M269977 八、新型說明： 【新型所屬之技術領域】 本案為有關於一種清洗專用機之創作，尤其係指一種連續式 超音波軸承清洗機相關者。 【先前技術】 按目前軸承製造已經械械自動化A量生產，姆其後製程 洗淨方式也需魏大量自動化清洗方式，以提升鄕造產能。又， 以目前常錄承洗淨方式而言，係浸補油徹底將轴承内汗垢予 以清除’亚能__之目的，故—般使用煤油當洗淨介子來對 軸承清洗是目前具有效果之洗淨方式。又，崎油洗淨轴承之方 式而言，因脑儲放容器容易產生料性之油霧，很容易導致危 險性之火災意外發生，故此產業要如何達絲承—貫機械自動化 大I生產作業方式，又要兼具安全性作財式，是目前此產業所 急需解決的技術課題。 【新型内容】 本創作基於軸承清洗之使”求，乃觸配合麻生產一貫 作業性及安錄考量，進而提供創作—種『連續式超音波轴承清 洗機』，供以產業上利用。 本創作之主要目的’即在於提供—種連續式超音波轴u j ’其設有-連續紅清洗輸送裝置，伟科洗作業能㈣ 貝自動清洗作業’以提升產能，及無給料時能自動關閉，以灰 耗能’以及可自動選擇定量人料清洗，能完全配合前製程生』 M269977 業方式。 本創作之另-目的，即在於提供一種連續式超音波 :’其設有-超音波裝置，能湘超音波徹底將轴承⑴于括喊 清除洗淨，且洗淨時間能大幅縮短，以提升洗淨產能。后予从 本創作之又-目的，即在於提供一種連續式超音波輪承 機，其設有-洗液過翻收循職置，令洗液細收過= 側環流動㈣，能充當超音波介子，加強超音波洗淨致率= 及。又有-務氣回收裝置，能將洗液所散域氣予以集巾安全。、 並轉換成液態洗液再时個，同時在清洗輸送裝置之輸=收 、==上氣缸定位式傳動機構，無火簡題，促使 裝置達到安全,_高之自動化健方絲。 毒 【實施方式】 請参閱第-圖至第五圖所示’本創作連續式超音波轴承清洗 機主㈣於一機體！上組設有一連續式之清洗輸送裝置^ 一超立 波裝置3、-洗液過細收循縣置4及一霧氣回收裝置· 所組成。 上述之機體i係於橫向區隔出—輸送通道u，錢於一正面 側緣組設有控碰個機難置之電氣動㈣統之電氣控制箱η。 該清洗輸送裝置2係包括有進料控制輸送機構Μ及一清洗輸 达承載機構22。其中該進料控制輪送機構21設有—置設於機體i -側旁之進料輸送帶211，及設有―鶴進料輸送帶2ΐι之動力件 212 ’及設有-設置於進料輸送帶2ιι _側緣之感應器213，及 6 M269977 一設置於進料輸送帶211前端側緣之推料汽缸214與一承接於推 料汽缸214前端進行位移之推桿215，以及設有一置位於感應器 213與推桿215之間位置的擋桿216，如此欲洗淨之軸承6承放於 進料輸送帶211可被向前輸送進給至推桿215前方，再由推料汽 缸214推動推桿215而將承載於進料輸送帶211之軸承導入清洗 輸送承載機構22，且在向前輸送進給過程中，該軸承6能經過感 應器213之偵測進給數量，並令擋桿216伸出擋阻承載於進料輸 送帶211上軸承6進給，以具備有自動選擇定量入料清洗之功效， 及在無給料時，該感應器213能偵測而自動關閉動力件212驅動 進料輸送帶211之輸送作用，以減省耗能，進而能完全配合前製 程生產作業方式再者，該清洗輸送承載機構22係設有一置設於 輸送通道11上之網孔輸送帶221，以將進料控制輸送機構21導入 轴承6承載進行洗淨作業，及設有一置設於網孔輸送帶221兩端 側之鏈輪222，供以驅動網孔輸送帶221作環狀循環進給，及設有 一氣缸定位式傳動機構223，供以驅動其中一鏈輪222做單向限制 轉動，以及設有一置設於進料網孔輸送帶221末端外侧之導送架 224，供使網孔輸送帶221承載洗淨之軸承6能順利導出而完成集 中收料作業。 如第四圖所示，該氣缸定位式傳動機構223係設有一置設於 輸送通道11外緣側之推動汽缸2231，及設有一置設於推動汽缸 2231前端之齒條2232，及設有一與齒條2232嚙合之齒輪2233， 以及設有一套枢於齒輪2233中心侧環内之單向軸承2234，且此單 M269977 _承2⑽t心孔_於鏈輪微之軸桿上，如此當推動汽缸 2231推動回心、2232向前位移時，該嗜合之嵩輪22抑能將套樞單 向軸承2234 -併連動，而與單向轴承綱樞接之鏈輪您即可 作:單方向性轉動，而推動紐2231摘紐⑽向後位移時， 此仏輪2233 s到套樞單向軸承⑽能做反向轉動，令齒輪⑽ ^柩在單向轴承2234外緣上形成空轉，如此受推動之齒條2232 此復位進而形成驅動其中一鏈輪M2做單向限制轉動之氣缸 位式傳動機構223。 、乂超曰波輕3係組設於機體丨之輸送通道丨丨中間，包括有 超音波槽31及超音浊雲、募σΕ7 皮展盛益32，其中超音波槽31底部可經網孔 輸送可* 221牙通么，工丄a 牙逋、.二過，而超音波震盪器32置設於超音波槽3i 且位於網孔輸送帶991 l 士 立接 上方，因此如第五圖所示，該洗液7由超 曰波才曰31上方至下方循環流動時，洗液7可充作超音波之介子， 以形成超音波η，對_ 6做徹底汙垢清除洗淨，達成益死角 之南精密洗淨故料錄置3之設魏加快軸承6洗淨效 果’相對也大巾自_洗淨時間，得以提升洗淨軸承 此實施例之_物_紐。 一綠液過渡回收循環裝置4係設有置設於機體1底部，包括 有，^液健槽41、數個可抽出更換之過濾網盤42及—抽送過滤器 43，其中洗液健槽41置設於機體1底部，而數個過濾網盤42置 設於洗液儲槽4】卜士 π , 皿 不㈣盘 ' ’可將纟超音_ 31上以下找動洗液7 u再流入洗液儲槽41儲置，而該抽送過濾器43可將儲 M269977 置洗液儲槽41之洗液7再抽送至超音波槽31上方流出。 該霧氣回收裝置5係設有-置設於機體】上方:霧氣回收機 51，及設置有-置設於霧氣回收機51前端人口至輸送通道^ — 側通孔之抽好52，如編_纽觀_織时機Μ抽 达而集中时安全麟並職絲驗液7再喊至洗液儲槽Μ 底部回收使用。 综上所述，本創作所提供連續式超音波轴承清洗機，設置有 一連續式之清讀絲置，令触清洗作魏軸—貫自動清洗 作業，以提升洗淨產能，及無給料日編動_，喊省耗能， 以及可自動·定量人料清洗，能完全配合前製程生產作業方 式、，以及在财-超音錄置，能_超音波徹底將軸承内汗垢 予以：除洗# ’亚達成無⑽之高精密洗淨效果，且洗淨時間能 f田驗卩提升洗乎產能，以及設置有一洗液過滤回收循環麥 置，令洗減时職再㈣作彳練流動錢’能充當超音时 超音波_率；以及設有—霧氣时裝置，能將洗液 月出賴予以集中安全回收並轉換成液態洗液再回收使用，同 H青洗輸送裝置之輸送帶進給控制上採贱缸定位式傳動機 構，無火源問題，促使整個機難置達到安全性極高之自動化作 業方式，為-合於實用性之新型創作者。 【圖式簡單說明】 第-圖所示為本創作之立體外觀圖。 第二圖所示為本創作另—角度視得之立體外觀圖 M269977 第三圖 圖0 所示為本創作進料控制輸 送機構實喊承進料 之實施例 第四圖所^為摘觀 第五圖卿輪_恤^=構件示意圖 【主要元件符號說明】 機體....... 電氣控制箱ββ .....1 進料控制輪送機構 動力件...... 推料汽虹... 擋桿....... . 參鲁·····♦ • •••216 網孔輸送帶· 氣紅定位式傳動機構 齒條....... ....2232 單向軸承... 超音波裝置… 超音波震盪器 洗液儲槽... 抽送過濾器... 務氣回收機· ·. 軸承. 輸送通道 清洗輸送裝置 進料輸送帶…· 感應器... •…·2 …··211 推桿...... .............. ....215 清洗輸送承载機構. 鏈輪..... ............ 推動汽缸.. ........— ....223 齒輪........ ............ ..•.2233 導送架...... .......... ....224 超音波槽......... 洗液過濾回收循環裝置.·4 過濾網盤.... ............. ....42 霧氣回收裝置....... 