TWI843190B - Polyimide film, method for manufacturing the same, multilayer film and electronic component including the same - Google Patents

Polyimide film, method for manufacturing the same, multilayer film and electronic component including the same Download PDF

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TWI843190B
TWI843190B TW111133270A TW111133270A TWI843190B TW I843190 B TWI843190 B TW I843190B TW 111133270 A TW111133270 A TW 111133270A TW 111133270 A TW111133270 A TW 111133270A TW I843190 B TWI843190 B TW I843190B
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dianhydride
polyimide film
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TW202315907A (en
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呂文眞
李吉男
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南韓商聚酰亞胺先端材料有限公司
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Abstract

本發明係關於一種聚醯亞胺膜及其製造方法,前述聚醯亞胺膜使聚醯胺酸溶液進行醯亞胺化而製造,前述聚醯胺酸溶液包含:包括聯苯四甲酸二酐(BPDA)、均苯四甲酸二酐(PMDA)和二苯酮四羧酸二酐(BTDA)的二酐成分;及包括二胺基二苯醚(ODA)、對苯二胺(PPD)和4,4'-二胺苯甲醯苯胺(DABA)的二胺成分。The present invention relates to a polyimide film and a method for producing the same. The polyimide film is produced by imidizing a polyamide solution. The polyamide solution comprises: a dianhydride component including biphenyltetracarboxylic dianhydride (BPDA), pyromellitic dianhydride (PMDA) and benzophenonetetracarboxylic dianhydride (BTDA); and a diamine component including diaminodiphenyl ether (ODA), p-phenylenediamine (PPD) and 4,4'-diaminobenzanilide (DABA).

Description

聚醯亞胺膜、其製造方法、包括其的多層膜及電子部件Polyimide film, method for producing the same, multilayer film and electronic component comprising the same

本發明係關於一種機械強度和耐熱性優異的聚醯亞胺膜及其製造方法。The present invention relates to a polyimide film having excellent mechanical strength and heat resistance and a method for manufacturing the same.

聚醯亞胺(polyimide;PI)以剛性芳族主鏈和化學穩定性非常優秀的醯亞胺環為基礎,係在有機材料中也具有最高位準的耐熱性、耐藥品性、電氣絕緣性、耐化學性和耐氣候性的高分子材料。Polyimide (PI) is based on a rigid aromatic main chain and an imide ring with excellent chemical stability. It is a polymer material that has the highest level of heat resistance, chemical resistance, electrical insulation, chemical resistance, and weather resistance among organic materials.

特別是由於卓越的絕緣特性,即諸如低介電常數的優異的電氣特性,甚至在電氣、電子及光學領域等作為高功能性高分子材料而倍受矚目。In particular, due to its excellent insulation properties, such as low dielectric constant and excellent electrical properties, it has attracted much attention as a high-functional polymer material in the electrical, electronic and optical fields.

最近,隨著電子製品的輕量化、小型化,正在活躍地開發高整合度、柔軟的薄型電路基板。Recently, with the trend toward lighter and smaller electronic products, the development of highly integrated, flexible, and thin circuit boards is being actively pursued.

這種薄型電路基板的趨勢是大量使用在具有優異耐熱性、耐低溫性及絕緣特性且容易彎曲的聚醯亞胺膜上形成有包括金屬箔在內的電路的結構。The trend of this type of thin circuit board is to use a structure in which a circuit including a metal foil is formed on a polyimide film that has excellent heat resistance, low temperature resistance, and insulation characteristics and is easily bendable.

作為這種薄型電路基板,主要使用可撓性覆金屬箔積層板,作為一個示例,包括使用薄銅板作為金屬箔的可撓性覆銅積層板(Flexible Copper Clad Laminate;FCCL)。此外,亦可將聚醯亞胺用作薄型電路基板的保護膜、絕緣膜等。As such thin circuit boards, flexible metal clad laminates are mainly used, and as an example, there is a flexible copper clad laminate (FCCL) using a thin copper plate as the metal foil. In addition, polyimide can also be used as a protective film, insulating film, etc. of the thin circuit board.

特別是最近隨著在電子設備中內置多樣功能,前述電子設備要求快速的運算速度和通訊速度,為了滿足這種要求,正在開發能夠以高頻進行高速通訊的薄型電路基板。In particular, recently, as a variety of functions are built into electronic devices, these electronic devices require faster computing speeds and communication speeds. In order to meet this demand, thin circuit boards that can communicate at high frequencies are being developed.

但是,以往的聚醯亞胺膜在用於最新電路基板方面存在耐熱性比較低的缺點,雖然進行了旨在提高耐熱性的多種在先研究,但提高耐熱性均伴隨著機械強度或諸如玻璃轉移溫度的熱特性下降。However, conventional polyimide films have a disadvantage of relatively low heat resistance when used in the latest circuit boards. Although various studies have been conducted to improve heat resistance, the improvement in heat resistance is accompanied by a decrease in mechanical strength or thermal properties such as glass transition temperature.

因此,依然迫切需要開發一種在提高耐熱性的同時保持聚醯亞胺原本的機械強度或諸如玻璃轉移溫度的熱特性的聚醯亞胺膜。Therefore, there is still an urgent need to develop a polyimide film that improves heat resistance while maintaining the original mechanical strength of polyimide or thermal properties such as glass transition temperature.

[先前技術文獻] [專利文獻] (專利文獻1)韓國授權專利第10-1004429號。 [Prior art document] [Patent document] (Patent document 1) Korean patent No. 10-1004429.

[技術問題][Technical issues]

本發明目的在於提供一種兼具優異高耐熱特性和機械特性的聚醯亞胺膜及其製造方法。The object of the present invention is to provide a polyimide film having both excellent high heat resistance and mechanical properties and a method for manufacturing the same.

特別是本發明目的在於提供一種高溫熱穩定性高、彈性模數、拉伸強度和伸長率特性優異的聚醯亞胺膜及其製造方法。In particular, the present invention aims to provide a polyimide film having high high temperature thermal stability, excellent elastic modulus, tensile strength and elongation properties, and a method for producing the same.

因此,本發明的實質目的在於提供其具體實施例。 [技術方案] Therefore, the essential purpose of the present invention is to provide a specific embodiment thereof. [Technical Solution]

為了達成如上所述目的,本發明一種實施形態提供聚醯亞胺膜,前述聚醯亞胺膜使聚醯胺酸溶液進行醯亞胺化而製造,前述聚醯胺酸溶液包含: 包括聯苯四甲酸二酐(3,3′,4,4′-Biphenyltetracarboxylic dianhydride,BPDA)、均苯四甲酸二酐(Pyromellitic dianhydride,PMDA)和二苯酮四羧酸二酐(3,3',4,4'-Benzophenonetetracarboxylic dianhydride,BTDA)的二酐成分;及 包括二胺基二苯醚(4,4′-Oxydianiline,ODA)、對苯二胺(p-Phenylenediamine,PPD)和4,4'-二胺苯甲醯苯胺(4,4'-Diaminobenzanilide,DABA)的二胺成分。 In order to achieve the above-mentioned purpose, one embodiment of the present invention provides a polyimide membrane, which is manufactured by imidizing a polyamide solution, wherein the polyamide solution comprises: dianhydride components including biphenyltetracarboxylic dianhydride (3,3′,4,4′-Biphenyltetracarboxylic dianhydride, BPDA), pyromellitic dianhydride (PMDA) and benzophenonetetracarboxylic dianhydride (3,3',4,4'-Benzophenonetetracarboxylic dianhydride, BTDA); and diamine components including diaminodiphenyl ether (4,4′-Oxydianiline, ODA), p-Phenylenediamine (PPD) and 4,4'-Diaminobenzanilide (4,4'-Diaminobenzanilide, DABA).

