M252166 四、創作說明(l) 【新型所屬之技術領域】 本創作提供一種板對板連接器的改良結構,尤其是指採用 具有卡部與卡槽的扣合機構的板對板對接連接器。 【先前技術】 電子產品的發展趨勢一直是縮減電子元件的尺寸,因許多 電子元件是連接於各種PCB板上的預設的電路上。這些pcb 板必須以一種方法連接在一起,該方法應有效並可靠地把 一個PCB板上的電路與另一個pcb板上的電路相互連接起 來。 為了實現平行平面上的兩塊PCB板的連接以縮減電子元件 的尺寸’業界曾開發出了表面安裝連接器,其表面安裝連 接器是使用一個公頭(固定端子)連接器與一個母座(彈 性端子)連接器相結合形成的兩個PCB板之間的電連接。 這種縮減尺寸型板對板連接器,在製造和使用上仍然存在 諸多技術問題,諸如:(丨)膠芯與端子鉚合的過程複雜, 不利於降低產品成本;(2 )鉚合裝置的固定強度有限,容 易引發產品變形的電性不暢;(3)端子孔的間距小,難於 縮減產品尺寸,組裝時容易刺破間壁而造成的電性不正常 的情況發生;(4 )以公、母連接器端子的彈性相互干涉卡 扣的穩固性不強,且不宜實現輕薄型產品開發;(5 )不利 於降低成本。 【新型内容】M252166 4. Creation Description (l) [Technical Field of New Type] This creation provides an improved structure of a board-to-board connector, especially a board-to-board docking connector using a buckling mechanism with a card portion and a card slot. [Previous technology] The development trend of electronic products has always been to reduce the size of electronic components, because many electronic components are connected to preset circuits on various PCB boards. These pcb boards must be connected together in a way that effectively and reliably interconnects the circuits on one pcb board with the circuits on another pcb board. In order to achieve the connection of two PCB boards on a parallel plane to reduce the size of electronic components, the industry has developed a surface-mount connector, which uses a male (fixed terminal) connector and a female connector ( Electrical connection between two PCB boards formed by the combination of elastic terminals) connectors. There are still many technical problems in the manufacture and use of this reduced size board-to-board connector, such as: (丨) the process of riveting the rubber core and the terminal is complicated, which is not conducive to reducing the cost of the product; (2) the riveting device Limited fixing strength, which can easily lead to poor electrical deformation of the product; (3) The small spacing of the terminal holes makes it difficult to reduce the size of the product, and it is easy to puncture the partition wall during assembly, resulting in electrical abnormalities; (4) The elastic mutual interference buckles of the male and female connector terminals are not stable and are not suitable for the development of thin and light products; (5) It is not conducive to reducing costs. [New content]
M252166 四、創作說明(2) 為改善現有技術的缺陷,本創作特提供一種採用嵌塑成形 (insert molding)技術的板對板連接器的改良結構。 本創作的主要目的在於提供一種板對板連接器的改良結 構’其採用散塑成形技術以緊密間距而達成縮減尺寸的板 對板固定端子連接器,確保端子平整度的穩定性。 本創作的還一主要目的在於提供一種板對板連接器的改良 結構’該固定端子連接器與彈性端子連接器可藉由卡部與 卡槽的扣合機構,以確保兩對接連接器的穩定接合。 本創作的又一主要目的在於提供一種板對板連接器的改良 結構’兩對接連接器的端子採上下壓接方式,可確保端子 間彈性接觸的穩定性,且有效導通。 本創作之上述目的可藉由下述的技術方案加以實現。在本 創作的實施例中,該板對板連接器是由一固定端子(公頭 )連接器和一彈性端子(母座)連接器扣合構成。兩連接 器分別由絕緣材料注塑制成絕緣本體與絕緣座體,且在該 絕緣本體與絕緣座體上設有端子置設槽道,供固定端子與 連接端子固定。 其中,該固定端子連接器以採用嵌塑成形(insert m〇lding)的技術將電性端子與絕緣本體組設於一體,實 現了緊縮空間、有效電性導通之目的。絕緣本體兩對應側 面分別設有固持凹入的卡槽,此設計配合彈性端子連接器 的卡部設計,將有效地使固定端子連接器與彈性端子連接 器卡扣,確保了產品所需的保持力。 彈性端子連接器同樣由絕緣座體和電性端子組所構成。絕M252166 4. Creation Instructions (2) In order to improve the defects of the existing technology, this creation provides an improved structure of board-to-board connectors using insert molding technology. The main purpose of this creation is to provide an improved structure of a board-to-board connector. The board-to-board fixed terminal connector is reduced in size by using loose plastic forming technology with a close pitch to ensure the stability of terminal flatness. Another main purpose of this creation is to provide an improved structure of a board-to-board connector. The fixed terminal connector and the flexible