TWM253907U - Light emitting diode - Google Patents

Light emitting diode Download PDF

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Publication number
TWM253907U
TWM253907U TW92221961U TW92221961U TWM253907U TW M253907 U TWM253907 U TW M253907U TW 92221961 U TW92221961 U TW 92221961U TW 92221961 U TW92221961 U TW 92221961U TW M253907 U TWM253907 U TW M253907U
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Taiwan
Prior art keywords
light
emitting diode
improvement
patent application
scope
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TW92221961U
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Chinese (zh)
Inventor
Shr-Jie Weng
Kai-Ren Yu
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Shr-Jie Weng
Kai-Ren Yu
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Priority to TW92221961U priority Critical patent/TWM253907U/en
Publication of TWM253907U publication Critical patent/TWM253907U/en

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Description

四、創作說明(1) 【技術領域】 t本創作係有關於一種發光二極體的結構設計;特別是 扣一種可明顯提高該發光二極體之散熱作用之改良新型者 【先前技術】 f ’發光二極體(L E D)係己被廣泛的應用在各項電 =產品,統方面;從發光效率較弱的指示燈,至高強度的 二貝訊Ϊ 了及戶外看板、交通號誌......等照明度燈具。基本 匕是用一種操作在順向偏壓的ΡΝ界面,當順向偏壓 常在Ρ型區注入大量的電洞,在Ν型區中則注入大量之 不這些電洞與電子會在空乏區中,各向另一區進行少 之注入,於是在與該處之大量載子結合之瞬間,輻 路 相當於能隙能量之光子,而產生發光效果。習知的 極體是經由沖壓複數等距相聯之一適於導電的金屬 ^ ^兀;支架表面電鍍銀層;將半導體晶片固著於支 ^ i為發光二極體之光源;把導線二端分別連接於支架 注^支ίΓ分別形成陰、陽極接腳;以及將環氧樹脂澆 處制+ ^上°卩,使之形成透光體,和密封晶片、導線等程 能量ϊ = ί習此技藝人所知悉,發光二極體之大部分 熱而損: =不把所述熱量消除’則會使晶片過 通過支架的笛二 熱量一部分積存在該透光體,一部分 脂加工成Ξ : &第二接腳散發。但因透光體係以環氧樹 .、、、率差,因此晶片產生的熱大部分積存在 M2539074. Description of Creation (1) [Technical Field] This creation relates to the structural design of a light-emitting diode; in particular, an improved new type that can significantly improve the heat dissipation effect of the light-emitting diode [previous technology] f 'Light-emitting diodes (LEDs) have been widely used in various electrical products and systems; from indicators with weak light-emitting efficiency to high-intensity LED lighting, outdoor signage, and traffic signs .. .... and other lighting fixtures. The basic dagger uses a kind of operation at the forward biased PN interface. When the forward bias is often injected into a large number of holes in the P-type region, a large number of holes and electrons are injected in the N-type region. In each case, a small amount of injection is made into another region, so at the moment when it is combined with a large number of carriers there, the radial path is equivalent to the photon of the energy gap energy, and a luminous effect is produced. The conventional polar body is a metal suitable for conducting electricity through a plurality of equidistantly-connected metals. The surface of the bracket is plated with silver. The semiconductor wafer is fixed to the support. The light source is a light emitting diode. The ends are respectively connected to the bracket. Note: Γ and the anode and cathode are respectively formed; and the epoxy resin is casted + ^ on ° to make it a light-transmitting body, and the energy equal to the sealing wafer and the wire is equal to 程This artist knows that most of the light-emitting diodes are damaged by heat: = Failure to eliminate the heat will cause a part of the heat of the wafers passing through the holder to accumulate in the light-transmitting body, and a part of the fat is processed into Ξ: & The second pin radiates. However, because the light-transmitting system uses epoxy resins with a low rate, the heat generated by the wafer is mostly stored in M253907.

