M310104 八、新型說明： 【新型所屬之技術領域】 本案係與髓顔技猶關，更詳㈣m拆式纽鍵成型機。 【先前技術】 傳統的祕成型機，其生產製造流程為：模具退出開啟、放置原料於模具 之間、合模、入機台、加壓加熱成型、完成後退開模、取出成品。上述過程中， 原料於模穴内容易出現分佈不均的問題，再加上模内空氣未能完全排除，原料 無法均勻地附著於模穴’成型不確實，成品表面勻度達不到預期標準、成品結 構體中含氣泡等等會使產品良率下降的問題。 【新型内容】 本案主要在提出一種可配合真空成型的熱壓成型機。 一種三拆真空熱壓成型機，主要包含： 一機台，架設一主油壓系統； 二側板，分別架設於該機台的左、右兩側； 一下模，位於機台上方，受該主油遷系統控制而可昇降移動； ―一上模座，以-餘設社述二她之_上方位置；該上模座底面設一 上模；該上難受-上模座翻轉控織置之·而得以雜•翻轉； 一中板’設於該上、下模之間’受一中板平移裝置之控制而可於一合模位 置，、退移位置間水平移動，·於合模位置時由一中板昇降裝置承接，並由其控 制而可在該合模位置的相對空間中昇降移動； -真空軍’建構於該上模座，受—真空罩控制裝置之控制而於—罩覆位置 及一釋壓位置間昇降移動。 5 M310104 本案達成之目的及功效包括： 該真空熱壓成型設備由下模、中板、上模構成三拆式模具，配合熱壓及抽 真空作業’可製成一種由内層鞋底及外層鞋底結合而成的鞋大底成品。 本案於熱壓成型之過程中配合真空罩將模内抽成真空狀態，原料可均勻附 合於模穴’使成品成型確實，成品表面勻度達到預期標準，大幅減少成品結構 中含有氣泡的情形，提昇產品良率。 【實施方式】 如第一、二圖，本案真空熱壓成型機，主要包含： 一機台（10)，架設一主油壓系統（11)。 二側板（13)，相對設於該機台（1〇)左、右兩側。 一下杈(20) ’設於該機台(1〇)上方，受該主油壓系統(η)控制而昇降移動。 一中板(30)，設於該下模(20)上方，受一中板平移襄置（35)控制，而可於 -合模位置與-退錄置間做橫向平移；於麵位置時由__巾板昇降裝置(56) 承接，並由其控制而可在該合模位置的相對空間中昇降移動。 -上模座(4G)，以軸⑽)架設於上述二側板⑴)之間上方；該上模座⑽ 底面設一上模（41) 〇 -上模座翻轉控制裝置⑹’包含—設於其中一側板(13)上的壓缸(452)， 該壓缸⑽之閥桿_連結於該上模座⑽)的模側，該側板⑽提供^ 形的滑孔⑽）予關桿卿)與上模座⑽_接部。關桿(之伸縮動 作，使該上模座⑽以軸⑽）為心而翻轉預定角度呈取料位置或垂直地位於合 模位置與下模（20)相對。 -真空罩⑽，建構於該上模座⑽，受—真_繼置⑻之控制而 6 M310104 於-罩覆位置及-釋壓位置間昇降移動。該真空罩控制裝置⑽主要為一壓缸 '(62)，該壓缸(62)的閥桿(621)連結於該上模座⑽，該壓缸⑽固設一平衡板 ⑽，該平衡板⑽)的兩端各以-桿⑽連接於該真空罩⑽）。該閥桿⑽)伸 ^ 縮，即達到控制真空罩(60)昇降移動的目的。 上述中板昇降裝置（56)主體係缸⑽）控制—中板框架⑽昇降移 動。該中板框架⑽)在本賴式中係二彼此平行相對的結構，其位置相當於該 中板(30)的兩側，在彼此的相對面各設一中板定位槽(53);該廢缸⑽）之闕桿 • (563)之自由端結合於該上模座⑽:該缸⑽)固定一上活動板⑽，該麼 缸(561)之閥桿(563)之伸縮活動即控制該上活動板⑽相對於該上模座⑽）直 線地往復移動；該上活動板(52)更設二支桿⑽)穿過該上模座⑽)，其自由端 連胁該中板框架（50)上。在上述中板(咖備進入該合模位置之前，該中板 的位置，該中板平移裝置(35)推動該中板⑽），至該中板⑽兩侧完全地被該 龜中板框架⑽的中板定位槽(53)所承接，之後該中板平移農置⑽即自動脫離 •該中板(30)。 在本案圖式中，該中板平移裝置(35)包含一組固定在該側板⑽上的一對 固定軌道⑽，該固定軌道(36)在彼此的相對面各設一中板滑槽(37)，上述的 中板(30)以其兩側沿著該中板滑槽⑽移動，一壓缸⑽被固定在二固定軌道 (36)之間，其閥桿⑽）之自由端可結合於該中板⑽之一端部，亦可與該中板 ⑽的端部分離。在本針，該閥桿⑽)與中細)結合或分雜藉由一定位 件(382)來達成，該定位件(382)設定在該閱桿⑽）的自由端，而且可以上下伸 縮活動。射板(30)的端部提供一個孔(31)供該定位件(3⑵下伸時穿入其中， 7 M310104 構成·#(381)與該中板(30)的結合關係，使閥桿⑽）可控制該中板(加)移 動；反之該定位件(382)上縮日寺，該閥桿⑽）即與該中板⑽分離。 - U上所述係關於本案的設備概況’關於本案整個機具的動作概況，則如下 : 所述。 如第二圖，整個熱壓成型設備係在一預備狀態。該上、下模（⑻⑽)位於 相對的合核位置。該中板(3〇)位於上述的退移位置，也就是位在上述固定軌道 (36)^, tm#(37)t ^ 1¾tW#^(35)^^(38)^#(381)^^^ φ (382)與該中板(30)結合。該真空罩⑽)位於上述的釋壓位置。 如第二圖，該中板框架（5〇)下降至相對於該中板(3〇)的高度。該中板平移 裝置(35)驅送該中板(30)至該中板框架(5〇)的中板定位槽(53)中。 如第四圖，該中板平移裝置(35)的定位件(382)脫離該中板⑽)，且閥桿 (1)縮回w亥下模(2〇)、中板(3〇)以及中板框架（5〇)上昇，使該下模(2〇)、中 板(30)以及上模(41)合模熱壓。於此同時，該真空罩⑽)下降至罩覆位置，完 全地遮住密閉該下模⑽、中板(30)以及上模⑷），於雜段進行抽真空作業， 瞻於該上模(41)、中板⑽之間製出一内層鞋底（圖未示），於該中板⑽、下模 (20)之間製出一外層鞋底（圖未示）。 如第五圖，該真空罩（6〇)退回上述的釋壓位置。該下模（2〇)、中板(3〇)、 上模(41)分開，上述的内層鞋底（圖未示）附著於該上模(41)，該外層鞋底（圖未 示）附著於該下模（20)。該中板平移裝置(35)再度結合於該中板(3〇)，並拖動該 中板(30)離開該中板框架（5〇)至上述的退移位置，亦即位於該固定執道(洲）的 中板滑槽(37)中。 如第六圖，該下模（20)、上模(41)再合模熱壓，該真空罩（60)下降至罩覆 8 M310104 位置，完全地遮住密閉該下模（20)、上模（41)，於此階段進行抽真空作業，上 述的内、外層鞋底（圖未示）結合成型為鞋大底成品。 如第七圖，該真空罩（6〇)復歸至上述的釋壓位置，該下模（2〇)與該上模(41) 分開’成型的鞋大底成品（圖未示）附著於該上模（41)。該上模座（4〇)受該上模 座翻轉控織置(45)之控制_轉至上述的取料位置，上述真轉⑽亦隨同 翻轉，該取料位置鶴作人貞便於從上模U1)取下成品。