TWI853473B - Glass - Google Patents
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- 239000011521 glass Substances 0.000 title claims abstract description 110
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000000203 mixture Substances 0.000 claims abstract description 27
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 25
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 25
- 229910001845 yogo sapphire Inorganic materials 0.000 claims abstract description 25
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 16
- 229910052681 coesite Inorganic materials 0.000 claims abstract description 12
- 229910052906 cristobalite Inorganic materials 0.000 claims abstract description 12
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 12
- 229910052682 stishovite Inorganic materials 0.000 claims abstract description 12
- 229910052905 tridymite Inorganic materials 0.000 claims abstract description 12
- FUJCRWPEOMXPAD-UHFFFAOYSA-N Li2O Inorganic materials [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 claims abstract description 7
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims abstract description 7
- XUCJHNOBJLKZNU-UHFFFAOYSA-M dilithium;hydroxide Chemical compound [Li+].[Li+].[OH-] XUCJHNOBJLKZNU-UHFFFAOYSA-M 0.000 claims abstract description 7
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 22
- 238000002844 melting Methods 0.000 description 37
- 230000008018 melting Effects 0.000 description 37
- 239000006060 molten glass Substances 0.000 description 24
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 24
- 230000007423 decrease Effects 0.000 description 23
- 238000000034 method Methods 0.000 description 22
- 238000004519 manufacturing process Methods 0.000 description 20
- 238000005530 etching Methods 0.000 description 17
- 238000010438 heat treatment Methods 0.000 description 17
- KRHYYFGTRYWZRS-UHFFFAOYSA-N hydrofluoric acid Substances F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 17
- QPJSUIGXIBEQAC-UHFFFAOYSA-N n-(2,4-dichloro-5-propan-2-yloxyphenyl)acetamide Chemical compound CC(C)OC1=CC(NC(C)=O)=C(Cl)C=C1Cl QPJSUIGXIBEQAC-UHFFFAOYSA-N 0.000 description 15
- 238000005401 electroluminescence Methods 0.000 description 14
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 13
- 229910052697 platinum Inorganic materials 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 239000013078 crystal Substances 0.000 description 11
- 239000000758 substrate Substances 0.000 description 11
- 229910004298 SiO 2 Inorganic materials 0.000 description 9
- 239000006066 glass batch Substances 0.000 description 9
- 239000002994 raw material Substances 0.000 description 9
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 8
- 238000005352 clarification Methods 0.000 description 8
- 238000004031 devitrification Methods 0.000 description 8
- 229910021532 Calcite Inorganic materials 0.000 description 7
- 229910018068 Li 2 O Inorganic materials 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000007500 overflow downdraw method Methods 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 238000002834 transmittance Methods 0.000 description 7
- 239000004642 Polyimide Substances 0.000 description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- 239000003513 alkali Substances 0.000 description 6
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 6
- 238000000137 annealing Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000005485 electric heating Methods 0.000 description 6
- 229920001721 polyimide Polymers 0.000 description 6
- 239000011819 refractory material Substances 0.000 description 6
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 229910006404 SnO 2 Inorganic materials 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- 229910021193 La 2 O 3 Inorganic materials 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000010433 feldspar Substances 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 239000002803 fossil fuel Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000003915 liquefied petroleum gas Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 238000009774 resonance method Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000007088 Archimedes method Methods 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000006124 Pilkington process Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000005359 alkaline earth aluminosilicate glass Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052849 andalusite Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000003280 down draw process Methods 0.000 description 1
- -1 etc. can be used Chemical compound 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- NOTVAPJNGZMVSD-UHFFFAOYSA-N potassium monoxide Inorganic materials [K]O[K] NOTVAPJNGZMVSD-UHFFFAOYSA-N 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910001631 strontium chloride Inorganic materials 0.000 description 1
- AHBGXTDRMVNFER-UHFFFAOYSA-L strontium dichloride Chemical compound [Cl-].[Cl-].[Sr+2] AHBGXTDRMVNFER-UHFFFAOYSA-L 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
Abstract
本發明的玻璃的特徵在於:作為玻璃組成,以莫耳%計而含有67%~73%的SiO 2、10%~15%的Al 2O 3、0%~未滿3%的B 2O 3、0%~0.5%的Li 2O+Na 2O+K 2O、0%~8.5%的MgO、3.5%~12%的CaO、0%~2.5%的SrO、1%~6%的BaO,且應變點(℃)除以Al 2O 3的含量(莫耳%)而得的值為51以上。 The glass of the present invention is characterized in that: as a glass composition, it contains , in mol%, 67% to 73% of SiO2 , 10% to 15% of Al2O3 , 0% to less than 3% of B2O3 , 0 % to 0.5% of Li2O + Na2O + K2O , 0% to 8.5% of MgO, 3.5% to 12% of CaO, 0% to 2.5% of SrO, and 1% to 6% of BaO, and the value obtained by dividing the strain point (°C) by the content of Al2O3 (mol%) is 51 or more.
Description
本發明是有關於一種玻璃,尤其是有關於一種適合於有機電致發光(electroluminescence,EL)顯示器的基板、在聚醯亞胺基板上製作有機EL元件時所使用的玻璃載板(carrier glass)等的玻璃。The present invention relates to a glass, and more particularly to a glass suitable for a substrate of an organic electroluminescence (EL) display, a glass carrier used when manufacturing an organic EL element on a polyimide substrate, and the like.
有機EL顯示器等電子元件由於為薄型且動態圖像顯示優異、消耗電力少,因此用於行動電話的顯示器等中。另外,使用聚醯亞胺基板的有機EL顯示器由於為輕量且兼具柔軟性,因此推進應用於各種顯示器中。Electronic components such as organic EL displays are used in mobile phone displays and the like because they are thin, have excellent dynamic image display, and consume little power. In addition, organic EL displays using polyimide substrates are being used in various displays because they are lightweight and flexible.
有機EL顯示器的基板廣泛使用玻璃板。而且,在聚醯亞胺基板上製作有機EL元件時所使用的玻璃載板亦使用玻璃板。對於該些用途的玻璃板,主要要求以下特性。 (1)為了防止於在熱處理步驟中成膜的半導體物質中鹼離子發生擴散的事態,鹼金屬氧化物的含量少。 (2)為了使玻璃板低廉化,生產性優異、尤其是耐失透性或熔融性優異。 (3)在p-Si·薄膜電晶體(Thin Film Transistor,TFT)的製造步驟中,為了減少熱收縮量,應變點高。 [現有技術文獻] Glass plates are widely used as substrates for organic EL displays. Glass plates are also used as glass carriers used when manufacturing organic EL elements on polyimide substrates. The following properties are mainly required for glass plates for these purposes. (1) A low content of alkali metal oxides is required to prevent the diffusion of alkali ions in the semiconductor material formed in the heat treatment step. (2) Excellent productivity, especially excellent resistance to devitrification or melting properties, is required to make the glass plate cheaper. (3) A high strain point is required to reduce thermal shrinkage in the manufacturing step of p-Si thin film transistors (TFTs). [Prior Art Literature]
[專利文獻] [專利文獻1]日本專利特表2009-525942號公報 [Patent document] [Patent document 1] Japanese Patent List No. 2009-525942
[發明所欲解決之課題] 若對所述要求特性(3)進行詳述,則在p-Si·TFT的成膜步驟中存在400℃~600℃的熱處理步驟,且在該熱處理步驟中玻璃板產生被稱為熱收縮的微小的尺寸變化。若熱收縮量大,則TFT的畫素間距產生偏離,而成為顯示不良的原因。於有機EL顯示器的情況下,即便數ppm左右的尺寸收縮,亦有顯示不良之虞。再者,玻璃板所受到的熱處理溫度越高,熱收縮越大。 [Problems to be solved by the invention] If the required characteristics (3) are described in detail, there is a heat treatment step of 400°C to 600°C in the film formation step of p-Si·TFT, and in this heat treatment step, the glass plate undergoes a tiny dimensional change called thermal shrinkage. If the amount of thermal shrinkage is large, the pixel pitch of the TFT deviates, which becomes a cause of poor display. In the case of an organic EL display, even a dimensional shrinkage of about several ppm may cause poor display. Furthermore, the higher the heat treatment temperature to which the glass plate is subjected, the greater the thermal shrinkage.
另外,即便於在聚醯亞胺基板上製作有機EL元件時所使用的玻璃載板的情況下,亦經由與在玻璃板上製作有機EL元件的情況相同的溫度的熱處理步驟。而且,若玻璃板的熱收縮量大,則其熱收縮傳遞至聚醯亞胺基板,因此在畫素間距中引起偏離。In addition, even when a glass carrier is used when manufacturing an organic EL element on a polyimide substrate, a heat treatment step at the same temperature as when manufacturing an organic EL element on a glass plate is performed. Furthermore, if the thermal shrinkage of the glass plate is large, the thermal shrinkage is transferred to the polyimide substrate, thereby causing a deviation in the pixel pitch.