terminal connector can be secured by a buckling mechanism of a card portion and a card slot to ensure the stability of the two mating connectors. Join. Another main purpose of this creation is to provide an improved structure of a board-to-board connector. The terminals of two butted connectors are crimped up and down to ensure the stability of the elastic contact between the terminals and to effectively conduct electricity. The above purpose of this creation can be achieved by the following technical solutions. In the embodiment of the present invention, the board-to-board connector is composed of a fixed terminal (male) connector and an elastic terminal (female) connector. The two connectors are injection-molded from an insulating material into an insulating body and an insulating base, respectively, and a terminal setting channel is provided on the insulating body and the insulating base for fixing the fixed terminal and the connecting terminal. Among them, the fixed terminal connector uses an insert molding technology to integrate the electrical terminal and the insulating body into one body, thereby achieving the purpose of tight space and effective electrical conduction. The two corresponding sides of the insulating body are respectively provided with retaining recessed clamping slots. This design, in conjunction with the design of the clamping portion of the flexible terminal connector, will effectively enable the fixed terminal connector and the elastic terminal connector to be buckled, ensuring the required retention of the product. force. The elastic terminal connector is also composed of an insulating base and an electrical terminal group. Absolutely
第6頁 M252166 四、創作說明(3) 緣座體呈長形板狀,其板面 小的整體凹入部,該整體凹 部,其固持卡點與固定端子 涉,將兩連接器有效地穩固 有長條隙縫,藉由長條隙縫 材料的柔性,以便兩連接器 而避免了扣插、拔出時出現 的電性端子以鉚入的方式固 其組裝後的端子弧形彈性接 中,並凸出於整體凹入部底 連接器扣合後的端子間接觸 設有相對於固定端子連接器大 入部對應的長側壁設有固持卡 連接器的固持凹入卡槽扣合干 於一體;絕緣座體板面上還設 的空間來提供裕度,提升塑膠 對插扣合時勻和的插拔力,從 的產品變形;彈性端子連接器 定於絕緣座體相應的端子槽: ^端懸置於絕緣座體活動槽之 平面,可實現與對接固定端子 的有效導通。 【實施方式】 下面結合附圖及實施例對本創作作進一步說明· 如第1圖所示’在本創作的較佳實施例中,板對板連接器 100是由一對固定端子連接器10、彈性端子連接器2〇扣1 構成。其中,固定端子連接器10、彈性端子連接器20是"由 絕緣材料注塑制成的分別的絕緣本體Π、絕緣座體21與分 別的電性端子組1 2、2 2所組成。 、n 如圖3、圖5所示’固定端子連接器丨〇是由絕緣本體丨丨和電 性端子1 2構成。絕緣本體11與電性端子丨2是以嵌塑成形 (insert molding)技術,在絕緣本體丨丨成形時,先將複 數個電性端子12對應排列於成形模具的預設位置内,待絕 緣本體11注膠成形時兩者結合成為一體,在本實施例中 M252166 四、創作說明(4) — -~ —_______________ 性端子12—排的數目為4〇個,其 本部1 22做為主體,一側彎折延伸呈”、、鉤狀,以基 丨侧則形成電性接觸部123;其♦ ^7^25部位,另— ϊ ; I^12 5"" ^ ^ ^ i ^ ^ 固疋知子連接器10的端子是固定於絕緣 ,因 另一側端的電性接觸部123的底 # ’因此 ,定端子連接器i 〇可形成緊縮空間的f再此 連接器20對接時,具有穩固的對接導通(如第2圖所_ 7子 7本广對應側面分別設有複數個固持凹入;。 Π本實施例中凹入卡槽ln一側面的數目為9個, 等凹入卡槽111的設計有效地使固定端 ^ 子連接器扣合導通。 逆丧器…彈性端 ==4、6圖所示,彈性端子連接器2〇是由絕緣座體^和 性鳊子22所構成。絕緣座體2丨呈長形板狀,其板面… 位設有整體凹入部2 11 ,以容納固定端子連接器丨〇扣入匕/ 整體凹入部2 1 1對應的較長側壁設有複數個固持卡部2丨2, 在本實施例中固持卡部2 1 2—側壁的數目為9個,該等固掊 卡部21 2與固定端子連接器10的固持凹入卡槽lu^涉,2 將兩連接器有效地穩固於一體(如第7圖所示);在凹入部 2 11的沿較長側壁的兩侧分別各設有長條隙縫2丨3,該等長 條隙縫2 1 3的功能在提供裕度空間,能有效地提升了塑膠 材料的柔性,便於兩連接器對插扣合與拔出時提供更好的 操作彈性,以避免了扣插、拔出時硬接觸造成的產品變、 M252166 四、創作說明(5) 形’進而破壞連接器與PC B板的接合。在彈性端子連接写 2 0頂板面上的隙縫21 3至侧端邊的中間位置設有複數個^ 子固定孔214,該等固定孔214貫穿整個絕緣座體21,該固 定孔2 1 4與較長的兩對應板側面至底面分別的端子槽2丨5、 端手彈性部活動槽216相通(如第2圖相應位置所示在本 實施例中端子固定孔2 1 4—列的數目為4 〇個。如第4圖所 示,單個電性端子22為一倒T形結構,以基本部221為中 心’與基本部221垂直延伸的是固定部222,在固定部222 的兩側設有作為端子2 2固定的干涉凸起部2 2 7 •,而在基本 部2 2 1的兩侧橫向延伸為前部2 2 3和弧形彈性接觸端2 2 4, 以及橫向延伸的後部225及平行於PCB板的焊接部226。該 電性端子2 2在鉚入絕緣座體2 1相應的端子槽2 1 5、彈性部 活動槽21 6時,依靠端子固定部2 22設有的干涉凸起部227 與絕緣座體2 1的固定孔2 1 4干涉穩固(如第2圖所示);組裝 後的端子弧形彈性接觸端2 2 4懸於絕緣座體2 1 2的彈性部活 動槽21 6中,並凸出於整體凹入部211之底平面(如第6圖所 示的端子觸點224),可實現與對接固定端子連接器1〇扣合 後端子間的有效導通(如第1圖所示)。 