M328918 八、新型說明： 【新型所屬之技術領域】 本創作為有關於-種可運用於卫業上針對日t需要 之機械設触靖性常規·餘紅作，所酬研射 線遠距自動監控警示注脂㈣統，尤指可獨立監控ϋ滑： 分散裝置在工廢四周之機械設備上的注脂器資訊 ^ 控警示祕’倘注齡發生祕連線失敗、注脂、^ 或停止操作運轉時，該中央難警科統可即_步發並 顯不出該異常注脂器之裝置場所及=雜，使維護人;二 往處置’恢復正常注脂常態，_自動預警及 護功能改善者。 工/主月日的王面防 【先前技術】 傳統使用於工業上對機械設備需要保養之崎點 方式利用手動注脂槍(俗稱黃油搶)或電動式、氣^工 之的施行職轉及靖_進行^檢=雄生 式卻存在很多缺點，由於工業上對機械設備所需脂方 :多’個別運轉條件及需求又有明顯差除：:點 /骨脂1，更加無法估計何時須再補充(按即二 ，時間周船，單單轉轉者_概驗盡 ^ 域太職和造成__、油獨見注 電機馬達軸承)則根本 需要的潤滑脂詈，承‘么、、丄 里（/主月曰置）付合輛承所 養間 肉眼 入脂量 M328918 Γm足歧_充’_科财夠維持濁 通=造成=ί適時ΐ所需要的間隔時間内再潤滑。這些狀況 力，甚至導w貝壞或縮短哥命的重要因素，不但耗費資源、人 作，例如··彈ζ機!，產。雖目前市面上已可見-些注脂器創 知上述注脂自式注脂器等等’惟習 法知二仍存在出脂不良、難以控制等問題外，更加無 ;故^否已異常或已發生故障，進而停止運作而不知 仍有待=2 時損壞的狀況仍經常發生，因此其適用性 【新型内容】 定不=22之=動監控警示注脂器系統可利用控制裝置設 容器内置'使設在殼體與油脂 衡壓力狀態平 容器内部之活夷irt^ & 牧^由知被汉计儲存在油脂 壓力均等===:内部之同一空間，利用同-空間内 n /、 口地向下移動自動注脂供給軸承，再利用讯晋一 ^測兀件’藉明步偵測得驅動控制裝置的轉動速率ς =片_判讀’正常或異常之數 二工 中央監控警示系統接收，當中 >、、線傳輸綠’廷至 置所傳輸訊息後，訊自進入系絲j各不糸統接收到監警控制裝 敗、注脂異常、歧障、甚至已鱗線，齡統連線失 系統立即同步發出警示 ^ =運轉時’中央監控警示 及資料，使維護人員可以亥異常操作注脂器之裝置場所 M328918 欠數量：^殊不知油脂是《基礎油私基增稠劑 迫或因 f 會逐漸變稠變硬之外，注除 在先前技術方面，-般式自動注脂器 ，但其注__主要單喻本身亀:二= 而受到影響改變，因此在使用過程中根本無法判定盆否 已受到油脂物性改變的影響而降低，也無 _== 否產生不足、或有概阻塞況之賴；況且 ===«猶衡，觀糊== 力月b ’並存在者使財便性、結構配置、及預警侧等缺失。 以下兹例舉本創作之增進功效及其特點如下： 1自動驗警磁脂n祕能精確彻控繼置設定不同週 满間，間歇的控制驅動裝置，達到料、^量自動注脂，供认 =的油脂給機件軸承賴滑保養用；^，配合以機械式驅動 絲、ω輪且。構之裝置，以及感測元件同步偵測驅動控制裝置的 轉動速率’提供給控制^㈣)_校調補償，能有效改進習式 —般注脂器油脂輸出量不穩定和預警異常問題之缺憾。 2、驅動裝置精確達成定時、定量自動注脂輸出功用外，並可 ^行程監控注脂輸出壓力，此-結構為感麻件偵測得知驅 動控制裝置的轉動速率，回饋給電路板控制晶片（MIC)判讀，將庫 校調補償值透過馬達齒輪組帶動傳_螺桿，控讎板下壓活塞 輪出油脂1 補償油脂·可能❹丨改變的影響，提供穩定 的注脂輸出量。 〜 M328918 3、利用驅練置帶誠板下壓活塞推祕脂之邮 由馬達運轉時的轉速與電流判別受到壓力的大小，奶、、由匕5二， 或受到溫度影響，其基礎油成分逐漸分離，使 變大、流動雜差時，這就會使得轉速變慢電流上升而又 測得受到Μ力的大小，俾進-步檢知校_償油脂量供 = 油脂輸出量穩定正常地供給。 4、倘自動注脂ϋ發生油脂輸出異常、或故障、或停止操作運 轉、或系統連線失敗時，再綱注|||§内含細發射器及無 料區塊隸H ’以無_距傳輸方式，將訊息送達給巾央監控盤 示系統接收’當中央監控警示系統接收到監警控制裝置所傳^訊 ，後’訊息進人纽並確認系統連線，倘系統連線失敗、注脂異 常、或故障、甚至已停止操作運轉時，中央監控警示系統立即同 步發出，:7F，並齡出該異常操作注㈣之裝置場所及資料，使 維護人員可以立即前往處置’恢復正常絲常態，賴自動預警 、監控注脂及警示侧的全面_魏目的者。 【實施方式】 ^為使本創作所運用的技術内容及原理易於明暸 ，配合具體實 ，例圖示侧如下’但並非限制本創作之範.，熟悉此技藝人士 可由本_書賴露之内容，㈣麟解本創作之優點及功效， ^創作亦可藉由其他不同的具體實施例加以實施或應用，本說明 曰中的各項細節可基於不同觀點與應用，在不悖離本創作之精神 下，進行各種修飾與變更。 明參閱第一圖、第二圖及第三圖所示，本創作之自動注脂器 主要包含有殼體卜基板架座2、驅動裝置3、控制裝置4、推動件5 M328918 及油脂容器6，其中殼體1本體11底部設有一開口，本體11上部設 有二凹缺口可供控制裝置4之電池43容置做電源供給之用，並以一 頂蓋12與本體11上部旋緊將電池犯固定。 基板架座2上方設有固定板21，於基板架座2與固定板21之間 設有複數支辦22，以架立—娜供配置減速齒輪組32，而基板 架座2可供與上述殼體1本體u内部相互鎖接，並兼具區隔油脂與 上部主要機件等作用。 〃 該驅動裝置3包括有馬達31、減速齒輪組32及推動件5，其中 馬達31設於固定板21上方，減速齒輪組32設於基板架座2與固定板 21中央空間，該推動件5之螺紋管51與減速齒輪組32相互固接。 再请參閱第二圖及第三圖所示，該控制裝置4包含有電路板 、設定開關45及感測元件42，並設置黑白反射信號片44於上述感 測元件42相對應於減速齒輪組32上方，減速齒輪組32旋轉時利用 感測元件42測得黑白反射信號片44轉動速率（黑off/白⑽），並回 饋給電路板41，俾進一步判讀計算控制油脂輸出量；另在電路板 41上設置有一發光二極體411，該發光二極體411為插置於殼體i 上，以利殼體1外部引光顯示，功用以利於潤滑處能清楚視得警示 訊號(燈號）。 0 上述之推動件5包含有螺紋桿51及壓板52，該螺紋桿51為貫穿 基板架座2、螺紋管33並與減速齒輪32相互螺接，供驅動裝置3於 轉動時，能一併帶動螺紋桿51及壓板52上下移動。 再請參閱第四圖及第五圖所示，該油脂容器6油杯本體μ底端 之出油嘴611可供結合於軸承座8及固定軸座9，藉以注入油脂7供 潤滑使用，而活塞62為置於油脂容器6内部，使潤滑油脂存在於油 M328918 脂容器6及軸承内部為同―空間，藉由上述控觀置她動裝置3 運轉時，進而使推動件5及活塞62向下移動，於推進油脂之同' 用同-空咖部壓力鱗之理論，可爾油脂容^ β内部壓力 ，給電路板4,俾進-步判別油脂受到壓力大小檢知補償油脂輸出貝 1，以達到固定正常輸出，定量注脂供給油量者。 -於本創作之自動監控警示注脂器系統請參閱第六圖及第七 圖所π ’該監控警示系制用電池提供自動注脂器驅動裝置與控M328918 VIII. New description: [New technical field] This creation is about the kind of mechanical setting that can be used in the health industry for the needs of the day. Warning grease (4) system, especially the independent monitoring of the slippery: the greaser information on the mechanical equipment of the dispersing device around the work waste ^ Control the police secret 'If the age of the secret connection fails, grease, ^ or stop operation During operation, the