TWM304761U - Structure of inductor - Google Patents

Structure of inductor Download PDF

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Publication number
TWM304761U
TWM304761U TW95209937U TW95209937U TWM304761U TW M304761 U TWM304761 U TW M304761U TW 95209937 U TW95209937 U TW 95209937U TW 95209937 U TW95209937 U TW 95209937U TW M304761 U TWM304761 U TW M304761U
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Taiwan
Prior art keywords
coil
inductor
groove
inductor structure
open
Prior art date
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TW95209937U
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Chinese (zh)
Inventor
Ching-Hsiang Chang
Ho-Min Hsieh
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Rimon Technology Co Ltd
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Priority to TW95209937U priority Critical patent/TWM304761U/en
Publication of TWM304761U publication Critical patent/TWM304761U/en

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M304761 八、新型說明: 【新型所屬之技術領域】 本新型關於一種電感器結構,尤指一種可簡化組裝流 程、增進強度,並可降低電磁干擾的電感器結構者。 【先前技術】 第1圖係繪示一般習知電感器的結構。請參閱該圖所示 ,一般習知電感器1 〇設有一 I形鐵芯丨1,鐵芯丨丨繞設有複數 圈的導線1 2 (如:漆包線),以形成一線圈丨3 ;線圈丨3的二 端引出至鐵芯的二電極14,以供與電路板(pCB)(未圖示) 焊接在一起。當電路板上的電流通過電感器丨〇時,電感器 的線圈13將會產生磁場,用以穩定電流並去除電路板上所 產生的雜訊。 惟,習知電感器1 〇的結構係,以丨形鐵芯丨丨供繞置線圈 13,進而產生電感效應;然而其線圈13繞置的加工程序繁M304761 VIII. New description: [New technical field] The present invention relates to an inductor structure, especially an inductor structure which can simplify the assembly process, enhance the strength, and reduce electromagnetic interference. [Prior Art] Fig. 1 is a view showing the structure of a conventional conventional inductor. Referring to the figure, the conventional inductor 1 is provided with an I-shaped core 丨1, and the core is wound with a plurality of turns of the wire 1 2 (such as an enameled wire) to form a coil 丨3; The two ends of the crucible 3 are led out to the two electrodes 14 of the core for soldering to a circuit board (pCB) (not shown). When the current on the board passes through the inductor, the coil 13 of the inductor generates a magnetic field that stabilizes the current and removes the noise generated on the board. However, the structure of the conventional inductor 1 , is provided by a 铁-shaped iron core for winding the coil 13, thereby generating an inductive effect; however, the processing procedure of the winding of the coil 13 is complicated.

