TWI840527B - Resin composition, cured product of resin composition, resin sheet, printed wiring board and semiconductor device - Google Patents
Resin composition, cured product of resin composition, resin sheet, printed wiring board and semiconductor device Download PDFInfo
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- TWI840527B TWI840527B TW109108535A TW109108535A TWI840527B TW I840527 B TWI840527 B TW I840527B TW 109108535 A TW109108535 A TW 109108535A TW 109108535 A TW109108535 A TW 109108535A TW I840527 B TWI840527 B TW I840527B
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- Prior art keywords
- resin composition
- group
- component
- resin
- mass
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 228
- 229920005989 resin Polymers 0.000 title claims abstract description 160
- 239000011347 resin Substances 0.000 title claims abstract description 160
- 239000004065 semiconductor Substances 0.000 title claims abstract description 30
- -1 maleimide compound Chemical class 0.000 claims abstract description 186
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims abstract description 72
- 238000000034 method Methods 0.000 claims description 61
- 239000011256 inorganic filler Substances 0.000 claims description 31
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 31
- 239000007822 coupling agent Substances 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 29
- 150000001412 amines Chemical class 0.000 claims description 17
- 229920001721 polyimide Polymers 0.000 claims description 17
- 239000009719 polyimide resin Substances 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 13
- 229920006287 phenoxy resin Polymers 0.000 claims description 12
- 239000013034 phenoxy resin Substances 0.000 claims description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 9
- 229920005668 polycarbonate resin Polymers 0.000 claims description 6
- 239000004431 polycarbonate resin Substances 0.000 claims description 6
- 229920005992 thermoplastic resin Polymers 0.000 claims description 5
- 238000012360 testing method Methods 0.000 abstract description 40
- 230000007613 environmental effect Effects 0.000 abstract description 33
- 239000004020 conductor Substances 0.000 abstract description 24
- 239000010410 layer Substances 0.000 description 178
- 239000003822 epoxy resin Substances 0.000 description 110
- 229920000647 polyepoxide Polymers 0.000 description 110
- 125000004432 carbon atom Chemical group C* 0.000 description 98
- 125000002947 alkylene group Chemical group 0.000 description 93
- 125000001424 substituent group Chemical group 0.000 description 68
- 239000000047 product Substances 0.000 description 65
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 63
- 125000000732 arylene group Chemical group 0.000 description 55
- 125000000217 alkyl group Chemical group 0.000 description 51
- 150000001875 compounds Chemical class 0.000 description 47
- 239000000243 solution Substances 0.000 description 46
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 43
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 42
- 239000002966 varnish Substances 0.000 description 42
- 239000004848 polyfunctional curative Substances 0.000 description 40
- 125000003118 aryl group Chemical group 0.000 description 36
- 239000000126 substance Substances 0.000 description 35
- 239000000758 substrate Substances 0.000 description 35
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 31
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 30
- 229910052751 metal Inorganic materials 0.000 description 28
- 239000002184 metal Substances 0.000 description 28
- 125000004430 oxygen atom Chemical group O* 0.000 description 27
- 239000004962 Polyamide-imide Substances 0.000 description 26
- 229920002312 polyamide-imide Polymers 0.000 description 26
- 150000002148 esters Chemical group 0.000 description 25
- 239000010408 film Substances 0.000 description 24
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 description 24
- 238000011156 evaluation Methods 0.000 description 23
- 238000001723 curing Methods 0.000 description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 21
- 239000011889 copper foil Substances 0.000 description 21
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 20
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 20
- 150000005130 benzoxazines Chemical group 0.000 description 19
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical group C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 19
- 239000003795 chemical substances by application Substances 0.000 description 19
- 230000003631 expected effect Effects 0.000 description 18
- 229920003986 novolac Polymers 0.000 description 18
- 238000005259 measurement Methods 0.000 description 17
- 229940126062 Compound A Drugs 0.000 description 16
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 description 16
- 239000002253 acid Substances 0.000 description 16
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 16
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical group C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 15
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 14
- 230000000694 effects Effects 0.000 description 14
- XKJCHHZQLQNZHY-UHFFFAOYSA-N phthalimide Chemical compound C1=CC=C2C(=O)NC(=O)C2=C1 XKJCHHZQLQNZHY-UHFFFAOYSA-N 0.000 description 14
- 239000007787 solid Substances 0.000 description 14
- 125000001931 aliphatic group Chemical group 0.000 description 13
- UGQZLDXDWSPAOM-UHFFFAOYSA-N pyrrolo[3,4-f]isoindole-1,3,5,7-tetrone Chemical compound C1=C2C(=O)NC(=O)C2=CC2=C1C(=O)NC2=O UGQZLDXDWSPAOM-UHFFFAOYSA-N 0.000 description 13
- 206010042674 Swelling Diseases 0.000 description 12
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical group C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 12
- 229910052799 carbon Inorganic materials 0.000 description 12
- 239000002245 particle Substances 0.000 description 12
- 239000003505 polymerization initiator Substances 0.000 description 12
- 238000003825 pressing Methods 0.000 description 12
- 230000008961 swelling Effects 0.000 description 12
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 11
- 229910045601 alloy Inorganic materials 0.000 description 11
- 239000000956 alloy Substances 0.000 description 11
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 11
- 238000003475 lamination Methods 0.000 description 11
- 125000005647 linker group Chemical group 0.000 description 11
- 239000007788 liquid Substances 0.000 description 11
- 238000007788 roughening Methods 0.000 description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 10
- 239000000654 additive Substances 0.000 description 10
- 150000008064 anhydrides Chemical class 0.000 description 10
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 10
- 239000004305 biphenyl Substances 0.000 description 10
- 235000010290 biphenyl Nutrition 0.000 description 10
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 10
- 125000003700 epoxy group Chemical group 0.000 description 10
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 10
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 10
- 238000010030 laminating Methods 0.000 description 10
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- 125000004433 nitrogen atom Chemical group N* 0.000 description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 10
- 239000000377 silicon dioxide Substances 0.000 description 10
- 229920001187 thermosetting polymer Polymers 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 9
- 150000008065 acid anhydrides Chemical class 0.000 description 9
- 125000002723 alicyclic group Chemical group 0.000 description 9
- 125000004450 alkenylene group Chemical group 0.000 description 9
- 125000004419 alkynylene group Chemical group 0.000 description 9
- 229910052802 copper Inorganic materials 0.000 description 9
- 239000010949 copper Substances 0.000 description 9
- 150000001993 dienes Chemical class 0.000 description 9
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 9
- 125000001624 naphthyl group Chemical group 0.000 description 9
- 229920005990 polystyrene resin Polymers 0.000 description 9
- 230000001681 protective effect Effects 0.000 description 9
- 238000007142 ring opening reaction Methods 0.000 description 9
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 8
- 239000006087 Silane Coupling Agent Substances 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical group C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 8
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 description 8
- 125000005843 halogen group Chemical group 0.000 description 8
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 8
- 235000012239 silicon dioxide Nutrition 0.000 description 8
- 125000004434 sulfur atom Chemical group 0.000 description 8
- 239000012756 surface treatment agent Substances 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000001035 drying Methods 0.000 description 7
- 239000011888 foil Substances 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- 239000007800 oxidant agent Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 229920002554 vinyl polymer Polymers 0.000 description 7
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical group C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 6
- 125000004429 atom Chemical group 0.000 description 6
- 125000004093 cyano group Chemical group *C#N 0.000 description 6
- 125000004122 cyclic group Chemical group 0.000 description 6
- 238000009826 distribution Methods 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 229910052719 titanium Inorganic materials 0.000 description 6
- 239000010936 titanium Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229910052725 zinc Inorganic materials 0.000 description 6
- 239000011701 zinc Substances 0.000 description 6
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 5
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical group C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 5
- 125000002843 carboxylic acid group Chemical group 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 229910052804 chromium Inorganic materials 0.000 description 5
- 239000011651 chromium Substances 0.000 description 5
- 229930003836 cresol Natural products 0.000 description 5
- 239000000539 dimer Substances 0.000 description 5
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 5
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- YTVNOVQHSGMMOV-UHFFFAOYSA-N naphthalenetetracarboxylic dianhydride Chemical compound C1=CC(C(=O)OC2=O)=C3C2=CC=C2C(=O)OC(=O)C1=C32 YTVNOVQHSGMMOV-UHFFFAOYSA-N 0.000 description 5
- 230000003472 neutralizing effect Effects 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- XZKLXPPYISZJCV-UHFFFAOYSA-N 1-benzyl-2-phenylimidazole Chemical compound C1=CN=C(C=2C=CC=CC=2)N1CC1=CC=CC=C1 XZKLXPPYISZJCV-UHFFFAOYSA-N 0.000 description 4
- 150000003923 2,5-pyrrolediones Chemical class 0.000 description 4
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 4
- VHYFNPMBLIVWCW-UHFFFAOYSA-N 4-Dimethylaminopyridine Chemical compound CN(C)C1=CC=NC=C1 VHYFNPMBLIVWCW-UHFFFAOYSA-N 0.000 description 4
- QQGYZOYWNCKGEK-UHFFFAOYSA-N 5-[(1,3-dioxo-2-benzofuran-5-yl)oxy]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(OC=2C=C3C(=O)OC(C3=CC=2)=O)=C1 QQGYZOYWNCKGEK-UHFFFAOYSA-N 0.000 description 4
- 239000004641 Diallyl-phthalate Substances 0.000 description 4
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 4
- 229920000180 alkyd Polymers 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 150000001408 amides Chemical group 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
- 125000002490 anilino group Chemical group [H]N(*)C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 4
- GCAIEATUVJFSMC-UHFFFAOYSA-N benzene-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1C(O)=O GCAIEATUVJFSMC-UHFFFAOYSA-N 0.000 description 4
- ZFVMWEVVKGLCIJ-UHFFFAOYSA-N bisphenol AF Chemical compound C1=CC(O)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(O)C=C1 ZFVMWEVVKGLCIJ-UHFFFAOYSA-N 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 125000005462 imide group Chemical group 0.000 description 4
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- 125000004957 naphthylene group Chemical group 0.000 description 4
- 229910000623 nickel–chromium alloy Inorganic materials 0.000 description 4
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 4
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 4
- LGRFSURHDFAFJT-UHFFFAOYSA-N phthalic anhydride Chemical class C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 4
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- LVTJOONKWUXEFR-FZRMHRINSA-N protoneodioscin Natural products O(C[C@@H](CC[C@]1(O)[C@H](C)[C@@H]2[C@]3(C)[C@H]([C@H]4[C@@H]([C@]5(C)C(=CC4)C[C@@H](O[C@@H]4[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@@H](O)[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@H](CO)O4)CC5)CC3)C[C@@H]2O1)C)[C@H]1[C@H](O)[C@H](O)[C@H](O)[C@@H](CO)O1 LVTJOONKWUXEFR-FZRMHRINSA-N 0.000 description 4
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- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- KGSFMPRFQVLGTJ-UHFFFAOYSA-N 1,1,2-triphenylethylbenzene Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(C=1C=CC=CC=1)CC1=CC=CC=C1 KGSFMPRFQVLGTJ-UHFFFAOYSA-N 0.000 description 3
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 3
- ARNKHYQYAZLEEP-UHFFFAOYSA-N 1-naphthalen-1-yloxynaphthalene Chemical compound C1=CC=C2C(OC=3C4=CC=CC=C4C=CC=3)=CC=CC2=C1 ARNKHYQYAZLEEP-UHFFFAOYSA-N 0.000 description 3
- MXPYJVUYLVNEBB-UHFFFAOYSA-N 2-[2-(2-carboxybenzoyl)oxycarbonylbenzoyl]oxycarbonylbenzoic acid Chemical compound OC(=O)C1=CC=CC=C1C(=O)OC(=O)C1=CC=CC=C1C(=O)OC(=O)C1=CC=CC=C1C(O)=O MXPYJVUYLVNEBB-UHFFFAOYSA-N 0.000 description 3
- BVYPJEBKDLFIDL-UHFFFAOYSA-N 3-(2-phenylimidazol-1-yl)propanenitrile Chemical compound N#CCCN1C=CN=C1C1=CC=CC=C1 BVYPJEBKDLFIDL-UHFFFAOYSA-N 0.000 description 3
- SZUPZARBRLCVCB-UHFFFAOYSA-N 3-(2-undecylimidazol-1-yl)propanenitrile Chemical compound CCCCCCCCCCCC1=NC=CN1CCC#N SZUPZARBRLCVCB-UHFFFAOYSA-N 0.000 description 3
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- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- GHPYAGKTTCKKDF-UHFFFAOYSA-M tetraphenylphosphanium;thiocyanate Chemical compound [S-]C#N.C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 GHPYAGKTTCKKDF-UHFFFAOYSA-M 0.000 description 1
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- 125000005270 trialkylamine group Chemical group 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
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- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
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- JLGNHOJUQFHYEZ-UHFFFAOYSA-N trimethoxy(3,3,3-trifluoropropyl)silane Chemical compound CO[Si](OC)(OC)CCC(F)(F)F JLGNHOJUQFHYEZ-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
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- 239000010937 tungsten Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
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- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- DVSILEVINNCNTQ-UHFFFAOYSA-L zinc;3-oxobutanoate Chemical compound [Zn+2].CC(=O)CC([O-])=O.CC(=O)CC([O-])=O DVSILEVINNCNTQ-UHFFFAOYSA-L 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 1
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- C08G14/02—Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes
- C08G14/04—Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes with phenols
- C08G14/12—Chemically modified polycondensates
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- C08G12/02—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
- C08G12/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- H—ELECTRICITY
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/38—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes condensation products of aldehydes with amines or amides
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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- H05K1/0346—Organic insulating material consisting of one material containing N
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- General Chemical & Material Sciences (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Laminated Bodies (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Polymerisation Methods In General (AREA)
- Graft Or Block Polymers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
本發明的課題為提供一種可得到介電正切之值小,與在耐環境試驗後之導電性材料間的密著性優異,且改善脆性之硬化物的樹脂組成物;該樹脂組成物之硬化物;包含該樹脂組成物之樹脂薄片;包含藉由該樹脂組成物之硬化物所形成之絕緣層的印刷配線板,及半導體裝置。 本發明的解決手段為一種樹脂組成物,其係包含(A)馬來醯亞胺化合物、(B)含有取代或非取代之烯丙基的含烯丙基的苯並噁嗪化合物,及(C)高分子量成分。The subject of the present invention is to provide a resin composition that can obtain a cured product with a small dielectric tangent value, excellent adhesion to conductive materials after environmental resistance tests, and improved brittleness; a cured product of the resin composition; a resin sheet containing the resin composition; a printed wiring board containing an insulating layer formed by the cured product of the resin composition, and a semiconductor device. The solution of the present invention is a resin composition that includes (A) a maleimide compound, (B) an allyl-containing benzoxazine compound containing a substituted or unsubstituted allyl group, and (C) a high molecular weight component.
Description
本發明係關於樹脂組成物。進而,係關於該樹脂組成物之硬化物、以及使用該樹脂組成物所得之樹脂薄片、印刷配線板,及半導體裝置。The present invention relates to a resin composition, and more particularly to a cured product of the resin composition, and a resin sheet, a printed wiring board, and a semiconductor device obtained by using the resin composition.
作為印刷配線板之製造技術,已知有藉由交互重疊絕緣層與導體層的堆積方式之製造方法。As a manufacturing technology for printed wiring boards, a manufacturing method using a stacking method in which insulating layers and conductive layers are alternately stacked is known.
作為這般的絕緣層所使用之印刷配線板的絕緣材料,例如,專利文獻1揭示有含有馬來醯亞胺化合物之樹脂組成物。 [先前技術文獻] [專利文獻]As an insulating material for a printed wiring board used as such an insulating layer, for example, Patent Document 1 discloses a resin composition containing a maleimide compound. [Prior Art Document] [Patent Document]
[專利文獻1]日本特開2016-074871號公報[Patent Document 1] Japanese Patent Application Publication No. 2016-074871
[發明欲解決之課題][Problems to be solved by the invention]
近年來,正尋求絕緣層的介電正切之值小(例如0.0050以下),及絕緣層與導電性材料之間的密著性(以下,亦單稱為「密著性」)的進一步提昇。In recent years, there has been a demand for a smaller value of the dielectric tangent of the insulating layer (eg, less than 0.0050) and for further improvement of the adhesion between the insulating layer and the conductive material (hereinafter, also simply referred to as "adhesion").
一般而言,含有馬來醯亞胺化合物之樹脂組成物的硬化物係介電正切之值小。惟,由於馬來醯亞胺化合物通常軟化點較高,故含有馬來醯亞胺化合物之樹脂組成物的硬化物有較脆的傾向。又,本發明者研究的結果,判斷含有馬來醯亞胺化合物之樹脂組成物的硬化物在耐環境試驗之後,尤其是在HAST(Highly Accelerated temperature and humidity Stress Test)後,有密著性劣化的傾向。Generally speaking, the cured product of a resin composition containing a maleimide compound has a small dielectric tangent value. However, since maleimide compounds generally have a high softening point, the cured product of a resin composition containing a maleimide compound tends to be brittle. In addition, the inventors' research results show that the cured product of a resin composition containing a maleimide compound tends to have deteriorated adhesion after environmental resistance tests, especially after HAST (Highly Accelerated temperature and humidity Stress Test).
本發明之課題係提供一種可得到介電正切之值小,與在耐環境試驗後之導電性材料間的密著性優異,且改善脆性之硬化物的樹脂組成物;該樹脂組成物之硬化物;包含該樹脂組成物之樹脂薄片;包含藉由該樹脂組成物之硬化物所形成之絕緣層的印刷配線板,及半導體裝置。 [用以解決課題之手段]The subject of the present invention is to provide a resin composition that can obtain a small dielectric tangent value, excellent adhesion between conductive materials after environmental resistance tests, and improved brittleness of the cured product; a cured product of the resin composition; a resin sheet containing the resin composition; a printed wiring board containing an insulating layer formed by the cured product of the resin composition, and a semiconductor device. [Means for solving the subject]
本發明者們進行努力研究的結果,發現藉由組合(A)馬來醯亞胺化合物、(B)含有取代或非取代之烯丙基的含烯丙基的苯並噁嗪化合物,及(C)高分子量成分使用,可解決上述課題,而終至完成本發明。As a result of intensive research, the inventors of the present invention have found that the above-mentioned problems can be solved by using a combination of (A) a maleimide compound, (B) an allyl-containing benzoxazine compound containing a substituted or unsubstituted allyl group, and (C) a high molecular weight component, thereby completing the present invention.
亦即,本發明係包含以下之內容。 [1] 一種樹脂組成物,其係包含(A)馬來醯亞胺化合物、(B)含烯丙基的苯並噁嗪化合物,及(C)高分子量成分。 [2] 如[1]所記載之樹脂組成物,其中,將樹脂組成物中之不揮發成分定為100質量%時,(A)成分的含量為10質量%以上40質量%以下。 [3] 如[1]或[2]所記載之樹脂組成物,其中,將樹脂組成物中之不揮發成分定為100質量%時,(B)成分的含量為0.01質量%以上15質量%以下。 [4] 如[1]~[3]中任一項所記載之樹脂組成物,其中,(B)成分相對於(A)成分的質量比[(B)成分/(A)成分]為0.01以上0.20以下。 [5] 如[1]~[4]中任一項所記載之樹脂組成物,其中,(C)成分為熱塑性樹脂。 [6] 如[5]所記載之樹脂組成物,其中,熱塑性樹脂係選自聚醯亞胺樹脂、聚碳酸酯樹脂及苯氧基樹脂中之至少1種。 [7] 如[1]~[6]中任一項所記載之樹脂組成物,其中,(C)成分之重量平均分子量或數平均分子量為5000以上100000以下。 [8] 如[1]~[7]中任一項所記載之樹脂組成物,其中,將樹脂組成物中之不揮發成分定為100質量%時,(C)成分的含量為0.1質量%以上10質量%以下。 [9] 如[1]~[8]中任一項所記載之樹脂組成物,其係進一步包含(D)無機填充材料。 [10] 如[9]所記載之樹脂組成物,其中,(D)成分係以胺系偶合劑或(甲基)丙烯酸系偶合劑表面處理而成。 [11] 如[9]或[10]所記載之樹脂組成物,其中,將樹脂組成物中之不揮發成分定為100質量%時,(D)成分的含量為50質量%以上。 [12] 如[1]~[11]中任一項所記載之樹脂組成物,其中,將於200℃熱處理90分鐘所得之硬化物,藉由空腔共振攝動法,以測定頻率5.8GHz及測定溫度23℃的條件測定時之介電正切為0.005以下。 [13] 如[1]~[12]中任一項所記載之樹脂組成物,其中,將於200℃熱處理90分鐘所得之硬化物,依據日本工業規格JIS K7127測定時之斷裂點伸度為0.7%以上。 [14] 如[1]~[13]中任一項所記載之樹脂組成物,其係絕緣層形成用。 [15] 如[1]~[14]中任一項所記載之樹脂組成物,其係用以形成導體層之絕緣層形成用。 [16] 一種如[1]~[15]中任一項所記載之樹脂組成物的硬化物。 [17] 一種樹脂薄片,其係包含支持體、與包含設置在該支持體上之如[1]~[15]中任一項所記載之樹脂組成物的樹脂組成物層。 [18] 一種印刷配線板,其係包含藉由如[1]~[15]中任一項所記載之樹脂組成物的硬化物或如[16]所記載之硬化物所形成之絕緣層。 [19] 一種半導體裝置,其係包含如[18]所記載之印刷配線板。 [發明效果]That is, the present invention includes the following contents. [1] A resin composition comprising (A) a maleimide compound, (B) an allyl group-containing benzoxazine compound, and (C) a high molecular weight component. [2] The resin composition as described in [1], wherein the content of component (A) is 10% by mass to 40% by mass, based on the non-volatile components in the resin composition being 100% by mass. [3] The resin composition as described in [1] or [2], wherein the content of component (B) is 0.01% by mass to 15% by mass, based on the non-volatile components in the resin composition being 100% by mass. [4] The resin composition as described in any one of [1] to [3], wherein the mass ratio of component (B) to component (A) [component (B)/component (A)] is 0.01 to 0.20. [5] The resin composition as described in any one of [1] to [4], wherein component (C) is a thermoplastic resin. [6] The resin composition as described in [5], wherein the thermoplastic resin is at least one selected from a polyimide resin, a polycarbonate resin and a phenoxy resin. [7] The resin composition as described in any one of [1] to [6], wherein the weight average molecular weight or number average molecular weight of component (C) is 5,000 to 100,000. [8] The resin composition as described in any one of [1] to [7], wherein the content of component (C) is 0.1% by mass to 10% by mass, based on 100% by mass of the non-volatile components in the resin composition. [9] The resin composition as described in any one of [1] to [8], further comprising (D) an inorganic filler. [10] The resin composition as described in [9], wherein component (D) is surface-treated with an amine coupling agent or a (meth)acrylic coupling agent. [11] The resin composition as described in [9] or [10], wherein the content of component (D) is 50% by mass or more, based on 100% by mass of the non-volatile components in the resin composition. [12] A resin composition as described in any one of [1] to [11], wherein the cured product obtained by heat treatment at 200°C for 90 minutes has a dielectric tangent of 0.005 or less when measured by cavity resonance propagation method at a measurement frequency of 5.8 GHz and a measurement temperature of 23°C. [13] A resin composition as described in any one of [1] to [12], wherein the cured product obtained by heat treatment at 200°C for 90 minutes has an elongation at break of 0.7% or more when measured in accordance with Japanese Industrial Standard JIS K7127. [14] A resin composition as described in any one of [1] to [13], which is used for forming an insulating layer. [15] A resin composition as described in any one of [1] to [14], which is used to form an insulating layer for forming a conductive layer. [16] A cured product of the resin composition as described in any one of [1] to [15]. [17] A resin sheet comprising a support and a resin composition layer comprising the resin composition as described in any one of [1] to [15] disposed on the support. [18] A printed wiring board comprising an insulating layer formed by a cured product of the resin composition as described in any one of [1] to [15] or a cured product as described in [16]. [19] A semiconductor device comprising the printed wiring board as described in [18]. [Invention Effect]
根據本發明,可提供一種可得到介電正切之值小,與在耐環境試驗後之導電性材料間的密著性優異,且改善脆性之硬化物的樹脂組成物;該樹脂組成物之硬化物;包含該樹脂組成物之樹脂薄片;包含藉由該樹脂組成物之硬化物所形成之絕緣層的印刷配線板,及半導體裝置。According to the present invention, there can be provided a resin composition which can obtain a cured product having a small dielectric tangent value, excellent adhesion to conductive materials after environmental resistance tests, and improved brittleness; a cured product of the resin composition; a resin sheet comprising the resin composition; a printed wiring board comprising an insulating layer formed by the cured product of the resin composition, and a semiconductor device.
以下,將本發明針對其合適之實施形態進行詳細說明。惟,本發明並非被限定於下述實施形態及例示物者,在不脫離本發明之申請專利範圍及其均等之範圍的範圍可任意變更來實施。The present invention is described in detail below with respect to its suitable embodiments. However, the present invention is not limited to the following embodiments and examples, and can be implemented with any modifications within the scope of the patent application of the present invention and its equivalents.
[樹脂組成物] 本發明之樹脂組成物係包含(A)馬來醯亞胺化合物、(B)含烯丙基的苯並噁嗪化合物,及(C)高分子量成分。本發明之樹脂組成物藉由包含(A)~(C)成分,可帶來介電正切之值小,與在耐環境試驗後之導電性材料間的密著性優異,且改善脆性之硬化物。[Resin composition] The resin composition of the present invention comprises (A) a maleimide compound, (B) an allyl-containing benzoxazine compound, and (C) a high molecular weight component. The resin composition of the present invention, by comprising components (A) to (C), can provide a low dielectric tangent value, excellent adhesion between conductive materials after environmental resistance tests, and improved brittleness of the hardened material.
樹脂組成物係組合在(A)~(C)成分,並可進一步包含任意成分。作為任意成分,例如可列舉(D)無機填充材料、(E)聚合起始劑、(F)熱硬化性樹脂(惟,排除(A)成分、(B)成分及(C)成分)及(G)其他添加劑等。以下,針對樹脂組成物所包含之各成分進行詳細說明。The resin composition is a combination of components (A) to (C) and may further include arbitrary components. Examples of the arbitrary components include (D) inorganic fillers, (E) polymerization initiators, (F) thermosetting resins (but excluding components (A), (B) and (C)) and (G) other additives. The following is a detailed description of each component included in the resin composition.
<(A)馬來醯亞胺化合物> 樹脂組成物係含有馬來醯亞胺化合物作為(A)成分。藉由將(A)成分含有在樹脂組成物,使得得到介電正切之值較小的硬化物變可能。(A)成分可1種單獨使用,亦可併用2種以上。<(A) Maleimide compound> The resin composition contains a maleimide compound as the (A) component. By including the (A) component in the resin composition, it becomes possible to obtain a cured product having a smaller dielectric tangent value. The (A) component may be used alone or in combination of two or more.
(A)成分係於至少1個分子中含有下述式(1)表示之馬來醯亞胺基化合物。 The component (A) contains a maleimide compound represented by the following formula (1) in at least one molecule.
在(A)成分之每一分子的馬來醯亞胺基之數,從得到介電正切之值小的硬化物的觀點來看,為1個以上,較佳為2個以上,更佳為3個以上,上限雖並未限定,但可定為10個以下、6個以下、4個以下或3個以下。The number of maleimide groups per molecule of component (A) is 1 or more, preferably 2 or more, and more preferably 3 or more, from the viewpoint of obtaining a cured product having a small dielectric tangent value. The upper limit is not limited, but may be 10 or less, 6 or less, 4 or less, or 3 or less.
(A)成分之第1例從得到介電正切之值小的硬化物的觀點來看,為具有聯苯型構造之馬來醯亞胺化合物(以下,亦稱為「第1馬來醯亞胺化合物」)。所謂聯苯型構造為下述式(2)表示之構造。 式(2)中,R1 及R2 分別獨立表示取代基。a及b分別獨立表示0~4之整數。*表示鍵結部。The first example of the component (A) is a maleimide compound having a biphenyl structure (hereinafter also referred to as "the first maleimide compound") from the viewpoint of obtaining a cured product with a small dielectric tangent value. The so-called biphenyl structure is a structure represented by the following formula (2). In formula (2), R1 and R2 each independently represent a substituent. a and b each independently represent an integer of 0 to 4. * represents a bonding moiety.
作為R1 及R2 所表示之取代基,例如可列舉鹵素原子、-OH、-O-C1-10 烷基、-N(C1-10 烷基)2 、C1-10 烷基、C6-10 芳基、-NH2 、-CN、-C(O)O-C1-10 烷基、-COOH、-C(O)H、-NO2 等。於此,所謂「Cx-y 」(x及y為正之整數,且滿足x<y)的用語,係表示緊接此用語後所記載之有機基的碳原子數為x~y。例如,所謂「C1-10 烷基」的表現,係表示碳原子數1~10之烷基。此等取代基可彼此鍵結形成環,環構造亦包含螺環或縮合環。Examples of substituents represented by R 1 and R 2 include halogen atoms, -OH, -OC 1-10 alkyl, -N(C 1-10 alkyl) 2 , C 1-10 alkyl, C 6-10 aryl, -NH 2 , -CN, -C(O)OC 1-10 alkyl, -COOH, -C(O)H, -NO 2 , etc. Here, the term "C xy " (x and y are positive integers, and x < y) means that the number of carbon atoms in the organic group described immediately after the term is x to y. For example, the term "C 1-10 alkyl" means an alkyl group having 1 to 10 carbon atoms. These substituents may be bonded to each other to form a ring, and the ring structure also includes a spiro ring or a condensed ring.
上述之取代基可進一步具有取代基(以下,有時稱為「二次取代基」)。作為二次取代基,除非另有說明,可使用與上述之取代基相同者。The above-mentioned substituents may further have a substituent (hereinafter, sometimes referred to as a "secondary substituent"). As the secondary substituent, the same ones as the above-mentioned substituents can be used unless otherwise specified.
a及b分別獨立表示0~4之整數,較佳為表示0~3之整數,更佳為0或1,再更佳為0。a and b each independently represent an integer from 0 to 4, preferably represent an integer from 0 to 3, more preferably 0 or 1, and even more preferably 0.
第1馬來醯亞胺化合物從得到介電正切之值小的硬化物的觀點來看,較佳為兩末端為馬來醯亞胺基。The first maleimide compound preferably has maleimide groups at both ends in order to obtain a cured product having a small dielectric tangent value.
第1馬來醯亞胺化合物從得到介電正切之值小的硬化物的觀點來看,較佳為進一步具有脂肪族烴基及芳香族烴基之任一者,更佳為具有脂肪族烴基及芳香族烴基雙方。所謂用語「芳香族烴基」,係意指包含芳香環之烴基。惟,芳香族烴基不需要僅以芳香環構成,可於其一部分包含鏈狀構造或脂環式烴基,芳香環可為單環、多環、雜環之任一種。From the viewpoint of obtaining a cured product with a small dielectric tangent value, the first maleimide compound preferably further has either an aliphatic alkyl group or an aromatic alkyl group, and more preferably has both an aliphatic alkyl group and an aromatic alkyl group. The term "aromatic alkyl group" means a alkyl group containing an aromatic ring. However, the aromatic alkyl group does not need to be composed of only an aromatic ring, and may contain a chain structure or an alicyclic alkyl group in part, and the aromatic ring may be any of a monocyclic, polycyclic, and heterocyclic type.
作為脂肪族烴基,較佳為2價之脂肪族烴基,更佳為2價之飽和脂肪族烴基,再更佳為伸烷基。作為伸烷基,較佳為碳原子數1~10之伸烷基,更佳為碳原子數1~6之伸烷基,再更佳為碳原子數1~3之伸烷基,特佳為亞甲基。The aliphatic alkyl group is preferably a divalent aliphatic alkyl group, more preferably a divalent saturated aliphatic alkyl group, and still more preferably an alkylene group. The alkylene group is preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 1 to 6 carbon atoms, still more preferably an alkylene group having 1 to 3 carbon atoms, and particularly preferably a methylene group.
