TWM326941U - Fabric-dyeing machine - Google Patents

Fabric-dyeing machine Download PDF

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Publication number
TWM326941U
TWM326941U TW96213496U TW96213496U TWM326941U TW M326941 U TWM326941 U TW M326941U TW 96213496 U TW96213496 U TW 96213496U TW 96213496 U TW96213496 U TW 96213496U TW M326941 U TWM326941 U TW M326941U
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TW
Taiwan
Prior art keywords
cloth
belt pulley
disposed
microprocessor
dyeing machine
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Application number
TW96213496U
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Chinese (zh)
Inventor
Ren-De Yang
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Shun Yi Co Ltd
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Publication date
Application filed by Shun Yi Co Ltd filed Critical Shun Yi Co Ltd
Priority to TW96213496U priority Critical patent/TWM326941U/en
Publication of TWM326941U publication Critical patent/TWM326941U/en

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Description

M326941 八、新型說明: ▲ 【新型所屬之技術領域】 - 賴作係有關-種對布匹進㈣色㈣布機構造,尤 指一種具有可全自動解纏布功能的染布機構造。 【先前技術】 請參閱第1圖,圖中所示係為習知染布機之機頭部份 的侧視剖面圖,如圖所示,習知染布機1〇主要係在胴身 Φ 1〇1前方具有機門1〇2的機頭内設有一帶布輪103、一喷嘴 104、一導布管1〇5以及一監控機構1〇6所組成,所述之監 控機構106包括有一觸動板ι〇61、一微動開關1〇62、一重 力塊1063及一撥桿1〇64,係以一軸樞設鄰近於此帶布輪 103下緣,利用重力塊1〇63促使觸動板1〇61貼於帶布輪 103下緣,而撥桿1〇64係與觸動板1〇61連動以控制微動 開關1062處於ON或OFF狀態;布匹20則係置於此胴身 101内的一容置空間1011,即繞設於帶布輪1〇3的表面, • 而所述之布匹20,再穿入導布管1〇5内向胴身101延伸, 再回轉至帶布輪1〇3,形成一在染布機内循環旋轉的狀 •態,且利用帶布輪103的旋轉帶動,及組設於此導布管1〇5 入口 的喷嘴104 ’提供高溫高壓的染液衝擊布匹2〇與推 送’使該布匹20能持續的在染布機内循環染色者。 a月再參閱苐1圖,當前述在染布機1〇内的布匹2〇循 環運轉出現問題時,通常係布匹20在導布管或胴身 101内的移動產生阻檔時,布匹20會纏繞於前述帶布輪 表面而形成纏布或卡布的現象,而習知處理纏布的方法與 M326941 步驟如下(如第2圖): 1. 帶布匹301 :起初布匹係由帶布輪帶動,其一端係 放入於導布管内,經帶布輪的轉動,將布匹持續帶送入導 布管内,及藉由組設於導布管一端喷嘴的衝擊力,來推送 布匹進入導布管與胴身内循環運轉; 2. 布匹纏繞於帶布輪302:當習知的染布機運作時, 由於布料的品質以及材質的差異,或其他因素的影響,導 致布匹有纏繞於帶布輪的現象; 3. 觸動監控機構303:當布匹開始纏繞於帶布輪表面 時,其因纏繞而產生帶布輪上之布匹的厚度增加,便會推 動監控機構之觸動板,而連帶使撥桿觸動微動開關成0N 狀態,使微動開關有一控制訊號輸出; 4. 染布機停止運作304:習知的染布機在上述控制訊 號輸出後,其立即關閉驅動帶布輪的馬達電源,使帶布輪 停止轉動; 5. 手控帶布輪反轉305 :帶布輪停止運轉後,尚須一 操控員以手動控制方式按壓一反轉開關,使帶布輪反轉; 6·解纏布完畢306 :於帶布輪反向轉動的同時,一方 面使纏在帶布輪上的布匹放鬆,另一方面藉噴嘴喷出的高 壓染液將布匹向導布管推送以解開纏布;及 7.手控重新啟動307:操控員觀察染布機内完成解纏 布後,則需再次按下一正轉開關使帶布輪做正向轉動,而 繼續協同喷嘴帶動布匹順著導布管的方向移動,進行正常 的染布工作。 M326941 如上所述,當布匹20纏繞於習知染布機10的帶布輪 103之上時,雖可藉觸動監控機構106,使監控機構輸出訊 號讓帶布輪停止運作,此時尚須有一隨時待命的操作者去 觸壓一反轉開關,使帶布輪103反向轉動,而藉由帶布輪 103的反向轉動,及喷嘴104於喷射染液時所產生的衝擊 力來拉直布匹20,以達到解纏布的目的,其後,再由操作 者按壓正轉開關使帶布輪正向轉動,才能繼續進行染布的 工作;然而,此種運作模式顯得非常不便,沒有效率,又 浪費人力資源,故習知的染布機10實有待再改良。 【新型内容】 有鑑於上述習知染布機解纏布時的操作方式,及其構 造所生產效率差的問題,本創作人爰精心研究,並積個人 從事該項事業的多年經驗,終設計出一種嶄新的染布機。 本創作之主要目的,旨在提供一種染布機,其中之帶 布輪藉制動機構及控制模組的運作,而可達到全自動方式 進行解纏布的工作,以增進工作效率及減少人力成本者。 為達上述目的,本創作染布機,其主要係由一胴身、 一機門、一帶布輪、一喷嘴、一導布管以及一制動機構所 組成,其中的制動機構係包括一頂布板、一樞軸及一定位 板,一般的布匹則係繞設於帶布輪再穿設於導布管内,當 送布的過程中,出現有布匹纏繞於帶布輪表面的問題發生 時,帶布輪表面所累積的布匹厚度會增加,而受到制動機 構的頂布板頂抵停止轉動。 如上述,當帶布輪受頂布板頂抵而停止轉動時,馬達 M326941 的驅動電流會增大而過載,而此過載現象可由一控制模組 (可程式控制器)偵測,控制模組便再輸出一訊號先使帶 布輪停止轉動,再作反向旋轉的動作,此時導布管内因喷 嘴所喷出染液的衝擊而持續有拉引力,進而藉由帶布輪的 反向轉動,及導布管入口端之喷嘴所喷射染液的衝擊力, 來推送布匹進入導布管,達到自動解纏布的工作;復於, ' 前述之自動解纏布動作經一段時間(這個時間可經試驗或 • 經驗來設定)後,該控制模組將輸出另一訊號,令帶布輪 > 回覆為正向轉動,而自動的繼續帶動布匹進入導布管内, 以進行正常的染布工作。據而,本創作之解纏布構造及其 動作,完全不必有操作員在染布機旁待命,而係以全自動 方式進行,達到節省人力,增進工作效率之目的。 【實施方式】 為使貴審查委員能清楚了解本創作之内容,僅舉一可 行實施例搭配詳細說明如後: 請參閱第3圖,圖中所示係為本創作染布機之機頭部 ¥ 分的側視剖面圖,如圖所示,本創作染布機40係由一胴身 . 401、一機門402、一帶布輪403、一喷嘴404、一導布管 405以及一制動機構406所組成,其中的制動機構406係 包括一樞軸4061、一頂布板4062及一定位板4063,而頂 布板4062及定位板4063係設於樞軸4061上之通過其軸心 的垂直線的同一側,且所述之頂布板4062與定位板4063 間形成有一適當距離(角度);以及在胴身401的内侧壁 面,鄰近於制動機構406之定位板4063的旋轉路徑上固定 M326941 有一擋塊4〇12。 