根據以上所述而可知,該些用途中,難以熱收縮的玻璃板有利。作為減少熱收縮量的方法,有如下方法:在將玻璃板成形後,在退火點附近進行退火處理。但是,退火處理需要長時間,因此玻璃板的製造成本上漲。As described above, it is known that glass sheets that are less susceptible to heat shrinkage are advantageous in these applications. As a method of reducing the amount of heat shrinkage, there is a method of performing annealing treatment near the annealing point after forming the glass sheet. However, the annealing treatment takes a long time, so the manufacturing cost of the glass sheet increases.
作為其他方法,有提高玻璃板的應變點的方法。應變點越高,在p-Si·TFT的製造步驟中越難以產生熱收縮。例如,專利文獻1中揭示有一種高應變點的玻璃板。As another method, there is a method of increasing the strain point of the glass plate. The higher the strain point, the more difficult it is to produce thermal shrinkage in the manufacturing process of p-Si·TFT. For example, Patent Document 1 discloses a glass plate with a high strain point.
然而,高應變點的玻璃通常包含大量的難熔性的SiO 2或Al 2O 3,因此耐失透性或熔融性(尤其是配合料熔解性)低,而難以穩定地製造廉價且高品質的玻璃。因此,高應變點的玻璃難以滿足所述要求特性(2)。 However, high strain point glass generally contains a large amount of refractory SiO 2 or Al 2 O 3 , and thus has low resistance to devitrification and melting properties (especially batch melting properties), making it difficult to stably produce inexpensive and high-quality glass. Therefore, high strain point glass is difficult to satisfy the required properties (2) described above.
本發明是鑒於所述情況而成,其技術性課題為發明出在p-Si·TFT的製造步驟中熱收縮量小、而且耐失透性或熔融性高的玻璃。 [解決課題之手段] The present invention was made in view of the above situation, and its technical problem is to invent glass with small thermal shrinkage and high resistance to devitrification or melting in the manufacturing process of p-Si·TFT. [Means for solving the problem]
本發明者反覆進行了多種實驗,結果發現,藉由對低鹼玻璃的玻璃組成、及Al 2O 3與應變點的關係進行嚴格地限制,可解決所述技術性課題,從而作為本發明來提出。即,本發明的玻璃的特徵在於:作為玻璃組成,以莫耳%計而含有67%~73%的SiO 2、10%~15%的Al 2O 3、0%~未滿3%的B 2O 3、0%~0.5%的Li 2O+Na 2O+K 2O、0%~8.5%的MgO、3.5%~12%的CaO、0%~2.5%的SrO、1%~6%的BaO,且應變點(℃)除以Al 2O 3的含量(莫耳%)而得的值為51以上。此處,「Li 2O+Na 2O+K 2O」是指Li 2O、Na 2O及K 2O的合計量。「應變點」是指基於美國材料與試驗協會(American Society for Testing and Materials,ASTM)C336的方法進行測定而得的值。 The inventors of the present invention have repeatedly conducted various experiments and found that the above-mentioned technical problems can be solved by strictly limiting the glass composition of low-alkali glass and the relationship between Al 2 O 3 and the strain point, thereby proposing the present invention. That is, the glass of the present invention is characterized in that: as a glass composition, it contains , in mol%, 67% to 73% of SiO2, 10% to 15% of Al2O3, 0% to less than 3% of B2O3 , 0 % to 0.5% of Li2O + Na2O + K2O , 0% to 8.5% of MgO, 3.5% to 12% of CaO, 0% to 2.5% of SrO, and 1% to 6 % of BaO, and the value obtained by dividing the strain point (°C) by the content of Al2O3 (mol%) is 51 or more. Here, " Li2O + Na2O + K2O " means the total amount of Li2O , Na2O , and K2O . "Strain point" refers to the value measured based on the American Society for Testing and Materials (ASTM) C336 method.
另外,本發明的玻璃的特徵在於:作為玻璃組成,以莫耳%計而含有67%~73%的SiO 2、10%~15%的Al 2O 3、0%~1.3%的B 2O 3、0%~0.5%的Li 2O+Na 2O+K 2O、0%~3.2%的MgO、3.5%~12%的CaO、0%~2%的SrO、3.5%~6%的BaO,且CaO-(SrO+BaO)為3.1%以上,莫耳比CaO/Al 2O 3為1.05以下,莫耳比SrO/BaO為0.03~0.50。此處,「CaO-(SrO+BaO)」是指CaO的含量減SrO與BaO的合計量而得的值。「CaO/Al 2O 3」是指CaO的含量除以Al 2O 3的含量而得的值。「SrO/BaO」是指SrO的含量除以BaO的含量而得的值。 In addition, the glass of the present invention is characterized in that, as a glass composition, it contains, in mole %, 67% to 73% SiO 2 , 10% to 15% Al 2 O 3 , 0% to 1.3% B 2 O 3 , 0% to 0.5% Li 2 O + Na 2 O + K 2 O, 0% to 3.2% MgO, 3.5% to 12% CaO, 0% to 2% SrO, and 3.5% to 6% BaO, and CaO-(SrO + BaO) is 3.1% or more, the mole ratio CaO/Al 2 O 3 is 1.05 or less, and the mole ratio SrO/BaO is 0.03 to 0.50. Here, "CaO-(SrO + BaO)" refers to the value obtained by subtracting the total amount of SrO and BaO from the content of CaO. "CaO/Al 2 O 3 " refers to a value obtained by dividing the content of CaO by the content of Al 2 O 3. "SrO/BaO" refers to a value obtained by dividing the content of SrO by the content of BaO.
另外,本發明的玻璃的特徵在於:作為玻璃組成,以莫耳%計而含有67%~73%的SiO 2、12%~15%的Al 2O 3、0%~未滿1.8%的B 2O 3、0%~未滿0.5%的Li 2O+Na 2O+K 2O、0%~6%的MgO、5%以上的CaO、0%~2%的SrO、3.5%以上的BaO,且CaO-(SrO+BaO)為0.7%以上,莫耳比SrO/BaO為0.38以下,莫耳比(MgO+CaO+SrO+BaO)/Al 2O 3為1.09~1.70,應變點(℃)除以Al 2O 3的含量(莫耳%)而得的值為55以上。此處,「(MgO+CaO+SrO+BaO)/Al 2O 3」是指MgO、CaO、SrO及BaO的合計量除以Al 2O 3的含量而得的值。 In addition, the glass of the present invention is characterized in that: as a glass composition, it contains, in mole %, 67% to 73% of SiO2 , 12% to 15 % of Al2O3 , 0% to less than 1.8% of B2O3 , 0% to less than 0.5% of Li2O + Na2O + K2O , 0% to 6% of MgO, 5% or more of CaO, 0% to 2% of SrO, and 3.5% or more of BaO, and CaO-(SrO+BaO) is 0.7% or more, the mole ratio SrO/BaO is 0.38 or less, the mole ratio (MgO+CaO+SrO+BaO)/ Al2O3 is 1.09 to 1.70, and the value obtained by dividing the strain point (°C) by the content of Al2O3 (mole %) is 55 or more. Here, "(MgO+CaO+SrO+BaO)/ Al2O3 " refers to a value obtained by dividing the total amount of MgO, CaO, SrO and BaO by the content of Al2O3 .
本發明的玻璃較佳為:作為玻璃組成,以莫耳%計而含有67%~73%的SiO 2、10%~15%的Al 2O 3、0%~未滿3%的B 2O 3、0%~0.5%的Li 2O+Na 2O+K 2O、0%~8.5%的MgO、3.5%~12%的CaO、0%~2.5%的SrO、1%~6%的BaO。以下示出如所述般限定各成分的含有範圍的理由。在各成分的含有範圍的說明中,只要無特別說明,則%表達是指莫耳%。 The glass of the present invention preferably contains, as a glass composition, 67% to 73% SiO 2 , 10% to 15% Al 2 O 3 , 0% to less than 3% B 2 O 3 , 0% to 0.5% Li 2 O + Na 2 O + K 2 O, 0% to 8.5% MgO, 3.5% to 12% CaO, 0% to 2.5% SrO, and 1% to 6% BaO in terms of mole %. The reasons for limiting the content range of each component as described above are shown below. In the description of the content range of each component, unless otherwise specified, % means mole %.
SiO 2是形成玻璃骨架且提高應變點的成分。進而為提高耐鹽酸等化學品性的成分。另一方面,若SiO 2變多,則熔融性顯著下降,或HF蝕刻速率下降。因此,SiO 2的較佳的下限範圍為67%以上、68%以上、69%以上、尤其是70%以上,較佳的上限範圍為73%以下,尤其是72%以下。 SiO2 is a component that forms the glass skeleton and increases the strain point. It is also a component that improves chemical resistance such as hydrochloric acid. On the other hand, if SiO2 increases, the solubility will decrease significantly, or the HF etching rate will decrease. Therefore, the preferred lower limit range of SiO2 is 67% or more, 68% or more, 69% or more, and especially 70% or more, and the preferred upper limit range is 73% or less, especially 72% or less.
