TWI850567B - Method of packaging light emitting display device and light emitting display device packaging structure - Google Patents

Method of packaging light emitting display device and light emitting display device packaging structure Download PDF

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TWI850567B
TWI850567B TW110121564A TW110121564A TWI850567B TW I850567 B TWI850567 B TW I850567B TW 110121564 A TW110121564 A TW 110121564A TW 110121564 A TW110121564 A TW 110121564A TW I850567 B TWI850567 B TW I850567B
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substrate
packaging material
light
pressing plate
display device
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TW110121564A
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TW202224035A (en
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范文正
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范文正
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Abstract

A method of packaging a light-emitting display device includes the following steps. Placing a substrate between a first laminating plate and a second laminating plate so that the opposite first and second surfaces of the substrate face toward the first laminating plate and the second laminating plate, respectively, wherein the substrate is formed with a patterned conductive layer and provided with a plurality of illuminating bodies arranged in an array with a minimum space of 2 to 3 mm between any two of the neighboring illuminating bodies. Placing a first hot-melt packaging material between the first surface of the substrate and the first laminating plate so that the two opposite surfaces of the first hot-melt packaging material face the first laminating plate and the first surface of the substrate, respectively. Placing at least two spacers between the first laminating plate and the second laminating plate with the spacers being disposed away from the substrate and the first hot-melt packaging material. Evacuating the space where the substrate and the first hot-melt packaging material locate, heating the first laminating plate and the second laminating plate, and pressing the substrate and the first hot-melt packaging material.

Description

發光顯示裝置的封裝方法及封裝結構Packaging method and packaging structure of luminescent display device

本發明是關於一種封裝方法,特別是關於一種發光顯示裝置的封裝方法及發光顯示裝置封裝結構。 The present invention relates to a packaging method, in particular to a packaging method and packaging structure of a luminescent display device.

近年來,顯示器的顯示螢幕朝大尺寸化、平面化、薄型化、輕量化及具可撓性發展。將例如發光二極體(Light emitting diode;LED)的點發光源配置在可撓性透明基板上的顯示裝置製作技術已經日漸成熟。一個技術發展分支中,供人們遠距離觀看的大屏幕發光顯示裝置的後續進展值得關注。 In recent years, the display screen of the display has developed towards larger size, flatter, thinner, lighter and more flexible. The manufacturing technology of display devices that place point light sources such as light emitting diodes (LEDs) on flexible transparent substrates has gradually matured. In one branch of technological development, the subsequent progress of large-screen luminous display devices for people to watch from a distance is worth paying attention to.

這類的發光顯示裝置在製作上,通常是將多個LED燈珠或LED晶片以陣列的形式裝設在基板上,相鄰的LED燈珠或LED晶片之間的距離不小於2毫米(mm),有別於供人們近距離觀看的有機發光二極體(OLED)顯示器或微尺寸發光二極體(Micro-LED)顯示器。為了讓陣列中每個LED燈珠或LED晶片能夠被點亮,承載這些LED燈珠或LED晶片的基板及其導電層必須具有良好的導電度。此外,為了提升這類發光顯示裝置的對比度,必須儘量縮小導電層上的導電線路的線寬,以降低導電層在顯示畫面中的可視性。在此情況下,如何在發光顯示裝置的製作過程中以及完成製作後避免這些微小體積的LED燈珠或LED晶片 及微細的導電線路遭受破壞或損毀,便成了重要課題。針對以上這些技術問題,本發明希望能夠提出解決方案。 In the manufacturing process of this type of luminous display device, multiple LED beads or LED chips are usually installed in the form of an array on a substrate. The distance between adjacent LED beads or LED chips is not less than 2 mm, which is different from organic light-emitting diode (OLED) displays or micro-LED displays for people to watch at a close distance. In order for each LED bead or LED chip in the array to be lit, the substrate carrying these LED beads or LED chips and its conductive layer must have good conductivity. In addition, in order to improve the contrast of this type of luminous display device, the line width of the conductive line on the conductive layer must be minimized to reduce the visibility of the conductive layer in the display screen. In this case, how to prevent these tiny LED lamp beads or LED chips and tiny conductive lines from being damaged or destroyed during and after the production of the light-emitting display device has become an important issue. In response to the above technical problems, the present invention hopes to provide solutions.

有鑑於上述問題,本發明提供一種發光顯示裝置的封裝方法及封裝結構,除了可以確保LED燈珠或LED晶片及導電線路在發光顯示裝置的製作過程中不會遭受破壞或損毀,也可以確保LED燈珠或LED晶片及導電線路在完成製作後的發光顯示裝置的使用過程中不易遭受破壞或損毀。 In view of the above problems, the present invention provides a packaging method and packaging structure for a light-emitting display device, which can not only ensure that the LED lamp beads or LED chips and conductive circuits will not be damaged or destroyed during the manufacturing process of the light-emitting display device, but also ensure that the LED lamp beads or LED chips and conductive circuits will not be easily damaged or destroyed during the use of the light-emitting display device after the manufacturing is completed.

一實施例中,發光顯示裝置的封裝方法具有下列步驟:置放一基板於一第一層壓板及一第二層壓板之間,使基板的一第一表面朝向第一層壓板,使基板的背對第一表面的一第二表面朝向第二層壓板,第一表面上配置有一第一圖案化導電層及複數依陣列形式設置的發光體,發光體彼此間的最小相隔距離為2至3毫米,基板的面積為10x10平方公分至300x300平方公分;置放一具熱熔性且厚度為發光體的高度及基板的厚度的總和的1至1.5倍的第一封裝材於基板的第一表面及第一層壓板之間,使第一封裝材的一面朝向第一層壓板,使第一封裝材的另一面朝向基板的第一表面且高於發光體的頂面;置放至少二高度為發光體的高度及基板的厚度的總和的1至1.2倍的間隔體於第一層壓板及第二層壓板之間;對基板及第一封裝材所處的空間進行抽真空;及加熱第一層壓板及第二層壓板並使基板及第一封裝材受到第一層壓板及第二層壓板的擠壓。其中,第一層壓板及第二層壓板的加熱溫度設定為攝氏100度至160度。 In one embodiment, a packaging method for a light-emitting display device comprises the following steps: placing a substrate between a first layer of pressing plate and a second layer of pressing plate, with a first surface of the substrate facing the first layer of pressing plate, and a second surface of the substrate facing away from the first surface facing the second layer of pressing plate, a first patterned conductive layer and a plurality of light-emitting bodies arranged in an array are disposed on the first surface, the minimum spacing between the light-emitting bodies is 2 to 3 mm, and the area of the substrate is 10x10 square centimeters to 300x300 square centimeters; placing a hot-melt material having a thickness equal to the height of the light-emitting body and the thickness of the substrate; A first packaging material with a height of 1 to 1.5 times the sum of the height of the light-emitting body and the thickness of the substrate is placed between the first surface of the substrate and the first pressing plate, so that one side of the first packaging material faces the first pressing plate, and the other side of the first packaging material faces the first surface of the substrate and is higher than the top surface of the light-emitting body; at least two spacers with a height of 1 to 1.2 times the sum of the height of the light-emitting body and the thickness of the substrate are placed between the first pressing plate and the second pressing plate; the space where the substrate and the first packaging material are located is evacuated; and the first pressing plate and the second pressing plate are heated so that the substrate and the first packaging material are squeezed by the first pressing plate and the second pressing plate. The heating temperature of the first pressing plate and the second pressing plate is set to 100 degrees Celsius to 160 degrees Celsius.

可選地,基板及第一封裝材所受壓力為0.5至2標準大氣壓。 Optionally, the pressure on the substrate and the first packaging material is 0.5 to 2 standard atmospheres.

可選地,前述實施例的發光顯示裝置的封裝方法還具有下列步驟:置放一第一離型膜於第一封裝材及第一層壓板之間;使第一離型膜連同第 一封裝材受到第一層壓板及第二層壓板的擠壓;及移除固化後的第一封裝材的一側的第二離型膜。 Optionally, the packaging method of the luminous display device of the above embodiment further comprises the following steps: placing a first release film between the first packaging material and the first pressing plate; subjecting the first release film and the first packaging material to compression by the first pressing plate and the second pressing plate; and removing the second release film from one side of the cured first packaging material.

可選地,前述實施例的發光顯示裝置的封裝方法還具有下列步驟:置放一第一電性絕緣基板於第一封裝材及第一層壓板之間;使第一電性絕緣基板連同第一封裝材受到第一層壓板及第二層壓板的擠壓;及保留第一電性絕緣基板於固化後的第一封裝材的一側。一實施例中,當基板具有複數通孔時,發光顯示裝置的封裝方法還具有下列步驟:置放一第二電性絕緣基板於基板及第二層壓板之間;使第二電性絕緣基板連同基板受到第一層壓板及第二層壓板的擠壓;及保留第二電性絕緣基板於固化後的第一封裝材的另一側。 Optionally, the packaging method of the light-emitting display device of the above-mentioned embodiment further comprises the following steps: placing a first electrically insulating substrate between the first packaging material and the first layer of pressing plate; subjecting the first electrically insulating substrate and the first packaging material to compression by the first layer of pressing plate and the second layer of pressing plate; and retaining the first electrically insulating substrate on one side of the cured first packaging material. In one embodiment, when the substrate has a plurality of through holes, the packaging method of the light-emitting display device further comprises the following steps: placing a second electrically insulating substrate between the substrate and the second layer of pressing plate; subjecting the second electrically insulating substrate and the substrate to compression by the first layer of pressing plate and the second layer of pressing plate; and retaining the second electrically insulating substrate on the other side of the cured first packaging material.

一實施例中,除第一封裝材外,發光顯示裝置的封裝方法還具有下列步驟:置放一第二封裝材於基板的第二表面及第二層壓板之間,使第二封裝材的一面朝向基板的第二表面,使第二封裝材的另一面朝向第二層壓板;及使第二封裝材連同第一封裝材受到第一層壓板及第二層壓板的擠壓。其中,第二層壓板的加熱溫度小於或等於第一層壓板的加熱溫度。可選地,發光顯示裝置的封裝方法還具有下列步驟:置放一第一離型膜於第一封裝材及第一層壓板之間;置放一第二離型膜於第二封裝材及第二層壓板之間;使第一離型膜連同第一封裝材受到第一層壓板及第二層壓板的擠壓;使第二離型膜連同第二封裝材受到第一層壓板及第二層壓板的擠壓;移除固化後的第一封裝材的一側的第一離型膜;移除固化後的第二封裝材的一側的第二離型膜。 In one embodiment, in addition to the first packaging material, the packaging method of the light-emitting display device further comprises the following steps: placing a second packaging material between the second surface of the substrate and the second pressing plate, with one side of the second packaging material facing the second surface of the substrate and the other side of the second packaging material facing the second pressing plate; and subjecting the second packaging material and the first packaging material to compression by the first pressing plate and the second pressing plate. The heating temperature of the second pressing plate is less than or equal to the heating temperature of the first pressing plate. Optionally, the packaging method of the luminous display device further comprises the following steps: placing a first release film between the first packaging material and the first layer of pressing plate; placing a second release film between the second packaging material and the second layer of pressing plate; subjecting the first release film and the first packaging material to compression by the first layer of pressing plate and the second layer of pressing plate; subjecting the second release film and the second packaging material to compression by the first layer of pressing plate and the second layer of pressing plate; removing the first release film on one side of the cured first packaging material; removing the second release film on one side of the cured second packaging material.

可選地,前述實施例的發光顯示裝置的封裝方法還具有下列步驟:置放一第一電性絕緣基板於第一封裝材及第一層壓板之間;使第一電性絕緣基板連同第一封裝材受到第一層壓板及第二層壓板的擠壓;及保留第一電性絕緣基板於固化後的第一封裝材的一側。可選地,發光顯示裝置的封裝方法還具有下列步驟:置放一第二電性絕緣基板於第二封裝材及第二層壓板之間;使 第二電性絕緣基板連同第二封裝材受到第一層壓板及第二層壓板的擠壓;及保留第二電性絕緣基板於固化後的第二封裝材的一側。 Optionally, the packaging method of the light-emitting display device of the above-mentioned embodiment further comprises the following steps: placing a first electrically insulating substrate between the first packaging material and the first layer of pressing plate; subjecting the first electrically insulating substrate and the first packaging material to compression by the first layer of pressing plate and the second layer of pressing plate; and retaining the first electrically insulating substrate on one side of the cured first packaging material. Optionally, the packaging method of the light-emitting display device also has the following steps: placing a second electrically insulating substrate between the second packaging material and the second layer of pressing plate; subjecting the second electrically insulating substrate and the second packaging material to compression by the first layer of pressing plate and the second layer of pressing plate; and retaining the second electrically insulating substrate on one side of the cured second packaging material.

一實施例中,第一圖案化導電層上具有線寬為10微米至100微米的導線。 In one embodiment, the first patterned conductive layer has conductive lines with a line width of 10 microns to 100 microns.

各實施例中,基板的材質是玻璃、陶瓷、氮化鋁陶瓷、聚碳酸酯、乙烯-四氟乙烯、聚對苯甲酸乙二酯、聚萘二甲酸乙二醇酯、聚醯亞胺、聚甲基丙烯酸甲酯、聚酸甲酯、BT樹脂、玻璃纖維及環狀烯烴共聚物其中之一。 In each embodiment, the material of the substrate is one of glass, ceramic, aluminum nitride ceramic, polycarbonate, ethylene-tetrafluoroethylene, polyethylene terephthalate, polyethylene naphthalate, polyimide, polymethyl methacrylate, polymethyl ether, BT resin, glass fiber and cyclic olefin copolymer.