另外要說明的是,為使電性端子2 2的弧形彈性接觸端2 2 4 具有良好的彈性,絕緣座體2 1内的端子槽2 1 5與端子彈性 部活f槽2 1 6的交界處形成一斜面2 1 7,使電性端子2 2在未 與固$端子接觸時能得到充分的彈性釋放。 又固定端子連接器10與彈性端子連接器20上的凹入卡槽 11 1與固持卡部2 1 2的設計,可依固定端子連接器1 0與彈性Page 6 M252166 IV. Creation instructions (3) The edge seat is in the shape of an elongated plate with a small overall concave portion on the surface of the plate. The integral concave portion has a retaining card point and a fixed terminal, which effectively stabilizes the two connectors. There are long gaps. With the flexibility of the long gap material, so that the two connectors can avoid the electrical terminals that appear during buckling and pulling out, and the assembled terminals are fixed in the arc elastic connection by riveting, and The contacts between the terminals protruding from the bottom of the overall recessed part are fastened with a fixed recessed card slot provided with a retaining card connector on the long side wall corresponding to the large entrance part of the fixed terminal connector; the insulation is integrated; There is also space on the surface of the base plate to provide a margin, which improves the uniform insertion and withdrawal force of the plastic when mating and buckling, resulting in deformation of the product; the elastic terminal connector is determined by the corresponding terminal slot of the insulating base: ^ end overhang It is placed on the plane of the movable groove of the insulation base, which can achieve effective conduction with the docking fixed terminal. [Embodiment] The following is a further description of this creation with reference to the drawings and embodiments. As shown in FIG. 1 'In the preferred embodiment of this creation, the board-to-board connector 100 is a pair of fixed terminal connectors 10, The elastic terminal connector 20 is formed by 1 buckle. Among them, the fixed terminal connector 10 and the elastic terminal connector 20 are composed of a separate insulating body Π, an insulating base 21 and respective electrical terminal groups 1 2, 2 2 made of injection-molded insulating material. , N As shown in Figs. 3 and 5, the 'fixed terminal connector' is composed of an insulating body and an electric terminal. The insulating body 11 and the electrical terminals 丨 2 are insert molding technology. When the insulating body 丨 丨 is formed, firstly, a plurality of electrical terminals 12 are arranged correspondingly in a preset position of the forming mold. 11 The two are combined into a single body during injection molding. In this embodiment, M252166 IV. Creation Instructions (4) —-~ —_______________ The number of 12-row terminals is 40, with the main unit 1 22 as the main body. The side bends and extends like a hook shape, and the electrical contact portion 123 is formed on the side of the base; its ♦ ^ 7 ^ 25 part, and another — ;; I ^ 12 5 " " ^ ^ ^ i ^ ^ 疋The terminals of the connector 10 are fixed to the insulation. Because of the bottom of the electrical contact portion 123 at the other end, the fixed terminal connector can form a tight space. When this connector 20 is mated, it has a stable Butt-conducting (as shown in Figure 2 _ 7 sub 7 corresponding to the corresponding side of the book is provided with a plurality of holding recesses; Π in this embodiment, the number of recessed card slot ln one side is 9, equal recessed card slot 111 The design effectively makes the fixed terminal ^ connector snap-in and conduct. == As shown in Figures 4 and 6, the elastic terminal connector 20 is composed of an insulating base ^ and a sexable rafter 22. The insulating base 2 has a long plate shape, and the board surface is provided with an overall recessed portion. 