M308811 八、新型說明： 【新型所屬之技術領域】 本新型-種超音波㈣機之直驅送料結構，尤指一種直 接驅動送料滾輪，且可調整送料滾輪相對的近接或遠離對 5應於超音波焊頭（Horn)之壓輪，產生和台面、下滾輪之 不同間距調整，以配合超音波料機溶接卫作料件，達 最平順和最優異的送料效能。 【先前技術】 10 15 隨著超音波加工技術的發展及其具有低污染、無脅音的 優點，因此一般纖維織物，塑化合成物等材質上之接:， 甚至欲形成各式線條圖案，均可透過超音波熔接或壓:等 加工處理，傳統的超音波溶接機（請參閱第一圖），其於 工作平台9 0之機台9 !端側設有_璧輪架9 2，壓輪架 ^底部設有—壓輪9 3，壓輪9 3滾動的樞設壓輪架9、 …對於壓輪93下方之工作平台内設置一焊頭 _ 9 6，即—般俗稱㈣卜八，僅探露出焊頭9 6之 圓盤面於工作平A Q ，1、/ /由/七古jfcs古 立η私工〇 9 〇 作回頻率之超音波振動，超 曰傳料焊頭9 6之圓盤面，且配 ^作料件’機台91後方設有一上滾輪95和下= 2。上為惰輪，並受一控制柄94控制上滾輪9 楗或下壓，使其產生相對近接或遠 :向位藉此當工作料件放於工作平台9〇:i: 9 0下壓5於9 51牽引，使工作物料通過工作平台 又輪9 3、焊頭9 6熔接結合；惟上述結構 M308811 ’該上滾輪9 5為惰輪，不具主動推移送料功能，下滾 =9”係：皮帶輪（圖未示）帶動之另—齒輪9 5 2連 動，錯此配口上滾輪9 5帶動工作料件滾M308811 VIII, new description: [New technology field] This new type of ultrasonic (four) machine direct drive feeding structure, especially a direct drive feed roller, and can adjust the feed roller relative to the close or away from the pair should be super The pressure wheel of the sonic welding head (Horn) produces different spacing adjustments between the table top and the lower wheel to match the ultrasonic material machine to achieve the smoothest and most excellent feeding efficiency. [Prior Art] 10 15 With the development of ultrasonic processing technology and its advantages of low pollution and no threat, the general fiber fabric, plasticized composites and other materials are connected: even to form various line patterns, It can be processed by ultrasonic welding or pressing: the traditional ultrasonic welding machine (please refer to the first figure), which is provided with the _ 璧 wheel frame 9 2 on the 9 side end of the machine platform 90, the pressure roller The bottom of the frame is provided with a pressure roller 9 3 , a pivoting roller frame 9 for rolling the pressure roller 9 3, ... a welding head _ 9 6 is arranged in the working platform below the pressure roller 93, that is, commonly known as (four) Only the surface of the horn 9 6 is exposed to the work level AQ, 1, / / by / seven ancient jfcs Guli η private work 〇 9 〇 back to the frequency of ultrasonic vibration, super 曰 material welding head 9 6 The disk surface is provided with an upper roller 95 and a lower = 2 at the rear of the machine table 91. The upper wheel is an idler wheel, and is controlled by a control handle 94 to press or lower the upper roller 9 to make it relatively close or far: in position, when the working material is placed on the working platform 9〇: i: 9 0 press 5 Traction at 9 51, so that the working material is welded through the working platform and the wheel 9 3, the welding head 96 is welded; but the above structure M308811 'the upper roller 915 is an idler wheel, does not have the active push feeding function, the down roll = 9" system: The pulley (not shown) drives the other gear 9 5 2, and the wrong roller 9 5 drives the workpiece to roll.
