M324546 八、新型說明： 【新型所屬之技術領域】 本創作係有關於-種高硬朗六角合金螺絲 型之鍛造機’其主要係在锻機之下模具底端，連接有1 壓缸’並在侧邊設有加熱裝置，令進行锻製之高硬度螺= .先行加熱以利於鍛製作業，並藉下模賊接之頂出機構，、 -$氣壓缸壓掣’而能將高硬度螺絲頂出，完成内六角 . 度螺絲一體成型者。 门 【先前技術】 按傳統螺絲的製造機，雖然製作螺絲的速度非常快， 但對於-些硬度㈣的合金（如鈦合金），麵然無法製 作，尤其是針對内六角或梅花形螺絲，因此都是採用Μ 的方式來製作，但用N C方式製作，過程較為繁複，所以 速度緩慢且不良率極高，尤其產生廢料比例更是居高不 ^ 下。至於其製造方式，請配合參閱第一、二圖所示，當要 ^ 製造如第一圖之螺絲1時，必先利用最寬外徑之材料2， 車製成螺絲1之外形，而該内六角之製法，係在螺絲頭工 〇頂端挖孔1 〇 1，然後利用NC製作内六角或梅花形工 1 (第二圖所示）。惟查該傳統的製作方式，不僅麻煩不 便且速度緩慢，尤其製作時瑕庇品過多，廢料的比例更是 局居不下。 因此，較進步者係利用鍛造方式將高硬度合金螺絲_ M324546 體成型’而對於外六角螺絲尚能利用锻造方式完成，但對 於内六角螺絲則無法製作，主要係該上、下模具合模墙製 犄’該上換具直接愚掣螺絲頭丄〇，使螺絲頭丄〇受掩壓 充滿於下模具，而無法脫離模具。 創作人係專Η從事於特種螺絲之製造販#JL作，深知 -傳2製作高硬度合金螺絲之方式，並不能滿足所需，於是 J乃明發改革之決心、’並配合本叙專業及多年來的工作妙 # 驗，努力苦思解決之道，終於在歷經數次的試驗、修^ 改進後，首創出本創作。 【新型内容】 本創作係有關於-種高硬度合金獅鍛造機之新設 計、，特別是指一種專門製作内六角螺絲一體成型之锻造機 構造者。其主要係由賴本體與—加熱裝置所組成，該锻 機本體設有上、下模具，位於下模具底端設有—頂出機 '構，並連接於氣壓紅。當已剪裁成適當長度之高硬度合金 -(如鈦金屬），先行利騎機轉有-具螺_之粗胚， 然後將粗胚置於加歸置加熱後，再置人下模具内，最後 啟動上模具下遷合模锻製，使螺絲頭下屢之内六角部份的 材料向外側麵，充滿於下模具，再藉頂出機構將螺絲頂 出’即能-體_完祕H之高硬度螺絲。 【實施方式】 首先’明參、閱第三圖所示，係本創作之鍛製作業示意 M324546 圖’主要係由機台3與加熱裝置4所組成，賴台3設有 上核具3 1及下模具3 2 ’位於下模具3 2底端係設有- 頂推機構33，且該頂推機構33係與—氣壓缸34連 結’藉由氣壓缸3 4連接之踏板3 4 Q，可以控制頂推機 構3 3上升或下降。至於加熱裝置4係至於機台3側邊， 並設有加熱盤4 〇。 其次凊參閱第四圖所示，係高硬度合金之材料2，依 照所欲製作_尺寸，將其_韻#長紅鍛材，然後 利用鍛造方式鍛製成—粗胚2 Q，並具有—螺絲頭2 i (如第五圖所示）。製作時，係將粗胚2 0置入於加熱裝 置4之加熱盤4 〇加熱，以鈦金屬為例大約加熱至六信多 度，然後置於下模具3 2内，並迅速將上模具3丄下壓合 核進仃锻造’且主要細内六肖或梅花形為主，而能將上 模具3 1之造型鍛人粗胚之螺絲頭2 i内，並將多餘之材 料向螺絲頭2 1周邊擠壓充滿於下模具3 2，再踏下踏板 3 4 0控制氣壓缸3 4上升，而能推動頂推機構3 3壓出 下杈具3 2内之一體成型螺絲，然後利用氣壓缸3 4下降 (回、％)，可將頂推機構3 3拉回供下一次使用。 、口此’本創作藉由上述裝置，可一體成型完成具内六 角或梅純螺絲（如第六圖所示），製作過程非常簡易方 便，不僅製作速餘傳紐速，且孩轉常低，而能降 低衣造成本，較符合經濟效益之原則，並具競爭力，尤其 M324546 利用本創作之裝置進行鍛製時，廢料的產生非常少，顯能 降低成本並提昇產能 綜上所述，本創作利用鍛造方式，以一體成型製造具 内六角或梅花形螺絲，而能快速有效的完成製作，不僅不 良率低且產生之廢料極少，又申請前並未發現有相同之產 品核准專利在先，亦未見於刊物，當已符合專利法新型專 利之規定，爰依法提出專利申請。 【圖式簡單說明】 第-圖所示係制高硬度内六角螺絲之示意圖。 第二圖所示係習用高硬度内六角螺絲之俯視圖。 第三圖所示係本創作鍛造作業之示意圖。 第四圖所示係本創作鍛製材料之示意圖。 第五圖所稀本_鍛製之她示意圖。 第六圖所_本_鍛製完成之具批角_示意圖。 【主要元件符號說明】 習知者： 螺絲 挖孔 本創作： 機台 下模具’ 氣壓缸 加熱裝置M324546 VIII. New description: [New technical field] This creation is about a kind of high-hard hexagonal alloy screw type forging machine. It is mainly used at the bottom end of the die under the forging machine, connected with a pressure cylinder' There is a heating device on the side to make the high hardness screw for forging = first heating to facilitate the forging operation, and the high-hardness screw can be used by the ejector ejector mechanism, -$ pneumatic cylinder pressure 掣Eject the top and complete the hexagonal. Door [Prior Art] According to the traditional screw manufacturing machine, although the speed of making the screw is very fast, but for some hardness (four) alloy (such as titanium alloy), it is impossible to make, especially for the hexagonal or quincunx screw, so They are all made by Μ, but they are made by NC. The process is complicated, so the speed is slow and the defect rate is extremely high, especially the proportion of waste generated is high. As for the manufacturing method, please refer to the first and second figures. When you want to manufacture the screw 1 as shown in the first figure, you must first use the material 2 of the widest outer diameter to make the outer shape of the screw 1. The method of making the inner hexagon is to dig a hole 1 at the top of the screw head work, and then use the NC to make a hexagonal or plum-shaped work 1 (shown in the second figure). However, checking the traditional production method is not only inconvenient and slow, especially in the production of too many shelters, the proportion of waste is even more. Therefore, the more advanced people use the forging method to form the high-hardness alloy screw _ M324546, and the hexagonal screw can be completed by forging, but the hexagonal screw cannot be made, mainly the upper and lower mold clamping wall. The 换 该 ' 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上The creator specializes in the manufacture of special screw manufacturers #JL, knowing that the method of making high-hardness alloy screws is not enough to meet the needs, so J is the determination of Mingfa’s reform, and And for many years of work, I tried hard to solve the problem, and finally made the original creation after several trials and improvements. [New content] This creation is about the new design of a high-hardness alloy lion forging machine, especially a forging machine builder