抽氣管.......... • ••52 洗液............M269977 8. Description of the new type: [Technical field to which the new type belongs] This case relates to the creation of a special cleaning machine, especially to a continuous ultrasonic bearing cleaning machine. [Previous technology] According to the current bearing manufacturing, mechanical production has been automated. The subsequent cleaning process also requires a large number of automatic cleaning methods to increase the production capacity. In addition, in terms of the current conventional record bearing cleaning method, the purpose of immersing oil to completely remove the sweat in the bearing is to reduce the energy of the bearing. Therefore, it is currently effective to use kerosene as the washing meson to clean the bearing. Way of washing. In addition, as for the method of saki oil washing bearings, because the brain storage container is prone to generate material oil mist, it is easy to cause dangerous fire accidents. Therefore, how should the industry achieve this goal? The method, as well as the security and financial style, is a technical issue that this industry urgently needs to solve. [New content] This creation is based on the requirements of bearing cleaning, which is based on the consistent operability and safety considerations of hemp production, and then provides creation—a "continuous ultrasonic bearing cleaning machine" for industrial use. This creation The main purpose 'is to provide a continuous ultrasonic axis uj' which is equipped with a-continuous red cleaning and conveying device, the Weike washing operation can be automated cleaning operation 'to increase production capacity, and can automatically shut down when there is no feeding. "Gray energy consumption" and automatic selection of quantitative personnel cleaning can fully cooperate with the pre-production process "M269977. Another purpose of this creation is to provide a continuous ultrasound: 'It is equipped with-an ultrasonic device, which can Hunan Ultrasonic completely cleans the bearings and cleans them, and the cleaning time can be greatly shortened to increase the cleaning capacity. The purpose of this creation is to provide a continuous ultrasonic wheel carrier. It is provided with a lotion-recycling device, which allows the lotion to be carefully collected = side ring flow, which can act as an ultrasonic meson and enhance the ultrasonic cleaning rate = and. There is also a service gas recovery device, which can The scattered gas in the washing liquid is collected for safety., And converted into a liquid washing liquid, and at the same time, at the same time cleaning and conveying device transmission = receiving, = = upper cylinder positioning transmission mechanism, no fire problem, promote the device to achieve safety , _ 高 之 自 健 健 方 丝. Toxicity [Embodiment] Please refer to Figures-5 to 'The creative continuous ultrasonic bearing cleaning machine is mainly in one body! The upper group is equipped with a continuous cleaning Conveying device ^ A super vertical wave device 3,-the washing liquid is collected in the county 4 and a mist recovery device. The above-mentioned body i is separated in the horizontal direction-the conveying channel u, and the money is arranged on a front side edge. An electric control box η of an electric system which is difficult to control with a machine. The cleaning and conveying device 2 includes a feeding control and conveying mechanism M and a cleaning conveying bearing mechanism 22. The feed control and rotation mechanism 21 Equipped with a feed conveyor 211 placed on the i-side of the machine body, and a 212 'power piece 212' mounted on the crane feed conveyor, and a sensor provided on the side edge of the feed conveyor 2om 213, and 6 M269977 are set on the side edge of the front end of the feed conveyor 211 The push cylinder 214 and a push rod 215 which is engaged at the front end of the push cylinder 214 for displacement, and a blocking rod 216 located between the sensor 213 and the push rod 215. The bearing 6 to be cleaned is placed on The feed conveyor 211 can be forwarded to the front of