10 ::衰=、95 !，無法調整其貼靠位置或儘可能的使 =近接：壓輪9 3 ’以減少毅摺，且皮帶輪帶動齒輪 9 5二:j滾輪9 5工，亦會因皮帶、齒輪磨耗產生機械 貝，致隸補遲滯或打滑，因此被熔接之工作料件易產 生敏摺、不平順’再者對於較厚Μ料件或兩厚薄度不同 m其與上、下滾輪95、951產生相對摩擦力 較大或不平均，皆會影響溶接工作料件之平整度，同時溶 接機的推動拉送也變的不順暢，影響其成品之品質和社入 效果。 口 【新型内容】 新型目的： 15本新型之主要目的，在於解決上述傳統缺失，避免缺失 存在’其以動力單元直接驅動送料滾輪，且進一步透過調 整單元和控制器控制動力單元之轉速和動力輸出，達到最 平順和效率高之傳動送料功能。 本新型之次要目的，在以簡單架構組成具可調整送料滾 20輪與台面，或下滾輪之間距調整之送料裝置，對於熔接機 之送料，送料滾輪可提供其最佳匹配以配合超音波炫 的作業，且適應不同材質、厚度之工作料件，達到最佳順 新型採用的技術方案： 6 M308811 構，溶接機1歸，/新型—種超音波溶接機之直驅送料結 機台平面上°二有°上立其端側設有一壓輪，對應壓輪之 台平面，”；頭，焊頭之圓盤部露出於機 下端之滾輪架，和結合於滾輪架 端側溶接機二上動^’安裝在相對於送料結構之另-整單元雷、查垃 動力早70和控制其轉速之控制器、調10 :: 衰 =, 95 !, can not adjust its abutment position or as close as possible = close contact: pressure roller 9 3 ' to reduce the fold, and the pulley drives the gear 9 5 2: j roller 9 5 work, also due to Belts and gears are worn to produce mechanical shells, which cause delay or slippage. Therefore, the welded working parts are prone to sensitive folding and unevenness. In addition, for thicker materials or two thicknesses, the upper and lower rollers are different. 95, 951 produces relatively large or uneven friction, which will affect the flatness of the molten working parts, and the push and pull of the fusion machine will also become unsmooth, affecting the quality of the finished product and the social effect. Mouth [new content] New purpose: 15 The main purpose of this new type is to solve the above-mentioned traditional defects and avoid the absence of 'they directly drive the feed roller with the power unit, and further control the speed and power output of the power unit through the adjustment unit and the controller. , to achieve the most smooth and efficient transmission function. The secondary purpose of the present invention is to form a feeding device with an adjustable feed roller 20 wheel and a table top, or a distance between the lower rollers, which can be optimally matched to the ultrasonic wave for the feeding of the fusion splicer. Hyun's work, and adapt to the work materials of different materials and thickness, to achieve the best technical solution adopted by the new: 6 M308811 structure, the fusion machine 1 return, / the new type of ultrasonic welding machine direct drive feed knot machine plane The upper part has a pressure wheel on the end side of the upper part, corresponding to the plane of the pressure wheel, "the head, the disc part of the welding head is exposed at the lower end of the roller frame, and the end of the roller frame is coupled to the two sides of the roller frame. The upper movement ^' is installed in the other unit relative to the feeding structure, the chasing power is 70, and the controller controlling the speed is adjusted.
叙& *連接，八輸出轴和傳動轴連接，傳動軸另一端轉 2連結送料滾輪；且送料滾輪受控結合於固定架之調控 10 上述所提之調控機構，包含執板、撥控把、伸縮桿； 以j ’略呈一板塊體並鎖固設於上述固定架，執板之端 X有執道，軌板外側轉動的設有一撥控把，撥控把 轉動操控送料滾輪上提或下壓擋止； 2控把’具有—撥把，透過__軸桿貫穿上述軌板 後，於末端連動伸縮桿，伸縮桿端側有一定位柱，該撥把 作同步動程之轉動操作，使定位柱得以執板之軌道作為盆 轉動方向二末端之限位擋止； ’、 該伸縮桿，插設於固定架以目對於撥控把之軌板之另一 側，其端侧有-定位柱，定位柱伸出位於軌板之執道中， 20且伸縮桿底側自由端則延伸與上述滾輪架暨送料滚輪社人 連動； 口口 一下滾輪，係相對送料滾輪設於機台上之嵌槽内送 料滾輪下壓和下滾輪鄰抵。 、 有益效果·· 25 透過上述方案，本新型超音波熔接機之直驅送料結 7 M308811 構，其送料滾輪可以被動力單元直接驅動，提昇其熔接送 料平順度和較佳傳動效率，另利用調控機構之撥控把撥轉 操控，使送料滾輪相對的近接或遠離對應於超音波桿頭 (Horn)轴向之壓輪，以提供不同材質、厚度之工作料 5件’達到最佳送料之配合溶接機的作業者。 【實施方式】 茲有關本新型之技術内容及詳細說明，現配合圖式說 明如下： 請參閱第二〜四圖所示，本新型之超音波熔接機之直驅 10送料結構，其中熔接機5，設於機台5 1上，其端側設有 一壓輪5 2，對應壓輪52之機台5工平面上，設有一超 音波焊頭5 3 ,焊頭5 3之圓盤部5 4露出機台5 1平 面，該送料裝置1 〇包括：滾輪架丄i，和結合於滾輪架 11下端之送料滾輪1，動力單元2，採用體積小、高轉 15速、扭力大之馬達，較佳為伺服馬達，動力單元2安裝在 Φ 4目對於送料結構1 〇之另-端側溶接機5機體上，動力單 疋2與控制其轉速和動力輸出之控制器21、調整單元2 f形成電連接，其輸出軸2 3和傳動軸2 4連接（請參考 第=圖），傳動轴243-端轉動的連結送料滾輪丄，動 力單元2透過傳動軸2 4驅動送料滾輪1平順、高效率的 运，；又送料滾輪！受控結合於固定架3之調控機構6， 固定架3與熔接機5固設且位於壓輪5 2相對側，及一設 於機台5 1上之下滾輪7，以構成具可調整之送料滾輪結 構設計，提供使用者更簡便、快速之利用該調控機構6， 8 M308811 撥控推動滚輪座1 1暨送料滾輪1產生與機台5 1之台 面，或下滾輪7間之不同間距調整，以利於因應各種不= 材質、厚度及層數之工作料件，更順暢和最佳效果的配合 溶接動作送料前進。 