作為芳香族烴基,較佳為2價之芳香族烴基,更佳為伸芳基、伸芳烷基,再更佳為伸芳基。作為伸芳基,較佳為碳原子數6~30之伸芳基,更佳為碳原子數6~20之伸芳基,再更佳為碳原子數6~10之伸芳基。作為這般的伸芳基,例如可列舉伸苯基、伸萘基、伸蒽基、聯伸苯基等。作為伸芳烷基,較佳為碳原子數7~30之伸芳烷基,更佳為碳原子數7~20之伸芳烷基,再更佳為碳原子數7~15之伸芳烷基。作為這般的伸芳烷基,可列舉伸苄基、具有聯伸苯基-亞甲基構造之基等。此等當中,較佳為伸苯基、伸苄基、具有聯伸苯基-亞甲基構造之基,更佳為伸苯基。As the aromatic alkyl group, a divalent aromatic alkyl group is preferred, an arylene group, an arylene group is more preferred, and an arylene group is still more preferred. As the arylene group, an arylene group having 6 to 30 carbon atoms is preferred, an arylene group having 6 to 20 carbon atoms is more preferred, and an arylene group having 6 to 10 carbon atoms is still more preferred. Examples of such arylene groups include phenylene, naphthylene, anthracenylene, and biphenylene. As the arylene group, an arylene group having 7 to 30 carbon atoms is preferred, an arylene group having 7 to 20 carbon atoms is more preferred, and an arylene group having 7 to 15 carbon atoms is still more preferred. Examples of such arylene groups include benzylene and a group having a biphenylene-methylene structure. Among them, a phenylene group, a benzylene group, and a group having a biphenylene-methylene structure are preferred, and a phenylene group is more preferred.
在第1馬來醯亞胺化合物之每一分子之馬來醯亞胺基之數,從得到介電正切之值小的硬化物的觀點來看,為1個以上,較佳為2個以上,更佳為3個以上,上限雖並非被限定者,但可為10個以下、6個以下、4個以下或3個以下。The number of maleimide groups per molecule of the first maleimide compound is 1 or more, preferably 2 or more, and more preferably 3 or more, from the viewpoint of obtaining a cured product having a small dielectric tangent value. The upper limit is not limited, but may be 10 or less, 6 or less, 4 or less, or 3 or less.
在第1馬來醯亞胺化合物,從顯著得到本發明之所預期的效果的觀點來看,馬來醯亞胺基之氮原子較佳為直接與芳香族烴基鍵結。於此,所謂用語「直接」,係指於馬來醯亞胺基之氮原子與芳香族烴基之間沒有其他基。In the first maleimide compound, the nitrogen atom of the maleimide group is preferably directly bonded to the aromatic hydrocarbon group from the viewpoint of significantly obtaining the expected effect of the present invention. Here, the term "directly" means that there is no other group between the nitrogen atom of the maleimide group and the aromatic hydrocarbon group.
第1馬來醯亞胺化合物,較佳為具有例如藉由下述式(A1-1)表示之構造。 式(A1-1)中,R3 及R8 表示馬來醯亞胺基,R4 、R5 、R6 及R7 分別獨立表示氫原子、烷基或芳基,R9 及R10 分別獨立表示取代基。a1及b1分別獨立表示0~4之整數,m1及m2分別獨立表示1~10之整數,n表示1~100之整數。The first maleimide compound preferably has a structure represented by, for example, the following formula (A1-1). In formula (A1-1), R3 and R8 represent maleimide groups, R4 , R5 , R6 and R7 each independently represent a hydrogen atom, an alkyl group or an aryl group, R9 and R10 each independently represent a substituent, a1 and b1 each independently represent an integer of 0 to 4, m1 and m2 each independently represent an integer of 1 to 10, and n represents an integer of 1 to 100.
R4 、R5 、R6 及R7 分別獨立表示氫原子、烷基或芳基,較佳為氫原子。R 4 , R 5 , R 6 and R 7 each independently represent a hydrogen atom, an alkyl group or an aryl group, preferably a hydrogen atom.
作為在R4 、R5 、R6 及R7 之烷基,較佳為碳原子數1~10之烷基,更佳為碳原子數1~6之烷基,再更佳為碳原子數1~3之烷基。烷基可為直鏈狀、分枝狀或環狀。作為這般的烷基,例如可列舉甲基、乙基、丙基、丁基、戊基、己基、異丙基等。As the alkyl group in R 4 , R 5 , R 6 and R 7 , an alkyl group having 1 to 10 carbon atoms is preferred, an alkyl group having 1 to 6 carbon atoms is more preferred, and an alkyl group having 1 to 3 carbon atoms is further preferred. The alkyl group may be linear, branched or cyclic. Examples of such alkyl groups include methyl, ethyl, propyl, butyl, pentyl, hexyl, isopropyl and the like.
在R4 、R5 、R6 及R7 之芳基較佳為碳原子數6~20之芳基,更佳為碳原子數6~15之芳基,再更佳為碳原子數6~10之芳基。芳基可為單環,亦可為縮合環。作為這般的芳基,例如可列舉苯基、萘基、蒽基等。The aryl group in R 4 , R 5 , R 6 and R 7 is preferably an aryl group having 6 to 20 carbon atoms, more preferably an aryl group having 6 to 15 carbon atoms, and even more preferably an aryl group having 6 to 10 carbon atoms. The aryl group may be a monocyclic ring or a condensed ring. Examples of such aryl groups include phenyl, naphthyl, anthracenyl and the like.
在R4 、R5 、R6 及R7 之烷基及芳基可具有取代基。作為取代基,係與式(2)中之R1 相同。The alkyl group and aryl group in R 4 , R 5 , R 6 and R 7 may have a substituent. The substituent is the same as that of R 1 in formula (2).
R9 及R10 分別獨立表示取代基,係與式(2)中之R1 及R2 相同。 R9 and R10 each independently represent a substituent, and are the same as R1 and R2 in formula (2).
a1及b1分別獨立表示0~4之整數,係與式(2)中之a及b相同。a1 and b1 represent integers from 0 to 4 independently, which are the same as a and b in formula (2).
m1及m2分別獨立表示1~10之整數,較佳為1~6,更佳為1~3,再更佳為1~2,又再更佳為1。m1 and m2 independently represent integers from 1 to 10, preferably from 1 to 6, more preferably from 1 to 3, even more preferably from 1 to 2, and even more preferably 1.
n表示1~100之整數,較佳為1~50,更佳為1~20,再更佳為1~5。n represents an integer ranging from 1 to 100, preferably ranging from 1 to 50, more preferably ranging from 1 to 20, and even more preferably ranging from 1 to 5.
R3 及R8 表示馬來醯亞胺基,馬來醯亞胺基係直接與芳香族烴基鍵結。R3 及R8 所表示之馬來醯亞胺基,係將與芳香族烴基鍵結之(CH2 )m1 或(CH2 )m2 之鍵結位置作為基準,較佳為直接與鄰位、間位及對位之任一者鍵結,更佳為直接與對位鍵結。R 3 and R 8 represent maleimide groups, and the maleimide groups are directly bonded to the aromatic hydrocarbon group. The maleimide groups represented by R 3 and R 8 are preferably directly bonded to any one of the ortho-position, meta-position and para-position, and more preferably directly bonded to the para-position, based on the bonding position of (CH 2 ) m1 or (CH 2 ) m2 bonded to the aromatic hydrocarbon group.
作為第1馬來醯亞胺化合物,較佳為具有式(A1-1a)表示之構造。 式(A1-1a)中,R11 及R16 表示馬來醯亞胺基,R12 、R13 、R14 及R15 分別獨立表示氫原子、烷基或芳基。m3及m4分別獨立表示1~10之整數,n1表示1~100之整數。The first maleimide compound preferably has a structure represented by formula (A1-1a). In formula (A1-1a), R 11 and R 16 represent maleimide groups, R 12 , R 13 , R 14 and R 15 each independently represent a hydrogen atom, an alkyl group or an aryl group. m3 and m4 each independently represent an integer of 1 to 10, and n1 represents an integer of 1 to 100.
R11 及R16 表示馬來醯亞胺基,係與式(A1-1)中之R3 、R8 相同。R 11 and R 16 represent maleimide groups, which are the same as R 3 and R 8 in formula (A1-1).
R12 、R13 、R14 及R15 分別獨立表示氫原子、烷基或芳基,係與式(A1-1)中之R4 、R5 、R6 及R7 相同。R 12 , R 13 , R 14 and R 15 each independently represent a hydrogen atom, an alkyl group or an aryl group, and are the same as R 4 , R 5 , R 6 and R 7 in formula (A1-1).
m3及m4分別獨立表示1~10之整數,係與式(A1-1)中之m1及m2相同。m3 and m4 independently represent integers from 1 to 10, which are the same as m1 and m2 in formula (A1-1).
n1表示1~100之整數,係與式(A1-1)中之n相同。n1 represents an integer between 1 and 100, which is the same as n in formula (A1-1).
作為第1馬來醯亞胺化合物,較佳為具有式(A1-1b)表示之構造。 式(A1-1b)中,R17 及R18 表示馬來醯亞胺基。n2表示1~100之整數。The first maleimide compound preferably has a structure represented by formula (A1-1b). In formula (A1-1b), R 17 and R 18 represent a maleimide group. n2 represents an integer of 1 to 100.
R17 及R18 表示馬來醯亞胺基,係與式(A1-1)中之R3 、R8 相同。R 17 and R 18 represent maleimide groups, which are the same as R 3 and R 8 in formula (A1-1).
n2表示1~100之整數,係與式(A1-1)中之n相同。n2 represents an integer between 1 and 100, which is the same as n in formula (A1-1).
第1馬來醯亞胺化合物可使用市售品。作為市售品,例如可列舉日本化藥公司製之「MIR-3000-70MT」(主成分:下述式(A1-1c)之化合物)。 (式中,S1 表示1或2)As the first maleimide compound, a commercially available product can be used. Examples of the commercially available product include "MIR-3000-70MT" manufactured by Nippon Kayaku Co., Ltd. (main component: a compound of the following formula (A1-1c)). (Wherein, S 1 represents 1 or 2)
(A)成分之第2例從得到介電正切之值小的硬化物的觀點來看,為包含碳原子數為5以上之烷基及碳原子數為5以上之伸烷基中之至少任一者的馬來醯亞胺化合物(以下,亦稱為「第2馬來醯亞胺化合物」)。惟,第2馬來醯亞胺化合物不具有聯苯型構造,從第1馬來醯亞胺化合物排除。The second example of the component (A) is a maleimide compound containing at least one of an alkyl group having 5 or more carbon atoms and an alkylene group having 5 or more carbon atoms (hereinafter also referred to as the "second maleimide compound") from the viewpoint of obtaining a cured product with a small dielectric tangent value. However, the second maleimide compound does not have a biphenyl structure and is excluded from the first maleimide compound.
第2馬來醯亞胺化合物所具有之碳原子數為5以上之烷基的碳原子數,較佳為6以上,更佳為8以上,較佳為50以下,更佳為45以下,再更佳為40以下。此烷基可為直鏈狀、分支鏈狀、環狀之任一種,其中,較佳為直鏈狀。作為這般的烷基,例如可列舉戊基、己基、庚基、辛基、壬基、癸基等。碳原子數為5以上之烷基可為碳原子數為5以上之伸烷基的取代基。The carbon number of the alkyl group with 5 or more carbon atoms in the second maleimide compound is preferably 6 or more, more preferably 8 or more, preferably 50 or less, more preferably 45 or less, and even more preferably 40 or less. The alkyl group may be any of a straight chain, a branched chain, and a ring, and preferably a straight chain. Examples of such alkyl groups include pentyl, hexyl, heptyl, octyl, nonyl, and decyl. The alkyl group with 5 or more carbon atoms may be a substituent of an alkylene group with 5 or more carbon atoms.
碳原子數為5以上之伸烷基的碳原子數,較佳為6以上,更佳為8以上,較佳為50以下,更佳為45以下,再更佳為40以下。此伸烷基可為直鏈狀、分支鏈狀、環狀之任一種,其中,較佳為直鏈狀。於此,所謂環狀之伸烷基,亦包含有僅包含環狀之伸烷基而成的情況、與包含直鏈狀之伸烷基與環狀之伸烷基雙方情況之概念。作為這般的伸烷基,例如可列舉伸戊基、伸己基、伸庚基、伸辛基、伸壬基、伸癸基、十一碳烯(Undecylene)、十二烯基、十三烯基、十七烯基、三十六碳烯(Hexatriacontylene)、具有伸辛基-環伸己基構造之基、具有伸辛基-環伸己基-伸辛基構造之基、具有伸丙基-環伸己基-伸辛基構造之基等。The number of carbon atoms in the alkylene group having 5 or more carbon atoms is preferably 6 or more, more preferably 8 or more, preferably 50 or less, more preferably 45 or less, and even more preferably 40 or less. The alkylene group may be any of a linear chain, a branched chain, and a cyclic shape, and a linear chain shape is preferred. Here, the so-called cyclic alkylene group also includes the concept of only cyclic alkylene groups and both linear chain alkylene groups and cyclic alkylene groups. Examples of such an alkylene group include an pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, an undecylene group, a dodecyl group, a tridecenyl group, a heptadecenyl group, a hexatriacontylene group, a group having an octyl-cyclohexyl group structure, a group having an octyl-cyclohexyl-octyl group structure, a group having a propyl-cyclohexyl-octyl group structure, and the like.
第2馬來醯亞胺化合物從顯著得到本發明之效果的觀點來看,較佳為包含碳原子數為5以上之烷基及碳原子數為5以上之伸烷基雙方。From the viewpoint of significantly obtaining the effect of the present invention, the second maleimide compound preferably contains both an alkyl group having 5 or more carbon atoms and an alkylene group having 5 or more carbon atoms.
碳原子數為5以上之烷基及碳原子數為5以上之伸烷基可彼此鍵結形成環,環構造亦包含螺環或縮合環。作為彼此鍵結所形成的環,例如可列舉環己烷環等。An alkyl group having 5 or more carbon atoms and an alkylene group having 5 or more carbon atoms may bond to each other to form a ring, and the ring structure may include a spiro ring or a condensed ring. Examples of the ring formed by bonding to each other include a cyclohexane ring.
碳原子數為5以上之烷基及碳原子數為5以上之伸烷基可不具有取代基,亦可具有取代基。作為取代基,係與上述之式(2)中之R1 所表示之取代基相同。於此,取代基之碳原子數並未包含在碳原子數為5以上之烷基及碳原子數為5以上之伸烷基的碳原子數。The alkyl group having 5 or more carbon atoms and the alkylene group having 5 or more carbon atoms may or may not have a substituent. The substituent is the same as the substituent represented by R1 in the above formula (2). Here, the number of carbon atoms of the substituent is not included in the number of carbon atoms of the alkyl group having 5 or more carbon atoms and the alkylene group having 5 or more carbon atoms.
在第2馬來醯亞胺化合物,較佳為碳原子數為5以上之烷基及碳原子數為5以上之伸烷基直接與馬來醯亞胺基之氮原子鍵結。In the second maleimide compound, it is preferred that an alkyl group having 5 or more carbon atoms or an alkylene group having 5 or more carbon atoms is directly bonded to the nitrogen atom of the maleimide group.
第2馬來醯亞胺化合物每一分子的馬來醯亞胺基之數雖可為1個,但較佳為2個以上,較佳為10個以下、更佳為6個以下,特佳為3個以下。第2馬來醯亞胺化合物藉由每1分子具有2個以上之馬來醯亞胺基,可顯著得到本發明之效果。The number of maleimide groups per molecule of the second maleimide compound may be 1, but is preferably 2 or more, more preferably 10 or less, more preferably 6 or less, and particularly preferably 3 or less. The second maleimide compound can significantly achieve the effect of the present invention by having 2 or more maleimide groups per molecule.
第2馬來醯亞胺化合物較佳為下述一般式(A2-1)表示之馬來醯亞胺化合物。 一般式(A2-1)中,M表示可具有取代基之碳原子數為5以上之伸烷基,L表示單鍵或2價之連結基。The second maleimide compound is preferably a maleimide compound represented by the following general formula (A2-1). In the general formula (A2-1), M represents an alkylene group having 5 or more carbon atoms which may have a substituent, and L represents a single bond or a divalent linking group.
M表示可具有取代基之碳原子數為5以上之伸烷基。M之伸烷基係與上述之碳原子數為5以上之伸烷基相同。作為M之取代基,係與一般式(2)中之R1 所表示之取代基相同,取代基較佳為碳原子數為5以上之烷基。於此,取代基之碳原子數未包含在碳原子數為5以上之伸烷基的碳原子數。M represents an alkylene group having 5 or more carbon atoms which may have a substituent. The alkylene group of M is the same as the alkylene group having 5 or more carbon atoms described above. The substituent of M is the same as the substituent represented by R1 in the general formula (2), and the substituent is preferably an alkylene group having 5 or more carbon atoms. Here, the carbon number of the substituent is not included in the carbon number of the alkylene group having 5 or more carbon atoms.
L表示單鍵或2價之連結基。作為2價之連結基,可列舉伸烷基、伸烯基、伸炔基、伸芳基、 -C(=O)-、-C(=O)-O-、-NR0 -(R0 為氫原子、碳原子數1~3之烷基)、氧原子、硫原子、C(=O)NR0 -、源自鄰苯二甲醯亞胺之2價基、源自均苯四酸二醯亞胺之2價基,及包含此等2種以上之2價基的組合而成之基等。伸烷基、伸烯基、伸炔基、伸芳基、源自鄰苯二甲醯亞胺之2價基、源自均苯四酸二醯亞胺之2價基,及包含2種以上之2價基的組合而成之基,可具有將碳原子數為5以上之烷基作為取代基。所謂源自鄰苯二甲醯亞胺之2價基,係表示衍生自鄰苯二甲醯亞胺之2價基,具體而言為一般式(3)表示之基。源自均苯四酸二醯亞胺之2價基,係表示衍生自均苯四酸二醯亞胺之2價基,具體而言為一般式(4)表示之基。式中,「*」表示鍵結部。 L represents a single bond or a divalent linking group. Examples of the divalent linking group include an alkylene group, an alkenylene group, an alkynylene group, an arylene group, -C(=O)-, -C(=O)-O-, -NR 0 - (R 0 is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms), an oxygen atom, a sulfur atom, C(=O)NR 0 -, a divalent group derived from phthalimide, a divalent group derived from pyromellitic acid diimide, and a group consisting of a combination of two or more of these divalent groups. The alkylene group, the alkenylene group, the alkynylene group, the arylene group, a divalent group derived from phthalimide, a divalent group derived from pyromellitic acid diimide, and a group consisting of a combination of two or more of these divalent groups may have an alkyl group having 5 or more carbon atoms as a substituent. The divalent group derived from phthalimide refers to a divalent group derived from phthalimide, specifically a group represented by the general formula (3). The divalent group derived from pyromellitic acid diimide refers to a divalent group derived from pyromellitic acid diimide, specifically a group represented by the general formula (4). In the formula, "*" represents a bonding part.
作為在L之2價之連結基的伸烷基,較佳為碳原子數1~50之伸烷基,更佳為碳原子數1~45之伸烷基,特佳為碳原子數1~40之伸烷基。此伸烷基可為直鏈狀、分支鏈狀、環狀之任一種。作為這般的伸烷基,例如可列舉甲基伸乙基、環伸己基、伸戊基、伸己基、伸庚基、伸辛基、伸壬基、伸癸基、十一碳烯(Undecylene)基、十二烯基、十三烯基、十七烯基、三十六碳烯(Hexatriacontylene)、具有伸辛基-環伸己基構造之基、具有伸辛基-環伸己基-伸辛基構造之基、具有伸丙基-環伸己基-伸辛基構造之基等。The alkylene group as the divalent linking group of L is preferably an alkylene group having 1 to 50 carbon atoms, more preferably an alkylene group having 1 to 45 carbon atoms, and particularly preferably an alkylene group having 1 to 40 carbon atoms. The alkylene group may be any of a straight chain, a branched chain, and a ring. Examples of such alkylene groups include methyl ethylene, cyclohexylene, pentylene, hexylene, heptylene, octylene, nonylene, decylene, undecylene, dodecylene, tridecylene, heptadecenyl, hexatriacontylene, a group having an octylene-cyclohexylene structure, a group having an octylene-cyclohexylene-octylene structure, and a group having a propylene-cyclohexylene-octylene structure.
作為在L之2價之連結基的伸烯基,較佳為碳原子數2~20之伸烯基,更佳為碳原子數2~15之伸烯基,特佳為碳原子數2~10之伸烯基。此伸烯基可為直鏈狀、分支鏈狀、環狀之任一種。作為這般的伸烯基,例如可列舉甲基伸乙烯基(ethylenylene)、環伸己烯基(hexenylene)、伸戊烯基(Pentenylene)、伸己烯基(hexenylene)、伸庚烯基(Heptenylene)、伸辛烯基(Octenylene)等。The alkenylene group as the divalent linking group of L is preferably an alkenylene group having 2 to 20 carbon atoms, more preferably an alkenylene group having 2 to 15 carbon atoms, and particularly preferably an alkenylene group having 2 to 10 carbon atoms. The alkenylene group may be in any of a straight chain, a branched chain, or a ring shape. Examples of such alkenylene groups include ethylenylene, hexenylene, pentenylene, hexenylene, heptenylene, and octenylene.
作為在L之2價之連結基的伸炔基,較佳為碳原子數2~20之伸炔基,更佳為碳原子數2~15之伸炔基,特佳為碳原子數2~10之伸炔基。此伸炔基可為直鏈狀、分支鏈狀、環狀之任一種。作為這般的伸炔基,例如可列舉甲基伸乙炔基、環伸己炔基(Hexynylene)、伸戊炔基(Pentynylene)、伸己炔基(Hexynylene)、伸庚炔基(Heptynylene)、伸辛炔基(Octynylene)等。The alkynylene group as the divalent linking group of L is preferably an alkynylene group having 2 to 20 carbon atoms, more preferably an alkynylene group having 2 to 15 carbon atoms, and particularly preferably an alkynylene group having 2 to 10 carbon atoms. The alkynylene group may be in any of a straight chain, a branched chain, or a ring shape. Examples of such alkynylene groups include methylethynylene, cyclohexynylene, pentynylene, hexynylene, heptynylene, and octynylene.
作為在L之2價之連結基的伸芳基,較佳為碳原子數6~24之伸芳基,更佳為碳原子數6~18之伸芳基,再更佳為碳原子數6~14之伸芳基,又再更佳為碳原子數6~10之伸芳基。作為伸芳基,例如可列舉伸苯基、伸萘基、伸蒽基等。The arylene group as the divalent linking group in L is preferably an arylene group having 6 to 24 carbon atoms, more preferably an arylene group having 6 to 18 carbon atoms, still more preferably an arylene group having 6 to 14 carbon atoms, and still more preferably an arylene group having 6 to 10 carbon atoms. Examples of the arylene group include phenylene, naphthylene, anthracenylene, and the like.
在L之2價之連結基即伸烷基、伸烯基、伸炔基及伸芳基可具有取代基。作為取代基,係與一般式(A-2)中之R1 所表示之取代基相同,較佳為碳原子數為5以上之烷基。The divalent linking group of L, i.e., the alkylene group, alkenylene group, alkynylene group, and arylene group, may have a substituent. The substituent is the same as the substituent represented by R1 in the general formula (A-2), and is preferably an alkyl group having 5 or more carbon atoms.
作為包含在L之2種以上之2價基的組合而成之基,例如可列舉包含伸烷基、源自鄰苯二甲醯亞胺之2價基及氧原子的組合而成之2價基;包含源自鄰苯二甲醯亞胺之2價基、氧原子、伸芳基及伸烷基的組合而成之2價基;包含伸烷基及源自均苯四酸二醯亞胺之2價基的組合而成之2價基;等。包含2種以上之2價基的組合而成之基,可藉由個別之基的組合形成縮合環等之環。又,包含2種以上之2價基的組合而成之基可為重覆單位數為1~10之重覆單位。Examples of the group consisting of a combination of two or more divalent groups included in L include a divalent group consisting of an alkylene group, a divalent group derived from phthalimide, and an oxygen atom; a divalent group consisting of a divalent group derived from phthalimide, an oxygen atom, an arylene group, and an alkylene group; a divalent group consisting of an alkylene group and a divalent group derived from pyromellitic acid diimide; and the like. The group consisting of a combination of two or more divalent groups can form a ring such as a condensed ring by combining the individual groups. Furthermore, the group consisting of a combination of two or more divalent groups can be a repeating unit having a repeating unit number of 1 to 10.
其中,作為一般式(A2-1)中之L,較佳為氧原子、可具有取代基之碳原子數6~24之伸芳基、可具有取代基之碳原子數為1~50之伸烷基、碳原子數為5以上之烷基、源自鄰苯二甲醯亞胺之2價基、源自均苯四酸二醯亞胺之2價基,或包含此等之基的2個以上之組合而成之2價基。其中,作為L,更佳為伸烷基;具有伸烷基-源自鄰苯二甲醯亞胺之2價基-氧原子-源自鄰苯二甲醯亞胺之2價基的構造的2價基;具有伸烷基-源自鄰苯二甲醯亞胺之2價基-氧原子-伸芳基-伸烷基-伸芳基-氧原子-源自鄰苯二甲醯亞胺之2價基的構造的2價基;具有伸烷基-源自均苯四酸二醯亞胺之2價基的構造的2價基。Among them, L in the general formula (A2-1) is preferably an oxygen atom, an aryl group having 6 to 24 carbon atoms which may have a substituent, an alkylene group having 1 to 50 carbon atoms which may have a substituent, an alkyl group having 5 or more carbon atoms, a divalent group derived from phthalimide, a divalent group derived from pyromellitic acid diimide, or a divalent group consisting of a combination of two or more of these groups. Among them, L is more preferably an alkylene group; a divalent group having a structure of alkylene group-divalent group derived from phthalimide-oxygen atom-divalent group derived from phthalimide; a divalent group having a structure of alkylene group-divalent group derived from phthalimide-oxygen atom-arylene group-alkylene group-arylene group-oxygen atom-divalent group derived from phthalimide; a divalent group having a structure of alkylene group-divalent group derived from phthalimide.
第2馬來醯亞胺化合物較佳為下述一般式(A2-2)表示之馬來醯亞胺化合物。 一般式(A2-2)中,M1 分別獨立表示可具有取代基之碳原子數為5以上之伸烷基,A分別獨立表示可具有取代基之碳原子數為5以上之伸烷基或具有可具有取代基之芳香環的2價基。t表示1~10之整數。The second maleimide compound is preferably a maleimide compound represented by the following general formula (A2-2). In general formula (A2-2), M1 each independently represents an alkylene group having 5 or more carbon atoms which may have a substituent, A each independently represents an alkylene group having 5 or more carbon atoms which may have a substituent or a divalent group having an aromatic ring which may have a substituent. t represents an integer of 1 to 10.
M1 分別獨立表示可具有取代基之碳原子數為5以上之伸烷基。M1 係與一般式(A2-1)中之M相同。 M1 each independently represents an alkylene group having 5 or more carbon atoms which may have a substituent. M1 is the same as M in the general formula (A2-1).
A分別獨立表示可具有取代基之碳原子數為5以上之伸烷基或具有可具有取代基之芳香環的2價基。作為在A之伸烷基,可為鏈狀、分支鏈狀、環狀之任一種,其中,較佳為環狀亦即可具有取代基之碳原子數為5以上之環狀的伸烷基。伸烷基之碳原子數較佳為6以上,更佳為8以上,較佳為50以下,更佳為45以下,再更佳為40以下。作為這般的伸烷基,例如可列舉具有伸辛基-環伸己基構造之基、具有伸辛基-環伸己基-伸辛基構造之基、具有伸丙基-環伸己基-伸辛基構造之基等。A each independently represents an alkylene group having 5 or more carbon atoms which may have a substituent or a divalent group having an aromatic ring which may have a substituent. The alkylene group in A may be any of a chain, a branched chain, and a ring, and preferably a ring, that is, a ring, having 5 or more carbon atoms which may have a substituent. The number of carbon atoms in the alkylene group is preferably 6 or more, more preferably 8 or more, preferably 50 or less, more preferably 45 or less, and even more preferably 40 or less. Examples of such alkylene groups include groups having an octylene-cyclohexylene structure, a group having an octylene-cyclohexylene-octylene structure, and a group having a propylene-cyclohexylene-octylene structure.
作為在具有A所表示之芳香環的2價基之芳香環,例如可列舉苯環、萘環、蒽環、鄰苯二甲醯亞胺環、均苯四酸二醯亞胺環、芳香族雜環等,較佳為苯環、鄰苯二甲醯亞胺環、均苯四酸二醯亞胺環。亦即,作為具有芳香環之2價基,較佳為具有可具有取代基之苯環的2價基、具有可具有取代基之鄰苯二甲醯亞胺環的2價基、具有可具有取代基之均苯四酸二醯亞胺環的2價基。作為具有芳香環之2價基,例如可列舉包含源自鄰苯二甲醯亞胺之2價基及氧原子的組合而成之基;包含源自鄰苯二甲醯亞胺之2價基、氧原子、伸芳基及伸烷基的組合而成之基;包含伸烷基及源自均苯四酸二醯亞胺之2價基的組合而成之基;源自均苯四酸二醯亞胺之2價基;包含源自鄰苯二甲醯亞胺之2價基及伸烷基的組合而成之基;等。上述伸芳基及伸烷基係與在一般式(A2-1)中之L所表示之2價之連結基的伸芳基及伸烷基相同。Examples of the aromatic ring in the divalent group having the aromatic ring represented by A include a benzene ring, a naphthalene ring, an anthracene ring, a phthalimide ring, a pyromellitic acid diimide ring, and an aromatic heterocyclic ring, and a benzene ring, a phthalimide ring, and a pyromellitic acid diimide ring are preferred. That is, as the divalent group having an aromatic ring, a divalent group having a benzene ring which may have a substituent, a divalent group having a phthalimide ring which may have a substituent, and a divalent group having a pyromellitic acid diimide ring which may have a substituent are preferred. Examples of the divalent group having an aromatic ring include a group comprising a combination of a divalent group derived from phthalimide and an oxygen atom; a group comprising a combination of a divalent group derived from phthalimide, an oxygen atom, an arylene group, and an alkylene group; a group comprising an alkylene group and a divalent group derived from pyromellitic acid diimide; a divalent group derived from pyromellitic acid diimide; a group comprising a combination of a divalent group derived from phthalimide and an alkylene group; etc. The above-mentioned arylene group and alkylene group are the same as the arylene group and alkylene group of the divalent linking group represented by L in the general formula (A2-1).
A所表示具有伸烷基及芳香環之2價基可具有取代基。作為取代基,係與上述之式(2)中之R1 所表示之取代基相同。The divalent group having an alkylene group and an aromatic ring represented by A may have a substituent. The substituent is the same as the substituent represented by R1 in the above formula (2).
作為A所表示之基的具體例,可列舉以下之基。式中,「*」表示鍵結部。 As specific examples of the group represented by A, the following groups can be cited. In the formula, "*" represents a bonding part.
一般式(A2-2)表示之馬來醯亞胺化合物,較佳為下述一般式(A2-2a)表示之馬來醯亞胺化合物,及下述一般式(A2-2b)表示之馬來醯亞胺化合物之任一者。 一般式(A2-2a)中,M2 及M3 分別獨立表示可具有取代基之碳原子數為5以上之伸烷基,R30 分別獨立表示氧原子、伸芳基、伸烷基,或包含此等之基的2個以上的組合而成之2價基。t1表示1~10之整數。 一般式(A2-2b)中,M4 、M6 及M7 分別獨立表示可具有取代基之碳原子數為5以上之伸烷基,M5 分別獨立表示具有可具有取代基之芳香環的2價基。R31 及R32 分別獨立表示碳原子數為5以上之烷基。t2表示0~10之整數,u1及u2分別獨立表示0~4之整數。The maleimide compound represented by the general formula (A2-2) is preferably any one of the maleimide compound represented by the following general formula (A2-2a) and the maleimide compound represented by the following general formula (A2-2b). In general formula (A2-2a), M2 and M3 each independently represent an alkylene group having 5 or more carbon atoms which may have a substituent, R30 each independently represents an oxygen atom, an arylene group, an alkylene group, or a divalent group consisting of two or more of these groups. t1 represents an integer of 1 to 10. In general formula (A2-2b), M4 , M6 and M7 each independently represent an alkylene group having 5 or more carbon atoms which may have a substituent, and M5 each independently represents a divalent group having an aromatic ring which may have a substituent. R31 and R32 each independently represent an alkyl group having 5 or more carbon atoms. t2 represents an integer of 0 to 10, and u1 and u2 each independently represent an integer of 0 to 4.