central police system can be _steps and can not show the device location of the abnormal greaser and the miscellaneous, so that the maintenance personnel; the second disposal 'return to normal normal injection, _ automatic warning and protection function Improver. Wangfu prevention of workers/main day [previous technique] Traditionally used in the industry to maintain the mechanical equipment, the use of manual grease gun (commonly known as butter grab) or electric, gas and work Jing _ check ^ = male type has a lot of shortcomings, due to the industrial demand for mechanical equipment fat: more 'individual operating conditions and demand and there is a significant difference:: point / bone fat 1, it is even more impossible to estimate when to Supplement (according to the second, the time of the week, the ship is only transferred to the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (/Main moon 曰 ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) These conditions, even the important factors that lead to bad or shortened life, not only cost resources, people, such as · bombing machine!, production. Although it is already visible on the market - some grease injectors have created the above-mentioned grease-filled self-injection greaser, etc., but the problem is that there are still problems such as poor fat and difficult to control, so there is no such thing; The fault has occurred, and the operation has stopped. I don’t know that the condition still needs to be damaged when it is still 2, so its applicability [new content] is not = 22 = dynamic monitoring warning greaser system can use the control device to set the container built-in ' The living room is placed in the flat state of the casing and the grease pressure state. The i.m. is stored in the same space as the oil pressure equal ===: inside the same space, using the same-space n /, mouth The ground moves down to the automatic grease supply bearing, and then uses the signal to detect the rotation rate of the drive control device by the step detection. ς = slice _ interpretation 'normal or abnormal number of two central monitoring and alerting system receiving, In the middle of the transmission of the message, the transmission of the green 'Tingzhizhi', the message from the incoming line j received the supervision of the police, the grease injection abnormality, the obstacle, and even the scale, the age The line loss system immediately sends a warning ^^ At the time of 'central monitoring warnings and information, so that the maintenance personnel can operate the device of the greaser abnormally. M328918. The quantity is not enough: ● The oil is the base oil private thickener forced or because f will gradually thicken and harden. In addition to the prior art, the general type automatic grease injector, but its main __ main metaphor itself: 二 = and affected by the change, so in the process of use can not determine whether the pot has been affected by changes in the physical properties of oil And if there is no reduction, there is no _== whether it is insufficient, or there is a general obstruction; and ===«Just, the paste == force month b' and the existence makes the convenience, structure configuration, and warning side Wait for the missing. The following is an example of the enhanced efficacy and characteristics of this creation: 1 Automatic inspection of the magnetic grease n secret can be accurately