在一實施形態中,以前述二胺成分的總含量100莫耳%為基準,前述二胺基二苯醚的含量可為23莫耳%以上、43莫耳%以下,前述對苯二胺的含量可為50莫耳%以上、60莫耳%以下,前述4,4-二胺苯甲醯苯胺的含量可為10莫耳%以上、30莫耳%以下。In one embodiment, based on 100 mol% of the total content of the diamine components, the content of the diaminodiphenyl ether may be greater than 23 mol% and less than 43 mol%, the content of the p-phenylenediamine may be greater than 50 mol% and less than 60 mol%, and the content of the 4,4-diaminobenzanilide may be greater than 10 mol% and less than 30 mol%.

另外,以前述二酐成分的總含量100莫耳%為基準,前述聯苯四甲酸二酐的含量可為15莫耳%以上、30莫耳%以下,前述均苯四甲酸二酐的含量可為50莫耳%以上、65莫耳%以下,前述二苯酮四羧酸二酐的含量可為10莫耳%以上、35莫耳%以下。In addition, based on the total content of the aforementioned dianhydride components as 100 mol %, the content of the aforementioned biphenyltetracarboxylic dianhydride may be greater than 15 mol % and less than 30 mol %, the content of the aforementioned pyromellitic dianhydride may be greater than 50 mol % and less than 65 mol %, and the content of the aforementioned benzophenone tetracarboxylic dianhydride may be greater than 10 mol % and less than 35 mol %.

另一方面,前述聚醯亞胺膜可包含由2個以上的嵌段構成的嵌段共聚物。On the other hand, the polyimide film may include a block copolymer composed of two or more blocks.

在一種實施形態中,前述聚醯亞胺膜的彈性模數可為5GPa以上,強度可為340MPa以上,玻璃轉移溫度(Tg)可為360℃以上,伸長率可為60%以上。In one embodiment, the polyimide film may have an elastic modulus of 5 GPa or more, a strength of 340 MPa or more, a glass transition temperature (Tg) of 360° C. or more, and an elongation of 60% or more.

本發明另一實施形態提供一種聚醯亞胺膜的製造方法,包括: (a)步驟,將包括聯苯四甲酸二酐(BPDA)、均苯四甲酸二酐(PMDA)和二苯酮四羧酸二酐(BTDA)的二酐成分與由二胺基二苯醚(ODA)、對苯二胺(PPD)和4,4'-二胺苯甲醯苯胺(DABA)構成的二胺成分在有機溶劑中聚合以製造聚醯胺酸;及 (b)步驟,使前述聚醯胺酸進行醯亞胺化。 Another embodiment of the present invention provides a method for producing a polyimide film, comprising: (a) a step of polymerizing a dianhydride component including biphenyltetracarboxylic dianhydride (BPDA), pyromellitic dianhydride (PMDA) and benzophenonetetracarboxylic dianhydride (BTDA) with a diamine component consisting of diaminodiphenyl ether (ODA), p-phenylenediamine (PPD) and 4,4'-diaminobenzanilide (DABA) in an organic solvent to produce polyimide; and (b) a step of subjecting the polyimide to imidization.

本發明又一實施形態提供一種包括前述聚醯亞胺膜的多層膜或包括前述聚醯亞胺膜和熱可塑性樹脂層的多層膜。Another embodiment of the present invention provides a multilayer film including the polyimide film or a multilayer film including the polyimide film and a thermoplastic resin layer.

本發明又一實施形態提供一種包括前述聚醯亞胺膜和導電性金屬箔的可撓性金屬箔積層板以及包括前述可撓性金屬箔積層板的電子部件。 [發明效果] Another embodiment of the present invention provides a flexible metal foil laminate including the aforementioned polyimide film and a conductive metal foil, and an electronic component including the aforementioned flexible metal foil laminate. [Effect of the invention]

本發明實現例的聚醯亞胺膜透過將特定二酐成分和特定二胺成分按特定的莫耳比組合使用,從而可同時具有優異的高耐熱特性和機械特性。另外,可提高黏著力。The polyimide film of the embodiment of the present invention can have excellent high heat resistance and mechanical properties by using a specific dianhydride component and a specific diamine component in combination at a specific molar ratio. In addition, the adhesion can be improved.

另一方面,本發明包括如上所述的聚醯亞胺膜,因而可有用地應用於可撓性金屬箔積層板等電子部件等。On the other hand, the present invention includes the polyimide film as described above and can be usefully applied to electronic components such as flexible metal foil laminates.

下文按照本發明的「聚醯亞胺膜」及「聚醯亞胺膜的製造方法」的順序,更詳細地描述發明的實施形態。The following describes the embodiments of the present invention in more detail according to the order of "polyimide film" and "method for producing polyimide film" of the present invention.

在此之前,本說明書和申請專利範圍中使用的術語或詞語,不得限定為通常的或詞典的意義進行解釋,只應立足於「發明人為了以最佳方法說明其自身的發明而可適當地定義術語的概念」的原則,解釋為符合本發明的技術思想的意義和概念。Prior to this, the terms or words used in this specification and the scope of the patent application shall not be interpreted in a limited manner as having the usual or dictionary meanings, but shall only be interpreted as meanings and concepts that are consistent with the technical ideas of the present invention based on the principle that "the inventor may appropriately define the concepts of the terms in order to explain his own invention in the best way."

因此,本說明書中記載的實施例的構成只不過是本發明最佳的一個實施例,並非全部代表本發明的技術思想,因此應理解為在本發明時間點會存在可替代其的多樣均等物和變形例。Therefore, the embodiments described in this specification are merely the best embodiments of the present invention and do not fully represent the technical ideas of the present invention. Therefore, it should be understood that at the time of the present invention, there will be multiple equivalents and modifications that can replace them.

只要上下文未明確表示不同,本說明書中單數的表述包括複數的表述。在本說明書中,「包括」、「具備」或「具有」等術語是要指定實施的特徵、數字、步驟、構成要素或其組合的存在,應理解為不預先排除一個或其以上的其他特徵或數字、步驟、構成要素或其組合的存在或附加可能性。Unless the context clearly indicates otherwise, singular expressions in this specification include plural expressions. In this specification, terms such as "including", "having" or "having" are intended to specify the existence of features, numbers, steps, constituent elements or combinations thereof of the implementation, and should be understood as not excluding the existence or additional possibility of one or more other features or numbers, steps, constituent elements or combinations thereof in advance.

在本說明書中,當透過列舉範圍、較佳範圍或較佳上限值和較佳下限值而給出量、濃度或其他值或參數時,無論範圍是否另行公開,應理解為具體公開了由任意一對的任意範圍上限值或較佳值和任意範圍下限值或較佳值形成的所有範圍。In this specification, when an amount, concentration or other value or parameter is given by listing a range, a preferred range, or a preferred upper limit and a preferred lower limit, it should be understood that all ranges formed by any pair of any range upper limit or preferred value and any range lower limit or preferred value are specifically disclosed, regardless of whether the range is disclosed separately.

在本說明書中提及數值的範圍時,只要未不同地敘述,其範圍意指包括其端點及其範圍內的所有整數和分數。意指本發明的範疇不限定於定義範圍時提及的特定值。When a range of numerical values is mentioned in this specification, unless otherwise stated, the range is intended to include its endpoints and all integers and fractions within the range, which means that the scope of the present invention is not limited to the specific values mentioned when defining the range.