M310104 Eight, new description: [New technology field] This case is related to the marrow technology, more detailed (four) m split type button molding machine. [Prior Art] The traditional secret molding machine has the following manufacturing processes: the mold exits, the raw materials are placed between the molds, the mold is closed, the machine is placed, the pressure is heated and formed, the mold is opened, and the finished product is taken out. In the above process, the raw material is prone to uneven distribution in the cavity, and the air in the mold is not completely eliminated, and the raw material cannot be uniformly attached to the cavity. The molding is not accurate, and the surface uniformity of the finished product does not meet the expected standard. The inclusion of bubbles in the finished structure and the like will cause the product yield to drop. [New content] This case is mainly to propose a hot press forming machine that can be combined with vacuum forming. A three-vacuum vacuum thermoforming machine mainly comprises: a machine platform for erecting a main hydraulic system; two side plates respectively erected on left and right sides of the machine; a lower die, located above the machine, received by the main The oil migration system can be controlled to move up and down; ―one upper mold base, with the rest of the set of the second _ upper position; the upper mold base is provided with an upper mold; the upper uncomfortable - upper mold base is turned over and controlled · Miscellaneous • Flip; a middle plate 'located between the upper and lower dies' can be controlled by a middle plate translation device at a clamping position, horizontally between the retracted positions, and at the clamping position When it is controlled by a middle plate lifting device, and controlled by it, it can be moved up and down in the relative space of the clamping position; - the vacuum army is constructed on the upper mold base, and is controlled by the vacuum cover control device. Lifting movement between the covering position and a pressure releasing position. 5 M310104 The purpose and effect of the case include: The vacuum hot-pressing equipment consists of a lower mold, a middle plate and an upper mold, which are combined with a hot-pressing and vacuuming operation, which can be combined with an inner sole and an outer sole. The finished shoe is out of the bottom. In the process of hot press forming, the vacuum cover is used to draw the mold into a vacuum state, and the raw material can be uniformly attached to the cavity to make the finished product form. The surface uniformity of the finished product reaches the expected standard, and the bubble in the finished structure is greatly reduced. Improve product yield. [Embodiment] As shown in the first and second figures, the vacuum hot press forming machine of the present invention mainly comprises: a machine table (10), and a main oil pressure system (11) is installed. The two side plates (13) are oppositely disposed on the left and right sides of the machine (1〇). The 杈(20) ' is placed above the machine (1〇) and is moved up and down by the main hydraulic system (η). A middle plate (30) is disposed above the lower die (20) and is controlled by a middle plate translation device (35), and can be laterally translated between the - clamping position and the -retracting position; It is supported by the __ tarpaulin lifting device (56) and controlled by it to move up and