M244706 五、創作說明（1) 【新型所屬之技術領域】： 本創作係隸屬一種乾膜張力控制裝置的技術領域，尤 指能對印刷電路板PCB之光阻劑乾膜（dry f i 1 m)實施張 力調整控制之創新結構裝置而言。 【先前技術】： 按，一般傳統之印刷電路板PCB上要貼一層光阻劑之 乾膜（dry f i lm)，而習用PCB薄板因前述之乾膜張力太 大或太小，以致PCB薄板會往上或往下產生變形，造成PCB 薄板無法送入壓輪進行壓合，因此一直都無法大量生產， 造成薄板的成本居高不下。 經由上述的說明可知，傳統之乾膜（dry f i lm)貼覆 設備不論是構成或使用效果，由於設計未臻完善，而存在 多項為人詬病之缺失與不便，無形中連帶影響到被加工產 品的經濟價值。 【新型内容】： 有鑑於此，本案創作人乃藉由多年從事該項產品研發 與製造之經驗，積極尋求解決之方案，經長期努力的研究 與試作，而有了本創作之「乾膜張力控制裝置」的產生。 其主要之目的，係提供一種「乾膜張力控制裝置」 案，其藉由該一創新之控制裝置，當實施光阻劑乾膜 (dry f i 1 m)貼覆加工時，係利用張力控制裝置將乾膜之 張力控制在適當之範圍，使得PCB薄板送入壓輪進行壓 合，同時大幅降低不良率及製程成本者。 而本創作主要之特徵，係包含有：一動力機構，係提M244706 V. Creation instructions (1) [Technical field to which the new type belongs]: This creation belongs to the technical field of a dry film tension control device, especially a photoresist dry film (dry fi 1 m) for printed circuit board PCB. In terms of innovative structural devices that implement tension adjustment control. [Previous technology]: According to the conventional traditional printed circuit board PCB, a layer of photoresist dry film (dry fi lm) is affixed, and the conventional PCB sheet has too much or too little tension due to the aforementioned dry film. Deformation occurs upwards or downwards, resulting in the PCB sheet cannot be fed into the pressing wheel for lamination, so it has not been possible to mass-produce it, causing the cost of the sheet to remain high. From the above description, it can be known that, regardless of the composition or use effect of the traditional dry film application equipment, due to the imperfect design, there are many shortcomings and inconveniences of human rickets, which will affect the processed products. Economic value. [New content]: In view of this, the creator of this case has actively sought solutions through years of experience in R & D and manufacturing of this product. After long-term research and trial work, he created the "dry film tension" of this creation. Control device ". Its main purpose is to provide a "dry film tension control device" solution. With this innovative control device, when implementing photoresist dry film (dry fi 1 m) lamination processing, the tension control device is used. The tension of the dry film is controlled in an appropriate range, so that the PCB sheet is sent to the pressing wheel for lamination, and at the same time, the defect rate and process cost are greatly reduced. The main features of this creation include: a power mechanism,
M244706M244706
【實施方式】： 為了讓貴審查委員能進一 f 了解本創作的構成、特 徵及其他目的，以下乃舉一較佳實施例，並配合圖式、 說明如后，同時讓熟習該項技術領域者能夠具體實施°·旧 (如第一圖、第二圖所示）本創作係一種/乾二^六允 制裝置」案，其主要係於機台之乾膜捲軸丄與壓^= 設有其包括：一動力機構3、一輥輪機構4、_ : & θ1 5、一控制電路6以及一離合機構7所組合而成/貝機構 (如第一圖所示）其中，本創作之動力機構3主 供本案裝置之動力源，而該一動力機構3進—步包含·一 動力源3 2及傳輸件3 1，而動力源3 2係為馬達，傳W 採用皮帶、皮帶輪或鍊條、鍊輪或齒輪傳動，而:八 中之傳輪件3丨以皮带3 1 1、皮帶輪3 1 2表示之。 