M2 及M3 分別獨立表示可具有取代基之碳原子數為5以上之伸烷基。M2 及M3 係與一般式(A2-1)中之M所表示之碳原子數為5以上之伸烷基相同,較佳為三十六碳烯(Hexatriacontylene)。 M2 and M3 each independently represent an alkylene group having 5 or more carbon atoms which may have a substituent. M2 and M3 are the same as the alkylene group having 5 or more carbon atoms represented by M in the general formula (A2-1), and preferably hexatriacontylene.
R30 分別獨立表示氧原子、伸芳基、伸烷基,或包含此等2種以上之2價基的組合而成之基。伸芳基、伸烷基係與在一般式(A2-1)中之L所表示之2價之連結基的伸芳基及伸烷基相同。作為R30 ,較佳為包含2種以上之2價基的組合而成之基或氧原子。R 30 each independently represents an oxygen atom, an arylene group, an alkylene group, or a group consisting of a combination of two or more divalent groups. The arylene group and the alkylene group are the same as the arylene group and the alkylene group of the divalent linking group represented by L in the general formula (A2-1). R 30 is preferably a group consisting of a combination of two or more divalent groups or an oxygen atom.
作為包含在R30 之2種以上的2價基的組合而成之基,可列舉氧原子、伸芳基及伸烷基的組合。作為包含2種以上之2價基的組合而成之基的具體例,可列舉以下之基。式中,「*」表示鍵結部。 As the group consisting of a combination of two or more divalent groups included in R 30 , there can be mentioned a combination of an oxygen atom, an arylene group, and an alkylene group. As specific examples of the group consisting of a combination of two or more divalent groups, there can be mentioned the following groups. In the formula, "*" represents a bonding part.
M4 、M6 及M7 分別獨立表示可具有取代基之碳原子數為5以上之伸烷基。M4 、M6 及M7 係與一般式(A2-1)中之M所表示示之可具有取代基之碳原子數為5以上之伸烷基相同,較佳為伸己基、伸庚基、伸辛基、伸壬基、伸癸基,更佳為伸辛基。 M4 , M6 and M7 each independently represent an alkylene group having 5 or more carbon atoms which may have a substituent. M4 , M6 and M7 are the same as the alkylene group having 5 or more carbon atoms which may have a substituent represented by M in the general formula (A2-1), preferably hexylene, heptylene, octylene, nonylene, decylene, more preferably octylene.
M5 分別獨立表示具有可具有取代基之芳香環的2價基。M5 係與具有一般式(A2-2)中之A所表示之可具有取代基之芳香環的2價基相同,較佳為包含伸烷基及源自均苯四酸二醯亞胺之2價基的組合而成之基;包含源自鄰苯二甲醯亞胺之2價基及伸烷基的組合而成之基,更佳為包含伸烷基及源自均苯四酸二醯亞胺之2價基的組合而成之基。上述伸芳基及伸烷基係與在一般式(A2-1)中之L所表示之2價之連結基的伸芳基及伸烷基相同。M 5 each independently represents a divalent group having an aromatic ring which may have a substituent. M 5 is the same as the divalent group having an aromatic ring which may have a substituent represented by A in the general formula (A2-2), preferably a group consisting of a combination of an alkylene group and a divalent group derived from pyromellitic acid diimide; a group consisting of a combination of a divalent group derived from phthalimide and an alkylene group, and more preferably a group consisting of a combination of an alkylene group and a divalent group derived from pyromellitic acid diimide. The above-mentioned arylene group and alkylene group are the same as the arylene group and alkylene group of the divalent linking group represented by L in the general formula (A2-1).
作為M5 所表示之基的具體例,例如可列舉以下之基。式中,「*」表示鍵結部。 As specific examples of the group represented by M 5 , the following groups can be cited. In the formula, "*" represents a bonding part.
R31 及R32 分別獨立表示碳原子數為5以上之烷基。R31 及R32 係與上述之碳原子數為5以上之烷基相同,較佳為己基、庚基、辛基、壬基、癸基,更佳為己基、辛基。R 31 and R 32 each independently represent an alkyl group having at least 5 carbon atoms. R 31 and R 32 are the same as the above-mentioned alkyl group having at least 5 carbon atoms, preferably hexyl, heptyl, octyl, nonyl, decyl, more preferably hexyl or octyl.
u1及u2分別獨立表示1~15之整數,較佳為1~10之整數。u1 and u2 represent integers from 1 to 15, preferably from 1 to 10, respectively.
作為第2馬來醯亞胺化合物的具體例,可列舉以下之(A2-2c)、(A2-2d)、(A2-2e)之化合物。惟,第2馬來醯亞胺化合物並非被限定於此等具體例者。式中,v表示1~10之整數。 As specific examples of the second maleimide compound, the following compounds (A2-2c), (A2-2d), and (A2-2e) can be cited. However, the second maleimide compound is not limited to these specific examples. In the formula, v represents an integer of 1 to 10.
作為第2馬來醯亞胺化合物的具體例,可列舉Designer Molecules公司製之「BMI-1500」(式(A2-2c)之化合物)、「BMI-1700」(式(A2-2d)之化合物)、「BMI-689」(式(A2-2e)之化合物)等。從更顯著得到本發明之效果的觀點來看,較佳為使用式(A2-2c)之化合物作為第2馬來醯亞胺化合物。Specific examples of the second maleimide compound include "BMI-1500" (compound of formula (A2-2c)), "BMI-1700" (compound of formula (A2-2d)), and "BMI-689" (compound of formula (A2-2e)) manufactured by Designer Molecules. From the viewpoint of more significantly achieving the effect of the present invention, it is preferred to use a compound of formula (A2-2c) as the second maleimide compound.
(A)成分之第3例為不屬於第1馬來醯亞胺化合物及第2馬來醯亞胺化合物的馬來醯亞胺化合物(以下,亦稱為「第3馬來醯亞胺化合物」)。亦即,第3馬來醯亞胺化合物不具有聯苯構造,且亦未包含碳原子數為5以上之烷基及碳原子數為5以上之伸烷基的任一者之馬來醯亞胺化合物。作為第3馬來醯亞胺化合物,例如可列舉具有取代或非取代之芳香族烴基的馬來醯亞胺化合物(例:N-苯基馬來醯亞胺化合物、下述式(A3-1)表示之馬來醯亞胺化合物),及包含碳原子數為4以下之烷基及碳原子數為4以下之伸烷基之任一者的馬來醯亞胺化合物(例:N-甲基馬來醯亞胺)。The third example of the component (A) is a maleimide compound that does not belong to the first maleimide compound and the second maleimide compound (hereinafter, also referred to as the "third maleimide compound"). That is, the third maleimide compound does not have a biphenyl structure and does not contain any of an alkyl group having 5 or more carbon atoms and an alkylene group having 5 or more carbon atoms. As the third maleimide compound, for example, there can be listed maleimide compounds having a substituted or unsubstituted aromatic hydrocarbon group (for example, N-phenylmaleimide compounds, maleimide compounds represented by the following formula (A3-1)), and maleimide compounds containing any of an alkyl group having 4 or less carbon atoms and an alkylene group having 4 or less carbon atoms (for example, N-methylmaleimide).
(式中,S2 表示1或2) (Wherein, S 2 represents 1 or 2)
(A)成分之馬來醯亞胺基當量,從顯著得到本發明之所預期的效果的觀點來看,較佳為50g/eq.~2000g/eq.,更佳為100g/eq.~1000g/eq.,再更佳為150g/eq.~500g/eq.。馬來醯亞胺基當量係包含1當量之馬來醯亞胺基的馬來醯亞胺化合物的質量。The maleimide group equivalent of the component (A) is preferably 50 g/eq. to 2000 g/eq., more preferably 100 g/eq. to 1000 g/eq., and even more preferably 150 g/eq. to 500 g/eq., from the viewpoint of significantly obtaining the expected effect of the present invention. The maleimide group equivalent is the mass of the maleimide compound containing 1 equivalent of maleimide groups.
從得到介電正切之值小的硬化物的觀點來看,將樹脂組成物中之不揮發成分定為100質量%時,(A)成分的含量較佳為10質量%以上,更佳為20質量%以上,較佳為40質量%以下,更佳為35質量%以下。尚,在本發明,樹脂組成物中之各成分的含量,除非另有說明,係將樹脂組成物中之不揮發成分定為100質量%時之值。From the viewpoint of obtaining a cured product with a small dielectric tangent value, the content of component (A) is preferably 10% by mass or more, more preferably 20% by mass or more, preferably 40% by mass or less, and more preferably 35% by mass or less, when the non-volatile components in the resin composition are taken as 100% by mass. In the present invention, the content of each component in the resin composition is a value when the non-volatile components in the resin composition are taken as 100% by mass, unless otherwise specified.
作為(A)成分,可使用選自上述之第1馬來醯亞胺化合物、第2馬來醯亞胺化合物,及第3馬來醯亞胺化合物中之1種以上,其中,較佳為使用選自第1馬來醯亞胺化合物及第2馬來醯亞胺化合物中之1種以上。從與在耐環境試驗後之導電性材料間的密著性成為更優異者的觀點及/或更加改善脆性的觀點來看,作為(A)成分,較佳為至少使用第1馬來醯亞胺化合物。As component (A), at least one selected from the first maleimide compound, the second maleimide compound, and the third maleimide compound can be used, and at least one selected from the first maleimide compound and the second maleimide compound is preferably used. From the viewpoint of achieving better adhesion with the conductive material after the environmental resistance test and/or further improving brittleness, at least the first maleimide compound is preferably used as component (A).
<(B)含烯丙基的苯並噁嗪化合物> 樹脂組成物係包含含烯丙基的苯並噁嗪化合物作為(B)成分。所謂含烯丙基的苯並噁嗪化合物,係指含有取代或非取代之烯丙基的苯並噁嗪化合物。所謂苯並噁嗪化合物,係指具有後述之苯並噁嗪環的化合物。含烯丙基的苯並噁嗪化合物藉由烯丙基之反應性及苯並噁嗪環之反應性,可用作使樹脂組成物熱硬化之硬化劑。藉由將(B)成分含有在樹脂組成物,變成可得到與在耐環境試驗後之導電性材料間的密著性優異的硬化物。又,藉由將(B)成分與後述(C)成分一同含有在樹脂組成物,變成可得到與在耐環境試驗後之導電性材料間的密著性更為優異,且具有經改善之脆性的硬化物。(B)成分可1種單獨使用,亦可併用2種以上。<(B) Allyl-containing benzoxazine compound> The resin composition contains an allyl-containing benzoxazine compound as component (B). The so-called allyl-containing benzoxazine compound refers to a benzoxazine compound containing a substituted or unsubstituted allyl group. The so-called benzoxazine compound refers to a compound having a benzoxazine ring described below. The allyl-containing benzoxazine compound can be used as a hardener for thermally hardening the resin composition due to the reactivity of the allyl group and the reactivity of the benzoxazine ring. By including component (B) in the resin composition, a hardened material having excellent adhesion to a conductive material after an environmental resistance test can be obtained. Furthermore, by including the component (B) together with the component (C) described later in the resin composition, a hardened material having improved brittleness and excellent adhesion to the conductive material after environmental resistance testing can be obtained. The component (B) may be used alone or in combination of two or more.
(B)成分於至少1個分子中含有苯並噁嗪環。苯並噁嗪環只要不過度阻礙苯並噁嗪環之開環反應,可被任意之取代基取代。又,苯並噁嗪環所包含之雙鍵的一部分可被氫化。苯並噁嗪環中,例如有1,2-苯並噁嗪環、1,3-苯並噁嗪環,其中,從得到本發明之所預期的效果的觀點來看,較佳為3,4-二氫-2H-1,3-苯並噁嗪環(下述式(5)所示之構造)。在下述式(5)所示之構造,氮原子之3個鍵結部當中,未與其他原子鍵結的1個鍵結部係意指單鍵。The component (B) contains a benzoxazine ring in at least one molecule. The benzoxazine ring may be substituted with any substituent as long as the ring-opening reaction of the benzoxazine ring is not excessively hindered. In addition, a part of the double bond contained in the benzoxazine ring may be hydrogenated. Among the benzoxazine rings, there are, for example, 1,2-benzoxazine rings and 1,3-benzoxazine rings. Among them, from the perspective of obtaining the expected effect of the present invention, 3,4-dihydro-2H-1,3-benzoxazine ring (structure shown in the following formula (5)) is preferred. In the structure shown in the following formula (5), among the three bonding parts of the nitrogen atom, one bonding part that is not bonded to other atoms means a single bond.
在(B)成分之每一分子的苯並噁嗪環之數,從得到優異之密著性的觀點及/或經改善之脆性的觀點來看,為1個以上,較佳為2個以上,上限雖並未限定,但可成為10個以下、6個以下、4個以下或3個以下。The number of benzoxazine rings per molecule of component (B) is 1 or more, preferably 2 or more, from the viewpoint of obtaining excellent adhesion and/or improved brittleness. The upper limit is not limited, but may be 10 or less, 6 or less, 4 or less, or 3 or less.
又,(B)成分係於至少1個分子中含有取代或非取代之烯丙基。非取代之烯丙基為2-丙烯基。烯丙基只要不過度阻礙其反應性,可具有任意之取代基。取代之烯丙基之例為2-甲基烯丙基。在(B)成分之每一分子的烯丙基之數,從得到優異之密著性的觀點及/或經改善之脆性的觀點來看,以與在(B)成分之每一分子的苯並噁嗪環之數相同或其以上較佳,較佳為2個以上,更佳為4個以上,上限雖並未限定,但可成為20個以下、12個以下、8個以下或6個以下。Furthermore, component (B) contains a substituted or unsubstituted allyl group in at least one molecule. The unsubstituted allyl group is 2-propenyl. The allyl group may have any substituent as long as its reactivity is not excessively hindered. An example of a substituted allyl group is 2-methylallyl. The number of allyl groups per molecule of component (B) is preferably the same as or greater than the number of benzoxazine rings per molecule of component (B) from the viewpoint of obtaining excellent adhesion and/or improved brittleness, preferably more than 2, more preferably more than 4, and although the upper limit is not limited, it may be 20 or less, 12 or less, 8 or less, or 6 or less.
在(B)成分,烯丙基從顯著得到本發明之所預期的效果的觀點來看,較佳為與構成苯並噁嗪環之氮原子及構成苯並噁嗪環之碳原子的任一者鍵結而成,更佳為與構成苯並噁嗪環之碳原子鍵結而成。In the component (B), the allyl group is preferably bonded to any one of a nitrogen atom constituting the benzoxazine ring and a carbon atom constituting the benzoxazine ring, and more preferably bonded to a carbon atom constituting the benzoxazine ring, from the viewpoint of significantly obtaining the expected effect of the present invention.
(B)成分之第1例為下述式(B1-1)表示之第1含烯丙基的苯並噁嗪化合物。 式(B1-1)中,R20 及R21 分別獨立表示取代或非取代之烯丙基,R22 表示q價之基。q表示1~10之整數,p1分別獨立表示0~4之整數,p2分別獨立表示0~2之整數。The first example of the component (B) is a first allyl group-containing benzoxazine compound represented by the following formula (B1-1). In formula (B1-1), R 20 and R 21 each independently represent a substituted or unsubstituted allyl group, R 22 represents a q-valent group, q represents an integer of 1 to 10, p1 each independently represents an integer of 0 to 4, and p2 each independently represents an integer of 0 to 2.
R22 所表示之q價之基較佳為選自由取代或非取代之烯丙基、q價之芳香族烴基、q價之脂肪族烴基、氧原子,及此等之組合所構成之群組中之q價之基。q價之芳香族烴基及q價之脂肪族烴基所具有之氫原子當中之至少1個可被鹵素原子取代。R22 為取代或非取代之烯丙基時,q=1,此情況下,p1及p2雙方可為0。R22 具有取代或非取代之烯丙基時,該烯丙基可為q價之芳香族烴基及q價之脂肪族烴基之任一者的取代基。例如q為2時,R22 較佳為包含伸芳基、伸烷基、氧原子或此等2種以上之2價基的組合而成之基,更佳為包含伸芳基或2種以上之2價基的組合而成之基,再更佳為包含2種以上之2價基的組合而成之基。The q-valent group represented by R 22 is preferably a q-valent group selected from the group consisting of a substituted or unsubstituted allyl group, a q-valent aromatic hydrocarbon group, a q-valent aliphatic hydrocarbon group, an oxygen atom, and a combination thereof. At least one of the hydrogen atoms possessed by the q-valent aromatic hydrocarbon group and the q-valent aliphatic hydrocarbon group may be substituted by a halogen atom. When R 22 is a substituted or unsubstituted allyl group, q=1, in which case both p1 and p2 may be 0. When R 22 is a substituted or unsubstituted allyl group, the allyl group may be a substituent of any of the q-valent aromatic hydrocarbon group and the q-valent aliphatic hydrocarbon group. For example, when q is 2, R22 is preferably a group comprising an arylene group, an alkylene group, an oxygen atom or a combination of two or more of these divalent groups, more preferably a group comprising an arylene group or a combination of two or more divalent groups, and even more preferably a group comprising a combination of two or more divalent groups.
作為在R22 之伸芳基,較佳為碳原子數6~20之伸芳基,更佳為碳原子數6~15之伸芳基,再更佳為碳原子數6~12之伸芳基。作為伸芳基之具體例,可列舉伸苯基、伸萘基、伸蒽基、聯伸苯基等,較佳為伸苯基。The arylene group in R 22 is preferably an arylene group having 6 to 20 carbon atoms, more preferably an arylene group having 6 to 15 carbon atoms, and still more preferably an arylene group having 6 to 12 carbon atoms. Specific examples of the arylene group include phenylene, naphthylene, anthracenyl, biphenylene, etc., and phenylene is preferred.
作為在R22 之伸烷基,較佳為碳原子數1~10之伸烷基,更佳為碳原子數1~6之伸烷基,再更佳為碳原子數1~3之伸烷基。作為伸烷基之具體例,例如可列舉亞甲基、伸乙基、伸丙基等,較佳為亞甲基。The alkylene group in R 22 is preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 1 to 6 carbon atoms, and still more preferably an alkylene group having 1 to 3 carbon atoms. Specific examples of the alkylene group include methylene, ethylene, and propylene, and methylene is preferred.
作為包含在R22 之2種以上的2價基的組合而成之基,例如可列舉鍵結1個以上之伸芳基與1個以上之氧原子的基;例如,具有伸芳基-伸烷基-伸芳基構造之基等之鍵結1個以上之伸芳基與1個以上之伸烷基的基;鍵結1個以上之伸烷基與1個以上之氧原子的基;鍵結1個以上之伸芳基與1個以上之伸烷基與1個以上之氧原子的基等,較佳為鍵結1個以上之伸芳基與1個以上之氧原子的基、鍵結1個以上之伸芳基與1個以上之伸烷基的基。Examples of the group consisting of a combination of two or more divalent groups included in R22 include a group bonding to one or more arylene groups and one or more oxygen atoms; a group bonding to one or more arylene groups and one or more alkylene groups, such as a group having an arylene-alkylene-arylene structure; a group bonding to one or more alkylene groups and one or more oxygen atoms; a group bonding to one or more arylene groups, one or more alkylene groups, and one or more oxygen atoms; and the like, preferably a group bonding to one or more arylene groups and one or more oxygen atoms, and a group bonding to one or more arylene groups and one or more alkylene groups.
q表示1~10之整數,較佳為表示1~4之整數,更佳為表示1~3之整數,再更佳為表示1或2。q represents an integer from 1 to 10, preferably represents an integer from 1 to 4, more preferably represents an integer from 1 to 3, and even more preferably represents 1 or 2.
p1分別獨立表示0~4之整數,較佳為表示0~2之整數,更佳為表示0或1,再更佳為1。p2分別獨立表示0~2之整數,表示0或1,較佳為0。p1 represents an integer of 0 to 4 independently, preferably represents an integer of 0 to 2, more preferably represents 0 or 1, and even more preferably represents 1. p2 represents an integer of 0 to 2 independently, represents 0 or 1, and is preferably 0.
一般式(B1-1)表示之苯並噁嗪化合物,從得到本發明之所預期的效果的觀點來看,較佳為下述一般式(B1-1a)表示之含烯丙基的苯並噁嗪化合物。From the viewpoint of obtaining the expected effects of the present invention, the benzoxazine compound represented by the general formula (B1-1) is preferably an allyl group-containing benzoxazine compound represented by the following general formula (B1-1a).
式(B1-1a)中,R20 、R21 及R23 分別獨立表示取代或非取代之烯丙基,p1’分別獨立表示0~4之整數,p2’分別獨立表示0~2之整數,p3’分別獨立表示0~4之整數。惟,複數個p1’、p2’、p3’當中至少一個表示1以上之整數。 In formula (B1-1a), R 20 , R 21 and R 23 each independently represent a substituted or unsubstituted allyl group, p1' each independently represents an integer of 0 to 4, p2' each independently represents an integer of 0 to 2, and p3' each independently represents an integer of 0 to 4. However, at least one of the plurality of p1', p2', and p3' represents an integer greater than 1.
一般式(B1-1a)表示之含烯丙基的苯並噁嗪化合物,較佳為式(B1-1b)表示之苯並噁嗪化合物。The allyl group-containing benzoxazine compound represented by general formula (B1-1a) is preferably a benzoxazine compound represented by formula (B1-1b).
式(B1-1b)中,R20 、R21 、p1’及p2’分別與前述式(B1-1a)中之R20 、R21 、p1’及p2’相同。 In formula (B1-1b), R 20 , R 21 , p1′ and p2′ are the same as R 20 , R 21 , p1′ and p2′ in formula (B1-1a), respectively.
第1含烯丙基的苯並噁嗪化合物可使用市售品。作為市售品,例如可列舉四國化成工業公司製「ALP-d」(具有上述式(B1-1a)的構造之含烯丙基之P-d型苯並噁嗪化合物)等。又,第1含烯丙基的苯並噁嗪化合物,例如可使用日本特開2016-074871號公報所揭示之苯並噁嗪化合物或其衍生物。尚,第1含烯丙基的苯並噁嗪化合物,例如可依據日本特開2016-074871號公報所記載之方法製造。The first allyl group-containing benzoxazine compound can be a commercial product. Examples of commercial products include "ALP-d" manufactured by Shikoku Chemical Industries, Ltd. (an allyl group-containing P-d type benzoxazine compound having the structure of the above formula (B1-1a)). In addition, the first allyl group-containing benzoxazine compound can be a benzoxazine compound disclosed in Japanese Patent Application Publication No. 2016-074871 or a derivative thereof. In addition, the first allyl group-containing benzoxazine compound can be produced according to the method described in Japanese Patent Application Publication No. 2016-074871.
(B)成分之第2例為下述式(B2-1)表示之第2含烯丙基的苯並噁嗪化合物。 式(B2-1)中,R20a 、R21a 及R22a 分別獨立表示取代或非取代之烯丙基,R22’ 表示與苯並噁嗪環所具有之碳原子鍵結的q’價之基。q’表示1~10之整數,p1a分別獨立表示0~4之整數,p2a分別獨立表示0~2之整數。關於與R22’ 鍵結之各苯並噁嗪環,p1a與p2a之和的最大值為5。The second example of the component (B) is a second allyl group-containing benzoxazine compound represented by the following formula (B2-1). In formula (B2-1), R 20a , R 21a and R 22a each independently represent a substituted or unsubstituted allyl group, R 22′ represents a q′-valent group bonded to a carbon atom possessed by the benzoxazine ring. q′ represents an integer of 1 to 10, p1a each independently represents an integer of 0 to 4, and p2a each independently represents an integer of 0 to 2. For each benzoxazine ring bonded to R 22′ , the maximum value of the sum of p1a and p2a is 5.
R20a 、R21a 及R22a 當中,較佳為至少1個為取代或非取代之烯丙基,R20a 、R21a 及R22a 全部並非取代或非取代之烯丙基時,R22’ 至少具有1個取代或非取代之烯丙基。It is preferred that at least one of R 20a , R 21a and R 22a is a substituted or unsubstituted allyl group. When all of R 20a , R 21a and R 22a are not substituted or unsubstituted allyl groups, R 22′ has at least one substituted or unsubstituted allyl group.
R22’ 所表示之q’價之基較佳為q’價之芳香族烴基、q’價之脂肪族烴基、選自由氧原子、硫原子、磺醯基、羰基及此等之組合所構成之群組中之q’價之基。q’價之芳香族烴基及q’價之脂肪族烴基所具有之氫原子的至少1個,可被鹵素原子或取代或非取代之烯丙基取代。例如q’為2時,R22’ 較佳為選自由伸芳基、伸烷基、氧原子、硫原子、磺醯基、羰基及此等2種以上之2價基的組合所構成之群組中之基。The q'-valent group represented by R 22' is preferably a q'-valent aromatic hydrocarbon group, a q'-valent aliphatic hydrocarbon group, a q'-valent group selected from the group consisting of an oxygen atom, a sulfur atom, a sulfonyl group, a carbonyl group, and a combination thereof. At least one of the hydrogen atoms possessed by the q'-valent aromatic hydrocarbon group and the q'-valent aliphatic hydrocarbon group may be substituted by a halogen atom or a substituted or unsubstituted allyl group. For example, when q' is 2, R 22' is preferably a group selected from the group consisting of an aryl group, an alkylene group, an oxygen atom, a sulfur atom, a sulfonyl group, a carbonyl group, and a combination of two or more of these divalent groups.
作為在R22’ 之伸芳基,較佳為碳原子數6~20之伸芳基,更佳為碳原子數6~15之伸芳基,再更佳為碳原子數6~12之伸芳基。作為伸芳基之具體例,可列舉伸苯基、伸萘基、伸蒽基、聯伸苯基等,較佳為伸苯基。The arylene group in R 22' is preferably an arylene group having 6 to 20 carbon atoms, more preferably an arylene group having 6 to 15 carbon atoms, and still more preferably an arylene group having 6 to 12 carbon atoms. Specific examples of the arylene group include phenylene, naphthylene, anthracenylene, biphenylene, and the like, and phenylene is preferred.
作為在R22’ 之伸烷基,較佳為碳原子數1~10之伸烷基,更佳為碳原子數1~6之伸烷基,再更佳為碳原子數1~3之伸烷基。作為伸烷基之具體例,例如可列舉亞甲基、伸乙基、伸丙基等,較佳為亞甲基。The alkylene group in R 22′ is preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 1 to 6 carbon atoms, and still more preferably an alkylene group having 1 to 3 carbon atoms. Specific examples of the alkylene group include methylene, ethyl, and propyl groups, and methylene is preferred.
作為包含在R22’ 之2種以上的2價基的組合而成之基,例如可列舉鍵結1個以上之伸芳基與1個以上之氧原子的基;例如,具有伸芳基-伸烷基-伸芳基構造之基等之鍵結1個以上之伸芳基與1個以上之伸烷基的基;鍵結1個以上之伸烷基與1個以上之氧原子的基;鍵結1個以上之伸芳基與1個以上之伸烷基與1個以上之氧原子的基等,較佳為鍵結1個以上之伸芳基與1個以上之氧原子的基、鍵結1個以上之伸芳基與1個以上之伸烷基的基。Examples of the group consisting of a combination of two or more divalent groups included in R 22' include a group bonding to one or more arylene groups and one or more oxygen atoms; a group bonding to one or more arylene groups and one or more alkylene groups, such as a group having an arylene-alkylene-arylene structure; a group bonding to one or more alkylene groups and one or more oxygen atoms; a group bonding to one or more arylene groups, one or more alkylene groups, and one or more oxygen atoms; and the like, preferably a group bonding to one or more arylene groups and one or more oxygen atoms, and a group bonding to one or more arylene groups and one or more alkylene groups.
q’表示1~10之整數,較佳為表示1~4之整數,更佳為表示1~3之整數,再更佳為表示1或2。q’為2以上之整數時,與R22’ 鍵結之q’個苯並噁嗪環及其取代基可彼此相同亦可相異。q' represents an integer of 1 to 10, preferably an integer of 1 to 4, more preferably an integer of 1 to 3, and even more preferably 1 or 2. When q' is an integer of 2 or more, the q' benzoxazine rings and the substituents thereof bonded to R 22' may be the same as or different from each other.
p1a分別獨立表示0~4之整數,較佳為表示0~2之整數,更佳為表示0或1,再更佳為1。p2a分別獨立表示0~2之整數,表示0或1,較佳為0。惟,關於與R22’ 鍵結之各苯並噁嗪環,p1a與p2a之和的最大值為5。p1a each independently represents an integer of 0 to 4, preferably an integer of 0 to 2, more preferably 0 or 1, and even more preferably 1. p2a each independently represents an integer of 0 to 2, 0 or 1, and more preferably 0. However, for each benzoxazine ring bonded to R 22' , the maximum value of the sum of p1a and p2a is 5.
第2含烯丙基的苯並噁嗪化合物,例如可使用日本特開2016-074871號公報所揭示之苯並噁嗪化合物或其衍生物。尚,第2含烯丙基的苯並噁嗪化合物,例如可依據日本特開2016-074871號公報所記載之方法製造。The second allyl group-containing benzoxazine compound may be, for example, a benzoxazine compound disclosed in Japanese Unexamined Patent Publication No. 2016-074871 or a derivative thereof. The second allyl group-containing benzoxazine compound may be produced according to the method described in Japanese Unexamined Patent Publication No. 2016-074871.
(B)成分之第3例係不屬於上述之第1含烯丙基的苯並噁嗪化合物,及第2含烯丙基的苯並噁嗪化合物的第3含烯丙基的苯並噁嗪化合物。作為第3含烯丙基的苯並噁嗪化合物,可列舉包含1,2-苯並噁嗪環或1,4-苯並噁嗪環之可開環反應的含烯丙基的苯並噁嗪化合物。The third example of the component (B) is a third allyl-containing benzoxazine compound that does not belong to the first allyl-containing benzoxazine compound and the second allyl-containing benzoxazine compound. Examples of the third allyl-containing benzoxazine compound include allyl-containing benzoxazine compounds that contain a 1,2-benzoxazine ring or a 1,4-benzoxazine ring and are capable of a ring-opening reaction.
作為(B)成分的分子量,從提昇密著性的觀點來看,較佳為200以上,更佳為300以上,再更佳為400以上,較佳為1000以下,更佳為800以下,再更佳為500以下。The molecular weight of the component (B) is preferably 200 or more, more preferably 300 or more, and further preferably 400 or more, and is preferably 1000 or less, more preferably 800 or less, and further preferably 500 or less, from the viewpoint of improving adhesion.
(B)成分之苯並噁嗪環的當量(以下,亦稱為「開環反應參與基當量」),從顯著得到本發明之所預期的效果的觀點來看,較佳為100g/eq.~1000g/eq.,更佳為150g/eq.~500g/eq.,再更佳為200g/eq.~300g/eq.。開環反應參與基當量係包含1當量之開環反應參與基(苯並噁嗪環)的烯丙基馬來醯亞胺化合物的質量。The equivalent weight of the benzoxazine ring of the component (B) (hereinafter also referred to as "ring-opening reaction participating group equivalent weight") is preferably 100 g/eq. to 1000 g/eq., more preferably 150 g/eq. to 500 g/eq., and even more preferably 200 g/eq. to 300 g/eq., from the viewpoint of significantly obtaining the expected effect of the present invention. The ring-opening reaction participating group equivalent weight is the mass of the allylmaleimide compound including 1 equivalent of the ring-opening reaction participating group (benzoxazine ring).
