M329499 八、新型說明: 【新型所屬之技術領域】 , 本創作為一種可提供五金產品在表面需要作消除銳角 •以及去除毛邊而達到光滑效果之滾筒研磨機。 . 【先前技術】 按,滾筒研磨機之用途主要是欲將加工件表面作消除 1兄角、去除毛邊而達到光滑效果,因此會在滾筒機的滾筒 鲁内添加研磨材料,其所指材料一般為化學洗劑、水或人造 研磨石等。而滾筒研磨在五金製品的製作工序中以是一道 不可人缺的加工過程,而目前滾筒研磨機概分為單一滾筒 型或高速離心複數滚筒型,單一滾筒型是以一個呈六角形 的筒體於筒身兩側中心位置以垂直方向固設有一轉轴,轉 :則設置於機台的滚筒承座上,於一側邊設有—齒輪組, 藉馬達運轉帶動齒輪組使滾筒產生轉動,進而使加工件在 滾筒内部產生上下位置移動並與其研磨機研磨材料互為切 鲁搓摩擦在滾筒内部產生來達成研磨做用,然而如此結構之 •機器在研磨加工作業上較有費時、費工、高燥音、高成品 、不環保與產量低等缺點因素。 而為求解決上述機器缺點於是業界便開發出一種複數 滾筒型滾筒研磨機,其顧名思義乃是在研磨機上設置較多 數個的滾筒,機器結構大致是以一轉盤上延著靠周圍處等 距置固設有數個滾筒,而在轉盤的一側設有齒輪組藉由馬 ^傳動齒輪組使轉盤產生轉動,當轉盤轉動時其滾筒也跟 著動(滾筒本身不自轉),進而達到研磨工件效果,而此 M329499 種滾筒研磨機僅是單純的將機台上之滾筒的數量增加,而 對於研磨工件之效果上並未有顯著的題昇,仍有其缺點。 【新型内容】 " 本創作之主要目的為一種具有省時、省工、低燥音、 降低成本符合環保與高產量等極具競爭優點之滾筒研磨機 創新結構,該研磨機所採以之技術手段主要一是將滾筒以 一定的角度斜置於機台的滚筒承座上,利用斜置的方式改 變滾筒的滾動方向,進而提高研磨效益。 二 本創作之另一目的則是將機台上設置至少—個以上的 滾筒,而滾筒配合與傳動設備相接,而利用傳動設備使每 -具滾筒皆能單獨且獨立的運轉,且滾筒藉傳動設備 油壓馬達操制可令滾筒於一定時間内作正向或逆向轉動, 可有效提升研磨效益,因此滾筒的運轉速度可調慢,相對 其所產生燥音則變的很小 彳,且澴同數目增加且獨立 如此不僅每一滾筒可加日门 力工相或不相同之工件, 中斷機台運轉,自*、登作& & 化& 由所需滾筒,隨時可視工 換滾筒中的子筒,而不步西产w f延度更 提升加工效益。 叮」项有效 本創作人目的乃是將滾筒分設有子筒盘母筒 筒可容置於母筒中,八问’而子 上’當子筒欲抽離母筒僅 同口疋於母筒 〇斤 而將固疋兀件旋鬆即可,推;〜 成子同内的加工工件π、 進而元 件可以报快速的從母筒中 替換更新子筒(含新的* 评除並隨時 短習知滾筒換裝新加n 研磨如此可縮M329499 VIII. New Description: [New technical field] This is a roller grinder that can provide hardware products with the need to eliminate sharp angles on the surface and remove the burrs to achieve a smooth effect. [Prior Art] According to the purpose of the roller grinder, the surface of the workpiece is mainly used to eliminate the 1 horn and remove the burrs to achieve a smoothing effect. Therefore, the abrasive material is added to the roller of the drum machine, and the material referred to is generally It is a chemical lotion, water or artificial grindstone. The barrel grinding is an indispensable processing process in the manufacturing process of hardware products. At present, the barrel grinding machine is divided into a single drum type or a high-speed centrifugal multi-roller type, and the single drum type is a hexagonal cylinder. A rotating shaft is fixed in a vertical direction at a central position on both sides of the barrel body, and the turning shaft is disposed on the drum bearing seat of the machine table, and a gear set is arranged on one side, and the gear group is driven by the motor to rotate the drum. In turn, the workpiece moves up and down in the drum and is rubbed with the grinding material of the grinder. The friction is generated inside the drum to achieve the grinding. However, the machine is so time-consuming and labor-intensive in the grinding operation. Shortcomings such as high noise, high finished products, non-environmental protection and low output. In order to solve the above-mentioned machine shortcomings, the industry has developed a multi-roller type drum grinder, which, as its name suggests, is to set up a plurality of rollers on the grinder. The machine structure is roughly equidistant from the circumference of the turntable. There are several rollers installed, and a gear set is arranged on one side of the turntable to rotate the turntable by the horse gear transmission group. When the turntable rotates, the drum also follows (the drum itself does not rotate), thereby achieving the effect of grinding the workpiece. However, the M329499 type of barrel grinder only simply increases the number of rollers on the machine table, and there is no significant problem in the effect of grinding the workpiece, and there are still some disadvantages. [New Content] " The main purpose of this creation is an innovative structure of a roller grinder with time-saving, labor-saving, low-sounding, low-cost, environmentally-friendly and high-yield products, which is adopted by the grinder. The main