TWM240303U - Machining center for ratchet component and borach thereof - Google Patents

Machining center for ratchet component and borach thereof Download PDF

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Publication number
TWM240303U
TWM240303U TW92205500U TW92205500U TWM240303U TW M240303 U TWM240303 U TW M240303U TW 92205500 U TW92205500 U TW 92205500U TW 92205500 U TW92205500 U TW 92205500U TW M240303 U TWM240303 U TW M240303U
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Taiwan
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mold
rod
seat
broach
movable die
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TW92205500U
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Chinese (zh)
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Su-Lian You
Neng-Jia Shr
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Su-Lian You
Neng-Jia Shr
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Priority to TW92205500U priority Critical patent/TWM240303U/en
Publication of TWM240303U publication Critical patent/TWM240303U/en

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M240303M240303

【新型所屬之技術領域】 本創作係-種棘輪元件的加工機及其拉刀,其係涉及 於手工具的技術領域’尤指用以對棘輪扳手料置的棘輪 元件加工機械。 【先前技術】 按由製造棘輪扳手等手卫具中的棘輪元件,棘輪以 是在外周側面形成齒形,加工方法係由衝壓模具帶動拉7 ,對料件逐步加工出齒形’其係以加工出分佈較疏、齒力 較小的型態,透過三至四会俺 处3α 一主四人衝壓加工,使料件漸步製造技 完整齒形與完整齒形間隔,惟’該種加工方式需要好幾七 拉刀來加工’成本^且作業速度慢,作業速度慢的原因 ’係顧慮該呈縱向排列的拉刀,如僅以一支拉刀一次面向 料件、直接衝壓出齒形者’拉刀的端面為水平向撞擊到 相對呈水平向端面的料件’ $易使拉刀遭受很大的阻力, :致加工困難、快速磨耗拉刀,或是加工出的齒形不夠漂 冗、完整甚至缺角崩斷。 【新型内容】 本創作者有㈣前述加工棘輪元件的齒形方式於實際 使用上㈣有其問題存在而予以重新設計, =輪元件的加工機及其拉刀,透過該加工機配合二 二十’使枓件在一次揚程中進入拉刀,一次完成棘輪齒形 、工達到加工快速、齒形漂亮完整的主要創作目的。 M240303 為了可達到前述的創作目的,本新型所運用的技術手 段係提供一種棘輪元件的加工機,其係包括: 一動力源,動力源設有可直線運動的驅動軸,驅動軸 具有自由端; 基模基模係連結驅動軸之自由端,基模令央設有 供料件定位的模桿,基模位於模桿周側係穿結數帶動桿之 一端; 一活動模,活動模位置與基模呈相向,活動模周面供 帶動桿貫穿,活動模中央設置中空狀之校正座; 刀座,刀座係為塊體,並位於相鄰活動模位置刀 座與活動模之間彈性連結有緩衝件,用以活動模可彈性伸 2,刀座周面供帶動桿相異基模之另一端貫穿,刀座中央 «又置有用以加工成形棘輪元件的拉刀。 為了可達到前述的創作目的,本新型所運用的技術手 段係提供一種棘輪元件的加工機拉刀,其係一拉刀,為中 二狀本體,一端设為外徑小於本體外徑之逃屑端逃屑端 在該端外周緣形成錐面,逃4端與本體在A小不同外徑的 交界處形成的徑向面設為階面,本體在中空之内侧壁形成 數道呈轴向之齒溝,齒溝在相近逃屬端之頂端内緣形成小 斜面狀的導角。 本創作可以獲得的功效增進,主要係包括: 1 ·本創作之加工機械讓料件加工齒形的過程更為方 便順暢而直接。本創作並讓料件得有校正之特點,使料件 月b在正確位置被送入拉刀内。其中,活動模設為彈性活動 M240303 型態,活動模内設置内徑與料件外徑相當的校正座,在動 力源推進料件,來壓縮活動模而在活動模抵靠刀座後,提 供一校正料件位置之用,使料件順利進入拉刀正確成形。 2·本創作之拉刀尤具有導正料件以及以較低阻力, 讓料件順利在一次揚程中加工出齒形。拉刀在齒溝相應料 件推進的頂端内緣形成斜面的導角,讓料件先行支持於拉 刀的導角來作二次位置校正,並能由導角的斜面,順勢地 由動力源推進料件方向,以有效加大的接觸面,讓料件容 易為推進動力送入拉刀,從齒尖切削成形到齒底,不但加 工作業順暢,阻力降低,製造出漂亮完整的齒形外,更不 需製造多付拉刀,逕由一拉刀便使料件在一次揚程加工内 完成’迅速省時、品質良好、料件之加工不因受到拉刀阻 力而崩齒。 【實施方式】 本創作係一種棘輪元件的加工機及其拉刀,請參看第 一圖,本創作之加工機在圖面上顯示的較佳實施例,係在 一端設有一動力源(10),由動力源(10)來驅動一 用以帶動料件(30)的基模(20),該基模(20) 係供料件(3 〇 )定位,以及一位於基模(2 0 )鄰側的 活動模(4 0 ),活動模(4 0 )係供料件(3 0 )進入 並予以校正,以及包含一設具拉刀(6 0)之刀座(5 0 ),供料件(3〇)送入拉刀(60)成形。以下茲就各 部元件及其組裝相應關係說明如后。 該動力源(1 〇 ),該具有動力的動力源(1 〇 ), M240303 動力源(1 Ο )具有一可輸出直 ^ 阳且琢1甲辦動力的驅動轴(1 1 ),動力源(1 〇 )且體招会备+ lL * & 、體形態在此表示為壓缸,動力源 (ι〇)的驅動軸(11)貫穿過一固定板(13),固 疋板(1 3 )周侧係鎖固四支互為平行的導桿(…, 驅動轴(1 1)穿過固定板(1 (2〇); 的自由端連結一基模 」莫(2 〇 ) ’基模(2 0 )係用以連結驅動軸( y) ’包含有-塊狀模座(21),於模座(21)結 〇 一可供枓件(3。)定位的模桿(2 4 ),模座(2工 )具體實施形態’可以是㈣(21)在周側設有穿孔( 2 1 1 ) ’穿孔(2 1 1 )内設有襯環(2 2 )以相應導 桿(1 4 )穿過’ 5|導基模(2 Q )沿導桿(i 4 )直線 滑動’模K21)中央穿裝一内模(23),内模(2 3 ) —端突出模座(2 i )處係螺鎖一外鎖環(2 3工) ’使外鎖環(2 3 1 )將内模(2 3 )固定在模座(2丄 )内,内模(23)内一端係供驅動軸(1丄)一端固定 ,另一端係置入一模桿(2 4 )—端,該模桿(2 4 )在 位於内模(2 3)之處形成有一環外徑較大的突環 1),以配合一中空固環(25)穿過模桿,而 以螺紋接合於模座(2 1 )内,壓抵突環(2 4 1 )端 ’將模桿(2 4 )固定在内模(2 3 )内,該模桿(^7 )並在外露模座(2 1)的自由端端末,形成一外徑較小 的套端(243) ’套端(243)與模桿(24)桿身 間形成階梯狀的抵環面(242),用以供中空狀料 M240303 3 Ο )套在套端(2 4 3 ) 於抵環面( 2 4 2 ),模…枓件(3〇) 一端面抵靠 模(2 1 )在位於各導桿(1 4 )範圍内,周侧穿固數支帶動桿(26),帶動桿(26 )一端與模座(2 1 )為螺紋接合; :活動模(40) ’活動模(4〇)係一面積小於基 模(20)的塊體’位置係與基模(2〇)呈相向,活動 模(40)帶動杯(26) |穿’帶動桿(26)貫穿活 動模(40)S置的中空狀揸一塊(川,撞一塊(4 1) -自由端係以反向於模桿(24)方向突出於活動模 (4 〇 ),活動模(4 0)巾央穿設中空狀接合座(4 2 )’接合座(42) -端面外徑較大處係貼靠並鎖固於活 動模(4 0…接合座(4 2)内卡定一中空狀校正座 (4 3 ),接合座(4 2 )内側以螺紋接合一中空狀固環 (4 4 ),使固環(4 4 )壓抵校正座(4 3 )自由端端 面上’並且’活動模(40)在帶動桿(26)|&圍内設 置有緩衝件(45),該緩衝件(45)係包含一以鬆配 合貫穿活動模(4 0 )的螺桿(4 6 ) ’以及一螺桿(4 6 )穿過活動模(4 0 )後,用以穿套於螺桿(4 6 )上 的彈簧(4 7 ); 一刀座(5 0 ),刀座(5 0 )係一塊體,周側係供 導桿(14)螺鎖固定,刀座(50)上供帶動桿(26 )貫穿,在該貫穿處,相應活動模(4〇)的撞一塊 1 ),刀座(5 0 )也設置一形態相同的撞二塊(5 1 ) ,撞二塊(5 1 )外露刀座(5 0 )的自由端係與撞一塊 M240303 (41)呈相對,而刀座(50)中央穿裝並固定一中空 狀承座(5 2),承座(5 2)内抵靠放置一拉刀(6 〇 ),承座(5 2 )内相應拉刀(6 〇 ) 一端以螺紋接合一 定環(53),使定環(53)壓抵拉刀(60)該端, 用以固定拉刀(60)在該定點位置,拉刀(60)具體 形態如第六圖所示,一中空狀本體(61),一端為外經 較小並且呈錐面的逃屑端(62),逃屑端(6 2)與本 體(6 1 )外徑因大小不同而形成階梯狀的階面(6 3 ) ,以讓定環(5 3 )壓抵於階面(6 3 )上定位,本體( 6 1 )在中空内側形成數道齒溝(6 5 ),齒溝(6 5 ) 在相應逃屑端(6 2 )該頂端内緣形成小斜面狀的導角( 66),導角(66)係面向模桿(24),而緩衝件( 45)的螺桿(46)在穿套彈簧(47)的自由端係鎖 固連結於刀座(50)端面上,讓活動模(40)相對刀 座(5 0 )可有彈性位移能力; 以及還可包含一退料桿(70),該退料桿(7〇) 一端鎖固在一連座(72)中央,連座(72)周側相應 供帶動桿(26)貫穿,帶動桿(26)穿出的自由端係 外套一套管(7 3 )、鎖設一抵壓套管(7 3 )的螺帽( 731) ’而退料桿(7〇)自由端係對準拉刀(6〇) 中央’藉以刖述元件組成棘輪元件加工機及其拉刀的較佳 實施例。 