Al 2O 3是提高應變點或楊氏模量(Young’s modulus)的成分。另一方面,若Al 2O 3變多,則初始熔融時的配合料熔解性下降,或成形溫度上升。Al 2O 3的較佳的下限範圍為10%以上、11%以上、尤其是12%以上,較佳的上限範圍為15%以下、14%以下、13%以下、尤其是12.5%以下。再者,於導入少量的B 2O 3來使熔融性或成形黏度下降的情況下,可將相對多的Al 2O 3導入至玻璃組成中。另一方面,於幾乎不含B 2O 3的情況下,無法將過多的Al 2O 3導入至玻璃組成中。於該情況下,Al 2O 3的含量較佳為盡可能少。 Al 2 O 3 is a component that increases the strain point or Young's modulus. On the other hand, if Al 2 O 3 increases, the solubility of the batch material during initial melting decreases, or the forming temperature increases. The preferred lower limit range of Al 2 O 3 is 10% or more, 11% or more, and especially 12% or more, and the preferred upper limit range is 15% or less, 14% or less, 13% or less, and especially 12.5% or less. Furthermore, in the case where a small amount of B 2 O 3 is introduced to reduce the solubility or forming viscosity, a relatively large amount of Al 2 O 3 can be introduced into the glass composition. On the other hand, in the case where B 2 O 3 is almost not contained, too much Al 2 O 3 cannot be introduced into the glass composition. In this case, the Al 2 O 3 content is preferably as small as possible.
B 2O 3是提高熔融性與耐失透性的成分,而且為使成形溫度下降的成分。另一方面,若導入大量的B 2O 3,則應變點或楊氏模量亦下降。B 2O 3的含量較佳為未滿3%、2.5%以下、2%以下、未滿1.8%、1.3%以下、尤其是0.8%以下。 B2O3 is a component that improves melting properties and resistance to devitrification, and is a component that lowers the forming temperature. On the other hand, if a large amount of B2O3 is introduced, the strain point and Young's modulus also decrease. The content of B2O3 is preferably less than 3%, less than 2.5%, less than 2%, less than 1.8%, less than 1.3%, and particularly less than 0.8%.
詳細情況將於後敘述,B 2O 3的導入原料是玻璃中的大量水分的混入源。因此,就低水分化的觀點而言,B 2O 3的含量較佳為盡可能少。進而,於不使用燃燒而利用完全電熔融來製造玻璃板的情況下,B 2O 3的含量越少,玻璃配合料在熔融窯內越容易均勻地擴展,可提高熔融玻璃的均質性。 As will be described in detail later, the introduction of B2O3 is a source of a large amount of water in the glass. Therefore, from the perspective of low water content, the content of B2O3 is preferably as low as possible. Furthermore, when the glass sheet is manufactured by complete electric melting without combustion, the lower the content of B2O3 , the easier it is for the glass batch to spread evenly in the melting furnace, which can improve the homogeneity of the molten glass.
Li 2O、Na 2O及K 2O是提高熔融性且使熔融玻璃的電阻率下降的成分,但若Li 2O、Na 2O及K 2O變多,則有因鹼離子的擴散而引起半導體物質的污染之虞。因此,Li 2O、Na 2O及K 2O的合計量較佳為0%~0.5%、0%~未滿0.5%、0.01%~0.3%、0.02%~0.2%、尤其是0.03%~未滿0.1%。另外,Na 2O的含量較佳為0%~0.3%、0.01%~0.3%、0.02%~0.2%、尤其是0.03%~未滿0.1%。K 2O的含量較佳為0%~0.3%、0%~0.2%、尤其是0%~未滿0.1%。 Li 2 O, Na 2 O, and K 2 O are components that improve melting properties and reduce the resistivity of molten glass. However, if Li 2 O, Na 2 O, and K 2 O are increased, there is a concern that semiconductor materials may be contaminated by diffusion of alkali ions. Therefore, the total amount of Li 2 O, Na 2 O, and K 2 O is preferably 0% to 0.5%, 0% to less than 0.5%, 0.01% to 0.3%, 0.02% to 0.2%, and particularly 0.03% to less than 0.1%. In addition, the content of Na 2 O is preferably 0% to 0.3%, 0.01% to 0.3%, 0.02% to 0.2%, and particularly 0.03% to less than 0.1%. The content of K 2 O is preferably 0% to 0.3%, 0% to 0.2%, and particularly 0% to less than 0.1%.
MgO是提高熔融性或楊氏模量的成分。另一方面,MgO是使應變點下降的成分。於為了使熔融溫度或成形溫度下降而減少Al 2O 3的情況下,為了維持高應變點,需要導入大量的SiO 2。在此種包含大量的SiO 2的組成區域中,若導入大量的MgO,則在成形時,白矽石容易析出,進而,應變點亦容易下降。因此,於該情況下,MgO的含量較佳為盡可能少,MgO的含量較佳為0%~8.5%、0%~6%、0%~5%、0%~3.2%、0%~3%、尤其是0%~1%。另外,於為了使熔融溫度或成形溫度下降而導入少量的B 2O 3的情況下,可使SiO 2的含量相對少、使Al 2O 3的含量相對多。於該情況下,較佳為積極地導入MgO,MgO的含量較佳為1%~8.5%、2%~6%、尤其是2.5%~5%。 MgO is a component that improves solubility or Young's modulus. On the other hand, MgO is a component that lowers the strain point. When Al2O3 is reduced in order to lower the melting temperature or forming temperature, a large amount of SiO2 needs to be introduced to maintain a high strain point. In such a composition region containing a large amount of SiO2 , if a large amount of MgO is introduced, white silica is easily precipitated during forming, and further, the strain point is also easily lowered. Therefore, in this case, the MgO content is preferably as small as possible, and the MgO content is preferably 0% to 8.5%, 0% to 6%, 0% to 5%, 0% to 3.2%, 0% to 3%, and especially 0% to 1%. In addition, when a small amount of B2O3 is introduced to lower the melting temperature or the forming temperature, the content of SiO2 can be relatively small and the content of Al2O3 can be relatively large. In this case, it is preferred to actively introduce MgO , and the content of MgO is preferably 1% to 8.5%, 2% to 6%, and particularly 2.5% to 5%.
CaO是提高熔融性或配合料熔解性的成分。另外,CaO是鹼土類金屬氧化物中,因導入原料相對廉價故使原料成本低廉化的成分。另外是抑制包含Mg的失透結晶析出的成分。另一方面,若CaO變多,則在成形時,包含Ca的長石系失透結晶(例如鈣長石)容易析出。因此,CaO的含量較佳為3.5%~12%、4%~11%、5%~11%、尤其是5.5%~11%。CaO is a component that improves the melting property or the solubility of the batch. In addition, CaO is a component among alkaline earth metal oxides that reduces the raw material cost because the introduced raw materials are relatively cheap. It is also a component that suppresses the precipitation of devitrified crystals containing Mg. On the other hand, if CaO increases, feldspar-based devitrified crystals containing Ca (such as calcite feldspar) are likely to precipitate during molding. Therefore, the CaO content is preferably 3.5% to 12%, 4% to 11%, 5% to 11%, and especially 5.5% to 11%.
SrO是在成形時,難以析出白矽石的成分,且是不怎麼降低應變點而使熔融溫度下降的成分。另一方面,若SrO變多,則密度變高,楊氏模量容易下降。另外,在作為初相的鈣長石容易析出的組成區域中,若SrO變多,則液相溫度下降,玻璃板的生產性容易下降。因此,SrO的含量較佳為0%~2.5%、0%~2%、尤其是0.1%~1.3%。SrO is a component that makes it difficult to precipitate white silica during molding, and is a component that does not reduce the strain point much and reduces the melting temperature. On the other hand, if SrO increases, the density increases and the Young's modulus tends to decrease. In addition, in the composition region where calcite, which is the primary phase, is easily precipitated, if SrO increases, the liquidus temperature decreases and the productivity of the glass plate tends to decrease. Therefore, the SrO content is preferably 0% to 2.5%, 0% to 2%, and particularly 0.1% to 1.3%.
BaO是鹼土類金屬氧化物中,在成形時,抑制包含Al的富鋁紅柱石或鈣長石等失透結晶析出的成分。另一方面,若BaO變多,則密度變高,楊氏模量容易下降。BaO的較佳的下限範圍為1%以上、2%以上、3%以上、尤其是3.5%以上,較佳的上限範圍為12%以下、11%以下、10%以下、8%以下、尤其是6%以下。BaO is a component in alkaline earth metal oxides that suppresses the precipitation of devitrified crystals such as aluminum-rich andalusite or calcite containing Al during molding. On the other hand, if BaO increases, the density increases and the Young's modulus tends to decrease. The preferred lower limit range of BaO is 1% or more, 2% or more, 3% or more, and especially 3.5% or more, and the preferred upper limit range is 12% or less, 11% or less, 10% or less, 8% or less, and especially 6% or less.
