,係於泵浦内部安裝有軸封裝置、内襯管、上内襯板= =效ΓΓ微氣泡被吸入泵浦中,以及防止停機時液 體瞬間延沖而損壞液面上之V型油 •效•盔唐番#“一 田訂寺褒置者,其實用功 田^庸置疑’而本創作又從未公諸於市或已見於其他刊 -,只已符合專利法之規定,爰依法提出專利申請之。 【圖式簡單說明】 第一圖··係習用產品之結構剖面示意圖。 ㈡:係自由渦流之流體切線速度與軸外半徑之曲線圖 二圖··係習用產品槽液位為最低液 第四圖:係習用產品槽液位為最高液位之叫面Γ;:圖 第五圖··係習用產品停機時之剖面面不意圖。 第六圖(a):係本創作之剖面示意圖。 15 M341769 第六圖(b) 第七圖(a) 第七圖(b) 係:本:丨:之另一剖面動作示意圖。 y |乍軸封裝置之組裝結構示意圖。 係本創作另一軸封裝置之組裝結構示意圖 f八圖·:係本創作之軸封裝置剖面示意圖。 第九圖:係本創作之逆衝流體流動示意圖。 第十圖(a):係本創作 第十圖(b):係本創作 第十圖(c):係本創作 【主要元件符號說明】 内襯管之立體圖。When the gap between the sleeve portion 562 and the gap of the tapered portion is flowing, the body must be reversed by more than 90 degrees at the turn of the shaft. ♦: When the L-shaped portion gap 561 flows toward the rear sleeve portion gap 563, the flow is J The first turning point 565 is reversed by more than 90 degrees, and the fluid reversed portion 561 is formed by the moving ring tapered portion and the fixed ring tapered portion: a constituting 'the two bushing portions are gaps Two different radius axes 3 = 49 are formed with the shaft sealing ring 537, and the second turning portion 564 of the shaft sealing gap 56 will be placed with respect to the plurality of missing ring holes communicating with the outer chamber space 122. The second turning point 565 will be in contact with the plurality of moving ring holes 533, and the plurality of moving ring holes 533 will be in communication with the front bushing portion, and the high pressure fluid in the pump 4 will flow in from the moving ring hole 533 to accumulate in the shaft. The impurities of the enclosure 56 are removed by the rear sleeve gap 563. Please refer to the ninth figure. When the machine is stopped, the high-pressure liquid instantaneous flush in the pipeline is flowed by the outlet pipe 43 in the direction of the reverse flow 271, and flows back into the pump front cover & and flows out from the inlet 44, and the high-pressure thrust liquid 265 also The back blade 51 and the f-axis seal gap 56 will be reversely flowed upward, and the high pressure thrust liquid 265 will first absorb some kinetic energy by the front shaft seal gap 562, and then reverse to the tapered portion gap 561 at the first turn of the gap 564. The first turning point 564 will be directly discharged from the ring-shaped hole 544 directly to the outside of the shaft sealing device 55 due to the large change in the momentum direction, as indicated by the liquid flow direction 263, and the residual thrust liquid 265 The kinetic energy and pressure pulse waves will be absorbed by the next tapered portion gap 61. Similarly, at this time, the fluid must be reversed again into the rear bushing gap 563 at the second turning point 565 of the gap, and the portion of the thrust liquid 265 13 M341769 pressure pulse wave is again transmitted by the moving ring hole 533, and the residual thrust liquid 265 Finally, the rear bushing gap 563 will flow out into the content chamber space 12. At this time, the fluid has only a very low kinetic energy and cannot cause splashing of the liquid surface liquid. Please refer to the figure IX. During normal operation, the high pressure body in the front cover 4 of the pump casing will also leak upward from the back blade 51 through the shaft seal gap 56. The high pressure liquid will be absorbed by the front shaft seal gap 562 first. The kinetic energy then flows to the tapered portion gap 561 at the first turning point 564. Before the flow direction changes, the leakage of the moving ring tapered portion 531 of the sealing ring 53 will guide the leaking flow directly from the fixed ring hole. The 544 is directly discharged to the outside of the shaft sealing device 55, and the kinetic energy of the residual flow leakage fluid is absorbed by the tapered portion gap 561 and the second turning portion 5 and the sleeve