本創作在使用實施時,如第一至二圖,首先將料件( 3〇)穿放於模桿(24)的套端 (2 4 3 )上,該料件 10 M240303 (3 Ο )係、為中空裱體,外側面為光滑面,而校正座(4 3 ),、拉77 ( 6 0 )規格視料件(3 〇 )外徑來變動規格 ’ 一般是校正座(4 3 )的内徑與料#( 3 G )的外徑相 當,彼此係為手力無法輕易克服推動的緊配合狀態,之後 ’便是在基模(2 〇 )上的料件(3 〇 )係未進入活動模 (4 0 )的狀態,驅動動力源(工〇 ),使驅動軸(工丄 )帶動基模(2 0 )與帶動桿(2 6 )沿導桿(丄4 )直 線位移,直到模桿(2 4 )上的料件(3 〇 )被送入活動 模(4 0 )的校正座(4 3 )内,此時活動模(4 〇 )並 未動作,此乃校正座(4 3 )内徑與料件(3 〇 )外徑相 當,所以互呈摩擦干涉狀態,並可藉此作初次校正動作; 次如第三、四圖所示,動力源(i 〇 )繼續施力,克 服校正座(4 3 )内徑與料件(3 〇 )外徑的摩擦力,因 此帶動活動模(4 0 )沿螺桿(4 6 )軸向滑動、壓縮彈 簧(4 7 ),直到撞一、二塊(4丄)(5工)相碰撞為 止,而驅動轴(11)繼續帶動帶動桿(26)、基模( 20)前進,直到料件(30)進入拉刀(6〇)齒溝( 65)内,如第七圖所示,由於拉刀(6〇)在齒溝(6 5 )端角具斜面的導角(6 6 ),故能減緩料件(3 〇 ) 進入拉刀(60)的瞬間衝擊阻力,不但有一相互抵靠支 持性而供作二次校正之外,讓驅動軸(1 1 )由此開始推 進料件(3 0 ),讓料件(3 0 )外侧進入齒溝(6 5 ) ,而被齒溝(6 5 )在料件(3 0 )外侧切削出齒形,齒 形無須分段成形,直接從齒尖切削到齒底,削出的廢料得 M240303 由逃屑端(6 2)的斜面逃離,不會聚集在拉刀(6 〇) 内,驅動轴(1 1 )直到設定點位置之時便停止〔設定行 程方式,可在驅動軸(i i )末端螺合有如圖所示的帽頭 ,當帽頭碰到動力源本體端面停止時即為設定處,由於此 為一般習知技術,故未於文中詳述〕,如第五圖所示,動 力源(1 0)令驅動軸(1 1)反向位移,活動模(4〇 )因不受到基模(20)的壓迫,故被彈簧(47)的回 復彈力彈動而解除與刀座(5〇)貼靠狀態,活動模 〇)迅速朝向基模(20)方向前移,讓活動模(4〇) 與刀座(5 〇 )之間恢復為有間距狀態,同時,驅動軸( 11)/、基模(20)、帶動桿(2 6)反向位移同時, 帶動連座(72)❸退料桿(70)伸入拉刀(6〇)内 而推出料件(3 〇 ),讓料件(3 〇 )可以在活動模(4 0 )與刀I ( 5 〇 )間脫料,料件(3 〇 )加工後的成品 第八圖所示,在外側形成具齒形(3 2 )的棘輪元件 。前述料件(30)可以整個被貫穿送出拉刀(6〇)之 外,而無須退料桿(70)言史置,使料件(3〇)沿軸向 通體形成齒形(32),不一定限制形成如第八圖形態。 12 M240303 【圖式簡單說明】 (一)圖式部分 第一圖:係本創作之整體配置之上視剖面圖。 第二圖:係本創作之實施動作上視剖面圖(一)。 第三圖:係本創作之實施動作上視剖面圖(二)。 第四圖:係本創作之實施動作上視剖面圖(三)。 第五圖:係本創作之實施動作上視剖面圖(四)。 第六圖:係本創作之拉刀立體圖。 第七圖··係本創作之拉刀與料件加工起始狀態的放大動作 剖面圖。 第八圖 (二) :係本創作之料件完成加工的外觀圖。 元件代表符號 (1 0 ) 動力源 ( 1 1 ) 驅動軸 (1 3 ) 固定板 ( 1 4 ) 導桿 (2 0 ) 基模 ( 2 1 ) 模座 (2 1 1 )穿孔 ( 2 2 ) 襯環 (2 3 ) 内模 ( 2 3 1 )外鎖環 (2 4 ) 模桿 ( 2 4 1 )突環 (2 4 2 )抵環面 ( 2 4 3 )套端 (2 5 ) 固環 ( 2 6 ) 帶動桿 (3 0 ) 料件 ( 3 2 ) 齒面 (4 0 ) 活動模 ( 4 1 ) 撞一塊 (4 2 ) 接合座 ( 4 3 ) 校正座 13 M240303 (4 4 )固環 (4 6 )螺桿 (5 0 )刀座 (5 2 )承座 (6 0 )拉刀 (6 2 )逃屑端 (6 5 )齒溝 (7 0 )退料桿 (7 3 )套管 (4 5 )緩衝件 (4 7 )彈簧 (5 1 )撞二塊 (5 3 )定環 (6 1 )本體 (6 3 )階面 (6 6 )導角 (7 2 )連座 (7 3 1 )螺帽[Technical field to which the new type belongs] The present invention relates to a ratcheting element processing machine and its broach, which relate to the technical field of hand tools', especially to a ratcheting element processing machine for setting a ratchet wrench. [Previous technology] According to the manufacturing of ratchet elements in hand sanitizers such as ratchet wrenches, the ratchet is formed into a tooth shape on the outer side. The processing method is driven by a punching die 7 to gradually process the tooth shape of the material. Processing a relatively sparsely distributed, low-tooth pattern. Through three to four meeting points, 3α and a main four-person stamping process, the materials are gradually manufactured with complete tooth shape and complete tooth shape interval. The method requires several seven broaches to process 'cost ^ and slow operation speed, the reason for the slow operating speed' is to worry about the longitudinally arranged broaches, such as only one broach facing the material at a time, directly punching out the tooth shape This means that the end face of the broach is a horizontal part that hits a relatively horizontal end face. $ The broach is likely to suffer a lot of resistance, causing processing difficulties, rapid wear of the broach, or insufficiently shaped teeth. Redundant, complete and even broken. [New content] The creator has re-designed the above-mentioned method of processing the tooth shape of the ratchet element in actual use. There is a problem in the processing of the wheel element and its broach. 