M330326 八、新型說明： 【新型所屬之技術領域】 本創作係有關一種具有高硬度表面的塑膠地磚，更詳而 言之’特別係指一種於表面塗佈添加有特定硬質材料之保護 層的塑膠地碑，俾能藉此提高該塑膠地碑表面硬度，並能具 有高耐磨性與高财壓性。 【先前技術】 按’傳統塑膠地磚雖然施工容易，但表面硬度不足，是 以其耐磨性、耐刮性、耐壓性以及耐腐蝕性，都不及傳統陶 瓷與石材地碑；且傳統塑膠地磚之表面處理僅係以數道加工 程序，使塑膠地碑表面呈現光滑平整，但因該塑膠地碑表面 並無保護層之設置，是以該習知塑膠地磚的表面容易因為重 物的拖行或移動而產生磨耗，甚至出現坑洞以及裂損，使用 壽命較為短暫。M330326 VIII. New description: [New technical field] This creation is about a plastic floor tile with a high hardness surface. More specifically, it refers to a plastic coated with a protective layer with a specific hard material. The monument can improve the surface hardness of the plastic monument and has high wear resistance and high financial pressure. [Prior Art] According to the 'traditional plastic floor tiles, although the construction is easy, but the surface hardness is insufficient, it is inferior to the traditional ceramic and stone monuments because of its wear resistance, scratch resistance, pressure resistance and corrosion resistance; and traditional plastic floor tiles The surface treatment is only a few processing procedures, so that the surface of the plastic monument is smooth and flat, but because the surface of the plastic monument has no protective layer, it is easy to drag the surface of the plastic floor tile. Or moving to cause wear and tear, and even pits and cracks, the service life is relatively short.
本案創作人從事相關領域產品之開發與研究多年，對於 習知塑膠地碑構造上之優缺點具有相當程度的瞭解。有鑑於 習知的塑膠地碑表面硬度不i因此容易產生刮傷或磨損， 本案創作人遂針對以上缺失進行研究改良，在歷經多次測試 ’本案創作人終於完成本創作。 【新型内容】 本創作之主要目的，在於提供一種具有高硬度表面的塑 膠地碑，該歸料係於其表面塗佈—層包含uuv樹脂 及特定硬質材料的保護層，俾能囍 一 ^ 、 评犯藉此提高塑膠地碑的表面硬 度’增加其财磨性與耐壓性。 5 M330326 依據上述目的’本創作所述的具有高硬度表面的塑膠地The creators of this case have been engaged in the development and research of products in related fields for many years, and have a considerable understanding of the advantages and disadvantages of the construction of the plastic map. In view of the fact that the surface hardness of the plastic plastic monument is not so easy to cause scratches or abrasions, the creator of the case has made research and improvement on the above-mentioned defects, and after many tests, the creator of the case finally completed the creation. [New content] The main purpose of this creation is to provide a plastic monument with a high hardness surface, which is applied to the surface coating layer containing uuv resin and a protective layer of a specific hard material. The judges used this to improve the surface hardness of the plastic monument' to increase its grindiness and pressure resistance. 5 M330326 According to the above purpose, the plastic floor with high hardness surface described in the present application
• 磚主要包含有：一底層，係為一塑膠地碑半成品者；一保護 - 層’係以感光耵7樹脂塗佈於該底層表面而形成一感光UV 樹脂層’並於感光UV樹脂層上，再均勻喷塗有特定之硬質 材料而得以形成者，俾能藉此提升塑膠地碑表面硬度。 緣是，本創作係將一未經表面處理的塑膠地碑半成品之 ，表面，塗佈一層感光UV樹脂層；再於尚未硬化之感光UV …樹脂層表面，將特定硬質材料以喷灑方式均勻地塗佈於之上 Φ •’之後透過uv燈照射，令該表面附著有特定硬質材料的感 光UV樹脂層產生硬化，待其硬化及冷卻後，即形成具有高 硬度表面的塑膠地磚成品；本創作亦係可將特定之硬質材料 直接加入於感光UV樹脂塗料中，再直接將感光UV樹脂塗 佈於塑膠地磚半成品之表面，並利用u V燈進行照射使感光 UV樹脂層產生硬化，從而得到一具有高硬度表面的塑膠地 碑成品者。 為期使貴審查委員對於本創作之目的、功效以及構造特 * 徵能有更詳細明確的瞭解，茲舉出如下述之較佳實施例並配 ' 合圖式說明如後。 【實施方式】 煩請同時參閱第一圖、第二圖與第三圖所示，其各係為 本創作第一實施例的立體示意圖、剖視示意圖以及第一實施 例的製造流程圖。 本創作所述之具有高硬度表面的塑膠地磚1其特徵在於該 塑膠地磚係包含有：底層10，係為一塑膠地碑半成品100者； 6 M330326 保護層11 ’係以感光ϋ V樹脂11 0塗佈在該底層1 〇的表面而形 成一感光UV樹脂層110，並於感光UV樹脂層110上，以噴 灑方式再均勻地喷灑塗佈有特定硬質材料111而得以形成者， 俾能藉此提升塑膠地碑1表面硬度。 前述該些特定之硬質材料i主要係可為Ceramic beads ( 陶瓷珠）之材質者’概因陶瓷珠具備有如下之特點： ' 丨· 一般陶瓷珠之平均粒徑係為0至850微米，而其中適合 - 作為塑膠地磚保護層使用的陶瓷珠之平均粒徑，則係 > 在0至125微米者。 2·其洛氏硬度（HRC)係高達5〇至65者。 3·能对衝擊，且使用壽命極長。 4·具有較高的熔點以及較低的熱傳導性。 藉由添加陶瓷珠等硬質材料ln，係能確實強化感光uv 樹脂層110表面的抗壓及耐磨性，並可有效提升該形成於塑膠 地磚1表面之保護層11的硬度。 . 上述之硬質材料除可為陶瓷珠之外，尚能採以其他等效 或同樣具有良好特性的材質者，諸如Glass beads(玻璃珠） 'Silicon carbide (碳化矽）、SiHca (矽土）、piastic gri ts (樹月曰粒）、Zirconia alumina (錯銘砂）、Quartz ( 石英粉粒）、Zircon sand (錯砂）等物質，亦能達到提升塑 朦地碑1表面硬度之功效。 