M293 八、新型說明： 【新型所屬之技術領域】 本創作是有關於一種金屬炫煉爐的擾拌裝置。 【先前技術】 鋁合金以其特有的性能而被許多領域所應用。特別是 航太、軍工以及汽車製造等行業，鋁合金的應用越來越廣 同時對鋁合金的各種性能提出了更高的要求。這意味 者對鋁合金的製造裝備水準提出了更高的要求，其中以變 形銘合金爲絲的高合金成分、高機械性能的|§合金材料 的製造更爲突出。 /在傳統的變形鋁合金等高合金成分的製造工藝中，必 須添加的合金成分多爲高比重、高熔點的重金屬，因此， 效率低’單位能耗大’而且合金成分易偏析，很 難獲得向品質的産品。 ，製造銘合金的金屬賴中，近幾年相繼推出了電磁 免σ工頻爐熔煉技術。這兩種技術的採用雖麸爲銘人八 高提供ΙΛ的選擇，但是在實際應_程中^ 士見半。X備因維4祕、故障率高而影響了生産率 向，且因能耗大和投資成本高等因素導 ’ :頻爐熔煉因其本身容量太小，使用的單位 中難實現規模效益。所以上述兩種技術中實 中叉制約’不具備鮮化配置的要求。 $推廣 生産; 式授掉機，其㈣方式過於單—，只向的 M293 i9〇〇>if ，會產 拌，在一些含有高比例的難熔重金屬 生重金屬的《方向的偏析，産品品中 【新型内容】 因謝式=====中採用 的-種帶翻騰效果的 =;':吏卿造的合金其重金屬“布; 爲解决上述問題，本創作採用的技術方 ;永磁授拌機’其特殊之處是在底置式永磁授拌機 掉機上、下往復#__= 所述的使底置式永磁攪拌機上、下往 構可以是指：在底置式永磁攪拌機的框液： 缸，液厂ft虹上連接有換向闊和由馬達驅動的復油 所述的使底置式永磁授拌機上、 2 構也可以是指:在底置式永磁授拌機的框== 缸，氣缸上連接有換向閥和氣泵。 卞下面》 又有軋 底二式永磁攪拌機上、下往復運動的驅 輪/連桿/凸輪機構，·輪/連桿 j偏心 (驅動的鏈傳動機構）。 輪機構上連接有馬達 所述的使底置式永磁攪拌機上、 構還可以是指：在底置式永磁轉機的 條’窗條上配合有齒輪，齒輪上連接有馬達; 機構。該馬细換向轉動馬達，以實現齒條的上、下^ jy[293 運動。 本創作所述液壓油缸、氣缸上所連接的換向閥的作用 是控制液壓油、高壓氣的運動方向，從而控制活塞桿的運 動方向。當先導閥的電磁鐵線圈不通電時，動鐵芯在彈筈 作用下復位，換向閥的P孔和01孔貫通，B孔和〇2孔貫 通，液壓油缸、氣缸内腔的介質壓力推動活塞向外位移 當線圈通電時，動鐵芯被吸合，換向閥的p孔和〇2孔貫 通，B孔和〇1孔貫通，所述介質輸入液壓油缸、氣缸外腔胃 推動活塞向内運動，而實現換向。M293 Eight, new description: [New technology field] This creation is about a metal mixing furnace mixing device. [Prior Art] Aluminum alloys have been used in many fields for their unique properties. Especially in the aerospace, military and automobile manufacturing industries, the application of aluminum alloys is becoming more and more extensive, and higher requirements are placed on the various properties of aluminum alloys. This means that the requirements for the manufacturing equipment of aluminum alloys are higher, and the manufacture of high-alloy components with high-mechanical properties and high-mechanical properties is more prominent. / In the manufacturing process of high-alloy components such as conventional deformed aluminum alloys, the alloy components that must be added are mostly heavy metals with high specific gravity and high melting point. Therefore, the efficiency is low, the unit energy consumption is large, and the alloy components are easily segregated, which is difficult to obtain. To quality products. In the past few years, the metal-free alloy smelting technology has been introduced. The use of these two technologies, although the bran is the choice of the inauguration of the eight, but in the actual should be seen in the course of the course. X-Becai Weiwei 4 secret, high failure rate affects productivity, and due to factors such as high energy consumption and high investment cost: The frequency furnace smelting is difficult to achieve economies of scale due to its own small capacity. Therefore, in the above two technologies, the real fork constraint does not have the requirement of fresh configuration. $Producing production; Type-granting machine, its (4) way is too single - only to the M293 i9〇〇>if, will produce mix, in some high-grade refractory heavy metal heavy metals, the direction of segregation, product products [New content] Thanks to the type ===== used in the type of belt tossing effect =; ': The alloy made of 吏 其 其 heavy alloy "cloth; in order to solve the above problems, the technical side of the creation; permanent magnet The special function of the mixing machine is that the bottom-mounted permanent magnet mixer is turned up and down. #__= The above-mentioned bottom-mounted permanent magnet mixer can be referred to as: the bottom-mounted permanent magnet mixer The frame liquid: the cylinder, the liquid factory ft rainbow connected with the reversing width and the motor-driven re-oil, the bottom-mounted permanent magnet mixer, the 2 structure can also be referred to as: the bottom-mounted permanent magnet mixing The frame of the machine == cylinder, the reversing valve and air pump are connected to the cylinder. 