'Make the piece enter the broach in one lift, complete the ratchet tooth shape at one time, and achieve the main creative purpose of fast processing and beautiful and complete tooth shape. M240303 In order to achieve the aforementioned creative purpose, the technical means used in the new model is to provide a processing machine for ratchet elements, which includes: a power source, the power source is provided with a drive shaft capable of linear movement, and the drive shaft has a free end; The base mold is connected to the free end of the drive shaft. The base mold is provided with a die rod for positioning the feeding part. The base mold is located at one end of the tie rod driving rod on the peripheral side of the mold rod. The base mold is facing, the peripheral surface of the movable mold is used for the driving rod to pass through, and a hollow correction seat is set in the center of the movable mold; the knife seat and the knife seat are blocks and are located at the adjacent movable die position. The knife seat and the movable die are elastically connected. There are buffers for the movable die to be elastically extended 2. The peripheral surface of the tool holder is used to penetrate the other end of the different basic die of the driving rod. The center of the tool holder is also provided with a broach for processing and forming the ratchet element. In order to achieve the above-mentioned creative purpose, the technical means used in the present invention is to provide a broach for a ratcheting machine. The broach is a middle-shaped body with one end set as an escape chip with an outer diameter smaller than the outer diameter of the body. The chip end forms a tapered surface at the outer peripheral edge of the end, and the radial surface formed at the boundary between the terminal 4 and the body at a small different outer diameter is set as a step surface. The body forms several channels on the inner side wall of the hollow axis. Tooth groove, the tooth groove forms a small bevel-like lead angle at the inner edge of the top end of the close escape end. The enhancement of the effects that can be obtained in this creation mainly include: 1 The processing machinery of this creation makes the process of tooth profile processing of the parts more convenient and straightforward. In this creation, the material must be calibrated so that the material b is fed into the broach at the correct position. Among them, the movable mold is set to the elastic movable M240303 type. A correction seat with an inner diameter equivalent to the outer diameter of the material is set in the movable mold. The material is pushed by a power source to compress the movable mold and provide it after the movable mold abuts the knife seat. One is used to correct the position of the material, so that the material smoothly enters the broach to form correctly. 2. The broach of this creation has especially straightened material and low resistance, so that the material can be processed into tooth shape smoothly in one lift. The broach forms a beveled guide angle on the inner edge of the top of the corresponding material part of the tooth groove, so that the material part is supported in advance by the lead angle of the broach for secondary position correction, and the slope of the lead angle can be used by the power source. Advancing the direction of the material to effectively increase the contact surface, so that the material can be easily fed into the broach for the propulsion power. From the tip of the tooth to the bottom of the tooth, the machining operation is smooth, the resistance is reduced, and a beautiful and complete tooth profile Moreover, it is not necessary to manufacture multiple sets of broaches, and the diameter of the broach can be completed in one lift by one broach. It is fast and time-saving, good quality, and the processing of the materials does not collapse due to the resistance of the broach. [Embodiment] This creation is a processing machine for ratchet elements