that specializes in the manufacture of hexagonal screws. The main body is composed of a main body and a heating device. The forging machine body is provided with upper and lower molds, and is arranged at the bottom end of the lower mold, and is connected to the air pressure red. When it has been cut into a high-hardness alloy of appropriate length - (such as titanium metal), the first roughing machine is turned into a coarse embryo with a screw, and then the coarse embryo is placed in the heating and placed in the mold. Finally, the upper mold is moved and forced to die, so that the material of the inner hexagon part of the screw head is outwardly turned to the outer side, and the screw is ejected by the ejector mechanism. High hardness screws. [Embodiment] First of all, as shown in the third figure, the forging operation of this creation is indicated by M324546. The figure is mainly composed of the machine table 3 and the heating device 4. The Laitai 3 is provided with the upper nuclear device 3 1 And the lower mold 3 2 ' is provided at the bottom end of the lower mold 3 2 - an pushing mechanism 33, and the pushing mechanism 33 is coupled with the pneumatic cylinder 34 - the pedal 3 4 Q connected by the pneumatic cylinder 34 The push mechanism 3 3 is controlled to rise or fall. As for the heating device 4, the side of the machine table 3 is provided, and a heating plate 4 is provided. Secondly, as shown in the fourth figure, the material 2 of the high-hardness alloy is made according to the desired size, and its _ rhyme-long red forging material is then forged by forging - coarse embryo 2 Q, and has - Screw head 2 i (as shown in Figure 5). In the production, the rough embryo 20 is placed in the heating plate 4 of the heating device 4, heated, and the titanium metal is heated to about six degrees, for example, and then placed in the lower mold 3 2, and the upper mold 3 is quickly placed. The underarm presses the core into the forging' and the main fine inner six-Shaw or plum-shaped shape, and the upper mold 3 1 can be forged into the screw head 2 i of the rough embryo, and the excess material is turned to the screw head 2 1 The surrounding extrusion is filled in the lower mold 3 2, and then the pedal 3 4 0 is pressed to control the pneumatic cylinder 34 to rise, and the pushing mechanism 3 3 can be pushed out to press out one of the forming screws in the lower cooker 3 2 , and then the pneumatic cylinder is used. 3 4 drop (back, %), the push mechanism 3 3 can be pulled back for the next use. With this device, the creation can be completed with a hexagonal or plum screw (as shown in the sixth figure). The production process is very simple and convenient, not only the speed of the speed, but also the child is often low. It can reduce the cost of clothing, and it is more economical and competitive. In particular, M324546 uses the device of this creation for forging, the production of waste is very small, and it can reduce costs and increase production capacity. This creation uses the forging method to manufacture the hexagonal or quincunx-shaped screws in one piece, and can complete the production quickly and efficiently. The low defect rate and the waste generated are few, and the same product approval patent is not found before the application. It has not been found in the publications. When it has complied with the provisions of the new patent law, it has filed a patent application according to law. [Simple description of the diagram] The figure-figure shows the schematic diagram of the high-hardness hexagon socket screws. The second figure shows a top view of a high-hardness hexagon socket screw. The third figure shows a schematic diagram of the creation of the forging operation. The fourth figure shows a schematic diagram of the created forged material. The fifth figure is a rare diagram of her forging. The sixth figure is a schematic diagram of the finished _ forging. [Main component symbol description] Imagine: Screw Digging hole Original creation: Machine lower mold 'Pneumatic cylinder Heating device
螺絲頭 材料 02 3 2 3 4 4 上模具 3 1 頂推機構 33 踏板 3 4 0 加熱盤 4 0 M324546 材料 2 粗胚 2 0 螺絲頭 2 1Screw head material 02 3 2 3 4 4 upper mold 3 1 push mechanism 33 pedal 3 4 0 heating plate 4 0 M324546 material 2 rough embryo 2 0 screw head 2 1