鹼土類金屬氧化物是用以提高應變點、耐失透性、熔融性的非常重要的成分。若鹼土類金屬氧化物少,則應變點上升,但在成形時,Al 2O 3系失透結晶容易析出,且高溫黏性變高,熔融性容易下降。因此,鹼土類金屬氧化物的合計量(MgO+CaO+SrO+BaO)與Al 2O 3的含量的比率變得非常重要。具體而言,若莫耳比(MgO+CaO+SrO+BaO)/Al 2O 3變大,則熔融性或成形性提高,但應變點容易下降,反之,若該值變小,則存在應變點變高,但熔融性或成形性下降的傾向。因此,莫耳比(MgO+CaO+SrO+BaO)/Al 2O 3的較佳的下限範圍為0.95以上、1.00以上、1.05以上、尤其是1.09以上,較佳的上限範圍為1.70以下。 Alkali metal oxides are very important components for improving strain point, devitrification resistance, and solubility. If there are few alkali metal oxides, the strain point will rise, but during forming, Al2O3 - based devitrification crystals will easily precipitate, and the high-temperature viscosity will increase, and the solubility will easily decrease. Therefore, the ratio of the total amount of alkali metal oxides (MgO+CaO+SrO+BaO) to the content of Al2O3 becomes very important. Specifically, if the molar ratio (MgO+CaO+SrO+BaO)/ Al2O3 becomes larger, the solubility or formability will increase, but the strain point will tend to decrease. Conversely , if this value becomes smaller, there is a tendency that the strain point becomes higher, but the solubility or formability decreases. Therefore, the preferred lower limit range of the molar ratio (MgO+CaO+SrO+BaO)/ Al2O3 is 0.95 or more, 1.00 or more, 1.05 or more, and particularly 1.09 or more, and the preferred upper limit range is 1.70 or less.
莫耳比CaO/Al 2O 3是用以擔保熔融性且維持高應變點的重要指標之一。包含大量的CaO的組成區域中,以應變點不下降的方式進行組成設計變得重要。而且,Al 2O 3是鹼土類鋁矽酸鹽玻璃中SiO 2以外的提高應變點的主要成分。就該些觀點而言,莫耳比CaO/Al 2O 3較佳為1.09以下、1.07以下、1.05以下、尤其是0.25~1.05。 The molar ratio of CaO / Al2O3 is one of the important indicators for ensuring melting properties and maintaining a high strain point. In the composition region containing a large amount of CaO, it is important to design the composition so that the strain point does not decrease. Moreover, Al2O3 is the main component for increasing the strain point in addition to SiO2 in alkaline earth aluminosilicate glass. From these viewpoints, the molar ratio of CaO/Al2O3 is preferably 1.09 or less, 1.07 or less, 1.05 or less, and particularly 0.25 to 1.05 .
為了使製造負荷下降且製作高應變點的玻璃,鹼土類金屬氧化物的四成分的調配比率變得非常重要。就該觀點而言,CaO-(SrO+BaO)較佳為-3%以上、-1%以上、0%以上、0.7%以上、2%以上、尤其是3.1%~15%。若CaO-(SrO+BaO)變多,則熔融溫度或成形溫度下降而可提高玻璃板的生產性。In order to reduce the manufacturing load and produce glass with a high strain point, the mixing ratio of the four components of the alkaline earth metal oxide becomes very important. From this point of view, CaO-(SrO+BaO) is preferably -3% or more, -1% or more, 0% or more, 0.7% or more, 2% or more, and especially 3.1% to 15%. If CaO-(SrO+BaO) increases, the melting temperature or the forming temperature decreases, and the productivity of the glass sheet can be improved.
在包含大量的CaO的組成區域中,就耐失透性的觀點而言,限制莫耳比SrO/BaO變得重要。具體而言,包含大量的CaO的組成區域中,如上所述,作為初相的鈣長石容易析出。鹼土類金屬氧化物中,SrO是使鈣長石的液相溫度上升的成分,BaO是使鈣長石的液相溫度下降的成分。因此,莫耳比SrO/BaO越小,鈣長石的液相溫度越下降。但是,若完全不導入SrO,則在成形時,白矽石等失透結晶容易析出。鑒於以上所述,莫耳比SrO/BaO的較佳的下限範圍為0以上、尤其是0.03以上,較佳的上限範圍為0.70以下、0.63以下、0.50以下、尤其是0.38以下。In the composition region containing a large amount of CaO, it becomes important to limit the molar ratio SrO/BaO from the viewpoint of devitrification resistance. Specifically, in the composition region containing a large amount of CaO, as mentioned above, calcite as the primary phase is easily precipitated. Among the alkaline earth metal oxides, SrO is a component that increases the liquidus temperature of calcite, and BaO is a component that lowers the liquidus temperature of calcite. Therefore, the smaller the molar ratio SrO/BaO, the lower the liquidus temperature of calcite. However, if SrO is not introduced at all, devitrified crystals such as white silica are easily precipitated during forming. In view of the above, the preferred lower limit range of the molar ratio SrO/BaO is above 0, especially above 0.03, and the preferred upper limit range is below 0.70, below 0.63, below 0.50, especially below 0.38.
除所述成分以外,例如亦可導入以下成分。In addition to the above components, for example, the following components may also be introduced.
ZnO是提高熔融性的成分,但若ZnO變多,則玻璃容易失透,且應變點容易下降。因此,ZnO的含量較佳為0%~5%、0%~3%、0%~0.5%、尤其是0%~0.2%。ZnO is a component that improves solubility, but if ZnO increases, the glass is prone to devitrification and the strain point is prone to decrease. Therefore, the ZnO content is preferably 0% to 5%, 0% to 3%, 0% to 0.5%, and particularly 0% to 0.2%.
P 2O 5是使Al系失透結晶的液相溫度下降的成分,但若P 2O 5變多,則應變點下降,在成形時,白矽石容易析出。因此,P 2O 5的含量較佳為0%~1.5%、0%~1.2%、尤其是0%~未滿0.1%。 P2O5 is a component that lowers the liquidus temperature of Al-based devitrified crystals, but if P2O5 increases, the strain point decreases, and white silica is easily precipitated during forming. Therefore, the content of P2O5 is preferably 0 % to 1.5%, 0% to 1.2%, and particularly 0% to less than 0.1%.
TiO 2是降低高溫黏性、提高熔融性的成分,且是抑制曝曬(solarization)的成分。但是,若TiO 2變多,則玻璃著色而透過率容易下降。因此,TiO 2的含量較佳為0%~5%、0%~3%、0%~1%、0%~0.1%、尤其是0%~0.02%。 TiO2 is a component that reduces high temperature viscosity, improves solubility, and inhibits solarization. However, if TiO2 increases, the glass will be colored and the transmittance will tend to decrease. Therefore, the content of TiO2 is preferably 0% to 5%, 0% to 3%, 0% to 1%, 0% to 0.1%, and especially 0% to 0.02%.
ZrO 2、Y 2O 3、Nb 2O 5、La 2O 3具有提高應變點、楊氏模量等的作用。但是,若該些成分變多,則密度容易上升。因此,ZrO 2、Y 2O 3、Nb 2O 5、La 2O 3的含量分別較佳為0%~5%、0%~3%、0%~1%、0%~未滿0.1%、尤其是0%~未滿0.05%。進而,Y 2O 3與La 2O 3的合計量較佳為未滿0.1%。 ZrO 2 , Y 2 O 3 , Nb 2 O 5 , and La 2 O 3 have the effect of increasing the strain point, Young's modulus, etc. However, if these components increase in amount, the density tends to increase. Therefore, the contents of ZrO 2 , Y 2 O 3 , Nb 2 O 5 , and La 2 O 3 are preferably 0% to 5%, 0% to 3%, 0% to 1%, 0% to less than 0.1%, and particularly 0% to less than 0.05%, respectively. Furthermore, the total amount of Y 2 O 3 and La 2 O 3 is preferably less than 0.1%.
SnO 2是於高溫區域具有良好的澄清作用的成分,且是提高應變點的成分,且是使高溫黏性下降的成分。SnO 2的含量較佳為0%~1%、0.001%~1%、0.01%~0.5%、尤其是0.05%~0.3%。若SnO 2變多,則在成形時,SnO 2的失透結晶容易析出。 SnO 2 is a component that has a good clarification effect in the high temperature range, is a component that increases the strain point, and is a component that reduces the high temperature viscosity. The content of SnO 2 is preferably 0% to 1%, 0.001% to 1%, 0.01% to 0.5%, and especially 0.05% to 0.3%. If SnO 2 increases, devitrified crystals of SnO 2 are easily precipitated during forming.