controlled and set to different settings, intermittent control drive device, to achieve material, amount of automatic grease injection, confession = The grease is used for the maintenance of the bearing of the machine; ^, with the mechanical drive wire, ω wheel and. The device and the rotation rate of the sensing component synchronous detection drive control device are provided to the control ^ (4)) _ calibration compensation, which can effectively improve the instability of the grease output of the conventional greaser and the problem of early warning abnormality . 2. The driving device accurately achieves the timing and quantitative automatic grease output function, and can monitor the grease output pressure by the stroke. The structure is used to detect the rotation rate of the drive control device and feedback to the circuit board control chip. (MIC) interpretation, the library calibration offset value is transmitted through the motor gear set _ screw, the control panel is pressed down the piston wheel out of the grease 1 to compensate for the impact of grease and possible , change, providing a stable grease injection output. ~ M328918 3. Using the speed of the motor and the current when using the pump to push the piston to push the secret grease, the pressure and current are determined by the pressure, milk, 匕5 2, or the temperature is affected by the base oil composition. Gradually separating, so that when it becomes bigger and the flow is mixed, this will make the speed slow down and the current rises and the magnitude of the force is measured. The step-by-step inspection knows the school's oil quantity supply = the oil output is stable and normal. supply. 4. If the automatic grease injection occurs when the grease output is abnormal, or the fault occurs, or the operation is stopped, or the system connection fails, the outline is marked|||§ contains the fine emitter and the materialless block is H' with no _ distance The transmission method sends the message to the towel monitoring system to receive the message. When the central monitoring and alerting system receives the message from the police control device, the message enters the button and confirms the system connection. If the system fails, the system fails. When the grease is abnormal, or malfunctions, or even has stopped operating, the central monitoring and warning system is immediately issued simultaneously: 7F, and the device location and data of the abnormal operation note (4) are aged, so that the maintenance personnel can immediately go to the disposal to restore the normal wire normal state. , Lai automatic warning, monitoring of grease and warning side of the comprehensive _ Wei purpose. [Embodiment] ^ In order to make the technical content and principle used in this creation easy to understand, with the specific facts, the illustration side is as follows: 'but it is not a limitation of this creation. Those who are familiar with this art can be the contents of this book. (4) The advantages and functions of this creation, ^ Creation can also be implemented or applied by other different specific examples. The details in this description can be based on different viewpoints and applications, without departing from the creation. Under the spirit, various modifications and changes are made. Referring to the first, second and third figures, the automatic grease dispenser of the present invention mainly