M330709 八、新型說明: 【新型所屬之技術領域】 本創作係關於一種遠紅外線陶兗平板發熱模組,尤指一 種利用陶瓷平板經遠紅外線發熱薄膜塗佈、銀膠導電極塗佈、第 一絕緣層塗佈、感溫塗料塗佈、感溫塗料輸出接點銀膠塗佈、第 二絕緣層塗佈所製作而成的發熱陶瓷平板;該發熱陶瓷平板被_ 金屬固定框架組件固定,發熱陶瓷平板四邊有一耐熱膠框用來當 防振襯墊,所有輸出輸入端子配線、溫度開關、溫度保險絲皆被 配置在配電端子台,而後固定在金屬背板,產品設計人員可輕易 6又计出兼具實用、節能及安全的遠紅外線發熱產品。 【先前技術】 創作遠紅外線陶瓷平板發熱模組可被廣泛應用在取暖 器、平板燒烤爐(BBQ Grill)及潔淨式電爐等產品。 〃取暖器在溫帶及寒帶地區是一項極普及的產品,近代新式 建築已經成為—標準配備,但習知的產品大約可分為:葉片 式取故器,利用熱水或熱媒油内循環加熱葉片,葉片再對空氣加 =形成自然職增溫,品能源財低且需要較長的增溫時 :英管式取暖器,將鎳鉻絲置於石英管管内,利用熾熱的紅 二’屬於可見光熱幅射’該產品能源效率低且熾熱的紅光 h人π乾雜,長_闕,使用者皮膚會被魏甚至於灼 每且焉熱石英管遇水有爆裂的危險性;燃燒式煤油取暖爐,利 5 M330709 用煤油燃燒發熱取暖,該產品在煤油燃燒時會耗氧,若燃燒不完全 可能產生-氧化礙中毒;正溫度係數陶£(ΡΤ〇送風式取暖器,利 賴風循環加熱,遇水有爆裂的危險性,且該產品之發熱體正溫 ‘ 度係數陶兗(PTC)基材為氧化錯,製造時有錯污染的可能,並不合 - 乎現代環保的規範。 平板燒烤爐(BBQGrill)已經是歐、美、曰家庭常見的家用產 。口,目前的技術大都是在鋁洗鑄平板内埋入鎳鉻絲發熱管,與食 ♦ 物接觸面再讀弗缝佈輯防錄效果,品的食物烹調方 式為熱傳導,需較長的預熱時間,食物在烹調時水份流失較多, 口感較差。 料式電爐是以微晶玻璃(亦是陶竟的一種)當加熱面板,發 熱方式是以高功率滷素燈管為熱源’屬於間接式熱傳導及可見光 熱幅射。 近10年來因為上述產品的缺點,以及健康、環保、節能 的訴求,新-代遠紅外線奈米發熱薄膜及碳素發熱厚膜技術陸續 被發展出來,然而在實際顧領域,由於塗佈的載體需是高耐熱 及絕緣__基材,製作產品姉受外力衝擊而破裂,因 此’如何創作出一種加熱快、安全且兼具健康、環保的遠紅 外線陶i平板發熱模組,可廣泛被應用在上述產品,將是本 創作所欲積極探討之處。 6 M330709 【新型内容】 有鑑於上述習知之缺撼,創作人有感其未臻於完盖, 4竭其研究克服,憑其從事該項產業多年之歸 .、經驗,進而研發出一種遠紅外線陶竞平板發熱模組,其利用對 '人體健康有益的遠紅外線為熱源,可在應用在取暖的時候,提 -供使用者舒適的溫暖環境;而應用在平板燒烤爐具時,使食物更 加美味;而應用在潔淨式電爐時,使能源效率更高。該創作更提 供了多重安全及容易設計的優點。 本創作之主要目的在提供一種遠紅外線陶究平板發熱模 組,尤指-種不至於因外力衝擊破損而產生觸電危險的遠 紅外線陶瓷平板發熱模組。 本創作提供一種遠紅外線陶究平板發熱模組,包括:一發 熱_平板,其係於-_平板表面塗佈_發_膜,並於該發 熱薄膜之兩側形成銀膠導電極,藉由供電於該銀膠導電極使該發 熱薄膜獲得能量從而使該_平板發熱;—第_絕緣層,其塗佈 於忒發熱薄膜及該銀膠導電極,並使兩個銀膠導電極接點露出以 形成供電的電源接點;—斷開的多邊線形感溫塗料,其塗佈於該 第一絕緣層上,並在斷開的兩端點上塗佈銀膠以形成該發熱 陶瓷平板之平均溫度感溫器接點,當該發熱陶瓷平板發熱時, 一電子迴路計算該平均溫度感溫器接點的阻抗變化,以調 整輸入功率,並控制該發熱陶瓷平板之發熱溫度;一整合配 電端子台,其設於一金屬板上;複數個輸入輸出接點端子, M330709 其形成於該整合配電端子台上;以及複數個金屬框架,以將該 發熱_平板岐_金屬板,且同咖賴錄人輸出接 子。 ” 藉此’使遠紅外線陶变平板發熱模組在異常狀況發生時可充 分保障產品不至於發生漏電及火災的危險。 【實施方式】 A充分瞭解本創作之目的、特徵及功效,㈣由下述 具體之實施例’並配合所附之圖式,對本創作做一詳細說 明,說明如後: 第一圖及第二圖分別為本創作一較佳具體實施例之立體分解 圖及發熱陶瓷平板立體分解圖,其同時參考第一圖及第二圖,本 創作之一種达紅外線陶究平板發熱模組,其包含:一發熱陶究平 板1,其形成有一陶瓷平板11 (例如,氧化鋁板,微晶玻璃板,但 不限於此),表面塗佈遠紅外線發熱薄膜12,並於該發熱薄膜12 Φ 之兩側處分別再塗佈長條形銀膠形成銀膠導電極13,藉由供電於 • 該銀膠導電極13使該發熱薄膜獲得能量從而使該發熱陶瓷平板1 . 發熱,其中該發熱薄膜12可為一厚膜發熱薄膜(例如,碳素發熱 薄膜,但不限於此)或一薄膜發熱薄膜(例如,奈米半導體發熱薄 膜,但不限於此),為了達到絕緣安全的目的,整個發熱薄膜12 外被塗佈了一第一絕緣層14 (例如,氧化鋁,但不限於此),僅露 出銀膠導電極13電源輸入所需要的電源接點15,為了能夠實現檢 8 M330709 測整個發熱喊平板1辭均溫度,以及發熱喊平板1破裂時 的斷電安全保護,又在第一絕緣層i 4上塗佈一斷開的多邊線形(例 如’方框形)感溫塗料16(例如,負溫度係數陶究騰塗料,但不 限方、此塗料及方框形狀)形成一大面積平均溫度感溫器,而後 再塗佈第二絕緣層18(例如,氧化銘,但不限於此)僅露出兩端點 ^佈銀如形成m接點17,當發熱卩喊平板丨通電發熱時, =子迴路計算平均溫度感溫器接點17的阻抗變化,即可適 I的调整輸人功率,進而準確的控制喊平板發熱溫度,當 發熱陶究平板破裂時,方框形感溫塗料16會跟著斷裂形成開路, 此時感溫器接點17阻抗變為無限大,電子迴路可立即切斷 電源,以免漏電的危險發生;一固定框架構件,其係由一耐熱膠 圈框3(例如’石夕膠材質,但不限於此)而構成,並設於該發熱陶竟 ^板1周緣,以形成-防振襯墊,有—組金屬框架2將發熱陶竟 士板1固定於一金屬板4,用來補強發熱陶究平板耐衝擊強度,同 ㈣定電入端子5及感溫器輸出端子6,該金屬板4同時可反 射遠紅外線降低遠紅外線·平板發熱模㈣部溫度;一固定於 的整合配電端子台7’遠紅外_伽熱模組各輸 。輪出點皆配線至該整合配電端子台7,以方便應用該模組的產 關口酉己線’該整合配電端子台7靠發熱陶㈣側配置了溫度開 及溫度雜絲72 ’當溫麟科,71首先會跳開 =,若溫度仍峨異料溫度保險絲72纽㈣㈣此, 吏社外線W平板發熱模組在異發鱗可充分保障產品 9 M330709 不至於發生漏電及火災的危險。 如上所述’本創作係提供一種遠紅外線陶莞平板發熱模組 結構,其可使應用該模組的產品(例如,取暖器、平板燒烤爐、 • 知式電爐等,但不限於此)的設計人員可輕易設計出兼具實用、 . 轉及安全的遠紅外線發熱產品;就產業上的可湘性而今, -利用本創作所蚊的產品,當可充分^目前市場的需求。 本創作在上文中已以較佳實施例揭露,然熟習本項技 • 術者應理解的是,該實施例僅用於描繪本創作,而不應解 Γ為限制本創作之_。應注意的是,舉凡與該實施例等 攻之變化與置換,均應設為涵蓋於本創作之範,内。因此 i本創作之賴_#以下文4請專利範圍所界定者為 【圖式簡單說明】 • 〜圖為本舰佳具體實施例之遠紅外線喊平》熱模組 立體分解圖。 