technical means is that the drum is placed obliquely on the drum base of the machine table at a certain angle, and the rolling direction of the drum is changed by the oblique manner, thereby improving the grinding efficiency. Another purpose of the two creations is to set at least one or more rollers on the machine, and the drums are coupled with the transmission equipment, and the transmission equipment is used to enable each cylinder to operate independently and independently, and the drums are borrowed. The hydraulic motor of the transmission equipment can make the drum rotate forward or reverse in a certain period of time, which can effectively improve the grinding efficiency. Therefore, the running speed of the drum can be adjusted slowly, and the noise generated by the drum becomes very small, and The same number is increased and independent. Not only can each drum be added with a Nissan force phase or a different workpiece, but the machine can be interrupted, and the machine can be changed from the required drum to the desired drum. The sub-cylinder in the drum, instead of the west production wf ductility, enhances the processing efficiency. The purpose of the 叮 有效 有效 本 本 本 本 本 本 本 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效 有效〇 而 将 将 将 将 将 将 将 将 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成Dress up new n grinding, so shrinkable
JL /、>月洗滾间的作業時間,縮短 6 M329499 時與省力效果。 本創作又一目的乃是將滾筒中的子筒的内部空間固設 以至少一道以上隔板,每一隔板與隔板之間距離可視工件 應需條件加以調整,如此滾筒在滾動時由於工件係在較跼 限的空間作研磨,且筒内研磨材料可以集中在一個空間中 移動,經實驗試作其所產生研磨效果相當好。 【實施方式】 請配合參見第一圖到第七圖所示,本創作滾筒研磨機 的結構係包括有··一機台1 ,台上設有至少一組以上的滾 筒承座2 ,供與相同數目的滾筒3承置;一傳動設備4 ’ 係設於機台1上,為一油壓裝置,包含油壓幫浦總成5、 油壓管分路接頭及油壓馬達6等,油歷裝置的油壓馬達6 則與滾筒3的轉轴7相接,具有啟閉滾筒3作正向轉動或 逆向轉動之運轉;至少一滾筒3 ,滚筒3由子筒8與母筒 9所組成,子筒8可活動抽離母筒9 ,母筒9兩側設有轉 轴7 ,轉軸7與母筒9兩側筒面不成垂直,且轉轴7偏置 不設於兩側筒面中心,母筒9則以不正斜置方式設置於前 述機台1的滾筒承座2。 請參見第五圖與第六圖所示,前述所指之滾清3 〜 構係包含:一子筒8 ,筒身83 —側為一開口’開口則仏與 一蓋體81蓋合,而蓋體81上設有固定單元82,固定單元82 為一活動扳扣,可扳動卡固於所設扣合提柄84,7曰疋單 元82可控制蓋體81與筒身83組合;一母筒9 ’為一谷置工 間,一側為開口可供子筒8穩固置於其内,於筒側认有固 7 M329499 定元件91,該固定元件91可以鎖固子筒8 ,筒身兩侧固設 有轉軸7 ,轉軸7與筒身兩侧互不成垂直,轉轴7偏置不 設於筒身側中心,供母筒9則以不正斜置方式設置於機台 1 。其中前述之子琦8的内部空間係可固設以至少一道以JL /, > The working time of the monthly washing room is shortened by 6 M329499 and labor saving effect. Another object of the present invention is to fix the inner space of the sub-cylinder in the drum with at least one more than one partition, and the distance between each partition and the partition can be adjusted according to the requirements of the workpiece, so that the roller is rolled due to the workpiece The grinding is carried out in a relatively limited space, and the grinding material in the cylinder can be concentrated and moved in one space, and the grinding effect produced by the experimental test is quite good. [Embodiment] Please refer to the first to seventh figures. The structure of the drum polishing machine includes a machine table 1 and at least one set of roller holders 2 on the table. The same number of rollers 3 are mounted; a transmission device 4' is attached to the machine table 1, which is a hydraulic device, including a hydraulic pump assembly 5, a hydraulic pipe branch connector and a hydraulic motor 6, etc. The hydraulic motor 6 of the calendar device is connected to the rotating shaft 7 of the drum 3, and has the operation of the opening and closing drum 3 for forward rotation or reverse rotation; at least one drum 3, the drum 3 is composed of the sub-cylinder 8 and the female cylinder 9. The sub-cylinder 8 is movable away from the female cylinder 9 , and the rotating shaft 7 is disposed on both sides of the female cylinder 9 . The rotating shaft 7 and the cylindrical surface of the female cylinder 9 are not perpendicular to each