在本說明書中,「二酐」意指包括其前驅物或衍生物,其在技術上可不為二酐,但儘管如此,仍將與二胺反應而形成聚醯胺酸,該聚醯胺酸可再次變換成聚醯亞胺。In this specification, "dianhydride" is meant to include precursors or derivatives thereof, which may not technically be dianhydrides but will nevertheless react with diamines to form polyamides which can in turn be converted into polyimines.

在本說明書中,「二胺」意指包括其前驅物或衍生物,其在技術上可不為二胺,但儘管如此,仍將與二酐反應而形成聚醯胺酸,該聚醯胺酸可再次變換成聚醯亞胺。In this specification, "diamine" is meant to include precursors or derivatives thereof, which may not technically be diamines but will nevertheless react with dianhydrides to form polyamides, which in turn can be converted into polyimines.

根據本發明的聚醯亞胺膜將包括二酐成分和二胺成分的聚醯胺酸溶液進行醯亞胺化而製造,其中,前述二酐成分包括聯苯四甲酸二酐(3,3′,4,4′-Biphenyltetracarboxylic dianhydride;BPDA)、均苯四甲酸二酐(Pyromellitic dianhydride;PMDA)和二苯酮四羧酸二酐(3,3',4,4'-Benzophenonetetracarboxylic dianhydride;BTDA),前述二胺成分包括二胺基二苯醚(4,4′-Oxydianiline;ODA), 對苯二胺(p-Phenylenediamine;PPD)和4,4'-二胺苯甲醯苯胺(4,4'- diaminobenzanilide;DABA)。The polyimide film of the present invention is prepared by imidizing a polyimide solution including a dianhydride component and a diamine component, wherein the dianhydride component includes biphenyltetracarboxylic dianhydride (3,3',4,4'-Biphenyltetracarboxylic dianhydride; BPDA), pyromellitic dianhydride (PMDA) and benzophenonetetracarboxylic dianhydride (3,3',4,4'-Benzophenonetetracarboxylic dianhydride; BTDA), and the diamine component includes diaminodiphenyl ether (4,4'-Oxydianiline; ODA), p-phenylenediamine (PPD) and 4,4'-diaminobenzanilide (DABA).

在一實現例中,以前述二胺成分的總含量100莫耳%為基準,前述二胺基二苯醚的含量可為23莫耳%以上、43莫耳%以下,前述對苯二胺的含量可為50莫耳%以上、60莫耳%以下,前述4,4-二胺苯甲醯苯胺的含量可為10莫耳%以上、30莫耳%以下。In one embodiment, based on the total content of the aforementioned diamine components being 100 mol%, the content of the aforementioned diaminodiphenyl ether may be greater than 23 mol% and less than 43 mol%, the content of the aforementioned p-phenylenediamine may be greater than 50 mol% and less than 60 mol%, and the content of the aforementioned 4,4-diaminobenzanilide may be greater than 10 mol% and less than 30 mol%.

前述4,4'-二胺苯甲醯苯胺包含醯胺基,因而在本發明的含量範圍內,極大有助於提高本案的聚醯亞胺膜的優異耐熱性和機械物性。The aforementioned 4,4'-diaminobenzanilide contains an amide group, and therefore within the content range of the present invention, it greatly helps to improve the excellent heat resistance and mechanical properties of the polyimide film of the present invention.

在一實現例中,以前述二酐成分總含量100莫耳%為基準,前述聯苯四甲酸二酐的含量可為15莫耳%以上、30莫耳%以下,前述均苯四甲酸二酐的含量可為50莫耳%以上、65莫耳%以下,前述二苯酮四羧酸二酐的含量可為10莫耳%以上、35莫耳%以下。In one embodiment, based on the total content of the dianhydride components being 100 mol %, the content of the biphenyltetracarboxylic dianhydride may be greater than 15 mol % and less than 30 mol %, the content of the pyromellitic dianhydride may be greater than 50 mol % and less than 65 mol %, and the content of the benzophenone tetracarboxylic dianhydride may be greater than 10 mol % and less than 35 mol %.

源自聯苯四甲酸二酐的聚醯亞胺鏈具有被稱為電荷轉移複合物(Charge transfer complex;CTC)的結構,即,電子供體(electron donnor)與電子受體(electron acceptor)彼此接近配置的規則性直線結構,加強了分子間相互作用(intermolecular interaction)。The polyimide chain derived from biphenyltetracarboxylic dianhydride has a structure called a charge transfer complex (CTC), that is, a regular linear structure in which electron donors and electron acceptors are arranged close to each other, which strengthens the intermolecular interaction.

另外,具有羰基的二苯酮四羧酸二酐也與聯苯四甲酸二酐一樣,有助於CTC的表達。In addition, benzophenone tetracarboxylic dianhydride, which has a carbonyl group, also contributes to the expression of CTC, just like biphenyltetracarboxylic dianhydride.

特別是可追加包含均苯四甲酸二酐作為前述二酐成分。均苯四甲酸二酐是具有相對剛性結構的二酐成分,在能夠對聚醯亞胺膜賦予適宜彈性方面值得推薦。In particular, pyromellitic dianhydride may be additionally contained as the dianhydride component. Pyromellitic dianhydride is a dianhydride component having a relatively rigid structure and is highly recommended in that it can impart appropriate elasticity to the polyimide film.

另外,聯苯四甲酸二酐和二苯酮四羧酸二酐包含與芳族部分相應的2個苯環,相反,均苯四甲酸二酐包含與芳族部分相應的1個苯環。In addition, biphenyltetracarboxylic dianhydride and benzophenonetetracarboxylic dianhydride contain two benzene rings corresponding to the aromatic moiety, whereas pyromellitic dianhydride contains one benzene ring corresponding to the aromatic moiety.

在二酐成分中,均苯四甲酸二酐含量的增加,在以相同分子量為基準時,可理解為分子內的醯亞胺基增加,這可理解為在聚醯亞胺高分子鏈上,來源於前述均苯四甲酸二酐的醯亞胺基的比率比來源於聯苯四甲酸二酐和二苯酮四羧酸二酐的醯亞胺基相對增加。In the dianhydride component, the increase in the content of pyromellitic dianhydride can be understood as an increase in the imide groups in the molecule when the molecular weight is the same. This can be understood as the ratio of the imide groups derived from the aforementioned pyromellitic dianhydride to the imide groups derived from biphenyltetracarboxylic dianhydride and dibenzophenonetetracarboxylic dianhydride in the polyimide polymer chain is relatively increased.

若均苯四甲酸二酐的含量比過度減少,則相對剛性結構的成分減少,因而聚醯亞胺膜的機械特性會低下,無法達到希望的位準。If the content of pyromellitic dianhydride is excessively reduced, the relatively rigid structural components are reduced, and thus the mechanical properties of the polyimide film are reduced and cannot reach the desired level.

由於這種理由,前述聯苯四甲酸二酐和二苯酮四羧酸二酐的含量超過前述範圍時,聚醯亞胺膜的機械物性低下。For this reason, when the content of the biphenyltetracarboxylic dianhydride and the benzophenonetetracarboxylic dianhydride exceeds the above range, the mechanical properties of the polyimide film are deteriorated.

在一實現例中,前述聚醯亞胺膜可包括由2個以上的嵌段構成的嵌段共聚物。In one implementation example, the polyimide film may include a block copolymer composed of two or more blocks.