2 11 to hold the fixed terminal connector 丨 0 snap-in dagger / hollow concave portion 2 1 1 The corresponding longer side wall is provided with a plurality of retaining card portions 2 丨 2, in this embodiment, the retaining card portion 2 1 2 — The number of the side walls is 9, and the fixing clips 21 2 and the holding recesses of the fixed terminal connectors 10 are involved in the grooves 2, and the two connectors are effectively and stably integrated into one body (as shown in FIG. 7). ; On the two sides of the recessed part 2 11 along the longer side wall, there are respectively long slits 2 丨 3. The functions of these long slits 2 1 3 provide a margin and can effectively improve the flexibility of the plastic material. To facilitate the two connectors to provide better operating flexibility when mating and unmating, to avoid product changes caused by hard contact during mating, unmating. M252166 IV. Creation Instructions (5) Shape 'and destroy the connector Joint with PC B board. A plurality of ^ solids are provided in the middle of the gap 21 3 on the top plate surface of the elastic terminal connection writing 20 to the side edge. The fixing holes 214 pass through the entire insulating base 21, and the fixing holes 2 1 4 are in communication with the terminal grooves 2 and 5 and the elastic grooves 216 of the end-hand elastic parts respectively 2 corresponding positions shown in FIG. 2 In this embodiment, the number of terminal fixing holes 2 1 4-4 is 40. As shown in FIG. 4, a single electrical terminal 22 has an inverted T-shaped structure, and the basic portion 221 is The center 'extends perpendicularly to the basic portion 221 is a fixed portion 222, and interference protrusions 2 2 7 fixed as terminals 2 2 are provided on both sides of the fixed portion 222, and laterally extended on both sides of the basic portion 2 2 1 The front part 2 2 3 and the arc-shaped elastic contact end 2 2 4, and the rear part 225 extending laterally and the soldering part 226 parallel to the PCB. When the electrical terminal 2 2 is riveted into the corresponding terminal groove 2 1 5 of the insulating seat body 2 and the elastic part movable groove 21 16, the interference protrusion 227 provided on the terminal fixing portion 2 22 and the insulating seat body 2 1 The fixing holes 2 1 4 are interference-stable (as shown in Fig. 2); the arcuate elastic contact ends 2 2 4 of the assembled terminals are suspended in the elastic groove 21 6 of the elastic base 2 1 2 and protrude out The bottom plane of the overall recessed portion 211 (such as the terminal contact 224 shown in FIG. 6) can achieve effective conduction between the terminals after being fastened with the mating fixed terminal connector 10 (as shown in FIG. 1). In addition, in order to make the arc-shaped elastic contact end 2 2 4 of the electrical terminal 2 2 have good elasticity, the boundary between the terminal groove 2 1 5 in the insulating base 2 1 and the terminal elastic portion 2 2 6 An inclined surface 2 1 7 is formed at each place, so that the electrical terminal 22 can be fully elastically released when it is not in contact with the solid terminal. In addition, the design of the recessed card slot 11 1 and the holding card portion 2 1 2 on the fixed terminal connector 10 and the flexible terminal connector 20 can be determined according to the fixed terminal connector 10 and the elasticity.