各實施例中,第一封裝材的材質為乙烯-醋酸乙烯共聚物(EVA)、聚乙烯醇縮丁醛(PVB)、光學膠(OCR)及矽膠其中之一。 In each embodiment, the material of the first packaging material is one of ethylene-vinyl acetate copolymer (EVA), polyvinyl butyral (PVB), optical adhesive (OCR) and silicone.

另一方面,本發明提出一種依照前述發光顯示裝置的封裝方法所製作的發光顯示裝置封裝結構。 On the other hand, the present invention proposes a light-emitting display device packaging structure manufactured according to the aforementioned light-emitting display device packaging method.

一實施例中,發光顯示裝置封裝結構具有基板、發光體、第一圖案化導電層及固化的第一封裝材。基板具有第一表面及第二表面。發光體依陣列方式配置於基板的第一表面的上方。第一圖案化導電層配置於基板的第一表面上。固化的第一封裝材形成於基板的第一表面的上方且覆蓋住發光體及第一圖案化導電層,且固化的第一封裝材的頂面高於發光體的頂面。 In one embodiment, the light-emitting display device packaging structure has a substrate, a light-emitting body, a first patterned conductive layer and a cured first packaging material. The substrate has a first surface and a second surface. The light-emitting body is arranged above the first surface of the substrate in an array manner. The first patterned conductive layer is arranged on the first surface of the substrate. The cured first packaging material is formed above the first surface of the substrate and covers the light-emitting body and the first patterned conductive layer, and the top surface of the cured first packaging material is higher than the top surface of the light-emitting body.

一實施例中,發光顯示裝置封裝結構具有基板、發光體、第一圖案化導電層、固化的第一封裝材及第一電性絕緣基板。基板具有第一表面及第二表面。發光體依陣列方式配置於基板的第一表面的上方。第一圖案化導電層配置於基板的第一表面上。固化的第一封裝材形成於基板的第一表面的上方且覆蓋住發光體及第一圖案化導電層,且固化的第一封裝材的頂面高於發光體的頂面。第一電性絕緣基板配置於固化的第一封裝材的一側。 In one embodiment, the light-emitting display device packaging structure has a substrate, a light-emitting body, a first patterned conductive layer, a cured first packaging material, and a first electrically insulating substrate. The substrate has a first surface and a second surface. The light-emitting body is arranged in an array above the first surface of the substrate. The first patterned conductive layer is arranged on the first surface of the substrate. The cured first packaging material is formed above the first surface of the substrate and covers the light-emitting body and the first patterned conductive layer, and the top surface of the cured first packaging material is higher than the top surface of the light-emitting body. The first electrically insulating substrate is arranged on one side of the cured first packaging material.

可選地,前述實施例的發光顯示裝置封裝結構更具有一抗反射層,配置於第一電性絕緣基板的上方,抗反射層的折射率小於或等於第一電性 絕緣基板的折射率且大於或等於空氣的折射率。可選地,抗反射層僅包含單一抗反射薄膜,且薄膜的折射率為第一電性絕緣基板的折射率的平方根。可選地,抗反射層包含複數抗反射薄膜,且這些抗反射薄膜彼此間的折射率差距呈漸增變化。 Optionally, the light-emitting display device package structure of the above embodiment further has an anti-reflection layer, which is disposed above the first electrically insulating substrate, and the refractive index of the anti-reflection layer is less than or equal to the refractive index of the first electrically insulating substrate and greater than or equal to the refractive index of air. Optionally, the anti-reflection layer only includes a single anti-reflection film, and the refractive index of the film is the square root of the refractive index of the first electrically insulating substrate. Optionally, the anti-reflection layer includes a plurality of anti-reflection films, and the refractive index difference between these anti-reflection films changes gradually.

一實施例中,發光顯示裝置封裝結構具有基板、發光體、第一圖案化導電層、固化的第一封裝材、第一電性絕緣基板及第二電性絕緣基板。基板具有第一表面及第二表面。發光體依陣列方式配置於基板的第一表面的上方。第一圖案化導電層配置於基板的第一表面上。固化的第一封裝材形成於基板的第一表面的上方且覆蓋住發光體及第一圖案化導電層,且固化的第一封裝材的頂面高於發光體的頂面。第一電性絕緣基板配置於固化的第一封裝材的一側。第二電性絕緣基板配置於固化的第一封裝材的另一側。 In one embodiment, the light-emitting display device packaging structure has a substrate, a light-emitting body, a first patterned conductive layer, a cured first packaging material, a first electrically insulating substrate, and a second electrically insulating substrate. The substrate has a first surface and a second surface. The light-emitting body is arranged in an array above the first surface of the substrate. The first patterned conductive layer is arranged on the first surface of the substrate. The cured first packaging material is formed above the first surface of the substrate and covers the light-emitting body and the first patterned conductive layer, and the top surface of the cured first packaging material is higher than the top surface of the light-emitting body. The first electrically insulating substrate is arranged on one side of the cured first packaging material. The second electrically insulating substrate is arranged on the other side of the cured first packaging material.

一實施例中,發光顯示裝置封裝結構具有基板、發光體、第一圖案化導電層、固化的第一封裝材及固化的第二封裝材。基板具有第一表面及第二表面。發光體依陣列方式配置於基板的第一表面的上方。第一圖案化導電層配置於基板的第一表面上。固化的第一封裝材形成於基板的第一表面的上方且覆蓋住發光體及第一圖案化導電層,且固化的第一封裝材的頂面高於發光體的頂面。固化的第二封裝材形成於基板的第二表面上。 In one embodiment, the light-emitting display device packaging structure has a substrate, a light-emitting body, a first patterned conductive layer, a cured first packaging material, and a cured second packaging material. The substrate has a first surface and a second surface. The light-emitting body is arranged in an array above the first surface of the substrate. The first patterned conductive layer is arranged on the first surface of the substrate. The cured first packaging material is formed above the first surface of the substrate and covers the light-emitting body and the first patterned conductive layer, and the top surface of the cured first packaging material is higher than the top surface of the light-emitting body. The cured second packaging material is formed on the second surface of the substrate.

一實施例中,發光顯示裝置封裝結構具有基板、發光體、第一圖案化導電層、固化的第一封裝材、固化的第二封裝材、第一電性絕緣基板及第二電性絕緣基板。基板具有第一表面及第二表面。發光體依陣列方式配置於基板的第一表面的上方。第一圖案化導電層配置於基板的第一表面上。固化的第一封裝材形成於基板的第一表面的上方且覆蓋住發光體及第一圖案化導電層,且固化的第一封裝材的頂面高於發光體的頂面。固化的第二封裝材形成於基板 的第二表面上。第一電性絕緣基板配置於固化的第一封裝材的一側。第二電性絕緣基板配置於固化的第二封裝材的一側。 In one embodiment, the light-emitting display device packaging structure has a substrate, a light-emitting body, a first patterned conductive layer, a cured first packaging material, a cured second packaging material, a first electrically insulating substrate, and a second electrically insulating substrate. The substrate has a first surface and a second surface. The light-emitting body is arranged in an array above the first surface of the substrate. The first patterned conductive layer is arranged on the first surface of the substrate. The cured first packaging material is formed above the first surface of the substrate and covers the light-emitting body and the first patterned conductive layer, and the top surface of the cured first packaging material is higher than the top surface of the light-emitting body. The cured second packaging material is formed on the second surface of the substrate. The first electrically insulating substrate is arranged on one side of the cured first packaging material. The second electrically insulating substrate is arranged on one side of the cured second packaging material.

綜上所述,依照本發明各實施例所描述發光顯示裝置的封裝方法及封裝結構,可以一次性地對載有發光體的具有一定面積甚至於大面積的基板提供快速和有效的封裝,並進一步提供基板上、下層的保護,以避免基板上的圖案化導電層及其微細的導電線路及微小體積的發光體在發光顯示裝置使用的過程中受到外界環境的污染和接觸破壞或損毀。由於第一封裝材及第二封裝材的材質可選用透明的,而基板上、下層額外提供的保護板也可選用透明的,因而不會影響整個發光顯示裝置的透明度。此外,可基於增加發光體的出射光量的考量選用具備所需折射特性的封裝材來進行封裝。又,載有發光體的基板表面上方額外提供的保護板上可另外配置單層或多層薄膜來降低發光顯示裝置的出射光及環境光在基板和空氣層之間的反射,以避免位於基板後方的人們看到發光顯示裝置的反射光。本發明中,第一封裝材及第二封裝材的材料並不限於文中所提的材料,凡具有熱熔性的透明材料亦可被使用。此外,雖然上述各實施例中的固化的第一封裝材及固化的第二封裝材的形成係以層壓方式為例進行說明,但也可以利用非層壓方式來進行,例如高壓釜(autoclave)、灌注(perfusion)及刮塗(spread coating)等方式。因此,以非層壓的方式所製作的相同於本發明所敘及的發光顯示裝置的封裝結構,均視為未脫離本發明所揭示的精神下所完成的等效實施例。 In summary, the packaging method and packaging structure of the luminescent display device described in the embodiments of the present invention can provide rapid and effective packaging for a substrate with a certain area or even a large area carrying a luminescent body at one time, and further provide protection for the upper and lower layers of the substrate to prevent the patterned conductive layer and its fine conductive circuits on the substrate and the luminescent body of a small volume from being polluted and damaged by contact with the external environment during the use of the luminescent display device. Since the materials of the first packaging material and the second packaging material can be transparent, and the protective plates additionally provided on the upper and lower layers of the substrate can also be transparent, the transparency of the entire luminescent display device will not be affected. In addition, based on the consideration of increasing the amount of light emitted by the luminescent body, a packaging material with the required refractive properties can be selected for packaging. Furthermore, a single layer or multiple layers of thin films may be additionally arranged on the protective plate additionally provided above the surface of the substrate carrying the light-emitting body to reduce the reflection of the emitted light of the light-emitting display device and the ambient light between the substrate and the air layer, so as to prevent people behind the substrate from seeing the reflected light of the light-emitting display device. In the present invention, the materials of the first packaging material and the second packaging material are not limited to the materials mentioned in the text, and any hot-melt transparent material can also be used. In addition, although the formation of the solidified first packaging material and the solidified second packaging material in the above-mentioned embodiments is explained by taking the lamination method as an example, it can also be carried out by non-lamination methods, such as autoclave, perfusion and spread coating. Therefore, the packaging structure of the light-emitting display device described in the present invention that is manufactured in a non-lamination manner is regarded as an equivalent embodiment that is completed without departing from the spirit disclosed by the present invention.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 In order to make the above features and advantages of the present invention more clearly understood, the following is a detailed description of the embodiments with the accompanying drawings.

10:基板 10: Substrate

100:發光體 100: Luminous body

1001:發光體的頂面 1001: Top surface of the light-emitting body

101:第一表面 101: First surface

1011:第一圖案化導電層 1011: First patterned conductive layer

10111:導線 10111: Conductor

10112:銲墊區 10112: Welding pad area

102:第二表面 102: Second surface

103:通孔 103:Through hole

11:層壓裝置 11:Layer pressing device

111:第一層壓板 111: First layer of pressure plate

112:第二層壓板 112: Second pressure plate

20:第一封裝材 20: First packaging material

201:第一封裝材的頂面 201: Top surface of the first packaging material

202:第一封裝材的底面 202: Bottom surface of the first packaging material

30:第一離型膜 30: First release film

40:間隔體 40: Interstitial body

50:第一電性絕緣基板 50: first electrically insulating substrate

60:第二電性絕緣基板 60: Second electrically insulating substrate

70:第二封裝材 70: Second packaging material

80:第二離型膜 80: Second release film

700:抗反射層 700: Anti-reflective layer

F1~F4:抗反射薄膜 F1~F4: Anti-reflection film

H1:發光體的高度及基板的厚度的總和 H1: The sum of the height of the light-emitting body and the thickness of the substrate

H2:第一封裝材的厚度 H2: Thickness of the first packaging material

H3:間隔體的高度 H3: Height of the spacer

S11~S18,S21~S23,S31~S33,S41~S45,S51~S56:步驟 S11~S18,S21~S23,S31~S33,S41~S45,S51~S56: Steps

圖1A係一流程圖,顯示本發明第一實施例的發光顯示裝置的封裝方法。 FIG1A is a flow chart showing the packaging method of the light-emitting display device of the first embodiment of the present invention.

圖1B係一平面示意圖,顯示本發明第一實施例的發光顯示裝置於封裝方法實施前的狀態。 FIG1B is a schematic plan view showing the state of the light-emitting display device of the first embodiment of the present invention before the packaging method is implemented.

圖1C係一平面示意圖,顯示本發明第一實施例的發光顯示裝置於封裝方法實施後的狀態。 FIG1C is a schematic plan view showing the state of the light-emitting display device of the first embodiment of the present invention after the packaging method is implemented.

圖1D係一平面示意圖,顯示本發明第一實施例的發光顯示裝置於封裝方法實施後的封裝結構,其中配置有發光體的基板的第一表面上具有固化的第一封裝材。 FIG1D is a schematic plan view showing the packaging structure of the light-emitting display device of the first embodiment of the present invention after the packaging method is implemented, wherein the first surface of the substrate on which the light-emitting body is disposed has a solidified first packaging material.

圖2A係一流程圖,顯示本發明第二實施例的發光顯示裝置的封裝方法。 FIG2A is a flow chart showing the packaging method of the light-emitting display device of the second embodiment of the present invention.

圖2B係一平面示意圖,顯示本發明第二實施例的發光顯示裝置於封裝方法實施前的狀態。 FIG2B is a schematic plan view showing the state of the light-emitting display device of the second embodiment of the present invention before the packaging method is implemented.