前述嵌段共聚物的至少一個嵌段可包括均苯四甲酸二酐與4,4'-二胺苯甲醯苯胺的結合。At least one block of the aforementioned block copolymer may include a combination of pyromellitic dianhydride and 4,4'-diaminobenzanilide.

透過這種嵌段共聚物的嵌段調整,可提高聚醯亞胺膜的玻璃轉移溫度,確保聚醯亞胺膜的高溫熱穩定性。By adjusting the block structure of this block copolymer, the glass transition temperature of the polyimide film can be increased, ensuring the high-temperature thermal stability of the polyimide film.

在一實現例中,前述聚醯亞胺膜的彈性模數可為5GPa以上,強度可為340MPa以上。In one implementation example, the elastic modulus of the polyimide film may be greater than 5 GPa, and the strength may be greater than 340 MPa.

另外,前述聚醯亞胺膜的玻璃轉移溫度(Tg)可為360℃以上,伸長率可為60%以上。In addition, the glass transition temperature (Tg) of the polyimide film may be 360° C. or higher, and the elongation may be 60% or higher.

特別是諸如伸長率的物性,一般會難以與強度同時達到較佳位準,但本發明的包括含有醯胺基的4,4'-二胺苯甲醯苯胺的組分和配比可在表達較佳位準的強度的同時在抑制延伸率下降中發揮主要作用。In particular, properties such as elongation are generally difficult to achieve at an optimal level together with strength, but the components and proportions of the present invention including 4,4'-diaminobenzanilide containing an amide group can play a major role in suppressing the decrease in elongation while expressing an optimal level of strength.

在本發明中,聚醯胺酸的製造例如可有以下方法等。In the present invention, polyamine can be produced by, for example, the following method.

(1)方法,將二胺成分全量加入溶劑中,然後添加二酐成分以使得與二胺成分實質上達到等莫耳並進行聚合。(1) Method, the entire amount of the diamine component is added to a solvent, and then the dianhydride component is added so that the molar amount is substantially equimolar with the diamine component and polymerization is carried out.

(2)方法,將二酐成分全量加入溶劑中,然後添加二胺成分以使得與二酐成分實質上達到等莫耳並進行聚合。(2) Method, the entire amount of the dianhydride component is added to the solvent, and then the diamine component is added so that the molar amount is substantially equimolar with the dianhydride component and polymerization is carried out.

(3)方法,將二胺成分中一部分成分加入溶劑中後,相對於反應成分,將二酐成分中一部分成分按約95~105莫耳%的比率混合後,添加剩餘二胺成分,接著添加剩餘二酐成分,使二胺成分和二酐成分實質上達到等莫耳並進行聚合。(3) A method comprising adding a portion of the diamine component to a solvent, mixing a portion of the dianhydride component at a ratio of about 95 to 105 mol% relative to the reaction component, adding the remaining diamine component, and then adding the remaining dianhydride component so that the diamine component and the dianhydride component are substantially equimolar and polymerizing.

(4)方法,將二酐成分加入溶劑中後,相對於反應成分,將二胺化合物中一部分成分按95~105莫耳%比率混合後,添加其他二酐成分,接著繼續添加剩餘二胺成分,使二胺成分和二酐成分實質上達到等莫耳並進行聚合。(4) A method comprising adding a dianhydride component to a solvent, mixing a portion of the diamine compound at a ratio of 95 to 105 mol% relative to the reaction components, adding the other dianhydride component, and then continuing to add the remaining diamine component until the diamine component and the dianhydride component are substantially equimolar and polymerizing.

(5)方法,在溶劑中使一部分二胺成分與一部分二酐成分反應以使某一者過量,形成第一組合物,在又一溶劑中,使一部分二胺成分與一部分二酐成分反應以使某一者過量,形成第二組合物,然後混合第一、第二組合物而完成聚合,此時,在形成第一組合物時,二胺成分過剩時,在第二組合物中使二酐成分過量,第一組合物中二酐成分過剩時,在第二組合物中使二胺成分過量,混合第一、第二組合物,使得其反應所使用的全體二胺成分和二酐成分實質上達到等莫耳並進行聚合。(5) A method comprising reacting a part of a diamine component with a part of a dianhydride component in a solvent so that one of them is in excess to form a first composition, and reacting a part of a diamine component with a part of a dianhydride component in another solvent so that one of them is in excess to form a second composition, and then mixing the first and second compositions to complete polymerization. In this case, when the diamine component is in excess when forming the first composition, the dianhydride component is in excess in the second composition, and when the dianhydride component is in excess in the first composition, the diamine component is in excess in the second composition. The first and second compositions are mixed so that the total amount of the diamine component and the dianhydride component used in the reaction is substantially equimolar and then polymerization is carried out.

不過,並非前述聚合方法只限定於以上示例,聚醯胺酸的製造當然可使用公知的任意方法。However, the polymerization method is not limited to the above examples, and polyamine can be produced by any known method.

在一個具體示例中,本發明的聚醯亞胺膜的製造方法可包括: (a)將包括聯苯四甲酸二酐(BPDA)、均苯四甲酸二酐(PMDA)和二苯酮四羧酸二酐 (BTDA)的二酐成分與由二胺基二苯醚(ODA)、對苯二胺(PPD)和4,4'-二胺苯甲醯苯胺(DABA)構成的二胺成分在有機溶劑中聚合以製造聚醯胺酸的步驟;及(b)使前述聚醯胺酸進行醯亞胺化的步驟。 In a specific example, the method for manufacturing the polyimide film of the present invention may include: (a) polymerizing a dianhydride component including biphenyltetracarboxylic dianhydride (BPDA), pyromellitic dianhydride (PMDA) and benzophenonetetracarboxylic dianhydride (BTDA) with a diamine component consisting of diaminodiphenyl ether (ODA), p-phenylenediamine (PPD) and 4,4'-diaminobenzanilide (DABA) in an organic solvent to produce polyimide; and (b) subjecting the aforementioned polyimide to imidization.

在一實現例中,以前述二胺成分總含量100莫耳%為基準,前述二胺基二苯醚的含量可為23莫耳%以上、43莫耳%以下,前述對苯二胺的含量可為50莫耳%以上、60莫耳%以下,前述4,4'-二胺苯甲醯苯胺的含量可為10莫耳%以上、30莫耳%以下,以前述二酐成分總含量100莫耳%為基準,前述聯苯四甲酸二酐的含量可為15莫耳%以上、30莫耳%以下,前述均苯四甲酸二酐的含量可為50莫耳%以上、65莫耳%以下,前述二苯酮四羧酸二酐的含量可為10莫耳%以上、35莫耳%以下。In one implementation example, based on 100 mol % of the total content of the diamine components, the content of the diaminodiphenyl ether may be greater than 23 mol % and less than 43 mol %, the content of the p-phenylenediamine may be greater than 50 mol % and less than 60 mol %, the content of the 4,4'-diaminobenzanilide may be greater than 10 mol % and less than 30 mol %, based on 100 mol % of the total content of the dianhydride components, the content of the biphenyltetracarboxylic dianhydride may be greater than 15 mol % and less than 30 mol %, the content of the pyromellitic dianhydride may be greater than 50 mol % and less than 65 mol %, and the content of the benzophenonetetracarboxylic dianhydride may be greater than 10 mol % and less than 35 mol %.

前述聚醯亞胺膜的彈性模數可為5GPa以上,強度可為340MPa以上,玻璃轉移溫度(Tg)可為360℃以上,伸長率可為60%以上。The polyimide film may have an elastic modulus of 5 GPa or more, a strength of 340 MPa or more, a glass transition temperature (Tg) of 360° C. or more, and an elongation of 60% or more.