402 對+布匹50進行染色時,係先將染布機40的機門 #日轉由機門402的開口將布匹5〇置入胴身401的 4〇5向胴 11内,並繞過帶布輪403表面而穿入導布管 50的頭同身4〇1内延伸之後再回到帶布輪403,並使布匹 作;即布尾兩端相連接而呈循環式的運動狀態進行染布工 間4011匹的前端係置於帶布輪403上再穿設於容置空 組設於導内的導布管405入口端,藉帶布輪403的轉動,及 衝擊力布官405入口端的噴嘴404所喷射出來之染液的 f炎羽’推動布匹50進入導布管405内’再由導布管末端 向移動夜術’故圖中省略)將布匹向前推回帶布輪的方 、、’達到循環帶動布匹50移動及染布的功效;再如前 又述’其中之制動機構406在正常的運轉狀態下,定位 板4063係跨置於擋塊4012上,而使頂布板4062外側端緣 與帶布輪403之間形成有一間隙。M326941 VIII. New description: ▲ [New technology field] - The type of cloth is related to the type of cloth (four) color (four) cloth machine structure, especially a dyeing machine structure with automatic unwrapping function. [Prior Art] Please refer to Figure 1, which is a side cross-sectional view of the head part of a conventional dyeing machine. As shown in the figure, the conventional dyeing machine is mainly used in the body. The head having the door 1〇2 in front of the 1〇1 is provided with a belt pulley 103, a nozzle 104, a guide tube 1〇5 and a monitoring mechanism 1〇6, wherein the monitoring mechanism 106 includes a The triggering plate ι 61, a micro switch 1 〇 62, a gravity block 1063 and a lever 1 〇 64 are pivoted adjacent to the lower edge of the belt pulley 103 by a shaft, and the striking plate 1 is urged by the gravity block 1 〇 63 The 〇61 is attached to the lower edge of the belt pulley 103, and the lever 1〇64 is interlocked with the touch panel 1〇61 to control the micro switch 1062 to be in an ON or OFF state; the cloth 20 is placed in the body 101. The space 1011 is disposed around the surface of the belt pulley 1〇3, and the cloth 20 is inserted into the guide tube 1〇5 to extend toward the body 101, and then rotated to the belt pulley 1〇3. Forming a state of rotation in the dyeing machine, and driving by the rotation of the belt pulley 103, and the nozzle 104' disposed at the inlet of the guide tube 1〇5 provides high temperature and high pressure dyeing The liquid impacts the cloth 2〇 and pushes to enable the cloth 20 to continue to circulate the dye in the dyeing machine. Referring to Figure 1 in a month, when the above-mentioned problem occurs in the circulation of the cloth 2 in the dyeing machine 1 , usually when the movement of the cloth 20 in the guide tube or the body 101 is blocked, the cloth 20 will Wrapped on the surface of the belt pulley to form a wrap or a card, and the conventional method of handling the wrap and the M326941 are as follows (as shown in Fig. 2): 1. With the cloth 301: the cloth is initially driven by the cloth wheel One end is placed in the guide tube, and the cloth is continuously fed into the guide tube by the rotation of the cloth wheel, and the cloth is pushed into the guide tube by the impact force of the nozzle disposed at one end of the guide tube. Circulating with the inside of the body; 2. Cloth wrapped around the belt pulley 302: When the conventional dyeing machine is operated, due to the quality of the fabric and the difference in materials, or other factors, the cloth is wrapped around the belt wheel. Phenomenon; 3. Touch monitoring mechanism 303: When the cloth starts to wrap around the surface of the cloth wheel, the thickness of the cloth on the cloth wheel is increased due to the winding, and the trigger plate of the monitoring mechanism is pushed, and the connecting rod is touched. The micro switch is in the 0N state, making the micro The switch has a control signal output; 4. The dyeing machine stops operating 304: The conventional dyeing machine immediately turns off the motor power of the driving belt wheel after the above control signal is output, so that the belt pulley stops rotating; 5. Manual control With cloth wheel reversal 305: After the belt wheel stops running, a controller must manually press a reversing switch to reverse the belt wheel. 