other, and the rotating shaft 7 is not biased at the center of the cylindrical surfaces of the two sides. The female cylinder 9 is disposed on the drum socket 2 of the machine table 1 in an obliquely inclined manner. Referring to the fifth and sixth figures, the above-mentioned rolling 3~ structure includes: a sub-cylinder 8 having a side opening and opening a cover 81. The cover body 81 is provided with a fixing unit 82. The fixing unit 82 is a movable buckle, and can be slidably fastened to the fastening handle 84. The unit 82 can control the combination of the cover 81 and the barrel 83. The female cylinder 9' is a grain storage room, and one side is open for the sub-cylinder 8 to be stably placed therein, and a solid 7 M329499 fixed element 91 is recognized on the cylinder side, and the fixing element 91 can lock the sub-cylinder 8 and the cylinder The rotating shaft 7 is fixed on both sides of the body, and the rotating shaft 7 and the two sides of the barrel are not perpendicular to each other, and the rotating shaft 7 is not biased at the center of the cylinder body, and the female cylinder 9 is disposed on the machine table 1 in an oblique manner. The internal space of the aforementioned Ziqi 8 can be fixed at least one
上隔板85,每〆隔板85與隔板85之間距離可視工件應需條 件加以調整,如此滾筒在滾動時,由於工件係在較跼限的 空間作研磨,且筒内研磨材料可以集中在一個空間中作磨 擦移動,經實驗試作其所產生研磨效果相當好。且為求可 降低燥音問題,實施上可在子筒内8部空間之内壁上做成 :橡膠層86,該橡膠層86可以降低工件碰撞筒壁時所產生 聲響及減少因碰撞所造成工件損壞問題。 伋上述滾筒研 筒3的子筒8與母筒9係採加工後可分離抽出效果,如 五圖所示,其作用是當子筒8内的加工件完成研磨後可 p機,並藉由控制單元1G(可選用具可程式化控制器 2母筒轉停至所要位置,將母筒9上用以㈣子筒8 :定元件9!旋鬆,此時子筒8即可抽離母筒9,嗣再將 固個已事先裝好加工件的另一個+筒再安裝入母筒9中 2之,其滾筒即可從新啟動’而以如此周而復始的加 及=作’如此滚筒可以省去需將加工件自滾筒中倒丨 新;;用筒内研磨後所產生金屬屬、泥等異物後才可以《 用’所衍生耗時問題給予克服。 於機^ ’本創作實施例中諸如第八圖到第十一圖所示, 。上的轉盤上以等距輪狀排列數個滾筒,利用傳動言 M329499 備令母一個滾筒產生滾 勒’如此,即可在不需太大佔地面 積即能發揮很多個滾筒q …在作動’有效降低廠地經營成本 ’且機台可透過控制單开々 早疋10將所需要停在出口的滾筒3轉 盤11㈣到指定的位置’以方便取件/ 卜本们作滾筒的轉軸係採偏心、位設計,且滚筒係 偏斜不正的設於機台的潢μ 、 展同承座,因此當滾筒受傳動設備 的油壓幫浦總成趨動而短 、 〜w π %囡自體轉動,並藉油壓裝置的油 壓馬達使滾筒在預定_ 、 呀間作正向轉動與逆向轉動之運轉, 且由於滾筒的偏心設計與不正的斜置擺設當滾筒轉動時, 滾筒原本繞圓執跡將會產生很大變化,整個滾筒的上下與 左右側曰有^〶忽低效果,i g己合多角型滾筒筒身及反復 的正逆向轉動’如此滾筒内的加工件將會在滾筒内部呈現 不特定位置的或左或右、或上或下的前後左右來回不停的 移動,並與滾筒内之研磨材料發生高效磨擦切削作用,當 工件隨時處於高效移位之移動狀況,其所產生之研磨效果 口此產生研磨效益能提南,其相對的產值及時間均 可以有效的效率提升,提升其競爭力。 【圖式簡單說明】 第 ,丨麵 圖 為 本創 作一 實 施 例 立 體 外 觀 圖。 第 圖 為 本創 作一 實 施 例 正 面 視 圖 〇 第 二 圖 為 本創 作一 實 施 例 側 面 圖 〇 第 四 圖 為 本創 作一 實 施 例 俯 視 圖 〇 第 五 圖 為 本創 作一 實 施 例 滾 筒 之 子 筒抽 第 六 圖: 為 一實 施例 中 子 筒 結 構 分 解 立體 9 M329499 第七圖.為一貫施例滾筒運轉滾動連續狀態斧意圖。 第八圖:$本創#另—實施你u袞筒之+筒抽#母筒示意 圖0 *第九圖:為本創作另-實施例立體外觀i ' m為本創作另—實施例每一個滾筒轉動且可操作』 向或逆向轉動圖式。 乐十一圖··為本創作另_银 果施例每一個滾筒 < 透過控制單 位置,以方便取件示意圖。 機台1 滾筒 滾筒3 傳動 油壓幫浦總成5 油 轉軸7 子筒 母筒9 筒身 蓋體81 固定 提柄84 固定元 隔板85 橡膠層 7G將所需要停在取出口的滾筒轉動轉盤到指定的 【主要元件符號說明】 承座2 設備4 壓馬達6 Q 轉盤11 控制單元10 Ο 83 單元82 件91 86The upper partition plate 85, the distance between each partition plate 85 and the partition plate 85 can be adjusted according to the requirements of the workpiece, so that when the roller is rolling, the workpiece is ground in a relatively limited space, and the grinding material in the cylinder can be concentrated. Rubbing movement in a space, the experimental results of the grinding effect is quite good. In order to reduce the problem of dry sound, the implementation can be made on the inner wall of the eight spaces in the sub-cylinder: a rubber layer 86, which can reduce the sound generated when the workpiece collides with the wall and reduce the workpiece caused by the collision. Damage problem.