在本發明中,可將如上所述的聚醯胺酸的聚合方法定義為任意(random)聚合方式,透過如上所述的製程製造的本發明的由聚醯胺酸製造的聚醯亞胺膜,由於本發明的改善機械特性和耐熱性的效果,因而較佳可適用。In the present invention, the polymerization method of the polyamic acid as described above can be defined as a random polymerization method, and the polyimide film made of polyamic acid of the present invention manufactured by the process as described above is preferably applicable due to the effects of improving mechanical properties and heat resistance of the present invention.

另一方面,用於合成聚醯胺酸的溶劑不特別限定,只要是使聚醯胺酸溶解的溶劑,則任何溶劑均可使用,但較佳為醯胺類溶劑。On the other hand, the solvent used for synthesizing polyamine is not particularly limited, and any solvent can be used as long as it can dissolve polyamine, but an amide solvent is preferred.

具體地,前述溶劑可為有機極性溶劑,詳細地,可為非質子極性溶劑(aprotic polar solvent),例如,可為選自由N,N-二甲基甲醯胺(DMF)、N,N-二甲基乙醯胺(DMAc)、N-甲基吡咯啶酮(NMP)、對氯苯酚、鄰氯苯酚、N-甲基吡咯啶酮 (NMP)、γ 丁內酯 (GBL)和二甘醇二甲醚(Diglyme)構成的組的一種以上,但並非限定於此,可根據需要而單獨使用或組合兩種以上使用。Specifically, the aforementioned solvent may be an organic polar solvent, more specifically, an aprotic polar solvent, for example, one or more selected from the group consisting of N,N-dimethylformamide (DMF), N,N-dimethylacetamide (DMAc), N-methylpyrrolidone (NMP), p-chlorophenol, o-chlorophenol, N-methylpyrrolidone (NMP), γ-butyrolactone (GBL) and diglyme (Diglyme), but is not limited thereto and may be used alone or in combination of two or more as needed.

在一個示例中,前述溶劑尤其較佳可使用N,N-二甲基甲醯胺和N,N-二甲基乙醯胺。In one example, N,N-dimethylformamide and N,N-dimethylacetamide are particularly preferably used as the aforementioned solvent.

另外,在聚醯胺酸製造製程中,亦可添加除奈米二氧化矽以外的填料以改善滑動性、導熱性、耐電暈性、環硬度等膜的多種特性。添加的填充材料不特別限定,作為較佳示例,可例如氧化鈦、氧化鋁、氮化矽、氮化硼、磷酸氫鈣、磷酸鈣、雲母等。In addition, fillers other than nanosilicon dioxide can be added during the polyamide manufacturing process to improve various properties of the film, such as slip, thermal conductivity, corona resistance, and ring hardness. The added filler material is not particularly limited, and preferred examples include titanium oxide, aluminum oxide, silicon nitride, boron nitride, calcium hydrogen phosphate, calcium phosphate, mica, and the like.

填充材料的粒徑不特別限定,可根據需改性的薄膜特性和添加的填充材料種類決定。一般地,平均粒徑為0.05 μm至100 μm,較佳為0.1 μm至75 μm,更佳為0.1 μm至50 μm,尤其較佳為0.1 μm至25 μm。The particle size of the filler is not particularly limited and can be determined according to the film properties to be modified and the type of filler added. Generally, the average particle size is 0.05 μm to 100 μm, preferably 0.1 μm to 75 μm, more preferably 0.1 μm to 50 μm, and particularly preferably 0.1 μm to 25 μm.

若粒徑低於該範圍,則難以表現出改性效果,若超過該範圍,則存在極大損傷表面性或機械特性大幅下降的情形。If the particle size is below this range, the modification effect is difficult to show, and if it exceeds this range, the surface properties may be greatly damaged or the mechanical properties may be greatly reduced.

另外,對於填充材料的添加量也不特別限定,可根據需改性的薄膜特性或填充材料粒徑等決定。一般地,填充材料的添加量相對於聚醯亞胺100重量份,為0.01至100重量份,較佳為0.01至90重量份,更佳為0.02至80重量份。In addition, the amount of filler added is not particularly limited and can be determined according to the film properties to be modified or the filler particle size, etc. Generally, the amount of filler added is 0.01 to 100 parts by weight, preferably 0.01 to 90 parts by weight, and more preferably 0.02 to 80 parts by weight, relative to 100 parts by weight of polyimide.

若填充材料添加量低於該範圍,則難以表現出填充材料的改性效果,若超過該範圍,則存在薄膜機械特性受到極大損傷的可能性。填充材料的添加方法不特別限定,亦可使用公知的任何方法。If the amount of filler added is below this range, the modifying effect of the filler is difficult to be exhibited, and if it exceeds this range, there is a possibility that the mechanical properties of the film will be greatly damaged. The method of adding the filler is not particularly limited, and any known method can be used.

在本發明的製造方法中,聚醯亞胺膜可透過熱醯亞胺化法和化學醯亞胺化法製造。In the manufacturing method of the present invention, the polyimide membrane can be manufactured by thermal imidization and chemical imidization.

另外,亦可透過熱醯亞胺化法和化學醯亞胺化法並用的複合醯亞胺化法製造。In addition, it can also be produced by a composite imidization method that combines thermal imidization and chemical imidization.

所謂前述熱醯亞胺化法,是不使用化學催化劑而利用熱風或紅外線乾燥器等熱源來誘導醯亞胺化反應的方法。The so-called thermal imidization method is a method that uses a heat source such as hot air or an infrared dryer to induce the imidization reaction without using a chemical catalyst.

前述熱醯亞胺化法可將前述凝膠薄膜在100℃至600℃範圍的可變溫度下進行熱處理,以使凝膠薄膜中存在的醯胺基進行醯亞胺化,詳細地,可在200℃至500℃下,更詳細地,可在300℃至500℃下進行熱處理,以使凝膠薄膜中存在的醯胺基進行醯亞胺化。The aforementioned thermal imidization method can heat-treat the aforementioned gel film at a variable temperature in the range of 100°C to 600°C to imidize the amide groups present in the gel film. Specifically, the heat treatment can be performed at 200°C to 500°C, and more specifically, at 300°C to 500°C to imidize the amide groups present in the gel film.

不過,在形成凝膠薄膜的過程中,醯胺酸中一部分(約0.1莫耳%至10莫耳%)也會被醯亞胺化,為此,可在50℃至200℃範圍的可變溫度下乾燥聚醯胺酸組合物,這亦可包括於前述熱醯亞胺化法的範疇。However, during the process of forming the gel film, a portion of the polyamine (about 0.1 mol% to 10 mol%) will also be imidized. For this purpose, the polyamine composition can be dried at a variable temperature in the range of 50°C to 200°C, which can also be included in the scope of the aforementioned thermal imidization method.