6· Unwind the cloth to complete 306: Reverse the belt pulley While rotating, on the one hand, the cloth wrapped around the belt pulley is relaxed, and on the other hand, the high-pressure dye liquid sprayed from the nozzle pushes the cloth guide tube to unwrap the cloth; and 7. The manual control restarts 307: manipulation After observing the completion of the unwrapping cloth in the dyeing machine, it is necessary to press a forward rotation switch again to make the belt pulley rotate in the forward direction, and continue to cooperate with the nozzle to drive the cloth to move along the direction of the guide tube to perform normal dyeing work. . M326941 As described above, when the cloth 20 is wound on the belt pulley 103 of the conventional dyeing machine 10, the monitoring mechanism 106 can be activated to cause the monitoring mechanism to output a signal to stop the belt pulley. The standby operator touches a reverse switch to rotate the belt pulley 103 in the reverse direction, and straightens the cloth by the reverse rotation of the belt pulley 103 and the impact force generated by the nozzle 104 when spraying the dye liquid. 20, in order to achieve the purpose of unwrapping cloth, and then the operator presses the forward rotation switch to rotate the belt pulley in the forward direction to continue the work of dyeing the cloth; however, this mode of operation is very inconvenient and inefficient. The human resources are wasted, so the conventional dyeing machine 10 needs to be improved. [New content] In view of the above-mentioned operation mode of the dyeing machine and the poor production efficiency of the structure, the author has carefully studied and accumulated many years of experience in the cause and final design. A brand new dyeing machine. The main purpose of this creation is to provide a dyeing machine in which the belt wheel is braked and the control module is operated, and the work of unwrapping cloth can be achieved in a fully automatic manner to improve work efficiency and reduce labor costs. By. In order to achieve the above objective, the dyeing machine of the present invention mainly comprises a body, a machine door, a cloth wheel, a nozzle, a guide tube and a brake mechanism, wherein the brake mechanism comprises a top cloth. a plate, a pivot shaft and a positioning plate, the general cloth is wound around the belt cloth wheel and then placed in the guide cloth tube. When the cloth feeding process occurs, a problem occurs in which the cloth is wound around the surface of the belt cloth wheel. The thickness of the cloth accumulated on the surface of the belt pulley is increased, and the top plate of the brake mechanism is abutted against the rotation. As described above, when the belt pulley is stopped by the top plate and stops rotating, the driving current of the motor M326941 is increased and overloaded, and the overload phenomenon can be detected by a