and its broaches. Please refer to the first figure. The preferred embodiment of the processing machine shown on the drawing is provided with a power source at one end (10) A power source (10) drives a base mold (20) for driving the material part (30), the base mold (20) is positioned by the feeding part (30), and a base mold (20) is located on the base mold (20). Adjacent to the movable die (40), the movable die (40) enters and is adjusted by the feeding part (30), and contains a knife holder (50) equipped with a broach (60), which feeds The piece (30) is fed into a broach (60) to be formed. The following describes the relationship between each component and its assembly as follows. The power source (1 0), the power source (1 0), M240303 power source (1 0) has a drive shaft (1 1) capable of outputting direct current and 1 A office power, and the power source ( 1 〇) and physical preparation + lL * &, body shape is shown here as a pressure cylinder, the drive shaft (11) of the power source (ι〇) penetrates through a fixed plate (13), fixed plate (1 3 ) The peripheral side is locked with four parallel guide rods (..., the drive shaft (1 1) passes through the fixed plate (1 (2〇); the free end of the connecting one basic mold "Mo (2 0) 'basic mold (2 0) is used to connect the drive shaft (y) 'contains-a block mold base (21), and a mold rod (2 4) for positioning of the component (3) is formed on the mold base (21). The specific embodiment of the mold base (2 workers) can be ㈣ (21) is provided with a perforation (2 1 1) on the peripheral side. 'The perforation (2 1 1) is provided with a liner ring (2 2) to correspond to the guide rod (1 4) through the 5 guide base mold (2 Q) slide linearly along the guide rod (i 4) 'die K21) wear an inner mold (23), the inner mold (2 3)-end protruding mold base (2 i) Attach a screw lock to an outer lock ring (2 3 workers) 'Make the outer lock ring (2 3 1) fix the inner mold (2 3) In the mold base (2 丄), one end of the inner mold (23) is used for fixing one end of the driving shaft (1 丄), and the other end is inserted into a mold rod (2 4) -end, and the mold rod (2 4) is A ring with a large outer diameter 1) is formed at the inner mold (2 3) to fit a hollow fixed ring (25) through the mold rod and threadedly engage the mold base (2 1). The end of the protruding ring (2 4 1) fixes the mold rod (2 4) in the inner mold (2 3), and the mold rod (^ 7) is formed at the free end of the exposed mold base (2 1) to form a Sleeve end (243) with a small outer diameter 'Sleeve end (243) forms a stepped abutment surface (242) with the shaft of the mold rod (24) for the hollow material M240303 3 Ο) to be sleeved on the sleeve end (2 4 3) On the abutment surface (2 4 2), the die ... the piece (30) has an end face abutting the die (2 1) within the range of each guide rod (1 4), and a fixed number of supports are inserted on the peripheral side. The driving rod (26), one end of the driving rod (26) is threadedly engaged with the mold base (2 1);: movable mold (40) 'the movable mold (40) is a block having an area smaller than that of the base mold (20)' It is opposite to the basic mold (20), the movable mold (40) drives the cup (26) | wear the 'driving rod (26) A hollow-shaped cymbal (chuan, hitting a block (4 1)) placed through the movable mold (40) S-the free end is protruding from the movable mold (40) in the direction opposite to the mold rod (24), and the movable mold (40) ) The hollow center is provided with a hollow joint seat (4 2) 'joint seat (42)-where the outer diameter of the end face is large, it is abutted and locked to the movable mold (4 0 ... the joint seat (4 2) locks a hollow inside Shape correction seat (4 3), the inside of the engagement seat (4 2) is threadedly engaged with a hollow fixing ring (4 4), so that the fixing ring (4 4) is pressed against the end face of the free end of the correction seat (4 3) 'and' The movable die (40) is provided with a buffer member (45) inside the driving rod (26) | & The buffer member (45) comprises a screw (4 6) that