圖2C係一平面示意圖,顯示本發明第二實施例的發光顯示裝置於封裝方法實施後的狀態。 FIG2C is a schematic plan view showing the state of the light-emitting display device of the second embodiment of the present invention after the packaging method is implemented.

圖2D係一平面示意圖,顯示本發明第二實施例的發光顯示裝置於封裝方法實施後的封裝結構,其中固化的第一封裝材的一側具有第一電性絕緣基板。 FIG2D is a schematic plan view showing the packaging structure of the light-emitting display device of the second embodiment of the present invention after the packaging method is implemented, wherein one side of the cured first packaging material has a first electrically insulating substrate.

圖3A係一流程圖,顯示本發明第三實施例的發光顯示裝置的封裝方法。 FIG3A is a flow chart showing the packaging method of the light-emitting display device of the third embodiment of the present invention.

圖3B係一平面示意圖,顯示本發明第三實施例的發光顯示裝置於封裝方法實施前的狀態。 FIG3B is a schematic plan view showing the state of the light-emitting display device of the third embodiment of the present invention before the packaging method is implemented.

圖3C係一平面示意圖,顯示本發明第三實施例的發光顯示裝置於封裝方法實施後的狀態。 FIG3C is a schematic plan view showing the state of the light-emitting display device of the third embodiment of the present invention after the packaging method is implemented.

圖3D係一平面示意圖,顯示本發明第三實施例的發光顯示裝置於封裝方法實施後的封裝結構,其中固化的第一封裝材的一側具有第一電性絕緣基板,固化的第一封裝材的另一側具有第二電性絕緣基板。 FIG3D is a schematic plan view showing the packaging structure of the light-emitting display device of the third embodiment of the present invention after the packaging method is implemented, wherein one side of the solidified first packaging material has a first electrically insulating substrate, and the other side of the solidified first packaging material has a second electrically insulating substrate.

圖4A係一流程圖,顯示本發明第四實施例的發光顯示裝置的封裝方法。 FIG4A is a flow chart showing the packaging method of the light-emitting display device of the fourth embodiment of the present invention.

圖4B係一平面示意圖,顯示本發明第四實施例的發光顯示裝置於封裝方法實施前的狀態。 FIG4B is a schematic plan view showing the state of the light-emitting display device of the fourth embodiment of the present invention before the packaging method is implemented.

圖4C係一平面示意圖,顯示本發明第四實施例的發光顯示裝置於封裝方法實施後的狀態。 FIG4C is a schematic plan view showing the state of the light-emitting display device of the fourth embodiment of the present invention after the packaging method is implemented.

圖4D係一平面示意圖,顯示本發明第四實施例的發光顯示裝置於封裝方法實施後的封裝結構,其中配置有發光體的基板的第一表面上及第二表面上分別具有固化的第一封裝材及固化的第二封裝材。 FIG4D is a schematic plan view showing the packaging structure of the light-emitting display device of the fourth embodiment of the present invention after the packaging method is implemented, wherein the first surface and the second surface of the substrate on which the light-emitting body is disposed have a solidified first packaging material and a solidified second packaging material respectively.

圖5A係一流程圖,顯示本發明第五實施例的發光顯示裝置的封裝方法。 FIG5A is a flow chart showing the packaging method of the light-emitting display device of the fifth embodiment of the present invention.

圖5B係一平面示意圖,顯示本發明第五實施例的發光顯示裝置於封裝方法實施前的狀態。 FIG5B is a schematic plan view showing the state of the light-emitting display device of the fifth embodiment of the present invention before the packaging method is implemented.

圖5C係一平面示意圖,顯示本發明第五實施例的發光顯示裝置於封裝方法實施後的狀態。 FIG5C is a schematic plan view showing the state of the light-emitting display device of the fifth embodiment of the present invention after the packaging method is implemented.

圖5D係一平面示意圖,顯示本發明第五實施例的發光顯示裝置於封裝方法實施後的封裝結構,其中固化的第一封裝材的一側具有第一電性絕緣基板,固化的第二封裝材的一側具有第二電性絕緣基板。 FIG5D is a schematic plan view showing the packaging structure of the light-emitting display device of the fifth embodiment of the present invention after the packaging method is implemented, wherein one side of the solidified first packaging material has a first electrically insulating substrate, and one side of the solidified second packaging material has a second electrically insulating substrate.

圖6係一平面示意圖,顯示本發明一實施例的發光顯示裝置的形成於基板上的第一圖案化導電層。 FIG6 is a schematic plan view showing a first patterned conductive layer formed on a substrate of a light-emitting display device according to an embodiment of the present invention.

圖7係一平面示意圖,顯示本發明一實施例的發光顯示裝置於封裝方法實施後的封裝結構,其中第一電性絕緣基板的上方配置有抗反射層。 FIG7 is a schematic plan view showing the packaging structure of a light-emitting display device of an embodiment of the present invention after the packaging method is implemented, wherein an anti-reflection layer is disposed above the first electrically insulating substrate.

本發明揭示一種發光顯示裝置的封裝方法及發光顯示裝置封裝結構,以下文中對於本技術領域通常知識者所能明瞭的通常知識,將不再作完整描述,例如發光二極體的發光原理、具有特定導電線路圖案而呈層狀立體結構(線路圖案彼此間具有高低差)的圖案化導電層等。另外,以下文中所敘及的技術用語的意思如與所屬技術領域的通常用語的意思不同時,以文中的意思為準,而文中所對照的圖示意在表達與本發明特徵有關的含義,並未依據實際尺寸完整繪製,亦先行敘明。以下文中所敘及的第一、第二、第三及第四等前置詞僅作為類似元件的區別標示用,不具有順序性。 The present invention discloses a packaging method and packaging structure of a light-emitting display device. The following text will not fully describe the common knowledge that can be understood by those with ordinary knowledge in the technical field, such as the light-emitting principle of a light-emitting diode, a patterned conductive layer with a specific conductive circuit pattern and a layered three-dimensional structure (the circuit patterns have a height difference), etc. In addition, if the meaning of the technical terms described in the following text is different from the meaning of the common terms in the technical field to which it belongs, the meaning in the text shall prevail, and the corresponding figures in the text are used to express the meaning related to the characteristics of the present invention, and are not fully drawn according to the actual size, and are also described in advance. The first, second, third and fourth prepositions described in the following text are only used to distinguish similar components and have no order.

圖1A係一流程圖,顯示本發明第一實施例的發光顯示裝置的封裝方法。圖1B係一平面示意圖,顯示本發明第一實施例的發光顯示裝置於封裝方法實施前的狀態。圖1C係一平面示意圖,顯示本發明第一實施例的發光顯示裝置於封裝方法實施後的狀態。圖1D係一平面示意圖,顯示本發明第一實施例的發光顯示裝置於封裝方法實施後的封裝結構,其中配置有發光體的基板的第一表面上具有固化的第一封裝材。 FIG. 1A is a flow chart showing a packaging method of a light-emitting display device according to the first embodiment of the present invention. FIG. 1B is a plan view showing a state of the light-emitting display device according to the first embodiment of the present invention before the packaging method is implemented. FIG. 1C is a plan view showing a state of the light-emitting display device according to the first embodiment of the present invention after the packaging method is implemented. FIG. 1D is a plan view showing a packaging structure of the light-emitting display device according to the first embodiment of the present invention after the packaging method is implemented, wherein a first surface of a substrate provided with a light-emitting body has a solidified first packaging material.

如圖1A所示,一第一實施例中,發光顯示裝置的封裝方法,包含下列步驟S11至S15。 As shown in FIG. 1A , in a first embodiment, a packaging method of a luminous display device includes the following steps S11 to S15.

步驟S11:置放一基板於第一層壓板及第二層壓板之間,使基板的一第一表面朝向第一層壓板,使基板的背對第一表面的一第二表面朝向第二層壓板,第一表面上配置有一第一圖案化導電層及複數依陣列形式設置的發光 體,發光體彼此間的最小相隔距離為2至3毫米,而有別於有機發光二極體(OLED)顯示器或微尺寸發光二極體(Micro-LED)顯示器。這裡的第一層壓板及第二層壓板可以是設置在一層壓裝置上。一實施例中,如圖1B及圖1C所示,第一層壓板111及第二層壓板112設置於一層壓裝置11上。一實施例中,如圖1B所示,基板10被置放於第一層壓板111及第二層壓板112之間,基板10的第一表面101朝向第一層壓板111,基板10的背對第一表面101的一第二表面102朝向第二層壓板112,第一表面101上配置有一第一圖案化導電層1011(見圖6)及複數依陣列形式設置的發光體100,發光體彼此間的最小相隔距離為2至3毫米,基板的面積介於10x10平方公分至300x300平方公分。 Step S11: Place a substrate between the first and second press plates, with a first surface of the substrate facing the first press plate, and a second surface of the substrate facing away from the first surface facing the second press plate. A first patterned conductive layer and a plurality of light-emitting bodies arranged in an array are disposed on the first surface, and the minimum spacing between the light-emitting bodies is 2 to 3 mm, which is different from an organic light-emitting diode (OLED) display or a micro-LED display. The first and second press plates here can be disposed on a press device. In one embodiment, as shown in FIG. 1B and FIG. 1C, the first and second press plates 111 and 112 are disposed on a press device 11. In one embodiment, as shown in FIG. 1B , the substrate 10 is placed between a first pressing plate 111 and a second pressing plate 112 , the first surface 101 of the substrate 10 faces the first pressing plate 111 , and the second surface 102 of the substrate 10 facing away from the first surface 101 faces the second pressing plate 112 , a first patterned conductive layer 1011 (see FIG. 6 ) and a plurality of light-emitting bodies 100 arranged in an array are disposed on the first surface 101 , the minimum spacing between the light-emitting bodies is 2 to 3 mm, and the area of the substrate is between 10x10 cm2 and 300x300 cm2.

步驟S12:置放一具熱熔性且厚度為發光體的高度及基板的厚度的總和的1至1.5倍的第一封裝材於基板的第一表面及第一層壓板之間,使第一封裝材的一面朝向第一層壓板,使第一封裝材的另一面朝向基板的第一表面且高於發光體的頂面。一實施例中,如圖1B所示,具熱熔性的第一封裝材20被置放於基板10的第一表面101及第一層壓板111之間,第一封裝材20的頂面201朝向第一層壓板111,第一封裝材20的底面202朝向基板10的第一表面101且高於發光體100的頂面1001。第一封裝材20的厚度H2為發光體100的高度及基板10的厚度的總和H1的1至1.5倍。 Step S12: Place a first packaging material with heat-melting properties and a thickness of 1 to 1.5 times the sum of the height of the light-emitting body and the thickness of the substrate between the first surface of the substrate and the first layer of pressing plate, so that one side of the first packaging material faces the first layer of pressing plate, and the other side of the first packaging material faces the first surface of the substrate and is higher than the top surface of the light-emitting body. In one embodiment, as shown in FIG. 1B , the first packaging material 20 with heat-melting properties is placed between the first surface 101 of the substrate 10 and the first layer of pressing plate 111, the top surface 201 of the first packaging material 20 faces the first layer of pressing plate 111, and the bottom surface 202 of the first packaging material 20 faces the first surface 101 of the substrate 10 and is higher than the top surface 1001 of the light-emitting body 100. The thickness H2 of the first packaging material 20 is 1 to 1.5 times the sum of the height H1 of the light-emitting body 100 and the thickness H1 of the substrate 10.

步驟S13:置放至少二高度為發光體的高度及基板的厚度的總和的1至1.2倍的間隔體(spacer)於第一層壓板及第二層壓板之間。一實施例中,如圖1B所示,二個間隔體40被置放於第一層壓板111及第二層壓板112之間,間隔體40位於基板10及第一封裝材20的周邊而遠離基板10及第一封裝材20設置。間隔體40的高度H3為發光體100的高度及基板10的厚度的總和H1的1至1.2倍。 Step S13: Place at least two spacers with a height of 1 to 1.2 times the sum of the height of the light-emitting body and the thickness of the substrate between the first and second press plates. In one embodiment, as shown in FIG. 1B , two spacers 40 are placed between the first and second press plates 111 and 112, and the spacers 40 are located around the substrate 10 and the first packaging material 20 and are arranged away from the substrate 10 and the first packaging material 20. The height H3 of the spacers 40 is 1 to 1.2 times the sum of the height H1 of the light-emitting body 100 and the thickness of the substrate 10.

步驟S14:對基板及第一封裝材所處的空間進行抽真空。一實施例中,如圖1C所示,在基板10及第一封裝材20所處的空間內抽真空,讓第一層 壓板111及第二層壓板112對基板10及第一封裝材20進行層壓時,是處在特定真空度的狀態下進行。可選地,抽真空後的壓力可設定為-50至-120千帕(Kpa),抽真空的時間可設定為1至10分鐘。 Step S14: Vacuum the space where the substrate and the first packaging material are located. In one embodiment, as shown in FIG. 1C , the space where the substrate 10 and the first packaging material 20 are located is evacuated, and the first layer of pressing plate 111 and the second layer of pressing plate 112 are pressed on the substrate 10 and the first packaging material 20 under a specific vacuum state. Optionally, the pressure after vacuuming can be set to -50 to -120 kPa, and the vacuuming time can be set to 1 to 10 minutes.