只要不損害玻璃特性,則可添加F 2、Cl 2、SO 3、C或Al、Si等金屬粉末至2%為止作為澄清劑。另外,亦可添加CeO 2等至1%為止作為澄清劑。 As long as the glass properties are not damaged, F2 , Cl2 , SO3 , C or metal powder such as Al, Si, etc. can be added up to 2% as a clarifier. In addition, CeO2 , etc. can also be added up to 1% as a clarifier.
As 2O 3與Sb 2O 3作為澄清劑有效,本發明的玻璃並不完全排除該些成分的導入,但就環境的觀點而言,較佳為儘量不使用該些成分。進而,若As 2O 3變多,則有耐曝曬性下降的傾向,因此其含量較佳為0.1%以下,理想的是實質上不含。此處,「實質上不含As 2O 3」是指玻璃組成中的As 2O 3的含量未滿0.05%的情況。另外,Sb 2O 3的含量較佳為0.2%以下、尤其是0.1%以下,理想的是實質上不含。此處,「實質上不含Sb 2O 3」是指玻璃組成中的Sb 2O 3的含量未滿0.05%的情況。 As 2 O 3 and Sb 2 O 3 are effective as clarifiers. The glass of the present invention does not completely exclude the introduction of these components, but from an environmental point of view, it is better not to use these components as much as possible. Furthermore, if As 2 O 3 increases, there is a tendency for the light exposure resistance to decrease, so its content is preferably 0.1% or less, and it is ideal that it is substantially free of As 2 O 3. Here, "substantially free of As 2 O 3 " means that the content of As 2 O 3 in the glass composition is less than 0.05%. In addition, the content of Sb 2 O 3 is preferably 0.2% or less, especially 0.1% or less, and it is ideal that it is substantially free of Sb 2 O 3. Here, "substantially free of Sb 2 O 3 " means that the content of Sb 2 O 3 in the glass composition is less than 0.05%.
Fe 2O 3是使熔融玻璃的電阻率下降的成分。Fe 2O 3的含量較佳為0%~0.2%、0.001%~0.1%、0.005%~0.05%、尤其是0.008%~0.015%。若Fe 2O 3的含量少,則難以享有所述效果。另一方面,若Fe 2O 3變多,則在紫外線範圍的透過率容易下降,在顯示器的製造步驟中,使用紫外線範圍的雷射時的照射效率容易下降。再者,於進行電熔融的情況下,較佳為積極地導入Fe 2O 3,於該情況下,Fe 2O 3的含量較佳為0.005%~0.03%、0.008%~0.025%、尤其是0.01%~0.02%。另外,於欲提高紫外線範圍的透過率的情況下,Fe 2O 3的含量較佳為0.020%以下、0.015%以下、0.011%以下、尤其是0.010%以下。 Fe 2 O 3 is a component that reduces the resistivity of molten glass. The content of Fe 2 O 3 is preferably 0% to 0.2%, 0.001% to 0.1%, 0.005% to 0.05%, and particularly 0.008% to 0.015%. If the content of Fe 2 O 3 is small, it is difficult to enjoy the above effect. On the other hand, if the content of Fe 2 O 3 increases, the transmittance in the ultraviolet range is likely to decrease, and in the manufacturing step of the display, the irradiation efficiency when using a laser in the ultraviolet range is likely to decrease. Furthermore, when performing electric melting, it is preferred to actively introduce Fe 2 O 3. In this case, the content of Fe 2 O 3 is preferably 0.005% to 0.03%, 0.008% to 0.025%, and particularly 0.01% to 0.02%. In addition, when it is desired to increase the transmittance in the ultraviolet range, the content of Fe 2 O 3 is preferably 0.020% or less, 0.015% or less, 0.011% or less, and particularly 0.010% or less.
另外,關於Fe 2O 3,MgO的導入原料是Fe 2O 3的主要混入源。因此,就提高紫外線範圍的透過率的觀點而言,較佳為使MgO的含量盡可能少。 In addition, regarding Fe 2 O 3 , the introduction raw material of MgO is the main source of contamination of Fe 2 O 3. Therefore, from the viewpoint of improving the transmittance in the ultraviolet range, it is preferable to reduce the content of MgO as much as possible.
Cl具有促進低鹼玻璃的熔融的效果,若添加Cl,則可使熔融溫度低溫化,且可促進澄清劑的作用。另外,Cl具有使熔融玻璃的β-OH值下降的效果。但是,若Cl變多,則應變點下降,且環境負荷增大。因此,Cl的含量較佳為0.5%以下、尤其是0.001%~0.2%。再者,作為Cl的導入原料,可使用氯化鍶等鹼土類金屬氧化物的氯化物或氯化鋁等原料。Cl has the effect of promoting the melting of low-alkali glass. If Cl is added, the melting temperature can be lowered and the effect of the clarifier can be promoted. In addition, Cl has the effect of reducing the β-OH value of the molten glass. However, if Cl increases, the strain point decreases and the environmental load increases. Therefore, the Cl content is preferably less than 0.5%, especially 0.001% to 0.2%. Furthermore, as the introduction raw material of Cl, chlorides of alkaline earth metal oxides such as strontium chloride or raw materials such as aluminum chloride can be used.
本發明的玻璃較佳為具有以下特性。The glass of the present invention preferably has the following properties.
應變點較佳為730℃以上、735℃以上、740℃以上、尤其是745℃以上。若應變點低,則在p-Si·TFT的製造步驟中,玻璃板容易熱收縮。The strain point is preferably 730° C. or higher, 735° C. or higher, 740° C. or higher, and particularly preferably 745° C. or higher. If the strain point is low, the glass plate is easily thermally shrunk during the manufacturing process of the p-Si·TFT.
就獲得在p-Si·TFT的製造步驟中熱收縮量小且熔融性高的玻璃的方面而言,同時提高應變點與配合料熔解性變得重要。另一方面,Al 2O 3是使配合料熔解性大幅下降的成分。因此,就所述觀點而言,使應變點(℃)除以Al 2O 3的含量(莫耳%)而得的值增大變得重要,應變點(℃)除以Al 2O 3的含量(莫耳%)而得的值較佳為51以上、53以上、尤其是55~80。 In order to obtain glass with low thermal shrinkage and high melting point in the manufacturing process of p- Si ·TFT, it is important to increase the strain point and the solubility of the batch material at the same time. On the other hand, Al2O3 is a component that greatly reduces the solubility of the batch material. Therefore, from the above point of view, it is important to increase the value obtained by dividing the strain point (°C) by the content (mol%) of Al2O3 , and the value obtained by dividing the strain point (°C) by the content (mol%) of Al2O3 is preferably 51 or more, 53 or more, and especially 55 to 80.
密度較佳為2.71 g/cm 3以下、2.69 g/cm 3以下、2.67 g/cm 3以下、尤其是2.64 g/cm 3以下。若密度高,則比楊氏模量變高,玻璃因自重而容易彎曲,且於用於基板的情況下,有機EL顯示器的質量增加。 The density is preferably 2.71 g/cm 3 or less, 2.69 g/cm 3 or less, 2.67 g/cm 3 or less, and particularly 2.64 g/cm 3 or less. If the density is high, the Young's modulus becomes higher, the glass is easily bent due to its own weight, and when used as a substrate, the mass of the organic EL display increases.
若使β-OH值下降,則可提高應變點。β-OH值較佳為0.30/mm以下、0.25/mm以下、0.20/mm以下、0.15/mm以下、尤其是0.10/mm以下。若β-OH值變大,則應變點容易下降。再者,於β-OH值過度減小的情況下,則有玻璃中的Cl成為過剩的狀態之虞。因此,β-OH值較佳為0.01/mm以上、尤其是0.02/mm以上。If the β-OH value is reduced, the strain point can be increased. The β-OH value is preferably 0.30/mm or less, 0.25/mm or less, 0.20/mm or less, 0.15/mm or less, and especially 0.10/mm or less. If the β-OH value increases, the strain point tends to decrease. Furthermore, if the β-OH value is excessively reduced, there is a risk that Cl in the glass will become excessive. Therefore, the β-OH value is preferably 0.01/mm or more, especially 0.02/mm or more.
作為使β-OH值下降的方法,可列舉以下方法。(1)選擇水分量低的玻璃原料。(2)添加使玻璃中的水分量減少的成分(Cl、SO 3等)。(3)使爐內環境中的水分量下降。(4)於熔融玻璃中進行N 2起泡。(5)採用小型熔融爐。(6)加快熔融玻璃的流量。(7)採用電熔融法。 The following methods can be cited as methods for reducing the β-OH value. (1) Selecting glass raw materials with low water content. (2) Adding components that reduce the water content in the glass (such as Cl and SO 3 ). (3) Reducing the water content in the furnace environment. (4) Bubbling N 2 in the molten glass. (5) Using a small melting furnace. (6) Accelerating the flow rate of the molten glass. (7) Using the electric melting method.