control module (programmable controller), and the control module Then, the signal is output again, and the belt pulley is stopped to rotate, and then the reverse rotation is performed. At this time, the tension in the duct is continuously pulled due to the impact of the dye liquid sprayed by the nozzle, and then the reverse of the belt pulley is performed. Rotating, and the impact force of the dyeing liquid sprayed by the nozzle at the inlet end of the guide tube, to push the cloth into the guide tube to achieve the work of automatically unwrapping the cloth; repeating, 'the aforementioned automatic unwrapping action after a period of time (this After the time can be set by experiment or experience, the control module will output another signal, and the belt pulley will be replied to positive rotation, and automatically continue to drive the cloth into the guide tube for normal dyeing. Cloth work. According to this, the unwrapped structure and its movement of the creation do not require the operator to stand by the dyeing machine, but the automatic operation is carried out to save manpower and improve work efficiency. [Embodiment] In order to enable your review committee to clearly understand the content of this creation, only one possible embodiment with detailed description is as follows: Please refer to Figure 3, which shows the head of the dyeing machine. ¥ Side view of the section, as shown in the figure, the creation of the dyeing machine 40 is a body. 401, a machine door 402, a belt wheel 403, a nozzle 404, a guide tube 405 and a brake mechanism The brake mechanism 406 includes a pivot 4061, a top plate 4062 and a positioning plate 4063, and the top plate 4062 and the positioning plate 4063 are disposed on the pivot 4061 through the vertical axis thereof. The same side of the line, and the top plate 4062 and the positioning plate 4063 are formed with an appropriate distance (angle); and on the inner wall surface of the body 401, the rotation path of the positioning plate 4063 adjacent to the brake mechanism 406 is fixed M326941 There is a stop 4〇12. 402 When the + cloth 50 is dyed, the door of the dyeing machine 40 is first turned into the opening of the door 402 to place the cloth 5 into the 4〇5 direction of the body 401, and the belt is bypassed. The surface of the cloth wheel 403 penetrates into the head of the guide tube 50 and extends into the belt 403, and then returns to the belt pulley 403, and the cloth is made; that is, both ends of the cloth are connected to each other and are in a circulating motion state. The front end of the 4011 pieces of the cloth room is placed on the belt pulley 403 and then placed at the inlet end of the guide tube 405 which is disposed in the guide space, and the rotation of the cloth wheel 403 and the impact force 405 entrance The f-inflammation of the dyeing liquid sprayed from the nozzle 404 at the end pushes the cloth 50 into the guide tube 405, and then is omitted from the end of the guide tube to the moving night surgery, so that the cloth is pushed back to the belt pulley. Fang, 'to achieve the effect of the cycle to drive the cloth 50 to move and dye the cloth; as before, the brake mechanism 406 is in the normal operating state, the positioning plate 4063 is placed on the block 4012, and the top cloth A gap is formed between the outer end edge of the plate 4062 and the belt pulley 403.