據由第二圖所不可知，第一實施例的塑膠地磚i大致係經 由以下步驟所製成： 備料·將未經表面處理的塑膠地磚半成品100置於進料台 7 M330326 ，準備加工。 感光U V樹脂層塗佈··利用一滾輪裝置2〇、21，將感光 UV樹脂110採以滾動塗佈方式，均勻地塗佈在塑膠地碑半成 品100的表面。 硬質材料塗佈：利用一喷塗設備22，將呈顆粒或粉末狀 的硬質材料111採以外加噴灑的方式，均勻地喷灑塗佈在尚未 、硬化的感光UV樹脂層110之表面上；其中，該所述的喷塗設 •備22係可為喷砂機等裝置。 U V燈照射：將其表面塗佈有感光u v樹脂丨丨〇、且該感 光UV樹脂110表面亦塗佈有硬質材料丨丨丨的塑膠地碑半成品 100 ’利用一組以上之ϋ V燈23照射，令塑膠地碑半成品1〇〇 表面所塗佈的感光UV樹脂層11〇，得因υν燈23之照射產生 化學性質改變而逐漸硬化，使硬質材料u丨能完全附著於感光 U V樹脂11 〇。 冷卻：利用散熱裝置24 (如風扇）或採自然靜置，將塑 膠地磚半成品100表面所塗佈而硬化的感光U V樹脂層11〇進 行冷卻。 收料：將完成冷卻後的塑膠地磚1送至收料台25存放。 本創作主要係利用喷砂機採以外加喷灑塗佈方式，將所 述之硬質材料111均勻且完全地塗佈附著於感光U V樹脂層 110表面上，形成與陶瓷石材或係地面建材表面具有相同砂質 感的霧面效果；同時，藉由此種喷灑方式亦可避免因為硬質 材料111比重較重而沈降於感光U V樹脂層110内之情況。 另請參閱第四圖所示，其係為本創作第一實施例另一結 8 M330326 構之剖視示意圖。 於第一實施例中，係可在附著有硬質材料111的感光u V 樹脂層110之上，再塗佈一感光UV樹脂層1100者，藉由UV 燈23照射使其硬化，並待其冷卻，使能在第一實施例上形成 有雙層的感光UV樹脂層11〇與11〇〇，俾令夾附其中的硬質材 料111得藉此而固定在該雙層感光UV樹脂11〇、11 〇〇夾層之 ’中且不致脫落，同時亦能形成具有與陶瓷石材或係地面建材 -表面相同之砂質觸感的霧面效果。 .煩請再參閱第五圖所示，其係為本創作第二實施例的剖 視不意圖。 本創作亦係可採以將所述之硬質材料n i直接加入於感光 UV樹脂110塗料中，並將該含有硬質材料丨丨丨的感光UV樹 月曰110塗佈在塑膠地碑半成品l〇Q表面，再利用Uv燈23進行 照射使感光U V樹脂11 〇產生硬化，之後進行冷卻，進而得到 一具有硬質材料保護層的塑膠地碑丨結構者；第二實施例同樣 丨係能藉由硬質材料111的優秀特性，使得以強化該感光1；¥樹 脂層的結構性，俾增加形成該塑膠地磚之保護層的耐壓與抗 磨耗之效用。 綜合上述，本創作係於塑膠地碑半成品之表面塗佈有附 著或包含硬質材料的感光UV樹脂層，進而形成一具有保護 層的塑膠地碑成品者；藉由所塗佈或添加之硬質材料的特性 ，使能強化感光U V樹脂之結構性及物理性，提高其硬度， 俾形成一具有極佳之耐磨耗性、耐刮性、耐壓性的保護層， 能夠有效保護塑膠地碑，提升其使用壽命；同時藉由該硬質 9 M330326 材料的設置’亦可產生有與陶瓷石材或係地面建材表面相同 之砂質觸感的霧面效果；是以’本創作係能確實而有效地提 升塑膠地碑半成品的附加價值者。 據此可知，本創作在同類領域中具有極佳之進步性以及實 用性，同_查遍國内夕卜關於此類架構之技術資料文獻亦未發 現有相同近似之構造存在於先，應已符合『創作性』、『新穎 .性』、『進步性』以及『合於產業利用性』的專利要件，爰依 法提出申請。 唯，以上所述者僅係本創作之較佳實施例而已，故舉凡應 用本專利說明書以及申請專利範圍所為之其他等效方法與結構 變化者，均屬可行，理應包含在本創作的申請專利範圍内。 【圖式簡單說明】 第一圖係為本創作第一實施例的立體示意圖。 第二圖係為本創作第一實施例的剖視示意圖。 第二圖係為本創作第一實施例的製造流程圖。 第四圖係為本創作第一實施例另一剖視示意圖。 第五圖係為本創作第二實施例的剖視示意圖。 【主要元件符號說明】 1 塑膠地磚 20、21 滾輪裝置 10 底層 22 噴塗設備 100 塑膠地磚半成品 23 u V燈 11 保護層 24 散熱裝置 110、1100 感光U V樹脂（層） 25 收料台 111 硬質材料• The brick mainly comprises: a bottom layer, which is a plastic semi-finished product; a protective layer is coated with a photosensitive resin 7 on the surface of the bottom layer to form a photosensitive UV resin layer' on the photosensitive UV resin layer. And evenly sprayed with a specific hard material to form, so as to enhance the surface hardness of the plastic monument. The reason is that this creation department will apply a layer of photosensitive UV resin layer to the surface of a semi-finished plastic monument without surface treatment. Then, the specific hard material will be sprayed evenly on the surface of the photosensitive UV resin layer which has not been hardened. After being applied to the upper surface of Φ•', the uv light is irradiated, so that the photosensitive UV resin layer with a specific hard material adhered to the surface is hardened, and after being hardened and cooled, a plastic floor tile having a high hardness surface is formed; The creation also applies a specific hard material directly to the photosensitive UV resin coating, and directly applies the photosensitive UV resin to the surface of the semi-finished plastic tile, and irradiates with the u V lamp to harden the photosensitive UV resin layer, thereby obtaining A plastic landmark with a high hardness surface. In order to give your review board a more detailed and clear understanding of the purpose, efficacy and structure of the creation, the following preferred embodiments are presented with the following description. [Embodiment] Referring to the first, second, and third drawings, each of which is a perspective view, a cross-sectional view, and a manufacturing flow chart of the first embodiment of the first embodiment of the present invention. The plastic floor tile 1 having a high hardness surface according to the present invention is characterized in that the plastic floor tile comprises: a bottom layer 10, which is a plastic monument semi-finished product 