就化學醯亞胺化法而言,可根據本行業公知的方法,利用脫水劑和醯亞胺化劑來製造聚醯亞胺膜。其中,所謂「脫水劑」,意指透過對聚醯胺酸的脫水作用來促進閉環反應的物質,作為關於此的非限制性示例,可例如脂族酸酐、芳族酸酐、N,N'-二烷基碳二亞胺、鹵化低級脂族酸酐、鹵化低級帕特酸酐、芳基膦酸二鹵化物和亞硫醯鹵化物等。其中,從易得性和費用的角度,較佳可為脂族酸酐,作為其非限制性示例,可例如乙酸酐(或無水醋酸,AA)、丙酸酐和乳酸酐等,其可單獨使用或混合兩種以上使用。As for the chemical imidization method, a polyimide membrane can be produced by using a dehydrating agent and an imidizing agent according to a method known in the industry. The so-called "dehydrating agent" refers to a substance that promotes the ring-closing reaction by dehydrating the polyamide. As non-limiting examples, aliphatic anhydrides, aromatic anhydrides, N,N'-dialkylcarbodiimide, halogenated lower aliphatic anhydrides, halogenated lower Pater anhydrides, aromatic phosphonic acid dihalides and sulfinyl halides can be used. Among them, from the perspective of availability and cost, aliphatic anhydrides are preferred. As non-limiting examples, acetic anhydride (or anhydrous acetic acid, AA), propionic anhydride and lactic anhydride can be used, and they can be used alone or in combination of two or more.

另外,所謂「醯亞胺化劑」,意指對聚醯胺酸具有促進閉環反應的效果的物質,例如可為脂族三級胺、芳族三級胺和雜環三級胺等亞胺系成分。其中,從作為催化劑的反應性角度,較佳可為雜環三級胺。作為雜環三級胺的非限制性示例,可例如喹啉、異喹啉、β-甲基吡啶(BP)和吡啶等,其可單獨使用或兩種以上混合使用。In addition, the so-called "imide agent" means a substance that has the effect of promoting the ring-closing reaction of polyamide, and can be, for example, an imine component such as an aliphatic tertiary amine, an aromatic tertiary amine, and a heterocyclic tertiary amine. Among them, from the perspective of reactivity as a catalyst, a heterocyclic tertiary amine is preferred. Non-limiting examples of heterocyclic tertiary amines include quinoline, isoquinoline, β-methylpyridine (BP), and pyridine, which can be used alone or in combination of two or more.

脫水劑的添加量相對於聚醯胺酸中1莫耳醯胺酸基團,較佳為0.5莫耳至5莫耳的範圍內,尤其較佳1.0莫耳至4莫耳的範圍內。另外,醯亞胺化劑的添加量相對於聚醯胺酸中1莫耳醯胺酸基團較佳為0.05莫耳至2莫耳的範圍內,尤其較佳可為0.2莫耳至1莫耳的範圍內。The amount of the dehydrating agent added is preferably in the range of 0.5 mol to 5 mol, and more preferably in the range of 1.0 mol to 4 mol, relative to 1 mol of amine groups in the polyamine. In addition, the amount of the imidizing agent added is preferably in the range of 0.05 mol to 2 mol, and more preferably in the range of 0.2 mol to 1 mol, relative to 1 mol of amine groups in the polyamine.

若前述脫水劑和醯亞胺化劑低於前述範圍,則化學醯亞胺化會不充分,製造的聚醯亞胺膜會發生裂隙,膜的機械強度也會低下。另外,若其的添加量超過前述範圍,則醯亞胺化會過快進行,此時,難以流延成膜形態或所製造的聚醯亞胺膜會表現出脆性(brittle),因而不推薦。If the amount of the dehydrating agent and the imidizing agent is below the above range, the chemical imidization will be insufficient, cracks will occur in the manufactured polyimide film, and the mechanical strength of the film will also be reduced. On the other hand, if the amount of the addition exceeds the above range, the imidization will proceed too quickly, and at this time, it will be difficult to cast into a film form or the manufactured polyimide film will show brittleness, so it is not recommended.

作為複合醯亞胺化法的一個示例,可在聚醯胺酸溶液中投入脫水劑和醯亞胺化劑後,在80℃至200℃下,較佳在100℃至180℃下加熱,在部分固化並乾燥後,在200℃至400℃下加熱5至400秒時間,從而可製造聚醯亞胺膜。As an example of the composite imidization method, a dehydrating agent and an imidizing agent may be added to a polyamide solution, and then heated at 80°C to 200°C, preferably 100°C to 180°C. After partial curing and drying, the solution may be heated at 200°C to 400°C for 5 to 400 seconds to produce a polyimide film.

本發明提供一種包括上述聚醯亞胺膜和熱可塑性樹脂層的多層膜及包括上述聚醯亞胺膜和導電性金屬箔的可撓性覆金屬箔積層板。The present invention provides a multilayer film comprising the polyimide film and a thermoplastic resin layer and a flexible metal-clad laminate comprising the polyimide film and a conductive metal foil.

作為前述熱可塑性樹脂層,例如可應用熱可塑性聚醯亞胺樹脂層等。As the aforementioned thermoplastic resin layer, for example, a thermoplastic polyimide resin layer or the like can be applied.

作為使用的金屬箔,不特別限定,但在將本發明的可撓性覆金屬箔積層板用於電子設備或電氣設備用途的情況下,例如可為包括銅或銅合金、不鏽鋼或其合金、鎳或鎳合金(也包括42合金)、鋁或鋁合金的金屬箔。The metal foil used is not particularly limited, but when the flexible metal-clad foil laminate of the present invention is used for electronic equipment or electrical equipment, it can be, for example, a metal foil including copper or a copper alloy, stainless steel or an alloy thereof, nickel or a nickel alloy (including 42 alloy), aluminum or an aluminum alloy.

在普通的可撓性覆金屬箔積層板中,多使用被稱為軋製銅箔、電解銅箔的銅箔,在本發明中亦可較佳使用。另外,在這些金屬箔表面亦可塗覆有防鏽層、耐熱性或黏合層。In common flexible metal foil laminates, copper foils called rolled copper foils and electrolytic copper foils are often used, and they can also be preferably used in the present invention. In addition, the surfaces of these metal foils can also be coated with a rust-proof layer, a heat-resistant layer or an adhesive layer.

在本發明中,對於前述金屬箔的厚度不特別限定,根據其用途,只要是能夠充分發揮功能的厚度即可。In the present invention, the thickness of the metal foil is not particularly limited, and may be any thickness that can fully exert its function depending on its application.

本發明的可撓性覆金屬箔積層板可為在前述聚醯亞胺膜的一面層壓有金屬箔或在前述聚醯亞胺膜的一面附加含有熱可塑性聚醯亞胺的黏合層,並在前述金屬箔附著於黏合層的狀態下進行層壓的結構。The flexible metal foil-clad laminate of the present invention may be a structure in which a metal foil is laminated on one side of the polyimide film or an adhesive layer containing thermoplastic polyimide is attached to one side of the polyimide film and the metal foil is laminated in a state where the metal foil is attached to the adhesive layer.

本發明還提供一種包括前述可撓性覆金屬箔積層板作為電信號傳輸電路的電子部件。The present invention also provides an electronic component comprising the above-mentioned flexible metal-clad foil laminate as an electrical signal transmission circuit.

下文透過發明的具體實施例,更詳細描述發明的作用和效果。不過,這種實施例只是作為發明示例而提出的,發明的申請專利範圍不由此限定。The following is a more detailed description of the functions and effects of the invention through specific embodiments of the invention. However, such embodiments are only proposed as examples of the invention, and the scope of the invention is not limited thereby.

<製造例><Manufacturing example>

向具有攪拌器和氮氣注入管、排出管的500ml反應器中注入氮氣,同時投入DMF,將反應器溫度設置為30℃後,投入作為二胺成分的二胺基二苯醚(ODA)、對苯二胺(PPD)和4,4'-二胺苯甲醯苯胺(DABA),以及作為二酐成分的聯苯四甲酸二酐(BPDA)、均苯四甲酸二酐(PMDA)和二苯酮四羧酸二酐(BTDA),確認完全溶解。Nitrogen was injected into a 500 ml reactor equipped with a stirrer, a nitrogen injection tube, and a discharge tube, and DMF was added at the same time. After the reactor temperature was set to 30°C, diaminodiphenyl ether (ODA), p-phenylenediamine (PPD), and 4,4'-diaminobenzanilide (DABA) as diamine components, and biphenyltetracarboxylic dianhydride (BPDA), pyromellitic dianhydride (PMDA), and benzophenonetetracarboxylic dianhydride (BTDA) as dianhydride components were added, and complete dissolution was confirmed.