請參閱第4圖’圖中所示係為本創作染布機之制動機 構的立體外觀圖,如圖所示,該制動機構406中的樞軸4061 係藉其兩端組設於胴身401兩侧的内壁面上而可自由旋 轉;頂布板4062係對應於帶布輪403的寬度而延著樞軸 4061之一端至其另一,定位板4063係設於柩轴4061的 一端,ϋ與頂布板仙62之間形成有一適當距離(角度); 另外,此一定位板4063的形狀可為一柱狀,或者與頂布板 4062相同,由樞轴4061之一端延至其另一端。 請參閱第5圖,圖中所示係為本創作染布機纏布狀態 M326941 示意圖,如圖所示,當布匹50在染布機中染布晶一段時間 後而發生布匹50反向纏繞於帶布輪403表面之纏布情況 時,該布匹50即無法再繼續進入導布管405内向前移動; 而本創作之染布機40因組設有制動機構406,故,當布匹 50重複纏繞於帶布輪403的表面,而使繞於帶布輪403表 面之布匹50厚度增大時,布匹50在帶布輪403上增加的 厚度會與制動機構4 0 6的一頂布板4 0 6 2端緣產生干擾的接 觸狀況,由於頂布板4062係組設於一樞軸4061另由一定 位板4063頂靠於胴身401内的擋塊4012上,導致該帶布 輪403會被頂布板4062頂抵卡住,而完全無法再向正向轉 動。 然而,帶布輪403受制而停止旋轉後,驅動該帶布輪 403轉動的馬達501 (如第6圖所示)的電流便會增高,甚 至有可能過載,而此過載現象可由一控制模組502所感 測,而執行其内部預設的程式控制進行解纏布的工作;此 一控制模組502可為一種可程式控制器(PLC)或單晶的控 制器,其中至少包括有一微處裡器5021 —電流偵測電路 5022、一計時器5023與一控制電路5024,當帶布輪403 纏布而受到制動機構406的止動時,電流偵測電路5022 會感測到一過電流訊號送到微處理器5021,微處理器5021 即同時啟動計時器5023開始計時,及經控制電路5024輸 出一訊號控制啟動馬達501反轉的繼電器504作動,而開 始進行解纏布工作,並於計時器5023的計時(可依實驗或 經驗預設計時時間為5〜60秒鍾)到時,其會回送一訊號至 M326941 微處理器5021,此時的微處理器5021再經控制電路5024 輸出一訊號控制啟動馬達501正轉的繼電器503作動,以 自動恢復帶動布匹前進繼續進行染布工作。 請參閱第7圖,圖中所示係為本創作染布機的實施流 程說明圖,如圖所示,藉由以下步驟可更清楚了解本創作 之染布機的自動解纏布的實施功效及過程: 1. 帶布匹601 ··於該帶布輪上表面置有布匹,此帶布 輪且與制動機構的頂布板間形成有一間隙,藉由帶布輪的 轉動,以及導布管之入口端的喷嘴噴射高溫高壓的染液於 布匹上,以帶動布匹在胴身内循環染布; 2. 布匹纏繞於帶布輪602:由於一般的布匹種類繁多, 其中與帶布輪間的摩擦力係數及染液流速與流量均有所差 異的情況下,故各種布匹都可能會產生帶布輪旋轉的速度 較布匹進入導布管的速度快,而產生纏繞於帶布輪的現象; 3. 觸動制動機構603 :當布匹纏繞於帶布輪表面時, 所形成的厚度可能大於帶布輪與制動機構間的間隙,如此 便會受制動機構的頂布板頂抵,與定位板靠於擋塊上而阻 擔帶布輪的轉動; 4. 啟動控制模組604 :帶布輪受制動機構擋止後,其 電流便會過載,而此現象將由控制模組偵測處理,再輸出 訊號使帶布輪的馬達停止並自動作反向轉動; 5. 自動解纏布605 :當帶布輪開始反轉時,導布管入 口端之喷嘴亦持續其喷射染液的作用,即開始自動進行將 纏繞於帶布輪的布匹解開之工作;及 11 M326941 6.重新啟動606:當帶布輪反轉解開纏布(數秒到數 分鐘)後,控制模組可另傳出一訊號,自動使帶布輪恢復 正向轉動,以繼續將布匹送進導布管及胴身内進行染布。 如上所述,當染布機40的布匹50纏繞於帶布輪403 時,便會形成一厚度,此厚度可能大於帶布輪403與制動 機構406間的間隙時,即產生制止帶布輪403轉動的功效, 偭驅動帶布輪403旋轉的馬達501的電流自然升高,此電 ’ 流升高便由控制模組502偵測,而控制模組502再輸出訊 號使帶布輪403作反向迴轉,並藉由帶布輪403的反向轉 動,及組設於導布管405 —端噴嘴404喷射染液的衝擊力 來解開纏繞於帶布輪403上的布匹50,以及,在該帶布輪 403反轉數秒至數分鐘後,控制模組便會傳出另一訊號使 帶布輪403回覆正轉情況,繼續帶動布匹50進入導布管 405 ;故,本創作可達到全自動化的解纏布與重新起動功 效,即節省人力資源,以及提昇生產效率。 如以上所揭露之實施例的形狀、構造,係本創作諸多 ( 可行實施例中的一個實施例,故本創作的申請專利範圍並 . 不侷限於此,凡在不偏離本創作構思的條件下,各元件可 用所屬技術領域人員暸解的相似或等同元件來替換。 綜上所述,本創作染布機確實具有全自動解開纏繞及 重新啟動帶布輪之功效,而具創作之新穎性與進步性;申 請人爰依新型專利法規定,向鈞局提起專利申請。 12 M326941 :圖式簡單說明】 第1圖 第2圖 第3圖 第4圖 弟5圖 第6圖 ::知染布機之機頭部 為習知染布機的實施流程說明圖。 為本創作染布機之機頭 、 為本創作:布機之制動機構的立體;:= 為本創作染布機的纏布狀態示意圖。 為本創作染布機之解纏布的電路方塊圖。 為太凌ll你逃古拖ΛΑ成^、丄“…___ π〖圖 ’為本創作染布機的實拍 主要元件符號說明】. 10 染布機 101 胴身 1011 容置空間 102 機門 103 帶布輪 104 喷嘴 105 導布管 106 監控機構 1061 觸動板 1062 微動開關 1063 重力塊 1064 撥桿 20 布匹 301 帶布匹 302 布匹纏繞於帶布輪 13 M326941Please refer to FIG. 4, which is a perspective view of the brake mechanism of the present dyeing machine. As shown in the figure, the pivot 4061 of the brake mechanism 406 is disposed at the two ends of the brake body 406. The inner wall surfaces of the two sides are freely rotatable; the top cloth board 4062 corresponds to the width of the belt pulley 403 and extends from one end of the pivot shaft 4061 to the other, and the positioning plate 4063 is disposed at one end of the pivot shaft 4061. An appropriate distance (angle) is formed between the top plate 62 and the top plate 62. Alternatively, the positioning plate 4063 may be in the shape of a column or the same as the top plate 4062, and may be extended from one end of the pivot 4061 to the other end. Please refer to Figure 5, which is a schematic view of the cloth-wrapping state M326941. As shown in the figure, when the cloth 50 is dyed in the dyeing machine for a period of time, the cloth 50 is reversely wound. In the case of the wrapping of the surface of the cloth wheel 403, the cloth 50 can no longer continue to move forward into the guiding tube 405; and the dyeing machine 40 of the present invention is provided with the braking mechanism 406, so that when the cloth 50 is repeatedly wound When the thickness of the cloth 50 around the surface of the belt pulley 403 is increased on the surface of the belt pulley 403, the thickness of the cloth 50 on the belt pulley 403 is increased to be the same as that of the brake mechanism 406. 