down in the relative space of the clamping position. - an upper mold base (4G), which is mounted above the two side plates (1)) with a shaft (10); an upper mold (41) is provided on the bottom surface of the upper mold base (10). The upper mold base flip control device (6) 'includes a pressure cylinder (452) on one side plate (13), a valve stem _ of the pressure cylinder (10) is coupled to a mold side of the upper mold base (10), and the side plate (10) provides a sliding hole (10) of a shape to be closed) With the upper mold base (10) _ joint. The closing lever (the telescopic movement is such that the upper die holder (10) is turned to a predetermined angle by the center of the shaft (10) as a retracting position or vertically at a clamping position opposite to the lower mold (20). A vacuum cover (10) is constructed in the upper die holder (10) and is controlled by the -true_relay (8) and the 6 M310104 is moved up and down between the cover position and the release position. The vacuum cover control device (10) is mainly a pressure cylinder '62. The valve stem (621) of the pressure cylinder (62) is coupled to the upper mold base (10). The pressure cylinder (10) is fixed with a balance plate (10). The balance plate Both ends of (10)) are connected to the vacuum cover (10) by a rod (10). The valve stem (10) is stretched and contracted to achieve the purpose of controlling the lifting movement of the vacuum cover (60). The upper plate lifting device (56) main system cylinder (10) is controlled - the middle plate frame (10) is moved up and down. The middle plate frame (10) is in a parallel structure opposite to each other, and has a position corresponding to both sides of the middle plate (30), and a middle plate positioning groove (53) is disposed on each other opposite sides; The free end of the waste cylinder (10) • (563) is coupled to the upper mold base (10): the cylinder (10) is fixed to an upper movable plate (10), and the expansion and contraction movement of the valve stem (563) of the cylinder (561) is controlled. The upper movable plate (10) linearly reciprocates relative to the upper mold base (10); the upper movable plate (52) further has two rods (10) passing through the upper mold base (10), and the free end thereof is connected to the middle plate frame (50) Upper. In the above middle plate (the position of the middle plate before the coffee device enters the clamping position, the middle plate translating device (35) pushes the middle plate (10)), and the sides of the middle plate (10) are completely completely covered by the turtle plate frame The middle plate positioning groove (53) of (10) is taken up, and then the middle plate is translated by the agricultural device (10) to automatically disengage the middle plate (30). In the present embodiment, the intermediate plate translating device (35) includes a pair of fixed rails (10) fixed to the side plates (10), and the fixed rails (36) are respectively provided with a middle plate chute on opposite sides of each other (37). The middle plate (30) is moved along the middle plate chute (10) on both sides thereof, and a pressure cylinder (10) is