然後,在氮氣氣氛下,將反應器溫度加熱升溫至40℃,並持續攪拌120分鐘,製造了聚醯胺酸。Then, under a nitrogen atmosphere, the reactor temperature was heated to 40°C and stirred for 120 minutes to produce polyamine.

在如此製造的聚醯胺酸中添加催化劑和脫水劑,透過1500rpm以上高速旋轉去除氣泡後,利用旋塗機塗覆於玻璃基板上。A catalyst and a dehydrating agent are added to the polyamine thus produced, and after being spun at a high speed of more than 1500 rpm to remove air bubbles, the polyamine is coated on a glass substrate using a spin coater.

然後,在氮氣氣氛下,在120℃溫度下乾燥30分鐘而製造了膠膜,將其以2℃/min速度升溫至450℃,在450℃下熱處理60分鐘後,以2℃/min速度重新冷卻至30℃,從而獲得了最終的聚醯亞胺膜,並浸漬(dipping)於蒸餾水以從玻璃基板剝離。Then, the adhesive film was manufactured by drying at 120°C for 30 minutes in a nitrogen atmosphere, heating it to 450°C at a rate of 2°C/min, heat-treating it at 450°C for 60 minutes, and then cooling it back to 30°C at a rate of 2°C/min to obtain the final polyimide film, which was then peeled off from the glass substrate by dipping in distilled water.

製造的聚醯亞胺膜的厚度為15 μm。製造的聚醯亞胺膜的厚度使用安立(Anritsu)公司的膜厚度測量儀(Electric Film thickness tester)進行了測量。The thickness of the manufactured polyimide film was 15 μm. The thickness of the manufactured polyimide film was measured using an electric film thickness tester manufactured by Anritsu.

<實施例1至實施例4及比較例1至比較例3><Example 1 to Example 4 and Comparative Example 1 to Comparative Example 3>

根據前述製造例進行製造,但如表1所示調節了二胺單體和二酐單體的含量。The production was carried out according to the above-mentioned production example, but the contents of the diamine monomer and the dianhydride monomer were adjusted as shown in Table 1.

[表1] 二胺單體(莫耳%) 二酐單體(莫耳%) PPD ODA 4,4-DABA PMDA BTDA BPDA 實施例1 55 25 20 55 27 18 實施例2 55 30 15 55 27 18 實施例3 55 35 10 55 27 18 實施例4 55 35 10 63 10 27 比較例1 55 45 0 63 10 27 比較例2 55 45 0 58 20 22 比較例3 67.5 22.5 10 40 35 25 [Table 1] Diamine monomer (mol %) Dianhydride monomer (mol %) PPD ODA 4,4-DABA PMDA BTDA BPDA Embodiment 1 55 25 20 55 27 18 Embodiment 2 55 30 15 55 27 18 Embodiment 3 55 35 10 55 27 18 Embodiment 4 55 35 10 63 10 27 Comparison Example 1 55 45 0 63 10 27 Comparison Example 2 55 45 0 58 20 twenty two Comparison Example 3 67.5 22.5 10 40 35 25

<實驗例> 彈性模數、強度、伸長率和玻璃轉移溫度評價<Experimental example> Evaluation of elastic modulus, strength, elongation and glass transition temperature

如上述表1所示,針對實施例1至實施例4和比較例1至比較例3分別製造的聚醯亞胺膜,測量了彈性模數、強度、伸長率和玻璃轉移溫度並示出於表2中。As shown in Table 1 above, for the polyimide films manufactured in Examples 1 to 4 and Comparative Examples 1 to 3, respectively, elastic modulus, strength, elongation, and glass transition temperature were measured and shown in Table 2.

(1)彈性模數、強度和伸長率(1) Elastic modulus, strength and elongation

根據ASTM D 882測量方法,利用英斯特(Instron 3365SER)裝備測量了彈性模數、強度和伸長率。The elastic modulus, strength and elongation were measured using Instron 3365SER equipment according to ASTM D 882.

(2)玻璃轉移溫度測量(2) Glass transfer temperature measurement

玻璃轉移溫度(T g)是利用DMA求出各薄膜的損耗彈性率和存儲彈性率後,在其的切線圖中,將拐點測量為玻璃轉移溫度。 The glass transition temperature (T g ) is obtained by using DMA to determine the loss elasticity and storage elasticity of each film, and then measuring the inflection point in the tangent graph as the glass transition temperature.

[表2] 彈性模數(GPa) 強度(MPa) 伸長率 (%) Tg(℃) 實施例1 5.1 370 85 364 實施例2 5.4 370 80 377 實施例3 5.7 375 77 369 實施例4 5.3 350 65 369 比較例1 6.2 330 40 371 比較例2 6.0 325 45 346 比較例3 6.1 330 56 357 [Table 2] Elastic modulus (GPa) Strength (MPa) Elongation (%) Tg(℃) Embodiment 1 5.1 370 85 364 Embodiment 2 5.4 370 80 377 Embodiment 3 5.7 375 77 369 Embodiment 4 5.3 350 65 369 Comparison Example 1 6.2 330 40 371 Comparison Example 2 6.0 325 45 346 Comparison Example 3 6.1 330 56 357

如表2所確認,根據本發明實施例製造的聚醯亞胺膜,彈性模數為5GPa以上,強度為340MPa以上,不僅機械強度優異,而且玻璃轉移溫度(Tg)為360℃以上,與此相應,熱穩定性也優異。As shown in Table 2, the polyimide film produced according to the embodiment of the present invention has an elastic modulus of 5 GPa or more and a strength of 340 MPa or more, and not only has excellent mechanical strength, but also has a glass transition temperature (Tg) of 360°C or more, and accordingly, excellent thermal stability.

另外,與60%以上的伸長率對應,可同時進行優異的機械強度和優異的伸長率。In addition, corresponding to an elongation of more than 60%, excellent mechanical strength and excellent elongation can be achieved at the same time.

這種結果是透過本發明的特定成分和配比而達成的,可知各成分的含量發揮決定性作用。This result is achieved through the specific ingredients and ratios of the present invention, and it can be seen that the content of each ingredient plays a decisive role.

相反,比較例1至比較例3的聚醯亞胺膜相比實施例1至實施例4的聚醯亞胺膜,彈性模數測量得更高。In contrast, the polyimide films of Comparative Examples 1 to 3 were measured to have higher elastic moduli than the polyimide films of Examples 1 to 4.

但是,確認了比較例1至比較例3的聚醯亞胺膜的強度、伸長率比實施例1至實施例4的聚醯亞胺膜低,特別是相比實施例1和實施例4的聚醯亞胺膜,比較例2和比較例3的聚醯亞胺膜的玻璃轉移溫度也更低。However, it was confirmed that the strength and elongation of the polyimide films of Comparison Examples 1 to 3 were lower than those of the polyimide films of Examples 1 to 4, and in particular, the glass transition temperature of the polyimide films of Comparison Examples 2 and 3 was lower than that of the polyimide films of Examples 1 and 4.