此處,「β-OH值」是指使用傅立葉轉換紅外光譜法(Fourier transform infrared spectroscopy,FT-IR)測定玻璃的透過率,並使用下述式而求出的值。 β-OH值=(1/X)log(T 1/T 2) X:玻璃壁厚(mm) T 1:參照波長3846 cm -1下的透過率(%) T 2:羥基吸收波長3600 cm -1附近的最小透過率(%) Here, "β-OH value" refers to the value obtained by measuring the transmittance of glass using Fourier transform infrared spectroscopy (FT-IR) and using the following formula. β-OH value = (1/X) log (T 1 /T 2 ) X: Glass wall thickness (mm) T 1 : Transmittance at reference wavelength 3846 cm -1 (%) T 2 : Minimum transmittance near hydroxyl absorption wavelength 3600 cm -1 (%)
液相溫度較佳為未滿1320℃、1300℃以下、1280℃以下、1260℃以下、1240℃以下、尤其是1220℃以下。若液相溫度高,則在利用溢流下拉法等的成形時,失透結晶析出,玻璃板的生產性下降。再者,「液相溫度」是指將通過標準篩30目(孔徑500 μm)而殘留於50目(孔徑300 μm)中的玻璃粉末放入鉑舟(platinum boat)中,於溫度梯度爐中保持24小時,測定結晶(初相)的析出溫度而得的值。The liquidus temperature is preferably less than 1320°C, 1300°C or less, 1280°C or less, 1260°C or less, 1240°C or less, and particularly 1220°C or less. If the liquidus temperature is high, devitrified crystals will precipitate during forming by overflow down-drawing, etc., and the productivity of the glass sheet will decrease. In addition, the "liquidus temperature" refers to the value obtained by placing glass powder that passes through a standard sieve of 30 mesh (pore size 500 μm) and remains in 50 mesh (pore size 300 μm) in a platinum boat, keeping it in a temperature gradient furnace for 24 hours, and measuring the precipitation temperature of crystals (primary phase).
液相黏度較佳為10 4.5dPa·s以上、10 4.8dPa·s以上、10 5.0dPa·s以上、10 5.2dPa·s以上、尤其是10 5.3dPa·s以上。若液相黏度低,則在利用溢流下拉法等的成形時,失透結晶析出,玻璃板的生產性下降。再者,「液相黏度」是指利用鉑球提拉法來測定液相溫度下的玻璃的黏度而得的值。 The liquidus viscosity is preferably 10 4.5 dPa·s or more, 10 4.8 dPa·s or more, 10 5.0 dPa·s or more, 10 5.2 dPa·s or more, and particularly preferably 10 5.3 dPa·s or more. If the liquidus viscosity is low, devitrified crystals will precipitate during forming by the overflow down-draw method, etc., and the productivity of the glass sheet will decrease. In addition, the "liquidus viscosity" refers to the value obtained by measuring the viscosity of the glass at the liquidus temperature by the platinum ball pulling method.
高溫黏度10 4.5dPa·s下的溫度較佳為未滿1320℃、1310℃以下、1305℃以下、尤其是1300℃以下。高溫黏度10 4.5dPa·s下的溫度相當於利用溢流下拉法進行成形時的成形溫度。若成形溫度變高,則容易進行成形體的潛變變形,而無法穩定地生產高品質的玻璃板。亦可將進行了潛變變形者加以交換來生產玻璃板,但成形體非常昂貴,因此玻璃板的製造成本上升。再者,「高溫黏度10 4.5dPa·s下的溫度」可利用鉑球提拉法來測定。 The temperature at a high temperature viscosity of 10 4.5 dPa·s is preferably less than 1320°C, below 1310°C, below 1305°C, and particularly below 1300°C. The temperature at a high temperature viscosity of 10 4.5 dPa·s is equivalent to the forming temperature when forming is performed using the overflow down-draw method. If the forming temperature becomes higher, the latent deformation of the formed body is likely to occur, and high-quality glass sheets cannot be stably produced. It is also possible to produce glass sheets by replacing those that have undergone latent deformation, but the formed body is very expensive, so the manufacturing cost of the glass sheets increases. In addition, the "temperature at a high temperature viscosity of 10 4.5 dPa·s" can be measured using the platinum ball pulling method.
在將高溫黏度10 2.5dPa·s下的溫度設為η 2.5、將高溫黏度10 4.0dPa·s下的溫度設為η 4.0時,(η 2.5-η 4.0)/η 2.5較佳為0.158以上、0.163以上、尤其是0.170以上。高溫黏度10 2.5dPa·s下的溫度通常為熔融性的指標,該溫度越低,熔融性越高。但是,若如本發明般追求高應變點來進行組成設計,則無論怎麼做,高溫黏度10 2.5dPa·s下的溫度均變高。而且,於在澄清容器(澄清管(pipe))中使用鉑等耐熱金屬的情況下,此種高熔點的玻璃中,因鉑的耐熱極限而難以將澄清容器(澄清管)升溫至對於澄清而言充分的溫度。但是,即便為此種情況,若高溫黏度10 2.5dPa·s下的溫度附近的相對於黏度變化的溫度變化大,則製程範圍變廣,因此在提高泡品質的方面有利。再者,「(η 2.5-η 4.0)/η 2.5」是將高溫黏度10 2.5dPa·s下的溫度減高溫黏度10 4.0dPa·s下的溫度而得的溫度除以高溫黏度10 2.5dPa·s下的溫度而得的值。另外,「高溫黏度10 2.5dPa·s下的溫度」與「高溫黏度10 4.0dPa·s下的溫度」可利用鉑球提拉法來測定。 When the temperature at a high temperature viscosity of 10 2.5 dPa·s is set to η 2.5 and the temperature at a high temperature viscosity of 10 4.0 dPa·s is set to η 4.0 , (η 2.5 -η 4.0 )/η 2.5 is preferably 0.158 or more, 0.163 or more, and particularly 0.170 or more. The temperature at a high temperature viscosity of 10 2.5 dPa·s is generally an index of meltability, and the lower the temperature, the higher the meltability. However, if the composition design is carried out in pursuit of a high strain point as in the present invention, the temperature at a high temperature viscosity of 10 2.5 dPa·s becomes higher no matter what is done. Furthermore, when a heat-resistant metal such as platinum is used in a clarification container (clarification pipe), it is difficult to raise the temperature of the clarification container (clarification pipe) to a temperature sufficient for clarification in such a high melting point glass due to the heat resistance limit of platinum. However, even in this case, if the temperature change relative to the viscosity change near the temperature at the high temperature viscosity of 10 2.5 dPa·s is large, the process range becomes wider, which is advantageous in terms of improving bubble quality. In addition, "(η 2.5 -η 4.0 )/η 2.5 "is a value obtained by subtracting the temperature at the high temperature viscosity of 10 4.0 dPa·s from the temperature at the high temperature viscosity of 10 2.5 dPa·s and dividing it by the temperature at the high temperature viscosity of 10 2.5 dPa·s. In addition, the "temperature at which the high temperature viscosity reaches 10 2.5 dPa·s" and the "temperature at which the high temperature viscosity reaches 10 4.0 dPa·s" can be measured using the platinum ball pulling method.
比楊氏模量較佳為29.5 GPa/g·cm -3以上、29.7 GPa/g·cm -3以上、30 GPa/g·cm -3以上、31 GPa/g·cm -3以上、31.5 GPa/g·cm -3以上、尤其是32 GPa/g·cm -3以上。若比楊氏模量低,則玻璃板因自重而容易彎曲,在p-Si·TFT的成膜步驟時,玻璃板容易破損。再者,「比楊氏模量」是楊氏模量除以密度而得的值。另外,「楊氏模量」可利用周知的共振法來測定。 The specific Young's modulus is preferably 29.5 GPa/g·cm -3 or more, 29.7 GPa/g·cm -3 or more, 30 GPa/g·cm -3 or more, 31 GPa/g·cm -3 or more, 31.5 GPa/g·cm -3 or more, and particularly 32 GPa/g·cm -3 or more. If the specific Young's modulus is lower, the glass plate is easily bent due to its own weight, and the glass plate is easily broken during the film formation step of the p-Si·TFT. In addition, the "specific Young's modulus" is a value obtained by dividing the Young's modulus by the density. In addition, the "Young's modulus" can be measured using a well-known resonance method.
HF的蝕刻速率較佳為0.8 μm/min以上、0.9 μm/min以上、尤其是1.0 μm/min以上。於將玻璃板用於可攜式終端等的基板的情況下,藉由氫氟酸(HF)蝕刻來薄板化(減薄(slimming))。若HF的蝕刻速率低,則在減薄中花費時間,而成為成本上升的因素。此處,「HF的蝕刻速率」是指針對進行了鏡面研磨的玻璃表面,利用20℃的10質量%HF水溶液在30分鐘的條件下進行了蝕刻時的蝕刻深度。The HF etching rate is preferably 0.8 μm/min or more, 0.9 μm/min or more, and particularly 1.0 μm/min or more. When a glass plate is used as a substrate for a portable terminal or the like, thinning (slimming) is achieved by etching with hydrofluoric acid (HF). If the HF etching rate is low, thinning takes time, which becomes a factor in increasing costs. Here, the "HF etching rate" refers to the etching depth when etching is performed on a mirror-polished glass surface using a 10 mass% HF aqueous solution at 20°C for 30 minutes.