複耗時。究其原因係,I形鐵芯1 1的兩端封閉、中間細長, 無法以事前繞置好的線圈13直接套置於ί形鐵芯丨丨上,而必 須於各個鐵芯11上,逐一繞置以線圈丨3 ;亦即,若無鐵芯 11,即無法據以進行繞置線圈13的作業,導致其生產時, 延宕工時,而且生產作業時容易造成產品不良。又,習 知電感器1G的I形鐵芯U係藉著中間細長的芯軸部份支撐 兩端,其強度較為不足。另夕卜,習知電感器為了增加強度 ,並降低電磁干擾,必須在線圈13外側設置 如第2圖及第3圖所示),以抑制電磁的干擾 一遮蔽外蓋15( 如此,更增加 5 M304761 生產的困難與成本。 【新型内容】 創作人有鑑於前述習知電感器結構的缺點,而提供本 新型電感器結構,以期能摒除先前技術所產生的缺失。 本新型之一目的,係提供一種電感器結構,以簡化組 裝流程、增進強度,並降低電磁的干擾。 根據上述之目的,本新型之電感器設有一扁平磁芯本 .體及一線圈。其中,本體一面為開放面,另一面為封閉面 ;開放面具有一凹槽,凹槽中心設有一凸柱,該些凹槽及 凸柱係配應線圈的外形及其中心部位所形成的通孔。事先 繞製好的線圈可由開放端直接組裝於本體的凹槽及凸柱, 即形成電感态。其組裝簡便,且可依本體本身的封閉面, 增進電感器的強度,並降低電磁的干擾。 【實施方式】 有關本新型之前述及其他技術内容、特點與功效,在 以下配合參考圖式的較佳實施例詳細說明當中,將可清楚 的呈現。 第4、5圖分別繪示本新型電感器結構一較佳實施例的 平面分解圖及側視剖面示意圖。如該等圖式所示,本新型 電感器主要包括一扁平磁芯本體20及一線圈30。其中,本 體20 —面具有一凹槽21,凹槽21中心設有一凸柱22,該些 凹槽21及凸柱22係分別配應後述線圈3〇的外形及其中心部 位所形成的通孔31。因此,本體2〇 —面為具有凹槽21及凸 6 M304761 • 柱22而形成一開放面23 ;本體20的另一相對面則形成一封 閉面24。本體20的開放面23於對應凹槽21的二侧邊各設有 一電極25、26,作為線圈30的引出端,以及作為與其他物 件例如電路板(未圖示)焊接之用。 線圈30由導線例如漆包線等圈繞而成。圈繞完成的線 圈30 ’在其中心部位具有形成一通孔31。 由於本體20—面具有開放面23,可允許線圈30由該開 _ 放面23置入本體20的凹槽21 ;如此,線圈30可以另行大量 繞製之後,於組裝時,再將線圈3〇簡易地置入於本體2〇的 凹槽21即可,其線圈3〇不必配合本體2〇繞製,亦不必拘泥 於在本體20有限的空間内進行繞製。因此,本新型可以簡 化電感器的加工組裝程序及困難度;不必拘泥於本體2〇的 • 有無而延宕線圈30的繞製;而且不會因組裝程序繁複或組 - 裝空間有限而降低產品不良率。 於組裝線圈30及本體20時,僅需將事先繞製好的線圈 ❿ 30由本體20的開放面23直接安裝於凹槽21中,並使線圈3〇 的通孔31配應於本體2〇的凸柱22而相互定位,再使線圈二 末端32、33分別連接於二電極25、26上,即形成本新型的 電感器。其組裝極為簡便,達成製造流程簡單,並大幅降 低產品不良率的效能。而且組裝完成的本新型電感器,其 本體20-面即自然形成一封閉面24,可增進電感器的支撐 _ ^度,並可據以降低電磁的干擾,而不必另外設置金屬外 當使用本新型電感器時, 將二電極25、26焊接於電路 7 M3 04761 板的電路上,使電流通過線圈3〇時,可產生電感效應。由 於二電極25、26係焊接於電路板的表面上,因此,本體2〇 開放面23的四邊及凸柱22可抵靠於電路板,藉由電路板的 及支撐$可增加強度’同時,電路板亦可封閉線圈 、 的電磁,降低電磁的干擾。 ' A請參閱第6圖所示,係繪示本新型的另-實施例。該實 施例係揭示’於本體20開放面23的凹槽21位置加裝一遮蔽 鲁以封閉線圈30的電磁’形成封閉式磁場,以避免電 磁的干擾。遮蔽片27可為鐵心片或其他具遮蔽作用的片狀 物件。 〃睛參閱第7圖所示,係繪示本新型的再一實施例。該實 • 細例係揭不,可將二個電感器的二本體20的開放面23連接 ’ 在一起,並於二電極25、26各引出接腳4〇,供與電路板焊 接在一起;㈣7圖實施例的電感器,#同時具有耐電流及 降低線阻抗的效能。此外,如第8圖所示,在將二個電感器 •以其本體20的開放面連接在一起時,二個電感器的線圈3〇 可串聯在起而形成一組線圈3 0 ;依第8圖實施例的電感器 门時具有增加電感值的效能。如此,二本體2 〇由於其 開放面23的對接而形成一封閉形態,藉以封閉線圈3〇的電 磁,避免電磁的干擾;並藉由二線圈3〇的連接而具有耐電 /;,L降低線阻抗或增加電感值的效果;且藉由二本體20的 結合’而可強化本體20的強度。 本新型雖已藉由上述較佳實施例加以詳細說明,惟以 上所述者,僅為本新型的較佳實施例而已,當不能以此限 M304761 定本新型實施的範圍,即大凡依本新型申請專利範圍及新 型說明内容所作簡單的等效變化與修倚,皆仍屬本新型專 利涵蓋的範圍内。 【圖式簡單說明】 苐1圖係緣示習知一種電感器的剖面示专图 第2圖係繪示習知另一種電感器的剖面示意圖。 第3圖係繪示習知再一種電感器二 々 J 面不意圖。 第4圖係繪示本新型電感器的平面分解圖。 第5圖係繪示本新型電感器的剖面側視圖。 第6圖係繪示本新型電感器另一 筮7m # w 1 、 貝知例的剖面側視圖 第7圖係、、、曰示本新型電感器再一實 ^ m ^ ^ ^ 例的剖面側視圖 弟8圖係繪不本新型電感器又一 、也例的剖面側視圖 【主要元件符號說明】When it is consumed. The reason is that the ends of the I-shaped iron core 11 are closed and the middle is slender, and the coil 13 that is wound beforehand cannot be directly placed on the 形-shaped core ,, but must be on each of the iron cores 11, one by one. The coil 丨3 is wound around; that is, if the iron core 11 is not provided, the winding of the coil 13 cannot be performed, resulting in prolonged man-hours during production, and product defects are likely to occur during production operations. Further, the I-shaped core U of the conventional inductor 1G is supported at both ends by the intermediate elongated mandrel portion, and its strength is insufficient. In addition, in order to increase the strength and reduce the electromagnetic interference, the conventional inductor must be disposed outside the coil 13 as shown in FIGS. 2 and 3) to suppress electromagnetic interference and shield the outer cover 15 (thus, increase) 5 M304761 Difficulties and costs of production [New content] The creator has provided the novel inductor structure in view of the shortcomings of the conventional inductor structure described above, in order to eliminate the defects caused by the prior art. An inductor structure is provided to simplify assembly process, improve strength, and reduce electromagnetic interference. According to the above object, the inductor of the present invention is provided with a flat core body and a coil, wherein one side of the body is an open surface. The other side is a closed surface; the open mask has a groove, and the center of the groove is provided with a convex column, and the groove and the protruding column are matched with the shape of the coil and the through hole formed by the central portion thereof. The open end can be directly assembled into the groove and the stud of the body, that is, the inductive state is formed. The assembly is simple, and the strength of the inductor can be improved according to the closed surface of the body itself. [Embodiment] The foregoing and other technical contents, features, and effects of the present invention will be apparent from the following detailed description of the preferred embodiments of the accompanying drawings. Figures 4 and 5 respectively A planar exploded view and a side cross-sectional view of a preferred embodiment of the novel inductor structure are shown. As shown in the drawings, the novel inductor mainly includes a flat core body 20 and a coil 30. 