M327144 八、新型說明： 【新型所屬之技術領域】 本創作係關於一種壓焊治具結構，尤其關於一種將高清晰度 多媒體介面線纜（HDMI CABLE)焊接在高清晰度多媒體介面連 接器上的半自動壓焊治具結構。 【先前技術】 近年來隨著數位電視、高清晰電視和平面電視的興起，高清 晰多媒體介面（HDMI，High Definition Multimedia Interface)也獲 得了廣泛的應用。HDMI不僅可以滿足i〇8〇p解析度的畫質，還 能支持DVD Audio等數位音頻格式，支援八聲道％kHz或身歷聲 192kHz數位音頻傳送。並且HDMI僅需要將一根HDMI線纜連接 在HDMI連接器上便能實現高清晰多媒體信號的傳輸，而毋須另 外附加的數位音頻接線。 在將HDMI、線纜連接在HDMI連接器上時，業界通常採用手 工焊錫的方式，在焊錫過程中，作業人員將η〇μι線瘦内的四對 心T逐刀離去皮，再將分離去皮的芯線置入並定位在連 接"°接腳的杯口中’最後由烙鐵將芯線焊接在HDMI連接器接腳 的杯口上。 /此種作業方法，容㈣為人工的緊張勞動和疲勞作業， 在焊接’、π線時’作業人貞難免制看錯或者焊接不良的現象， 從而導致電器不良及達不到電器特性的情況發生。 【新型内容】 M327144 本創作之主要目的係提供—種壓焊治具結構，通過該壓焊治 具結構能避免HDMI線_树烊錯鱗料㈣現紐生，從 而提高電器的良率及電器特性。 為達成上述目的’本創作所提供之壓焊治具結構包括一治具 擺放台及理線治具。治具擺放台包括—水平放置之基板，基板上 開設有第-容置通道，理線治具嵌人治具擺放台的第—容置通道 内，該理線治具包括上理線治具及裝設在上理線治具上的下理線 治具，兩理線治具之-向上垂直凸伸有若干凸肋，相鄰的兩凸肋 之間形成大小不_第-卡合通道，另—理線治具上開設有若干 供相應凸肋插人的第二卡合通道，兩第二卡合通道之間形成插入 第一-^合通道的隔柵。 綜上所述，本創作壓焊治具結構於工作時，連接器與芯線連 接，經由壓焊與治具的配合可以比手工焊接更節省工時，且利用 治具對芯線定位定長的特性，可以改善焊錫加工可能造成的絞線 分離錯誤或長短不一的狀況，並可以有效降低產品的不良率、提 高電器的良率及電器特性。 【實施方式】 為詳細說明本創作之技術内容、構造特徵、所達成目的及功 效’以下兹例舉實施例並配合圖式詳予說明。 請參閱第一圖，本創作壓焊治具結構1包括一治具擺放台1〇 及一容置於其内的理線治具20。 請一同參閱第二圖，治具擺放台10包括一呈正方形體且水平 M327144 放置之基板11、一呈長方形體且扣合於基板11頂面後端之上蓋12 及一固定於基板11底面之底板16。所述基板11頂面前部向上延 伸形成一矩形的基台111，於基台111後端中部開設有貫穿基板n 的第一容置通道112,第一容置通道112包括一呈矩形的凹槽113、 一與凹槽113連通的卡槽114及一與卡槽114連通的引線槽118， 其中，卡槽114的寬度小於凹槽in的寬度，引線槽118的寬度小 於卡槽114的寬度。凹槽113中設置有兩相對放置且呈“L”形的 抵擋塊1131，兩抵擋塊1131分別抵靠凹槽113前端的邊緣。凹槽 113上蓋設有一支撐蓋15,支撐蓋15上開設有窗口 151。基板^ 頂面後部中間向上凸伸出高度低於基台111並與基台丨^連接的兩 並排的矩形塊116，兩並排的矩形塊116之間形成一與引線槽ι18 連通的第二容置通道115。此外，基板η的四個邊角處還凸設有 四個鉚柱117。 上蓋12呈長板狀，該上蓋12後部兩邊角處開設有貫穿該上 蓋12的第一通孔121，第一通孔121供基板U之相應的鉚柱117 上端插入，從而使上蓋12扣合於基板u上。上蓋12的底面上開 設有導槽122，在上蓋12扣合於基板η上時，導槽122供矩形塊 116嵌入，從而穩固的將上蓋12固定在基板η上。 底板16的四個邊角處開設有貫穿該底板16的固定孔162，以 供基板11之相應的鉚柱117的下端插入而將底板16固定在基板 11的底面。於底板16中間位置還開設有一呈條形的貫穿孔161。 明參閱第二圖，理線治具20包括上理線治具21、下理線治具 7 M327144 22、卡片23及若干固定栓24等。其中，上理線治具以上表面中 間位置開设有-圓形的第二通孔211，上理線治具21的兩端處開 設有圓形的第三通孔212，上理線治具21的下表面中部向下垂直 凸伸出若干並排的凸肋214，該等凸肋214厚度彼此不同以在相鄰 的兩凸肋214之間形成大小不同的第一^^合通道213。在底板16 固疋到基板11上後’若干固定栓24嵌入貫穿孔κι中。 下理線治具22上表面向下開設有若干供上理線治具21的相 _ 應凸肋214插入的第二卡合通道221，兩第二卡合通道221之間形 成隔柵222 ’隔柵222插入相應的第一^^合通道213中。下理線治 具22的兩端還開設有與上理線治具21之第三通孔212對應的第 四通孔223。 卡片23中部開設有一橫向延伸的槽孔231，卡片23兩端的邊 緣向内開設有一個或多個凹槽以形成呈鉤狀的卡鉤232。一固定栓 24穿過卡片23上的槽孔231並固定在上理線治具21之第二通孔 » 叫中，以將卡片23活動的裝設在上理線治具21上，從而使用卡 片23可以相對上理線治具21移動和轉動。其它固定栓％穿過上 理線治具21之相應的第三通孔212並固定在下理線祕22之相 應的第四通孔223中’以將上理線料21和下理線治具22裝設 在-起。當移動和轉動卡片23使相應的卡釣232卡入相應的固定 检24時，上理線治具21和下理線治具22則穩固的固定在一起， 從而將HDMI線纜30的芯線夾在相應的第一卡合通道2〗3和第二 卡合通道221中，·反向移動和轉動卡片23使相應的卡釣说與相 M327144 應的固定栓24赋離卡接時，可以將上理線治具21和下理線治具 22分離。 請參閱第四圖’在使用理線治具20時，首先，將相應的HDMI 線纜30的内部芯線按直徑大小放置在相應的第一^合通道213或 第二卡合通道221内；然後再將上理線治具的凸肋214插入下理 線治具的相應第二卡合通道221内，下理線治具的隔柵222插入 上理線治具的第一卡合通道213内，再移動和轉動卡片23使相應 鲁 的卡鉤232卡入相應的固定栓24將上理線治具21和下理線治具 22固定在一起。 請參閱第五圖及第六圖，再將理線治具20放入治具擺放台 10,使HDMI線纜30 —端嵌入治具擺放台1〇之基板n的第二 容置通道115中，使理線治具20嵌入治具擺放台1〇之基板u的 卡槽114中，使HDMI線纜30的焊接端置於凹槽113中；然後， 使HDMI連接器的接腳對應芯線去皮的線芯方向將HDMI連接器 鲁置於基板11的凹槽113中並卡在兩“L”形的抵擋塊1131之間；M327144 VIII. New Description: [New Technology Field] This paper is about a pressure welding fixture structure, especially a high-definition multimedia interface cable (HDMI CABLE) soldered to a high-definition multimedia interface connector. Semi-automatic pressure welding fixture structure. [Prior Art] In recent years, with the rise of digital TVs, high-definition TVs, and flat-panel TVs, the High Definition Multimedia Interface (HDMI) has also been widely used. HDMI not only satisfies the resolution of i〇8〇p resolution, but also supports digital audio formats such as DVD Audio, and supports 8-channel %kHz or 192kHz digital audio transmission. And HDMI only needs to connect an HDMI cable to the HDMI connector for high-definition multimedia signal transmission without additional digital audio wiring. When connecting HDMI and cable to the HDMI connector, the industry usually uses manual soldering. During