透光體中,無法有效散發熱量,〇处表 ,而存在散熱效率較低之問題。/、此罪述支架傳導散熱 一種可改善上述討論的問 係揭示於第9 〇 2 〇 i 3 〇 二極體支架系統, 專利案中,其支架己經設計在二極體支架」新型 加-對接腳,*晶片產生之妖二的f 一:二接腳外又增 ,在實務的使用上,其散孰;支接腳散發…准 一個更理想完善的使用情形中。 非在 具,而言,在已知的所有傳統UD UMp支架上端均封 透明體’且在陰極碗杯之杯底所有面積範圍中覆上 厚約 ^ =)來接著LED晶片,但也因該兩者造成妨礙發光餘熱傳 導散熱之主因,因為無論大、小功率之LED晶片,在導 通點壳中皆因功率不同而生成之各級不同之正比熱源,且 是否可迅速將該熱源傳導散熱,係影響該發光二極體可產 生之發光效果或照明效率的。 而在上述的參考資料中,例如第8 8 2 1 8 3 9 4號 「發光二極體之支架改良結構」、第90201308號 「發光二極體支架」專利案等,係已揭示了增加接腳來提 高發光二極體高熱量排散問題的重要性概念;但這些參考 資料並未揭露發光二極體構造上的特殊改良或設計。如果 重行設計考量這發光二極體鲒構,使其構造不同於習用者 ,將可改變它的使用型態,而有別於舊法;實質上,也會 明顯增加它的散熱效率;例如,如何在不增加支架的包裝In the translucent body, heat cannot be efficiently dissipated, and there is a problem that the heat dissipation efficiency is low. / 、 This crime stent conductive heat dissipation can improve the problem discussed above. It is disclosed in the 9200i 3 Diode stent system. In the patent case, the stent has been designed in a diode stent. Butt pin, * 1 produced by the demon II of the chip: The second pin is increased outside, and in practical use, it is scattered; the support pin is emitted ... in a more ideal and perfect use case. In terms of non-existent devices, transparent bodies are sealed on the upper end of all known conventional UD UMp brackets', and are covered with a thickness of about ^ =) in all areas of the cup bottom of the cathode bowl to attach the LED chip, but also because of this The two cause the main cause of hindering the emission and heat dissipation of the heat, because no matter whether the LED chip of high or low power is in the conduction point shell, the different proportional heat sources are generated due to the different power, and whether the heat source can be quickly conducted and radiated It affects the light-emitting effect or lighting efficiency that the light-emitting diode can produce. In the above reference materials, for example, Patent No. 8 2 1 8 3 9 4 "Structure Modification of Light-Emitting Diode Bracket", No. 90201308 "Light-Emitting Diode Bracket" Patent Case, etc., have been disclosed to increase the connection The concept of the importance of the feet to improve the high-heat emission problem of the light-emitting diode; however, these references do not disclose the special improvement or design of the light-emitting diode structure. If the design of the light-emitting diode structure is reconsidered, and its structure is different from that of the user, it will change its use pattern and be different from the old method; in fact, it will significantly increase its heat dissipation efficiency; for example, How to add packaging without adding brackets