6 2 end edge interference state, because the top cloth board 4062 is set on a pivot 4061 and a positioning plate 4063 is abutted against the stop 4012 in the body 401, the belt pulley 403 will be The top cloth board 4062 is stuck against the top and can no longer be rotated in the forward direction. However, after the belt pulley 403 is restrained and stops rotating, the current of the motor 501 (as shown in FIG. 6) for driving the belt pulley 403 is increased, and even the battery may be overloaded, and the overload phenomenon may be controlled by a control module. The 502 senses and performs its internal preset program control to perform the unwrapping operation; the control module 502 can be a programmable controller (PLC) or a single crystal controller, which includes at least one micro-invention. The current detecting circuit 5022 detects a current signal transmission when the belt pulley 403 is wrapped and the braking mechanism 406 is stopped. To the microprocessor 5021, the microprocessor 5021 simultaneously starts the timer 5023 to start timing, and the relay 504 that outputs a signal control start motor 501 is turned on by the control circuit 5024 to start the unwrapping operation, and the timer is started. The timing of the 5023 (which can be preset from 5 to 60 seconds according to the experiment or experience) will return a signal to the M326941 microprocessor 5021, and the microprocessor 5021 is output via the control circuit 5024. A signal control 503 activates the forward rotation of the motor 501 to activate the relay 503 to automatically resume the driving of the cloth to continue the dyeing operation. Please refer to Fig. 7. The figure shows the implementation flow of the dyeing machine. As shown in the figure, the following steps can be used to understand the implementation effect of the automatic unwrapping cloth of the dyeing machine. And the process: 1. With the cloth 601 ······················································································ The nozzle at the inlet end sprays high temperature and high pressure dyeing liquid on the cloth to drive the cloth to circulate the cloth in the body; 2. The cloth is wrapped around the cloth wheel 602: due to the wide variety of cloths, the friction between the cloth and the cloth wheel When the coefficient and the flow rate of the dyeing liquid are different from the flow rate, various fabrics may produce a belt rotation speed faster than the cloth entering the guide tube, and a phenomenon of winding around the belt pulley; The brake mechanism 603 is activated: when the cloth is wound around the surface of the belt pulley, the thickness formed may be greater than the gap between the belt pulley and the brake mechanism, so that the top plate of the brake mechanism is abutted against the positioning plate. Block and block The rotation of the cloth wheel; 4. Start control module 604: After the belt pulley is blocked by the brake mechanism, its current will be overloaded, and this phenomenon will be detected and processed by