步驟S15:加熱第一層壓板及第二層壓板並使基板及第一封裝材受到第一層壓板及第二層壓板的擠壓。一實施例中,如圖1C所示,基板10及第一封裝材20受到經加熱後的第一層壓板111及第二層壓板112的擠壓。如此一來,第一封裝材20在擠壓或層壓過程中因受到第一層壓板111及第二層壓板112的熱而變形、融化、流動、重新塑形,而最後冷卻固化時將基板10及發光體100完全包覆於其中,第一封裝材20於固化後和基板10及發光體100形成一個封裝體,如圖1D所示。第一層壓板111及第二層壓板112的加熱溫度設定和第一封裝材20的厚度及材料特性有關。可選地,第一層壓板111及第二層壓板112的加熱溫度可設定為攝氏100度至160度且加熱時間可設定為1至15分鐘,而第一層壓板111及第二層壓板112施加在基板10及第一封裝材20的壓力可設定為0.5至2個標準大氣壓(atm)。可選地,利用第一層壓板111及第二層壓板112擠壓基板10及第一封裝材20的方式例如是利用油壓加壓等機械方式讓第一層壓板111及第二層壓板112擠壓基板10及第一封裝材20。或者,讓第一層壓板111及第二層壓板112夾住基板10及第一封裝材20,並施加氣壓在第一層壓板111及第二層壓板112上,讓基板10及第一封裝材20受到第一層壓板111及第二層壓板112的擠壓。 Step S15: Heat the first and second press plates and squeeze the substrate and the first packaging material. In one embodiment, as shown in FIG. 1C , the substrate 10 and the first packaging material 20 are squeezed by the heated first and second press plates 111 and 112 . In this way, the first packaging material 20 is deformed, melted, flowed, and reshaped due to the heat of the first pressing plate 111 and the second pressing plate 112 during the extrusion or lamination process, and finally completely covers the substrate 10 and the light-emitting body 100 when it is cooled and solidified. After solidification, the first packaging material 20 forms a packaging body with the substrate 10 and the light-emitting body 100, as shown in FIG1D. The heating temperature setting of the first pressing plate 111 and the second pressing plate 112 is related to the thickness and material properties of the first packaging material 20. Optionally, the heating temperature of the first pressing plate 111 and the second pressing plate 112 can be set to 100 degrees Celsius to 160 degrees Celsius and the heating time can be set to 1 to 15 minutes, and the pressure applied by the first pressing plate 111 and the second pressing plate 112 to the substrate 10 and the first packaging material 20 can be set to 0.5 to 2 standard atmospheres (atm). Optionally, the method of using the first pressing plate 111 and the second pressing plate 112 to squeeze the substrate 10 and the first packaging material 20 is, for example, to use a mechanical method such as hydraulic pressure to allow the first pressing plate 111 and the second pressing plate 112 to squeeze the substrate 10 and the first packaging material 20. Alternatively, the first layer pressing plate 111 and the second layer pressing plate 112 clamp the substrate 10 and the first packaging material 20, and apply air pressure to the first layer pressing plate 111 and the second layer pressing plate 112, so that the substrate 10 and the first packaging material 20 are squeezed by the first layer pressing plate 111 and the second layer pressing plate 112.

進一步地,如圖1A所示,第一實施例中,發光顯示裝置的封裝方法,還可以包含下列步驟S16至S18。 Furthermore, as shown in FIG. 1A , in the first embodiment, the packaging method of the luminous display device may also include the following steps S16 to S18.

步驟S16:置放一第一離型膜於第一封裝材及第一層壓板之間。一實施例中,如圖1B所示,在基板10、發光體100及第一封裝材20受到第一層壓板111及第二層壓板112的擠壓前,可以置放第一離型膜30於第一封裝材20及第一層壓板111之間,用以避免第一封裝材20在受到第一層壓板111及第二層壓板 112的熱而變形、融化、流動、重新塑形的過程中,黏附在第一層壓板111上,以便利第一層壓板111之後的脫離。 Step S16: Place a first release film between the first packaging material and the first pressing plate. In one embodiment, as shown in FIG1B , before the substrate 10, the light-emitting body 100 and the first packaging material 20 are squeezed by the first pressing plate 111 and the second pressing plate 112, a first release film 30 can be placed between the first packaging material 20 and the first pressing plate 111 to prevent the first packaging material 20 from adhering to the first pressing plate 111 during the process of deformation, melting, flowing and reshaping due to the heat of the first pressing plate 111 and the second pressing plate 112, so as to facilitate the subsequent separation of the first pressing plate 111.

步驟S17:使第一離型膜連同第一封裝材受到第一層壓板及第二層壓板的擠壓。一實施例中,如圖1C所示,在基板10、發光體100及第一封裝材20受到第一層壓板111及第二層壓板112的擠壓過程中,第一離型膜30連同第一封裝材20受到第一層壓板111及第二層壓板112的擠壓。 Step S17: The first release film and the first packaging material are squeezed by the first pressing plate and the second pressing plate. In one embodiment, as shown in FIG1C , during the process of the substrate 10, the light emitting body 100 and the first packaging material 20 being squeezed by the first pressing plate 111 and the second pressing plate 112, the first release film 30 and the first packaging material 20 are squeezed by the first pressing plate 111 and the second pressing plate 112.

步驟S18:移除固化後的第一封裝材的一側的第一離型膜。一實施例中,如圖1D所示,第一封裝材20在固化後和基板10及發光體100形成一個封裝體,此時,貼附在第一封裝材20的一側的第一離型膜30可以被移除。 Step S18: Remove the first release film on one side of the cured first packaging material. In one embodiment, as shown in FIG. 1D , the first packaging material 20 forms a packaging body with the substrate 10 and the light-emitting body 100 after curing. At this time, the first release film 30 attached to one side of the first packaging material 20 can be removed.

如圖1D所示,依照圖1A的步驟S11至S15的發光顯示裝置的封裝方法所製作的發光顯示裝置封裝結構,具有基板10、發光體100、第一圖案化導電層1011(見圖6)及固化的第一封裝材20。基板10具有第一表面101及背對第一表面101的第二表面102。發光體100依陣列方式配置於基板10的第一表面101的上方。第一圖案化導電層1011配置於基板10的第一表面101上(見圖6)。固化的第一封裝材20形成於基板10的第一表面101的上方且覆蓋住發光體100及第一圖案化導電層1011。固化的第一封裝材20的頂面201高於發光體100的頂面1001。 As shown in FIG. 1D , the light-emitting display device packaging structure manufactured according to the light-emitting display device packaging method of steps S11 to S15 of FIG. 1A comprises a substrate 10, a light-emitting body 100, a first patterned conductive layer 1011 (see FIG. 6 ), and a cured first packaging material 20. The substrate 10 has a first surface 101 and a second surface 102 facing away from the first surface 101. The light-emitting body 100 is arranged in an array above the first surface 101 of the substrate 10. The first patterned conductive layer 1011 is arranged on the first surface 101 of the substrate 10 (see FIG. 6 ). The cured first packaging material 20 is formed above the first surface 101 of the substrate 10 and covers the light-emitting body 100 and the first patterned conductive layer 1011. The top surface 201 of the solidified first encapsulation material 20 is higher than the top surface 1001 of the light-emitting body 100.

圖2A係一流程圖,顯示本發明第二實施例的發光顯示裝置的封裝方法。圖2B係一平面示意圖,顯示本發明第二實施例的發光顯示裝置於封裝方法實施前的狀態。圖2C係一平面示意圖,顯示本發明第二實施例的發光顯示裝置於封裝方法實施後的狀態。圖2D係一平面示意圖,顯示本發明第二實施例的發光顯示裝置於封裝方法實施後的封裝結構,其中固化的第一封裝材的一側具有第一電性絕緣基板。 FIG2A is a flow chart showing the packaging method of the light-emitting display device of the second embodiment of the present invention. FIG2B is a plan view showing the state of the light-emitting display device of the second embodiment of the present invention before the packaging method is implemented. FIG2C is a plan view showing the state of the light-emitting display device of the second embodiment of the present invention after the packaging method is implemented. FIG2D is a plan view showing the packaging structure of the light-emitting display device of the second embodiment of the present invention after the packaging method is implemented, wherein one side of the cured first packaging material has a first electrically insulating substrate.

如圖2A所示,一第二實施例中,發光顯示裝置的封裝方法,除了圖1A的步驟S11至S15之外,還包含下列步驟S21至S23。 As shown in FIG. 2A , in a second embodiment, the packaging method of the luminous display device, in addition to steps S11 to S15 of FIG. 1A , further includes the following steps S21 to S23.

步驟S21:置放一第一電性絕緣基板於第一封裝材及第一層壓板之間。一實施例中,如圖2B所示,在基板10、發光體100及第一封裝材20受到第一層壓板111及第二層壓板112的擠壓前,可以置放第一電性絕緣基板50於第一封裝材20及第一層壓板111之間,用以作為第一封裝材20固化後的整個發光顯示裝置封裝結構的保護基板。 Step S21: Place a first electrically insulating substrate between the first packaging material and the first layer of pressing plate. In one embodiment, as shown in FIG2B , before the substrate 10, the light-emitting body 100 and the first packaging material 20 are squeezed by the first layer of pressing plate 111 and the second layer of pressing plate 112, a first electrically insulating substrate 50 can be placed between the first packaging material 20 and the first layer of pressing plate 111 to serve as a protective substrate for the entire light-emitting display device packaging structure after the first packaging material 20 is cured.

步驟S22:使第一電性絕緣基板連同第一封裝材受到第一層壓板及第二層壓板的擠壓。一實施例中,如圖2C所示,在基板10、發光體100及第一封裝材20受到第一層壓板111及第二層壓板112的擠壓過程中,第一電性絕緣基板50連同第一封裝材20受到第一層壓板111及第二層壓板112的擠壓。 Step S22: The first electrically insulating substrate and the first packaging material are squeezed by the first pressing plate and the second pressing plate. In one embodiment, as shown in FIG2C , during the process of the substrate 10, the light-emitting body 100 and the first packaging material 20 being squeezed by the first pressing plate 111 and the second pressing plate 112, the first electrically insulating substrate 50 and the first packaging material 20 are squeezed by the first pressing plate 111 and the second pressing plate 112.

步驟S23:保留第一電性絕緣基板於固化後的第一封裝材的一側。一實施例中,如圖2D所示,在第一封裝材20固化後,第一電性絕緣基板50貼附於第一封裝材20的一側,且和第一封裝材20、基板10及發光體100共同形成一個封裝結構。被保留下來的第一電性絕緣基板50可以作為整個發光顯示裝置封裝結構的保護基板,讓基板10及發光體100免於遭受損壞。 Step S23: retain the first electrically insulating substrate on one side of the first packaging material after curing. In one embodiment, as shown in FIG. 2D, after the first packaging material 20 is cured, the first electrically insulating substrate 50 is attached to one side of the first packaging material 20, and together with the first packaging material 20, the substrate 10 and the light-emitting body 100, forms a packaging structure. The retained first electrically insulating substrate 50 can be used as a protective substrate for the entire light-emitting display device packaging structure, so that the substrate 10 and the light-emitting body 100 are protected from damage.

如圖2D所示,依照圖1A的步驟S11及S15及圖2A的步驟S21至S23的發光顯示裝置的封裝方法所製作的發光顯示裝置封裝結構,具有基板10、發光體100、第一圖案化導電層1011(見圖6)、固化的第一封裝材20及第一電性絕緣基板50。基板10具有第一表面101及背對第一表面101的第二表面102。發光體100依陣列方式配置於基板10的第一表面101的上方。第一圖案化導電層1011配置於基板10的第一表面101上(見圖6)。固化的第一封裝材20形成於基板10的第一表面101的上方且覆蓋住發光體100及第一圖案化導電層1011。固化的第 一封裝材20的頂面201高於發光體100的頂面1001。第一電性絕緣基板50配置於固化的第一封裝材20的一側。 As shown in FIG2D , the light-emitting display device packaging structure manufactured according to the light-emitting display device packaging method of steps S11 and S15 of FIG1A and steps S21 to S23 of FIG2A comprises a substrate 10, a light-emitting body 100, a first patterned conductive layer 1011 (see FIG6 ), a cured first packaging material 20, and a first electrically insulating substrate 50. The substrate 10 has a first surface 101 and a second surface 102 facing away from the first surface 101. The light-emitting body 100 is arranged in an array above the first surface 101 of the substrate 10. The first patterned conductive layer 1011 is arranged on the first surface 101 of the substrate 10 (see FIG6 ). The cured first packaging material 20 is formed above the first surface 101 of the substrate 10 and covers the light-emitting body 100 and the first patterned conductive layer 1011. The top surface 201 of the solidified first packaging material 20 is higher than the top surface 1001 of the light-emitting body 100. The first electrically insulating substrate 50 is disposed on one side of the solidified first packaging material 20.

圖3A係一流程圖,顯示本發明第三實施例的發光顯示裝置的封裝方法。圖3B係一平面示意圖,顯示本發明第三實施例的發光顯示裝置於封裝方法實施前的狀態。圖3C係一平面示意圖,顯示本發明第三實施例的發光顯示裝置於封裝方法實施後的狀態。圖3D係一平面示意圖,顯示本發明第三實施例的發光顯示裝置於封裝方法實施後的封裝結構,其中固化的第一封裝材的一側具有第一電性絕緣基板,固化的第一封裝材的另一側具有第二電性絕緣基板。 FIG3A is a flow chart showing the packaging method of the light-emitting display device of the third embodiment of the present invention. FIG3B is a plane schematic diagram showing the state of the light-emitting display device of the third embodiment of the present invention before the packaging method is implemented. FIG3C is a plane schematic diagram showing the state of the light-emitting display device of the third embodiment of the present invention after the packaging method is implemented. FIG3D is a plane schematic diagram showing the packaging structure of the light-emitting display device of the third embodiment of the present invention after the packaging method is implemented, wherein one side of the solidified first packaging material has a first electrically insulating substrate, and the other side of the solidified first packaging material has a second electrically insulating substrate.