5 上述所提之調控機構6，係包含執板6 1、撥控把6 2、伸縮桿6 3 ;該執板6 1，略呈一板塊體並鎖固設於 上述固疋架3，執板6 1之端面上設有一執道6 1 1，較 佳係為一具有曲折以形成區段形態之軌道設計，執板β工 外側轉動的設有一撥控把6 2，撥控把6 2轉動操控送料 ίο滾輪1上提或下壓擋止； 該撥控把62，具有一撥把62 1，透過一軸桿62 2貫穿上述執板6 1後，於末端藉一凸輪（圖未示）連動 伸縮桿6 3，伸縮桿6 3端側有一定位柱6 3丄，該撥把 6 2 1作时動程之轉動操作，使定位柱6 3 i得以執板 15 6 1之軌道6 1 1作為其轉動方向二末端之限位擋止； 該伸縮桿6 3，樞設於固定架3且相對設於撥控把6 2 之執體6 1之另-側，其中伸縮桿6 3套裝-彈簧6 3 〇 ’其端側有-定位柱6 3 1，定位柱6 3丄伸出位於執 板6 1之執道6工工中，且伸縮桿6 3底側自由端則延伸 20與上述滾輪架1 1暨拉布滾輪1結合連動； 一下滾輪7，係相對送料滾輪i設於機台51上之嵌槽 5 1 0内，送料滾輪i下壓和下滾輪7鄰抵。 ^如使用者要將送料滾輪1上提至上端位且遠離壓輪 5 2疋位時，利用撥把6 2丄轉動調整撥控把6 2，撥控 9 M308811 把6 2之軸# 6 2 2轉動牽引伸縮桿6 3，伸縮桿 與^架3框設’且受定位柱631導引，當伸縮桿Η 上^乃帶動其底侧之滾輪架11及其送料滾輪丄得以產 ΐ斷：ΐ者向後之位移行程，以配合溶接物件更換或作業 又伸縮桿6 3侧面進-步設有一壓缸6 4，較 缸，使用者切換壓缸6 4和伸縮桿6 3連接之軸桿6 4工 伸長，控制伸縮桿6 3上提或下壓，進而帶動滾輪 架1 1及送料滾輪1運動，以配合熔接機5作業。 10由於上述調控機構6，可令使用者利用簡便、快速的撥 .控而推動滾輪座1 1暨送料滾輪1，產生與台面5 i，或 新下滚輪7間之不同間距調整，以利於因應各種不同材 質、厚度及層數之被溶接物，更順暢，效果好的配合縫切 動作拉動前進（如第六圖）。 15 再者本新型之堡輪5 2端伯！I可進一步配設一切刀5 2 1田壓輪5 2熔接時，可同時進行切邊工作者。 上列詳細說明係針對讀型之一可行實施例之具體說 月1*隹該實施例並非用以限制本新型之專利範圍，凡未脫 離本新型技藝精神所為之等效實施或變更，例如··等變化 20之等效ϋ實施γ列，均應包含於本案之專利範目巾。 M308811 【圖式簡單說明】 第一圖為習用熔接機之組合側視圖。 第二圖為本新型之前視立體圖。 第三圖為本新型之後視立體圖。 5 第四圖為本新型之調控機構局部放大圖。 第五圖為本新型之動力機構局部放大圖。 第六圖為本新型進行工作料件熔接壓切之示意圖。 【主要元件符號說明】 送料滾輪 1 調控機構 6 送料結構 1 0 滾輪架 11 動力單元 2 傳動軸 2 4 控制器 2 1 軌板 6 1 調整單元 2 2 撥控把 6 2 輸出轴 2 3 伸縮桿 6 3 傳動軸 2 4 壓缸 6 4 固定架 3 軌道 6 11 熔接機 5 撥把 6 2 1 機台 5 1 轴桿 6 2 2 嵌槽 5 10 彈簧 6 3 0 壓輪 5 2 定位柱 6 3 1 切刀 5 2 1 軸桿 6 4 1 焊頭 5 3 下滾輪 7 圓盤部 5 4 11The connection between the eight output shafts and the drive shaft, the other end of the drive shaft is connected to the feed roller; and the feed roller is controlled to be combined with the control of the fixed frame. , telescopic rod; j 'slightly a plate body and locked on the above fixed frame, the end of the plate X has a way to do, the outer side of the track plate is rotated with a dial handle, the dial control rotates the control feed roller Or the lower pressure stop; 2 control handles with - dial, through the __ shaft through the above rail, after the end of the telescopic rod, the end of the telescopic rod has a positioning column, the dial for the synchronous movement of the rotation , the rail of the positioning column can be used as the limit stop of the two ends of the rotation direction of the basin; ', the telescopic rod is inserted into the fixed frame to the other side of the rail plate of the dial control, and the end side thereof has - positioning column, the positioning column extends out of the track in the track, 20 and the free end of the bottom side of the telescopic rod extends in conjunction with the roller frame and the feeding roller; the mouth is rolled, and the feeding roller is set on the machine Feeding roller down and down roller in the embedded groove Neighboring. , Beneficial effect ·· 25 Through the above scheme, the direct drive feed knot of the new ultrasonic welding machine is 7 M308811 structure, and the feeding roller can be directly driven by the power unit to improve the smoothness of the melting and conveying material and better transmission efficiency, and further utilize regulation The dialing control of the mechanism will make the feeding roller relatively close or away from the pressing wheel corresponding to the axial direction of the ultrasonic head to provide 5 pieces of work materials of different materials and thicknesses to achieve the best feeding cooperation. The