第-圖為本創作—域具體實施例之發熱喊平板立體分解圖。 【主要元件符號說明】 1發熱陶瓷平板 11陶瓷平板 12遠紅外線發熱薄膜 M330709 13銀膠導電極 14第一絕緣層 15電源接點 16方框形感溫塗料 17感溫器接點 18第二絕緣層 2金屬框架 3耐熱膠圈框 4金屬板 5電源輸入端子 6感溫器輸出端子 7整合配電端子台 71溫度開關 72溫度保險絲M330709 VIII, new description: [New technology field] This creation is about a far infrared ray ceramic plate heating module, especially a ceramic plate through the far infrared heat film coating, silver rubber electrode coating, the first A heat-generating ceramic plate made of an insulating layer coating, a temperature-sensitive coating, a temperature-sensitive paint output contact silver coating, and a second insulating layer coating; the heat-generating ceramic plate is fixed by a metal fixing frame assembly, and is heated There is a heat-resistant plastic frame on the four sides of the ceramic plate for the anti-vibration pad. All the output and input terminal wiring, temperature switch and temperature fuse are arranged on the power distribution terminal block, and then fixed on the metal back plate. The product designer can easily count the 6 A far-infrared heating product that combines practicality, energy saving and safety. [Prior Art] The far-infrared ceramic flat panel heating module can be widely used in heaters, BBQ grills and clean electric stoves. 〃Warm heaters are a very popular product in temperate and cold zones. Modern new buildings have become standard equipment, but the known products can be divided into: blade type decreators, using hot water or heat medium oil circulation Heating the blades, the blades add air to the air to form a natural temperature increase, the energy is low and the temperature needs to be increased: British tube heater, the nickel-chromium wire is placed in the quartz tube, using the hot red two' It belongs to visible light heat radiation. The product is low in energy efficiency and hot red light h people π dry miscellaneous, long _ 阙, the user's skin will be Wei or even burning every hot and hot quartz tube with water bursting risk; burning Type kerosene heating furnace, 5 M330709 kerosene combustion heating and heating, this product will consume oxygen when kerosene is burned, if the combustion is not complete, it may produce - oxidation poisoning; positive temperature coefficient Tao (ΡΤ〇送风式式器, 利赖Wind circulation heating, the risk of bursting in contact with water, and the positive temperature of the product's heating temperature degree ceramic PTC (PTC) substrate is oxidized, the possibility of wrong pollution during manufacturing, does not meet - modern environmental protection norms Plate burning The furnace (BBQGrill) is already a common household product in Europe, the United States and the United States. At present, most of the current technology is to embed a nickel-chromium wire heating tube in the aluminum-washed flat plate, and then read the surface of the contact with the food. Anti-recording effect, the food cooking mode is heat conduction, it takes a long preheating time, the food loses more moisture during cooking, and the taste is worse. The electric furnace is made of glass-ceramic (also a kind of