the soldering process, the operator peels off the four pairs of hearts T in the η〇μι line and then separates them. The peeled core wire is placed and positioned in the cup mouth of the connection "° pin' and finally the core wire is soldered to the cup mouth of the HDMI connector pin by the soldering iron. / This kind of operation method, the capacity (4) is manual labor and fatigue work. When welding ', π line', the operator is inevitably wrong to make mistakes or poor welding, which leads to poor electrical appliances and failure to meet the characteristics of electrical appliances. occur. [New content] M327144 The main purpose of this creation is to provide a pressure-welding fixture structure, which can avoid the HDMI cable _ 烊 烊 鳞 ( 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 , , , 电器 电器 HDMI HDMI HDMI HDMI characteristic. In order to achieve the above objectives, the pressure welding fixture structure provided by the creation includes a fixture placement table and a cable fixture. The fixture placement platform comprises: a horizontally placed substrate, and a first-accommodating channel is formed on the substrate, and the wire harness is embedded in the first receiving channel of the fixture, and the wire harness comprises a top line The lower line jig is mounted on the upper line jig, and the two line jigs have a plurality of ribs protruding upwardly and vertically, and the adjacent two ribs are formed with a size not _first-fitted The channel and the other line fixture are provided with a plurality of second engaging passages for inserting the corresponding ribs, and a gap between the two second engaging passages for inserting the first-shaped passages is formed. In summary, the structure of the pressure welding fixture is connected to the core wire during the work. The welding and the fixture can save time by manual welding, and the length of the core wire is fixed by the fixture. It can improve the stranding separation error or length difference caused by solder processing, and can effectively reduce the defect rate of the product, improve the yield of the appliance and the electrical characteristics. [Embodiment] The technical contents, structural features, objectives and effects of the present invention will be described in detail. The embodiments are described below in detail with reference to the drawings. Referring to the first figure, the pressure welding fixture structure 1 comprises a fixture placement table 1 and a cable fixture 20 housed therein. Referring to FIG. 2 together, the fixture placement table 10 includes a substrate 11 having a square body and a horizontal M327144, a rectangular body and a cover 12 on the top surface of the top surface of the substrate 11 and a bottom surface fixed to the substrate 11. The bottom plate 16. The front surface of the substrate 11 extends upwardly to form a rectangular base 111. The first receiving passage 112 extends through the substrate n in the middle of the rear end of the base 111. The first receiving passage 112 includes a rectangular recess. 113, a card slot 114 communicating with the groove 113 and a lead slot 118 communicating with the card slot 114, wherein the width of the card slot 114 is smaller than the width of the groove in, and the width of the lead slot 118 is smaller than the width of the card slot 114. The recess 113 is provided with two oppositely disposed "L" shaped resisting blocks 1131, and the two resisting blocks 1131 respectively abut against the edges of the front end of the recess 113. The recess 113 is covered with a support cover 15 and a window 151 is defined on the support cover 15. The bottom surface of the top surface of the top surface protrudes upwardly from the two parallel rows of rectangular