operator of the fusion machine. [Embodiment] The technical content and detailed description of the present invention are as follows: Please refer to the second to fourth figure, the direct drive 10 feeding structure of the ultrasonic welding machine of the present invention, wherein the welding machine 5 It is disposed on the machine table 51, and has a pressure roller 52 on the end side thereof. On the working plane of the machine table 5 corresponding to the pressure roller 52, an ultrasonic welding head 5 3 and a disk portion 5 4 of the welding head 5 3 are disposed. Exposed to the plane of the machine 51, the feeding device 1 includes: a roller frame 丄i, and a feeding roller 1 coupled to the lower end of the roller frame 11, the power unit 2 adopts a small-sized, high-speed 15-speed, large-torque motor. It is a servo motor, and the power unit 2 is mounted on the body of the Φ 4 mesh for the other end-side fusion machine 5 of the feeding structure 1 , and the power unit 2 and the controller 21 and the adjusting unit 2 f for controlling the rotation speed and the power output thereof are formed. Electrical connection, the output shaft 2 3 and the transmission shaft 24 are connected (please refer to the figure = figure), the transmission shaft 243-end rotates the connection feeding roller 丄, and the power unit 2 drives the feeding roller 1 through the transmission shaft 24 to smooth and high efficiency. Transport, and feed the roller! The control mechanism 6 is controlled to be coupled to the fixing frame 3, the fixing frame 3 and the welding machine 5 are fixed and located on opposite sides of the pressing wheel 52, and a roller 7 is arranged on the lower surface of the machine base 51 to form an adjustable Feed roller structure design, to provide users with easier and faster use of the control mechanism 6, 8 M308811 dial control push roller seat 1 1 and feeding roller 1 to produce different table spacing between the table 5 1 or the lower roller 7 In order to facilitate the smoothing and the best effect of the matching welding action feeding in response to various working materials which are not material, thickness and number of layers. 5 The above-mentioned regulation mechanism 6 includes a plate 6 1 , a dial handle 6 2 , a telescopic rod 6 3 ; the plate 6 1 is slightly a plate body and is locked and fixed on the above-mentioned solid frame 3 The end surface of the plate 6 1 is provided with an obstruction 6 1 1 , preferably a track design having a meandering shape to form a segment shape, and the outer side of the plate is rotated to provide a dial handle 6 2 , and the dial handle 6 2 Rotating the feed ίο roller 1 up or down the stop; the dial handle 62 has a handle 62 1, through a shaft 62 2 through the above-mentioned plate 6 1 , borrow a cam at the end (not shown) The telescopic rod 6 3 is interlocked, and the end of the telescopic rod 6 3 has a positioning post 63 3丄, and the dial 6 2 1 is rotated by the movement, so that the positioning post 63 3 i can be used to guide the rail of the board 61 1 1 6 1 1 The telescopic rod 63 is pivotally disposed on the fixed frame 3 and opposite to the other side of the body 6 1 of the dial handle 6 2 , wherein the telescopic rod 6 3 is set - The spring 6 3 〇 ' has its end side - the positioning post 6 3 1, the