100; 6 M330326 protective layer 11 ' is photosensitive ϋ V resin 11 0 Coating on the surface of the underlayer 1 to form a photosensitive UV resin layer 110, and spraying the specific hard material 111 on the photosensitive UV resin layer 110 by spraying, and forming it, can be borrowed This improves the surface hardness of the plastic monument 1 . The above-mentioned specific hard materials i are mainly made of Ceramic beads. The ceramic beads have the following characteristics: ' 丨 · The average ceramic beads have an average particle size of 0 to 850 μm. Among them - the average particle size of ceramic beads used as a protective layer for plastic tiles is > in the range of 0 to 125 microns. 2. Its Rockwell hardness (HRC) is as high as 5 to 65. 3. It can be impacted and has a very long service life. 4. Has a higher melting point and lower thermal conductivity. By adding a hard material ln such as ceramic beads, the pressure resistance and wear resistance of the surface of the photosensitive uv resin layer 110 can be surely enhanced, and the hardness of the protective layer 11 formed on the surface of the plastic floor tile 1 can be effectively improved. In addition to the ceramic beads, the hard materials mentioned above can be made of other materials with equivalent or similar characteristics, such as Glass beads 'Silicon carbide, SiHca (alumina), The piastic gri ts, the Zirconia alumina, the Quartz (quartz powder), and the Zircon sand (sand sand) can also improve the surface hardness of the plastic plaque. As can be seen from the second figure, the plastic floor tile i of the first embodiment is roughly formed by the following steps: Preparation: The non-surface-treated plastic floor tile semi-finished product 100 is placed on a feeding table 7 M330326 for preparation. Photosensitive U V resin layer coating · Using a roller device 2, 21, the photosensitive UV resin 110 was applied by a roll coating method to the surface of the plastic monument semi-finished product 100 uniformly. Hard material coating: using a spraying device 22, uniformly spraying or spraying the hard material 111 in the form of particles or powder on the surface of the photosensitive UV resin layer 110 which has not yet been cured; The spraying equipment 22 can be a device such as a sand blasting machine. UV lamp irradiation: a plastic embossed semi-finished product 100' coated with a photosensitive uv resin 表面 on the surface thereof and coated with a hard material 丨丨丨 on the surface of the photographic UV resin 110 is irradiated with more than one set of ϋV lamps 23 The photosensitive UV resin layer 11〇 coated on the surface of the semi-finished product of the plastic monument is gradually hardened by the chemical change of the irradiation of the υν lamp 23, so that the hard material u丨 can completely adhere to the photosensitive UV resin 11 〇 . Cooling: The photosensitive U V resin layer 11 coated with the surface of the plastic floor tile 100 is cooled by a heat sink 24 (e.g., a fan) or naturally. Receiving: The cooled plastic floor tiles 1 are sent to the receiving station 25 for storage. The present invention mainly utilizes a sand blasting machine and a spray coating method to uniformly and completely apply the hard material 111 to the surface of the photosensitive UV resin layer 110 to form a surface with a ceramic stone or a floor building material. The matte effect of the same sand texture; at the same time, by such a spraying method, the situation in which the hard material 111 is heavy and settles in the photosensitive UV resin layer 110 can be avoided. Please also refer to the fourth figure, which is a schematic cross-sectional view of another node 8 M330326 of the first embodiment of the creation. In