(B)成分之烯丙基當量從顯著得到本發明之所預期的效果的觀點來看,較佳為100g/eq.~1000g/eq.,更佳為150g/eq.~500g/eq.,再更佳為200g/eq.~300g/eq.。烯丙基當量係包含1當量之烯丙基的烯丙基馬來醯亞胺化合物的質量。From the viewpoint of significantly obtaining the expected effect of the present invention, the allyl equivalent of the component (B) is preferably 100 g/eq. to 1000 g/eq., more preferably 150 g/eq. to 500 g/eq., and even more preferably 200 g/eq. to 300 g/eq. The allyl equivalent is the mass of the allylmaleimide compound containing 1 equivalent of allyl groups.
將樹脂組成物中之不揮發成分定為100質量%時,(B)成分的含量較佳為0.01質量%以上,更佳為0.02質量%以上,再更佳為0.03質量%以上。上限較佳為15質量%以下,更佳為10質量%以下,再更佳為7質量%以下或5質量%以下。藉由將(B)成分的含量定為該範圍內,可提昇硬化物的性能、尤其是硬化物與導體層之間的密著性。又,(B)成分的含量較佳為因應(A)成分之馬來醯亞胺基當量、與(B)成分之開環反應參與基當量及烯丙基當量設定。When the non-volatile components in the resin composition are set to 100 mass%, the content of component (B) is preferably 0.01 mass% or more, more preferably 0.02 mass% or more, and even more preferably 0.03 mass% or more. The upper limit is preferably 15 mass% or less, more preferably 10 mass% or less, and even more preferably 7 mass% or less or 5 mass% or less. By setting the content of component (B) within this range, the performance of the cured product, especially the adhesion between the cured product and the conductive layer, can be improved. In addition, the content of component (B) is preferably set in accordance with the maleimide group equivalent of component (A), the ring-opening reaction participating group equivalent and the allyl group equivalent of component (B).
在樹脂組成物中(B)成分相對於(A)成分的質量比[(B)成分/(A)成分],從發揮本發明之所預期的效果的觀點來看,較佳為0.01以上,更佳為0.02以上,從抑制過剩之交聯反應且提昇密著性的觀點來看,較佳為0.20以下,更佳為0.19以下。又,(B)成分相對於(A)成分的質量比[(B)成分/(A)成分],較佳為因應(A)成分之馬來醯亞胺基當量、與(B)成分之開環反應參與基當量及烯丙基當量設定。In the resin composition, the mass ratio of the component (B) to the component (A) [component (B)/component (A)] is preferably 0.01 or more, more preferably 0.02 or more, from the viewpoint of exerting the expected effect of the present invention, and is preferably 0.20 or less, more preferably 0.19 or less, from the viewpoint of suppressing excessive crosslinking reaction and improving adhesion. In addition, the mass ratio of the component (B) to the component (A) [component (B)/component (A)] is preferably set according to the maleimide group equivalent of the component (A), the ring-opening reaction participating group equivalent and the allyl group equivalent of the component (B).
<(C)高分子量成分> 樹脂組成物係含有高分子量成分作為(C)成分。藉由將(C)成分含有在樹脂組成物,緩和樹脂組成物的應力,其結果變成可得到維持藉由(A)成分所得之硬化物的介電正切較小之值,並且具有經改善之脆性的硬化物。又,藉由將(C)成分與(B)成分一同含有在樹脂組成物,變成可得到與在耐環境試驗後之導電性材料間的密著性更為優異,且具有更加改善之脆性的硬化物。(C)成分可1種單獨使用,亦可併用2種以上。<(C) High molecular weight component> The resin composition contains a high molecular weight component as the (C) component. By including the (C) component in the resin composition, the stress of the resin composition is relieved, and as a result, a hardened material having improved brittleness while maintaining a smaller value of the dielectric tangent of the hardened material obtained by the (A) component can be obtained. In addition, by including the (C) component together with the (B) component in the resin composition, a hardened material having improved brittleness and better adhesion to the conductive material after the environmental resistance test can be obtained. The (C) component can be used alone or in combination of two or more.
作為(C)成分,可使用重量平均分子量或數平均分子量為高分子量者。作為這般的成分,例如可列舉聚醯亞胺樹脂、聚碳酸酯樹脂、苯氧基樹脂、聚乙烯縮醛樹脂、聚烯烴樹脂、聚醯胺醯亞胺樹脂、聚醚醯亞胺樹脂、聚碸樹脂、聚醚碸樹脂、聚苯醚(Polyphenylene ether)樹脂、聚醚醚酮樹脂、聚苯乙烯樹脂、聚酯樹脂等之熱塑性樹脂。其中,作為(C)成分,從得到更顯著發揮本發明之所預期的效果之硬化物的觀點來看,較佳為選自聚醯亞胺樹脂、聚碳酸酯樹脂及苯氧基樹脂中之至少1種。As the component (C), a component having a high weight average molecular weight or a high number average molecular weight can be used. Examples of such components include thermoplastic resins such as polyimide resins, polycarbonate resins, phenoxy resins, polyvinyl acetal resins, polyolefin resins, polyamide imide resins, polyether imide resins, polysulfide resins, polyethersulfide resins, polyphenylene ether resins, polyetheretherketone resins, polystyrene resins, and polyester resins. Among them, as the component (C), from the viewpoint of obtaining a cured product that more significantly exhibits the expected effect of the present invention, it is preferably at least one selected from polyimide resins, polycarbonate resins, and phenoxy resins.
聚醯亞胺樹脂可使用具有醯亞胺構造之樹脂。聚醯亞胺樹脂一般而言,係包含藉由二胺化合物與酸酐的醯亞胺化反應所得者。The polyimide resin may be a resin having an imide structure. Generally, the polyimide resin includes a resin obtained by an imidization reaction of a diamine compound and an acid anhydride.
作為用以調製聚醯亞胺樹脂之二胺化合物,雖並非被特別限定者,但例如可列舉脂肪族二胺化合物及芳香族二胺化合物。The diamine compound used for preparing the polyimide resin is not particularly limited, but examples thereof include aliphatic diamine compounds and aromatic diamine compounds.
作為脂肪族二胺化合物,例如可列舉1,2-乙二胺、1,2-二胺基丙烷、1,3-二胺基丙烷、1,4-二胺基丁烷、1,6-六亞甲基二胺、1,5-二胺基戊烷、1,10-二胺基癸烷等之直鏈狀的脂肪族二胺化合物;1,2-二胺基-2-甲基丙烷、2,3-二胺基-2,3-丁烷,及2-甲基-1,5-二胺基戊烷等之分支鏈狀的脂肪族二胺化合物;1,3-雙(胺基甲基)環己烷、1,4-雙(胺基甲基)環己烷、1,4-二胺基環己烷、4,4’-亞甲基雙(環己基胺)等之脂環式二胺化合物;二聚酸型二胺(以下亦稱為「二聚二胺」)等。所謂二聚酸型二胺,係意指二聚酸的二個末端羧酸基(-COOH)被胺基甲基(-CH2 -NH2 )或胺基(-NH2 )取代所得之二胺化合物。二聚酸係藉由二聚化不飽和脂肪酸(較佳為碳數11~22者,特佳為碳數18者)所得之化合物,其工業的製造過程亦為公知。Examples of the aliphatic diamine compound include linear aliphatic diamine compounds such as 1,2-ethylenediamine, 1,2-diaminopropane, 1,3-diaminopropane, 1,4-diaminobutane, 1,6-hexamethylenediamine, 1,5-diaminopentane, and 1,10-diaminodecane; 1,2-diamino-2-methylpropane, 2,3-diamino-2 ,3-butane, and 2-methyl-1,5-diaminopentane; aliphatic cyclic diamine compounds such as 1,3-bis(aminomethyl)cyclohexane, 1,4-bis(aminomethyl)cyclohexane, 1,4-diaminocyclohexane, 4,4'-methylenebis(cyclohexylamine); dimer acid type diamine (hereinafter also referred to as "dimer diamine"), etc. The so-called dimer acid type diamine refers to a diamine compound obtained by replacing the two terminal carboxylic acid groups (-COOH) of the dimer acid with aminomethyl (-CH 2 -NH 2 ) or amino (-NH 2 ). Dimer acid is a compound obtained by dimerizing unsaturated fatty acids (preferably those with 11 to 22 carbon atoms, particularly preferably those with 18 carbon atoms), and its industrial production process is also well known.
作為芳香族二胺化合物,例如可列舉苯二胺化合物、萘二胺化合物、二苯胺化合物等。Examples of the aromatic diamine compound include phenylenediamine compounds, naphthalenediamine compounds, and diphenylamine compounds.
所謂苯二胺(Phenylene diamine)化合物,係意指包含具有2個胺基之苯環而成之化合物,進而,在此之苯環可任意具有1~3個之取代基。在此之取代基並未特別限定。作為苯二胺化合物,具體而言,可列舉1,4-苯二胺、1,2-苯二胺、1,3-苯二胺、2,4-二胺基甲苯、2,6-二胺基甲苯、3,5-二胺基聯苯、2,4,5,6-四氟-1,3-苯二胺等。The so-called phenylenediamine compound refers to a compound comprising a benzene ring having two amino groups, and the benzene ring may have 1 to 3 substituents. The substituents are not particularly limited. Specifically, phenylenediamine compounds include 1,4-phenylenediamine, 1,2-phenylenediamine, 1,3-phenylenediamine, 2,4-diaminotoluene, 2,6-diaminotoluene, 3,5-diaminobiphenyl, and 2,4,5,6-tetrafluoro-1,3-phenylenediamine.
所謂萘二胺化合物,係意指包含具有2個胺基之萘環而成之化合物,進而,在此之萘環可任意具有1~3個之取代基。在此之取代基並未特別限定。作為萘二胺化合物,具體而言,可列舉1,5-二胺基萘、1,8-二胺基萘、2,6-二胺基萘、2,3-二胺基萘等。The so-called naphthalene diamine compound refers to a compound comprising a naphthalene ring having two amino groups, and the naphthalene ring may have 1 to 3 substituents. The substituents are not particularly limited. Specific examples of the naphthalene diamine compound include 1,5-diaminonaphthalene, 1,8-diaminonaphthalene, 2,6-diaminonaphthalene, and 2,3-diaminonaphthalene.
所謂二苯胺化合物,係意指於分子內包含2個苯胺構造之化合物,進而,2個苯胺構造中之2個苯環分別可進一步任意具有1~3個取代基。在此之取代基並未特別限定。在二苯胺化合物之2個苯胺構造可透過直接鍵結、以及/或具有選自碳原子、氧原子、硫原子及氮原子中之1~100個骨架原子之1或2個鏈接構造鍵結。二苯胺化合物中亦包含2個苯胺構造藉由2個鍵結鍵結而成者。The so-called diphenylamine compound refers to a compound containing two aniline structures in the molecule, and further, the two benzene rings in the two aniline structures may further have 1 to 3 substituents. The substituents herein are not particularly limited. The two aniline structures in the diphenylamine compound may be bonded by direct bonding and/or by 1 or 2 linking structures having 1 to 100 skeleton atoms selected from carbon atoms, oxygen atoms, sulfur atoms and nitrogen atoms. The diphenylamine compound also includes two aniline structures bonded by two bonds.
作為在二苯胺化合物之「鏈接構造」,具體而言,可列舉-NHCO-、-CONH-、-OCO-、-COO-、 -CH2 -、-CH2 CH2 -、-CH2 CH2 CH2 -、-CH2 CH2 CH2 CH2 -、 -CH2 CH2 CH2 CH2 CH2 -、-CH(CH3 )-、-C(CH3 )2 -、-C(CF3 )2 -、-CH=CH-、-O-、-S-、-CO-、-SO2 -、-NH-、-Ph-、 -Ph-Ph-、-C(CH3 )2 -Ph-C(CH3 )2 -、-O-Ph-O-、-O-Ph-Ph-O-、-O-Ph-SO2 -Ph-O-、-O-Ph-C(CH3 )2 -Ph-O-、 -C(CH3 )2 -Ph-C(CH3 )2 -等。Specifically, the "linked structure" of the diphenylamine compound includes -NHCO-, -CONH-, -OCO-, -COO-, -CH 2 -, -CH 2 CH 2 - , -CH 2 CH 2 CH 2 -, -CH 2 CH 2 CH 2 CH 2 -, -CH 2 CH 2 CH 2 CH 2 -, -CH(CH 3 )-, -C( CH 3 ) 2 -, -C(CF 3 ) 2 -, -CH=CH-, -O-, -S-, -CO-, -SO 2 -, -NH-, -Ph-, -Ph-Ph-, -C(CH 3 ) 2 -Ph-C(CH 3 ) 2 -, -O-Ph-O-, -O-Ph-Ph-O-, -O-Ph-SO 2 -Ph-O-, -O-Ph-C(CH 3 ) 2 -Ph-O-, -C(CH 3 ) 2 -Ph-C(CH 3 ) 2 -, and the like.
本說明書中,「Ph」係表示1,4-伸苯基、1,3-伸苯基或1,2-伸苯基。In the present specification, "Ph" represents 1,4-phenylene, 1,3-phenylene or 1,2-phenylene.
在一實施形態,作為二苯胺化合物,具體而言,可列舉4,4’-二胺基-2,2’-二三氟甲基-1,1’-聯苯、3,4’-二胺基二苯基醚、4,4’-二胺基二苯基醚、3,3’-二胺基二苯基碸、4,4’-二胺基二苯基碸、4,4’-二胺基二苯基硫化物、4-胺基苯基4-胺基苯甲酸酯、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、2,2-雙(4-胺基苯基)丙烷、4,4’-(六氟異丙炔(Propylidene))二苯胺、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、α,α-雙[4-(4-胺基苯氧基)苯基]-1,3-二異丙基苯、α,α-雙[4-(4-胺基苯氧基)苯基]-1,4-二異丙基苯、4,4’-(9-亞茀基(Fluorenylidene))二苯胺、2,2-雙(3-甲基-4-胺基苯基)丙烷、2,2-雙(3-甲基-4-胺基苯基)苯、4,4’-二胺基-3,3’-二甲基-1,1’-聯苯、4,4’-二胺基-2,2’-二甲基-1,1’-聯苯、9,9’-雙(3-甲基-4-胺基苯基)茀、5-(4-胺基苯氧基)-3-[4-(4-胺基苯氧基)苯基]-1,1,3-三甲基茚滿(Indane)等。In one embodiment, the diphenylamine compound includes, specifically, 4,4'-diamino-2,2'-ditrifluoromethyl-1,1'-biphenyl, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfide, 4-aminophenyl 4-aminobenzoate. , 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 2,2-bis(4-aminophenyl)propane, 4,4'-(hexafluoroisopropyne (Propylidene))diphenylamine, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy) phenyl] hexafluoropropane, α,α-bis[4-(4-aminophenoxy)phenyl]-1,3-diisopropylbenzene, α,α-bis[4-(4-aminophenoxy)phenyl]-1,4-diisopropylbenzene, 4,4'-(9-fluorene)diphenylamine, 2,2-bis(3-methyl-4-aminophenyl)propane, 2,2-bis(3-methyl -4-aminophenyl)benzene, 4,4'-diamino-3,3'-dimethyl-1,1'-biphenyl, 4,4'-diamino-2,2'-dimethyl-1,1'-biphenyl, 9,9'-bis(3-methyl-4-aminophenyl)fluorene, 5-(4-aminophenoxy)-3-[4-(4-aminophenoxy)phenyl]-1,1,3-trimethylindane, etc.
二胺化合物可使用市售者,亦可使用藉由公知之方法合成者。二胺化合物可1種單獨使用,亦可組合2種以上使用。As the diamine compound, a commercially available one may be used, or one synthesized by a known method may be used. The diamine compound may be used alone or in combination of two or more.
用以調製聚醯亞胺樹脂之酸酐雖並非被特別限定者,但在合適之實施形態,為芳香族四羧酸二酐。作為芳香族四羧酸二酐,例如可列舉苯四羧酸二酐、萘四羧酸二酐、蒽四羧酸二酐、二鄰苯二甲酸二酐等,較佳為二鄰苯二甲酸二酐。The acid anhydride used to prepare the polyimide resin is not particularly limited, but in a suitable embodiment, it is an aromatic tetracarboxylic dianhydride. Examples of the aromatic tetracarboxylic dianhydride include benzene tetracarboxylic dianhydride, naphthalene tetracarboxylic dianhydride, anthracene tetracarboxylic dianhydride, and diphthalic dianhydride, and diphthalic dianhydride is preferred.
所謂苯四羧酸二酐,係意指具有4個羧基之苯的二酐,進而,在此之苯環可任意具有1~3個之取代基。於此,作為取代基,較佳為選自鹵素原子、氰基及-X33 -R33 (與下述式(6)的定義相同)者。作為苯四羧酸二酐,具體而言,可列舉均苯四酸二酐、1,2,3,4-苯四羧酸二酐等。The so-called benzene tetracarboxylic dianhydride refers to a benzene dianhydride having four carboxyl groups, and the benzene ring may have 1 to 3 substituents. Here, the substituent is preferably selected from a halogen atom, a cyano group, and -X 33 -R 33 (same as defined in the following formula (6)). Specific examples of benzene tetracarboxylic dianhydride include pyromellitic dianhydride and 1,2,3,4-benzenetetracarboxylic dianhydride.
所謂萘四羧酸二酐,係意指具有4個羧基之萘的二酐,進而,在此之萘環可任意具有1~3個之取代基。於此,作為取代基,較佳為選自鹵素原子、氰基及-X33 -R33 (與下述式(6)的定義相同)者。作為萘四羧酸二酐,具體而言,可列舉1,4,5,8-萘四羧酸二酐、2,3,6,7-萘四羧酸二酐等。Naphthalenetetracarboxylic dianhydride refers to naphthalene dianhydride having four carboxyl groups, and the naphthalene ring may have 1 to 3 substituents. The substituents are preferably selected from a halogen atom, a cyano group, and -X 33 -R 33 (same as defined in the following formula (6)). Specific examples of naphthalenetetracarboxylic dianhydride include 1,4,5,8-naphthalenetetracarboxylic dianhydride and 2,3,6,7-naphthalenetetracarboxylic dianhydride.
所謂蒽四羧酸二酐,係意指具有4個羧基之蒽的二酐,進而,在此之蒽環可任意具有1~3個之取代基。於此,作為取代基,較佳為選自鹵素原子、氰基及-X33 -R33 (與下述式(6)的定義相同)者。作為蒽四羧酸二酐,具體而言,可列舉2,3,6,7-蒽四羧酸二酐等。The so-called anthracenetetracarboxylic dianhydride refers to an anthracene dianhydride having four carboxyl groups, and the anthracene ring may have 1 to 3 substituents. Here, the substituent is preferably selected from a halogen atom, a cyano group, and -X 33 -R 33 (same as defined in the following formula (6)). Specific examples of anthracenetetracarboxylic dianhydride include 2,3,6,7-anthracenetetracarboxylic dianhydride.
所謂二鄰苯二甲酸二酐,係意指於分子內包含2個鄰苯二甲酸酐之化合物,進而2個鄰苯二甲酸酐中之2個苯環可分別任意具有1~3個之取代基。於此,作為取代基,較佳為選自鹵素原子、氰基及-X33 -R33 (與下述式(6)的定義相同)者。在二鄰苯二甲酸二酐之2個鄰苯二甲酸酐可透過直接鍵結,或具有選自碳原子、氧原子、硫原子及氮原子中之1~100個骨架原子的鏈接構造鍵結。The so-called diphthalic anhydride refers to a compound containing two phthalic anhydrides in the molecule, and the two benzene rings in the two phthalic anhydrides may each have 1 to 3 substituents. Here, the substituents are preferably selected from halogen atoms, cyano groups and -X 33 -R 33 (same as the definition in the following formula (6)). The two phthalic anhydrides in the diphthalic anhydride may be bonded by a direct bond or by a linking structure having 1 to 100 skeleton atoms selected from carbon atoms, oxygen atoms, sulfur atoms and nitrogen atoms.
作為二鄰苯二甲酸二酐,例如可列舉式(6)表示之化合物, As diphthalic dianhydride, for example, there can be mentioned a compound represented by formula (6),
[式(6)中, R31 及R32 分別獨立表示鹵素原子、氰基、硝基或-X33 -R33 , X33 分別獨立表示單鍵、-NR33’ -、-O-、-S-、-CO-、 -SO2 -、-NR33’ CO-、-CONR33’ -、-OCO-或-COO-, R33 分別獨立表示取代或無取代之烷基或取代或無取代之烯基, R33’ 分別獨立表示氫原子、取代或無取代之烷基或取代或無取代之烯基, Y係表示單鍵,或具有選自碳原子、氧原子、硫原子及氮原子中之1~100個骨架原子的鏈接構造, n10及m10分別獨立表示0~3之整數]。[In formula (6), R 31 and R 32 each independently represent a halogen atom, a cyano group, a nitro group or -X 33 -R 33 , X 33 each independently represents a single bond, -NR 33' -, -O-, -S-, -CO-, -SO 2 -, -NR 33' CO-, -CONR 33' -, -OCO- or -COO-, R 33 each independently represents a substituted or unsubstituted alkyl group or a substituted or unsubstituted alkenyl group, R 33' each independently represents a hydrogen atom, a substituted or unsubstituted alkyl group or a substituted or unsubstituted alkenyl group, Y represents a single bond or a link structure having 1 to 100 skeleton atoms selected from carbon atoms, oxygen atoms, sulfur atoms and nitrogen atoms, and n10 and m10 each independently represent an integer of 0 to 3].
Y較佳為具有選自碳原子、氧原子、硫原子及氮原子中之1~100個骨架原子的鏈接構造。n及m較佳為0。Y is preferably a chain structure having 1 to 100 skeleton atoms selected from carbon atoms, oxygen atoms, sulfur atoms and nitrogen atoms. n and m are preferably 0.
在Y之「鏈接構造」係具有選自碳原子、氧原子、硫原子及氮原子中之1~100個骨架原子。「鏈接構造」較佳為-[A1-Ph]a10 -A1-[Ph-A1]b10 -[式中,A1分別獨立表示單鍵、-(取代或無取代之伸烷基)-、-O-、-S-、-CO-、-SO2 -、-CONH-、-NHCO-、-COO-或-OCO-,a10及b10分別獨立表示0~2之整數(較佳為表示0或1)〕表示之二價之基。The "linked structure" of Y has 1 to 100 backbone atoms selected from carbon atoms, oxygen atoms, sulfur atoms and nitrogen atoms. The "linked structure" is preferably a divalent group represented by -[A1-Ph] a10 -A1-[Ph-A1] b10 -[wherein A1 independently represents a single bond, -(substituted or unsubstituted alkylene)-, -O-, -S-, -CO-, -SO 2 -, -CONH-, -NHCO-, -COO- or -OCO-, and a10 and b10 independently represent an integer of 0 to 2 (preferably 0 or 1)].
在Y之「鏈接構造」具體而言,可列舉-CH2 -、-CH2 CH2 -、-CH2 CH2 CH2 -、-CH2 CH2 CH2 CH2 -、 -CH2 CH2 CH2 CH2 CH2 -、-CH(CH3 )-、-C(CH3 )2 -、-O-、-CO-、-SO2 -、-Ph-、-O-Ph-O-、-O-Ph-SO2 -Ph-O-、 -O-Ph-C(CH3 )2 -Ph-O-等。本說明書中,「Ph」係表示1,4-伸苯基、1,3-伸苯基或1,2-伸苯基。Specifically, the "linked structure" of Y includes -CH2- , -CH2CH2- , -CH2CH2CH2- , -CH2CH2CH2CH2- , -CH2CH2CH2CH2- , -CH2CH2CH2CH2CH2-, -CH( CH3 ) - , -C(CH3) 2- , -O-, -CO-, -SO2-, -Ph-, -O-Ph-O-, -O- Ph - SO2 - Ph - O-, -O-Ph-C( CH3 ) 2 -Ph-O-, and the like. In the present specification, "Ph" represents 1,4-phenylene, 1,3 -phenylene or 1,2 -phenylene.
作為二鄰苯二甲酸二酐,具體而言,可列舉4,4’-氧基二鄰苯二甲酸酐、3,3’,4,4’-二苯甲酮四羧酸二酐、3,3’,4,4’-二苯基醚四羧酸二酐、3,3’,4,4’-二苯基碸四羧酸二酐、3,3’,4,4’-聯苯四羧酸二酐、2,2’,3,3’-聯苯四羧酸二酐、2,3,3’,4’-聯苯四羧酸二酐、2,3,3’,4’-二苯甲酮四羧酸二酐、2,3,3’,4’-二苯基醚四羧酸二酐、2,3,3’,4’-二苯基碸四羧酸二酐2,2’-雙(3,4-二羧基苯氧基苯基)碸二酐、亞甲基-4,4’-二鄰苯二甲酸二酐、1,1-亞乙烯基(ethenylidene)-4,4’-二鄰苯二甲酸二酐、2,2-丙炔(Propylidene)-4,4’-二鄰苯二甲酸二酐、1,2-伸乙基-4,4’-二鄰苯二甲酸二酐、1,3-三亞甲基-4,4’-二鄰苯二甲酸二酐、1,4-四亞甲基-4,4’-二鄰苯二甲酸二酐、1,5-五亞甲基-4,4’-二鄰苯二甲酸二酐、1,3-雙(3,4-二羧基苯基)苯二酐、1,4-雙(3,4-二羧基苯基)苯二酐、1,3-雙(3,4-二羧基苯氧基)苯二酐、1,4-雙(3,4-二羧基苯氧基)苯二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、4,4’-(4,4’-異丙炔(Propylidene)二苯氧基)雙二鄰苯二甲酸二酐等。Specific examples of diphthalic acid dianhydride include 4,4'-oxydiphthalic acid dianhydride, 3,3',4,4'-benzophenonetetracarboxylic acid dianhydride, 3,3',4,4'-diphenylethertetracarboxylic acid dianhydride, 3,3',4,4'-diphenylsulfonetetracarboxylic acid dianhydride, 3,3',4,4'-biphenyltetracarboxylic acid dianhydride, 2,2',3,3'-biphenyltetracarboxylic acid dianhydride, 2,3,3',4'-biphenyltetracarboxylic acid dianhydride, Acid dianhydride, 2,3,3',4'-benzophenone tetracarboxylic dianhydride, 2,3,3',4'-diphenyl ether tetracarboxylic dianhydride, 2,3,3',4'-diphenylsulfonate tetracarboxylic dianhydride, 2,2'-bis(3,4-dicarboxyphenoxyphenyl)sulfonate dianhydride, methylene-4,4'-diphthalic acid dianhydride, 1,1-ethynylene (ethenylidene)-4,4'-diphthalic acid dianhydride, 2,2 -Propylidene-4,4'-diphthalic anhydride, 1,2-ethyl-4,4'-diphthalic anhydride, 1,3-trimethylene-4,4'-diphthalic anhydride, 1,4-tetramethylene-4,4'-diphthalic anhydride, 1,5-pentamethylene-4,4'-diphthalic anhydride, 1,3-bis(3,4-dicarboxyphenyl)phthalic anhydride, 1, 4-bis(3,4-dicarboxyphenyl)phthalic anhydride, 1,3-bis(3,4-dicarboxyphenoxy)phthalic anhydride, 1,4-bis(3,4-dicarboxyphenoxy)phthalic anhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 4,4'-(4,4'-isopropyne (propylidene) diphenoxy) bis(diphthalic acid) dianhydride, etc.
酸酐可使用市售者,亦可使用藉由公知之方法或依據此之方法合成者。酸酐可1種單獨使用,亦可組合2種以上使用。Acid anhydrides may be commercially available or may be synthesized by a known method or a method in accordance therewith. Acid anhydrides may be used alone or in combination of two or more.
聚醯亞胺樹脂可使用市售品。作為市售品,可列舉新日本理化公司製之「RIKACOAT SN20」及「RIKACOAT PN20」。The polyimide resin may be a commercially available product. Examples of the commercially available products include "RIKACOAT SN20" and "RIKACOAT PN20" manufactured by Shin Nippon Chemical Co., Ltd.
聚碳酸酯樹脂係具有碳酸酯構造之樹脂。作為這般的樹脂,可列舉不具有反應基之碳酸酯樹脂、含有羥基之碳酸酯樹脂、含有酚性羥基之碳酸酯樹脂、含有羧基之碳酸酯樹脂、含有酸酐基之碳酸酯樹脂、含有異氰酸酯基之碳酸酯樹脂、含有胺基甲酸酯基之碳酸酯樹脂、含有環氧基之碳酸酯樹脂等。於此所反應基,係指可與羥基、酚性羥基、羧基、酸酐基、異氰酸酯基、胺基甲酸酯基及環氧基等其他成分進行反應之官能基。Polycarbonate resin is a resin having a carbonate structure. Examples of such resins include carbonate resins without reactive groups, carbonate resins containing hydroxyl groups, carbonate resins containing phenolic hydroxyl groups, carbonate resins containing carboxyl groups, carbonate resins containing acid anhydride groups, carbonate resins containing isocyanate groups, carbonate resins containing urethane groups, and carbonate resins containing epoxy groups. The reactive group here refers to a functional group that can react with other components such as hydroxyl groups, phenolic hydroxyl groups, carboxyl groups, acid anhydride groups, isocyanate groups, urethane groups, and epoxy groups.
碳酸酯樹脂可使用市售品。作為市售品,可列舉三菱瓦斯化學公司製之「FPC0220」、「FPC2136」、旭化成化學公司製之「T6002」、「T6001」(聚碳酸酯二醇)等。Commercially available carbonate resins may be used. Examples of commercially available products include "FPC0220" and "FPC2136" manufactured by Mitsubishi Gas Chemicals, and "T6002" and "T6001" (polycarbonate diol) manufactured by Asahi Kasei Chemicals.
作為苯氧基樹脂,例如可列舉具有選自由雙酚A骨架、雙酚F骨架、雙酚S骨架、雙酚苯乙酮骨架、酚醛骨架、聯苯骨架、茀骨架、二環戊二烯骨架、降莰烯骨架、萘骨架、蒽骨架、金剛烷骨架、萜烯骨架,及三甲基環己烷骨架所構成之群組中之1種類以上之骨架的苯氧基樹脂。苯氧基樹脂的末端可為酚性羥基、環氧基等之任一種官能基。Examples of the phenoxy resin include phenoxy resins having one or more skeletons selected from the group consisting of a bisphenol A skeleton, a bisphenol F skeleton, a bisphenol S skeleton, a bisphenol acetophenone skeleton, a phenolic skeleton, a biphenyl skeleton, a fluorene skeleton, a dicyclopentadiene skeleton, a norbornene skeleton, a naphthalene skeleton, an anthracene skeleton, an adamantane skeleton, a terpene skeleton, and a trimethylcyclohexane skeleton. The terminal of the phenoxy resin may be any functional group such as a phenolic hydroxyl group or an epoxy group.
作為苯氧基樹脂之具體例,可列舉三菱化學公司製之「1256」及「4250」(皆為含有雙酚A骨架之苯氧基樹脂);三菱化學公司製之「YX8100」(含有雙酚S骨架之苯氧基樹脂);三菱化學公司製之「YX6954」(含有雙酚苯乙酮骨架之苯氧基樹脂);新日鐵住金化學公司製之「FX280」及「FX293」;三菱化學公司製之「YL7500BH30」、「YX6954BH30」、「YX7553」、「YX7553BH30」、「YL7769BH30」、「YL6794」、「YL7213」、「YL7290」及「YL7482」;等。Specific examples of phenoxy resins include "1256" and "4250" manufactured by Mitsubishi Chemical Corporation (both are phenoxy resins containing a bisphenol A skeleton); "YX8100" manufactured by Mitsubishi Chemical Corporation (a phenoxy resin containing a bisphenol S skeleton); "YX6954" manufactured by Mitsubishi Chemical Corporation (a phenoxy resin containing a bisphenol acetophenone skeleton); "FX280" and "FX293" manufactured by the company; "YL7500BH30", "YX6954BH30", "YX7553", "YX7553BH30", "YL7769BH30", "YL6794", "YL7213", "YL7290" and "YL7482" manufactured by Mitsubishi Chemical Corporation; etc.