ceramics). Heating panel, heating method is high-power halogen tube as heat source' is indirect heat conduction and visible light heat radiation. In the past 10 years, due to the shortcomings of the above products, as well as the demands of health, environmental protection and energy saving, the new-generation far infrared nanometer The heating film and carbon heating thick film technology have been developed one after another. However, in the actual field of application, since the coated carrier needs to be high heat-resistant and insulating __substrate, the product is ruptured by external force, so how to create A far-infrared ceramic flat heating module that is fast, safe, and healthy and environmentally friendly, can be widely used in the above products, and will be actively explored by the creative office. 6 M330 709 [New content] In view of the above-mentioned shortcomings, the creator feels that he has not finished his work, and he has exhausted his research and overcomes it. Based on his years of experience and experience in the industry, he has developed a far-infrared pottery. The slab heating module utilizes far-infrared rays that are beneficial to human health as a heat source, which can be used to provide a comfortable warm environment for the user when heating, and to make the food more delicious when applied to a flat barbecue stove. When applied to a clean electric furnace, it is more energy efficient. The creation provides multiple safety and easy design advantages. The main purpose of this creation is to provide a far infrared ray ceramic flat heating module, especially As for the far-infrared ceramic flat panel heating module which is in danger of electric shock due to external impact damage. This creation provides a far-infrared ceramic flat heating module, including: a fever_plate, which is attached to the -_ flat surface coating_发_ a film, and forming a silver-glued conductive electrode on both sides of the heat-generating film, and the heat-generating film is energized by supplying power to the silver-gel conductive electrode to heat the plate; a first insulating layer coated on the ruthenium heat-generating film and the silver-coated conductive electrode, and the two silver-gel conductive electrode contacts are exposed to form a power supply contact; the broken polygonal linear temperature-sensitive paint is coated Laying on the first insulating layer and coating silver paste on the broken ends to form an average temperature sensor contact of the heat generating ceramic plate. When the heat generating ceramic plate is heated, an electronic circuit calculates The average temperature sensor contact impedance changes to adjust the input power and control the heating temperature of the heating ceramic plate; an integrated power distribution terminal block, which is disposed on a metal plate; a plurality of input and output contact terminals, M330709 Formed on the integrated power distribution terminal block; and a plurality of metal frames to the heat generating plate _ metal plate, and the output of the