TWM255264U - Structure of bullet-proof laminated glass with high strength - Google Patents
Structure of bullet-proof laminated glass with high strength Download PDFInfo
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- TWM255264U TWM255264U TW93205640U TW93205640U TWM255264U TW M255264 U TWM255264 U TW M255264U TW 93205640 U TW93205640 U TW 93205640U TW 93205640 U TW93205640 U TW 93205640U TW M255264 U TWM255264 U TW M255264U
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M255264 四、創作說明(l) --- 【新型所屬之技術領域】 本創作係涉及一種防彈夾層玻璃的構造,特別是其強 度較傳統防彈玻璃或夾層玻璃更高者。 〃 【先前技術】 按,玻璃依據成分、性質及加工情形,可以分: 盟玻璃、平面玻璃及特殊玻璃。平面玻璃可應用於建築 及傢具上,有厚薄之分,薄的稱為玻璃板,厚的 ' t 璃。 J疋鏡玻 特殊玻璃的種類也有多種,例如嵌線玻璃,是在中 加入鐵絲網的玻璃,有較高強度,破爛時也不會產生碎 片。強化玻璃(又稱安全玻璃)常用於門和窗,耐熱A、 強度咼、破碎時只會產生細小的玻璃粒,避免傷人。、埶 玻璃,多數用於商業空間内,可以吸收光線熱力,=二 =溫度。車花玻璃,是以機器在玻璃表面車上花紋ς至 單面或雙面均可。另外一種為汽車用玻璃,因為汽闲 璃在汽車行駛中要給駕駛者與乘客提供良好的視野, 到突發性事故時不會傷害人員,還要求其輕量化及多功t 化。車用玻璃的發展過程係由平板型發展為曲面型、普 通型發展為強化型、全鋼化發展為局部鋼化、鋼化玻璃發 f為夾層玻璃、三層夾層發展為多層夾層、功能化又 等。 2 0世紀5 0年代初期,當時汽車製造商大都使用普通平 板玻璃和熱彎玻璃作為汽車用玻璃,引起了無數次交通事M255264 IV. Creation Instructions (l) --- [Technical Field to which the New Type belongs] This creation relates to the structure of a bullet-proof laminated glass, especially one having a higher strength than the traditional bullet-proof glass or laminated glass.先前 [Previous technology] According to the composition, properties and processing conditions of glass, it can be divided into: Meng glass, flat glass and special glass. Flat glass can be applied to buildings and furniture. There are different thicknesses. Thin glass is called glass plate, and thick glass. There are many types of special glass, such as wire glass, which is made of barbed wire. It has high strength and will not produce fragments when broken. Tempered glass (also known as safety glass) is commonly used in doors and windows. Heat resistance A, strength is weak, and only small glass particles will be produced when broken to avoid injury. , 埶 glass, most used in commercial spaces, can absorb light heat, = two = temperature. Car glass, the machine can be patterned on the glass surface to one or both sides. The other type is glass for automobiles, because the automobile glass must provide a good field of vision for the driver and passengers during the driving of the car, and it will not hurt people in the event of an accident, and it is also required to be lightweight and versatile. The development process of automotive glass is from flat type to curved type, ordinary type to reinforced type, full tempered glass to partial tempered glass, tempered glass hair f to laminated glass, three laminated glass to multi-layer laminated glass, and functionalization. Wait again. In the early 1950s, most automobile manufacturers at that time used ordinary flat glass and hot-bent glass as automobile glass, causing countless traffic incidents.