comprises a housing substrate holder 2, a driving device 3, a control device 4, a pushing member 5 M328918 and a grease container 6 The bottom of the main body 11 of the casing 1 is provided with an opening, and the upper part of the main body 11 is provided with two concave notches for the battery 43 of the control device 4 to be used for power supply, and the top cover 12 and the upper portion of the body 11 are screwed to the battery. Fixed. A fixing plate 21 is disposed above the substrate holder 2, and a plurality of supporting members 22 are disposed between the substrate holder 2 and the fixing plate 21 for arranging the reduction gear set 32, and the substrate holder 2 is available for the above The main body u of the casing 1 is interlocked with each other, and has the functions of separating the grease and the upper main parts. The driving device 3 includes a motor 31, a reduction gear set 32 and a pushing member 5, wherein the motor 31 is disposed above the fixing plate 21, and the reduction gear set 32 is disposed in the central space of the substrate holder 2 and the fixing plate 21, and the pushing member 5 The threaded pipe 51 and the reduction gear set 32 are fixed to each other. Referring to the second and third figures, the control device 4 includes a circuit board, a setting switch 45 and a sensing component 42 , and a black and white reflective signal sheet 44 is disposed on the sensing component 42 corresponding to the reduction gear set. Above 32, when the reduction gear set 32 rotates, the rotation rate of the black-and-white reflected signal piece 44 (black off/white (10)) is measured by the sensing element 42, and is fed back to the circuit board 41, and further calculates the control grease output amount; A light-emitting diode 411 is disposed on the board 41. The light-emitting diode 411 is inserted into the housing i to facilitate the external light-receiving display of the housing 1 to facilitate clear viewing of the warning signal (light number). ). The pushing member 5 includes a threaded rod 51 and a pressing plate 52. The threaded rod 51 is inserted through the substrate holder 2 and the threaded tube 33 and is screwed to the reduction gear 32. When the driving device 3 rotates, the driving device 3 can be driven together. The threaded rod 51 and the pressure plate 52 move up and down. Referring to the fourth and fifth figures, the oil nozzle 611 of the bottom end of the oil cup body of the grease container 6 can be coupled to the bearing housing 8 and the fixed shaft seat 9, thereby injecting the grease 7 for lubrication, and the piston 62 is placed inside the grease container 6, so that the lubricating grease is present in the oil M328918. The fat container 6 and the inside of the bearing are the same space. When the above-mentioned control device 3 is operated, the pusher 5 and the piston 62 are downwardly moved. Move, in the promotion of the same fat - the same - the theory of the pressure scale of the empty coffee department, the oil pressure ^ β internal pressure, to the circuit board 4, - - step to determine the oil pressure is detected by the pressure to compensate the oil output shell 1, In order to achieve a fixed normal output, the amount of oil supplied to the grease is quantified. - In the automatic monitoring and warning greaser system of this creation, please refer to the sixth and seventh diagrams. π ’ The monitoring warning system uses the battery to provide the automatic greaser driving device and control.