the push rod 215, and then the push cylinder 214 is used to push the push rod 215 to introduce the bearing carried on the feed conveyor 211 into the cleaning and conveying bearing mechanism 22 and forward. During the feeding process, the bearing 6 can detect the amount of feeding through the sensor 213, and make the stopper bar 216 extend to block the bearing 6 to be fed on the feeding conveyor 211, so as to have automatic selection of quantitative input. The effect of material cleaning, and when there is no feeding, the sensor 213 can detect and automatically close the conveying effect of the power member 212 to drive the feeding conveyor 211 to reduce energy consumption, and can fully cooperate with the production process of the previous process. The cleaning conveying bearing mechanism 22 is provided with a mesh conveyor belt 221 disposed on the conveying channel 11 to introduce the feeding control conveying mechanism 21 into the bearing 6 for carrying out cleaning operations, and a cleaning mechanism is provided. Chains on both sides of the conveyor 221 Wheel 222, which is used to drive the mesh conveyor belt 221 for endless circular feeding, and is provided with a cylinder positioning transmission mechanism 223, which is used to drive one of the sprockets 222 for one-way restricted rotation, and is provided with a feeding device. The guide frame 224 on the outer side of the end of the mesh conveyor belt 221 is used to enable the mesh conveyor belt 221 to carry the cleaned bearing 6 to smoothly lead out and complete the centralized receiving operation. As shown in the fourth figure, the cylinder positioning transmission mechanism 223 is provided with a pushing cylinder 2231 placed on the outer edge side of the conveying channel 11 and a rack 2232 placed at the front end of the pushing cylinder 2231 and a The gear 2233 that the rack 2232 meshes with, and a set of one-way bearings 2234 that are pivoted in the center side ring of the gear 2233, and this single M269977 _ 承 2⑽t 心 孔 _ on the sprocket micro shaft, so when the cylinder 2231 is pushed When pushing back to the center and moving 2232 forward, the oscillating sprocket 22 can restrain the one-way bearing 2234-and link, and the sprocket that is pivoted to the one-way bearing can do: unidirectional rotation When pushing the button 2231 to move the button 仏 backward, the wheel 2233 s to the sleeve one-way bearing ⑽ can make reverse rotation, so that the gear ⑽ ^ 形成 forms an idle rotation on the outer edge of the one-way bearing 2234, so it is pushed This reset of the rack 2232 further forms a cylinder-position transmission mechanism 223 that drives one of the sprockets M2 to perform one-way restricted rotation.乂, Ultrasonic 3 series is located in the transport channel of the body 丨 丨. It includes the ultrasonic groove 31 and the ultra-turbid cloud, and σE7 Pizhan Shengyi 32, among which the bottom of the ultrasonic groove 31 can pass through the mesh. Is it possible to convey * 221 teeth, work 丄 a, 逋, and 过, and the ultrasonic oscillator 32 is placed in the ultrasonic groove 3i and is located above the mesh conveyor belt 991 l, and it is connected to the top, so as shown in the fifth figure It is shown that when the washing liquid 7 circulates from the top to the bottom of the supersonic wave 31, the washing liquid 7 can be used as an ultrasonic meson to form an ultrasonic wave η, and thoroughly remove and clean _ 6 to achieve a beneficial dead angle. Zhinan Precision Washing Material Recording 3 is set to speed up the cleaning effect of the bearing 6 'relatively also the large towel self-washing time, which can improve the bearing of this embodiment. A green liquid transition recovery and recycling device 4 is provided at