M255264 3、創作說明(2)M255264 3. Creation Instructions (2)
在玻璃破碎時,碎片象鋒利的刀 η。50年代後期開始使用全:::樣’造成大量 玻璃,可是後來發現一旦 2王鋼化坡螭作為前擋風 能保證駕駛員的視野, /,全鋼化破璃的碎片不 重傷害,致使駕駛人員 ' 片會造成對眼睛的嚴 ★重从从找" 、月匕> 土抓取剎击借施,導致二 擋風玻璃破 ί乍$㈣& ° 或無機與有機 w車禍中 f生都有規定。 或數層黏著劑 片不易傷人° ㈣' 中間的 35~ 3· 0顏, P1〇Y Vinyl ⑽0·38〜 金度’同時熱 ,用和黏接作 于狀的裂紋而 卜…交Λ 丨,#遇到S 使玻璃破When the glass is broken, the fragments are like sharp knives η. Starting in the late 1950s, the use of full ::: samples caused a lot of glass, but it was later found that once the 2 Wang tempered slopes were used as front windshields to ensure the driver's field of vision, 'The film will cause strictness to the eyes. From the "from", "moon dagger" soil grabbing brakes, causing the second windshield to break ί 乍 ㈣ ㈣ ㈣ ㈣ ㈣ 无机 or inorganic and organic w accident There are regulations. Or several layers of adhesive sheets are not easy to hurt people. ° ㈣ '35 ~ 3 · 0 in the middle, P1〇Y Vinyl ⑽0 · 38 ~ Jinduo' at the same time, heat and use a crack made like a glue to make it ... 交 丨, #Encounter S breaks the glass
第6頁 M255264Page 6 M255264
四、創作說明(3)Fourth, creation instructions (3)
裂,子彈亦不易穿透玻璃.玻璃碎片不會脫落傷人 所述習知的夾層玻璃若要達到防彈二果】pvB 厚度必須達到15廳以上,而且玻璃的厚度的也必到 以上,致使整固防彈玻璃的重量报 、運到, 舫客。 +至 I k成本也 【新型内容] 重4Γ乍之ϊ要目的在解決傳統防彈玻璃的厚度過厚, 重里過重,且製造成本較高的問題。The bullet will not easily penetrate the glass. The glass fragments will not fall off and hurt the conventional laminated glass described above to achieve bulletproof results. The thickness of pvB must be more than 15 halls, and the thickness of the glass must also be more than the above, resulting in consolidation Bulletproof glass weight report, arrived, broker. + To I k cost is also [New content] The purpose of heavy 4Γ is to solve the problem that the thickness of traditional bulletproof glass is too thick, the weight is too heavy, and the manufacturing cost is high.
本創作係提供一種高強度防彈夾層玻璃構造,主 由新材料應用於兩玻璃之間做為加強膜夾層,使得防彈站 璃在不影響防彈效果及強度的原則下,讓夾層玻璃的總肩 度可以縮小,重量亦減輕,且製造成本更為低廉。一 3 本創作的一項特點,是採用了聚碳酸酯膜 CPolycabnate,簡稱PC)做為夾層玻璃的加強膜片,藉由 這種材料的應用,只要厚度為1 mm的聚碳酸酯膜搭配兩片 厚度分別為1 · 3 5mm的玻璃板,便能組構成一厚度與重量均 較傳統的防彈夾層玻璃更小、更輕,而強度與防彈效果均 較傳統防彈夾層玻璃更佳的夾層玻璃。This creative department provides a high-strength bullet-proof laminated glass structure. The new material is mainly used between the two glasses as a reinforcing film sandwich, so that the bullet-proof glass can make the overall shoulder of laminated glass without affecting the bullet-proof effect and strength. It can be reduced, the weight is reduced, and the manufacturing cost is lower. One of the characteristics of this work is the use of polycarbonate film CPolycabnate (PC for short) as a reinforcing film for laminated glass. With the application of this material, as long as a polycarbonate film with a thickness of 1 mm is used with two Sheets with a thickness of 1.5 mm respectively can form a laminated glass that is smaller and lighter in thickness and weight than traditional bulletproof laminated glass, and has better strength and bulletproof effect than traditional bulletproof laminated glass.
本創作的另一項特點,是應用了奈米級的黏膠做為玻 璃板與加強膜片的結合介面,使得加強膜片與玻璃板的結 合更為穩固。 本創作的再一項特點,是可以將加強膜片在預熱的同 時利用模具將其成型為彎曲形狀,而且玻璃板亦預先成型Another feature of this creation is the use of nano-grade adhesive as the interface between the glass plate and the reinforcing film, which makes the combination of the strengthening film and the glass plate more stable. Another feature of this creation is that the reinforcing film can be formed into a curved shape by using a mold while preheating, and the glass plate is also preformed.