制電路之電源’當驅動裝置之馬達正常轉動時⑽幻其轉動速率會 由感測元件42計讀，並提供給控制晶片（騰)觸，正確之數值^ 由無線輸出至含_程式之中央監控警示系刷接收；若控制晶 =1〇判讀屬不正常運作狀態⑽，此粗顧警祕亮起發出 警告訊息’亦同時透過無線輸出至中央監控警示系統ίο，即日i顯 示該異常警訊。 ^ /當中央監控警示系統10接收控制裝置4所傳輸訊息後，訊息進 ^系統並確認系統連線’當巾央監控警示系酬接收到注脂監 『控制裝置所傳輸訊息後，訊息進人純並確财統連線，倘系 統連線失敗或數值異常甚或停止操作運轉，此時巾央監控警示系 、、先即會發出警喊顯示該異常注脂H，達到自細警及監控注脂 旦同，於中央監控警示系統設置韌體程式者，可進行軸承潤滑 置算與資料之建立、注脂器之潤滑周期設定計算、以及儲存 〉主脂器之歷史資料等魏’並可針對異常縣注脂關行檢查或 檢修之^錄、查詢或訊息更新；而當異常警告-直未被處理或更 新時，匕會一直保持警示狀態直至該異常狀況被恢復。 M328918 料區’本創作之無線感測網路是由—到數個無線資 樞塊讀_，似料内含_發 二=ΐ: 何位置或分散的區域中，均可以藉由益 、s '1、並將策集貧料傳回給中央監控警示系制，即可 達到即時監控、自動預警、自動潤滑、與管理控制等功能者。 本創=所提供自動監控警示注脂m不僅為創作人新賴 :創:且確能魏構造達_期之實⑽值及功效，相較於 ^用如必3以人卫方式注脂潤滑及例行日常檢查注脂狀態之缺點 ”葬端’本創作與f知注脂輯上使时式相較確具有功效上之 =進’且運狀技術手段及其構造確為本案鋪人所研發而成， 本案創作誠以符合新型專利之要件，中請人爰依法提㈣請。惟 ’以亡所述僅為本_讀佳實施例，舉凡減本創作之技藝之 ^士友依本創作之精神所在之等效修飾或變化，皆應涵 申請專利範圍内。 【圖式簡單說明】 第一圖所示係本創作之外觀立體圖。 第二圖所示係本創作之結構分解立體圖。 第三圖所示係本創作之控雛置制元件設置於減速齒輪組上及 黑白反射信號片之設置狀態立體圖。 第四圖所讀本創作朗於驅動軸固定座之示意圖。 第五圖所示係本創作使用於軸承之示意圖。 第六圖所示係本創作之實施無線控制示意圖。 (S ) 11 M328918 第七圖所示係本創作之控制裝置系統與中央監控警示系統之電路 方塊不意圖。 第八圖所示係本創作以電腦控制狀態方塊流程圖。 第九圖所示係本創作構成一無線感測網路系統之示意圖。 【主要元件符號說明】 1.......... ........殼體 11......... ……本體 12......... ……頂蓋 2.......... ........機板架座 21......... .......固定板 22......... .......支撐桿 3.......... .........驅動裝置 31......... ........馬達 32......... .......減速齒輪組 33......... .......螺紋管 4.......... ........控制裝置 41......... .......電路板 411....... ........發光二極體 42......... 43......... .......電池 44......... ……黑白反射信號片 45......... 12 M328918 5 ..................推動件 51 ................螺紋桿 52 ................壓板 6 ..................油脂容器 61 ................油杯本體 611...............出油嘴 62 ................活塞 7 ..................油脂 8 ..................車由承座 9 ...................驅動軸固定座 10 ................中央監控警示系統(含韌體程式) 20................注脂器（内含感測發射器） 30................無線資料區塊蒐集器The power supply of the circuit is 'when the motor of the driving device rotates normally (10), its rotation rate will be read by the sensing component 42 and supplied to the control chip (teng) touch, the correct value ^ is wirelessly output to the center of the _ program The monitoring alarm is received by the brush; if the control crystal = 1 is interpreted as an abnormal operation state (10), the warning alert light is issued to issue a warning message 'Also through the wireless output to the central monitoring and warning system ίο, that is, the abnormal warning is displayed on the same day. . ^ / When the central monitoring and alerting system 10 receives the message transmitted by the control device 4, the message enters the system and confirms that the system connection 'When the towel monitoring warning system receives the message transmitted by the control device, the message enters the message. Pure and reliable financial connection, if the system fails to connect or the value is abnormal or even stops operation, at this time, the monitoring mechanism of the towel will be issued, and the alarm will be displayed first to indicate the abnormal grease H, which will reach the self-report and monitoring note. In the same way, in the central monitoring and warning system, the firmware program can be set up, the bearing lubrication calculation and data establishment, the lubricator cycle setting calculation, and the storage > historical information of the main grease can be used. An abnormal county warning or inspection, or inquiry or message update; and when the abnormal