卞Bottom 》There are two-wheel permanent magnet mixer upper and lower reciprocating drive wheel/link/cam mechanism,·wheel/link j Eccentric (drive chain drive mechanism). The wheel mechanism is connected to the bottom-mounted permanent magnet mixer described above. It can be said that a gear is fitted on the strip of the bottom-mounted permanent magnet transfer machine, and a motor is connected to the gear; the mechanism is rotated by the horse to realize the upper and lower movement of the rack. The hydraulic cylinder and the reversing valve connected to the cylinder of the present invention control the movement direction of the hydraulic oil and the high pressure gas, thereby controlling the movement direction of the piston rod. When the electromagnet coil of the pilot valve is not energized, the moving iron core Under the action of the magazine, the P hole and the 01 hole of the reversing valve are penetrated, and the B hole and the 〇2 hole are penetrated. The medium pressure of the hydraulic cylinder and the cylinder cavity pushes the piston outward. When the coil is energized, the moving iron core is sucked. The p-hole and the 〇2 hole of the reversing valve are penetrated, and the B-hole and the 〇1-hole are penetrated. The medium input hydraulic cylinder and the outer cavity of the cylinder push the piston to move inward to realize the commutation.
當底置式永磁攪拌機在上、下往復運動的驅動機構作 用下，底置式永磁攪拌機作上、下往復運動，使磁場作用 於熔體即熔煉的金屬液的磁通量産生循環變化。根據通過 單位截面積的磁通量發生變化，導體即金屬液截面積内將 産生渦流，渦流纽的磁場將阻止通職面積的磁通量變 化，所以渦流産生的磁場將對永磁攪拌機旋轉的磁鋼組= 生與所述往復運動方向相反的力，磁場將對產生 流的金屬液産生與所述往復運動方向相反的作 用力F，金 ^液在反作用力F的作用下，産生與磁場往復 相 跟隨磁場作上、下往復運™體内部的 當上述運動疊加於底置式永磁授拌 的金屬液將作平面旋轉和上、下 以垂直運動:g 丨ί沉澱在金屬液底部的重金屬成分 勾地將重金屬成分擴散職健财。結合生產實= M2934_f n以調節垂直運動的幅度和頻率，控制合金液體的翻 ^又。通過與水平方向攪拌速度的合理結合，最终實 最佳攪拌效果。 、貝現 、本創作在所述上、下往復運動的驅動機構作用下， ，，水磁^#機作上、下往復運動，上、下運動的幅度二 身又爲1GG t米左右，上、下運動_個周期的時間 2〜2.5秒爲宜。 、、^们作由於在底置式永磁擾拌機上設有使所述底置式 水磁攪拌機上、下往魏動的軸機構，麟煉製造的人 金材料’例如銘合金材料，其重金屬成分分布均勻，不; 産生偏析。 曰 “為讓本創作之上述和其他目的、特徵和優點能更明顯 易It ’下文特舉較佳實麵，她合所_式，作詳細說 明如下。 【實施方式】 實施例1 帶翻騰效果的炫煉爐攪拌裝置，具有底翠式永磁授掉 Π ^於3金屬液丨的爐體2下面，在底置式永磁擾摔機 3上没，使所述底置式永磁攪拌機上、下往復運動的驅動 ，構。該上、下往復運動_動機構是：在底置式永磁授 拌機的框架4下面設有液壓油缸5，液壓油缸5上連接'有 換向閥6和由馬達8驅動的液壓泵7。 實施例2 本例攪拌裝置，其上、下往復運動的驅動機構是：在 底置式水磁授拌機的框架4下面設有氣缸9，氣缸9上連 M293 i9〇0>if 接有換向閥6和氣泵10。 實施例3 本例授拌裝置 /S： W 4 ^ 卜且彳、上、下往復運動的驅動機構是· i 底置式柄攪拌機的框架 ，^在 倆“輪/連柃/凸輪機構u上連 气 鏈傳動機構12。 育馬違13驅動的 實施例4 麻罟彳例？拌裝置’其上、下往復運動的驅動機構是·才 磁攪拌機的框架4上連接有齒條15，齒f 配口有回輪14,齒輪14上連接有 二上 構16。 屯佼令〇運w驅動的鏈傳動機 以 雖然本創作已以較佳實關揭露如上，铁 限定本創作，任何熟習此技藝者，在不脫離:創=: 和範圍内，當可作些許之更動與潤飾，因此衫== 中 範圍當視_之巾請專· _界定者為準。之保\ 【圖式簡單說明】 圖1是本創作一實施方式結構示意圖。 圖2，本創作另一實施方式結構示意圖·。 圖3是本創作又一實施方式結構示意圖。 !圖圖4是圖3中偏心輪/連桿/凸輪機構的鏈傳動機構示 圖5是本創作再一實施方式結構示意圖。 圖6是圖5中齒輪的鏈傳動機構示意圖。 【主要元件符號說明】 1 :金屬液 M293 獅 f 2 :爐體 3:底置式永磁攪拌機 4 :框架 5:液壓油缸 6 :換向閥 7 :液壓泵 8 :馬達 9 :氣缸 10 :氣泵 11 :偏心輪/連桿/凸輪機構 12 :鏈傳動機構 14 :齒輪 15 :齒條 16 :鏈傳動機構 17 :馬達When the bottom-mounted permanent magnet mixer is operated by the upper and lower reciprocating driving mechanisms, the bottom-mounted permanent magnet mixer reciprocates upward and downward, so that the magnetic flux acting on the melt, that is, the molten metal, is cyclically changed. According to the change of the magnetic flux passing through the unit cross-sectional area, the eddy current will be generated in the cross-sectional area of the metal liquid, and the magnetic field of the eddy current will prevent the magnetic flux change of the working area, so the magnetic field generated by the eddy current will rotate the magnetic steel group of the permanent magnet mixer = Generating a force opposite to the direction of the reciprocating motion, the magnetic field will generate a force F opposite to the reciprocating direction of the molten metal that generates the flow, and the gold liquid will reciprocally follow the magnetic field under the action of the reaction