茶圖不 ^第―®、第二圖所示）X，本創作之觀輪機構4, 係軸設於乾膜捲軸丨與壓膜裝置2間，並受動力機構3之驅 (如第一圖、第二圖所示） 包含有一感測器5 i及一感測片[Implementation]: In order to allow your review committee to further understand the composition, characteristics, and other purposes of this creation, the following is a preferred embodiment, with illustrations and illustrations, as well as those familiar with the technical field. It can implement ° · Old (as shown in the first picture and the second picture). This creation is a kind of / dry two ^ six allowance device "case, which is mainly based on the machine's dry film reel 丄 and pressure ^ = set It includes: a power mechanism 3, a roller mechanism 4, _: & θ1 5, a control circuit 6, and a clutch mechanism 7 (see the first figure). The power mechanism 3 mainly supplies the power source of the device in this case, and the power mechanism 3 further includes a power source 3 2 and a transmission member 31, and the power source 3 2 is a motor, and a belt, a pulley or a chain is used for transmission. , Sprocket or gear transmission, and: the middle eight of the transmission piece 3 丨 is represented by the belt 3 1 1 and the pulley 3 1 2. The tea picture is not shown in the first picture (®, the second picture). X, the wheel mechanism 4 of this creation is located between the dry film reel 丨 and the film pressing device 2 and is driven by the power mechanism 3 (such as the first (Shown in the figure and the second figure) including a sensor 5 i and a sensor sheet
第5頁 M244706 五、創作說明（3) 輪機構4適當之一端並隨之同步旋轉，而感測器5 1則偵測 感測片5 2轉速，用以測得乾膜1 0輸出之張力數值。 而本創作之控制電路6，主要係用以接收感測機構5所 檢測之張力數值，並可驅動指令予離合機構7實施離合作 用，該一控制電路6並非本案創作重點，於此不多作贅 述° (如第一圖、第三圖所示）此外，本創作之離合機構7 係設於輥輪機構4適當之一端，該離合機構7包含有一固定 端7 1及一脫離端7 2，而離合機構7主要係接收控制電路6之 驅動指令，利用固定端7 1與脫離端7 2之離合作用（如圖 三、圖四所揭示），藉以調整輥輪裝置4之轉動與否者。 藉由上述機構之組合，本創作係以兩組張力控制裝置 配合壓膜裝置2呈對應設置（如圖二所示），其主要係利 用乾膜1 0繞經輥輪機構4，在壓膜裝置2實施壓膜作業中， 若上、下乾膜1 0有其一因不平均拉扯導致張力過大情況發 生時，該側輥輪機構4之轉動亦隨之呈現不穩定狀態，而 感測器5 1則藉由與輥輪機構4同步旋轉之感測片5 2偵測所 得之數值，隨即由控制電路6驅動指令予張力過大一側之 離合機構7，使該側離合機構7之固定端7 1與脫離端7 2實施 咬合（如圖三所示），並將動力源3 0之動力傳遞給親輪機 構4實施轉動，藉此，使輥輪機構4對張力過大一側之乾膜 1 0作調整以控制在適當之範圍者。 透過上述的說明，本創作之「乾膜張力控制裝置」 案，其藉由該一創新之控制裝置，當實施光阻劑乾膜Page 5 M244706 V. Creation instructions (3) The appropriate end of the wheel mechanism 4 rotates synchronously with it, and the sensor 5 1 detects the rotation speed of the sensor piece 5 2 to measure the tension of the dry film 10 output. Value. The control circuit 6 of this creation is mainly used to receive the tension value detected by the sensing mechanism 5 and can drive instructions to the clutch mechanism 7 to implement the clutching function. The control circuit 6 is not the focus of the creation of this case, so I will not do much here. Repeat (° as shown in the first and third figures) In addition, the clutch mechanism 7 of this creation is located at an appropriate end of the roller mechanism 4. The clutch mechanism 7 includes a fixed end 71 and a disengagement end 72. The clutch mechanism 7 mainly receives the driving instructions of the control circuit 6 and utilizes the clutching action of the fixed end 7 1 and the disengaging end 7 2 (as disclosed in FIGS. 3 and 4) to adjust the rotation of the roller device 4 or not. With the combination of the above-mentioned mechanisms, the creation is a corresponding set of two sets of tension control devices in cooperation with the film pressing device 2 (as shown in Figure 2). It mainly uses the dry film 10 to pass through the roller mechanism 4 and press the