penetrates the movable die (40) with a loose fit. And a screw (4 6) passes through the movable die (40), and is used to pass through the spring (4 7) sleeved on the screw (4 6); a knife seat (50), and the knife seat (50) is a piece The body, the peripheral side is for the guide rod (14) to be screw-locked, and the knife seat (50) is provided for the drive rod (26) to pass through. At this penetration point, the corresponding movable die (40) hits a piece 1), and the knife seat ( 5 0) A set of two blocks (5 1) with the same shape is also set 5 1) The free end of the exposed knife seat (50) is opposite to the bumper M240303 (41), and a hollow seat (5 2) is inserted and fixed in the center of the knife seat (50), and the seat (5 2 ), A broach (60) is placed against the inner side, and one end of the corresponding broach (60) in the socket (5 2) is engaged with a certain ring (53) by thread, so that the fixed ring (53) is pressed against the broach (60) This end is used to fix the broach (60) at the fixed point position. The specific form of the broach (60) is shown in the sixth figure. A hollow body (61) has one end with a small outer diameter and a tapered surface. The chip end (62), the escape chip end (6 2) and the outer diameter of the body (6 1) form a stepped step surface (6 3) due to different sizes, so that the retaining ring (5 3) presses against the step surface ( 6 3), the body (6 1) forms a plurality of tooth grooves (6 5) on the inner side of the hollow, and the tooth grooves (6 5) form a small bevel-like lead angle at the inner edge of the tip at the corresponding chip escape end (6 2). (66), the lead angle (66) faces the mold rod (24), and the screw (46) of the buffer member (45) is fixedly connected to the end face of the tool holder (50) at the free end of the sleeve spring (47) So that the movable die (40) can have elastic displacement energy relative to the tool holder (50). And an ejection rod (70), one end of which is locked in the center of a joint (72), and the periphery of the joint (72) is correspondingly provided with a driving rod (26) for driving through the rod (26) The free end that is put out is a set of a tube (7 3), a nut (731) locked with a pressing sleeve (7 3), and the free end of the ejection rod (70) is aligned and pulled. The preferred embodiment of the ratchet element processing machine and its broach by the center of the blade (60) is described. In the implementation of this creation, as shown in the first and second figures, the material piece (30) is first put on the sleeve end (2 4 3) of the mold rod (24). The material piece 10 M240303 (3 Ο) is , Is a hollow mounting body, the outer side is a smooth surface, and the correction base (4 3), pull the 77 (60) specifications depending on the outer diameter of the material (3 〇) to change the specifications' is generally the correction base (4 3) The inner diameter is the same as the outer diameter of the material # (3 G), and they are in a tight fit state that cannot be easily overcome by hand force. After that, the material (30) on the base mold (20) is not entered. The state of the movable mold (40) drives the power source (work 0), so that the drive shaft (work) drives the basic mold (20) and the drive rod (26) to linearly move along the guide rod (4) until the mold The material (3 0) on the rod (2 4) is sent into the correction base (4 3) of the movable mold (40). At this time, the movable mold (4 0) does not move. This is the correction base (4 3). ) The inner diameter is the same as the outer diameter of the material (30), so they are in frictional interference with each other, and can be used for the first correction. As shown in the third and fourth figures, the power source (i) continues to apply force. Overcoming correction base (4 3) The friction force between the diameter and the outer diameter of the material (30) drives the movable die (40) to slide along the screw (46) axially and compress the spring (47) until it hits one or two pieces (4 丄) ( 5)), and the driving shaft (11) continues