force F. When the above-mentioned motion is superimposed on the bottom of the reciprocating body, the molten metal superimposed on the bottom-mounted permanent magnet will be rotated in the plane and moved vertically upwards and downwards: g 丨ί precipitated in the bottom of the molten metal Heavy metal components spread health insurance. Combined with production = M2934_f n to adjust the amplitude and frequency of vertical motion, control the turning of the alloy liquid. Through the reasonable combination of the stirring speed in the horizontal direction, the final stirring effect is finally achieved. Under the action of the driving mechanism of the upper and lower reciprocating motions, the water magnetic system is used for the upper and lower reciprocating motions, and the amplitude of the upper and lower movements is about 1 GG tm. The time of the next movement _ cycle is 2~2.5 seconds. , ^ ^ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The composition is evenly distributed, not; segregation occurs.为 “In order to make the above and other objects, features and advantages of the present invention more obvious, it is better.” The following is a better description. The following is a detailed description of the following. [Embodiment] Example 1 with a tumbling effect The smelting furnace stirring device has a bottomed type permanent magnet and is disposed under the furnace body 2 of the 3 metal liquid enthalpy, and is not disposed on the bottom type permanent magnet smashing machine 3, so that the bottom type permanent magnet mixer is The driving mechanism of the lower reciprocating motion is: a hydraulic cylinder 5 is disposed under the frame 4 of the bottom-mounted permanent magnet mixer, and the hydraulic cylinder 5 is connected with a reversing valve 6 and The hydraulic pump 7 driven by the motor 8. Embodiment 2 The driving mechanism of the stirring device of the present embodiment is to provide a cylinder 9 under the frame 4 of the bottom-mounted hydromagnetic feeder, and the cylinder 9 is connected to the M293 i9. 〇0>if is connected with the reversing valve 6 and the air pump 10. Embodiment 3 The mixing device of this example /S: W 4 ^ Bu, the driving mechanism for the reciprocating movement of the upper and lower sides is the frame of the i-bottomed shank mixer. ^ The gas chain transmission mechanism 12 is connected to the two "wheel/link"/cam mechanism u. The breeding horse violates the 13 drive. Example 4 Paralysis? The drive mechanism for reciprocating the upper and lower sides of the mixing device is a rack 15 connected to the frame 4 of the magnetic mixer, a return wheel 14 to the tooth f, and a second structure 16 to the gear 14.屯佼 〇 〇 w 驱动 驱动 驱动 驱动 驱动 驱动 驱动 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然 虽然The change and retouching, so the shirt == medium range when the _ the towel please special _ defined.护保\ [Simple diagram of the drawing] Fig. 1 is a schematic structural view of an embodiment of the present invention. FIG. 2 is a schematic structural view of another embodiment of the present creation. 3 is a schematic structural view of still another embodiment of the present creation. Fig. 4 is a chain drive mechanism of the eccentric/link/cam mechanism of Fig. 3. Fig. 5 is a schematic view showing the structure of still another embodiment of the present invention. Figure 6 is a schematic view of the chain drive mechanism of the gear of Figure 5. [Main component symbol description] 1 : Metallic liquid M293 Lion f 2 : Furnace body 3: Bottom-mounted permanent magnet mixer 4 : Frame 5 : Hydraulic cylinder 6 : Reversing valve 7 : Hydraulic pump 8 : Motor 9 : Cylinder 10 : Air pump 11 : Eccentric / Link / Cam Mechanism 12 : Chain Drive 14 : Gear 15 : Rack 16 : Chain Drive 17 : Motor