positioning post 6 3 丄 protrudes in the work of the slab 6 of the slab 6 1 , and the free end of the bottom side of the telescopic rod 63 extends 20 Roller frame 1 1 1 in conjunction with the interlocking rollers; about roller 7, the line feeding roller opposing i machine 51 provided on the insertion groove 510, depression of the feed roller and lower roller i 7 abuts. ^If the user wants to lift the feeding roller 1 to the upper end position and away from the pressing wheel 5 2 position, use the dial 6 2丄 to rotate the adjustment dial handle 6 2, dial 9 M308811 to turn the 6 2 axis # 6 2 2 Rotating and pulling the telescopic rod 6 3, the telescopic rod and the frame 3 are framed and guided by the positioning column 631. When the telescopic rod 上 is driven, the bottom roller frame 11 and its feeding roller are driven to break: The rearward displacement stroke of the latter is matched with the replacement of the dissolved object or the operation of the telescopic rod 63. The side of the telescopic rod is further provided with a pressure cylinder 64. The cylinder is switched by the user, and the user switches the pressure cylinder 6 4 and the telescopic rod 63. 4 work elongation, control telescopic rod 6 3 up or down, and then drive the roller frame 1 1 and the feeding roller 1 to cooperate with the welding machine 5. 10 Because the above-mentioned regulating mechanism 6 can enable the user to use the simple and rapid dialing control to push the roller seat 1 1 and the feeding roller 1 to generate different spacing adjustments with the table 5 i or the new lower roller 7 to facilitate the response. The melted materials of different materials, thicknesses and layers are smoother and the effect is good with the slitting action (such as the sixth figure). 15 In addition, this new type of fort wheel 5 2 end! I can be further equipped with all the knives 5 2 1 field pressure wheel 5 2 welding, can be carried out at the same time. The detailed description above is for the specific example of a possible embodiment of the reading type. The embodiment is not intended to limit the scope of the present invention, and equivalent implementations or modifications, such as · The equivalent of the change of 20, the implementation of the γ column, should be included in the patent scope of this case. M308811 [Simple description of the drawings] The first picture shows the combined side view of the conventional fusion splicer. The second figure is a front perspective view of the present invention. The third figure is a rear view of the new type. 5 The fourth figure is a partial enlarged view of the new control mechanism. The fifth figure is a partial enlarged view of the new power mechanism. The sixth figure is a schematic diagram of the welding and pressing of the working piece. [Main component symbol description] Feed roller 1 Control mechanism 6 Feeding structure 1 0 Roller frame 11 Power unit 2 Drive shaft 2 4 Controller 2 1 Rail plate 6 1 Adjustment unit 2 2 Dial control lever 6 2 Output shaft 2 3 Telescopic rod 6 3 Drive shaft 2 4 Cylinder 6 4 Fixing frame 3 Track 6 11 Welding machine 5 Dip handle 6 2 1 Machine table 5 1 Shaft 6 2 2 Insert groove 5 10 Spring 6 3 0 Pressure roller 5 2 Positioning post 6 3 1 Cut Knife 5 2 1 Shaft 6 4 1 Weld head 5 3 Lower roller 7 Disc part 5 4 11