connector. This way, the far-infrared ceramic plate heating module can fully protect the product from the risk of electric leakage and fire when an abnormal situation occurs. [Embodiment] A fully understand the purpose, characteristics and efficacy of the creation, (4) The specific embodiment is described in conjunction with the accompanying drawings, and the present invention is described in detail with reference to the following: FIG. 1 and FIG. 2 are respectively a perspective exploded view of a preferred embodiment and a heat-generating ceramic plate. The three-dimensional exploded view, which refers to the first figure and the second figure at the same time, is a kind of infrared ray ceramic flat heating module of the present invention, which comprises: a heating ceramic plate 1 which is formed with a ceramic plate 11 (for example, an alumina plate, a microcrystalline glass plate, but not limited thereto, a surface coated with a far infrared ray heating film 12, and further coated with a long silver paste on both sides of the heat generating film 12 Φ to form a silver rubber conductive electrode 13 The silver-coated conductive electrode 13 causes the heat-generating film to obtain energy to heat the heat-generating ceramic plate, wherein the heat-generating film 12 can be a thick film heat-generating film (for example, a carbon heat-generating film) , but not limited to, or a thin film heat-generating film (for example, a nano-semiconductor heat-generating film, but not limited thereto), for the purpose of achieving insulation safety, the entire heat-generating film 12 is coated with a first insulating layer 14 (for example) , alumina, but not limited to this), only the power contact 15 required for the power input of the silver rubber lead electrode 13 is exposed, in order to be able to detect the entire temperature of the flashing plate 1 and the temperature of the flat plate 1 The power-off safety protection is further coated on the first insulating layer i 4 with a broken polygonal linear shape (for example, a 'box-shaped) temperature sensitive coating 16 (for example, a negative temperature coefficient ceramic water coating, but not limited, The coating and the square shape form a large area average temperature temperature sensor, and then the second insulating layer 18 is coated (for example, oxidation, but not limited thereto), only the two ends are exposed, and the silver is formed as the m contact. 17, when the fever shouts the tablet 丨 power, when the sub-loop calculates the impedance change of the average temperature sensor contact 17, you can adjust the input power, and then accurately control the heating temperature of the shouting plate, when the fever When the plate is broken, the square The frame-shaped temperature-sensitive paint 16 will form an open circuit with the break. At this time, the impedance of the temperature sensor contact 17 becomes infinite, and the electronic circuit can immediately cut off the power supply to avoid the risk of electric leakage; a fixed frame member is made of a heat-resistant The