M255264 創作說明(4) 約 上 為對應曲率的彎曲形狀,以將加強膜片和玻螭板結合成彎 曲夾層玻璃,此彎曲夾層玻璃適合於做為汽車擋^ ^璃。 基於此,本創作所提供之構造,係將聚碳酸酯膜 (Poly cabnate)膠合於兩片黏著膠片之間,以形成一加強 膜片後,再將該加強膜片利用奈米黏膠黏著於兩片經ϋ過清 潔的玻璃板之間以形成夾層玻璃’然後將該失層玻璃加埶 以使所述聚碳酸酯膜與黏著膠片軟化,,(、 从7 Ot:〜1 2 (TC ^ 瓜/皿% i兄下〔 X ^ ^ 9 述夾層玻璃施加高壓力(12. 5atm以 5 〜4小時,以使玻璃與黏著膠片之間的空 氣排出,讓聚碳酸酯肢命★ *化,门L α岭月之間的工 膜與玻璃板穩固地結合,悬德以水刀 將夾層玻璃切割出所需! # p + u σ取傻以水 1而要的尺寸以完成成品。 【實施方式】 請參閱第一 造包括有至少二 之間的加強膜片 圖至第 片玻壤 1 0 〇 六圖,本創作所提供之夾層玻璃構 板1 6,以及被結合於所述兩玻璃板 所述的加10進一步包含有一片聚碳酸醋膜 〇 1 ycab^ate ) 1 2與_片黏著膠片i $,該聚碳酸酯膜j 2是 一種具有高強度與高韌性的高分子聚合物,將該聚碳酸酯 膜12膠合兩黏著膠片14之間後形成一適當厚度的加強膜片 10 ’該加強膜片1 0其可以依設計的需要而決定所要採用的 厚度。本創作將所述加強膜片1 4與玻璃板1 6結合時,係利 用不米、·及的黏膠塗佈於加強膜片i 〇與玻璃板^ 6後再予以黏 合,使付加強膜片1 0位於兩片玻璃板1 6之間以形成夾層玻M255264 Creation Note (4) Approx. Is a curved shape corresponding to the curvature, so that the reinforced diaphragm and the glass panel are combined into a curved laminated glass. This curved laminated glass is suitable for use as a car barrier. Based on this, the structure provided in this creation is a polycarbonate film (Poly cabnate) glued between two pieces of adhesive film to form a reinforced film, and then the reinforced film is adhered to the substrate with nano-adhesive. Between two sheets of cleaned glass plates to form laminated glass, and then adding the laminated glass to soften the polycarbonate film and the adhesive film, (, from 7 Ot: ~ 1 2 (TC ^ Melon / dish% [Brown] [X ^ ^ 9 The laminated glass is applied with high pressure (12.5 atm for 5 to 4 hours, so that the air between the glass and the adhesive film is exhausted, so that the polycarbonate is dead. The working film between the door L α and the moon is firmly combined with the glass plate. Xunde uses a water knife to cut the laminated glass to the required! # P + u σ Take the size required by the water 1 to complete the finished product. [Implementation Method] Please refer to the first drawing including at least two reinforced diaphragm pictures to the first glassy map 106, the laminated glass structure plate 16 provided by this creation, and the two glass plates combined The plus 10 further includes a piece of polycarbonate film (ycab ^ ate) 1 2 and a piece of adhesive i $, the polycarbonate film j 2 is a high-strength and high-toughness polymer. The polycarbonate film 12 is glued between two adhesive films 14 to form a reinforced film 10 of an appropriate thickness. The thickness of the reinforcing film 10 can be determined according to the needs of the design. In this creation, when the reinforcing film 14 and the glass plate 16 are combined, the adhesive is applied to the reinforcement with a meter and an adhesive. The diaphragm i 〇 is adhered to the glass plate ^ 6 so that the reinforced diaphragm 10 is located between the two glass plates 16 to form a laminated glass.