to drive the driving rod (26) and the basic mold (20) forward until the material (30) enters the slot (65) of the broach (60), as As shown in Figure 7, because the broach (60) has a chamfered lead angle (66) at the end angle of the tooth groove (65), it can reduce the instant impact resistance of the material (30) entering the broach (60). Not only does it have a mutual supportiveness for secondary correction, the drive shaft (1 1) is thus started to push the material (30), and the outside of the material (30) enters the tooth groove (65) The tooth profile is cut out of the material part (30) by the tooth groove (65). The tooth profile does not need to be formed in sections. It is cut directly from the tooth tip to the tooth bottom. The scrapped material is M240303. 2) The inclined plane escapes and will not gather in the broach (60). The drive shaft (1 1) will stop until the set point position. [Setting the stroke method, the end of the drive shaft (ii) can be screwed with a screw as shown in the figure. Show The cap head is the setting when the cap head hits the end face of the power source body and stops. Because this is a generally known technology, it is not described in detail in the text.] As shown in the fifth figure, the power source (1 0) makes the drive The shaft (1 1) is displaced in the reverse direction, and the movable die (40) is not pressed by the base die (20), so it is released by the returning elastic force of the spring (47) to release the contact with the knife seat (50). Movable mold 0) quickly moved forward toward the basic mold (20), so that the movable mold (40) and the tool holder (50) returned to a spaced state, and at the same time, the drive shaft (11) /, the basic mold (20) ), While driving the lever (2 6) in the reverse displacement, the joint seat (72) ❸ unloading lever (70) is extended into the broach (60) to push out the material part (30), and let the material part (30) The material can be unloaded between the movable die (40) and the knife I (50). As shown in the eighth figure of the finished product after the material piece (30) is processed, a ratchet element with a tooth shape (32) is formed on the outside. The aforesaid material piece (30) can be completely penetrated outside the feed broach (60), without the need for a return rod (70), so that the material piece (30) forms a tooth shape (32) throughout the axial direction, It is not necessarily restricted to form as shown in the eighth figure. 12 M240303 [Brief description of the diagram] (I) Schematic part The first picture: a top sectional view of the overall configuration of this creation. The second picture: is the top sectional view of the implementation action of this creation (1). The third picture: is the top sectional view (2) of the implementation action of this creation. Figure 4: This is a top sectional view of the implementation action of this creation (3). Fifth image: This is a top sectional view (four) of the implementation action of this creation. Figure 6: This is a perspective view of the broach of this creation. The seventh picture is a cross-sectional view of the enlarged state of the initial state of the broach and material processing of this creation. Figure 8 (II): This is the appearance of the finished materials. Symbols of components (1 0) Power source (1 1) Drive shaft (1 3) Fixing plate (1 4) Guide rod (2 0) Basic mold (2 1) Mold base (2 1 1) Perforation (2 2) Liner Ring (2 3) inner mold (2 3 1) outer lock ring (2 4) die rod (2 4 1) protruding ring (2 4 2) abutting ring surface (2 4 3) sleeve end (2 5) fixed ring ( 2 6) Drive rod (3 0) Material (3 2) Tooth surface (4 0) Movable die (4 1) Hit one piece (4 2) Joint seat (4 3) Calibration seat 13 M240303 (4 4) Fixed ring ( 4 6) Screw (5 0) Blade holder (5 2) Bearing seat (6 0) Blade (6 2) Fleeing end (6 5) Groove (7 0) Return rod (7 3) Sleeve (4 5) the buffer (4 7) the spring (5 1) hits two pieces (5 3) the fixed ring (6 1) the body (6 3) the step surface (6 6) the lead angle (7 2) with the seat (7 3 1) screw cap