本發明的玻璃較佳為平板形狀且在板厚方向的中央部具有溢流匯流面。即,較佳為利用溢流下拉法成形而成。所謂溢流下拉法是使熔融玻璃自楔形的耐火材料的兩側溢出,且使溢出的熔融玻璃於楔形的下端匯流,並且向下方延伸成形而成形為平板形狀的方法。溢流下拉法中,應成為玻璃板的表面的面不接觸耐火材料,而以自由表面的狀態來成形。因此,可廉價地製造未研磨且表面品質良好的玻璃板。進而,大面積化或薄壁化亦容易。The glass of the present invention is preferably in the shape of a flat plate and has an overflow converging surface in the center of the plate thickness direction. That is, it is preferably formed by an overflow down-draw method. The so-called overflow down-draw method is a method in which molten glass overflows from both sides of a wedge-shaped refractory material, and the overflowing molten glass converges at the lower end of the wedge, and extends downward to be formed into a flat plate shape. In the overflow down-draw method, the surface that is to become the surface of the glass plate does not contact the refractory material, but is formed in a free surface state. Therefore, unpolished glass plates with good surface quality can be manufactured inexpensively. Furthermore, it is also easy to increase the area or thin the wall.
除溢流下拉法以外,例如亦可利用流孔下引(slot down)法、再拉(redraw)法、浮動(float)法、滾壓(roll out)法來成形玻璃板。In addition to the overflow down-draw method, for example, a glass sheet may be formed by a slot down method, a redraw method, a float method, or a roll out method.
在本發明的玻璃中,壁厚(於玻璃板的情況下為板厚)並無特別限定,較佳為1.0 mm以下、0.7 mm以下、0.5 mm以下、尤其是0.05 mm~0.4 mm。壁厚越小,越容易使有機EL顯示器輕量化。再者,壁厚可利用玻璃製造時的流量或成形速度(拉板速度)等來調整。In the glass of the present invention, the wall thickness (plate thickness in the case of a glass plate) is not particularly limited, but is preferably 1.0 mm or less, 0.7 mm or less, 0.5 mm or less, and particularly 0.05 mm to 0.4 mm. The smaller the wall thickness, the easier it is to make the organic EL display lighter. Furthermore, the wall thickness can be adjusted by the flow rate or forming speed (plate drawing speed) during glass manufacturing.
於工業上製造本發明的玻璃的方法較佳為包括:熔融步驟,藉由將玻璃配合料投入至熔融爐中,利用加熱電極來進行通電加熱而獲得熔融玻璃,所述玻璃配合料是以作為玻璃組成,以莫耳%計而含有67%~73%的SiO 2、10%~15%的Al 2O 3、0%~未滿3%的B 2O 3、0%~0.5%的Li 2O+Na 2O+K 2O、0%~8.5%的MgO、3.5%~12%的CaO、0%~2.5%的SrO、1%~6%的BaO的方式調合而成;以及成形步驟,利用溢流下拉法將所獲得的熔融玻璃成形為板厚0.1 mm~0.7 mm的平板形狀的玻璃。 The method for industrially manufacturing the glass of the present invention preferably includes: a melting step, in which a glass batch is put into a melting furnace and heated by electric heating using a heating electrode to obtain a molten glass, wherein the glass batch is prepared in a manner that contains, as a glass composition, 67% to 73% SiO2, 10% to 15% Al2O3, 0% to less than 3% B2O3 , 0 % to 0.5% Li2O + Na2O + K2O , 0% to 8.5% MgO, 3.5% to 12% CaO, 0% to 2.5% SrO, and 1% to 6% BaO in mole percentage; and a forming step, in which the obtained molten glass is formed into a flat plate-shaped glass with a plate thickness of 0.1 mm to 0.7 mm using an overflow down-draw method.
玻璃板的製造步驟通常包括熔融步驟、澄清步驟、供給步驟、攪拌步驟、成形步驟。熔融步驟是將調合有玻璃原料的玻璃配合料熔融而獲得熔融玻璃的步驟。澄清步驟是利用澄清劑等的作用而使熔融步驟中獲得的熔融玻璃進行澄清的步驟。供給步驟是於各步驟間移送熔融玻璃的步驟。攪拌步驟是將熔融玻璃攪拌、均質化的步驟。成形步驟是將熔融玻璃成形為板狀玻璃的步驟。再者,視需要亦可將所述以外的步驟、例如將熔融玻璃調節為適合於成形的狀態的狀態調節步驟併入攪拌步驟後。The manufacturing steps of glass sheets generally include a melting step, a clarification step, a supply step, a stirring step, and a forming step. The melting step is a step of melting a glass batch mixed with glass raw materials to obtain molten glass. The clarification step is a step of clarifying the molten glass obtained in the melting step by using a clarifier or the like. The supply step is a step of transferring the molten glass between the steps. The stirring step is a step of stirring and homogenizing the molten glass. The forming step is a step of forming the molten glass into a plate-shaped glass. Furthermore, steps other than those described above, such as a state adjustment step of adjusting the molten glass to a state suitable for forming, may be incorporated into the stirring step as needed.
於在工業上製造先前的低鹼玻璃的情況下,通常藉由利用燃燒器的燃燒火焰的加熱而熔融。燃燒器通常配置於熔融窯的上方,作為燃料,使用化石燃料,具體而言為重油等液體燃料或液化石油氣(liquefied petroleum gas,LPG)等氣體燃料等。燃燒火焰可藉由將化石燃料與氧氣混合而獲得。但是,該方法中,由於熔融時在熔融玻璃中混入大量的水分,因此β-OH值容易上升。因此,當製造本發明的玻璃時,較佳為進行利用加熱電極的通電加熱,更佳為不進行利用燃燒器的燃燒火焰的加熱,而藉由利用加熱電極的通電加熱來熔融即完全電熔融。藉此,熔融時水分難以混入至熔融玻璃中,因此容易將β-OH值限制為0.30/mm以下、0.25/mm以下、0.20/mm以下、0.15/mm以下、尤其是0.10/mm以下。進而,若進行利用加熱電極的通電加熱,則用以獲得熔融玻璃的每單位質量的能量的量下降,且熔融揮發物減少,因此可減少環境負荷。In the case of industrial production of previous low-alkali glass, it is usually melted by heating with a combustion flame of a burner. The burner is usually arranged above the melting kiln, and as fuel, a fossil fuel is used, specifically a liquid fuel such as heavy oil or a gas fuel such as liquefied petroleum gas (LPG). The combustion flame can be obtained by mixing the fossil fuel with oxygen. However, in this method, since a large amount of water is mixed into the molten glass during melting, the β-OH value tends to increase. Therefore, when manufacturing the glass of the present invention, it is preferably to perform electric heating using a heating electrode, and it is more preferably not to perform heating using the combustion flame of a burner, but to melt by electric heating using a heating electrode, that is, complete electric melting. Thus, it is difficult for water to be mixed into the molten glass during melting, so it is easy to limit the β-OH value to 0.30/mm or less, 0.25/mm or less, 0.20/mm or less, 0.15/mm or less, and especially 0.10/mm or less. Furthermore, if electric heating is performed using a heating electrode, the amount of energy per unit mass used to obtain the molten glass is reduced, and the molten volatiles are reduced, so the environmental load can be reduced.
進而,關於該通電加熱,玻璃配合料中的水分量越少,越容易減少玻璃板中的水分量。而且,B 2O 3的導入原料容易成為最大的水分的混入源。因此,就製造低水分的玻璃板的觀點而言,較佳為使B 2O 3的含量盡可能少。另外,玻璃配合料中的水分量越少,玻璃配合料在熔融窯內越容易均勻地擴展,因此容易製造均質且高品質的玻璃板。 Furthermore, regarding the electric heating, the less water content in the glass batch, the easier it is to reduce the water content in the glass sheet. Moreover, the introduction raw material of B2O3 tends to become the largest source of water mixing. Therefore, from the perspective of manufacturing a glass sheet with low water content, it is better to make the content of B2O3 as small as possible. In addition, the less water content in the glass batch, the easier it is for the glass batch to spread evenly in the melting furnace, so it is easy to manufacture a homogeneous and high-quality glass sheet.