blocks 116 which are lower than the base 111 and are connected to the base plate. The two parallel rows of rectangular blocks 116 form a second space communicating with the lead slots ι18. Set channel 115. Further, four studs 117 are protruded from the four corners of the substrate η. The upper cover 12 has a long plate shape, and the first through hole 121 penetrating the upper cover 12 is opened at two corners of the rear cover 12, and the first through hole 121 is inserted into the upper end of the corresponding stud 117 of the substrate U, so that the upper cover 12 is fastened. On the substrate u. A guide groove 122 is defined in the bottom surface of the upper cover 12. When the upper cover 12 is fastened to the substrate η, the guide groove 122 is embedded in the rectangular block 116, thereby firmly fixing the upper cover 12 to the substrate η. A fixing hole 162 penetrating the bottom plate 16 is formed at four corners of the bottom plate 16 for inserting the lower end of the corresponding stud 117 of the substrate 11 to fix the bottom plate 16 to the bottom surface of the substrate 11. A strip-shaped through hole 161 is also formed in the middle of the bottom plate 16. Referring to the second figure, the cable fixture 20 includes a top wire jig 21, a lower wire jig 7 M327144 22, a card 23 and a plurality of fixing bolts 24, and the like. Wherein, the upper line of the upper line is provided with a circular second through hole 211, and a circular third through hole 212 is opened at both ends of the upper line jig 21, and the upper line is fixed. A central portion of the lower surface of the lower surface of the 21 is vertically protruded downwardly from a plurality of side by side ribs 214, and the ribs 214 are different in thickness from each other to form first sized passages 213 of different sizes between the adjacent ribs 214. After the bottom plate 16 is fixed to the substrate 11, a plurality of fixing bolts 24 are embedded in the through holes κι. The upper surface of the lower wire fixture 22 is provided with a plurality of second engaging passages 221 into which the ribs 214 of the upper wire harness 21 are inserted, and the second engaging channels 221 form a barrier 222 ′. The barrier 222 is inserted into the corresponding first channel 213. The fourth through hole 223 corresponding to the third through hole 212 of the upper wire harness 21 is also formed at both ends of the lower wire harness 22. A laterally extending slot 231 is defined in the middle of the card 23, and the edges of the ends of the card 23 are provided with one or more recesses inwardly to form a hook-shaped hook 232. A fixing bolt 24 passes through the slot 231 in the card 23 and is fixed in the second through hole of the upper cable fixture 21 to mount the card 23 on the upper wire harness 21 for use. The card 23 can be moved and rotated relative to the upper line fixture 21. The other fixing bolts % pass through the corresponding third through holes 212 of the upper wire harness 21 and are fixed in the corresponding fourth through holes 223 of the lower wire harness 22 to "the upper wire 21 and the lower wire harness". 22 installed in - from. When the card 23 is moved and rotated to cause the corresponding card fishing 232 to be inserted into the corresponding fixed inspection 24, the upper wire jig 21 and the lower wire jig 22 are firmly fixed together, thereby clamping the core of the HDMI cable 30. In the corresponding first engaging passage 2 _3 and the second engaging passage 221, when the card 23 is reversely moved and rotated, the corresponding cocking and the fixing bolt 24 of the phase M327144 are decoupled from the card. The upper line jig 21 and the lower line jig 22 are separated. Referring to