the control module, and then the signal will be output to stop the motor with the cloth wheel. And automatically reverse rotation; 5. Automatic unwrapping cloth 605: When the belt cloth wheel starts to reverse, the nozzle at the inlet end of the cloth guide tube also continues to spray the dye liquid, that is, it starts to be automatically wound and will be wound around the belt cloth wheel. The cloth untied work; and 11 M326941 6. Restart 606: When the cloth wheel is reversed and unwrapped (several seconds to several minutes), the control module can transmit another signal to automatically restore the belt pulley. Rotate in the forward direction to continue feeding the cloth into the guide tube and the body to dye the cloth. As described above, when the cloth 50 of the dyeing machine 40 is wound around the belt pulley 403, a thickness is formed which may be greater than the gap between the belt pulley 403 and the brake mechanism 406, that is, the belt pulley 403 is generated. The effect of the rotation, the current of the motor 501 that drives the belt pulley 403 rotates naturally, the electric current rise is detected by the control module 502, and the control module 502 outputs the signal to make the belt pulley 403 reverse. Rotating, and by the reverse rotation of the belt pulley 403, and the impact force of the dyeing liquid sprayed on the nozzle 405 at the end of the nozzle 405, the cloth 50 wound around the belt pulley 403 is unwound, and After the belt pulley 403 is reversed for a few seconds to several minutes, the control module transmits another signal to cause the belt pulley 403 to return to the forward rotation condition, and continues to drive the cloth 50 into the guide tube 405; therefore, the creation can reach the whole Automated unwrapping and restarting saves human resources and increases productivity. The shape and configuration of the embodiment disclosed above are many of the embodiments of the present invention. Therefore, the scope of the patent application of the present invention is not limited thereto, and the present invention does not deviate from the present concept. The components can be replaced by similar or equivalent components known to those skilled in the art. In summary, the dyeing machine of the present invention has the function of fully automatic unwinding and re-starting the cloth wheel, and the novelty of creation is Progressive; the applicant filed a patent application with the bureau in accordance with the new patent law. 12 M326941: Simple illustration of the drawing] Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6: Knowing the dyed cloth The head of the machine is an explanatory diagram of the implementation process of the conventional dyeing machine. The head of the dyeing machine for this creation, the creation: the three-dimensional brake mechanism of the cloth machine;: = the wrapping of the dyeing machine for the creation State diagram. The circuit block diagram of the unwrapped cloth for the creation of the dyeing machine. For the Tailing ll, you escape the ancient drag and drop into ^, 丄 "...___ π 〖图' is the main component symbol of the real dyeing machine Description]. 10 Dyeing machine 101 胴 1011 Accommodating space 102 door 103 belt pulley 104 nozzle 105 guide tube 106 monitoring mechanism 1061 touch plate 1062 micro switch 1063 gravity block 1064 lever 20 cloth 301 belt cloth 302 cloth wrapped around the cloth wheel 13 M326941