the first embodiment, a photosensitive UV resin layer 1100 may be coated on the photosensitive UV resin layer 110 to which the hard material 111 is attached, and cured by the UV lamp 23, and cooled. In the first embodiment, a double-layered photosensitive UV resin layer 11〇 and 11〇〇 are formed, and the hard material 111 sandwiched therein is thereby fixed to the double-layer photosensitive UV resin 11〇, 11 It does not fall off in the 'layer of the enamel layer, and it can also form a matte effect with the same sandy touch as the surface of the ceramic stone or the floor building material. Please refer to the fifth figure again, which is a schematic view of the second embodiment of the present invention. The creation is also possible to directly add the hard material ni into the photosensitive UV resin 110 coating, and apply the photosensitive UV tree moon 曰 110 containing the hard material 在 to the plastic monument semi-finished product l〇Q The surface is irradiated with the Uv lamp 23 to harden the photosensitive UV resin 11 , and then cooled, thereby obtaining a plastic monument structure having a protective layer of a hard material; the second embodiment can also be made of a hard material by a hard material. The excellent characteristics of 111 make it possible to enhance the structure of the photosensitive layer 1 and the resin layer, and to increase the pressure resistance and wear resistance of the protective layer of the plastic floor tile. In summary, the present invention is applied to a surface of a semi-finished plastic mantle with a photosensitive UV resin layer attached or containing a hard material, thereby forming a plastic floor with a protective layer; by coating or adding a hard material The characteristics enable the structural and physical properties of the photosensitive UV resin to be strengthened, and the hardness thereof is improved, and a protective layer having excellent wear resistance, scratch resistance and pressure resistance is formed, and the plastic monument is effectively protected. Improve the service life; at the same time, the setting of the hard 9 M330326 material can also produce a matte effect with the same sandy touch as the surface of ceramic stone or floor building materials; Enhance the added value of the semi-finished products of plastic monuments. According to this, this creation has excellent progress and practicality in the same field. It has not been found that the same technical structure exists in the technical literature on such architecture. It meets the patent requirements of "creativeness," "newness, sex," "progressiveness," and "combination with industrial use." The above is only the preferred embodiment of the present invention, and all other equivalent methods and structural changes that are applied to the patent specification and the scope of the patent application are feasible, and the patent application should be included in the creation. Within the scope. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a perspective view of the first embodiment of the creation. The second drawing is a schematic cross-sectional view of the first embodiment of the creation. The second drawing is a manufacturing flow chart of the first embodiment of the creation. The fourth figure is another schematic cross-sectional view of the first embodiment of the creation. The fifth drawing is a schematic cross-sectional view of the second embodiment of the present creation. [Main component symbol description] 1 Plastic floor tile 20, 21 Roller device 10 Bottom layer 22 Spraying equipment 100 Plastic floor tile semi-finished product 23 u V lamp 11 Protective layer 24 Heat sink 110, 1100 Photosensitive U V resin (layer) 25 Receiving table 111 Hard material