聚醯胺醯亞胺樹脂係具有醯胺醯亞胺構造之樹脂。聚醯胺醯亞胺樹脂從與樹脂組成物中之其他成分的相溶性的觀點來看,較佳為使用於分子構造中具有脂環式構造之聚醯胺醯亞胺樹脂、具有日本特開平05-112760號公報所記載之矽氧烷構造的聚醯胺醯亞胺樹脂、具有高體積分支鏈構造之聚醯胺醯亞胺樹脂、將非對稱單體作為原料之聚醯胺醯亞胺樹脂、具有多分支構造之聚醯胺醯亞胺樹脂等。The polyamide imide resin is a resin having an amide imide structure. From the viewpoint of compatibility with other components in the resin composition, the polyamide imide resin preferably uses a polyamide imide resin having an alicyclic structure in the molecular structure, a polyamide imide resin having a siloxane structure as described in Japanese Patent Application Laid-Open No. 05-112760, a polyamide imide resin having a high-volume branched chain structure, a polyamide imide resin using an asymmetric monomer as a raw material, a polyamide imide resin having a multi-branched structure, and the like.
其中,藉由聚醯胺醯亞胺樹脂具有異氰脲酸環構造,從提昇樹脂清漆之相溶性及分散性的觀點來看,更佳為(i)於分子構造中具有異氰脲酸環構造之聚醯胺醯亞胺樹脂(亦即,具有異氰脲酸環構造與醯亞胺骨架或醯胺骨架的聚醯胺醯亞胺樹脂)、(ii)於分子構造中具有異氰脲酸環構造與脂環式構造的聚醯胺醯亞胺樹脂(亦即,具有異氰脲酸環構造與脂環式構造與醯亞胺骨架或醯胺骨架的聚醯胺醯亞胺樹脂)、(iii)具有包含異氰脲酸環構造與脂環式構造之重覆單位的聚醯胺醯亞胺樹脂(亦即,具有包含異氰脲酸環構造與脂環式構造與醯亞胺骨架或醯胺骨架之重覆單位的聚醯胺醯亞胺樹脂)。Among them, from the viewpoint of improving the compatibility and dispersibility of the resin varnish by having an isocyanuric acid ring structure in the polyamide imide resin, more preferred are (i) a polyamide imide resin having an isocyanuric acid ring structure in its molecular structure (i.e., a polyamide imide resin having an isocyanuric acid ring structure and an imide skeleton or an amide skeleton), (ii) a polyamide imide resin having an isocyanuric acid ring structure and an alicyclic structure in its molecular structure. (i) a polyamide-imide resin having a repeating unit comprising an isocyanuric acid ring structure and an alicyclic structure (i.e., a polyamide-imide resin having a repeating unit comprising an isocyanuric acid ring structure and an alicyclic structure and an imide skeleton or an amide skeleton); and (ii) a polyamide-imide resin having a repeating unit comprising an isocyanuric acid ring structure and an alicyclic structure (i.e., a polyamide-imide resin having a repeating unit comprising an isocyanuric acid ring structure and an alicyclic structure and an imide skeleton or an amide skeleton).
作為前述(i)~(iii)之聚醯胺醯亞胺樹脂的合適的一實施形態,可列舉(1)使衍生自脂環式構造二異氰酸酯之含有異氰脲酸環的聚異氰酸酯化合物與源自具有3個以上之羧基的聚羧酸的酸酐(例如,具有1個以上之羧基的羧酸二酐)進行反應所得之化合物即含有羧酸基之分支型聚醯胺醯亞胺(以下,有時將該化合物稱為「(化合物 C-1)」)、(2)於化合物(C-1)使具有1個環氧基與1個以上之自由基聚合性不飽和基的化合物進行反應所得之化合物即含有羧酸基之分支型聚合性聚醯胺醯亞胺(以下,有時稱為「化合物(C-2)」),或(3)於化合物(C-1)之合成過程,於殘異氰酸酯基使具有1個羥基與1個以上之自由基聚合性不飽和基的化合物進行反應所得之化合物,即含有羧酸基之分支型聚合性聚醯胺醯亞胺(以下,有時稱為「化合物 (C-3)」)等。As a suitable embodiment of the polyamideimide resin of (i) to (iii), there can be cited (1) a compound obtained by reacting a polyisocyanate compound containing an isocyanuric acid ring derived from an alicyclic diisocyanate with an acid anhydride derived from a polycarboxylic acid having three or more carboxyl groups (e.g., a carboxylic dianhydride having one or more carboxyl groups), namely, a branched polyamideimide containing a carboxylic acid group (hereinafter, the compound may be referred to as "(compound)"); (C-1)")), (2) a compound obtained by reacting a compound having one epoxy group and one or more free radical polymerizable unsaturated groups with compound (C-1), i.e., a branched polymerizable polyamide imide containing a carboxylic acid group (hereinafter, sometimes referred to as "compound (C-2)"), or (3) a compound obtained by reacting a compound having one hydroxyl group and one or more free radical polymerizable unsaturated groups with a residual isocyanate group, i.e., a branched polymerizable polyamide imide containing a carboxylic acid group (hereinafter, sometimes referred to as "compound (C-3)"), etc.
作為化合物(C-1),具體而言,可列舉下述一般式(I)表示之化合物。尚,將以一般式(I)中之括弧包圍之構造單位定為重覆單位(I-1)。 (式(I)中,w表示0~15)Specific examples of the compound (C-1) include compounds represented by the following general formula (I): In general formula (I), the structural unit enclosed by parentheses is defined as a repeating unit (I-1). (In formula (I), w represents 0 to 15)
作為化合物(C-2),可列舉藉由於一般式(I)中之重覆單位(I-1)的任意一部分之羧基及/或末端羧基,加成GMA(縮水甘油基甲基丙烯酸酯),而具有下述式(I-2)表示之構造的化合物(II)。亦即,化合物(II)係GMA改質一般式(I)表示之化合物的羧基之化合物。於此,所謂末端羧基,係指在一般式(I),於未包含在重覆單位(I-1)的部位有羧基。As compound (C-2), there can be cited compound (II) having a structure represented by the following formula (I-2) by adding GMA (glycidyl methacrylate) to the carboxyl group and/or the terminal carboxyl group of any part of the repeating unit (I-1) in the general formula (I). That is, compound (II) is a compound in which the carboxyl group of the compound represented by the general formula (I) is modified with GMA. Here, the so-called terminal carboxyl group means that in the general formula (I), there is a carboxyl group at a position not included in the repeating unit (I-1).
式(I-2)中,*表示鍵結部。 In formula (I-2), * represents a bonding part.
上述式(I-2)表示之構造係鍵結在與從在一般式(I)之重覆單位(I-1)中之任意的一部分之羧基及/或末端羧基去除氫原子的構造之基。The structure represented by the above formula (I-2) is a group bonded to a structure in which a hydrogen atom is removed from any part of the carboxyl groups and/or the terminal carboxyl groups in the repeating units (I-1) of the general formula (I).
羧基之GMA改質的比例,亦即相對於化合物(C-1)之羧基的莫耳數,加成GMA的比例,較佳為0.3mol%以上,更佳為0.5mol%以上,再更佳為0.7mol%以上或0.9mol%以上。上限較佳為50mol%以下,更佳為40mol%以下,再更佳為30mol%以下或20mol%以下。The ratio of GMA modification of carboxyl groups, i.e., the ratio of GMA addition relative to the molar number of carboxyl groups of compound (C-1), is preferably 0.3 mol% or more, more preferably 0.5 mol% or more, further preferably 0.7 mol% or more or 0.9 mol% or more. The upper limit is preferably 50 mol% or less, more preferably 40 mol% or less, further preferably 30 mol% or less or 20 mol% or less.
作為化合物(C-3),可列舉在上述式(I),在重覆單位(I-1)之任意的一部分及/或末端醯亞胺基為異氰酸酯基之化合物,於此等異氰酸酯基加成季戊四醇三丙烯酸酯之羥基的具有下述式(I-3)表示之構造的化合物(III)。於此,所謂末端醯亞胺基,係指在一般式(I),於未包含在重覆單位(I-1)的部位有醯亞胺基。任意之一部分及/或末端醯亞胺基為異氰酸酯基之化合物,係藉由於得到含有一般式(1)之羧酸基的分支型聚醯胺醯亞胺時,殘留異氰酸酯基而獲得。As compound (C-3), there can be cited compounds in the above formula (I) in which any part of the repeating unit (I-1) and/or the terminal imide group is an isocyanate group, and compounds (III) having a structure represented by the following formula (I-3) in which a hydroxyl group of pentaerythritol triacrylate is added to the isocyanate group. Here, the so-called terminal imide group means that in the general formula (I), there is an imide group at a position not included in the repeating unit (I-1). The compound in which any part and/or the terminal imide group is an isocyanate group is obtained by leaving an isocyanate group when obtaining a branched polyamide imide containing a carboxylic acid group of the general formula (1).
式(I-3)中,*表示鍵結部。 In formula (I-3), * represents a bonding part.
上述式(I-3)表示之構造係與異氰酸酯基鍵結而形成胺基甲酸酯鍵。The structure represented by the above formula (I-3) forms a urethane bond by bonding with an isocyanate group.
季戊四醇三丙烯酸酯的加成量,相對於置入時之聚異氰酸酯的異氰酸酯基之mol數,較佳為40mol%以下,更佳為38mol%以下,再更佳為35mol%以下。另一方面,季戊四醇三丙烯酸酯的加成量從充分得到藉由加成之效果的觀點來看,相對於置入時之聚異氰酸酯的異氰酸酯基之mol數,較佳為0.3mol%以上,更佳為3mol%以上,再更佳為5mol%以上。The amount of pentaerythritol triacrylate added is preferably 40 mol% or less, more preferably 38 mol% or less, and even more preferably 35 mol% or less, relative to the number of mols of isocyanate groups of the polyisocyanate when inserted. On the other hand, the amount of pentaerythritol triacrylate added is preferably 0.3 mol% or more, more preferably 3 mol% or more, and even more preferably 5 mol% or more relative to the number of mols of isocyanate groups of the polyisocyanate when inserted, from the viewpoint of fully obtaining the effect of addition.
聚醯胺醯亞胺樹脂例如可用公知之各種方法合成。作為聚醯胺醯亞胺樹脂之合成方法,可參酌例如國際公開第2010/074197號之段落0020~0030的記載,並將此內容納入本說明書。The polyamide imide resin can be synthesized by various known methods. For the synthesis method of the polyamide imide resin, for example, reference can be made to paragraphs 0020 to 0030 of International Publication No. 2010/074197, and the contents are incorporated into this specification.
聚醯胺醯亞胺樹脂可使用市售品。作為市售品,例如可列舉DIC公司製之EPICLON(註冊商標)「V-8000」、「V-8001」、東洋紡公司製之「VYLOMAX HR11NN」及「VYLOMAX HR16NN」、日立化成公司製之「KS9100」、「KS9300」(含有聚矽氧烷骨架之聚醯胺醯亞胺)等之改質聚醯胺醯亞胺。The polyamide imide resin may be a commercially available product. Examples of commercially available products include EPICLON (registered trademark) "V-8000" and "V-8001" manufactured by DIC Corporation, "VYLOMAX HR11NN" and "VYLOMAX HR16NN" manufactured by Toyobo Co., Ltd., and "KS9100" and "KS9300" manufactured by Hitachi Chemical Co., Ltd. (polyamide imide containing a polysiloxane skeleton) and other modified polyamide imides.
作為聚苯乙烯樹脂,可使用包含重覆單位(苯乙烯單位)之任意樹脂,該重覆單位係具有聚合苯乙烯所得之構造。聚苯乙烯樹脂較佳為彈性體。又,聚苯乙烯樹脂可為組合在苯乙烯單位,包含與前述之苯乙烯單位不同之任意的重覆單位的共聚物,亦可為氫化聚苯乙烯樹脂。As the polystyrene resin, any resin containing a repeating unit (styrene unit) having a structure obtained by polymerizing styrene can be used. The polystyrene resin is preferably an elastomer. In addition, the polystyrene resin may be a copolymer containing any repeating unit different from the aforementioned styrene unit combined with the styrene unit, or may be a hydrogenated polystyrene resin.
作為任意之重覆單位,例如可列舉具有聚合共軛二烯所得之構造的重覆單位(共軛二烯單位)、具有氫化其所得之構造的重覆單位(氫化共軛二烯單位)等。作為共軛二烯,例如可列舉丁二烯、異戊二烯、2,3-二甲基丁二烯、1,3-戊二烯、1,3-己二烯等之脂肪族共軛二烯;氯丁二烯等之鹵素化脂肪族共軛二烯等。作為共軛二烯,從顯著得到本發明之效果的觀點來看,較佳為脂肪族共軛二烯,更佳為丁二烯。共軛二烯可1種類單獨使用,亦可組合2種類以上使用。又,聚苯乙烯樹脂可為無規共聚物,亦可為嵌段共聚物。As the arbitrary repeating unit, for example, there can be listed a repeating unit having a structure obtained by polymerizing a conjugated diene (conjugated diene unit), a repeating unit having a structure obtained by hydrogenating the same (hydrogenated conjugated diene unit), etc. As the conjugated diene, for example, there can be listed aliphatic conjugated dienes such as butadiene, isoprene, 2,3-dimethylbutadiene, 1,3-pentadiene, 1,3-hexadiene, etc.; halogenated aliphatic conjugated dienes such as chloroprene, etc. As the conjugated diene, from the viewpoint of significantly obtaining the effect of the present invention, an aliphatic conjugated diene is preferred, and butadiene is more preferred. The conjugated diene may be used alone or in combination of two or more. Furthermore, the polystyrene resin may be a random copolymer or a block copolymer.
作為聚苯乙烯樹脂,例如可列舉苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、苯乙烯-異戊二烯-苯乙烯嵌段共聚物(SIS)、苯乙烯-乙烯-丁烯-苯乙烯嵌段共聚物(SEBS)、苯乙烯-乙烯-丙烯-苯乙烯嵌段共聚物(SEPS)、苯乙烯-乙烯-乙烯-丙烯-苯乙烯嵌段共聚物(SEEPS)、苯乙烯-丁二烯-丁烯-苯乙烯嵌段共聚物(SBBS)、苯乙烯-丁二烯二嵌段共聚物、氫化苯乙烯-丁二烯嵌段共聚物、氫化苯乙烯-異戊二烯嵌段共聚物、氫化苯乙烯-丁二烯無規共聚物、苯乙烯-馬來酸酐共聚物等。其中,作為聚苯乙烯樹脂,較佳為苯乙烯-馬來酸酐共聚物。Examples of the polystyrene resin include styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS), styrene-ethylene-butylene-styrene block copolymer (SEBS), styrene-ethylene-propylene-styrene block copolymer (SEPS), styrene-ethylene-ethylene-propylene-styrene block copolymer (SEEPS), styrene-butadiene-butylene-styrene block copolymer (SBBS), styrene-butadiene diblock copolymer, hydrogenated styrene-butadiene block copolymer, hydrogenated styrene-isoprene block copolymer, hydrogenated styrene-butadiene random copolymer, styrene-maleic anhydride copolymer, etc. Among them, styrene-maleic anhydride copolymer is preferred as the polystyrene resin.
作為聚苯乙烯樹脂之具體例,可列舉CRAY VALLEY公司製之「EF-40」、旭化成公司製之「H1043」等。Specific examples of polystyrene resins include "EF-40" manufactured by Cray Valley Corporation and "H1043" manufactured by Asahi Kasei Corporation.
聚酯樹脂從與樹脂組成物中之其他成分的相溶性的觀點來看,較佳為於分子構造中具有茀構造,除了茀構造,較佳為具有源自二醇的構造單位、與源自二羧酸的構造單位。From the viewpoint of compatibility with other components in the resin composition, the polyester resin preferably has a fluorene structure in its molecular structure, and preferably has a structural unit derived from a diol and a structural unit derived from a dicarboxylic acid in addition to the fluorene structure.
作為聚酯樹脂之具體例,可列舉大阪Gas Chemicals公司製之「OKP4HT」等。Specific examples of polyester resins include "OKP4HT" manufactured by Osaka Gas Chemicals Co., Ltd.
作為聚碸樹脂之具體例,可列舉Solvay Advanced Polymers公司製之聚碸「P1700」、「P3500」等。Specific examples of the polyurethane resin include polyurethane "P1700" and "P3500" manufactured by Solvay Advanced Polymers.
作為聚乙烯縮醛樹脂,例如可列舉聚乙烯基甲縮醛樹脂、聚乙烯基縮丁醛樹脂,較佳為聚乙烯基縮丁醛樹脂。作為聚乙烯縮醛樹脂之具體例,可列舉積水化學工業公司製之S-Lec BH系列、BX系列(例如BX-5Z)、KS系列(例如KS-1)、BL系列、BM系列;等。Examples of the polyvinyl acetal resin include polyvinyl formaldehyde resin and polyvinyl butyral resin, and polyvinyl butyral resin is preferred. Specific examples of the polyvinyl acetal resin include S-Lec BH series, BX series (e.g., BX-5Z), KS series (e.g., KS-1), BL series, and BM series manufactured by Sekisui Chemical Industries, Ltd.
作為聚醚碸樹脂之具體例,可列舉住友化學公司製之「PES5003P」等。Specific examples of polyether sulfide resins include "PES5003P" manufactured by Sumitomo Chemical Co., Ltd.
(C)成分之重量平均分子量(Mw),從得到更顯著發揮本發明之所預期的效果之硬化物的觀點來看,較佳為5000以上,更佳為8000以上,特佳為10000以上,較佳為100000以下,更佳為80000以下,特佳為50000以下。(C)成分之重量平均分子量係藉由凝膠滲透層析(GPC)法所測定之聚苯乙烯換算的重量平均分子量。The weight average molecular weight (Mw) of the component (C) is preferably 5000 or more, more preferably 8000 or more, particularly preferably 10000 or more, preferably 100000 or less, more preferably 80000 or less, and particularly preferably 50000 or less, from the viewpoint of obtaining a cured product that more significantly exhibits the intended effect of the present invention. The weight average molecular weight of the component (C) is a weight average molecular weight in terms of polystyrene measured by gel permeation chromatography (GPC).
(C)成分之數平均分子量(Mn)從降低樹脂組成物之熔融黏度的觀點來看,較佳為5000以上,更佳為8000以上,特佳為10000以上,較佳為100000以下,更佳為80000以下,特佳為50000以下。數平均分子量可依據以下之<數平均分子量的測定>之記載測定。尚,(C)成分若重量平均分子量及數平均分子量之一者為上述之範圍內即可。例如,將(C)成分的分子量以重量平均分子量操作為一般的情況下,不需要數平均分子量為上述之範圍內。同樣地,若將(C)成分的分子量已數平均分子量操作為般的情況下,不需要重量平均分子量為上述之範圍內。From the viewpoint of reducing the melt viscosity of the resin composition, the number average molecular weight (Mn) of the component (C) is preferably 5,000 or more, more preferably 8,000 or more, particularly preferably 10,000 or more, preferably 100,000 or less, more preferably 80,000 or less, and particularly preferably 50,000 or less. The number average molecular weight can be measured according to the following <Determination of number average molecular weight>. In addition, the component (C) can be used as long as one of the weight average molecular weight and the number average molecular weight is within the above range. For example, when the molecular weight of the component (C) is generally operated as the weight average molecular weight, the number average molecular weight does not need to be within the above range. Similarly, when the molecular weight of the component (C) is generally operated as the number average molecular weight, the weight average molecular weight does not need to be within the above range.
<數平均分子量的測定> 將(C)成分100mg、分散劑(關東化學公司製「N-甲基吡咯烷酮」)5g在小瓶秤取,以超音波分散20分鐘,接著,使用膜過濾器(東洋濾紙公司製「ADVANTEC」、切割0.5μm)進行過濾後,使用凝膠滲透層析測定裝置(昭光Scientific公司製「Shodex GPC-101」),進行數平均分子量(Mn)的算出。<Determination of number average molecular weight> 100 mg of component (C) and 5 g of dispersant ("N-methylpyrrolidone" manufactured by Kanto Chemical Co., Ltd.) were weighed in a small bottle and dispersed by ultrasonic for 20 minutes. Then, the mixture was filtered using a membrane filter ("ADVANTEC" manufactured by Toyo Filter Paper Co., Ltd., cutoff 0.5 μm), and the number average molecular weight (Mn) was calculated using a gel permeation chromatography measuring apparatus ("Shodex GPC-101" manufactured by Shoko Scientific Co., Ltd.).
從得到發揮本發明之所預期的效果之硬化物的觀點來看,將樹脂組成物中之不揮發成分定為100質量%時,作為(C)成分的含量,較佳為0.1質量%以上,更佳為0.2質量%以上,再更佳為0.5質量%以上,較佳為10質量%以下,更佳為8質量%以下,再更佳為5質量%以下。From the viewpoint of obtaining a cured product that exhibits the intended effect of the present invention, the content of the component (C) is preferably 0.1% by mass or more, more preferably 0.2% by mass or more, and even more preferably 0.5% by mass or more, and is preferably 10% by mass or less, more preferably 8% by mass or less, and even more preferably 5% by mass or less, when the non-volatile components in the resin composition are taken as 100% by mass.
將(C)成分之樹脂組成物中之不揮發成分定為100質量%時的含量定為c1,將(A)成分之樹脂組成物中之不揮發成分定為100質量%時的含量定為a1時,a1/c1較佳為2以上,更佳為5以上,再更佳為10以上,較佳為50以下,更佳為40以下,再更佳為30以下。藉由將a1/c1定為該範圍內,可顯著得到本發明之效果。When the content of the nonvolatile components in the resin composition of the component (C) is taken as 100 mass %, and the content of the nonvolatile components in the resin composition of the component (A) is taken as a1, a1/c1 is preferably 2 or more, more preferably 5 or more, and further preferably 10 or more, and preferably 50 or less, more preferably 40 or less, and further preferably 30 or less. By setting a1/c1 within this range, the effect of the present invention can be significantly obtained.
<(D)無機填充材料> 樹脂組成物除了上述之成分以外,作為任意成分,可進一步含有無機填充材料作為(D)成分。<(D) Inorganic filler> In addition to the above-mentioned components, the resin composition may further contain an inorganic filler as the (D) component as an optional component.
作為無機填充材料之材料,係使用無機化合物。作為無機填充材料的材料之例,可列舉二氧化矽、氧化鋁、玻璃、堇青石、矽氧化物、硫酸鋇、碳酸鋇、滑石、黏土、雲母粉、氧化鋅、水滑石、勃姆石、氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、氧化鎂、氮化硼、氮化鋁、氮化錳、硼酸鋁、碳酸鍶、鈦酸鍶、鈦酸鈣、鈦酸鎂、鈦酸鉍、氧化鈦、氧化鋯、鈦酸鋇、鈦酸鋯酸鋇、鋯酸鋇、鋯酸鈣、磷酸鋯及磷酸鎢酸鋯等。此等之其中,特別適合二氧化矽。作為二氧化矽,例如可列舉無定形二氧化矽、熔融二氧化矽、結晶二氧化矽、合成二氧化矽、中空二氧化矽等。又,作為二氧化矽,較佳為球狀二氧化矽。(D)無機填充材料可1種類單獨使用,亦可組合2種類以上使用。As the material of the inorganic filler, an inorganic compound is used. Examples of the material of the inorganic filler include silicon dioxide, aluminum oxide, glass, cordierite, silicon oxide, barium sulfate, barium carbonate, talc, clay, mica powder, zinc oxide, hydrotalcite, boehmite, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum nitride, manganese nitride, aluminum borate, strontium carbonate, strontium titanate, calcium titanate, magnesium titanate, bismuth titanate, titanium oxide, zirconium oxide, barium titanate, barium zirconate, barium zirconate, calcium zirconate, zirconium phosphate, and zirconium tungstate phosphate. Among these, silicon dioxide is particularly suitable. Examples of silicon dioxide include amorphous silicon dioxide, fused silicon dioxide, crystalline silicon dioxide, synthetic silicon dioxide, and hollow silicon dioxide. In addition, spherical silicon dioxide is preferred as silicon dioxide. (D) The inorganic filler may be used alone or in combination of two or more.
作為(D)成分之市售品,例如可列舉電氣化學公司製之「UFP-30」;新日鐵住金材料公司製之「SP60-05」、「SP507-05」;Admatechs公司製之「YC100C」、「YA050C」、「YA050C-MJE」、「YA010C」;德山公司製之「SYLFIL NSS-3N」、「SYLFIL NSS-4N」、「SYLFIL NSS-5N」;Admatechs公司製之「SC2500SQ」、「SO-C4」、「SO-C2」、「SO-C1」;等。Examples of commercially available products of the component (D) include "UFP-30" manufactured by Electrochemical Corporation; "SP60-05" and "SP507-05" manufactured by Nippon Steel & Sumitomo Metal Materials Corporation; "YC100C", "YA050C", "YA050C-MJE", and "YA010C" manufactured by Admatechs; "SYLFIL NSS-3N", "SYLFIL NSS-4N", and "SYLFIL NSS-5N" manufactured by Tokuyama Corporation; and "SC2500SQ", "SO-C4", "SO-C2", and "SO-C1" manufactured by Admatechs.
(D)成分從提高耐濕性及分散性的觀點來看,較佳為以表面處理劑處理。作為表面處理劑,例如可列舉胺系偶合劑、(甲基)丙烯酸系偶合劑、乙烯基系偶合劑,其中,使用胺系偶合劑、(甲基)丙烯酸系偶合劑,以得到耐環境試驗性(耐HAST性)優異之硬化物的點來看較佳。於此,所謂胺系偶合劑,係指具有胺基之偶合劑。所謂(甲基)丙烯酸系偶合劑,係指具有甲基丙烯醯氧基或丙烯醯氧基的偶合劑。所謂乙烯基系偶合劑,係指具有乙烯基之偶合劑,不屬於(甲基)丙烯酸系偶合劑的偶合劑。上述之胺系偶合劑、(甲基)丙烯酸系偶合劑及乙烯基系偶合劑之每個,可列舉矽烷系偶合劑、烷氧基矽烷、有機矽氮烷化合物、鈦酸酯系偶合劑等,亦可屬於矽烷系偶合劑之任一種。作為矽烷系偶合劑,例如可列舉含有氟之矽烷偶合劑、環氧矽烷系偶合劑、巰基矽烷系偶合劑。其中,從顯著得到本發明之效果的觀點來看,較佳為矽烷偶合劑,更佳為屬於矽烷偶合劑之胺系偶合劑及屬於矽烷偶合劑之(甲基)丙烯酸系偶合劑。又,表面處理劑可1種類單獨使用,亦可任意組合2種類以上使用。From the viewpoint of improving moisture resistance and dispersibility, component (D) is preferably treated with a surface treatment agent. Examples of surface treatment agents include amine coupling agents, (meth) acrylic coupling agents, and vinyl coupling agents. Among them, the use of amine coupling agents and (meth) acrylic coupling agents is preferred from the viewpoint of obtaining a cured product having excellent environmental test resistance (HAST resistance). Here, the amine coupling agent refers to a coupling agent having an amino group. The (meth) acrylic coupling agent refers to a coupling agent having a methacryloyloxy group or an acryloxy group. The vinyl coupling agent refers to a coupling agent having a vinyl group, and is not a (meth) acrylic coupling agent. Each of the above-mentioned amine coupling agents, (meth) acrylic coupling agents and vinyl coupling agents may include silane coupling agents, alkoxysilanes, organic silazane compounds, titanium ester coupling agents, etc., and may also belong to any type of silane coupling agents. As silane coupling agents, for example, fluorine-containing silane coupling agents, epoxysilane coupling agents, and butylsilane coupling agents may be listed. Among them, from the viewpoint of significantly obtaining the effect of the present invention, silane coupling agents are preferred, and amine coupling agents belonging to silane coupling agents and (meth) acrylic coupling agents belonging to silane coupling agents are more preferred. Furthermore, the surface treatment agent may be used alone or in combination of two or more.
作為表面處理劑之市售品,例如可列舉信越化學工業公司製「KBM1003」(乙烯基三乙氧基矽烷)、信越化學工業公司製「KBM503」(3-甲基丙烯醯氧基丙基三乙氧基矽烷)、信越化學工業公司製「KBM403」(3-縮水甘油氧基丙基三甲氧基矽烷)、信越化學工業公司製「KBM803」(3-巰基丙基三甲氧基矽烷)、信越化學工業公司製「KBE903」(3-胺基丙基三乙氧基矽烷)、信越化學工業公司製「KBM573」(N-苯基-3-胺基丙基三甲氧基矽烷)、信越化學工業公司製「SZ-31」(六甲基二矽氮烷)、信越化學工業公司製「KBM103」(苯基三甲氧基矽烷)、信越化學工業公司製「KBM-4803」(長鏈環氧型矽烷偶合劑)、信越化學工業公司製「KBM-7103」(3,3,3-三氟丙基三甲氧基矽烷)等。其中,較佳為使用選自屬於(甲基)丙烯醯氧基系偶合劑之「KBM503」以及屬於胺系偶合劑之「KBM573」及「KBE903」中之1種以上,更佳為使用「KBM503」及「KBM573」之至少1種。Examples of commercially available surface treatment agents include "KBM1003" (vinyl triethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM503" (3-methacryloyloxypropyl triethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM403" (3-glycidyloxypropyl trimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM803" (3-butyl propyl trimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., and "KBE903" (3-amine "KBM-573" (N-phenyl-3-aminopropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., "SZ-31" (hexamethyldisilazane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM103" (phenyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM-4803" (long-chain epoxy-type silane coupling agent) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM-7103" (3,3,3-trifluoropropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., etc. Among them, it is preferred to use at least one selected from "KBM503" belonging to the (meth)acryloxy-based coupling agent and "KBM573" and "KBE903" belonging to the amine-based coupling agent, and it is more preferred to use at least one of "KBM503" and "KBM573".
藉由表面處理劑之表面處理的程度,從無機填充材料之分散性提昇的觀點來看,較佳為收留在指定的範圍。具體而言,無機填充材料100質量份較佳為以0.2質量份~5質量份的表面處理劑進行表面處理,較佳為以0.2質量份~3質量份進行表面處理,較佳為以0.3質量份~2質量份進行表面處理。The degree of surface treatment by the surface treatment agent is preferably within a specified range from the viewpoint of improving the dispersibility of the inorganic filler. Specifically, 100 parts by weight of the inorganic filler is preferably surface treated with 0.2 to 5 parts by weight of the surface treatment agent, preferably 0.2 to 3 parts by weight, and preferably 0.3 to 2 parts by weight.
藉由表面處理劑之表面處理的程度可藉由無機填充材料每一單位表面積的碳量評估。無機填充材料每一單位表面積的碳量,從無機填充材料之分散性提昇的觀點來看,較佳為0.02mg/m2 以上,更佳為0.1mg/m2 以上,再更佳為0.2mg/m2 以上。另一方面,從抑制於樹脂清漆的熔融黏度及於薄片形態之熔融黏度的上昇的觀點來看,較佳為1mg/m2 以下,更佳為0.8mg/m2 以下,再更佳為0.5mg/m2 以下。The degree of surface treatment by the surface treatment agent can be evaluated by the amount of carbon per unit surface area of the inorganic filler. From the viewpoint of improving the dispersibility of the inorganic filler, the amount of carbon per unit surface area of the inorganic filler is preferably 0.02 mg/ m2 or more, more preferably 0.1 mg/ m2 or more, and even more preferably 0.2 mg/ m2 or more. On the other hand, from the viewpoint of suppressing the increase in the melt viscosity of the resin varnish and the melt viscosity of the sheet form, it is preferably 1 mg/ m2 or less, more preferably 0.8 mg/ m2 or less, and even more preferably 0.5 mg/ m2 or less.
無機填充材料每一單位表面積的碳量,可將表面處理後之無機填充材料藉由溶劑(例如甲基乙基酮(MEK))洗淨處理後進行測定。具體而言,作為溶劑,將充分量之MEK加在以表面處理劑表面處理之無機填充材料,並以25℃超音波洗淨5分鐘。去除上清液,並乾燥固體成分後,可使用碳分析計測定無機填充材料每一單位表面積的碳量。作為碳分析計,可使用堀場製作所公司製「EMIA-320V」等。The amount of carbon per unit surface area of the inorganic filler can be measured by washing the surface treated inorganic filler with a solvent (e.g., methyl ethyl ketone (MEK)). Specifically, as a solvent, a sufficient amount of MEK is added to the inorganic filler treated with a surface treatment agent, and then ultrasonically washed at 25°C for 5 minutes. After removing the supernatant and drying the solid components, a carbon analyzer can be used to measure the amount of carbon per unit surface area of the inorganic filler. As a carbon analyzer, the "EMIA-320V" manufactured by Horiba, Ltd. can be used.