如圖3A所示,一第三實施例中,基板10上可具有多數通孔103,用以於基板10的第一表面101及第二表面102分別配置不同的圖案化導電層時,供這些圖案化導電層彼此間電連接用。例如,這些通孔103的內部表面具有導電材料。此實施例中,發光顯示裝置的封裝方法,除了圖1A的步驟S11至S15之外,還包含下列步驟S31至S33。 As shown in FIG. 3A , in a third embodiment, the substrate 10 may have a plurality of through holes 103 for electrically connecting the patterned conductive layers to each other when different patterned conductive layers are respectively configured on the first surface 101 and the second surface 102 of the substrate 10 . For example, the inner surfaces of the through holes 103 have conductive materials. In this embodiment, the packaging method of the light-emitting display device, in addition to steps S11 to S15 of FIG. 1A , further includes the following steps S31 to S33.

步驟S31:置放一第二電性絕緣基板於基板及第二層壓板之間。一實施例中,如圖3B所示,第二電性絕緣基板60被置放於基板10及第二層壓板112之間。 Step S31: Place a second electrically insulating substrate between the substrate and the second layer of pressing plate. In one embodiment, as shown in FIG. 3B , the second electrically insulating substrate 60 is placed between the substrate 10 and the second layer of pressing plate 112.

步驟S32:使第二電性絕緣基板受到第一層壓板及第二層壓板的擠壓。一實施例中,如圖3C所示,在基板10、發光體100、第一封裝材20及第一電性絕緣基板50受到第一層壓板111及第二層壓板112的擠壓過程中,第二電性絕緣基板60也受到第一層壓板111及第二層壓板112的擠壓。 Step S32: The second electrically insulating substrate is squeezed by the first and second pressing plates. In one embodiment, as shown in FIG3C , during the process in which the substrate 10, the light-emitting body 100, the first packaging material 20 and the first electrically insulating substrate 50 are squeezed by the first and second pressing plates 111 and 112, the second electrically insulating substrate 60 is also squeezed by the first and second pressing plates 111 and 112.

步驟S33:保留第二電性絕緣基板於固化後的第一封裝材的另一側。一實施例中,如圖3D所示,第一封裝材20在固化後分別形成於基板10的上、下兩側,而分別貼附在第一封裝材20的兩側的第一電性絕緣基板50及第二電性絕緣基板60均被保留下來,因而第一電性絕緣基板50、第一封裝材20及第二電 性絕緣基板60和基板10及發光體100一起形成一個發光顯示裝置封裝結構,此時,第一電性絕緣基板50及第二電性絕緣基板60分別作為整個封裝結構的上、下保護基板,保護基板10及發光體100免於遭受損壞。 Step S33: retaining the second electrically insulating substrate on the other side of the cured first packaging material. In one embodiment, as shown in FIG. 3D , the first packaging material 20 is formed on the upper and lower sides of the substrate 10 after curing, and the first electrically insulating substrate 50 and the second electrically insulating substrate 60 respectively attached to the two sides of the first packaging material 20 are retained, so that the first electrically insulating substrate 50, the first packaging material 20 and the second electrically insulating substrate 60 together with the substrate 10 and the light-emitting body 100 form a light-emitting display device packaging structure. At this time, the first electrically insulating substrate 50 and the second electrically insulating substrate 60 respectively serve as the upper and lower protective substrates of the entire packaging structure to protect the substrate 10 and the light-emitting body 100 from damage.

如圖3D所示,依照圖1A的步驟S11及S15及圖3A的步驟S31至S33的發光顯示裝置的封裝方法所製作的發光顯示裝置封裝結構,具有基板10、發光體100、第一圖案化導電層1011(見圖6)、固化的第一封裝材20、第一電性絕緣基板50及第二電性絕緣基板60。基板10具有第一表面101及背對第一表面101的第二表面102。發光體100依陣列方式配置於基板10的第一表面101的上方。第一圖案化導電層1011配置於基板10的第一表面101上(見圖6)。固化的第一封裝材20形成於基板10的第一表面101的上方且覆蓋住發光體100及第一圖案化導電層1011。固化的第一封裝材20的頂面201高於發光體100的頂面1001。第一電性絕緣基板50配置於固化的第一封裝材20的一側,第二電性絕緣基板60配置於固化的第一封裝材20的另一側。 As shown in FIG3D , the light-emitting display device packaging structure manufactured according to the light-emitting display device packaging method of steps S11 and S15 of FIG1A and steps S31 to S33 of FIG3A comprises a substrate 10, a light-emitting body 100, a first patterned conductive layer 1011 (see FIG6 ), a cured first packaging material 20, a first electrically insulating substrate 50, and a second electrically insulating substrate 60. The substrate 10 has a first surface 101 and a second surface 102 facing away from the first surface 101. The light-emitting body 100 is arranged above the first surface 101 of the substrate 10 in an array. The first patterned conductive layer 1011 is arranged on the first surface 101 of the substrate 10 (see FIG6 ). The solidified first encapsulation material 20 is formed on the first surface 101 of the substrate 10 and covers the light-emitting body 100 and the first patterned conductive layer 1011. The top surface 201 of the solidified first encapsulation material 20 is higher than the top surface 1001 of the light-emitting body 100. The first electrically insulating substrate 50 is disposed on one side of the solidified first encapsulation material 20, and the second electrically insulating substrate 60 is disposed on the other side of the solidified first encapsulation material 20.

圖4A係一流程圖,顯示本發明第四實施例的發光顯示裝置的封裝方法。圖4B係一平面示意圖,顯示本發明第四實施例的發光顯示裝置於封裝方法實施前的狀態。圖4C係一平面示意圖,顯示本發明第四實施例的發光顯示裝置於封裝方法實施後的狀態。圖4D係一平面示意圖,顯示本發明第四實施例的發光顯示裝置於封裝方法實施後的封裝結構,其中配置有發光體的基板的第一表面上及第二表面上分別具有固化的第一封裝材及固化的第二封裝材。 FIG4A is a flow chart showing the packaging method of the light-emitting display device of the fourth embodiment of the present invention. FIG4B is a plan view showing the state of the light-emitting display device of the fourth embodiment of the present invention before the packaging method is implemented. FIG4C is a plan view showing the state of the light-emitting display device of the fourth embodiment of the present invention after the packaging method is implemented. FIG4D is a plan view showing the packaging structure of the light-emitting display device of the fourth embodiment of the present invention after the packaging method is implemented, wherein the first surface and the second surface of the substrate on which the light-emitting body is disposed have a cured first packaging material and a cured second packaging material, respectively.

如圖4A所示,一第四實施例中,發光顯示裝置的封裝方法,除了圖1A的步驟S11至S15之外,還包含下列步驟S41至S42。 As shown in FIG. 4A , in a fourth embodiment, the packaging method of the luminous display device, in addition to steps S11 to S15 of FIG. 1A , further includes the following steps S41 to S42.

步驟S41:置放一第二封裝材於基板的第二表面及第二層壓板之間,使第二封裝材的一面朝向基板的第二表面,使第二封裝材的另一面朝向第 二層壓板。一實施例中,如圖4B所示,在基板10、發光體100及第一封裝材20受到第一層壓板111及第二層壓板112的擠壓前,可以置放第二封裝材70於基板10的第二表面102及第二層壓板112之間,作為基板10的保護板。 Step S41: Place a second encapsulation material between the second surface of the substrate and the second pressing plate, with one side of the second encapsulation material facing the second surface of the substrate and the other side of the second encapsulation material facing the second pressing plate. In one embodiment, as shown in FIG. 4B , before the substrate 10, the light-emitting body 100 and the first encapsulation material 20 are squeezed by the first pressing plate 111 and the second pressing plate 112, the second encapsulation material 70 can be placed between the second surface 102 of the substrate 10 and the second pressing plate 112 as a protective plate for the substrate 10.

步驟S42:使第二封裝材連同第一封裝材受到第一層壓板及第二層壓板的擠壓。一實施例中,如圖4C所示,在基板10、發光體100及第一封裝材20受到第一層壓板111及第二層壓板112的擠壓過程中,第二封裝材70連同第一封裝材20受到第一層壓板111及第二層壓板112的擠壓。第一層壓板111及第二層壓板112的加熱溫度設定和第一封裝材20及第二封裝材70的厚度及材料特性有關。如第一封裝材20的厚度大於第二封裝材70的厚度,則第一層壓板111的加熱溫度比第二層壓板112的加熱溫度高出1%至10%。可選地,第一層壓板111及第二層壓板112的加熱溫度可設定為攝氏100度至160度且加熱時間可設定為1至15分鐘,而第一層壓板111及第二層壓板112施加在基板及第一封裝材的壓力可設定為0.5至2個標準大氣壓(atm)。 Step S42: The second packaging material and the first packaging material are squeezed by the first layer pressing plate and the second layer pressing plate. In one embodiment, as shown in FIG. 4C , during the process of the substrate 10, the light-emitting body 100 and the first packaging material 20 being squeezed by the first layer pressing plate 111 and the second layer pressing plate 112, the second packaging material 70 and the first packaging material 20 are squeezed by the first layer pressing plate 111 and the second layer pressing plate 112. The heating temperature setting of the first layer pressing plate 111 and the second layer pressing plate 112 is related to the thickness and material properties of the first packaging material 20 and the second packaging material 70. If the thickness of the first packaging material 20 is greater than the thickness of the second packaging material 70, the heating temperature of the first pressing plate 111 is 1% to 10% higher than the heating temperature of the second pressing plate 112. Optionally, the heating temperature of the first pressing plate 111 and the second pressing plate 112 can be set to 100 degrees Celsius to 160 degrees Celsius and the heating time can be set to 1 to 15 minutes, and the pressure applied by the first pressing plate 111 and the second pressing plate 112 to the substrate and the first packaging material can be set to 0.5 to 2 standard atmospheres (atm).

進一步地,如圖4A所示,第四實施例中,發光顯示裝置的封裝方法,還可以包含下列步驟S43至S45。 Furthermore, as shown in FIG. 4A , in the fourth embodiment, the packaging method of the luminous display device may also include the following steps S43 to S45.

步驟S43:置放一第一離型膜於第一封裝材及第一層壓板之間,置放一第二離型膜於第二封裝材及第二層壓板之間。一實施例中,如圖4B所示,在基板10、發光體100及第一封裝材20受到第一層壓板111及第二層壓板112的擠壓前,可以置放第一離型膜30於第一封裝材20及第一層壓板111之間以及置放第二離型膜80於第二封裝材70及第二層壓板112之間,用以避免第一封裝材20及第二封裝材70在受到第一層壓板111及第二層壓板112的熱而變形、融化、流動、重新塑形的過程中,分別黏附在第一層壓板111及第二層壓板112上,以便利第一層壓板111及第二層壓板112之後的脫離。 Step S43: placing a first release film between the first packaging material and the first pressing plate, and placing a second release film between the second packaging material and the second pressing plate. In one embodiment, as shown in FIG. 4B , before the substrate 10, the light emitting body 100, and the first packaging material 20 are squeezed by the first pressing plate 111 and the second pressing plate 112, the first release film 30 may be placed between the first packaging material 20 and the first pressing plate 111, and the second release film 80 may be placed between the second packaging material 70 and the second pressing plate 112. 2, to prevent the first packaging material 20 and the second packaging material 70 from being respectively adhered to the first pressing plate 111 and the second pressing plate 112 during the process of deformation, melting, flowing, and reshaping due to the heat of the first pressing plate 111 and the second pressing plate 112, so as to facilitate the subsequent separation of the first pressing plate 111 and the second pressing plate 112.

步驟S44:使第一離型膜及第二離型膜分別連同第一封裝材及第二封裝材受到第一層壓板及第二層壓板的擠壓。一實施例中,如圖4C所示,在基板10、發光體100、第一封裝材20及第二封裝材70受到第一層壓板111及第二層壓板112的擠壓過程中,第一離型膜30及第二離型膜80也受到第一層壓板111及第二層壓板112的擠壓。 Step S44: The first release film and the second release film are respectively squeezed by the first pressing plate and the second pressing plate together with the first packaging material and the second packaging material. In one embodiment, as shown in FIG. 4C , during the process of the substrate 10, the light emitting body 100, the first packaging material 20 and the second packaging material 70 being squeezed by the first pressing plate 111 and the second pressing plate 112, the first release film 30 and the second release film 80 are also squeezed by the first pressing plate 111 and the second pressing plate 112.

步驟S45:移除固化後的第一封裝材的一側的第一離型膜,移除固化後的第二封裝材的一側的第二離型膜。一實施例中,如圖4D所示,第一封裝材20及第二封裝材70在固化後和基板10及發光體100形成一個發光顯示裝置封裝結構,此時,貼附在第一封裝材20的一側的第一離型膜30及貼附在第二封裝材70的一側的第二離型膜80可以被移除。 Step S45: Remove the first release film on one side of the cured first packaging material, and remove the second release film on one side of the cured second packaging material. In one embodiment, as shown in FIG. 4D , the first packaging material 20 and the second packaging material 70 form a light-emitting display device packaging structure with the substrate 10 and the light-emitting body 100 after curing. At this time, the first release film 30 attached to one side of the first packaging material 20 and the second release film 80 attached to one side of the second packaging material 70 can be removed.