20—the mask has a recess 21, and a recess 22 is formed in the center of the recess 21. The recess 21 and the post 22 respectively correspond to the outer shape of the coil 3〇 and the through hole 31 formed at the center thereof. The body 2 has a groove 21 and a protrusion 6 M304761 • the column 22 forms an open surface 23; the other opposite surface of the body 20 forms a closed surface 24. The open surface 23 of the body 20 is in the corresponding groove 21 An electrode 25, 26 is provided on each of the two sides as a lead end of the coil 30, and is used for soldering with other objects such as a circuit board (not shown). The coil 30 is wound by a wire such as an enameled wire or the like. Completed coil 30' has a through hole 31 formed in its central portion. Since the body 20 has an open face 23, the coil 30 can be allowed to be placed into the recess 21 of the body 20 from the open face 23; thus, the coil 30 can be wound in a large amount. After the system is assembled, the coil 3〇 is simply placed in the recess 21 of the body 2〇, and the coil 3〇 does not have to be wound with the body 2, and it is not necessary to stick to the limited space of the body 20. Therefore, the present invention can simplify the processing and assembly process of the inductor and the difficulty; it is not necessary to stick to the body 2〇, and the winding of the coil 30 is delayed; and the assembly process is not complicated or the assembly space is limited. When the coil 30 and the body 20 are assembled, it is only necessary to directly mount the previously wound coil 30 from the open face 23 of the body 20 in the groove 21, and to make the through hole 31 of the coil 3〇. The inductors of the present invention are formed by being aligned with the protrusions 22 of the body 2〇 and positioning the two ends 32 and 33 of the coils on the two electrodes 25 and 26, respectively. It is extremely easy to assemble, achieves a simple manufacturing process, and significantly reduces the effectiveness of product defect rates. Moreover, the assembled inductor of the present invention naturally forms a closed surface 24 on the 20-face of the body, which can improve the support of the inductor _ ^ degree, and can reduce the electromagnetic interference, without having to additionally set the metal. In the case of a new inductor, the two electrodes 25, 26 are soldered to the circuit of the circuit 7 M3 04761, so that when the current passes through the coil 3, an inductive effect can be produced. Since the two electrodes 25 and 26 are soldered on the surface of the circuit board, the four sides of the open surface 23 of the main body 2 and the protrusions 22 can abut against the circuit board, and the strength can be increased by the board and the support. The circuit board can also enclose the electromagnetics of the coils and reduce electromagnetic interference. 'A Please refer to Fig. 6, which shows another embodiment of the present invention. This embodiment reveals that a shielded magnetic field is attached to the recess 21 of the open face 23 of the body 20 to enclose the electromagnetic field of the coil 30 to avoid electromagnetic interference. The masking sheet 27 can be a core sheet or other sheeting article having a shielding effect. Referring to Figure 7, a further embodiment of the present invention is illustrated. The actual example is not disclosed, the open faces 23 of the two bodies 20 of the two inductors can be connected together, and the pins 4 引 are respectively led out from the two electrodes 25 and 26 for soldering with the circuit board; (4) The inductor of the embodiment of Fig. 7 has the same resistance to current and reduced line impedance. In addition, as shown in FIG. 8, when the two inductors are connected together by the open faces of the bodies 20, the coils 3 of the two inductors can be connected in series to form a set of coils 3 0; The inductor gate of the embodiment of Fig. 8 has the effect of increasing the inductance value. In this way, the two bodies 2 形成 form a closed shape due to the docking of the open faces 23, thereby closing the electromagnetic force of the coil 3〇 to avoid electromagnetic interference; and having the resistance of the two coils 3〇, and the L lowering line The effect of the impedance or increasing the inductance value; and the strength of the body 20 can be enhanced by the combination of the two bodies 20. Although the present invention has been described in detail by the above-described preferred embodiments, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the present invention to M304761, that is, the application according to the present invention. The simple equivalent changes and modifications of the scope of patents and new descriptions are still within the scope of this new patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 2 is a cross-sectional view showing another conventional inductor. FIG. 2 is a schematic cross-sectional view showing another conventional inductor. Figure 3 is a schematic diagram showing another conventional inductor. Figure 4 is a plan exploded view of the novel inductor. Figure 5 is a cross-sectional side view showing the inductor of the present invention. Fig. 6 is a cross-sectional side view showing another embodiment of the inductor of the present invention, 7m #w1, and a cross-sectional side view of the example of the present invention. View of the brother 8 is not a new type of inductor, but also a cross-sectional side view [main symbol description]