作為(D)成分之比表面積,較佳為1m2 /g以上,更佳為2m2 /g以上,特佳為3m2 /g以上。上限雖並無特別限制,但較佳為60m2 /g以下、50m2 /g以下或40m2 /g以下。比表面積係藉由依據BET法,使用比表面積測定裝置(Mountech公司製Macsorb HM-1210),使氮氣體吸附在試料表面,並使用BET多點法算出比表面積而獲得。The specific surface area of the component (D) is preferably 1 m 2 /g or more, more preferably 2 m 2 /g or more, and particularly preferably 3 m 2 /g or more. The upper limit is not particularly limited, but is preferably 60 m 2 /g or less, 50 m 2 /g or less, or 40 m 2 /g or less. The specific surface area is obtained by adsorbing nitrogen gas on the sample surface using a specific surface area measuring device (Macsorb HM-1210 manufactured by Mountech) according to the BET method and calculating the specific surface area using the BET multipoint method.
(D)成分之平均粒徑,從顯著得到本發明之所預期的效果的觀點來看,較佳為0.01μm以上,更佳為0.05μm以上,特佳為0.1μm以上,較佳為5μm以下,更佳為2μm以下,再更佳為1μm以下。From the viewpoint of remarkably obtaining the expected effect of the present invention, the average particle size of the component (D) is preferably 0.01 μm or more, more preferably 0.05 μm or more, particularly preferably 0.1 μm or more, preferably 5 μm or less, more preferably 2 μm or less, and even more preferably 1 μm or less.
(D)成分之平均粒徑可根據米氏(Mie)散射理論藉由雷射繞射・散射法進行測定。具體而言,可藉由由雷射繞射散射式粒徑分布測定裝置,將無機填充材料之粒度分布以體積基準作成,將其中位徑定為平均粒徑進行測定。測定樣品可使用將無機填充材料100mg、甲基乙基酮10g於小瓶秤取,以超音波使其分散10分鐘者。將測定樣品使用雷射繞射式粒徑分布測定裝置,並將使用光源波長定為藍色及紅色,以流動池方式測定(D)成分之體積基準的粒徑分布,可從所得之粒徑分布作為中位徑算出平均粒徑。作為雷射繞射式粒徑分布測定裝置,例如可列舉堀場製作所公司製「LA-960」等。The average particle size of component (D) can be measured by laser diffraction and scattering method based on Mie scattering theory. Specifically, the particle size distribution of the inorganic filler can be made on a volume basis by using a laser diffraction scattering type particle size distribution measuring device, and the median diameter can be set as the average particle size for measurement. The measurement sample can be 100 mg of inorganic filler and 10 g of methyl ethyl ketone weighed in a small bottle, and dispersed by ultrasound for 10 minutes. The measurement sample is used in a laser diffraction type particle size distribution measuring device, and the wavelength of the light source used is set to blue and red. The volume-based particle size distribution of component (D) is measured by the flow cell method, and the average particle size can be calculated from the obtained particle size distribution as the median diameter. As a laser diffraction type particle size distribution measuring device, for example, "LA-960" manufactured by Horiba, Ltd. can be cited.
從縮小介電正切之值的觀點來看,將樹脂組成物中之不揮發成分定為100質量%時,(D)成分的含量較佳為50質量%以上,更佳為55質量%以上,再更佳為60質量%以上,上限只要可確保分散性雖並未限制,但例如可成為95質量%以下、90質量%以下、85質量%以下或80質量%以下。From the viewpoint of reducing the value of dielectric tangent, when the non-volatile components in the resin composition are defined as 100 mass %, the content of the component (D) is preferably 50 mass % or more, more preferably 55 mass % or more, and even more preferably 60 mass % or more. The upper limit is not limited as long as dispersibility can be ensured, but for example, it can be 95 mass % or less, 90 mass % or less, 85 mass % or less, or 80 mass % or less.
<(E)聚合起始劑> 樹脂組成物除了上述之成分以外,作為任意成分,可進一步包含聚合起始劑作為(E)成分。(E)成分可1種類單獨使用,或亦可併用2種類以上。<(E) Polymerization initiator> In addition to the above-mentioned components, the resin composition may further contain a polymerization initiator as the (E) component as an optional component. The (E) component may be used alone or in combination of two or more.
作為(E)成分,例如可列舉t-丁基過氧化異丙苯、t-丁基過氧乙酸酯、α,α’-二(t-丁基過氧)二異丙基苯、t-丁基過氧月桂酸酯、t-丁基過氧-2-乙基己酸酯、t-丁基過氧新癸酸酯、t-丁基過氧苯甲酸酯、二-t-過氧化己基等之過氧化物。Examples of the component (E) include peroxides such as t-butyl cumyl peroxide, t-butyl peroxyacetate, α,α'-di(t-butylperoxy)diisopropylbenzene, t-butyl peroxylaurate, t-butyl peroxy-2-ethylhexanoate, t-butyl peroxyneodecanoate, t-butyl peroxybenzoate, and di-t-hexylperoxide.
作為(E)成分之市售品,例如可列舉日油公司製之「PERBUTYL(註冊商標)C」、「PERBUTYL(註冊商標)A」、「PERBUTYL(註冊商標)P」、「PERBUTYL(註冊商標)L」、「PERBUTYL(註冊商標)O」、「PERBUTYL(註冊商標)ND」、「PERBUTYL(註冊商標)Z」、「PERBUTYL(註冊商標)I」、「PERCUMYL P」、「PERCUMYL D」、「PERHEXYL(註冊商標)D」、「PERHEXYL(註冊商標)A」、「PERHEXYL(註冊商標)I」、「PERHEXYL(註冊商標)Z」、「PERHEXYL(註冊商標)ND」、「PERHEXYL(註冊商標)O」、「PERHEXYL(註冊商標)PV」、「PERHEXYL(註冊商標)O」等。Examples of commercially available products of the component (E) include "PERBUTYL (registered trademark) C", "PERBUTYL (registered trademark) A", "PERBUTYL (registered trademark) P", "PERBUTYL (registered trademark) L", "PERBUTYL (registered trademark) O", "PERBUTYL (registered trademark) ND", "PERBUTYL (registered trademark) Z", "PERBUTYL (registered trademark) I", "PERCUMYL P", "PERCUMYL D", "PERHEXYL (registered trademark) D", "PERHEXYL (registered trademark) A", "PERHEXYL (registered trademark) I", "PERHEXYL (registered trademark) Z", "PERHEXYL (registered trademark) ND", "PERHEXYL (registered trademark) O", "PERHEXYL (registered trademark) PV", "PERHEXYL (registered trademark) O", etc.
從顯著得到本發明之所預期的效果的觀點來看,將樹脂組成物中之不揮發成分定為100質量%時,(E)成分的含量較佳為0.01質量%以上,更佳為0.05質量%以上,再更佳為0.1質量%以上,較佳為1質量%以下,更佳為0.5質量%以下,再更佳為0.3質量%以下。From the viewpoint of significantly obtaining the expected effects of the present invention, when the non-volatile components in the resin composition are taken as 100 mass %, the content of the component (E) is preferably 0.01 mass % or more, more preferably 0.05 mass % or more, further preferably 0.1 mass % or more, and preferably 1 mass % or less, more preferably 0.5 mass % or less, and further preferably 0.3 mass % or less.
<(F)熱硬化性樹脂> 樹脂組成物除了上述之成分以外,作為任意成分,可進一步含有熱硬化性樹脂作為(F)成分。惟,(F)成分排除相當於(A)成分、(B)成分及(C)成分之任一者。所謂熱硬化性樹脂,係指可熱硬化之樹脂。於此,可熱硬化之化合物中,包含自身藉由熱硬化可聚合之化合物、對本發明之樹脂組成物所包含之成分具有反應性之化合物、因應本發明之樹脂組成物所包含之成分的反應性可與該成分反應之化合物。<(F) Thermosetting resin> In addition to the above-mentioned components, the resin composition may further contain a thermosetting resin as the (F) component as an arbitrary component. However, the (F) component excludes any component equivalent to the (A) component, the (B) component, and the (C) component. The so-called thermosetting resin refers to a resin that can be cured by heat. Here, the thermosetting compound includes a compound that can be polymerized by heat curing, a compound that is reactive with a component contained in the resin composition of the present invention, and a compound that can react with a component contained in the resin composition of the present invention due to the reactivity of the component.
(F)成分之第1例為環氧樹脂。作為環氧樹脂,例如可列舉二茬酚(Bixylenol)型環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、雙酚AF型環氧樹脂、二環戊二烯型環氧樹脂、參酚型環氧樹脂、萘酚酚醛清漆型環氧樹脂、酚酚醛清漆型環氧樹脂、tert-丁基-鄰苯二酚型環氧樹脂、萘型環氧樹脂、萘酚型環氧樹脂、蒽型環氧樹脂、縮水甘油基胺型環氧樹脂、縮水甘油基酯型環氧樹脂、甲酚酚醛清漆型環氧樹脂、聯苯型環氧樹脂、線狀脂肪族環氧樹脂、具有丁二烯構造之環氧樹脂、脂環式環氧樹脂、雜環式環氧樹脂、螺環含有環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂、伸萘基醚型環氧樹脂、三羥甲基型環氧樹脂、四苯基乙烷型環氧樹脂等。環氧樹脂可1種類單獨使用,亦可組合2種類以上使用。The first example of the component (F) is an epoxy resin. Examples of the epoxy resin include bixylenol epoxy resin, bisphenol A epoxy resin, bisphenol F epoxy resin, bisphenol S epoxy resin, bisphenol AF epoxy resin, dicyclopentadiene epoxy resin, phenol epoxy resin, naphthol novolac epoxy resin, phenol novolac epoxy resin, tert-butyl-ophthalic acid epoxy resin, naphthalene epoxy resin, naphthol epoxy resin, anthracene epoxy resin, etc. Resin, glycidylamine type epoxy resin, glycidyl ester type epoxy resin, cresol novolac type epoxy resin, biphenyl type epoxy resin, linear aliphatic epoxy resin, epoxy resin having a butadiene structure, alicyclic epoxy resin, heterocyclic epoxy resin, spirocyclic epoxy resin, oxalic acid type epoxy resin, oxalic acid dimethanol type epoxy resin, naphthyl ether type epoxy resin, trihydroxymethyl type epoxy resin, tetraphenylethane type epoxy resin, etc. The epoxy resin may be used alone or in combination of two or more types.
樹脂組成物作為環氧樹脂,較佳為包含於1分子中具有2個以上之環氧基的環氧樹脂。從顯著得到本發明之所預期的效果的觀點來看,相對於(F)成分之不揮發成分100質量%,於1分子中具有2個以上之環氧基的環氧樹脂的比例,較佳為50質量%以上,更佳為60質量%以上,特佳為70質量%以上。The resin composition preferably contains an epoxy resin having two or more epoxy groups in one molecule as an epoxy resin. From the viewpoint of significantly obtaining the intended effect of the present invention, the ratio of the epoxy resin having two or more epoxy groups in one molecule is preferably 50% by mass or more, more preferably 60% by mass or more, and particularly preferably 70% by mass or more relative to 100% by mass of the nonvolatile component of the component (F).
環氧樹脂中有於溫度20℃為液狀之環氧樹脂(以下有時稱為「液狀環氧樹脂」)、與於溫度20℃為固體狀之環氧樹脂(以下有時稱為「固體狀環氧樹脂」)。樹脂組成物可僅包含液狀環氧樹脂作為(F)成分,亦可僅包含固體狀環氧樹脂,雖亦可包含組合液狀環氧樹脂與固體狀環氧樹脂,但從顯著得到本發明之所預期的效果的觀點來看,較佳為僅包含液狀環氧樹脂。Epoxy resins include epoxy resins that are liquid at 20°C (hereinafter sometimes referred to as "liquid epoxy resins") and epoxy resins that are solid at 20°C (hereinafter sometimes referred to as "solid epoxy resins"). The resin composition may contain only a liquid epoxy resin as the (F) component, or only a solid epoxy resin. Although it may contain a combination of a liquid epoxy resin and a solid epoxy resin, it is preferred to contain only a liquid epoxy resin from the viewpoint of significantly obtaining the intended effect of the present invention.
作為液狀環氧樹脂,較佳為於1分子中具有2個以上之環氧基的液狀環氧樹脂。As the liquid epoxy resin, one having two or more epoxy groups in one molecule is preferred.
作為液狀環氧樹脂,較佳為雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚AF型環氧樹脂、萘型環氧樹脂、縮水甘油基酯型環氧樹脂、縮水甘油基胺型環氧樹脂、酚酚醛清漆型環氧樹脂、具有酯骨架之脂環式環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂、縮水甘油基胺型環氧樹脂,及具有丁二烯構造之環氧樹脂,更佳為雙酚A型環氧樹脂、雙酚F型環氧樹脂。As the liquid epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AF type epoxy resin, naphthalene type epoxy resin, glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, phenol novolac type epoxy resin, alicyclic epoxy resin having an ester skeleton, cyclohexane type epoxy resin, cyclohexanedimethanol type epoxy resin, glycidyl amine type epoxy resin, and epoxy resin having a butadiene structure are preferred, and bisphenol A type epoxy resin and bisphenol F type epoxy resin are more preferred.
作為液狀環氧樹脂之具體例,可列舉DIC公司製之「HP4032」、「HP4032D」、「HP4032SS」(萘型環氧樹脂);三菱化學公司製之「828US」、「jER828EL」、「825」、「EPIKOTE 828EL」(雙酚A型環氧樹脂);三菱化學公司製之「jER807」、「1750」(雙酚F型環氧樹脂);三菱化學公司製之「jER152」(酚酚醛清漆型環氧樹脂);三菱化學公司製之「630」、「630LSD」(縮水甘油基胺型環氧樹脂);新日鐵住金化學公司製之「ZX1059」(雙酚A型環氧樹脂與雙酚F型環氧樹脂之混合品);Nagase ChemteX公司製之「EX-721」(縮水甘油基酯型環氧樹脂);Daicel公司製之「Celloxide2021P」(具有酯骨架之脂環式環氧樹脂);Daicel公司製之「PB-3600」(具有丁二烯構造之環氧樹脂);新日鐵住金化學公司製之「ZX1658」、「ZX1658GS」(液狀1,4-縮水甘油基環己烷型環氧樹脂)等。此等可1種類單獨使用,亦可組合2種類以上使用。Specific examples of liquid epoxy resins include "HP4032", "HP4032D", and "HP4032SS" (naphthalene-based epoxy resins) manufactured by DIC Corporation; "828US", "jER828EL", "825", and "EPIKOTE" manufactured by Mitsubishi Chemical Corporation; "828EL" (bisphenol A type epoxy resin); "jER807" and "1750" (bisphenol F type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "jER152" (phenol novolac type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "630" and "630LSD" (glycidylamine type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "ZX1059" (a mixture of bisphenol A type epoxy resin and bisphenol F type epoxy resin) manufactured by Nippon Steel & Sumitomo Metal Chemical Corporation; Nagase "EX-721" (glycidyl ester type epoxy resin) manufactured by ChemteX; "Celloxide2021P" (lipidic epoxy resin with ester skeleton) manufactured by Daicel; "PB-3600" (epoxy resin with butadiene structure) manufactured by Daicel; "ZX1658" and "ZX1658GS" (liquid 1,4-glycidyl cyclohexane type epoxy resin) manufactured by Nippon Steel & Sumitomo Chemicals Co., Ltd. These can be used alone or in combination of two or more types.
作為固體狀環氧樹脂,較佳為於1分子中具有3個以上之環氧基的固體狀環氧樹脂,更佳為於1分子中具有3個以上之環氧基的芳香族系之固體狀環氧樹脂。The solid epoxy resin is preferably a solid epoxy resin having three or more epoxy groups in one molecule, and more preferably an aromatic solid epoxy resin having three or more epoxy groups in one molecule.
作為固體狀環氧樹脂,較佳為二茬酚(Bixylenol)型環氧樹脂、萘型環氧樹脂、萘型4官能環氧樹脂、甲酚酚醛清漆型環氧樹脂、二環戊二烯型環氧樹脂、參酚型環氧樹脂、萘酚型環氧樹脂、聯苯型環氧樹脂、伸萘基醚型環氧樹脂、蒽型環氧樹脂、雙酚A型環氧樹脂、雙酚AF型環氧樹脂、四苯基乙烷型環氧樹脂,更佳為萘型環氧樹脂。As the solid epoxy resin, preferred are bixylenol type epoxy resin, naphthalene type epoxy resin, naphthalene type tetrafunctional epoxy resin, cresol novolac type epoxy resin, dicyclopentadiene type epoxy resin, trisphenol type epoxy resin, naphthol type epoxy resin, biphenyl type epoxy resin, naphthyl ether type epoxy resin, anthracene type epoxy resin, bisphenol A type epoxy resin, bisphenol AF type epoxy resin, tetraphenylethane type epoxy resin, and more preferred is naphthalene type epoxy resin.
作為固體狀環氧樹脂之具體例,可列舉DIC公司製之「HP4032H」(萘型環氧樹脂);DIC公司製之「HP-4700」、「HP-4710」(萘型4官能環氧樹脂);DIC公司製之「N-690」(甲酚酚醛清漆型環氧樹脂);DIC公司製之「N-695」(甲酚酚醛清漆型環氧樹脂);DIC公司製之「HP-7200HH」、「HP-7200H」、「HP-7200」(二環戊二烯型環氧樹脂);DIC公司製之「EXA-7311」、「EXA-7311-G3」、「EXA-7311-G4」、「EXA-7311-G4S」、「HP6000」(伸萘基醚型環氧樹脂);日本化藥公司製之「EPPN-502H」(參酚型環氧樹脂);日本化藥公司製之「NC7000L」(萘酚酚醛清漆型環氧樹脂);日本化藥公司製之「NC3000H」、「NC3000」、「NC3000L」、「NC3100」(聯苯型環氧樹脂);新日鐵住金化學公司製之「ESN475V」(萘酚型環氧樹脂);新日鐵住金化學公司製之「ESN485」(萘酚酚醛清漆型環氧樹脂);三菱化學公司製之「YX4000H」、「YX4000」、「YL6121」(聯苯型環氧樹脂);三菱化學公司製之「YX4000HK」(二茬酚(Bixylenol)型環氧樹脂);三菱化學公司製之「YX8800」(蒽型環氧樹脂);大阪Gas Chemicals公司製之「PG-100」、「CG-500」;三菱化學公司製之「YL7760」(雙酚AF型環氧樹脂);三菱化學公司製之「YL7800」(茀型環氧樹脂);三菱化學公司製之「jER1010」(固體狀雙酚A型環氧樹脂);三菱化學公司製之「jER1031S」(四苯基乙烷型環氧樹脂)等。此等可1種類單獨使用,亦可組合2種類以上使用。Specific examples of solid epoxy resins include "HP4032H" (naphthalene-based epoxy resin) manufactured by DIC Corporation; "HP-4700" and "HP-4710" (naphthalene-based tetrafunctional epoxy resins) manufactured by DIC Corporation; "N-690" (cresol novolac-based epoxy resin) manufactured by DIC Corporation; "N-695" (cresol novolac-based epoxy resin) manufactured by DIC Corporation; and "HP-4710" (naphthalene-based tetrafunctional epoxy resin) manufactured by DIC Corporation. "HP-7200HH", "HP-7200H", "HP-7200" (dicyclopentadiene epoxy resin) manufactured by DIC Corporation; "EXA-7311", "EXA-7311-G3", "EXA-7311-G4", "EXA-7311-G4S", "HP6000" (naphthyl ether epoxy resin) manufactured by Nippon Kayaku Co., Ltd. N-502H" (phenol type epoxy resin); "NC7000L" (naphthol novolac type epoxy resin) manufactured by Nippon Kayaku Co., Ltd.; "NC3000H", "NC3000", "NC3000L", "NC3100" (biphenyl type epoxy resin) manufactured by Nippon Kayaku Co., Ltd.; "ESN475V" (naphthol type epoxy resin) manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd.; "ESN485" (naphthol novolac type epoxy resin) manufactured by Osaka Gas; "YX4000H", "YX4000", "YL6121" (biphenyl type epoxy resin) manufactured by Mitsubishi Chemical; "YX4000HK" (bixylenol type epoxy resin) manufactured by Mitsubishi Chemical; "YX8800" (anthracene type epoxy resin) manufactured by Mitsubishi Chemical; "PG-100" and "CG-500" manufactured by Chemicals; "YL7760" (bisphenol AF type epoxy resin) manufactured by Mitsubishi Chemical; "YL7800" (fluorene type epoxy resin) manufactured by Mitsubishi Chemical; "jER1010" (solid bisphenol A type epoxy resin) manufactured by Mitsubishi Chemical; "jER1031S" (tetraphenylethane type epoxy resin) manufactured by Mitsubishi Chemical, etc. These can be used alone or in combination of two or more types.
作為環氧樹脂,組合液狀環氧樹脂與固體狀環氧樹脂使用時,該等之量比(液狀環氧樹脂:固體狀環氧樹脂)以質量比,較佳為1:1~1:20,更佳為1:1.5~1:15,特佳為1:2~1:10。藉由液狀環氧樹脂與固體狀環氧樹脂的量比定為該範圍,可顯著得到本發明之所預期的效果。進而,通常以樹脂薄片的形態使用的情況下,可帶來適度的黏著性。又,通常以樹脂薄片的形態使用的情況下,得到充分的可撓性,提昇可操作性。進而,通常可得到具有充分之斷裂強度的硬化物。When a liquid epoxy resin and a solid epoxy resin are used in combination as epoxy resin, the mass ratio of the liquid epoxy resin: solid epoxy resin is preferably 1:1 to 1:20, more preferably 1:1.5 to 1:15, and particularly preferably 1:2 to 1:10. By setting the mass ratio of the liquid epoxy resin to the solid epoxy resin within this range, the expected effect of the present invention can be significantly obtained. Furthermore, when it is usually used in the form of a resin sheet, it can bring about moderate adhesion. In addition, when it is usually used in the form of a resin sheet, it can obtain sufficient flexibility and improve operability. Furthermore, a cured product with sufficient breaking strength can usually be obtained.
環氧樹脂之環氧當量較佳為50g/eq.~5000g/eq.,更佳為50g/eq.~3000g/eq.,再更佳為80g/eq.~2000g/eq.,又再更佳為110g/eq.~1000g/eq.。藉由成為此範圍,樹脂組成物之硬化物的交聯密度變充分,可帶來表面粗糙度小之絕緣層。環氧當量係包含1當量之環氧基的環氧樹脂的質量。此環氧當量可依據JIS K7236測定。The epoxy equivalent of the epoxy resin is preferably 50 g/eq. to 5000 g/eq., more preferably 50 g/eq. to 3000 g/eq., still more preferably 80 g/eq. to 2000 g/eq., and still more preferably 110 g/eq. to 1000 g/eq.. By being within this range, the crosslinking density of the cured product of the resin composition becomes sufficient, and an insulating layer with a small surface roughness can be provided. The epoxy equivalent is the mass of the epoxy resin containing 1 equivalent of epoxy groups. This epoxy equivalent can be measured according to JIS K7236.
環氧樹脂的重量平均分子量(Mw),從顯著得到本發明之所預期的效果的觀點來看,較佳為100以上且未滿5000,更佳為250以上且未滿3000,再更佳為400以上且未滿1500。(F)成分之重量平均分子量可用與(C)成分之重量平均分子量相同的方法測定。The weight average molecular weight (Mw) of the epoxy resin is preferably 100 or more and less than 5000, more preferably 250 or more and less than 3000, and even more preferably 400 or more and less than 1500, from the viewpoint of significantly obtaining the expected effect of the present invention. The weight average molecular weight of the component (F) can be measured by the same method as that of the component (C).
從顯著得到本發明之所預期的效果的觀點來看,將樹脂組成物中之不揮發成分定為100質量%時,環氧樹脂的含量較佳為0.1質量%以上,更佳為0.3質量%以上,再更佳為0.5質量%以上,較佳為5質量%以下,更佳為4質量%以下,再更佳為3質量%以下。From the viewpoint of significantly obtaining the expected effects of the present invention, when the non-volatile components in the resin composition are taken as 100 mass %, the content of the epoxy resin is preferably 0.1 mass % or more, more preferably 0.3 mass % or more, further preferably 0.5 mass % or more, preferably 5 mass % or less, more preferably 4 mass % or less, and further preferably 3 mass % or less.
(F)成分之第2例為環氧樹脂以外之樹脂。作為環氧樹脂以外的樹脂之例,可列舉相較可作為(C)成分所列舉之高分子量成分使用之樹脂,重量平均分子量或數平均分子量更小之樹脂(為了方便亦稱為「低分子量樹脂」)。作為低分子量樹脂之例,可列舉聚苯醚(Polyphenylene ether)樹脂。作為聚苯醚(Polyphenylene ether)樹脂之具體例,可列舉三菱瓦斯化學公司製之寡伸苯基醚・苯乙烯樹脂「OPE-2St 1200」等。The second example of the component (F) is a resin other than an epoxy resin. As an example of a resin other than an epoxy resin, there can be cited a resin having a weight average molecular weight or a number average molecular weight smaller than the resin that can be used as the high molecular weight component listed as the component (C) (also referred to as a "low molecular weight resin" for convenience). As an example of a low molecular weight resin, there can be cited a polyphenylene ether resin. As a specific example of a polyphenylene ether resin, there can be cited an oligophenylene ether styrene resin "OPE-2St 1200" manufactured by Mitsubishi Gas Chemical Co., Ltd.
(F)成分之第3例為(B)成分以外之硬化劑。亦即,可與(B)成分併用之第2硬化劑。The third example of component (F) is a hardener other than component (B), that is, a second hardener that can be used together with component (B).
作為第2硬化劑,例如可列舉活性酯系硬化劑、酚系硬化劑、萘酚系硬化劑、不含烯丙基的苯並噁嗪系硬化劑、氰酸酯系硬化劑、碳二醯亞胺系硬化劑、胺系硬化劑、酸酐系硬化劑等。第2硬化劑可1種類單獨使用,或亦可併用2種類以上。Examples of the second hardener include active ester hardeners, phenol hardeners, naphthol hardeners, allyl-free benzoxazine hardeners, cyanate hardeners, carbodiimide hardeners, amine hardeners, and acid anhydride hardeners. The second hardener may be used alone or in combination of two or more.
作為活性酯系硬化劑,可使用於1分子中具有1個以上之活性酯基的化合物。其中,作為活性酯系硬化劑,較佳為酚酯類、硫酚酯類、N-羥基胺酯類、雜環羥基化合物之酯類等之於1分子中具有2個以上反應活性高之酯基的化合物。該活性酯系硬化劑較佳為藉由羧酸化合物及/或硫羧酸化合物與羥基化合物及/或硫醇化合物的縮合反應所得者。尤其是從耐熱性提昇的觀點來看,較佳為由羧酸化合物與羥基化合物所得之活性酯系硬化劑,更佳為由羧酸化合物與酚化合物及/或萘酚化合物所得之活性酯系硬化劑。As the active ester curing agent, a compound having one or more active ester groups in one molecule can be used. Among them, as the active ester curing agent, a compound having two or more highly reactive ester groups in one molecule, such as phenol esters, thiophenol esters, N-hydroxylamine esters, and esters of heterocyclic hydroxyl compounds, is preferred. The active ester curing agent is preferably obtained by a condensation reaction of a carboxylic acid compound and/or a thiocarboxylic acid compound with a hydroxyl compound and/or a thiol compound. In particular, from the viewpoint of improving heat resistance, an active ester curing agent obtained from a carboxylic acid compound and a hydroxyl compound is preferred, and an active ester curing agent obtained from a carboxylic acid compound and a phenol compound and/or a naphthol compound is more preferred.
作為羧酸化合物,例如可列舉苯甲酸、乙酸、琥珀酸、馬來酸、衣康酸、二鄰苯二甲酸、間苯二甲酸、對苯二甲酸、均苯四酸等。Examples of the carboxylic acid compound include benzoic acid, acetic acid, succinic acid, maleic acid, itaconic acid, diphthalic acid, isophthalic acid, terephthalic acid, and pyromellitic acid.
作為酚化合物或萘酚化合物,例如可列舉對苯二酚、間苯二酚、雙酚A、雙酚F、雙酚S、酚酞、甲基化雙酚A、甲基化雙酚F、甲基化雙酚S、酚、o-甲酚、m-甲酚、p-甲酚、鄰苯二酚、α-萘酚、β-萘酚、1,5-二羥基萘、1,6-二羥基萘、2,6-二羥基萘、二羥基二苯甲酮、三羥基二苯甲酮、四羥基二苯甲酮、苯三酚(Phloroglucin)、苯三醇、二環戊二烯型二酚化合物、酚酚醛清漆等。於此,所謂「二環戊二烯型二酚化合物」,係指於二環戊二烯1分子縮合酚2分子所得之二酚化合物。Examples of the phenolic compound or naphthol compound include hydroquinone, resorcinol, bisphenol A, bisphenol F, bisphenol S, phenolphthalein, methylated bisphenol A, methylated bisphenol F, methylated bisphenol S, phenol, o-cresol, m-cresol, p-cresol, o-cresol, α-naphthol, β-naphthol, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, dihydroxybenzophenone, trihydroxybenzophenone, tetrahydroxybenzophenone, phenoxytriol, benzenetriol, dicyclopentadiene-type diphenolic compounds, and phenol novolac. Here, the so-called "dicyclopentadiene-type diphenolic compound" refers to a diphenolic compound obtained by condensing two molecules of phenol with one molecule of dicyclopentadiene.
作為活性酯系硬化劑之較佳的具體例,可列舉包含二環戊二烯型二酚構造之活性酯系硬化劑、包含萘構造之活性酯系硬化劑、包含酚酚醛清漆之乙醯化物的活性酯系硬化劑、包含酚酚醛清漆之苯甲醯化物的活性酯系硬化劑。其中,更佳為包含萘構造之活性酯系硬化劑、包含二環戊二烯型二酚構造之活性酯系硬化劑。所謂「二環戊二烯型二酚構造」,係表示包含伸苯基-二環伸戊基-伸苯基而成之2價的構造單位。Preferred specific examples of active ester hardeners include active ester hardeners containing a dicyclopentadiene diphenol structure, active ester hardeners containing a naphthalene structure, active ester hardeners containing acetylated phenol novolacs, and active ester hardeners containing benzoylated phenol novolacs. Among them, active ester hardeners containing a naphthalene structure and active ester hardeners containing a dicyclopentadiene diphenol structure are more preferred. The so-called "dicyclopentadiene diphenol structure" refers to a divalent structural unit consisting of phenylene-dicyclopentylene-phenylene.
作為活性酯系硬化劑之市售品,作為包含二環戊二烯型二酚構造之活性酯系硬化劑,可列舉「EXB9451」、「EXB9460」、「EXB9460S」、「HPC8000-65T」、「HPC8000H-65TM」、「EXB8000L-65TM」、「EXB8150-65T」(DIC公司製);作為包含萘構造之活性酯系硬化劑,可列舉「EXB9416-70BK」(DIC公司製);作為包含酚酚醛清漆之乙醯化物的活性酯系硬化劑,可列舉「DC808」(三菱化學公司製);作為包含酚酚醛清漆之苯甲醯化物的活性酯系硬化劑,可列舉「YLH1026」(三菱化學公司製);作為酚酚醛清漆之乙醯化物的活性酯系硬化劑,可列舉「DC808」(三菱化學公司製);作為酚酚醛清漆之苯甲醯化物的活性酯系硬化劑,可列舉「YLH1026」(三菱化學公司製)、「YLH1030」(三菱化學公司製)、「YLH1048」(三菱化學公司製);等。As commercially available active ester hardeners, as active ester hardeners containing a dicyclopentadiene-type diphenol structure, there are "EXB9451", "EXB9460", "EXB9460S", "HPC8000-65T", "HPC8000H-65TM", "EXB8000L-65TM", "EXB8150-65T" (manufactured by DIC Corporation); as active ester hardeners containing a naphthalene structure, there is "EXB9416-70BK" (manufactured by DIC Corporation); as active ester hardeners containing acetylated phenol novolacs ... Examples of active ester hardeners include "DC808" (manufactured by Mitsubishi Chemical Corporation); examples of active ester hardeners including benzoyl compounds of phenol novolac include "YLH1026" (manufactured by Mitsubishi Chemical Corporation); examples of active ester hardeners for acetylated phenol novolacs include "DC808" (manufactured by Mitsubishi Chemical Corporation); examples of active ester hardeners for benzoyl compounds of phenol novolacs include "YLH1026" (manufactured by Mitsubishi Chemical Corporation), "YLH1030" (manufactured by Mitsubishi Chemical Corporation), and "YLH1048" (manufactured by Mitsubishi Chemical Corporation), etc.