如圖4D所示,依照圖1A的步驟S11及S15及圖4A的步驟S41至S42或S41至S45的發光顯示裝置的封裝方法所製作的發光顯示裝置封裝結構,至少具有基板10、發光體100、第一圖案化導電層1011(見圖6)、固化的第一封裝材20及固化的第二封裝材70。其中,基板10具有第一表面101及背對第一表面101的第二表面102。發光體100依陣列方式配置於基板10的第一表面101的上方。第一圖案化導電層1011配置於基板10的第一表面101上(見圖6)。固化的第一封裝材20形成於基板10的第一表面101的上方且覆蓋住發光體100及第一圖案化導電層1011,且固化的第一封裝材20的頂面201高於發光體100的頂面1001。固化的第二封裝材70形成於基板10的第二表面102上。 As shown in FIG4D , the light-emitting display device packaging structure manufactured according to the light-emitting display device packaging method of steps S11 and S15 of FIG1A and steps S41 to S42 or S41 to S45 of FIG4A at least comprises a substrate 10, a light-emitting body 100, a first patterned conductive layer 1011 (see FIG6 ), a cured first packaging material 20, and a cured second packaging material 70. The substrate 10 has a first surface 101 and a second surface 102 facing away from the first surface 101. The light-emitting body 100 is arranged above the first surface 101 of the substrate 10 in an array. The first patterned conductive layer 1011 is arranged on the first surface 101 of the substrate 10 (see FIG6 ). The solidified first encapsulation material 20 is formed on the first surface 101 of the substrate 10 and covers the light-emitting body 100 and the first patterned conductive layer 1011, and the top surface 201 of the solidified first encapsulation material 20 is higher than the top surface 1001 of the light-emitting body 100. The solidified second encapsulation material 70 is formed on the second surface 102 of the substrate 10.

圖5A係一流程圖,顯示本發明第五實施例的發光顯示裝置的封裝方法。圖5B係一平面示意圖,顯示本發明第五實施例的發光顯示裝置於封裝方法實施前的狀態。圖5C係一平面示意圖,顯示本發明第五實施例的發光顯示裝置於封裝方法實施後的狀態。圖5D係一平面示意圖,顯示本發明第五實施例的 發光顯示裝置於封裝方法實施後的封裝結構,其中固化的第一封裝材的一側具有第一電性絕緣基板,固化的第二封裝材的一側具有第二電性絕緣基板。 FIG5A is a flow chart showing a packaging method of a light-emitting display device according to the fifth embodiment of the present invention. FIG5B is a plan view showing a state of the light-emitting display device according to the fifth embodiment of the present invention before the packaging method is implemented. FIG5C is a plan view showing a state of the light-emitting display device according to the fifth embodiment of the present invention after the packaging method is implemented. FIG5D is a plan view showing a packaging structure of the light-emitting display device according to the fifth embodiment of the present invention after the packaging method is implemented, wherein one side of the cured first packaging material has a first electrically insulating substrate, and one side of the cured second packaging material has a second electrically insulating substrate.

如圖5A所示,一第五實施例中,發光顯示裝置的封裝方法,除了圖1A的步驟S11至S15及圖4A的步驟S41至S42之外,還包含下列步驟S51至S53。 As shown in FIG. 5A , in a fifth embodiment, the packaging method of the luminous display device, in addition to steps S11 to S15 of FIG. 1A and steps S41 to S42 of FIG. 4A , further includes the following steps S51 to S53.

步驟S51:置放一第一電性絕緣基板於第一封裝材及第一層壓板之間。一實施例中,如圖5B所示,在基板10、發光體100、第一封裝材20及第二封裝材70受到第一層壓板111及第二層壓板112的擠壓前,可以置放第一電性絕緣基板50於第一封裝材20及第一層壓板111之間,用以作為固化後的第一封裝材20的保護基板。 Step S51: Place a first electrically insulating substrate between the first packaging material and the first layer of pressing plate. In one embodiment, as shown in FIG. 5B , before the substrate 10, the light-emitting body 100, the first packaging material 20 and the second packaging material 70 are squeezed by the first layer of pressing plate 111 and the second layer of pressing plate 112, a first electrically insulating substrate 50 can be placed between the first packaging material 20 and the first layer of pressing plate 111 to serve as a protective substrate for the first packaging material 20 after curing.

步驟S52:使第一電性絕緣基板連同第一封裝材受到第一層壓板及第二層壓板的擠壓。一實施例中,如圖5C所示,在基板10、發光體100、第一封裝材20及第二封裝材70受到第一層壓板111及第二層壓板112的擠壓過程中,第一電性絕緣基板50連同第一封裝材20受到第一層壓板111及第二層壓板112的擠壓。 Step S52: The first electrically insulating substrate and the first packaging material are squeezed by the first layer of pressing plate and the second layer of pressing plate. In one embodiment, as shown in FIG. 5C , during the process of the substrate 10, the light-emitting body 100, the first packaging material 20 and the second packaging material 70 being squeezed by the first layer of pressing plate 111 and the second layer of pressing plate 112, the first electrically insulating substrate 50 and the first packaging material 20 are squeezed by the first layer of pressing plate 111 and the second layer of pressing plate 112.

步驟S53:保留第一電性絕緣基板於固化後的第一封裝材的一側。一實施例中,如圖5D所示,在第一封裝材20固化後,第一電性絕緣基板50貼附於第一封裝材20的一側,且和第一封裝材20、第二封裝材70、基板10及發光體100共同形成一個發光顯示裝置封裝結構。被保留下來的第一電性絕緣基板50可以作為整個封裝結構的保護基板,讓基板10及發光體100免於遭受損壞。 Step S53: retain the first electrically insulating substrate on one side of the first packaging material after curing. In one embodiment, as shown in FIG. 5D , after the first packaging material 20 is cured, the first electrically insulating substrate 50 is attached to one side of the first packaging material 20 and forms a light-emitting display device packaging structure together with the first packaging material 20, the second packaging material 70, the substrate 10 and the light-emitting body 100. The retained first electrically insulating substrate 50 can be used as a protective substrate for the entire packaging structure to protect the substrate 10 and the light-emitting body 100 from damage.

進一步地,如圖5A所示,第五實施例中,發光顯示裝置的封裝方法,除了圖1A的步驟S11至S15、圖4A的步驟S41至S42及圖5A的步驟S51至S53外,還可以包含圖5A的下列步驟S54至S56。 Furthermore, as shown in FIG. 5A , in the fifth embodiment, the packaging method of the luminous display device may include the following steps S54 to S56 of FIG. 5A in addition to steps S11 to S15 of FIG. 1A , steps S41 to S42 of FIG. 4A , and steps S51 to S53 of FIG. 5A .

步驟S54:置放一第二電性絕緣基板於第二封裝材及第二層壓板之間。一實施例中,如圖5B所示,在基板10、發光體100、第一封裝材20及第二 封裝材70受到第一層壓板111及第二層壓板112的擠壓前,可以置放第二電性絕緣基板60於第二封裝材70及第二層壓板112之間,用以作為固化後的第二封裝材70的保護基板。 Step S54: Place a second electrically insulating substrate between the second packaging material and the second pressing plate. In one embodiment, as shown in FIG. 5B , before the substrate 10, the light-emitting body 100, the first packaging material 20 and the second packaging material 70 are squeezed by the first pressing plate 111 and the second pressing plate 112, a second electrically insulating substrate 60 can be placed between the second packaging material 70 and the second pressing plate 112 to serve as a protective substrate for the cured second packaging material 70.

步驟S55:使第二電性絕緣基板連同第二封裝材受到第一層壓板及第二層壓板的擠壓。一實施例中,如圖5C所示,在基板10、發光體100、第一封裝材20及第二封裝材70受到第一層壓板111及第二層壓板112的擠壓過程中,第二電性絕緣基板60連同第二封裝材70受到第一層壓板111及第二層壓板112的擠壓。 Step S55: The second electrically insulating substrate and the second packaging material are squeezed by the first and second pressing plates. In one embodiment, as shown in FIG. 5C , during the process of the substrate 10, the light-emitting body 100, the first packaging material 20 and the second packaging material 70 being squeezed by the first and second pressing plates 111 and 112, the second electrically insulating substrate 60 and the second packaging material 70 are squeezed by the first and second pressing plates 111 and 112.

步驟S56:保留第二電性絕緣基板於固化後的第二封裝材的一側。一實施例中,如圖5D所示,在第二封裝材70固化後,第二電性絕緣基板60貼附於第二封裝材70的一側,且和第一封裝材20、第二封裝材70、基板10及發光體100共同形成一個發光顯示裝置封裝結構。被保留下來的第二電性絕緣基板60可以作為整個封裝結構的保護基板,讓基板10及發光體100免於遭受損壞。 Step S56: retain the second electrically insulating substrate on one side of the cured second packaging material. In one embodiment, as shown in FIG. 5D , after the second packaging material 70 is cured, the second electrically insulating substrate 60 is attached to one side of the second packaging material 70 and forms a light-emitting display device packaging structure together with the first packaging material 20, the second packaging material 70, the substrate 10 and the light-emitting body 100. The retained second electrically insulating substrate 60 can be used as a protective substrate for the entire packaging structure to protect the substrate 10 and the light-emitting body 100 from damage.

如圖5D所示,依照圖1A的步驟S11及S15、圖4A的步驟S41至S42及圖5A的步驟S51至S56的發光顯示裝置的封裝方法所製作的發光顯示裝置封裝結構,具有基板10、發光體100、第一圖案化導電層1011(見圖6)、固化的第一封裝材20、固化的第二封裝材70、第一電性絕緣基板50及第二電性絕緣基板60。其中,基板10具有第一表面101及背對第一表面101的第二表面102。發光體100依陣列方式配置於基板10的第一表面101的上方。第一圖案化導電層1011配置於基板10的第一表面101上(見圖6)。固化的第一封裝材20形成於基板10的第一表面101的上方且覆蓋住發光體100及第一圖案化導電層1011,且固化的第一封裝材20的頂面201高於發光體100的頂面1001。固化的第二封裝材70形成於基板10的第二表面102上。第一電性絕緣基板50配置於固化的第一封裝材20的一側而第二電性絕緣基板60配置於固化的第二封裝材70的一側。 As shown in FIG5D , the light-emitting display device packaging structure manufactured according to the light-emitting display device packaging method of steps S11 and S15 of FIG1A , steps S41 to S42 of FIG4A , and steps S51 to S56 of FIG5A comprises a substrate 10, a light-emitting body 100, a first patterned conductive layer 1011 (see FIG6 ), a cured first packaging material 20, a cured second packaging material 70, a first electrically insulating substrate 50, and a second electrically insulating substrate 60. The substrate 10 comprises a first surface 101 and a second surface 102 facing away from the first surface 101. The light-emitting body 100 is arranged above the first surface 101 of the substrate 10 in an array manner. The first patterned conductive layer 1011 is arranged on the first surface 101 of the substrate 10 (see FIG6 ). The solidified first encapsulation material 20 is formed on the first surface 101 of the substrate 10 and covers the light emitting body 100 and the first patterned conductive layer 1011, and the top surface 201 of the solidified first encapsulation material 20 is higher than the top surface 1001 of the light emitting body 100. The solidified second encapsulation material 70 is formed on the second surface 102 of the substrate 10. The first electrically insulating substrate 50 is disposed on one side of the solidified first encapsulation material 20 and the second electrically insulating substrate 60 is disposed on one side of the solidified second encapsulation material 70.

圖6係一平面示意圖,顯示本發明一實施例的發光顯示裝置的形成於基板上的圖案化導電層。如圖6所示,一實施例中,發光顯示裝置的基板10的第一表面101上配置有包含多數導線10111及複數彼此電性隔離且位置相鄰地配置的銲墊區10112的第一圖案化導電層1011。一實施例中,這些導線10111可以是複數交織成複數呈多邊形的網格的網格導線或彼此平行的細長導線,本發明不在此設限。為了降低這些導線的可視性,這些導線的線寬較佳為10微米至100微米。其他實施例中,基板10的第二表面102上還可以配置有第二圖案化導電層及/或第三圖案化導電層(未示出),本發明不在此設限。可選地,第一圖案化導電層1011係利用濺鍍、蝕刻、化學鍍及電鍍其中之一的製程形成,或者利用網版印刷及噴印其中之一的製程形成。較佳係利用網版印刷及噴印其中之一的製程形成。 FIG6 is a schematic plan view showing a patterned conductive layer formed on a substrate of a light-emitting display device of an embodiment of the present invention. As shown in FIG6, in an embodiment, a first patterned conductive layer 1011 including a plurality of conductive wires 10111 and a plurality of pad areas 10112 electrically isolated from each other and arranged adjacently is disposed on the first surface 101 of the substrate 10 of the light-emitting display device. In an embodiment, these conductive wires 10111 may be a plurality of grid conductive wires interwoven into a plurality of polygonal grids or thin and long conductive wires parallel to each other, but the present invention is not limited thereto. In order to reduce the visibility of these conductive wires, the line width of these conductive wires is preferably 10 microns to 100 microns. In other embodiments, the second surface 102 of the substrate 10 may also be provided with a second patterned conductive layer and/or a third patterned conductive layer (not shown), and the present invention is not limited thereto. Optionally, the first patterned conductive layer 1011 is formed by one of sputtering, etching, chemical plating and electroplating, or by one of screen printing and inkjet printing. Preferably, it is formed by one of screen printing and inkjet printing.