warning is not processed or updated, the warning will remain until the abnormal condition is restored. M328918 material area 'The wireless sensing network of this creation is from - to several wireless hubs to read _, which seems to contain _ hair two = ΐ: in the location or scattered area, can be benefited, s '1, and pass the poor materials back to the central monitoring and warning system, which can achieve real-time monitoring, automatic warning, automatic lubrication, and management control. The creation of the automatic monitoring warning grease is not only for the creator of the new creator: Chuang: and indeed can construct the _ period of the real (10) value and efficacy, compared to ^ with the use of 3 to human lubrication And routinely check the shortcomings of the fat-filling state. "The burial end" of this creation and the f-injection of the grease on the time-series is indeed more effective than the time-- and the technical means of construction and its construction is indeed the pavilion Developed, the creation of this case is in line with the requirements of the new patent, and the person in charge is requested by law (4). However, it is only the case that the death is only _ read the good example, and the skill of the reduction of the creation is based on this The equivalent modification or change of the spirit of creation should be within the scope of the patent application. [Simple description of the drawing] The first figure shows the appearance of the creation. The second picture shows the exploded view of the structure of the creation. The third figure shows the stereoscopic diagram of the control components of the creation set on the reduction gear set and the black and white reflection signal sheet. The fourth diagram reads the schematic diagram of the drive shaft mount. This is a schematic diagram of the bearing used in the bearing. The figure shows the schematic diagram of the implementation of the wireless control of this creation. (S) 11 M328918 The seventh figure shows the circuit block of the control device system and the central monitoring and warning system of this creation. The eighth figure shows the creation of the computer. Control state block flow chart. The ninth figure shows a schematic diagram of a wireless sensing network system. [Main component symbol description] 1...................... Housing 11...............body 12...............Top cover 2............................ Rack 21...............fixed plate 22...............support bar 3......... ....... drive unit 31.....................motor 32..................... reduction gear Group 33.....................Threaded pipe 4......................Control device 41........ .............Circuit board 411...................Lighting diode 42.........43......... .......Battery 44...............Black and white reflected signal sheet 45......... 12 M328918 5 ............. ..... pusher 51 ................ Threaded rod 52 ........... pressure plate 6 ..... ............. Grease container 61 ................oil Body 611...............outlet nozzle 62 ................piston 7 ............ ... grease 8 .................. car by the seat 9 ................... Drive shaft mount 10 ................ central monitoring and warning system (including firmware) 20................ (with sensor transmitter) 30................Wireless data block collector
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