the fourth figure, when using the cable management tool 20, first, the inner core wire of the corresponding HDMI cable 30 is placed in the corresponding first or second engagement channel 221 by diameter; The rib 214 of the upper wire harness is inserted into the corresponding second engaging channel 221 of the lower wire harness, and the barrier 222 of the lower wire harness is inserted into the first engaging channel 213 of the upper wire harness. Then, the card 23 is moved and rotated to cause the corresponding hook 232 to be snapped into the corresponding fixing bolt 24 to fix the upper wire harness 21 and the lower wire harness 22 together. Please refer to the fifth and sixth figures, and then put the cable fixture 20 into the fixture placement table 10, so that the HDMI cable 30 end is embedded in the second receiving channel of the substrate n of the fixture placement table. 115, the cable fixture 20 is inserted into the card slot 114 of the substrate u of the fixture placement table, and the soldering end of the HDMI cable 30 is placed in the recess 113; then, the pins of the HDMI connector are made. Corresponding to the core direction of the core stripping, the HDMI connector is placed in the recess 113 of the substrate 11 and is caught between the two "L" shaped resisting blocks 1131;
綜上所述，本創作壓焊治具結構1於工作時 tl HDMI 線纜 3〇。 ’HDMI連接器與 M327144 HDMI線纜30的芯線連接，經由壓焊與治具的配合可以比手工焊 接更節省工時，且利用理線治具20對芯線定位定長的特性，可以 改善焊錫加工可能造成的絞線分離或焊接不良的狀況，並可以有 效降低產品的不良率。 【圖式簡單說明】 第一圖係本創作壓焊治具結構的立體組合圖。 第二圖係本創作壓焊治具結構之治具擺放台的立體分解圖。 第三圖係本鱗治懸構之理線治具的立體分解圖: 第四圖係本創作壓焊治具結構之猶治具壓_組裝圖。 第五_本鑛壓焊治構之理線治具裝設於治 後的立體組合圖 第六圖係第五圖中VI部分的局部放大圖。 【主要元件符號說明】In summary, the design of the pressure welding fixture 1 is tl HDMI cable 3 工作 during operation. 'The HDMI connector is connected to the core wire of the M327144 HDMI cable 30. The bonding between the pressure welding and the fixture can save man-hours compared with manual welding, and the positioning of the core wire can be improved by using the wire harness 20 to fix the length of the core wire. Possible disconnection or poor soldering conditions, and can effectively reduce the defect rate of the product. [Simple description of the figure] The first picture is a three-dimensional combination of the structure of the pressure welding fixture. The second figure is an exploded view of the fixture placement table of the pressure welding fixture structure. The third figure is the three-dimensional exploded view of the ruler of the scale-construction suspension: The fourth figure is the pressure-assembly diagram of the structure of the pressure-welded fixture. The fifth _ this is the three-dimensional combination diagram of the line fixture of the mine pressure welding structure installed in the treatment. The sixth figure is a partial enlarged view of the VI part of the fifth figure. [Main component symbol description]
壓焊治具結構 治具擺放台 10 基台 111 凹槽 113 卡槽 114 矩形塊 116 引線槽 118 第一通孔 121 支撐蓋 15 1 基板 11 第一容置通道 112 抵擔塊 1131 第二容置通道 115 鉚柱 117 上蓋 12 導槽 122 窗口 151 M327144 底板 16 貫穿孔 161 固定孔 162 理線治具 20 上理線治具 21 第二通孔 211 第三通孔 212 第—合通道 213 凸肋 214 下理線治具 22 第二卡合通道 221 隔柵 222 第四通孔 223 卡片 23 槽孔 231 卡鉤 232 固定栓 24 HDMI CABLE 30 11Pressure welding fixture structure fixture table 10 base 111 groove 113 card slot 114 rectangular block 116 lead slot 118 first through hole 121 support cover 15 1 substrate 11 first receiving channel 112 bearing block 1131 second capacity Channel 115 Riveting 117 Upper cover 12 Guide groove 122 Window 151 M327144 Base plate 16 Through hole 161 Fixing hole 162 Wire jig 20 Upper wire jig 21 Second through hole 211 Third through hole 212 First passage 213 Rib 214 Lower line fixture 22 Second engagement channel 221 Barrier 222 Fourth through hole 223 Card 23 Slot 231 Hook 232 Fixing pin 24 HDMI CABLE 30 11