303 觸動監控機構 304 染布機停止運作 305 手控帶布輪反轉 306 解纏布完畢 307 手控重新啟動 40 染布機 401 胴身 4011 容置空間 4012 擋塊 402 機門 403 帶布輪 404 喷嘴 405 導布管 406 制動機構 4061 樞軸 4062 頂布板 4063 定位板 50 布匹 501 馬達 502 控制模組 503 、 504 繼電器 5021 微處裡器 5022 電流偵測電路 5023 計時 14 M326941 5024 控制電路 601 帶布匹 602 布匹纏繞於帶布輪 603 觸動制動機構 604 啟動控制模組 605 自動解纏布 606 重新啟動303 Touching the monitoring mechanism 304 Dyeing machine stops working 305 Hand control belt wheel reversal 306 Unwrapping cloth 307 Manual restart 40 Dyeing machine 401 Body 4011 accommodating space 4012 Stop block 402 Door 403 Belt wheel 404 Nozzle 405 Guide tube 406 Brake mechanism 4061 Pivot 4062 Top plate 4063 Positioning plate 50 Cloth 501 Motor 502 Control module 503, 504 Relay 5021 Micro device 5022 Current detection circuit 5023 Timing 14 M326941 5024 Control circuit 601 With cloth 602 cloth wrapped around the belt pulley 603 touch brake mechanism 604 start control module 605 automatic unwrapping cloth 606 restart

1515

Claims (1)

M326941 九、申請專利範圍: 1.一種染布機,其係包括: 一胴身,該胴身内形成一容置空間,於該胴身之機 頭前方形成有一機門,並於該容置空間一侧内壁面設有一 擔塊, 一帶布輪,係樞設於接近機門的胴身内,而受一馬 達驅動旋轉; Φ 一導布管,係組設於該胴身内,並於該導布管之入 口端設有一喷嘴; 一制動機構,該制動機構係組設鄰近於該帶布輪一 - 侧,其包括一樞軸、一頂布板及一定位板,而頂布板及定 位板係設於樞軸上之通過其轴心的垂直線的同一侧,該頂 布板與定位板之間並形成有一適當距離(角度),且該定位 板旋轉路徑對應於上述設於胴身内的擋塊;以及 一控制模組,其中至少包括有一微處理器一電流偵 Φ 測電路、一計時器與一控制電路,當帶布輪纏布而受到制 動機構的止動時,電流偵測電路會感測到一過電流訊號送 ^ 到微處理器,微處理器即同時啟動計時器開始計時,及經 控制電路輸出一訊號控制啟動馬達反轉的繼電器作動,以 開始進行解纏布工作,並於計時器的計時到時,其會回送 一訊號至微處理器,此時的微處理器再經控制電路輸出一 訊號控制啟動馬達正轉的繼電器作動,以自動恢復帶動布 匹前進繼續進行染布工作。 16M326941 IX. Patent application scope: 1. A dyeing machine comprising: a body, an accommodation space is formed in the body, a machine door is formed in front of the body of the body, and the accommodation space is arranged in the space One side inner wall surface is provided with a load block, and a cloth wheel is pivotally disposed in the body close to the machine door and is driven to rotate by a motor; Φ a guide tube is disposed in the body and is in the guide cloth a nozzle is disposed at the inlet end of the tube; a brake mechanism is disposed adjacent to the one side of the belt pulley, and includes a pivot, a top panel and a positioning plate, and the top cloth board and the positioning board Is disposed on the same side of the vertical line passing through the axis of the pivot, and an appropriate distance (angle) is formed between the top cloth board and the positioning plate, and the rotation path of the positioning plate corresponds to the above-mentioned body disposed in the body a control block, wherein the control module includes at least a microprocessor-current detecting circuit, a timer and a control circuit, and the current detecting circuit is blocked when the cloth wheel is wrapped by the braking mechanism Will sense an over current signal ^ To the microprocessor, the microprocessor starts the timer at the same time, and the relay circuit outputs a signal to control the start of the motor reversal to start the unwrapping work, and when the timer expires, It will send a signal back to the microprocessor. At this time, the microprocessor outputs a signal to control the relay to start the motor forward rotation to automatically resume the driving of the cloth to continue the dyeing work. 16
TW96213496U 2007-08-15 2007-08-15 Fabric-dyeing machine TWM326941U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113684632A (en) * 2021-08-17 2021-11-23 杭州宏事晟机械科技有限公司 Dyeing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113684632A (en) * 2021-08-17 2021-11-23 杭州宏事晟机械科技有限公司 Dyeing machine

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