rubber ring frame 3 (for example, 'Shi Xijiao material, but not limited to this) is formed, and is disposed on the periphery of the heat-generating ceramic plate 1 to form a vibration-proof pad, and the metal frame 2 will heat the ceramics. The board 1 is fixed on a metal plate 4, which is used to reinforce the heat-resistant ceramics. The impact resistance of the flat plate is the same as (4) the electric terminal 5 and the temperature sensor output terminal 6. The metal plate 4 can reflect far infrared rays and reduce the far infrared rays. Heating module (four) part temperature; a fixed integrated power distribution terminal block 7' far infrared _ gamma heat module each. The wheel output points are all wired to the integrated power distribution terminal block 7 to facilitate the application of the module's production gate Line 'The integrated power distribution terminal block 7 is equipped with a temperature opening and temperature miscellaneous wire 72' on the side of the heating pottery (four) side. When Wenlinke, 71 will first jump off, if the temperature is still the same, the temperature fuse fuse 72 New (four) (four) this, outside the community Line W flat heating module can be fully protected in different scales Barrier products 9 M330709 There is no danger of electric leakage and fire. As described above, the present invention provides a far infrared ray ceramic flat panel heating module structure, which can be used for products using the module (for example, a heater, a flat grill, a knowing electric furnace, etc., but not limited thereto). Designers can easily design a far-infrared heating product that is both practical, flexible, and safe; as far as the industry is concerned, it is possible to use the products of this creation to fully meet the current market demand. The present invention has been disclosed in the above preferred embodiments, and it should be understood by those skilled in the art that this embodiment is only used to depict the present invention and should not be construed as limiting the present invention. It should be noted that all changes and substitutions with the embodiment and the like should be made to cover the scope of this creation. Therefore, the original of this creation is based on the scope of patents defined in the following article: [Simplified illustration of the diagram] • ~ Figure is the perspective of the thermal module of the ship's specific embodiment of the far-infrared shouting. The first-picture is a three-dimensional exploded view of the heat-screaming tablet of the creation-domain embodiment. [Main component symbol description] 1 heating ceramic plate 11 ceramic plate 12 far infrared heating film M330709 13 silver rubber electrode 14 first insulation layer 15 power contact 16 square shape temperature paint 17 temperature sensor contact 18 second insulation Layer 2 metal frame 3 heat resistant rubber ring frame 4 metal plate 5 power input terminal 6 temperature sensor output terminal 7 integrated power distribution terminal block 71 temperature switch 72 temperature fuse