iviz^jyu7 四、創作說明(3) 體積的條件y:k ^ , 熱面積或部結構設計或”型態具有較大的散 均未被提示良手段。而這些課題在上述的專利案中 【内容】 結構之改^本=作之主要目的即在於提供一種發光二極體 的目的下這發光二極體為形成有明顯增加的散熱面積 固定晶片的df型體的構形,典型的包括有用以 的接合部,2二r:互連接的包含有至少二接腳單元 而分別被定義ί:導:f接上述中央部的晶片和接合部, 邊方向佈置;所述的模型體沿中央部向外 剛性壁,個包含脊部和谷部成連續排列的 =性;壁界定的-個槽室或腔室;該相鄰排 了至少來士'有一設定的間距,共同使該模型體建立 hT W二成一道具有散熱機制的溝槽組織。因此,模型體 二間隔』腳之外更包含了所述的槽室或腔室以及每 同構r更大散熱面積’用以共 吁守曰曰片工作時產生之熱量者。 -上:ί ί f作之發光二極體結構之改良,該模型體係被 带&; 卩模組配合沖壓一可導電之金屬平坦胚料,而 槽設定間距的連續排列形態之剛性壁和上述之 效,所具有之新賴性、特點,及其他目的與功 如圖所i 合所附圖式的詳加說明,而趨於了解; 第7頁 M253907 码、創作說明(4) 【實施方式 ,係:2及3圖’本創作發光二極體改良結構 10係包括Ϊ Γ概以參考編號10表示之;這模型體 .^ ^ 用以固著晶片X之杯座1 1的中奂卹Ί 〇 的接陰3端,和一具有陽極端之接腳單元14, 電路板上,來建用以穿合在 本創作i: ’其假想線部分同時顯示了-個結合 固著在中央部1 2=ΐι 片X係可被 百牡τ央口丨丄2的杯座1 1之内,並容許導線 ::別連接所述晶片x及接合部丄4 ;然後,裝置 : 脂材料形成的透光體z在該模型體10的上 :曰片X、導線y,以及中央部! 2與接合料4的頂端二 在一個較佳的實施例中,這模型體i 〇係具有沿 部12向外邊方向佈置的複數層剛性壁15、1 ,、 剛性壁1 5界定的-個槽室或腔室";每一剛性’: ;ί 5, t包和連接兩相鄰排列“性壁 5、丄5 、邛圏號係標示在第4圖)·作锋士 鄰的剛性璧1 5、1 5,之間,係具右一#〜,吏^相 ,讓所述模贺體10建立了至少形成 距18 溝槽組織。 化成道具有散熱機制的 請參考第2、3圖,係描綠了太 施例中,係選取了-具有較佳延展= = M253907 四、創作說明(5) 胚料2 0經過一上部和下部模組(圖未顯示)配合的沖壓作 業P ’而形成該包含有脊部1 6和谷部1 7的連接排列的 剛性壁1 5、1 5 ’之模型體1 〇,例如第4圖所顯示之 情形。第4圖也同時揭示了這平坦胚料2 〇在中央部1 2 的兩邊或周邊2 1 ’可形成格栅組織2 2的型態;所述格 概組f 2 2係這模型體1 〇與外界的傳導距離較短。因此 ’發光二極體晶片x的工作熱量的排出速度相對會被增加 〇 、因此’在第4、5圖之中,係揭示了這模型體1 0在 為了增加散熱表面積的概念條件下,係可同時具備下列的 結構特徵: 1.每一剛性壁1 5、1 5 ,係彼此具有一個間距1 8的形 成相鄰且連續排列之組織。 2·該相鄰排列的剛性壁i 5、丄5,包含有一脊部丄β和 一谷部1 7,並且在該谷部i 7的區域形成連接狀態。 3.每一剛性壁1 5、1 5 ,使脊部1 β或谷部7至少一 端與外界形成相導通狀態。 4·模型體中央部1 2的杯座1 1下部,係形成了一個與外 界成導通狀態的槽室或腔室1 9,被該剛性壁1 5所界 定。 5·該模型體剛性壁1 5、1 5,之脊部1 6或谷部1 7, 和該槽室或腔室1 9與外界形成相通狀態,以及使所述 模型體1 0形成格栅組織2 2,係建立在一個增加與外 界空氣對流散熱作用之基礎上。iviz ^ jyu7 IV. Creation instructions (3) Volume conditions y: k ^, thermal area or structural design or “models with large divergences have not been suggested as a good way. These issues are in the aforementioned patent case [ Contents] Structural changes ^ This = the main purpose of the purpose is to provide a light-emitting diode for the purpose of the light-emitting diode to form a significantly increased heat dissipation area of the fixed wafer configuration of the df type, typically including useful The joints are defined as 22: r, which are connected to each other and contain at least two pin units, respectively: ί: f is connected to the wafer and the joints in the central portion, and is arranged sideways; the model body is along the central portion. The outwardly rigid wall contains a continuous arrangement of ridges and valleys; the wall defines a trough or chamber; the adjacent rows have at least Least's with a set distance to jointly build the model hT W is combined with a groove structure with a heat dissipation mechanism. Therefore, the space between the two feet of the model body includes the grooves or chambers and a larger heat dissipation area per isomorphism r Those who produce heat during the work.