Claims (1)

M240303 1 · 一種棘輪元件的加工機,其係包括·· 一動力源,動力源設有可直線運動的驅動轴,驅動轴 具有自由端; 一基模’基模係連結驅動軸之自由端,基模中央設有 供料件定位的模桿,基模位於模桿周側係穿結數帶動桿之 一端; 一活動模,活動模位置與基模呈相向,活動模周面供 帶動桿貫穿,活動模中央設置中空狀之校正座; 一刀座,刀座係為塊體,並位於相鄰活動模位置,刀 座與活動模之間彈性連結有緩衝件,用以活動模可彈性伸 縮,刀座周面供帶動桿相異基模之另一端貫穿,刀座中央 設置有用以加工成形棘輪元件的拉刀。 2 .如申請專利範圍第χ項所述之棘輪元件的加工機, 所述之動力源係為壓缸,動力源的驅動軸貫穿過一固定板 ,固定板周侧係鎖固四支互為平行的導桿,驅動軸穿:固 定板的自由端連結基模。 3 ·如中請專利範圍第2項所述之棘輪元件的加工機 所述之基模包含有-模座,模座周側設有穿孔穿孔内* 有襯環以相應導桿穿過,模座中央穿裝一内模,内模一^ 突出模座處係螺鎖-外鎖環’用以外鎖環固定内模在模肩 内,用以内模固定驅動軸之自由端,内模相異驅動轴位置 係用以置入模桿之一端。 15 M240303 4 .如申請專利範圍第3項所述之棘輪元件的加工機, 所述之模杯,位於内模之處形成有一環外徑較大的突環, 配合一中空狀固環穿過模桿,用以螺紋接合於模座内壓抵 突環端面,將模桿固定在内模内,模桿外露模座的自由端 形成外徑較小的套端,套端與模桿桿身間形成階梯狀的抵 環面,模座位於各導桿範圍内,周側穿固數支帶動桿,帶 動桿一端與模座為螺紋接合。 5 ·如申請專利範圍第工或4項所述之棘輪元件的加工 機,所述之活動模面積小於基模,帶動桿穿置活動模之處 係設有中空狀之撞一塊,撞一塊一端係以反向於模桿方向 突出於活動模,活動模中央穿設中空狀接合座,接合座一 端面外徑較大處係貼靠並鎖固於活動模上,接合座二卡定 一中空狀校正座,接合座内側以螺紋接合一中空狀固環, 由固環壓抵相應校正座的端面上。 6.如中請專利範圍第5項所述之棘輪元件的加工機, 所述之活動模在帶動桿範圍内設置有緩衝件該緩衝件係 包含-以#配合貫穿活動帛的螺才旱,以及該螺桿一端穿過 活動模後m套於螺桿上的彈餐’帛桿另一相對端係 鎖固在刀座之端面上。 7 .如申請專利範圍第工項所述之棘輪元件的加工機 所述之刀座係為塊體狀,周側供導桿螺鎖固定刀座上^ 帶動桿貫穿,在該貫穿處相應活動模設置一撞一塊,刀』 設置-形態相同撞-塊的撞二塊,揸二塊外露出刀座⑹ 由端係與撞-塊呈㈣’該刀座中央穿裝並固定一中空月 M240303 承座’承座内抵靠放置拉刀,承座内相應拉刀一 垃人 π 〜以螺紋 接s 一定環,該定環用以壓抵拉刀之相應端。 8 ·如申請專利範圍第7項所述之棘輪元件的加工機, 所述之刀座相反於活動模的另側方向,係設置一退料桿, 退料桿具有二端,一端鎖固在一連座中央,連座周側供帶 動桿相異連結基模之另一端貫穿,並在穿出端處外套有套 管以及鎖設有用以抵壓套管的螺帽,退料桿另一相對端係 對準拉刀中心位置。 9 · 一種棘輪元件的加工機拉刀,其係一拉刀,為中 空狀本體,一端设為外控小於本體外徑之逃屑端,逃屑端 在該端外周緣形成錐面,逃屑端與本體在大小不同外徑的 交界處形成的徑向面設為階面,本體在中空之内側壁形成 數道呈轴向之齒溝’齒溝在相近逃屑端之頂端内緣形成小 斜面狀的導角。M240303 1 · A ratcheting element processing machine, comprising: · a power source, the power source is provided with a drive shaft that can move linearly, the drive shaft has a free end; a base mold 'base mold system is connected to the free end of the drive shaft, The center of the basic mold is provided with a mold rod for positioning the feeding part. The basic mold is located at one end of the driving rod of the number of knots on the peripheral side of the mold rod; a movable mold whose position is opposite to the basic mold The center of the movable die is provided with a hollow correction seat; a knife seat, the knife seat is a block, and is located adjacent to the movable die position; a buffer member is elastically connected between the knife seat and the movable die, so that the movable die can elastically expand and contract. The peripheral surface of the tool holder is used for penetrating the other end of the different basic mold of the driving rod, and a broach is provided in the center of the tool holder for processing and forming the ratchet element. 2. The ratcheting element processing machine according to item χ in the scope of the patent application, wherein the power source is a pressure cylinder, the drive shaft of the power source passes through a fixed plate, and the four sides of the fixed plate are locked by four sides. Parallel guide rod, drive shaft through: the free end of the fixed plate is connected to the base mold. 3 · The base mold of the ratcheting element processing machine as described in the second item of the patent scope includes a mold base, which is provided with a perforated inner hole on the peripheral side of the mold base. * A bushing ring is passed through the corresponding guide rod. An inner mold is installed in the center of the seat, and the inner mold is ^ protruding. The screw seat at the protruding seat is an external lock ring. The outer mold is used to fix the inner mold in the shoulder of the mold. The inner mold is used to fix the free end of the drive shaft. The drive shaft position is used to place one end of the mold rod. 15 M240303 4. According to the ratcheting element processing machine described in item 3 of the scope of patent application, the mold cup is formed at the inner mold with a ring with a large outer diameter, which is matched with a hollow fixed ring to pass through. The mold rod is used for screwing on the inner surface of the mold holder to press against the end face of the protruding ring, and the mold rod is fixed in the inner mold. The free end of the mold rod exposed on the mold holder forms a sleeve end