gap 563. In addition, the rotation of the moving ring tapered portion 531 also provides flow resistance outside the j. Finally, the liquid will flow out and the sleeve gap 563 enters the inner valley chamber f曰1 121 to supplement the fluid flow out due to the free vortex 2 The loss of the chamber space 122, when the fluid has only very low kinetic energy, can not create space 121 liquid level rise and fall. s Please refer to the ninth figure. When the low liquid level is running, the back blade 51 is designed so that it does not generate excessively low negative pressure, so that the liquid is still held in the front cover 4 of the pump casing. The pressure is added to the shaft sealing device 55. Insulation, the fine air bubbles 241 of the content chamber space 121 are not sucked into the flow case front cover 4, and the low pressure liquid in the front cover 4 of the pump casing still flows upward through the shaft seal gap 56, and (4) will be reduced first. 562 absorbs part of the kinetic energy, and then in the tapered portion gap 561, and the rotation of the moving ring tapered portion 531 also directs the leakage fluid to be directly discharged from the fixed ring hole 5 to the outside of the shaft sealing device 55, and the rear bushing gap The small radius and long sealing length of 563 can also prevent the inflow of a large amount of bubbles in the inner chamber space i2i at low liquid level. In addition, the fluid in the front cover 4 of the pump casing flows into the front sleeve portion gap 562. The moving ring hole 533 flows into the gap and the second turning point 14 M341769 5 6 5 ' increases the partial pressure of the rear bushing portion gap 563, and by the rotation of the shaft sealing ring 53, the air bubbles may pass through the rear front bushing gap. The chance and quantity of 562 entering the front cover 4 of the pump casing is greatly reduced, and a small number of bubbles will be cited. The lead is directly discharged to the outside through the ring-shaped hole 544 via the ring-shaped hole 544, and the bubbles float on the surface of the low-level liquid without affecting the process. - Referring to the tenth and (C), the outer liner 71 is a schematic view of the outer liner 71, wherein the middle portion of the inner liner 81 and the lower portion 813, 812 are provided with a plurality of inner liner holes 811'. It may be a circular hole (such as the tenth figure), or it may be an inner tube opening 814 (as shown in the tenth figure) of opening a large opening. As shown in the tenth figure (c), the inner liner 81 may be made. The two parts are separated, wherein the inner tube upper portion 813 and the inner tube lower portion 812 are separated parts. "The middle portion of the tube 81 becomes a complete opening. In summary, the present invention is suitable for water immersion in high and low liquid level operations. Lipu is installed inside the pump with shaft seal device, inner liner, upper inner liner = = effect microbubbles are sucked into the pump, and the liquid is prevented from instantaneously slamming during shutdown to damage the liquid surface V Type oil•Effective • Helmet Tang Fan# “A field of temples is set up, its practical power field is undoubtedly doubtful” and this creation has never been published in the city or has been seen in other publications, and only has complied with the provisions of the Patent Law.提出 Submit a patent application according to law. [Simple description of the diagram] The first diagram is a schematic diagram of the structure of the product. (2): The curve of the tangential velocity of the fluid and the outer radius of the free eddy current diagram. Figure 2: The liquid level of the product is the lowest liquid. The fourth figure: the level of the product tank is the highest liquid level; The fifth figure is not intended to be used when the product is stopped. Figure 6 (a): A schematic cross-sectional view of the creation. 