利用加熱電極的通電加熱較佳為藉由以與熔融窯內的熔融玻璃接觸的方式,對設置於熔融窯的底部或側部的加熱電極施加交流電壓來進行。加熱電極中使用的材料較佳為具備耐熱性與對熔融玻璃的耐蝕性者,例如可使用氧化錫、鉬、鉑、銠等,尤其就爐內設置的自由度的觀點而言,較佳為鉬。The heating by the electric current of the heating electrode is preferably performed by applying an alternating voltage to the heating electrode installed at the bottom or side of the melting furnace in such a manner that the heating electrode is in contact with the molten glass in the melting furnace. The material used for the heating electrode is preferably one having heat resistance and corrosion resistance to the molten glass, for example, tin oxide, molybdenum, platinum, rhodium, etc. can be used, and molybdenum is particularly preferred from the viewpoint of the degree of freedom of installation in the furnace.
本發明的玻璃由於鹼金屬氧化物的含量為少量,因此電阻率高。因此,於對低鹼玻璃應用利用加熱電極的通電加熱的情況下,不僅熔融玻璃,於構成熔融窯的耐火材料中亦流通電流,有構成熔融窯的耐火材料提前受損之虞。為了防止所述情況,爐內耐火材料較佳為使用電阻率高的氧化鋯系耐火材料、尤其是氧化鋯電鑄耐火磚(electrocast brick),另外,較佳為於熔融玻璃(玻璃組成)中導入少量的使電阻率下降的成分(Li 2O、Na 2O、K 2O、Fe 2O 3等),特佳為導入少量(例如0.01質量%以上、尤其是0.02質量%以上)的Li 2O、Na 2O、K 2O等。另外,Fe 2O 3的含量較佳為0.005質量%~0.03質量%、0.008質量%~0.025質量%、尤其是0.01質量%~0.02質量%。進而,氧化鋯系耐火材料中的ZrO 2的含量較佳為85質量%以上、尤其是90質量%以上。 [實施例] The glass of the present invention has a high resistivity because the content of alkali metal oxide is small. Therefore, when low-alkali glass is heated by electric heating using a heating electrode, current flows not only in the molten glass but also in the refractory material constituting the melting furnace, which may cause the refractory material constituting the melting furnace to be damaged prematurely. In order to prevent the above situation, the refractory material in the furnace is preferably a zirconia-based refractory material with high resistivity, especially a zirconia electrocast brick. In addition, it is preferred to introduce a small amount of components that reduce resistivity (Li 2 O, Na 2 O, K 2 O, Fe 2 O 3 , etc.) into the molten glass (glass composition), and it is particularly preferred to introduce a small amount (for example, 0.01 mass% or more, especially 0.02 mass% or more) of Li 2 O, Na 2 O, K 2 O, etc. In addition, the content of Fe 2 O 3 is preferably 0.005 mass% to 0.03 mass%, 0.008 mass% to 0.025 mass%, especially 0.01 mass% to 0.02 mass%. Furthermore, the content of ZrO2 in the zirconia-based refractory is preferably 85% by mass or more, particularly 90% by mass or more. [Example]
以下基於實施例對本發明進行說明。但是,以下實施例為例示。本發明並不受以下實施例任何限定。The present invention is described below based on the embodiments. However, the following embodiments are for illustration only. The present invention is not limited to the following embodiments in any way.
表1~表6示出本發明的實施例(試樣No.1~試樣No.91)。再者,表中,「N.A.」是指未測定。Tables 1 to 6 show examples of the present invention (sample No. 1 to sample No. 91). In the tables, "N.A." means not measured.
[表1]
[表2]
[表3]
[表4]
[表5]
[表6]
首先,將以成為表中的玻璃組成的方式調合玻璃原料而成的玻璃配合料放入鉑坩堝中,在1600℃~1650℃下熔融24小時。於玻璃配合料熔解時,使用鉑攪拌棒加以攪拌,進行均質化。繼而,使熔融玻璃向碳板上流出而成形為板狀後,在退火點附近的溫度下進行1小時退火。關於所獲得的各試樣,對密度ρ、30℃~380℃的溫度範圍內的平均熱膨脹係數α、β-OH值、應變點Ps、退火點Ta、軟化點Ts、高溫黏度10 4.5dPa·s下的溫度、高溫黏度10 4.0dPa·s下的溫度、高溫黏度10 3.0dPa·s下的溫度、高溫黏度10 2.5dPa·s下的溫度、液相黏度logη at TL、楊氏模量E、剛性率G、泊松比γ、比楊氏模量E/ρ、HF的蝕刻速率(HF etching rate)進行評價。 First, a glass batch prepared by mixing glass raw materials to obtain the glass composition shown in the table was placed in a platinum crucible and melted at 1600°C to 1650°C for 24 hours. When the glass batch was melted, it was stirred with a platinum stirring rod to homogenize it. Then, the molten glass was poured onto a carbon plate and formed into a plate, and then annealed at a temperature near the annealing point for 1 hour. For each sample obtained, the density ρ, average thermal expansion coefficient α in the temperature range of 30℃ to 380℃, β-OH value, strain point Ps, annealing point Ta, softening point Ts, temperature at high temperature viscosity of 10 4.5 dPa·s, temperature at high temperature viscosity of 10 4.0 dPa·s, temperature at high temperature viscosity of 10 3.0 dPa·s, temperature at high temperature viscosity of 10 2.5 dPa·s, liquidus viscosity logη at TL, Young's modulus E, rigidity G, Poisson's ratio γ, specific Young's modulus E/ρ, and HF etching rate were evaluated.
密度ρ是藉由周知的阿基米德(Archimedes)法進行測定而得的值。The density ρ is a value measured by the well-known Archimedes method.
30℃~380℃的溫度範圍內的平均熱膨脹係數α是利用膨脹計進行測定而得的值。The average thermal expansion coefficient α in the temperature range of 30°C to 380°C is a value measured using a dilatometer.
β-OH值是藉由所述方法進行測定而得的值。The β-OH value is a value measured by the above method.
應變點Ps、退火點Ta、軟化點Ts是基於ASTM C336及C338的方法進行測定而得的值。The strain point Ps, annealing point Ta, and softening point Ts are values measured based on the methods of ASTM C336 and C338.
高溫黏度10 4.5dPa·s、高溫黏度10 4.0dPa·s、高溫黏度10 3.0dPa·s及高溫黏度10 2.5dPa·s下的溫度是藉由鉑球提拉法進行測定而得的值。 The temperatures at high temperature viscosity 10 4.5 dPa·s, high temperature viscosity 10 4.0 dPa·s, high temperature viscosity 10 3.0 dPa·s, and high temperature viscosity 10 2.5 dPa·s are values measured by the platinum ball pulling method.
液相黏度logη at TL是利用鉑球提拉法來測定液相溫度TL下的玻璃的黏度而得的值。液相溫度TL是將通過標準篩30目(孔徑500 μm)而殘留於50目(孔徑300 μm)中的玻璃粉末放入鉑舟(platinum boat)中,於溫度梯度爐中保持24小時,測定結晶(初相)的析出溫度而得的值。Liquidus viscosity logη at TL is the value obtained by measuring the viscosity of glass at liquidus temperature TL using the platinum ball pulling method. Liquidus temperature TL is the value obtained by placing glass powder that has passed through a standard sieve of 30 mesh (pore size 500 μm) and remained in 50 mesh (pore size 300 μm) in a platinum boat, keeping it in a temperature gradient furnace for 24 hours, and measuring the precipitation temperature of crystals (primary phase).
楊氏模量E、剛性率G是使用周知的共振法進行測定而得的值。泊松比是根據楊氏模量E與剛性率G而算出的值。比楊氏模量E/ρ是楊氏模量除以密度而得的值。Young's modulus E and rigidity modulus G are values measured using a known resonance method. Poisson's ratio is a value calculated from Young's modulus E and rigidity modulus G. Specific Young's modulus E/ρ is a value obtained by dividing Young's modulus by density.
HF的蝕刻速率是針對進行了鏡面研磨的玻璃表面,利用20℃的10質量%HF水溶液在30分鐘的條件下進行了蝕刻時的蝕刻深度。The HF etching rate refers to the etching depth of a mirror-polished glass surface when etching was performed using a 10 mass% HF aqueous solution at 20°C for 30 minutes.
根據表1~表6而明確,試樣No.1~試樣No.91的鹼金屬氧化物的含量少,應變點為734℃以上,高溫黏度10 2.5dPa·s下的溫度為1693℃以下,液相黏度為10 4.32dPa·s以上。因此,認為試樣No.1~試樣No.91適合於有機EL顯示器的基板、在聚醯亞胺基板上製作有機EL元件時所使用的玻璃載板。 As shown in Tables 1 to 6, Samples No. 1 to Sample No. 91 have a small content of alkali metal oxide, a strain point of 734°C or higher, a temperature of 10 2.5 dPa·s or lower at a high temperature viscosity of 1693°C, and a liquid phase viscosity of 10 4.32 dPa·s or higher. Therefore, it is considered that Samples No. 1 to Sample No. 91 are suitable for substrates of organic EL displays and glass carriers used when manufacturing organic EL elements on polyimide substrates.
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