with a smaller outer diameter. A stepped abutment surface is formed between the die seats, the die seat is located within the range of each guide rod, and a number of drive rods are fixed on the peripheral side, and one end of the drive rod is threadedly engaged with the die seat. 5 · According to the ratchet element processing machine described in the scope of the patent application No. 4 or 4, the area of the movable mold is smaller than the base mold, and a hollow bump is placed at the place where the driving rod penetrates the movable mold. It protrudes from the movable die in the direction opposite to the mold rod. A hollow joint seat is inserted through the center of the movable die. The larger outer diameter of one end face of the joint seat is abutted and locked on the movable die. A shape-correcting seat, the inside of the engaging seat is threadedly engaged with a hollow fixed ring, and the retaining ring is pressed against the end face of the corresponding correcting seat. 6. The ratcheting element processing machine according to item 5 of the patent scope, wherein the movable die is provided with a buffer member within the range of the driving rod, and the buffer member includes-with # cooperate with the screw that runs through the movable shaft, And the other opposite end of the spring rod 'm' which is set on the screw after one end of the screw passes through the movable die is locked on the end face of the knife seat. 7. The tool holder according to the ratcheting element processing machine described in the scope of the patent application is block-shaped, and the guide screw locks the tool holder on the periphery ^ to drive the rod to penetrate and move correspondingly at the penetration The mold is set to hit one piece, the knife is set-the same shape is hit-the block is hit two pieces, the two pieces are exposed to the knife seat ⑹ from the end system and the hit-block is ㈣ 'the center of the knife seat is installed and fixed a hollow moon M240303 The pedestal is placed against the broach in the pedestal, and the corresponding broach in the pedestal is connected to a certain ring with a screw thread, and the fixed ring is used to press against the corresponding end of the broach. 8 · The ratcheting element processing machine according to item 7 of the scope of patent application, the tool holder is opposite to the other direction of the movable die, and a return rod is provided, the return rod has two ends, and one end is locked at One continuous seat center, the other side of the continuous seat is used to drive the other end of the connecting rod to the other end of the base mold, and a sleeve is sheathed at the exit end and a nut for pressing against the sleeve is locked. The other opposite end of the return rod Align the center of the broach. 9 · A broach of a ratcheting element processing machine, which is a broach, is a hollow body, and one end is set as a chip-ejecting end whose external control is smaller than the outer diameter of the body. The radial surface formed at the interface between the end and the body at the outer diameter of different sizes is set as a step surface. The body forms several axial grooves on the inner side wall of the hollow. Bevel-shaped lead angle. 如次頁 17As next page 17
TW92205500U 2003-04-09 2003-04-09 Machining center for ratchet component and borach thereof TWM240303U (en)

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TW92205500U TWM240303U (en) 2003-04-09 2003-04-09 Machining center for ratchet component and borach thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI558510B (en) * 2014-04-03 2016-11-21 Plum wrench structure
TWI680042B (en) * 2016-06-08 2019-12-21 蔡玉婷 Structure and method for ratcheting and ratcheting multiple processing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI558510B (en) * 2014-04-03 2016-11-21 Plum wrench structure
TWI680042B (en) * 2016-06-08 2019-12-21 蔡玉婷 Structure and method for ratcheting and ratcheting multiple processing

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