-上 : ί ί f As an improvement of the structure of the light-emitting diode, the model system is equipped with a & 卩 module combined with the stamping of a conductive metal flat blank, and the rigid walls of the continuous arrangement of the grooves at a set distance and the above effects have The new nature, characteristics, and other purposes and functions are illustrated in detail in the drawings, and tend to be understood; page M253907 code, creation instructions (4) [Implementation, Department: 2 and Fig. 3 The improved structure 10 of the light-emitting diode in this creation includes Ϊ Γ, which is generally referred to by reference number 10; this model body. ^ ^ Is used to fix the middle of the cup X of the cup holder 1 1 of the wafer X 〇 3 terminals, and a pin unit 14 with an anode terminal, a circuit board, built to fit in this creation i: 'The imaginary line part of it is shown at the same time-a bond fixed to the central part 1 2 = ΐι piece The X series can be contained in the cup holder 1 1 of the central port 丄 丄 2 and allow wires :: Do not connect the wafer x and the joint 丄 4; then, the device: a light transmitting body z made of a fat material is The upper part of the model body 10: the piece X, the lead y, and the central part! 2 and the top end 2 of the bonding material 4 are in a better embodiment. In the example, the model body i 0 has a plurality of layers of rigid walls 15, 1, 1, and 15 defined by the rigid wall 15, which are arranged along the portion 12 toward the outside. 5, t package and connecting two adjacent arrays "Sexual wall 5, 丄 5, 邛 圏 number system is marked in Figure 4) · Rigidity of the neighbours 璧 1 5, 1 5, between, with the right one # As a result, the mold body 10 is formed to form a groove structure at least 18 inches apart. Please refer to Figures 2 and 3 for the formation of the heat-dissipating path. In the example of the green too, it is selected-with better extension = = M253907 IV. Creation instructions (5) The blank 20 passes through an upper and lower part The module (not shown in the figure) cooperates with the stamping operation P ′ to form the model body 10 including the rigid walls 15 and 15 of the connection arrangement of the ridge 16 and the valley 17, for example, as shown in FIG. 4 The situation shown. Figure 4 also reveals that the flat blank 2 〇 can form the grille structure 2 2 on both sides or the periphery 2 1 ′ of the central portion 12; the lattice group f 2 2 is the model body 1 〇 The conduction distance to the outside is short. Therefore, the working heat emission rate of the light-emitting diode wafer x will be relatively increased. Therefore, in Figures 4 and 5, it is revealed that the model body 10 is designed to increase the heat dissipation surface area. It can have the following structural features at the same time: 1. Each of the rigid walls 15 and 15 has an interval of 18 to form an adjacent and continuously arranged organization. 2. The adjacently arranged rigid walls i5 and 丄 5 include a ridge portion 丄 β and a valley portion 17 and a connected state is formed in a region of the valley portion i7. 3. Each of the rigid walls 15 and 15 makes at least one end of the ridge 1 β or the valley 7 form a conductive state with the outside world. 4. The lower part of the cup holder 11 of the central part 12 of the model body forms a groove or chamber 19 which is in a conductive state with the outside, and is bounded by the rigid wall 15. 5. The rigid body 15, 15 of the model body, the ridge portion 16 or the valley portion 17 and the tank or cavity 19 are in communication with the outside world, and the model body 10 forms a grid. Organization 22 is based on an increase in convective heat dissipation with the outside air.