第8頁 出,進而使加強膜片與玻璃板結合的十分牢固。最後則將 夾層玻璃切割出所需要的尺寸而完成成品。所述玻璃板可 以是平面形或預先彎曲形的玻璃。 藉由所述本創作之方法,其製造三層式夾層玻璃(即 M255264 四、創作說明(5) ^ 璃(參閱第三圖與第六圖所示)。所‘成的夾層玻璃再由 輸送帶送入紅外線預熱爐進行預熱’以使該聚碳酸酯膜1 2 :黏著膠片Η軟化,然後將所述夾層破璃輸送入高壓真空 i ^,在低溢的環境下對所述央層破壤施加高壓力並用模 ΐ壓製成彎油的夾層玻璃(如第六圖所示)或製成多層的 ^層玻璃(如第五圖所示),以使玻璃與黏著膠片之間的 空氣排出;所述高壓真空爐的作業環境,最好是提供12. 5 〜17atm的壓力與70〜12 0°C的溫度,在此環境下對所述夾 層玻璃施力壓力’得以將玻璃與黏著膠片之間的空氣排 玻璃板、加強膜片、玻璃板等三層)時,其厚度的比例. 序為1. 5 : 1 : 1 · 5即可達到優異的防彈效果;換言之,若 加強膜片的厚度為1 mm,則兩玻璃板的厚度分別為 1· 35mm,整個三層式夾層玻璃的總厚度即為3mm,而_ 防彈夾層玻璃的厚度至少為本創作之產品的三件1 重量。Ϊ :的產品確有較傳統者更薄的厚度,以及更輕 璃或依所需要=f f作的方法也可以製造更多層的爽層 何厚度的加強腺^ :強度來製成任何厚度的玻璃來搭配 度要求。 、片襄成的夾層玻璃,以獲得更進一步的 以上所On page 8 to further strengthen the combination of the reinforcing membrane and the glass plate. Finally, the laminated glass is cut to the required size to complete the finished product. The glass plate may be a flat or pre-curved glass. By the method of this creation, it produces three-layer laminated glass (ie M255264 IV. Creation instructions (5) ^ glass (see the third and sixth figures). The resulting laminated glass is then transported The belt is sent to an infrared preheating furnace for preheating to soften the polycarbonate film 12: the adhesive film Η is softened, and then the interlayer is broken and conveyed into a high-pressure vacuum i ^, and the central The layer breaks the soil and applies high pressure and presses the mold to make bent laminated glass (as shown in Figure 6) or multilayer ^ -layer glass (as shown in Figure 5), so that the glass between the glass and the adhesive film The air is discharged; the working environment of the high-pressure vacuum furnace is preferably to provide a pressure of 12. 5 ~ 17atm and a temperature of 70 ~ 12 0 ° C, under which pressure is applied to the laminated glass to enable the glass and When adhering the air between glass sheets, glass plates, reinforced membranes, glass plates, etc., the thickness ratio. The order is 1.5: 1: 1 · 5 to achieve excellent bulletproof effects; in other words, if strengthened The thickness of the diaphragm is 1 mm, and the thickness of the two glass plates is 1.35mm. The total thickness of the three-layer laminated glass that is 3mm, and the thickness of the laminated glass bulletproof _ Creation products present at least three 1 wt. Ϊ: The product does have a thinner thickness than the traditional ones, and it is lighter or can be made according to the method required. Ff Glass to match the degree requirements. And laminated glass to obtain further
迷者僅為用 以解釋本創作之較佳實施例 並非Fans are only used to explain the preferred embodiment of this creation.
第9頁 M255264 四、創作說明(6) 企圖據以對本創作作任何形式上之限制,是以,凡有在相 M255264 圖式簡單說明 第一圖為顯示本創作所採用之聚碳酸酯膜平面示意圖。 第二圖為顯示本創作將聚碳酸酯膜膠合於兩黏著膠片之間 以形成加強膜片之平面示意圖。 第三圖為顯示本創作將一加強膜片與兩玻璃板結合之平面 分解圖。 第四圖為顯示本創作將一加強膜片與兩玻璃板結合後之平 面示意圖。 第五圖為顯示本創作之多層加強膜片夾層玻璃示意圖。 第六圖為顯示本創作之加強膜片彎曲夾層玻璃示意圖。 【元件符號說明】 (1 〇)加強膜片 (12)聚碳酸酯膜 (1 4 )黏著膠片 (1 6 )玻璃板Page 9 M255264 IV. Creation Instructions (6) In an attempt to make any limitation on this creation, so if you have a simple illustration in the M255264 diagram, the first picture shows the polycarbonate film plane used in this creation. schematic diagram. The second figure is a schematic plan view showing the creation of a polycarbonate film glued between two adhesive films to form a reinforcing film. The third figure is an exploded plan view showing the combination of a reinforcing membrane and two glass plates in this creation. The fourth figure is a schematic plan view showing the combination of a reinforcing membrane and two glass plates in this creation. The fifth figure is a schematic view of the laminated glass with laminated reinforcing film. The sixth figure is a schematic diagram showing the laminated laminated glass of the reinforced diaphragm of this creation. [Description of element symbols] (10) Reinforced film (12) Polycarbonate film (1 4) Adhesive film (1 6) Glass plate
第11頁Page 11
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