15 M341769 Figure 6 (b) Figure 7 (a) Figure 7 (b): This: Another schematic diagram of the action of the section. y | Schematic diagram of the assembly structure of the 乍 shaft sealing device. This is a schematic diagram of the assembly structure of another shaft sealing device. f8: The schematic diagram of the shaft sealing device of this creation. Figure IX: Schematic diagram of the flow of the thrust fluid in this creation. Figure 10 (a): This book is created. Figure 10 (b): This book is created. Figure 10 (c): This book is created. [Main component symbol description] A perspective view of the inner liner.
另一内襯管之立體圖。 又一内襯管之分解示意圖 1 :支撐管 11 :下方孔 111 :上方孔 U2 :中間孔 12 :容室空間 121 :内容室空間 12 2 :外容室空間 • 13 :支撐管下部 _ 2 :自由渦旋 2A :渦旋曲面外侧 21 :漏斗部 22 :二次流線 2 3 :流動方向 2 31微氣泡 232 :微氣泡 24 :被吸入空氣 241 :微細氣泡 16 M341769 242 :微細氣泡 243 :微氣泡 244 :微氣泡 26 :液體流動方向 261 :液體流動方向 262 :洩漏流動方向 263 :液體流動方向 264 :逆衝液體 _ 265 :逆衝液體 266 :逆衝液體 267 :切線流速 271 :逆衝流體 281 :逆衝流出 2 9 :槽的液位 3 :馬達軸心 31 :密封軸套 籲32 :葉輪螺帽 33 :軸套環 4 :前蓋 41 ·後盡板 42 :後蓋板孔隙 424 :徑向孔隙 43 :出口管 44 ··泵入口 45 :泵出口 46 :前蓋上部 M341769 48 ·•入口濾網 49 :前蓋板 5 :葉片 51 :背葉片 52 :葉輪轂 5 3 :軸封動環 531 :動環錐形部 532 :動環軸套部 ® 533 :動環孔 534 :動環固定部 536 :動環内徑 54 :軸封定環 542 :定環錐形部 543 :定環外筒 544 :定環孔 546 :定環上部 籲547 :定環固定螺牙 548 :定環固定板 549 :定環内徑 55 :轴封裝置 56 :軸封間隙 561 :錐形部間隙 562 :前軸套部間隙 563 :後軸套部間隙 564 :第一轉折處 565 :第二轉折處 M341769 6 :支撐板 61 :支撐板下方表面 62 :支撐板軸心開口 64 :密封環座 71 :密封環 72 : V型油封 81 :内襯管 811 ·•内襯管孔 ⑩812 ··内襯管下部 813 :内襯管上部 814 :内襯管開口部 83 :上内槻板 U ··密封軸套表面的旋轉切線速度 ϋ=Γχω r ··密封轴套之外表半徑 ω :軸旋轉角速度 # Cu ··旋轉流速 19A perspective view of another liner. Schematic diagram of another inner liner 1 : support tube 11 : lower hole 111 : upper hole U2 : middle hole 12 : chamber space 121 : content chamber space 12 2 : outer chamber space • 13 : lower part of support tube _ 2 : Free vortex 2A: vortex curved outer side 21: funnel portion 22: secondary flow line 2 3 : flow direction 2 31 microbubbles 232 : microbubbles 24 : air taken in 241 : fine bubbles 16 M341769 242 : fine bubbles 243 : micro Bubble 244: Microbubble 26: Liquid flow direction 261: Liquid flow direction 262: Leakage flow direction 263: Liquid flow direction 264: Backwash liquid _ 265: Backwash liquid 266: Backwash liquid 267: Tangential flow rate 271: Backflush fluid 281: thrust outflow 2 9 : tank level 3 : motor shaft 31 : seal bushing 32 : impeller nut 33 : bushing ring 4 : front cover 41 · rear plate 42 : rear cover aperture 424 : Radial aperture 43: outlet tube 44 · pump inlet 45: pump outlet 46: front cover upper M341769 48 • inlet screen 49: front cover 5: blade 51: back blade 52: impeller hub 5 3: shaft seal Ring 531: moving ring tapered portion 532: moving ring bushing portion 533: moving ring hole 534: moving ring fixing portion 536: moving ring 54: shaft sealing ring 542: fixed ring tapered portion 543: fixed ring outer cylinder 544: fixed ring hole 546: fixed ring upper 547: fixed ring fixing screw 548: fixed ring fixing plate 549: fixed ring inner diameter 55 : Shaft sealing device 56 : Shaft seal gap 561 : Tapered portion gap 562 : Front bushing portion gap 563 : Rear bushing portion gap 564 : First turning point 565 : Second turning point M341769 6 : Support plate 61 : Support plate Lower surface 62: support plate pivot opening 64: seal ring seat 71: seal ring 72: V-type oil seal 81: inner liner tube 811 ·• inner liner hole 10812 · inner liner tube lower portion 813: inner liner tube upper portion 814: Lining tube opening portion 83: upper inner jaw U · · rotational tangential speed of the sealing sleeve surface ϋ = Γχ ω r · sealing outer sleeve surface radius ω : shaft rotation angular velocity # Cu · · rotating flow rate 19