fixed between the two fixed rails (36), and the free end of the valve stem (10) can be coupled to One end of the intermediate plate (10) may also be separated from the end of the intermediate plate (10). In the present needle, the valve stem (10) is combined with or divided into a fine member by a positioning member (382) which is set at the free end of the reading rod (10) and can be extended up and down. . The end of the plate (30) is provided with a hole (31) for the positioning member (3(2) to penetrate when it is extended, 7 M310104 constitutes the combination of #(381) and the middle plate (30), so that the valve stem (10) The middle plate (plus) can be controlled to move; otherwise, the positioning member (382) is on the Japanese temple, and the valve stem (10) is separated from the intermediate plate (10). - U is a description of the equipment in this case. The outline of the operation of the entire machine in this case is as follows: As shown in the second figure, the entire thermoforming apparatus is in a standby state. The upper and lower dies ((8)(10)) are located at opposite nucleation positions. The middle plate (3〇) is located at the above-mentioned retracted position, that is, at the above fixed track (36)^, tm#(37)t ^ 13⁄4tW#^(35)^^(38)^#(381)^ ^^ φ (382) is combined with the middle plate (30). The vacuum cover (10) is located at the pressure relief position described above. As in the second figure, the mid-plate frame (5 turns) is lowered to a height relative to the middle plate (3 turns). The midplane translation device (35) drives the intermediate plate (30) into the intermediate plate positioning slot (53) of the intermediate plate frame (5〇). As shown in the fourth figure, the positioning member (382) of the middle plate translation device (35) is disengaged from the middle plate (10), and the valve stem (1) is retracted into the lower mold (2 inches), the middle plate (3 inches), and The middle plate frame (5 turns) is raised, and the lower mold (2 turns), the intermediate plate (30), and the upper mold (41) are clamped and pressed. At the same time, the vacuum cover (10) is lowered to the covering position to completely cover the lower mold (10), the intermediate plate (30) and the upper mold (4), and vacuuming is performed in the miscellaneous section to observe the upper mold ( 41) An inner sole (not shown) is formed between the intermediate plates (10), and an outer sole (not shown) is formed between the intermediate plate (10) and the lower die (20). As shown in the fifth figure, the vacuum cover (6 〇) is retracted to the above-mentioned pressure release position. The lower mold (2〇), the middle plate (3〇), and the upper mold (41) are separated, and the inner sole (not shown) is attached to the upper mold (41), and the outer sole (not shown) is attached to The lower die (20). The middle plate translation device (35) is again coupled to the middle plate (3〇), and the middle plate (30) is dragged away from the middle plate frame (5〇) to the above-mentioned retracted position, that is, at the fixed position In the middle plate chute (37) of the road (continental). As shown in the sixth