作為酚系硬化劑及萘酚系硬化劑,從耐熱性及耐水性的觀點來看,較佳為具有酚醛構造者。又,從與導體層之密著性的觀點來看,較佳為含氮酚系硬化劑,更佳為含有三嗪骨架之酚系硬化劑。As phenolic hardeners and naphthol hardeners, those having a phenolic structure are preferred from the viewpoint of heat resistance and water resistance. Furthermore, from the viewpoint of adhesion to the conductive layer, nitrogen-containing phenolic hardeners are preferred, and phenolic hardeners containing a triazine skeleton are more preferred.
作為酚系硬化劑及萘酚系硬化劑之具體例,例如可列舉明和化成公司製之「MEH-7700」、「MEH-7810」、「MEH-7851」;日本化藥公司製之「NHN」、「CBN」、「GPH」;新日鐵住金化學公司製之「SN170」、「SN180」、「SN190」、「SN475」、「SN485」、「SN495」、「SN-495V」「SN375」;DIC公司製之「TD-2090」、「LA-7052」、「LA-7054」、「LA-1356」、「LA-3018-50P」、「EXB-9500」;等。Specific examples of phenolic hardeners and naphthol hardeners include "MEH-7700", "MEH-7810", and "MEH-7851" manufactured by Wa Kasei Co., Ltd.; "NHN", "CBN", and "GPH" manufactured by Nippon Kayaku Co., Ltd.; "SN170", "SN180", "SN190", "SN475", "SN485", "SN495", "SN-495V", and "SN375" manufactured by Nippon Steel & Sumitomo Chemicals Co., Ltd.; and "TD-2090", "LA-7052", "LA-7054", "LA-1356", "LA-3018-50P", and "EXB-9500" manufactured by DIC Corporation.
作為不含烯丙基的苯並噁嗪系硬化劑(亦即,(B)成分以外之苯並噁嗪化合物)之具體例,可列舉JFE化學公司製之「ODA-BOZ」、四國化成工業公司製之「P-d」、「F-a」。Specific examples of the benzoxazine-based curing agent not containing an allyl group (i.e., a benzoxazine compound other than the component (B)) include "ODA-BOZ" manufactured by JFE Chemicals, and "P-d" and "F-a" manufactured by Shikoku Chemicals.
作為氰酸酯系硬化劑,例如可列舉雙酚A二氰酸酯、4,4’-亞甲基雙(2,6-二甲基苯基氰酸酯)、六氟雙酚A二氰酸酯、2,2-雙(4-氰酸酯)苯基丙烷、1,3-雙(4-氰酸酯苯基-1-(甲基亞乙基))苯、雙(4-氰酸酯苯基)硫醚等之2官能氰酸酯樹脂;衍生自酚酚醛清漆及甲酚酚醛清漆等之多官能氰酸酯樹脂;此等氰酸酯樹脂一部分經三嗪化之預聚物;等。Examples of cyanate curing agents include bifunctional cyanate resins such as bisphenol A dicyanate, 4,4'-methylenebis(2,6-dimethylphenylcyanate), hexafluorobisphenol A dicyanate, 2,2-bis(4-cyanate)phenylpropane, 1,3-bis(4-cyanatephenyl-1-(methylethylidene))benzene, and bis(4-cyanatephenyl)sulfide; polyfunctional cyanate resins derived from phenol novolac and cresol novolac; prepolymers of these cyanate resins partially triazine-treated; and the like.
作為氰酸酯系硬化劑之具體例,可列舉Lonza Japan公司製之「PT60」(酚酚醛清漆型多官能氰酸酯樹脂)、「ULL-950S」(多官能氰酸酯樹脂)、「BA230」、「BA230S75」(雙酚A二氰酸酯的一部分或全部成為經三嗪化之三聚物的預聚物)等。Specific examples of cyanate-based curing agents include "PT60" (phenol novolac type multifunctional cyanate resin), "ULL-950S" (multifunctional cyanate resin), "BA230", and "BA230S75" (prepolymers in which part or all of bisphenol A dicyanate is converted into a trimer through triazine) manufactured by Lonza Japan.
作為碳二醯亞胺系硬化劑之具體例,可列舉日清紡化學公司製之「V-03」、「V-07」等。Specific examples of carbodiimide-based hardeners include "V-03" and "V-07" manufactured by Nisshinbo Chemical Co., Ltd.
作為胺系硬化劑,可列舉於1分子內中具有1個以上之胺基的硬化劑,例如可列舉脂肪族胺類、聚醚胺類、脂環式胺類、芳香族胺類等,其中,從發揮本發明之所預期的效果的觀點來看,較佳為芳香族胺類。胺系硬化劑較佳為第1級胺或第2級胺,更佳為第1級胺。作為胺系硬化劑之具體例,可列舉4,4’-二胺基二苯基甲烷、二苯基二胺基碸、4,4’-二胺基二苯基碸、3,3’-二胺基二苯基碸、4,4’-二胺基二苯基醚、3,3’-二甲基-4,4’-二胺基聯苯、2,2’-二甲基-4,4’-二胺基聯苯、3,3-二甲基-5,5-二乙基-4,4-二苯基甲烷二胺、2,2-雙(4-(4-胺基苯氧基)苯基)丙烷、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、4,4’-雙(4-胺基苯氧基)聯苯、雙(4-(4-胺基苯氧基)苯基)碸、雙(4-(3-胺基苯氧基)苯基)碸等。胺系硬化劑可使用市售品,例如可列舉日本化藥公司製之「KAYABOND C-100」等。As the amine-based hardener, there can be cited those having one or more amine groups in one molecule, for example, aliphatic amines, polyether amines, alicyclic amines, aromatic amines, etc. Among them, aromatic amines are preferred from the viewpoint of exerting the intended effect of the present invention. The amine-based hardener is preferably a primary amine or a secondary amine, and more preferably a primary amine. Specific examples of amine-based curing agents include 4,4'-diaminodiphenylmethane, diphenyldiaminosulfonate, 4,4'-diaminodiphenylsulfonate, 3,3'-diaminodiphenylsulfonate, 4,4'-diaminodiphenyl ether, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3-dimethyl-5,5-diethyl-4,4 -diphenylmethanediamine, 2,2-bis(4-(4-aminophenoxy)phenyl)propane, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy)biphenyl, bis(4-(4-aminophenoxy)phenyl)sulfonate, bis(4-(3-aminophenoxy)phenyl)sulfonate, etc. Amine-based hardeners can be commercially available products, for example, "KAYABOND C-100" manufactured by Nippon Kayaku Co., Ltd., etc.
作為酸酐系硬化劑,可列舉於1分子內中具有1個以上之酸酐基的硬化劑。作為酸酐系硬化劑之具體例,可列舉鄰苯二甲酸酐、四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、甲基納迪酸酐、氫化甲基納迪酸酐、三烷基四氫鄰苯二甲酸酐、十二烯基琥珀酸酐、5-(2,5-二氧代四氫-3-呋喃基)-3-甲基-3-環己烯-1,2-二羧酸酐、偏苯三酸酐、均苯四酸酐、二苯甲酮四羧酸二酐、聯苯四羧酸二酐、萘四羧酸二酐、氧基二鄰苯二甲酸二酐、3,3’-4,4’-二苯基碸四羧酸二酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二氧代-3-呋喃基)-萘并[1,2-C]呋喃-1,3-二酮、乙二醇雙(脫水偏苯三酸酯)、共聚合苯乙烯與馬來酸之苯乙烯・馬來酸樹脂等之聚合物型的酸酐等。Examples of the acid anhydride curing agent include those having one or more acid anhydride groups in one molecule. Specific examples of the acid anhydride curing agent include phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylnadicarboxylic anhydride, hydrogenated methylnadicarboxylic anhydride, trialkyltetrahydrophthalic anhydride, dodecenylsuccinic anhydride, 5-(2,5-dioxotetrahydro-3-furanyl)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride, trimellitic anhydride, pyromellitic anhydride, diphenylmethanedicarboxylic anhydride, and the like. Ketonetetracarboxylic dianhydride, biphenyltetracarboxylic dianhydride, naphthalenetetracarboxylic dianhydride, oxydiphthalic dianhydride, 3,3'-4,4'-diphenylsulfonatetetracarboxylic dianhydride, 1,3,3a,4,5,9b-hexahydro-5-(tetrahydro-2,5-dioxo-3-furanyl)-naphtho[1,2-c]furan-1,3-dione, ethylene glycol bis(dehydrated trimellitate), copolymerized styrene and maleic acid, styrene-maleic acid resin, and other polymer-type acid anhydrides.
第2硬化劑的含量,從顯著得到本發明之所預期的效果的觀點來看,相對於樹脂組成物中之不揮發成分100質量%,較佳為0.1質量%以上,更佳為0.3質量%以上,再更佳為0.5質量%以上,較佳為5質量%以下,更佳為4質量%以下,再更佳為3質量%以下。From the viewpoint of remarkably obtaining the expected effect of the present invention, the content of the second hardener is preferably 0.1 mass % or more, more preferably 0.3 mass % or more, further preferably 0.5 mass % or more, and preferably 5 mass % or less, more preferably 4 mass % or less, and further preferably 3 mass % or less, based on 100 mass % of the non-volatile components in the resin composition.
從顯著得到本發明之所預期的效果的觀點來看,將樹脂組成物中之不揮發成分定為100質量%時,(F)成分的含量較佳為0.1質量%以上,更佳為0.3質量%以上,再更佳為0.5質量%以上,較佳為15質量%以下,更佳為13質量%以下,特佳為10質量%以下。From the viewpoint of significantly obtaining the expected effects of the present invention, when the non-volatile components in the resin composition are taken as 100 mass %, the content of the component (F) is preferably 0.1 mass % or more, more preferably 0.3 mass % or more, further preferably 0.5 mass % or more, preferably 15 mass % or less, more preferably 13 mass % or less, and particularly preferably 10 mass % or less.
<(G)其他添加劑> 樹脂組成物除了上述之成分以外,作為任意成分,可進一步包含其他添加劑。作為這般的添加劑,例如可列舉增黏劑、消泡劑、整平劑、密著性賦予劑等之樹脂添加劑、硬化促進劑等。此等之添加劑可1種類單獨使用,亦可組合2種類以上使用。個別的含量若為本發明領域具有通常知識者則可適當設定。<(G) Other additives> In addition to the above-mentioned components, the resin composition may further contain other additives as arbitrary components. Examples of such additives include thickeners, defoamers, leveling agents, adhesion-imparting agents, and resin additives, hardening accelerators, etc. These additives may be used alone or in combination of two or more. The individual contents may be appropriately set by those with common knowledge in the field of the present invention.
作為硬化促進劑,例如可列舉磷系硬化促進劑、胺系硬化促進劑、咪唑系硬化促進劑、胍系硬化促進劑、金屬系硬化促進劑等。(F)成分可1種類單獨使用,亦可組合2種類以上使用。Examples of the curing accelerator include phosphorus-based curing accelerators, amine-based curing accelerators, imidazole-based curing accelerators, guanidine-based curing accelerators, and metal-based curing accelerators. Component (F) may be used alone or in combination of two or more.
作為磷系硬化促進劑,例如可列舉三苯基膦、鏻硼酸鹽化合物、四苯基鏻四苯基硼酸鹽、n-丁基鏻四苯基硼酸鹽、四丁基鏻癸酸鹽、(4-甲基苯基)三苯基鏻硫氰酸酯、四苯基鏻硫氰酸酯、丁基三苯基鏻硫氰酸酯等,較佳為三苯基膦、四丁基鏻癸酸鹽。Examples of the phosphorus-based hardening accelerator include triphenylphosphine, phosphonium borate compounds, tetraphenylphosphonium tetraphenylborate, n-butylphosphonium tetraphenylborate, tetrabutylphosphonium decanoate, (4-methylphenyl)triphenylphosphonium thiocyanate, tetraphenylphosphonium thiocyanate, and butyltriphenylphosphonium thiocyanate, among which triphenylphosphine and tetrabutylphosphonium decanoate are preferred.
作為胺系硬化促進劑,例如可列舉三乙基胺、三丁基胺等之三烷基胺、4-二甲基胺基吡啶、苄基二甲基胺、2,4,6,-參(二甲基胺基甲基)酚、1,8-二氮雜聯環(5,4,0)-十一碳烯(Undecene)等,較佳為4-二甲基胺基吡啶、1,8-二氮雜聯環(5,4,0)-十一碳烯(Undecene)。Examples of the amine-based hardening accelerator include trialkylamines such as triethylamine and tributylamine, 4-dimethylaminopyridine, benzyldimethylamine, 2,4,6-tris(dimethylaminomethyl)phenol, and 1,8-diazabicyclic (5,4,0)-undecene. Preferred are 4-dimethylaminopyridine and 1,8-diazabicyclic (5,4,0)-undecene.
作為咪唑系硬化促進劑,例如可列舉2-甲基咪唑、2-十一烷基咪唑、2-十七烷基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、1-苄基-2-甲基咪唑、1-苄基-2-苯基咪唑、1-氰基乙基-2-甲基咪唑、1-氰基乙基-2-十一烷基咪唑、1-氰基乙基-2-乙基-4-甲基咪唑、1-氰基乙基-2-苯基咪唑、1-氰基乙基-2-十一烷基偏苯三酸咪唑鎓、1-氰基乙基-2-苯基偏苯三酸咪唑鎓、2,4-二胺基-6-[2’-甲基咪唑基-(1’)]-乙基-s-三嗪、2,4-二胺基-6-[2’-十一烷基咪唑基-(1’)]-乙基-s-三嗪、2,4-二胺基-6-[2’-乙基-4’-甲基咪唑基-(1’)]-乙基-s-三嗪、2,4-二胺基-6-[2’-甲基咪唑基-(1’)]-乙基-s-三嗪異氰脲酸加成物、2-苯基咪唑異氰脲酸加成物、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、2,3-二氫-1H-吡咯[1,2-a]苯并咪唑、1-十二烷基-2-甲基-3-苄基咪唑鎓氯化物、2-甲基咪唑啉、2-苯基咪唑啉等之咪唑化合物及咪唑化合物與環氧樹脂的加成體,較佳為2-乙基-4-甲基咪唑、1-苄基-2-苯基咪唑。Examples of the imidazole-based hardening accelerator include 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-phenylimidazole, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine, and 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine. -6-[2'-undecylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-ethyl-4'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine isocyanuric acid adduct, 2-phenylimidazolyl isocyanuric acid adduct, 2-phenyl-4,5-dihydroxy Imidazole compounds such as methylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2,3-dihydro-1H-pyrrolo[1,2-a]benzimidazole, 1-dodecyl-2-methyl-3-benzylimidazolium chloride, 2-methylimidazoline, 2-phenylimidazoline, and adducts of imidazole compounds with epoxy resins, preferably 2-ethyl-4-methylimidazole and 1-benzyl-2-phenylimidazole.
作為咪唑系硬化促進劑,可使用市售品,例如可列舉三菱化學公司製之「P200-H50」等。As the imidazole-based hardening accelerator, a commercially available product can be used, for example, "P200-H50" manufactured by Mitsubishi Chemical Corporation can be mentioned.
作為胍系硬化促進劑,例如可列舉雙氰胺、1-甲基胍、1-乙基胍、1-環己基胍、1-苯基胍、1-(o-甲苯基)胍、二甲基胍、二苯基胍、三甲基胍、四甲基胍、五甲基胍、1,5,7-三氮雜聯環[4.4.0]癸-5-烯、7-甲基-1,5,7-三氮雜聯環[4.4.0]癸-5-烯、1-甲基雙胍、1-乙基雙胍、1-n-丁基雙胍、1-n-十八烷基雙胍、1,1-二甲基雙胍、1,1-二乙基雙胍、1-環己基雙胍、1-烯丙基雙胍、1-苯基雙胍、1-(o-甲苯基)雙胍等,較佳為雙氰胺、1,5,7-三氮雜聯環[4.4.0]癸-5-烯。Examples of the guanidine-based hardening accelerator include dicyandiamide, 1-methylguanidine, 1-ethylguanidine, 1-cyclohexylguanidine, 1-phenylguanidine, 1-(o-tolyl)guanidine, dimethylguanidine, diphenylguanidine, trimethylguanidine, tetramethylguanidine, pentamethylguanidine, 1,5,7-triaza[4.4.0]dec-5-ene, 7-methyl-1,5,7-triaza[4.4.0] Dec-5-ene, 1-methylbiguanidine, 1-ethylbiguanidine, 1-n-butylbiguanidine, 1-n-octadecylbiguanidine, 1,1-dimethylbiguanidine, 1,1-diethylbiguanidine, 1-cyclohexylbiguanidine, 1-allylbiguanidine, 1-phenylbiguanidine, 1-(o-tolyl)biguanidine, etc., preferably dicyanamide and 1,5,7-triazabicyclo[4.4.0]dec-5-ene.
作為金屬系硬化促進劑,例如可列舉鈷、銅、鋅、鐵、鎳、錳、錫等之金屬的有機金屬錯合物或有機金屬鹽。作為有機金屬錯合物之具體例,可列舉乙醯乙酸鈷(II)、乙醯乙酸鈷(III)等之有機鈷錯合物、乙醯乙酸銅(II)等之有機銅錯合物、乙醯乙酸鋅(II)等之有機鋅錯合物、乙醯乙酸鐵(III)等之有機鐵錯合物、乙醯乙酸鎳(II)等之有機鎳錯合物、乙醯乙酸錳(II)等之有機錳錯合物等。作為有機金屬鹽,例如可列舉辛酸鋅、辛酸錫、環烷酸鋅、環烷酸鈷、硬脂酸錫、硬脂酸鋅等。Examples of metal hardening accelerators include organic metal complexes or organic metal salts of metals such as cobalt, copper, zinc, iron, nickel, manganese, and tin. Specific examples of organic metal complexes include organic cobalt complexes such as cobalt (II) acetylacetate and cobalt (III) acetylacetate, organic copper complexes such as copper (II) acetylacetate, organic zinc complexes such as zinc (II) acetylacetate, organic iron complexes such as iron (III) acetylacetate, organic nickel complexes such as nickel (II) acetylacetate, and organic manganese complexes such as manganese (II) acetylacetate. Examples of the organic metal salt include zinc octylate, tin octylate, zinc cycloalkanoate, cobalt cycloalkanoate, tin stearate, zinc stearate, and the like.
<樹脂組成物之調製方法> 本發明之樹脂組成物之調製方法並非被特別限定者,例如可列舉將摻合成分視必要添加溶媒等,使用回轉攪拌機等進行混合・分散之方法等。樹脂組成物例如藉由包含溶劑,可作為樹脂清漆獲得。<Preparation method of resin composition> The preparation method of the resin composition of the present invention is not particularly limited, and examples thereof include a method of adding a solvent to the blending components as necessary, and mixing and dispersing the components using a rotary mixer. The resin composition can be obtained as a resin varnish, for example, by including a solvent.
<樹脂組成物之物性、用途> 樹脂組成物係包含(A)馬來醯亞胺化合物、(B)含烯丙基的苯並噁嗪化合物及(C)高分子量成分。藉由組合此等之成分使用,可得到介電正切之值小,與在耐環境試驗後之導電性材料間的密著性優異、且改善脆性之硬化物。雖全部已上述,但一般而言,含有馬來醯亞胺化合物之樹脂組成物之硬化物係介電正切之值小。惟,由於馬來醯亞胺化合物通常軟化點高,故有含有馬來醯亞胺化合物之樹脂組成物的硬化物脆化的傾向。又,含有馬來醯亞胺化合物之樹脂組成物的硬化物在耐環境試驗之後,尤其是在HAST(Highly Accelerated temperature and humidity Stress Test)後,有密著性劣化的傾向。惟,藉由相對於含有(A)成分之樹脂組成物,含有(B)含烯丙基的苯並噁嗪化合物及(C)高分子量成分,如在實施例所例證,藉由含有(A)成分,維持所得之介電正切之較小之值,並且可得到與在耐環境試驗後之導電性材料間的密著性優異,且改善脆性之硬化物。此推測係藉由於樹脂組成物中存在(B)成分,該(B)成分係包含將可與(A)成分反應之烯丙基及苯並噁嗪環組合在同一分子中,可將交聯構造體以崁入(C)成分的狀態形成,該交聯構造體具有通過耐環境試驗(例如HAST試驗)之構造的結果,變成可發揮本發明之所預期的效果。於此,針對脆性的改善,藉由存在(C)高分子量成分,變成可緩和硬化物(交聯構造)內之應力亦為一個原因,藉此,認為亦有助於密著性的提昇及耐環境試驗性(耐HAST性)的提昇。<Physical properties and uses of resin composition> The resin composition comprises (A) a maleimide compound, (B) an allyl group-containing benzoxazine compound and (C) a high molecular weight component. By using these components in combination, a hardened material having a small dielectric tangent value, excellent adhesion to conductive materials after environmental resistance tests and improved brittleness can be obtained. Although all of the above has been mentioned above, in general, the hardened material of the resin composition containing the maleimide compound has a small dielectric tangent value. However, since the maleimide compound generally has a high softening point, the hardened material of the resin composition containing the maleimide compound tends to be brittle. In addition, the cured product of the resin composition containing the maleimide compound tends to have poor adhesion after environmental resistance tests, especially after HAST (Highly Accelerated Temperature and Humidity Stress Test). However, by containing (B) an allyl group-containing benzoxazine compound and (C) a high molecular weight component relative to the resin composition containing (A), as demonstrated in the examples, by containing (A) component, the dielectric tangent obtained is kept at a smaller value, and excellent adhesion to the conductive material after the environmental resistance test and improved brittleness of the cured product can be obtained. This is speculated to be due to the presence of component (B) in the resin composition, which contains an allyl group and a benzoxazine ring that can react with component (A) in the same molecule, and a cross-linked structure can be formed in a state where component (C) is embedded. As a result, the cross-linked structure has a structure that passes environmental resistance tests (such as HAST tests), and the expected effect of the present invention can be exerted. In this regard, the presence of high molecular weight component (C) is also a reason for the improvement of brittleness, which can alleviate the stress in the hardened material (cross-linked structure), and it is believed that this also contributes to the improvement of adhesion and the improvement of environmental test resistance (HAST resistance).
將有關本實施形態之樹脂組成物於200℃使其熱硬化90分鐘之硬化物,顯示介電正切之值小的特性。具體而言,介電正切(Df)之值較佳為0.005以下,更佳為0.0049以下,再更佳為0.0048以下。介電正切(Df)之值可用後述之實施例所記載之方法測定。The resin composition of the present embodiment is heat cured at 200°C for 90 minutes, and the cured product shows a small dielectric tangent value. Specifically, the dielectric tangent (Df) value is preferably 0.005 or less, more preferably 0.0049 or less, and even more preferably 0.0048 or less. The dielectric tangent (Df) value can be measured by the method described in the embodiment described below.
將有關本實施形態之樹脂組成物於200℃使其熱硬化90分鐘之硬化物,顯示具有經改善之脆性的特性。具體而言,脆性的評估項目之一例即斷裂點伸度之值(%),較佳為超過0.6%,更佳為0.7%以上,再更佳為1.0%以上,特佳為1.2%以上。斷裂點伸度之值可用後述之實施例所記載之方法測定。The resin composition of the present embodiment is heat cured at 200°C for 90 minutes, and the cured product shows improved brittleness. Specifically, one example of the evaluation item of brittleness is the value of the elongation at break (%), which is preferably more than 0.6%, more preferably more than 0.7%, more preferably more than 1.0%, and particularly preferably more than 1.2%. The value of the elongation at break can be measured by the method described in the embodiment described below.
將有關本實施形態之樹脂組成物於200℃使其熱硬化90分鐘之硬化物,即使在供於耐環境試驗之前,亦顯示與導電性材料間的密著性,尤其是顯示與薄膜之導電性材料(例如銅箔)的密著性優異之特性。因此,前述硬化物帶來密著性的評估項目之一例即導電性材料的剝離強度優異之絕緣層。耐環境試驗前之剝離強度較佳為超過0.49kgf/cm,更佳為0.50kgf/cm以上,再更佳為0.51kgf/cm以上。耐環境試驗前之剝離強度的上限值可為10kgf/cm以下等。耐環境試驗前之剝離強度的測定可依據後述之實施例所記載之方法測定。剝離強度的單位取代kgf/cm可使用SI單位系之N/cm。The resin composition of the present embodiment is heat-cured at 200°C for 90 minutes. Even before being subjected to an environmental resistance test, the cured product shows good adhesion to conductive materials, especially excellent adhesion to thin film conductive materials (such as copper foil). Therefore, the cured product provides an insulating layer with excellent peel strength of conductive materials, which is one example of an evaluation item for adhesion. The peel strength before the environmental resistance test is preferably greater than 0.49kgf/cm, more preferably greater than 0.50kgf/cm, and even more preferably greater than 0.51kgf/cm. The upper limit of the peel strength before the environmental resistance test may be less than 10kgf/cm. The peel strength before the environmental resistance test can be measured according to the method described in the examples described below. The unit of the peel strength can be replaced with N/cm of the SI unit system.
將有關本實施形態之樹脂組成物於200℃使其熱硬化90分鐘之硬化物,即使在供於耐環境試驗之後,亦顯示與導電性材料間的密著性,尤其是顯示與薄膜之導電性材料(例如銅箔)的密著性優異之特性。因此,前述硬化物即使在供於耐環境試驗之後,亦帶來導電性材料的剝離強度優異之絕緣層。耐環境試驗後之剝離強度較佳為超過0.38kgf/cm,更佳為0.39kgf/cm以上,再更佳為0.40kgf/cm以上。耐環境試驗後之剝離強度的上限值可為未滿10kgf/cm等。耐環境試驗後之剝離強度的測定可依據後述之實施例所記載之方法測定。The resin composition of the present embodiment is heat-cured at 200°C for 90 minutes. Even after being subjected to an environmental resistance test, the cured product shows good adhesion to the conductive material, especially excellent adhesion to the thin film conductive material (such as copper foil). Therefore, the cured product provides an insulating layer with excellent peeling strength of the conductive material even after being subjected to an environmental resistance test. The peeling strength after the environmental resistance test is preferably greater than 0.38kgf/cm, more preferably greater than 0.39kgf/cm, and even more preferably greater than 0.40kgf/cm. The upper limit of the peeling strength after the environmental resistance test may be less than 10kgf/cm, etc. The peel strength after the environmental resistance test can be measured according to the method described in the embodiments described below.
將有關本實施形態之樹脂組成物於200℃使其熱硬化90分鐘之硬化物,即使在供於耐環境試驗之後,亦顯示與供於耐環境試驗之前的導電性材料間的密著性,尤其是顯示可維持與薄膜之導電性材料(例如銅箔)的密著性之特性。因此,前述硬化物即使在供於耐環境試驗之後,亦帶來可維持導電性材料的剝離強度之絕緣層。從耐環境試驗前之剝離強度之值,相對於扣除耐環境試驗後之剝離強度之值的耐環境試驗前之剝離強度之值的比例(百分率),即使為耐環境試驗之試驗環境惡劣的環境(例如於130℃、85%RH的高溫高濕條件100小時),較佳為30%以下,更佳為28%以下,再更佳為未滿17%,特佳為15%以下。The cured product of the resin composition of the present embodiment, which was heat cured at 200°C for 90 minutes, showed adhesion to the conductive material before the environmental resistance test even after the environmental resistance test, and in particular showed the property of being able to maintain adhesion to the thin film conductive material (such as copper foil). Therefore, the cured product provided an insulating layer that could maintain the peeling strength of the conductive material even after the environmental resistance test. The ratio (percentage) of the peel strength value before the environmental resistance test to the peel strength value after the environmental resistance test is preferably 30% or less, more preferably 28% or less, further preferably less than 17%, and particularly preferably 15% or less, even in a harsh test environment of the environmental resistance test (for example, 100 hours under high temperature and high humidity conditions of 130°C and 85%RH).
本發明之樹脂組成物可帶來介電正切之值小,與在耐環境試驗後之導電性材料間的密著性優異,且改善脆性之絕緣層。據此,本發明之樹脂組成物可適合作為絕緣用途之樹脂組成物使用。具體而言,可適合作為用以形成該絕緣層之樹脂組成物(用以形成導體層之絕緣層形成用樹脂組成物)使用,該絕緣層係用以形成絕緣層上所形成之導體層(包含再配線層)。本發明之樹脂組成物可帶來改善脆性之硬化物。據此,本發明之樹脂組成物亦可適合作為絕緣用途以外之樹脂組成物使用。The resin composition of the present invention can provide an insulating layer with a small dielectric tangent value, excellent adhesion to conductive materials after environmental resistance tests, and improved brittleness. Accordingly, the resin composition of the present invention can be used as a resin composition for insulating purposes. Specifically, it can be used as a resin composition for forming the insulating layer (resin composition for forming an insulating layer for forming a conductive layer), and the insulating layer is used to form a conductive layer (including a redistribution layer) formed on the insulating layer. The resin composition of the present invention can provide a hardened material with improved brittleness. Accordingly, the resin composition of the present invention can also be used as a resin composition for purposes other than insulation.
又,在後述之多層印刷配線板,可適合作為用以形成多層印刷配線板之絕緣層的樹脂組成物(多層印刷配線板之絕緣層形成用樹脂組成物)、用以形成印刷配線板之層間絕緣層的樹脂組成物(印刷配線板之層間絕緣層形成用樹脂組成物)使用。Furthermore, in the multilayer printed wiring board described later, it can be suitably used as a resin composition for forming an insulating layer of a multilayer printed wiring board (resin composition for forming an insulating layer of a multilayer printed wiring board) and a resin composition for forming an interlayer insulating layer of a printed wiring board (resin composition for forming an interlayer insulating layer of a printed wiring board).
又,例如,經由以下之(1)~(6)步驟,製造半導體晶片封裝時,本發明之樹脂組成物,亦可適合作為用以形成再配線層之絕緣層之再配線形成層用之樹脂組成物(再配線形成層形成用之樹脂組成物),及用以密封半導體晶片之樹脂組成物(半導體晶片密封用之樹脂組成物)使用。製造半導體晶片封裝時,可於密封層上進一步形成再配線層。 (1)於基材層合暫時固定薄膜之步驟、 (2)將半導體晶片暫時固定在暫時固定薄膜上之步驟、 (3)於半導體晶片上形成密封層之步驟、 (4)將基材及暫時固定薄膜從半導體晶片剝離之步驟、 (5)於剝離半導體晶片之基材及暫時固定薄膜的面,形成作為絕緣層之再配線形成層之步驟及 (6)於再配線形成層上形成作為導體層之再配線層之步驟Furthermore, for example, when manufacturing a semiconductor chip package through the following steps (1) to (6), the resin composition of the present invention can also be used as a resin composition for forming a redistribution layer (resin composition for forming a redistribution layer) for forming an insulating layer of a redistribution layer, and a resin composition for sealing a semiconductor chip (resin composition for sealing a semiconductor chip). When manufacturing a semiconductor chip package, a redistribution layer can be further formed on the sealing layer. (1) a step of laminating a temporarily fixed film on a substrate, (2) a step of temporarily fixing a semiconductor chip on the temporarily fixed film, (3) a step of forming a sealing layer on the semiconductor chip, (4) a step of peeling the substrate and the temporarily fixed film from the semiconductor chip, (5) a step of forming a redistribution layer as an insulating layer on the surface of the substrate and the temporarily fixed film from which the semiconductor chip is peeled, and (6) a step of forming a redistribution layer as a conductive layer on the redistribution layer.