子The sub-cylinder 8 and the female cylinder 9 of the above-mentioned drum research tube 3 can be separated and extracted after being processed. As shown in FIG. 5, the function is that the machined parts in the sub-cylinder 8 can be ground after being ground, and by Control unit 1G (optional appliance programmable controller 2 female cylinder is turned to the desired position, and the female cylinder 9 is used for (4) sub-cylinder 8: fixed component 9! loosening, at this time, the sub-cylinder 8 can be pulled away from the female The cylinder 9 and the other + cartridge which has been pre-assembled with the workpiece are then installed into the female cylinder 9 and the drum can be restarted from the new one, and the addition of the drum can be repeated. It is necessary to replace the workpiece with the new one from the drum; after using the metal, mud and other foreign matter generated after grinding in the cylinder, it can be overcome by using the time-consuming problem derived from the machine. As shown in the eighth to eleventh, the upper turntable is arranged with a plurality of rollers in an equidistant wheel shape, and the M329499 is used to prepare a roller for the mother to produce a roller. Thus, no need to occupy too much land. The area can play a lot of rollers q ... in action 'effectively reduce the operating costs of the plant' and the machine can be controlled Single opening 々 early 疋 10 will need to stop at the exit of the drum 3 turntable 11 (four) to the specified position 'to facilitate the pick-up / _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The platform of the machine is the same as the bearing, so when the roller is driven by the hydraulic pump assembly of the transmission device, it is short, ~w π % 囡 self-rotating, and the hydraulic motor of the hydraulic device makes the roller Scheduled _, 呀 between the forward rotation and the reverse rotation, and due to the eccentric design of the drum and the oblique oblique arrangement, when the drum rotates, the drum will be greatly changed around the circle, the upper and lower sides of the whole drum The left and right sides have a low-and-low effect, and the ig has a multi-angled drum body and repeated reverse rotations. 'The workpieces in the drum will be unspecified or left or right, or up or down inside the drum. The front, back, left and right movements keep moving back and forth, and the abrasive material in the drum is highly abrasive. When the workpiece is in the state of high-efficiency displacement, the grinding effect produced by the grinding can produce the grinding effect. The output value and time of the pair can be effectively improved and the competitiveness can be improved. [Simplified illustration of the drawing] The first drawing is a three-dimensional appearance of an embodiment of the creation. The first drawing is a front view of an embodiment of the creation. 2 is a side view of an embodiment of the present invention. The fourth drawing is a top view of an embodiment of the present invention. The fifth drawing is a sixth drawing of the sub-cylinder of the drum according to an embodiment of the present invention. M329499 The seventh picture shows the intention of rolling the continuous state axe for the consistent application of the drum. The eighth picture: $本创# another - implement your u衮 tube + tube pumping #母筒 schematic 0 * The ninth picture: this creation - Embodiment Stereoscopic appearance i'm is a creative alternative - each embodiment of the drum is rotated and operable to rotate the pattern either backwards or reversed. Le 11······························································· Machine 1 Roller drum 3 Transmission hydraulic pump assembly 5 Oil shaft 7 Sub-cylinder 9 barrel body 81 Fixed handle 84 Fixed element partition 85 Rubber layer 7G will rotate the drum that needs to stop at the exit To the specified [Main component symbol description] Bearing 2 Equipment 4 Pressure motor 6 Q Turntable 11 Control unit 10 Ο 83 Unit 82 piece 91 86