圖7係一平面示意圖,顯示本發明一實施例的發光顯示裝置於封裝方法實施後的封裝結構,其中第一電性絕緣基板的上方配置有抗反射層。如圖7所示,當發光顯示裝置完成封裝後具有第一電性絕緣基板時(如圖2D、3D、5D所示),第一電性絕緣基板50的上方可以額外配置一抗反射層700,抗反射層700的折射率小於或等於第一電性絕緣基板50的折射率且大於或等於空氣的折射率。當抗反射層700由二層以上的抗反射薄膜組成時,例如由四層抗反射薄膜F1、F2、F3及F4組成時,最下層的抗反射薄膜F1貼合於第一電性絕緣基板50的頂面,各層抗反射薄膜的折射率不同,所有抗反射薄膜的折射率大於空氣層的折射率但小於第一電性絕緣基板50的折射率且各層抗反射薄膜的折射率隨著越靠近空氣層越接近空氣層的折射率。較佳地,設置於第一電性絕緣基板50上方的所有抗反射薄膜中,最下層的抗反射薄膜的折射率和第一電性絕緣基板50的折射率相同或相近、最上層的抗反射薄膜的折射率的空氣層的折射率相同或相近、且所有抗反射薄膜彼此間的折射率差距呈漸進變化,即逐漸減少,例如依 序為1.4、1.3、1.2、1.1。其他實施例中,當第一電性絕緣基板50上方的抗反射層700僅為單層的抗反射薄膜時,抗反射層700的折射率約為第一電性絕緣基板50的折射率的平方根。 FIG7 is a schematic plan view showing a packaging structure of a light-emitting display device according to an embodiment of the present invention after the packaging method is implemented, wherein an anti-reflection layer is disposed on the top of the first electrically insulating substrate. As shown in FIG7, when the light-emitting display device has the first electrically insulating substrate after packaging (as shown in FIGS. 2D, 3D, and 5D), an anti-reflection layer 700 may be additionally disposed on the top of the first electrically insulating substrate 50, and the refractive index of the anti-reflection layer 700 is less than or equal to the refractive index of the first electrically insulating substrate 50 and greater than or equal to the refractive index of air. When the anti-reflection layer 700 is composed of more than two layers of anti-reflection films, for example, four layers of anti-reflection films F1, F2, F3 and F4, the bottom anti-reflection film F1 is attached to the top surface of the first electrically insulating substrate 50, and the refractive index of each layer of anti-reflection film is different. The refractive index of all anti-reflection films is greater than the refractive index of the air layer but less than the refractive index of the first electrically insulating substrate 50, and the refractive index of each layer of anti-reflection film becomes closer to the refractive index of the air layer as it gets closer to the air layer. Preferably, among all anti-reflection films disposed above the first electrically insulating substrate 50, the refractive index of the bottom anti-reflection film is the same or similar to the refractive index of the first electrically insulating substrate 50, the refractive index of the top anti-reflection film is the same or similar to the refractive index of the air layer, and the refractive index difference between all anti-reflection films changes gradually, that is, gradually decreases, for example, in sequence of 1.4, 1.3, 1.2, and 1.1. In other embodiments, when the anti-reflection layer 700 above the first electrically insulating substrate 50 is only a single-layer anti-reflection film, the refractive index of the anti-reflection layer 700 is approximately the square root of the refractive index of the first electrically insulating substrate 50.

上述各實施例中,第一封裝材20及第二封裝材70的材質可以是乙烯-醋酸乙烯共聚物(EVA)、聚乙烯醇縮丁醛(PVB)、光學膠(OCR)或矽膠(silicone),本發明不在此設限。為了維持整個發光顯示裝置的透明度,第一封裝材20較佳為一透明體,例如是矽膠。所謂的矽膠是指室溫下的初始狀態為液態而經高溫烘烤後為固態的透明材料,其折射率可依材料配方的不同而變化。 In the above embodiments, the materials of the first packaging material 20 and the second packaging material 70 can be ethylene-vinyl acetate copolymer (EVA), polyvinyl butyral (PVB), optical adhesive (OCR) or silicone, and the present invention is not limited thereto. In order to maintain the transparency of the entire light-emitting display device, the first packaging material 20 is preferably a transparent body, such as silicone. The so-called silicone refers to a transparent material that is liquid at room temperature and solid after high-temperature baking, and its refractive index can vary depending on the material formula.

上述各實施例中,基板10可具有可撓性,其材質可以是玻璃、陶瓷、氮化鋁陶瓷、聚碳酸酯(PC)、乙烯-四氟乙烯(ETFE;Ethylene Tetrafluoroethylene)、聚對苯甲酸乙二酯(PET)、聚萘二甲酸乙二醇酯(PEN)、聚醯亞胺(PI)、聚甲基丙烯酸甲酯(PMMA)、聚酸甲酯、BT樹脂、玻璃纖維或環狀烯烴共聚物,本發明不在此設限。基板10較佳為透明的。 In the above embodiments, the substrate 10 may be flexible, and its material may be glass, ceramic, aluminum nitride ceramic, polycarbonate (PC), ethylene tetrafluoroethylene (ETFE; Ethylene Tetrafluoroethylene), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyimide (PI), polymethyl methacrylate (PMMA), polymethyl ether, BT resin, glass fiber or cyclic olefin copolymer, but the present invention is not limited thereto. The substrate 10 is preferably transparent.

上述各實施例中,第一電性絕緣基板50及第二電性絕緣基板60可以是可撓或不可撓的板狀、片狀或膜狀,較佳為透明的,其材質可以是玻璃、陶瓷、氮化鋁陶瓷、聚碳酸酯(PC)、乙烯-四氟乙烯(ETFE;Ethylene Tetrafluoroethylene)、聚對苯甲酸乙二酯(PET)、聚萘二甲酸乙二醇酯(PEN)、聚醯亞胺(PI)、聚甲基丙烯酸甲酯(PMMA)、聚酸甲酯、BT樹脂、玻璃纖維或環狀烯烴共聚物。此外,上述各實施例中,發光體100可以是由不包含驅動晶片(IC)的可發出紅光、綠光、藍光的三個發光二極體(LED)組合而成的發光二極體燈珠;或者,發光體100也可以是單一的發光二極體元件、或裸晶、或具有可發出紅光、綠光、藍光的發光二極體及其驅動晶片(IC)而以具有輸入電壓(input voltage)接腳、資料信號(data signal)輸入接腳、時脈信號(clock signal)輸入接腳、接地(grounded)接腳、時脈信號輸出接腳、資料信號輸出接腳的發光二極體晶片。 In the above-mentioned embodiments, the first electrically insulating substrate 50 and the second electrically insulating substrate 60 may be in the form of a flexible or inflexible plate, sheet or film, preferably transparent, and their materials may be glass, ceramic, aluminum nitride ceramic, polycarbonate (PC), ethylene-tetrafluoroethylene (ETFE; Ethylene Tetrafluoroethylene), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyimide (PI), polymethyl methacrylate (PMMA), polymethyl ether, BT resin, glass fiber or cyclic olefin copolymer. In addition, in each of the above embodiments, the light-emitting body 100 can be a light-emitting diode lamp bead composed of three light-emitting diodes (LEDs) that can emit red light, green light, and blue light without a driver chip (IC); or, the light-emitting body 100 can also be a single light-emitting diode component, or a bare die, or a light-emitting diode chip having a light-emitting diode that can emit red light, green light, and blue light and a driver chip (IC) and having an input voltage pin, a data signal input pin, a clock signal input pin, a ground pin, a clock signal output pin, and a data signal output pin.

綜上所述,依照本發明各實施例所描述發光顯示裝置的封裝方法及發光顯示裝置封裝結構,可以一次性地對載有發光體的具有一定面積甚至於大面積的基板提供快速和有效的封裝,並進一步提供基板上、下層的保護,以避免基板上的圖案化導電層及其微細的導電線路及微小體積的發光體在發光顯示裝置使用的過程中受到外界環境的污染和接觸破壞或損毀。由於第一封裝材及第二封裝材的材質可以選用透明的,而基板上、下層額外提供的保護板也可以選用透明的,因而不會影響整個發光顯示裝置的透明度。此外,可基於增加發光體的出射光量的考量選用具備所需折射特性的封裝材來進行封裝。又,載有發光體的基板表面上方額外提供的保護板上可另外配置單層或多層薄膜來降低發光顯示裝置的出射光及環境光在基板和空氣層之間的反射,以避免位於基板後方的人們看到發光顯示裝置的反射光。本發明中,第一封裝材及第二封裝材的材料並不限於上述所提的材料,凡具有熱熔性的透明材料亦可被使用。此外,雖然上述各實施例中的固化的第一封裝材及固化的第二封裝材的形成係以層壓方式為例進行說明,但也可以利用非層壓方式來進行,例如高壓釜(autoclave)、灌注(perfusion)及刮塗(spread coating)等方式。因此,以非層壓的方式所製作的相同於本發明所敘及的發光顯示裝置的封裝結構,均視為未脫離本發明所揭示的精神下所完成的等效實施例。 In summary, according to the packaging method and packaging structure of the luminescent display device described in the embodiments of the present invention, a substrate with a certain area or even a large area carrying a luminescent body can be quickly and effectively packaged at one time, and further the upper and lower layers of the substrate can be protected to prevent the patterned conductive layer and its fine conductive circuits and the luminescent body of a small volume from being polluted and damaged by contact with the external environment during the use of the luminescent display device. Since the materials of the first packaging material and the second packaging material can be transparent, and the protective plates provided additionally on the upper and lower layers of the substrate can also be transparent, the transparency of the entire luminescent display device will not be affected. In addition, packaging materials with required refractive properties can be selected for packaging based on the consideration of increasing the amount of light emitted from the light-emitting body. In addition, a single-layer or multi-layer film can be additionally arranged on the protective plate additionally provided above the surface of the substrate carrying the light-emitting body to reduce the reflection of the emitted light of the light-emitting display device and the ambient light between the substrate and the air layer, so as to prevent people behind the substrate from seeing the reflected light of the light-emitting display device. In the present invention, the materials of the first packaging material and the second packaging material are not limited to the materials mentioned above, and any transparent material with hot melt properties can also be used. In addition, although the formation of the cured first packaging material and the cured second packaging material in the above-mentioned embodiments is explained by taking the lamination method as an example, it can also be carried out by non-lamination methods, such as autoclave, perfusion and spread coating. Therefore, the packaging structure of the light-emitting display device described in the present invention that is manufactured in a non-lamination manner is regarded as an equivalent embodiment that is completed without departing from the spirit disclosed by the present invention.

以上描述,對於本發明所屬技術領域的通常知識者而言,應可明瞭與實施。本發明的些許實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可做些許的更動和潤飾。換言之,其它未脫離本發明所揭示的精神下所完成的等效實施例,均應包含於本發明,而本發明的保護範圍當以後附的申請專利範圍所界定者為準。 The above description should be understandable and implementable to those with ordinary knowledge in the technical field to which the present invention belongs. Some embodiments of the present invention are disclosed as above, but they are not used to limit the present invention. Any person with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. In other words, other equivalent embodiments completed without departing from the spirit disclosed by the present invention should be included in the present invention, and the scope of protection of the present invention shall be defined by the scope of the attached patent application.

S11~S18:步驟 S11~S18: Steps

Claims (20)