10. 電感器 11. 鐵芯 12·導線 13. 線圈 14. 電極 15. 遮蔽外蓋 20.本體 21. 凹槽 22. 凸柱 9 M304761 23. 開放面 24. 封閉面 2 5.電極 2 6.電極 27.遮蔽片 3 0.線圈 31. 通孔 32. 末端 ® 33.末端 40.接腳10. Inductor 11. Core 12·wire 13. Coil 14. Electrode 15. Shielding cover 20. Body 21. Groove 22. Post 9 M304761 23. Open surface 24. Closed surface 2 5. Electrode 2 6. Electrode 27. Masking plate 3 0. Coil 31. Through hole 32. End® 33. End 40. Pin

1010

Claims (1)

M304761 九、申請專利範圍: 丄、一種電感器結構,其包括: 扁平磁芯本體,其一面具有一凹槽,該凹槽中心設 有一凸柱;該本體於具有該凹槽之面乃形成一開放面,而 該本體的另-相對面則形成-封閉面;該本體的開放面於 對應該凹槽的二側邊各設置有一電極;以及 一線圈,係由導線圈繞而成,並於中心部位具有一通 • 孔,該線圈及該通孔係分別配應該凹槽及該凸柱而彼此組 裝疋位’ ό亥線圈的二末端分別連接於該二電極。 2、 如申請專利範圍第1項所述之電感器結構,其中 該導線為漆包線。 3、 如申晴專利範圍第1項所述之電感器結構,其中 該開放面於該凹槽的位置加裝有一遮蔽片。 4、 如申請專利範圍第3項所述之電感器結構,其中 該遮蔽片可為鐵心片或其他具遮蔽作用的片狀物件。 5、 如申請專利範圍第1項所述之電感器結構,其中 該電感器具有一個’且該二電感器的開放面連接在一起, 並於該二電極各引出一接腳。 6、 如申請專利範圍第5項所述之電感器結構,其中 11 M304761 該二電感器的線圈串聯在一起而形成一組線圈M304761 IX. Patent application scope: 丄, an inductor structure, comprising: a flat core body having a groove on one side thereof, a protrusion is arranged in the center of the groove; and the body forms a surface on the surface having the groove An open surface, wherein the other opposite surface of the body forms a closed surface; an open surface of the body is provided with an electrode on each of two sides corresponding to the groove; and a coil is formed by the conductive coil and The central portion has a through hole, and the coil and the through hole are respectively coupled with the groove and the protruding post to be assembled with each other. The two ends of the coil are respectively connected to the two electrodes. 2. The inductor structure of claim 1, wherein the wire is an enameled wire. 3. The inductor structure of claim 1, wherein the open surface is provided with a shielding sheet at the position of the recess. 4. The inductor structure of claim 3, wherein the shielding sheet is a core sheet or other sheet member having a shielding effect. 5. The inductor structure of claim 1, wherein the inductor has a 'and the open faces of the two inductors are connected together, and a pin is drawn from each of the two electrodes. 6. The inductor structure of claim 5, wherein 11 M304761 the coils of the two inductors are connected in series to form a group of coils 1212
TW95209937U 2006-06-07 2006-06-07 Structure of inductor TWM304761U (en)

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