由此可預計比較例的聚醯亞胺膜難以實際應用於電子部件。Therefore, it can be expected that the polyimide film of the comparative example is difficult to be practically applied to electronic components.

以上參照本發明實施例進行了描述,但只要是本發明所屬領域的一般技藝人士,便可以前述內容為基礎,在本發明的範疇內進行多樣應用和變形。The above description is made with reference to the embodiments of the present invention. However, anyone skilled in the art in the field to which the present invention belongs can make various applications and modifications within the scope of the present invention based on the above contents.

without

無。without.

無。without.

Claims (10)

一種聚醯亞胺膜,前述聚醯亞胺膜使聚醯胺酸溶液進行醯亞胺化而製造,前述聚醯胺酸溶液包含:包括聯苯四甲酸二酐(BPDA)、均苯四甲酸二酐(PMDA)和二苯酮四羧酸二酐(BTDA)的二酐成分;及包括二胺基二苯醚(ODA)、對苯二胺(PPD)和4,4'-二胺苯甲醯苯胺(DABA)的二胺成分,其中,以前述二酐成分的總含量100莫耳%為基準,前述聯苯四甲酸二酐的含量為15莫耳%以上、30莫耳%以下,前述均苯四甲酸二酐的含量為50莫耳%以上、65莫耳%以下,前述二苯酮四羧酸二酐的含量為10莫耳%以上、35莫耳%以下,其中,以前述二胺成分的總含量100莫耳%為基準,前述二胺基二苯醚的含量為23莫耳%以上、43莫耳%以下,前述對苯二胺的含量為50莫耳%以上、60莫耳%以下,前述4,4-二胺苯甲醯苯胺的含量為10莫耳%以上、30莫耳%以下,其中,前述聚醯亞胺膜的伸長率為60%以上。 A polyimide film is prepared by imidizing a polyamide solution, wherein the polyamide solution comprises: a dianhydride component including biphenyltetracarboxylic dianhydride (BPDA), pyromellitic dianhydride (PMDA) and benzophenonetetracarboxylic dianhydride (BTDA); and a diamine component including diaminodiphenyl ether (ODA), p-phenylenediamine (PPD) and 4,4'-diaminobenzanilide (DABA), wherein the content of the biphenyltetracarboxylic dianhydride is 15 mol% or more and 30 mol% or less based on the total content of the dianhydride components being 100 mol%. The content of the aforementioned pyromellitic dianhydride is 50 mol% or more and 65 mol% or less, the content of the aforementioned benzophenone tetracarboxylic dianhydride is 10 mol% or more and 35 mol% or less, wherein, based on the total content of the aforementioned diamine component of 100 mol%, the content of the aforementioned diaminodiphenyl ether is 23 mol% or more and 43 mol% or less, the content of the aforementioned p-phenylenediamine is 50 mol% or more and 60 mol% or less, the content of the aforementioned 4,4-diaminobenzylaniline is 10 mol% or more and 30 mol% or less, wherein the elongation of the aforementioned polyimide film is 60% or more. 如請求項1所述之聚醯亞胺膜,其中,前述聚醯亞胺膜包含由2個以上的嵌段構成的嵌段共聚物。 The polyimide membrane as described in claim 1, wherein the polyimide membrane comprises a block copolymer composed of two or more blocks. 如請求項1所述之聚醯亞胺膜,其中,前述聚醯亞胺膜的彈性模數為5GPa以上,強度為340MPa以上。 The polyimide film as described in claim 1, wherein the elastic modulus of the polyimide film is greater than 5 GPa and the strength is greater than 340 MPa. 如請求項1所述之聚醯亞胺膜,其中,前述聚醯亞胺膜的玻璃轉移溫度(Tg)為360℃以上。 The polyimide film as described in claim 1, wherein the glass transition temperature (Tg) of the polyimide film is above 360°C. 一種聚醯亞胺膜的製造方法,包括以下步驟:(a)步驟,將包括聯苯四甲酸二酐(BPDA)、均苯四甲酸二酐(PMDA)和二苯酮四羧酸二酐(BTDA)的二酐成分與由二胺基二苯醚(ODA)、對苯二胺(PPD)和4,4'-二胺苯甲醯苯胺(DABA)構成的二胺成分在有機溶劑中聚合 以製造聚醯胺酸;及(b)步驟,使前述聚醯胺酸進行醯亞胺化,其中,以前述二酐成分的總含量100莫耳%為基準,前述聯苯四甲酸二酐的含量為15莫耳%以上、30莫耳%以下,前述均苯四甲酸二酐的含量為50莫耳%以上、65莫耳%以下,前述二苯酮四羧酸二酐的含量為10莫耳%以上、35莫耳%以下,其中,以前述二胺成分的總含量100莫耳%為基準,前述二胺基二苯醚的含量為23莫耳%以上、43莫耳%以下,前述對苯二胺的含量為50莫耳%以上、60莫耳%以下,前述4,4-二胺苯甲醯苯胺的含量為10莫耳%以上、30莫耳%以下,其中,前述聚醯亞胺膜的伸長率為60%以上。 A method for preparing a polyimide film comprises the following steps: (a) polymerizing a dianhydride component comprising biphenyltetracarboxylic dianhydride (BPDA), pyromellitic dianhydride (PMDA) and benzophenonetetracarboxylic dianhydride (BTDA) with a diamine component consisting of diaminodiphenyl ether (ODA), p-phenylenediamine (PPD) and 4,4'-diaminobenzanilide (DABA) in an organic solvent to prepare polyimide; and (b) subjecting the polyimide to imidization, wherein the content of the biphenyltetracarboxylic dianhydride is 15 mol% based on the total content of the dianhydride component being 100 mol%. % or more and 30 mol% or less, the content of the aforementioned pyromellitic dianhydride is 50 mol% or more and 65 mol% or less, the content of the aforementioned benzophenone tetracarboxylic dianhydride is 10 mol% or more and 35 mol% or less, wherein, based on the total content of the aforementioned diamine component of 100 mol%, the content of the aforementioned diaminodiphenyl ether is 23 mol% or more and 43 mol% or less, the content of the aforementioned p-phenylenediamine is 50 mol% or more and 60 mol% or less, the content of the aforementioned 4,4-diaminobenzylaniline is 10 mol% or more and 30 mol% or less, wherein the elongation of the aforementioned polyimide film is 60% or more. 如請求項5所述之聚醯亞胺膜的製造方法,其中,前述聚醯亞胺膜的彈性模數為5GPa以上,強度為340MPa以上,玻璃轉移溫度(Tg)為360℃以上。 The method for manufacturing a polyimide film as described in claim 5, wherein the elastic modulus of the polyimide film is greater than 5 GPa, the strength is greater than 340 MPa, and the glass transition temperature (Tg) is greater than 360°C. 一種包括如請求項1至4中任一項所述之聚醯亞胺膜的多層膜。 A multilayer film comprising a polyimide film as described in any one of claims 1 to 4. 一種多層膜,包括:如請求項1至4中任一項所述之聚醯亞胺膜;及熱可塑性樹脂層。 A multi-layer film comprising: a polyimide film as described in any one of claims 1 to 4; and a thermoplastic resin layer. 一種可撓性金屬箔積層板,包括:如請求項1至4中任一項所述之聚醯亞胺膜;及導電性金屬箔。 A flexible metal foil laminate comprising: a polyimide film as described in any one of claims 1 to 4; and a conductive metal foil. 一種包括如請求項9所述之可撓性金屬箔積層板的電子部件。 An electronic component comprising a flexible metal foil laminate as described in claim 9.
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