figure, the lower mold (20) and the upper mold (41) are recompressed and hot pressed, and the vacuum cover (60) is lowered to the position of the cover 8 M310104 to completely cover the lower mold (20) and the upper mold. The mold (41) is vacuumed at this stage, and the inner and outer soles (not shown) are combined to form a finished sole. As shown in the seventh figure, the vacuum cover (6〇) is returned to the above-mentioned pressure release position, and the lower mold (2〇) is separated from the upper mold (41). The molded outsole product (not shown) is attached thereto. Upper mold (41). The upper mold base (4〇) is controlled by the upper mold base turning control weaving (45) _ is transferred to the above-mentioned take-out position, and the above-mentioned true rotation (10) is also flipped together, and the take-up position is convenient for the worker. Mold U1) remove the finished product.
雖然本案是以一個最佳實施例做說明，但精於此技藝者能在不雌本案精 神與範4下做各種獨形式較變。以上所舉實_僅心朗本案而已“ 用以限制本案之細。舉凡喊本絲神職事_種修改錢化，俱屬本案 申請專利範圍、^ ^ ^ ^ ^ ^ ^ ^ ^ Λ μ 【圖式簡單說明】 第-圖係本案真空紐成型賴城概狀錢目。 第二圖係第一圖中箭頭2方向的側視概況暨模具動作示意圖㈠。 第三圖係料二_梅咖齡爾自㈣κ㈡。 第四圖係沿續第三圖表示熱壓製程中的模具動作及真线動作之示㈡ 第五圖係沿續_表示熱壓製程中的模具動作示意_。…一 =圖係沿續第關表示熱職程中的模具動作及真空罩動作之示音圖 第七圖係沿_六圖表示成品取料時的模具動作示意圖。 【主要元件符號說明】 10- 機台 11- 主油壓系統 45-上模座翻轉控制裝置 452-壓缸 9 M310104 13-側板 453-閥桿 131-滑孔 50-中板框架 20-下模 52-上活動板 30-中板 53-中板定位槽 3卜孔 56 -中板昇降裝置 35-中板平移裝置 561_壓缸 36-固定軌道 563-閥桿 37-中皮滑槽 566-支桿 38-壓缸 60-真空罩 381-閥桿 61-真空罩控制裝置 382-定位件 62-壓缸 40-上模座 621-閥桿 401-轴 63-平衡板 41-上模 64-桿Although the present case is illustrated by a preferred embodiment, it is true that those skilled in the art can make various forms of change in the absence of the spirit of the female case and the norm. The above is only _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Brief description of the formula] The first figure is the vacuum model of Laicheng in this case. The second picture is the side view of the direction of the arrow 2 in the first figure and the schematic diagram of the action of the mold (1). The third picture is the second material. (4) κ (2). The fourth figure is the third figure showing the mold action and the true line action in the hot pressing process. (2) The fifth picture is the continuation _ indicates the mold action in the hot pressing process. _... Continued the first off means the sound action diagram of the mold movement and the vacuum cover action in the hot service. The seventh diagram shows the mold movement diagram when the finished product is taken along the _6 diagram. [Main component symbol description] 10- Machine 11-Main Hydraulic system 45-upper mold base turning control device 452-cylinder 9 M310104 13-side plate 453-valve 131-sliding hole 50-middle plate frame 20-lower die 52-upper movable plate 30-medium plate 53-medium plate Positioning groove 3 hole 56 - middle plate lifting device 35 - middle plate translation device 561_pressure cylinder 36 - fixed rail 563 - valve Rod 37 - Middle skin chute 566 - Strut 38 - Cylinder 60 - Vacuum cover 381 - Valve stem 61 - Vacuum cover control device 382 - Positioning member 62 - Cylinder 40 - Upper die holder 621 - Valve stem 401 - Shaft 63 - balance board 41 - upper mold 64-pole