M253907 四、創作說明(6) 因此’所述模型體10的散熱機制除 腳14,料之外,在本創作所顯示之實 == 包括了每-剛性壁i 5、i 5,《内端面和外端面= 積總和,以及該中央部1 2下部成開放型態的中空槽室 腔室1 9。其亦反映出它將較習知增設接腳之舊法,具有 更佳的散熱效率。 〃 故,在上文的敘述中,這發光二極體結構的改良,使 其散熱表面積被儘可能的增加,其空間型態之設計係不同 於習知者,且具有舊法中無法比擬之優點,確已展現了相 當大之進步。M253907 IV. Creation instructions (6) Therefore, the heat dissipation mechanism of the model body 10 is shown in this creation except foot 14, material == Including each-rigid wall i 5, i 5, "inner end face And the outer end surface = the sum of the products, and the hollow part chambers 19 of the central part 12 and the lower part in an open form. It also reflects that it will have better heat dissipation efficiency than the old method of adding pins.故 Therefore, in the above description, the improvement of the structure of the light-emitting diode has increased the surface area of heat dissipation as much as possible. The design of the space type is different from that of the conventional one, and it is incomparable with the old method The advantages have indeed shown considerable progress.

第10頁 M253907 圖式簡單說明 第1圖係本創作之外觀示意圖;其中,假想線部份係 顯示晶片配裝位置及封裝光體之情形。 第2圖係本創作在一金屬平坦胚料上沖壓形成模型體 之平面示意圖。 第3圖係第2圖之立體斷面剖視示意圖。 第4圖係本創作經沖壓作業後,該模型體形成間隔排列的 剛性壁和中央部之立體斷面剖視示意圖。 第5圖係第1圖之斷面剖視示意圖。 圖號對照說明:Page 10 M253907 Brief Description of Drawings Figure 1 is the appearance diagram of this creation; of which, the imaginary line part shows the chip mounting position and the status of the packaged light body. Figure 2 is a schematic plan view of a model body stamped on a flat metal blank. FIG. 3 is a schematic cross-sectional sectional view of FIG. 2. Figure 4 is a three-dimensional cross-sectional view of the rigid body and the central part of the model body after the stamping operation. FIG. 5 is a schematic cross-sectional view of FIG. 1. Drawing number comparison description:

1 0模型體 1 1杯座 1 2中央部 1 4接合部 1 4 ’接腳單元 1 5、1 5 ’剛性壁 1 6脊部 1 7谷部 1 8間距1 0 model body 1 1 cup holder 1 2 central portion 1 4 joint portion 1 4 ′ pin unit 1 5、1 5 ′ rigid wall 1 6 ridge portion 1 7 valley portion 1 8 pitch

1 9槽室或腔室 2 0平坦胚料 2 1兩邊或周邊 2 2格柵組織 X晶片 y導線1 9 tank or cavity 2 0 flat blank 2 1 on both sides or periphery 2 2 grid structure X wafer y wire

第11頁 M253907 圖式簡單說明 z透光體 p沖壓作業P.11 M253907 Brief description of drawings

(I(I

Claims (1)

M253907M253907 五、申請專利範圍 1· 一種發光二極體結構之改良,係具有一模型體,所 型體係包括有一用以固定晶片之杯座的中央部,和相互 連接的包含有至少二接腳單元之接合部,以及一導線連 接上述晶片和接合部,而分別被定義為陰、陽極端導所 構成;其改良包括: 沿模型體中央部向外邊方向佈置的複數層剛性壁和 所述剛性壁界定的一個槽室或腔室;每一剛性壁係具有 一設定間距的形成一連績排列之組織者。 2·如申請專利範圍第1項所述之發光二極體結構之改良; 其中’該每一剛性壁係包含有一脊部和谷部者。 3·申請專利範圍第2項所述之發光二極體結構之改良;其 中,該每一剛性壁之谷部區域係形成連接狀態者。 4.如申請專利範圍第1項所述之發光二極體結構之改良; 其中’該模型體的槽室或腔室,係形成在該中央部的杯 座下部;並且與外界成導通狀態者。 5 ·如申請專利範圍第4項所述之發光二極體結構之改良; 其中,該槽室或腔室係被剛性壁(1 5 )所界定者。 6·如申請專利範圍第2項所述之發光二極體結構之改良; 其中’該每一剛性壁使脊部或谷部至少一端與外界形成 相導通狀態者。 7·如申請專利範圍第1項所述之發光二極體結構之改良; 其中’該模型體之中央部的兩邊或周邊係形成格柵組織 者0V. Scope of Patent Application 1. An improvement of the structure of a light-emitting diode, which has a model body. The system includes a central part for fixing a cup holder of a wafer, and an interconnected unit including at least two pin units. The joint portion and a wire connected to the wafer and the joint portion are respectively defined as a cathode and an anode end guide. The improvement includes: a plurality of layers of rigid walls arranged along the center of the model body toward the outer side and the rigid wall definition A trough or cavity; each rigid wall has a set spacing to form a continuous array of organizers. 2. The improvement of the light-emitting diode structure as described in item 1 of the scope of patent application; wherein each of the rigid wall systems includes a ridge portion and a valley portion. 3. The improvement of the light-emitting diode structure described in item 2 of the scope of patent application; among them, the valley region of each rigid wall is formed in a connected state. 4. The improvement of the structure of the light-emitting diode as described in item 1 of the scope of the patent application; wherein the groove or cavity of the model body is formed in the lower part of the cup holder of the central part; . 5. The improvement of the light-emitting diode structure as described in item 4 of the scope of the patent application; wherein the tank or cavity is defined by a rigid wall (1 5). 6. The improvement of the light-emitting diode structure as described in item 2 of the scope of the patent application; wherein each of the rigid walls makes at least one end of the ridge or the valley to be in a conductive state with the outside. 7. The improvement of the structure of the light-emitting diode as described in item 1 of the scope of the patent application; wherein ‘two sides or the periphery of the central part of the model body forms a grid structure. 0 第13頁Page 13
TW92221961U 2003-12-15 2003-12-15 Light emitting diode TWM253907U (en)

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