film. In the film pressing operation of the device 2, if one of the upper and lower dry films 10 has an excessive tension due to uneven pulling, the rotation of the side roller mechanism 4 also shows an unstable state, and the sensor 5 1 The value detected by the sensing piece 5 2 rotating synchronously with the roller mechanism 4 is then driven by the control circuit 6 to instruct the clutch mechanism 7 on the side with excessive tension to make the fixed end of the clutch mechanism 7 on the side 7 1 and the disengaging end 7 2 are engaged (as shown in FIG. 3), and the power of the power source 30 is transmitted to the parent wheel mechanism 4 for rotation, thereby making the roller mechanism 4 to the dry film on the side with excessive tension 10 Make adjustments to control within the appropriate range. Through the above description, the "Dry Film Tension Control Device" project of this creation uses this innovative control device to implement a photoresist dry film
第6頁 M244706 五、創作說明（4) (d r y f i 1 m)貼覆加工時，係利用張力控制機構將乾膜之 張力控制在適當之範圍，使得乾膜之貼覆能分佈較均勻以 提昇品質，同時大幅降低不良率及製程成本者。 綜上所述，本創作可有效解決傳統乾膜（d r y f i 1 m) 貼覆設備所致生的缺失，同時具有上述眾多的效能與實用 價值，因此本創作確實具備有「創新性」、「進步性」以 及「可供產業上之利用性」，且在相同的技術領域中未見 相同或近似的產品公開使用，故本創作已符合新型專利的 要件，乃依法提出申請，並祈請賜准本創作新型專利。Page 6 M244706 V. Creation instructions (4) (dryfi 1 m) During the laminating process, the tension of the dry film is controlled to an appropriate range by the tension control mechanism, so that the dry film can be evenly distributed to improve the quality. At the same time, significantly reduce the defect rate and process costs. In summary, this creation can effectively solve the lack of traditional dry film (dryfi 1 m) laminating equipment, and has many of the above-mentioned effectiveness and practical value. Therefore, this creation does have "innovative", "progressive" Nature "and" availability in industry ", and no identical or similar products are publicly used in the same technical field, so this creation has met the requirements of the new patent, and an application is submitted in accordance with the law, and I ask for permission The creation of a new patent.
第7頁 M244706 圖式簡單說明 6 第一圖：係本創作之正面示意圖。 第二圖：係本創作之側視示意圖。 第三圖：係本創作離合機構作用狀態示意圖。 第四圖：係本創作離合機構呈無作用狀態示意圖。 【圖號簡單說明】：Page 7 M244706 Brief description of the drawing 6 The first picture: is the front view of this creation. The second picture: a side view of this creation. The third picture: This is a schematic diagram of the working state of the clutch mechanism in this creation. The fourth picture: This is a schematic diagram of the inactive state of the creative clutch mechanism. [Simplified description of drawing number]:
第8頁 ( 1) 乾膜捲軸 ( 2) 壓膜裝置 ( 3) 動力機構 ( 4) 輥輪機構 ( 5) 感測機構 ( 6) 控制電路 ( 7) 離合機構 ( 32) 動力源 ( 31) 傳輸件 ( 51) 感測器 ( 52) 感測片 ( 71) 固定端 ( 72) 脫離端 ( 10) 乾膜 ( 311) 皮帶 ( 312) 皮帶輪Page 8 (1) Dry film reel (2) Film pressing device (3) Power mechanism (4) Roller mechanism (5) Sensing mechanism (6) Control circuit (7) Clutch mechanism (32) Power source (31) Transmission part (51) Sensor (52) Sensor (71) Fixed end (72) Release end (10) Dry film (311) Belt (312) Pulley