the bottom of the body 1 and includes a liquid health tank 41, a plurality of filter screen trays 42 that can be extracted and replaced, and a pumping filter 43, including a washing liquid health tank 41. It is placed on the bottom of the body 1, and several filter plates 42 are placed on the washing liquid storage tank 4] BU π, ㈣ 不 ㈣ 盘 '' You can find the washing liquid 7 u above and below the supersonic _ 31 and then flow it in The washing liquid storage tank 41 is stored, and the pumping filter 43 can pump the washing liquid 7 stored in the washing liquid storage tank 41 in the M269977 to the ultrasonic tank 31 and flow out. The mist recovery device 5 is provided with-placed on the body] above: the mist recovery machine 51, and-placed on the front end of the mist recovery machine 51 to the delivery channel ^ — the side through hole is drawn 52, such as the _ Niuguan_ Weaving time M is reached and when concentrated, the safety test solution 7 is shouted to the bottom of the lotion storage tank M for recycling. In summary, the continuous ultrasonic bearing cleaning machine provided by this studio is equipped with a continuous cleaning wire set, which makes the touch cleaning for Wei axis-continuous automatic cleaning operation to improve the cleaning capacity, and no feeding day It can save energy consumption, and can automatically and quantitatively clean human resources. It can fully cooperate with the production process of the previous process, and it can be placed in the financial-ultrasonic recording. It can completely remove the sweat in the bearing: # 'Achieve a high-precision washing effect without bleaching, and the washing time can improve the productivity of washing, and set up a washing liquid to filter and recycle the wheat, so that the time of washing can be reduced and the working money can be trained. 'Can act as a supersonic _ rate; and is equipped with a mist time device, which can collect and recover the washing liquid on a monthly basis and convert it into a liquid washing liquid for recycling, which is fed into the conveyor belt of the H Qing washing conveying device. The control mechanism adopts a low-cylinder positioning type transmission mechanism, which has no ignition source problem, which makes it difficult to set the entire machine to achieve a highly safe automatic operation method. It is a new creator suitable for practicality. [Schematic description] The first figure shows the three-dimensional appearance of the creation. The second picture shows the three-dimensional appearance of the creation, which is seen from another angle. M269977 The third picture. Figure 0 shows the embodiment of the creative feed control and conveying mechanism.五 图 卿 轮 _shirt ^ = Schematic diagram of components [Description of main component symbols] Machine body ............ Electrical control box ββ ..... 1 Feeding control power supply mechanism of push mechanism ... Pushing material Qihong ... Baffle ....... .. See Lu ···· ♦ • ••• 216 Mesh Conveyor Belt · Gas Red Positioning Gear Rack ..... .. 2232 one-way bearing ... Ultrasonic device ... Ultrasonic oscillator washing liquid storage tank ... Pumping filter ... Service gas recovery machine · ·. Bearing. Conveying channel cleaning Conveying device Feeding conveyor belt ... · Sensor ... • 2 ... 211 Pusher ..................... 215 Cleaning conveying mechanism. Sprocket ... .............. Pushing the cylinder .......................... 223 Gears .................... ..... •. 2233 Guide frame ...... ............... 224 Ultrasonic tank ......... Washing liquid filtering and recycling device .. 4 Filter Screen ................ ... 42 Mist recovery device ............ Exhaust pipe ............ ••• 52 Washing liquid ............