第9頁 M252166 四、創作說明(6) — — — 端子連接器20使用的方式而定,雖在本實施例中凹入卡 ,111设置於固定端子連接器i Q上,固持卡部2 i 2設置於彈 ,端子連接器2G上,但在其他的實施方式丨,亦可將凹入 卡槽111設置於彈性端子連接器20上,固持卡部212設置於 固定端子連接器10上。 由上述說明可知,本創作的結構設計較以往同類產品呈現 更加良好、穩定的使用功效,其所揭示的結構實施方式乃 是為方便說明本創作,並非用以限制本創作的範圍,凡藉 由本創作之說明書而了解此項技術者,所做的修改在不脫 離本創作之精神的情況下,均應視為本創作的相似結構, 為本創作之申請專利範圍所涵蓋。Page 9 M252166 IV. Creation Instructions (6) — — The terminal connector 20 is used in a certain way. Although the card is recessed in this embodiment, 111 is provided on the fixed terminal connector i Q and holds the card portion 2 The i 2 is provided on the spring and terminal connector 2G, but in other embodiments, the recessed card slot 111 may be provided on the elastic terminal connector 20, and the holding card portion 212 is provided on the fixed terminal connector 10. . As can be seen from the above description, the structural design of this creation presents a better and stable use effect than similar products in the past. The disclosed structural implementation is for the convenience of explaining this creation, and is not intended to limit the scope of this creation. Those who understand the technology of the creation of the description of the creation, without departing from the spirit of the creation, should be regarded as a similar structure of the creation, covered by the scope of the patent application for the creation.
第10頁 M252166 圖式簡單說明 第1圖是本創作較佳實施例組裝後的截面 第2圖是本創作較佳實施例兩連接器裝 f 第3圖是本創作較佳實施例固定端子連^ =的截面圖 第4圖是本創作較佳實施例彈性端子 =組件的立體 第5圖是本創作較佳實施例固定端子組件的立體 第6圖是本創作較佳實施例彈性端子 ^的立體圖 第7圖是本創作較佳實施例組裝後的另一二的立體圖 位置截面圖 1 〇〇···板對板連接器 2 0…彈性端子 2 1…絕緣座體 1 1 1···固持凹入卡槽 122···基本部 1 25…蟬接腳 1 23 1···觸點 1 1…絕緣本體 12,22.·.電性端子組 2 1 2···固持卡部 2 1 4···端子固定 216···彈性部年 2 2 l···基本部 2 2 3…前部 2 2 5…後部 孔 動槽 121 123 124 211 213. 215. 217. 橫向部 電性接觸部 轉折部 凹入部 長條隙縫 端子槽 斜面 2 2 7… 干涉凸起部 2 2 2·· 2 2 4·· 2 2 6·· 固定部干 弧形彈性 焊接部 涉 接觸端Page 10 M252166 Brief description of the diagram. The first diagram is the cross-section of the preferred embodiment of this creation after assembly. The second diagram is the two connectors mounted on the preferred embodiment of this creation. The third diagram is the fixed terminal connection of the preferred embodiment of this creation. ^ = Sectional view. Figure 4 is a flexible terminal of the preferred embodiment of the present invention. = Stereo of the component. Figure 5 is a perspective of the fixed terminal assembly of the preferred embodiment of the present invention. Figure 6 is of the flexible terminal of the preferred embodiment of the present invention. Perspective view Figure 7 is a perspective view of another two after the assembly of the preferred embodiment of the present invention. 1 00 ···· board-to-board connector 2 0… elastic terminal 2 1… insulator base 1 1 1 ··· Retaining recessed card slot 122 ... Basic part 1 25 ... Cicada pin 1 23 1 ... Contact 1 1 ... Insulating body 12, 22 ... Electrical terminal set 2 1 2 ... Retaining card part 2 1 4 ··· Terminal fixing 216 ··· Elastic part 2 2 l · ·· Basic part 2 2 3… Front part 2 2 5… Rear hole moving groove 121 123 124 211 213. 215. 217. Sexual contact part Turning part is recessed into the long strip slot terminal groove inclined surface 2 2 7… Interference convex part 2 2 2 ·· 2 2 4 ·· 2 2 6 ·· Dry arc elastic welding of the fixing part Contact