一種發光顯示裝置的封裝方法,包含: 置放一基板於一第一層壓板及一第二層壓板之間,使該基板的一第一表面朝向該第一層壓板,使該基板的背對該第一表面的一第二表面朝向該第二層壓板,該第一表面上配置有一第一圖案化導電層及複數依陣列形式設置的發光體,該些發光體彼此間的最小相隔距離為2至3毫米,該基板的面積為10x10平方公分至300x300平方公分; 置放一具熱熔性且厚度為該些發光體的高度及該基板的厚度的總和的1至1.5倍的第一封裝材於該基板的該第一表面及該第一層壓板之間,使該第一封裝材的一面朝向該第一層壓板,使該第一封裝材的另一面朝向該基板的該第一表面且高於該些發光體的頂面; 置放至少二高度為該些發光體的高度及該基板的厚度的總和的1至1.2倍的間隔體於該第一層壓板及該第二層壓板之間; 對該基板及該第一封裝材所處的空間進行抽真空;及 加熱該第一層壓板及該第二層壓板並使該基板及該第一封裝材受到該第一層壓板及該第二層壓板的擠壓; 其中,該第一層壓板及該第二層壓板的加熱溫度設定為攝氏100度至160度。 A packaging method for a light-emitting display device, comprising: Placing a substrate between a first layer of pressing plate and a second layer of pressing plate, with a first surface of the substrate facing the first layer of pressing plate, and a second surface of the substrate facing away from the first surface facing the second layer of pressing plate, a first patterned conductive layer and a plurality of light-emitting bodies arranged in an array are arranged on the first surface, the minimum spacing between the light-emitting bodies is 2 to 3 mm, and the area of the substrate is 10x10 square centimeters to 300x300 square centimeters; Place a first packaging material with hot melt properties and a thickness of 1 to 1.5 times the sum of the height of the light-emitting bodies and the thickness of the substrate between the first surface of the substrate and the first pressing plate, so that one side of the first packaging material faces the first pressing plate, and the other side of the first packaging material faces the first surface of the substrate and is higher than the top surface of the light-emitting bodies; Place at least two spacers with a height of 1 to 1.2 times the sum of the height of the light-emitting bodies and the thickness of the substrate between the first pressing plate and the second pressing plate; Vacuum the space where the substrate and the first packaging material are located; and Heat the first pressing plate and the second pressing plate and squeeze the substrate and the first packaging material by the first pressing plate and the second pressing plate; The heating temperature of the first pressing plate and the second pressing plate is set to 100 degrees Celsius to 160 degrees Celsius. 如請求項1之發光顯示裝置的封裝方法,其中,該基板及該第一封裝材所受壓力為0.5至2標準大氣壓。In the packaging method of the light-emitting display device of claim 1, the pressure to which the substrate and the first packaging material are subjected is 0.5 to 2 standard atmospheres. 如請求項1之發光顯示裝置的封裝方法,更包含: 置放一第一離型膜於該第一封裝材及該第一層壓板之間; 使該第一離型膜連同該第一封裝材受到該第一層壓板及該第二層壓板的擠壓;及 移除固化後的該第一封裝材的一側的該第一離型膜。 The packaging method of the luminous display device as claimed in claim 1 further comprises: Placing a first release film between the first packaging material and the first pressing plate; Extruding the first release film together with the first packaging material by the first pressing plate and the second pressing plate; and Removing the first release film from one side of the first packaging material after curing. 如請求項1之發光顯示裝置的封裝方法,更包含: 置放一第一電性絕緣基板於該第一封裝材及該第一層壓板之間; 使該第一電性絕緣基板連同該第一封裝材受到該第一層壓板及該第二層壓板的擠壓;及 保留該第一電性絕緣基板於固化後的該第一封裝材的一側。 The packaging method of the light-emitting display device as claimed in claim 1 further comprises: Placing a first electrically insulating substrate between the first packaging material and the first layer of pressing plate; Extruding the first electrically insulating substrate together with the first packaging material by the first layer of pressing plate and the second layer of pressing plate; and Retaining the first electrically insulating substrate on one side of the first packaging material after curing. 如請求項4之發光顯示裝置的封裝方法,其中該基板具有複數通孔,該封裝方法更包含: 置放一第二電性絕緣基板於該基板及該第二層壓板之間; 使該第二電性絕緣基板連同該基板受到該第一層壓板及該第二層壓板的擠壓;及 保留該第二電性絕緣基板於固化後的該第一封裝材的另一側。 The packaging method of the light-emitting display device as claimed in claim 4, wherein the substrate has a plurality of through holes, and the packaging method further comprises: Placing a second electrically insulating substrate between the substrate and the second layer pressing plate; Extruding the second electrically insulating substrate together with the substrate by the first layer pressing plate and the second layer pressing plate; and Retaining the second electrically insulating substrate on the other side of the first packaging material after curing. 如請求項1之發光顯示裝置的封裝方法,更包含: 置放一第二封裝材於該基板的該第二表面及該第二層壓板之間,使該第二封裝材的一面朝向該基板的該第二表面,使該第二封裝材的另一面朝向該第二層壓板;及 使該第二封裝材連同該第一封裝材受到該第一層壓板及該第二層壓板的擠壓; 其中,該第二層壓板的加熱溫度小於或等於第一層壓板的加熱溫度。 The packaging method of the light-emitting display device as claimed in claim 1 further comprises: Placing a second packaging material between the second surface of the substrate and the second pressing plate, with one side of the second packaging material facing the second surface of the substrate and the other side of the second packaging material facing the second pressing plate; and Extruding the second packaging material together with the first packaging material by the first pressing plate and the second pressing plate; Wherein, the heating temperature of the second pressing plate is less than or equal to the heating temperature of the first pressing plate. 如請求項6之發光顯示裝置的封裝方法,更包含: 置放一第一離型膜於該第一封裝材及該第一層壓板之間; 置放一第二離型膜於該第二封裝材及該第二層壓板之間; 使該第一離型膜連同該第一封裝材受到該第一層壓板及該第二層壓板的擠壓; 使該第二離型膜連同該第二封裝材受到該第一層壓板及該第二層壓板的擠壓; 移除固化後的該第一封裝材的一側的該第一離型膜;及 移除固化後的該第二封裝材的一側的該第二離型膜。 The packaging method of the luminous display device as claimed in claim 6 further comprises: Placing a first release film between the first packaging material and the first layer of pressing plate; Placing a second release film between the second packaging material and the second layer of pressing plate; Extruding the first release film together with the first packaging material by the first layer of pressing plate and the second layer of pressing plate; Extruding the second release film together with the second packaging material by the first layer of pressing plate and the second layer of pressing plate; Removing the first release film on one side of the first packaging material after curing; and Removing the second release film on one side of the second packaging material after curing. 如請求項6之發光顯示裝置的封裝方法,更包含: 置放一第一電性絕緣基板於該第一封裝材及該第一層壓板之間; 使該第一電性絕緣基板連同該第一封裝材受到該第一層壓板及該第二層壓板的擠壓;及 保留該第一電性絕緣基板於固化後的該第一封裝材的一側。 The packaging method of the light-emitting display device as claimed in claim 6 further comprises: Placing a first electrically insulating substrate between the first packaging material and the first layer of pressing plate; Extruding the first electrically insulating substrate together with the first packaging material by the first layer of pressing plate and the second layer of pressing plate; and Retaining the first electrically insulating substrate on one side of the first packaging material after curing. 如請求項8之發光顯示裝置的封裝方法,更包含: 置放一第二電性絕緣基板於該第二封裝材及該第二層壓板之間; 使該第二電性絕緣基板連同該第二封裝材受到該第一層壓板及該第二層壓板的擠壓;及 保留該第二電性絕緣基板於固化後的該第二封裝材的一側。 The packaging method of the light-emitting display device as claimed in claim 8 further comprises: Placing a second electrically insulating substrate between the second packaging material and the second layer pressing plate; Extruding the second electrically insulating substrate together with the second packaging material by the first layer pressing plate and the second layer pressing plate; and Retaining the second electrically insulating substrate on one side of the second packaging material after curing. 如請求項1至9中任一項之發光顯示裝置的封裝方法,其中該第一圖案化導電層上具有線寬為10微米至100微米的導線。A packaging method for a light-emitting display device as claimed in any one of claims 1 to 9, wherein the first patterned conductive layer has conductive lines with a line width of 10 microns to 100 microns. 如請求項1至9中任一項之發光顯示裝置的封裝方法,其中該基板的材質是玻璃、陶瓷、氮化鋁陶瓷、聚碳酸酯(PC)、乙烯-四氟乙烯(ETFE)、聚對苯甲酸乙二酯(PET)、聚萘二甲酸乙二醇酯(PEN)、聚醯亞胺(PI)、聚甲基丙烯酸甲酯(PMMA)、聚酸甲酯、BT樹脂、玻璃纖維及環狀烯烴共聚物其中之一。A packaging method for a luminescent display device as claimed in any one of claims 1 to 9, wherein the material of the substrate is one of glass, ceramic, aluminum nitride ceramic, polycarbonate (PC), ethylene tetrafluoroethylene (ETFE), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyimide (PI), polymethyl methacrylate (PMMA), polymethyl ether, BT resin, glass fiber and cyclic olefin copolymer. 如請求項1至9中任一項之發光顯示裝置的封裝方法,其中該第一封裝材的材質為乙烯-醋酸乙烯共聚物(EVA)、聚乙烯醇縮丁醛(PVB)、光學膠(OCR)及矽膠其中之一。A packaging method for a luminescent display device as claimed in any one of claims 1 to 9, wherein the material of the first packaging material is one of ethylene-vinyl acetate copolymer (EVA), polyvinyl butyral (PVB), optical adhesive (OCR) and silicone. 一種如請求項1至3中任一項之發光顯示裝置的封裝方法所製作的發光顯示裝置封裝結構,包含: 該基板,具有該第一表面及該第二表面; 該些發光體,依陣列方式配置於該基板的該第一表面的上方; 該第一圖案化導電層,配置於該基板的該第一表面上;及 固化的該第一封裝材,形成於該基板的該第一表面的上方且覆蓋住該些發光體及該第一圖案化導電層,且固化的該第一封裝材的頂面高於該些發光體的頂面。 A light-emitting display device packaging structure manufactured by the light-emitting display device packaging method of any one of claims 1 to 3, comprising: The substrate has the first surface and the second surface; The light-emitting bodies are arranged in an array above the first surface of the substrate; The first patterned conductive layer is arranged on the first surface of the substrate; and The solidified first packaging material is formed above the first surface of the substrate and covers the light-emitting bodies and the first patterned conductive layer, and the top surface of the solidified first packaging material is higher than the top surface of the light-emitting bodies. 一種如請求項4之發光顯示裝置的封裝方法所製作的發光顯示裝置封裝結構,包含: 該基板,具有該第一表面及該第二表面; 該些發光體,依陣列方式配置於該基板的該第一表面的上方; 該第一圖案化導電層,配置於該基板的該第一表面上; 固化的該第一封裝材,形成於該基板的該第一表面的上方且覆蓋住該些發光體及該第一圖案化導電層,且固化的該第一封裝材的頂面高於該些發光體的頂面;及 該第一電性絕緣基板,配置於固化的該第一封裝材的一側。 A light-emitting display device packaging structure manufactured by the light-emitting display device packaging method as claimed in claim 4, comprising: The substrate has the first surface and the second surface; The light-emitting bodies are arranged in an array above the first surface of the substrate; The first patterned conductive layer is arranged on the first surface of the substrate; The solidified first packaging material is formed above the first surface of the substrate and covers the light-emitting bodies and the first patterned conductive layer, and the top surface of the solidified first packaging material is higher than the top surface of the light-emitting bodies; and The first electrically insulating substrate is arranged on one side of the solidified first packaging material. 如請求項14之發光顯示裝置封裝結構,更包含: 一抗反射層,配置於該第一電性絕緣基板的上方,該抗反射層的折射率小於或等於該第一電性絕緣基板的折射率且大於或等於空氣的折射率。 The light-emitting display device package structure of claim 14 further comprises: An anti-reflection layer disposed above the first electrically insulating substrate, the refractive index of the anti-reflection layer being less than or equal to the refractive index of the first electrically insulating substrate and greater than or equal to the refractive index of air. 如請求項15之發光顯示裝置封裝結構,其中,該抗反射層僅包含單一抗反射薄膜,且該單一抗反射薄膜的折射率為該第一電性絕緣基板的折射率的平方根。As in claim 15, the light-emitting display device packaging structure, wherein the anti-reflection layer only includes a single anti-reflection film, and the refractive index of the single anti-reflection film is the square root of the refractive index of the first electrically insulating substrate. 如請求項15之發光顯示裝置封裝結構,其中,該抗反射層包含複數抗反射薄膜,且該些抗反射薄膜彼此間的折射率差距呈漸增變化。As in the packaging structure of the luminescent display device of claim 15, the anti-reflection layer comprises a plurality of anti-reflection films, and the difference in refractive index between the anti-reflection films changes gradually. 一種如請求項5之發光顯示裝置的封裝方法所製作的發光顯示裝置封裝結構,包含: 該基板,具有該第一表面及該第二表面; 該些發光體,依陣列方式配置於該基板的該第一表面的上方; 該第一圖案化導電層,配置於該基板的該第一表面上; 固化的該第一封裝材,形成於該基板的該第一表面的上方且覆蓋住該些發光體及該第一圖案化導電層,且固化的該第一封裝材的頂面高於該些發光體的頂面; 該第一電性絕緣基板,配置於固化的該第一封裝材的一側;及 該第二電性絕緣基板,配置於固化的該第一封裝材的另一側。 A packaging structure of a light-emitting display device manufactured by the packaging method of a light-emitting display device as claimed in claim 5, comprising: The substrate has the first surface and the second surface; The light-emitting bodies are arranged in an array above the first surface of the substrate; The first patterned conductive layer is arranged on the first surface of the substrate; The solidified first packaging material is formed above the first surface of the substrate and covers the light-emitting bodies and the first patterned conductive layer, and the top surface of the solidified first packaging material is higher than the top surface of the light-emitting bodies; The first electrically insulating substrate is arranged on one side of the solidified first packaging material; and The second electrically insulating substrate is arranged on the other side of the solidified first packaging material. 一種如請求項6至7中任一項之發光顯示裝置的封裝方法所製作的發光顯示裝置封裝結構,包含: 該基板,具有該第一表面及該第二表面; 該些發光體,依陣列方式配置於該基板的該第一表面的上方; 該第一圖案化導電層,配置於該基板的該第一表面上; 固化的該第一封裝材,形成於該基板的該第一表面的上方且覆蓋住該些發光體及該第一圖案化導電層,且固化的該第一封裝材的頂面高於該些發光體的頂面;及 固化的該第二封裝材,形成於該基板的該第二表面上。 A light-emitting display device packaging structure manufactured by the light-emitting display device packaging method of any one of claims 6 to 7, comprising: The substrate has the first surface and the second surface; The light-emitting bodies are arranged in an array above the first surface of the substrate; The first patterned conductive layer is arranged on the first surface of the substrate; The solidified first packaging material is formed above the first surface of the substrate and covers the light-emitting bodies and the first patterned conductive layer, and the top surface of the solidified first packaging material is higher than the top surface of the light-emitting bodies; and The solidified second packaging material is formed on the second surface of the substrate. 一種如請求項9之發光顯示裝置的封裝方法所製作的發光顯示裝置封裝結構,包含: 該基板,具有該第一表面及該第二表面; 該些發光體,依陣列方式配置於該基板的該第一表面的上方; 該第一圖案化導電層,配置於該基板的該第一表面上; 固化的該第一封裝材,形成於該基板的該第一表面的上方且覆蓋住該些發光體及該第一圖案化導電層,且固化的該第一封裝材的頂面高於該些發光體的頂面; 該第一電性絕緣基板,配置於固化的該第一封裝材的一側; 固化的該第二封裝材,形成於該基板的該第二表面上;及 該第二電性絕緣基板,配置於固化的該第二封裝材的一側。 A packaging structure of a light-emitting display device manufactured by the packaging method of a light-emitting display device as claimed in claim 9, comprising: The substrate has the first surface and the second surface; The light-emitting bodies are arranged in an array above the first surface of the substrate; The first patterned conductive layer is arranged on the first surface of the substrate; The solidified first packaging material is formed above the first surface of the substrate and covers the light-emitting bodies and the first patterned conductive layer, and the top surface of the solidified first packaging material is higher than the top surface of the light-emitting bodies; The first electrically insulating substrate is arranged on one side of the solidified first packaging material; The solidified second packaging material is formed on the second surface of the substrate; and The second electrically insulating substrate is arranged on one side of the solidified second packaging material.
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US20200295120A1 (en) 2019-03-12 2020-09-17 X Display Company Technology Limited Tiled displays with black-matrix support screens

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20200295120A1 (en) 2019-03-12 2020-09-17 X Display Company Technology Limited Tiled displays with black-matrix support screens

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