[樹脂薄片] 本發明之樹脂薄片係包含支持體、與包含設置在該支持體上之本發明之樹脂組成物的樹脂組成物層。[Resin sheet] The resin sheet of the present invention comprises a support and a resin composition layer comprising the resin composition of the present invention disposed on the support.
樹脂組成物層於本發明之樹脂組成物以外,在不大幅損害本發明之效果下,可包含任意之材料,例如可包含玻璃布等之薄片狀的補強構件。惟,包含樹脂組成物層為薄片狀之補強構件時,由於有增大樹脂組成物層的厚度的傾向,故從縮小厚度的觀點來看,樹脂組成物層較佳為未包含薄片狀之補強構件,例如,樹脂組成物層僅由樹脂組成物所構成。尚,先述之硬化物的特性係藉由硬化未包含薄片狀之補強構件的樹脂組成物的樹脂組成物層所得到之硬化物的特性。The resin composition layer may contain any material other than the resin composition of the present invention, without significantly impairing the effect of the present invention, for example, a sheet-like reinforcing member such as glass cloth. However, when the resin composition layer contains a sheet-like reinforcing member, the thickness of the resin composition layer tends to increase. Therefore, from the viewpoint of reducing the thickness, the resin composition layer preferably does not contain a sheet-like reinforcing member, for example, the resin composition layer is composed only of the resin composition. In addition, the properties of the cured product described above are the properties of the cured product obtained by curing a resin composition layer of a resin composition that does not contain a sheet-like reinforcing member.
樹脂組成物層的厚度,從即使印刷配線板的薄型化,及該樹脂組成物之硬化物為薄膜,亦可提供絕緣性優異之硬化物的觀點來看,較佳為70μm以下,較佳為50μm以下,更佳為45μm,再更佳為40μm以下。樹脂組成物層的厚度的下限雖並未特別限定,但通常可成為1μm以上、1.5μm以上、2μm以上或5μm以上等。The thickness of the resin composition layer is preferably 70 μm or less, more preferably 50 μm or less, more preferably 45 μm or less, and even more preferably 40 μm or less, from the viewpoint of providing a cured product having excellent insulation properties even when the printed wiring board is thinned and the cured product of the resin composition is a thin film. The lower limit of the thickness of the resin composition layer is not particularly limited, but is generally 1 μm or more, 1.5 μm or more, 2 μm or more, or 5 μm or more.
作為支持體,例如可列舉包含塑膠材料而成之薄膜、金屬箔、脫模紙,較佳為包含塑膠材料而成之薄膜、金屬箔。Examples of the support include films made of plastic materials, metal foils, and release papers, and films made of plastic materials and metal foils are preferred.
使用包含塑膠材料而成之薄膜作為支持體時,作為塑膠材料,例如可列舉聚對苯二甲酸乙二酯(以下有時簡稱為「PET」)、聚萘二甲酸乙二酯(以下有時簡稱為「PEN」)等之聚酯、聚碳酸酯(以下有時簡稱為「PC」)、聚甲基甲基丙烯酸酯(PMMA)等之丙烯醯基、環狀聚烯烴、三乙醯基纖維素(TAC)、聚醚硫化物(PES)、聚醚酮、聚醯亞胺等。其中,較佳為聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯,特佳為便宜的聚對苯二甲酸乙二酯。When a film made of a plastic material is used as a support, examples of the plastic material include polyesters such as polyethylene terephthalate (hereinafter sometimes referred to as "PET") and polyethylene naphthalate (hereinafter sometimes referred to as "PEN"), polycarbonate (hereinafter sometimes referred to as "PC"), acryl such as polymethyl methacrylate (PMMA), cyclic polyolefins, triacetyl cellulose (TAC), polyether sulfide (PES), polyether ketone, polyimide, etc. Among them, polyethylene terephthalate and polyethylene naphthalate are preferred, and inexpensive polyethylene terephthalate is particularly preferred.
使用金屬箔作為支持體時,作為金屬箔,例如可列舉銅箔、鋁箔等,較佳為銅箔。作為銅箔,可使用包含銅之單金屬而成之箔,可使用包含銅與其他金屬(例如錫、鉻、銀、鎂、鎳、鋯、矽、鈦等)的合金而成之箔。作為聚對苯二甲酸乙二酯薄膜之具體例,可列舉東麗公司製「Lumirror R80」。When a metal foil is used as a support, examples of the metal foil include copper foil and aluminum foil, and copper foil is preferred. As the copper foil, a foil made of a single metal including copper can be used, and a foil made of an alloy including copper and other metals (such as tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.) can be used. As a specific example of a polyethylene terephthalate film, "Lumirror R80" manufactured by Toray Industries, Inc. can be cited.
支持體可於與樹脂組成物層接合的面實施消光處理、電暈處理、防靜電處理。The support may be subjected to matte treatment, corona treatment, and anti-static treatment on the surface that is bonded to the resin composition layer.
又,作為支持體,可使用於與樹脂組成物層接合的面具有脫模層之附脫模層之支持體。作為使用在附脫模層之支持體的脫模層之脫模劑,例如可列舉選自由醇酸樹脂、聚烯烴樹脂、胺基甲酸酯樹脂,及聚矽氧樹脂所構成之群組中之1種以上之脫模劑。作為醇酸樹脂系脫模劑,可列舉琳得科公司製「AL-5」。附脫模層之支持體可使用市售品,例如可列舉具有將醇酸樹脂系脫模劑作為主成分之脫模層的PET薄膜即琳得科公司製之「SK-1」、「AL-5」、「AL-7」、東麗公司製之「Lumirror T60」、帝人公司製之「Purex」、Unitika公司製之「Unipiel」等。In addition, as the support, a support with a release layer having a release layer on the surface bonded to the resin composition layer can be used. As a release agent for the release layer used in the support with a release layer, for example, at least one release agent selected from the group consisting of alkyd resins, polyolefin resins, urethane resins, and silicone resins can be listed. As an alkyd resin-based release agent, "AL-5" manufactured by Lintec Corporation can be listed. The support with a release layer can be a commercially available product, for example, a PET film having a release layer with an alkyd resin release agent as a main component, namely "SK-1", "AL-5", "AL-7" manufactured by Lintec, "Lumirror T60" manufactured by Toray, "Purex" manufactured by Teijin, "Unipiel" manufactured by Unitika, etc.
作為支持體的厚度,雖並未特別限定,但較佳為5μm~75μm的範圍,更佳為10μm~60μm的範圍。尚,使用附脫模層之支持體時,較佳為附脫模層之支持體全體的厚度為上述範圍。The thickness of the support is not particularly limited, but is preferably in the range of 5 μm to 75 μm, more preferably in the range of 10 μm to 60 μm. In addition, when a support with a release layer is used, the thickness of the entire support with a release layer is preferably in the above range.
在一實施形態,樹脂薄片進而如有必要可包含其他層。作為該其他層,例如可列舉設置在未與樹脂組成物層之支持體接合的面(即,與支持體相反側的面),根據支持體之保護薄膜等。保護薄膜的厚度雖並非被特別限定者,但例如為1μm~40μm。藉由層合保護薄膜,可抑制對樹脂組成物層的表面之髒污等之附著或傷痕。In one embodiment, the resin sheet may further include other layers if necessary. Examples of such other layers include a protective film provided on the surface of the resin composition layer that is not bonded to the support (i.e., the surface opposite to the support) and the like. The thickness of the protective film is not particularly limited, but is, for example, 1 μm to 40 μm. By laminating the protective film, it is possible to suppress the adhesion or scratching of dirt and the like on the surface of the resin composition layer.
樹脂薄片,例如可藉由調製於有機溶劑溶解樹脂組成物之樹脂清漆,將此樹脂清漆使用模塗機等塗佈在支持體上,進而進行乾燥而形成樹脂組成物層來製造。The resin sheet can be produced, for example, by preparing a resin varnish in which a resin composition is dissolved in an organic solvent, applying the resin varnish on a support using a die coater or the like, and then drying the varnish to form a resin composition layer.
作為有機溶劑,例如可列舉丙酮、甲基乙基酮(MEK)及環己酮等之酮類;乙酸乙酯、乙酸丁酯、溶纖劑乙酸酯、丙二醇單甲基醚乙酸酯及卡必醇乙酸酯等之乙酸酯類;溶纖劑及丁基卡必醇等之卡必醇類;甲苯及二甲苯等之芳香族烴類;二甲基甲醯胺、二甲基乙醯胺(DMAc)及N-甲基吡咯烷酮等之醯胺系溶劑等。有機溶劑可1種單獨使用,亦可組合2種以上使用。Examples of the organic solvent include ketones such as acetone, methyl ethyl ketone (MEK), and cyclohexanone; acetates such as ethyl acetate, butyl acetate, solvent acetate, propylene glycol monomethyl ether acetate, and carbitol acetate; carbitols such as solvent and butyl carbitol; aromatic hydrocarbons such as toluene and xylene; amide solvents such as dimethylformamide, dimethylacetamide (DMAc), and N-methylpyrrolidone, etc. The organic solvent may be used alone or in combination of two or more.
乾燥可藉由加熱、熱風吹附等之公知的方法實施。乾燥條件雖並未特別限定,但以樹脂組成物層中之有機溶劑的含量成為10質量%以下,較佳為成為5質量%以下的方式進行乾燥。雖因樹脂清漆中之有機溶劑的沸點而異,但例如使用包含30質量%~60質量%之有機溶劑的樹脂清漆時,可藉由於50℃~150℃進行3分鐘~10分鐘乾燥,形成樹脂組成物層。Drying can be carried out by known methods such as heating and hot air blowing. Although the drying conditions are not particularly limited, drying is performed in such a manner that the content of the organic solvent in the resin composition layer becomes 10 mass % or less, preferably 5 mass % or less. Although it varies depending on the boiling point of the organic solvent in the resin varnish, for example, when a resin varnish containing 30 mass % to 60 mass % of an organic solvent is used, the resin composition layer can be formed by drying at 50°C to 150°C for 3 minutes to 10 minutes.
樹脂薄片可捲成輥狀保存。樹脂薄片具有保護薄膜時,藉由剝離保護薄膜變可使用。The resin sheet can be stored in a roll. If the resin sheet has a protective film, it can be used by peeling off the protective film.
[印刷配線板] 本發明之印刷配線板係包含由本發明之樹脂組成物的硬化物所形成之絕緣層。[Printed wiring board] The printed wiring board of the present invention includes an insulating layer formed by a cured product of the resin composition of the present invention.
印刷配線板例如可藉由使用上述之樹脂薄片,包含下述(I)及(II)之步驟之方法製造。 (I)於內層基板上以樹脂薄片之樹脂組成物層與內層基板接合的方式進行層合之步驟 (II)熱硬化樹脂組成物層形成絕緣層之步驟For example, a printed wiring board can be manufactured by using the above-mentioned resin sheet, and a method comprising the following steps (I) and (II). (I) A step of laminating the resin composition layer of the resin sheet on the inner substrate in such a manner as to bond the resin composition layer to the inner substrate (II) A step of thermally curing the resin composition layer to form an insulating layer
所謂於步驟(I)使用之「內層基板」,係成為印刷配線板之基板之構件,例如可列舉玻璃環氧基板、金屬基板、聚酯基板、聚醯亞胺基板、BT樹脂基板、熱硬化型聚苯醚(Polyphenylene ether)基板等。又,該基板可於其單面或兩面具有導體層,此導體層可進行圖型加工。基板之單面或兩面形成導體層(電路)之內層基板有時稱為「內層電路基板」。又,製造印刷配線板時,進而應形成絕緣層及/或導體層之中間製造物亦包含在本發明之所謂「內層基板」。印刷配線板為零件內藏電路板時,可使用內藏零件之內層基板。The so-called "inner substrate" used in step (I) is a component that becomes the substrate of the printed wiring board, and examples thereof include glass epoxy substrates, metal substrates, polyester substrates, polyimide substrates, BT resin substrates, and thermosetting polyphenylene ether substrates. In addition, the substrate may have a conductive layer on one or both sides thereof, and the conductive layer may be patterned. An inner substrate having a conductive layer (circuit) formed on one or both sides of the substrate is sometimes referred to as an "inner circuit substrate." In addition, when manufacturing a printed wiring board, an intermediate product that further forms an insulating layer and/or a conductive layer is also included in the so-called "inner substrate" of the present invention. When the printed wiring board is a circuit board with built-in components, an inner substrate with built-in components can be used.
內層基板與樹脂薄片的層合,例如可藉由從支持體側將樹脂薄片加熱壓著在內層基板來進行。作為將樹脂薄片加熱壓著在內層基板之構件(以下,亦稱為「加熱壓著構件」),例如可列舉加熱之金屬板(SUS鏡板等)或金屬輥(SUS輥)等。尚,較佳為並非將加熱壓著構件直接沖壓在樹脂薄片,而是於內層基板的表面凹凸以樹脂薄片充分跟隨的方式,透過耐熱橡膠等之彈性材進行沖壓。The inner substrate and the resin sheet can be laminated, for example, by heating and pressing the resin sheet onto the inner substrate from the support body side. As a member for heating and pressing the resin sheet onto the inner substrate (hereinafter, also referred to as a "heating and pressing member"), for example, a heated metal plate (SUS mirror plate, etc.) or a metal roller (SUS roller) can be cited. However, it is preferred that the heating and pressing member is not directly pressed onto the resin sheet, but is pressed through an elastic material such as heat-resistant rubber in a manner that the resin sheet fully follows the surface irregularities of the inner substrate.
內層基板與樹脂薄片的層合可藉由真空層壓法實施。在真空層壓法,加熱壓著溫度較佳為60℃~160℃,更佳為80℃~140℃的範圍,加熱壓著壓力較佳為0.098MPa~1.77MPa,更佳為0.29MPa~1.47MPa的範圍,加熱壓著時間較佳為20秒~400秒,更佳為30秒~300秒的範圍。層合較佳為以壓力26.7hPa以下的減壓條件下實施。The lamination of the inner substrate and the resin sheet can be performed by vacuum lamination. In the vacuum lamination, the heating and pressing temperature is preferably in the range of 60°C to 160°C, more preferably in the range of 80°C to 140°C, the heating and pressing pressure is preferably in the range of 0.098MPa to 1.77MPa, more preferably in the range of 0.29MPa to 1.47MPa, and the heating and pressing time is preferably in the range of 20 seconds to 400 seconds, more preferably in the range of 30 seconds to 300 seconds. The lamination is preferably performed under reduced pressure conditions with a pressure of less than 26.7hPa.
層合可藉由市售之真空層壓機進行。作為市售之真空層壓機,例如可列舉名機製作所公司製之真空加壓式層壓機、日光材料公司製之真空施加器、批量式真空加壓層壓機等。Lamination can be performed by a commercially available vacuum laminating press. Examples of commercially available vacuum laminating presses include a vacuum press made by Nobuki Seisakusho Co., Ltd., a vacuum applicator made by Nikko Materials Co., Ltd., and a batch vacuum press.
於層合後,常壓下(一大氣壓下),例如可藉由將加熱壓著構件從支持體側進行沖壓,進行經層合之樹脂薄片的平滑化處理。平滑化處理的沖壓條件可定為與上述層合的加熱壓著條件相同的條件。平滑化處理可藉由市售之層壓機進行。尚,層合與平滑化處理可使用上述之市售真空層壓機連續進行。After lamination, the laminated resin sheet can be smoothed by, for example, pressing a heat-pressing member from the support side under normal pressure (atmospheric pressure). The pressing conditions for the smoothing treatment can be set to the same conditions as the heat-pressing conditions for the lamination described above. The smoothing treatment can be performed by a commercially available laminating press. In addition, the lamination and smoothing treatment can be performed continuously using the above-mentioned commercially available vacuum laminating press.
支持體可於步驟(I)與步驟(II)之間去除,亦可於步驟(II)之後去除。The support may be removed between step (I) and step (II), or after step (II).
在步驟(II),熱硬化樹脂組成物層形成絕緣層。樹脂組成物層的熱硬化條件並未特別限定,可使用形成印刷配線板之絕緣層時通常所採用之條件。In step (II), the resin composition layer is heat-cured to form an insulating layer. The heat-curing conditions of the resin composition layer are not particularly limited, and the conditions generally used when forming an insulating layer of a printed wiring board can be used.
例如,樹脂組成物層的熱硬化條件雖因樹脂組成物的種類等而有所不同,但硬化溫度較佳為120℃~240℃,更佳為150℃~220℃,再更佳為170℃~210℃。硬化時間較佳可定為5分鐘~120分鐘,更佳為10分鐘~100分鐘,再更佳為15分鐘~100分鐘。For example, although the heat curing conditions of the resin composition layer vary depending on the type of the resin composition, the curing temperature is preferably 120°C to 240°C, more preferably 150°C to 220°C, and even more preferably 170°C to 210°C. The curing time is preferably 5 minutes to 120 minutes, more preferably 10 minutes to 100 minutes, and even more preferably 15 minutes to 100 minutes.
熱硬化樹脂組成物層之前,可將樹脂組成物層以較硬化溫度更低之溫度進行預備加熱。例如熱硬化樹脂組成物層之前,可在50℃以上未滿120℃(較佳為60℃以上115℃以下,更佳為70℃以上110℃以下)的溫度,將樹脂組成物層預備加熱5分鐘以上(較佳為5分鐘~150分鐘,更佳為15分鐘~120分鐘,再更佳為15分鐘~100分鐘)。Before heat-hardening the resin composition layer, the resin composition layer may be pre-heated at a temperature lower than the hardening temperature. For example, before heat-hardening the resin composition layer, the resin composition layer may be pre-heated at a temperature of 50°C to 120°C (preferably 60°C to 115°C, more preferably 70°C to 110°C) for more than 5 minutes (preferably 5 minutes to 150 minutes, more preferably 15 minutes to 120 minutes, and even more preferably 15 minutes to 100 minutes).
製造印刷配線板時,可進一步實施(III)鑽孔在絕緣層之步驟、(IV)粗糙化處理絕緣層之步驟、(V)形成導體層之步驟。此等之步驟(III)至步驟(V),可依照對印刷配線板之製造所使用之本發明領域具有通常知識者所公知的各種方法實施。尚,將支持體於步驟(II)之後去除時,該支持體的去除,可於步驟(II)與步驟(III)之間、步驟(III)與步驟(IV)之間或步驟(IV)與步驟(V)之間實施。又,如有必要可重複實施步驟(II)~步驟(V)之絕緣層及導體層的形成,形成多層配線板。When manufacturing a printed wiring board, the step (III) of drilling holes in the insulating layer, the step (IV) of roughening the insulating layer, and the step (V) of forming a conductive layer may be further performed. These steps (III) to (V) may be performed according to various methods known to those skilled in the art for the manufacture of printed wiring boards. Furthermore, when the support is removed after step (II), the removal of the support may be performed between step (II) and step (III), between step (III) and step (IV), or between step (IV) and step (V). Furthermore, if necessary, the steps (II) to (V) of forming the insulating layer and the conductive layer can be repeated to form a multi-layer wiring board.
步驟(III)係鑽孔在絕緣層之步驟,藉此可於絕緣層形成通孔、貫通孔等之孔。步驟(III)因應絕緣層之形成所使用之樹脂組成物的組成等,例如可使用鑽孔機、雷射、電漿等實施。孔之尺寸或形狀可因應印刷配線板之設計適當決定。Step (III) is a step of drilling holes in the insulating layer, thereby forming holes such as through holes and through-holes in the insulating layer. Step (III) can be performed using, for example, a drilling machine, laser, plasma, etc., depending on the composition of the resin composition used to form the insulating layer. The size or shape of the hole can be appropriately determined according to the design of the printed wiring board.
步驟(IV)係粗糙化處理絕緣層之步驟。通常在此步驟(IV),亦進行膠渣的去除。粗糙化處理之順序、條件並未特別限定,可採用形成印刷配線板之絕緣層時通常所使用之公知的順序、條件。例如可依序實施藉由膨潤液之膨潤處理、藉由氧化劑之粗糙化處理、藉由中和液之中和處理,粗糙化處理絕緣層。作為粗糙化處理所使用之膨潤液,雖並未特別限定,但可列舉鹼溶液、界面活性劑溶液等,較佳為鹼溶液,作為該鹼溶液,更佳為氫氧化鈉溶液、氫氧化鉀溶液。作為市售之膨潤液,例如可列舉Atotech Japan公司製之「Swelling Dip Securiganth P」、「Swelling Dip Securiganth SBU」、「Swelling Dip Securigant P」等。藉由膨潤液之膨潤處理雖並未特別限定,但例如可藉由於30℃~90℃之膨潤液浸漬絕緣層1分鐘~20分鐘來進行。從將絕緣層之樹脂的膨潤抑制在適度的水準的觀點來看,較佳為於40℃~80℃之膨潤液浸漬絕緣層5分鐘~15分鐘。作為粗糙化處理所使用之氧化劑,雖並未特別限定,但例如可列舉於氫氧化鈉之水溶液溶解過錳酸鉀或過錳酸鈉之鹼性過錳酸溶液。鹼性過錳酸溶液等之藉由氧化劑之粗糙化處理,較佳為於加熱至60℃~100℃之氧化劑溶液浸漬絕緣層10分鐘~30分鐘來進行。又,在鹼性過錳酸溶液之過錳酸鹽的濃度較佳為5質量%~10質量%。作為市售之氧化劑,例如可列舉Atotech Japan公司製之「Concentrate ・Compact CP」、「Dosing solution・Securiganth P」等之鹼性過錳酸溶液。又,作為粗糙化處理所使用之中和液,較佳為酸性之水溶液、作為市售品,例如可列舉Atotech Japan公司製之「Reduction solution・Securigant P」。藉由中和液之處理可藉由於經藉由氧化劑之粗糙化處理的處理面浸漬在30℃~80℃之中和液1分鐘~30分鐘來進行。從作業性等之點來看,較佳為將經藉由氧化劑之粗糙化處理的對象物於40℃~70℃之中和液浸漬5分鐘~20分鐘之方法。Step (IV) is a step of roughening the insulating layer. Usually, in this step (IV), the slurry is also removed. The order and conditions of the roughening treatment are not particularly limited, and the known order and conditions usually used when forming the insulating layer of the printed wiring board can be adopted. For example, the insulating layer can be roughened by swelling treatment with a swelling liquid, roughening treatment with an oxidizing agent, and neutralization treatment with a neutralizing liquid. Although the swelling liquid used for the roughening treatment is not particularly limited, alkaline solutions, surfactant solutions, etc. can be listed. Alkaline solutions are preferred, and sodium hydroxide solutions and potassium hydroxide solutions are more preferred as the alkaline solution. Examples of commercially available swelling liquids include "Swelling Dip Securiganth P", "Swelling Dip Securiganth SBU", and "Swelling Dip Securigant P" manufactured by Atotech Japan. The swelling treatment using the swelling liquid is not particularly limited, but can be performed, for example, by immersing the insulating layer in a swelling liquid at 30°C to 90°C for 1 minute to 20 minutes. From the viewpoint of suppressing the swelling of the resin of the insulating layer to an appropriate level, it is preferred to immerse the insulating layer in a swelling liquid at 40°C to 80°C for 5 minutes to 15 minutes. The oxidizing agent used for the roughening treatment is not particularly limited, but for example, an alkaline permanganic acid solution in which potassium permanganate or sodium permanganate is dissolved in an aqueous solution of sodium hydroxide can be cited. The roughening treatment using an oxidizing agent such as an alkaline permanganic acid solution is preferably performed by immersing the insulating layer in the oxidizing agent solution heated to 60°C to 100°C for 10 minutes to 30 minutes. In addition, the concentration of permanganate in the alkaline permanganic acid solution is preferably 5% by mass to 10% by mass. As commercially available oxidizing agents, for example, alkaline permanganic acid solutions such as "Concentrate ・Compact CP" and "Dosing solution ・Securiganth P" manufactured by Atotech Japan can be cited. In addition, the neutralizing solution used for the roughening treatment is preferably an acidic aqueous solution. As a commercial product, for example, "Reduction solution・Securigant P" manufactured by Atotech Japan Co., Ltd. can be listed. The treatment with the neutralizing solution can be performed by immersing the surface treated by the roughening treatment with the oxidizing agent in the neutralizing solution at 30°C to 80°C for 1 minute to 30 minutes. From the perspective of workability, etc., it is preferable to immerse the object treated by the roughening treatment with the oxidizing agent in the neutralizing solution at 40°C to 70°C for 5 minutes to 20 minutes.
在一實施形態,粗糙化處理後之絕緣層表面的算術平均粗糙度(Ra),較佳為300nm以下,更佳為250nm以下,再更佳為200nm以下。針對下限雖並未特別限定,但較佳為30nm以上,更佳為40nm以上,再更佳為50nm以上。絕緣層表面的算術平均粗糙度(Ra)可使用非接觸型表面粗糙度計測定。In one embodiment, the arithmetic average roughness (Ra) of the insulating layer surface after the roughening treatment is preferably 300 nm or less, more preferably 250 nm or less, and even more preferably 200 nm or less. Although the lower limit is not particularly limited, it is preferably 30 nm or more, more preferably 40 nm or more, and even more preferably 50 nm or more. The arithmetic average roughness (Ra) of the insulating layer surface can be measured using a non-contact surface roughness meter.
步驟(V)係形成導體層之步驟,於絕緣層上形成導體層。導體層所使用之導體材料並未特別限定。於合適之實施形態,導體層係包含選自由金、鉑、鈀、銀、銅、鋁、鈷、鉻、鋅、鎳、鈦、鎢、鐵、錫及銦所構成之群組中之1種以上之金屬。導體層可為單金屬層亦可為合金層,作為合金層,例如可列舉由選自上述之群組中之2種以上的金屬之合金(例如鎳・鉻合金、銅・鎳合金及銅・鈦合金)所形成之層。其中,從導體層形成的通用性、成本、圖型化的容易性等之觀點來看,較佳為鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅之單金屬層或鎳・鉻合金、銅・鎳合金、銅・鈦合金之合金層,更佳為鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅之單金屬層或鎳・鉻合金之合金層,更佳為銅之單金屬層。Step (V) is a step of forming a conductive layer, and the conductive layer is formed on the insulating layer. The conductive material used for the conductive layer is not particularly limited. In a suitable embodiment, the conductive layer includes one or more metals selected from the group consisting of gold, platinum, palladium, silver, copper, aluminum, cobalt, chromium, zinc, nickel, titanium, tungsten, iron, tin and indium. The conductive layer can be a single metal layer or an alloy layer. As an alloy layer, for example, a layer formed by an alloy of two or more metals selected from the above group (for example, nickel-chromium alloy, copper-nickel alloy and copper-titanium alloy) can be listed. Among them, from the viewpoint of versatility of formation of the conductive layer, cost, ease of patterning, etc., a single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper, or an alloy layer of nickel-chromium alloy, copper-nickel alloy, or copper-titanium alloy is preferred, a single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper, or an alloy layer of nickel-chromium alloy is more preferred, and a single metal layer of copper is even more preferred.
導體層可為單層構造,亦可為複層構造,該複層構造係層合2層以上包含不同種類之金屬或合金而成之單金屬層或合金層。導體層為複層構造時,與絕緣層接觸之層較佳為鉻、鋅或鈦之單金屬層或鎳・鉻合金之合金層。The conductive layer may be a single layer structure or a composite structure, wherein the composite structure is a single metal layer or an alloy layer formed by laminating two or more layers of different types of metals or alloys. When the conductive layer is a composite structure, the layer in contact with the insulating layer is preferably a single metal layer of chromium, zinc or titanium or an alloy layer of nickel-chromium alloy.
導體層的厚度雖因所期望之印刷配線板的設計而異,但一般為3μm~35μm,較佳為5μm~30μm。The thickness of the conductor layer varies depending on the desired design of the printed wiring board, but is generally 3μm to 35μm, preferably 5μm to 30μm.
在一實施形態,導體層可藉由鍍敷形成。例如,可藉由半添加法、全加成法等之以往公知技術,鍍敷在絕緣層的表面,形成具有所期望之配線圖型的導體層,從製造之簡便性的觀點來看,較佳為藉由半添加法形成。以下,表示將導體層藉由半添加法形成之例。In one embodiment, the conductive layer can be formed by plating. For example, a conductive layer having a desired wiring pattern can be formed by plating on the surface of the insulating layer by a conventionally known technique such as a semi-additive method or a full-additive method. From the perspective of manufacturing simplicity, it is preferably formed by a semi-additive method. The following is an example of forming a conductive layer by a semi-additive method.
首先,於絕緣層的表面藉由無電解鍍敷形成鍍敷種晶層。接著,於經形成之鍍敷種晶層上,對應所期望之配線圖型形成露出鍍敷種晶層的一部分之遮罩圖型。於露出之鍍敷種晶層上,藉由電解鍍敷形成金屬層後,去除遮罩圖型。然後,可藉由蝕刻等去除不要之鍍敷種晶層,形成具有所期望之配線圖型的導體層。First, a seed layer is formed on the surface of the insulating layer by electroless plating. Then, a mask pattern is formed on the formed seed layer to expose a portion of the seed layer corresponding to the desired wiring pattern. After a metal layer is formed on the exposed seed layer by electrolytic plating, the mask pattern is removed. Then, the unnecessary seed layer can be removed by etching, etc., to form a conductive layer with the desired wiring pattern.
[半導體裝置] 本發明之半導體裝置係包含本發明之印刷配線板。本發明之半導體裝置可使用本發明之印刷配線板製造。[Semiconductor device] The semiconductor device of the present invention includes the printed wiring board of the present invention. The semiconductor device of the present invention can be manufactured using the printed wiring board of the present invention.
作為半導體裝置,可列舉供於電氣製品(例如電腦、手機、數位相機及電視等)及交通工具(例如摩托車、汽車、電車、船舶及航空機等)等之各種半導體裝置。As semiconductor devices, there can be listed various semiconductor devices used in electrical products (such as computers, mobile phones, digital cameras, and televisions) and transportation vehicles (such as motorcycles, cars, trains, ships, and aircrafts).
本發明之半導體裝置可藉由於印刷配線板之導通處實裝零件(半導體晶片)製造。所謂「導通處」,係「傳達在印刷電路板之電信號之處」,該場所可為表面,亦可為嵌入之處皆無妨。又,半導體晶片若為將半導體作為材料之電氣電路元件,則並未特別限定。The semiconductor device of the present invention can be manufactured by mounting components (semiconductor chips) on the conductive part of a printed wiring board. The so-called "conductive part" is "the place where the electrical signal is transmitted on the printed circuit board", and the place can be the surface or the embedded place. In addition, the semiconductor chip is not particularly limited as long as it is an electrical circuit element using semiconductor as a material.
製造半導體裝置時之半導體晶片的實裝方法,半導體晶片只要有效進行機能,雖並未特別限定,但具體而言,可列舉引線鍵合實裝方法、倒裝晶片實裝方法、藉由無凹凸堆層合(BBUL)之實裝方法、藉由各向異性導電薄膜(ACF)之實裝方法、藉由非導電性薄膜(NCF)之實裝方法、等。於此,所謂「藉由無凹凸堆積層(BBUL)之實裝方法」,係「將半導體晶片直接嵌入印刷電路板之凹部,連接半導體晶片與印刷電路板上之配線的實裝方法」。 [實施例]The semiconductor chip mounting method when manufacturing semiconductor devices is not particularly limited as long as the semiconductor chip functions effectively. Specifically, there are wire bonding mounting methods, flip chip mounting methods, mounting methods by bumpless laminate (BBUL), mounting methods by anisotropic conductive film (ACF), mounting methods by non-conductive film (NCF), etc. Here, the so-called "mounting method by bumpless laminate (BBUL)" is "a mounting method in which the semiconductor chip is directly embedded in the recess of the printed circuit board and the semiconductor chip is connected to the wiring on the printed circuit board." [Example]
以下,針對本發明,顯示實施例具體進行說明,惟,本發明並非被限定於下述實施例者。在以下說明,表示「份」及「%」,除非另有說明,分別意旨「質量份」及「質量%」。又,以下所說明之操作除非另有說明,係於常溫常壓的環境進行。The present invention is described below in detail by showing an embodiment, but the present invention is not limited to the following embodiment. In the following description, "parts" and "%" mean "parts by mass" and "% by mass" respectively, unless otherwise specified. In addition, the operations described below are performed at room temperature and pressure unless otherwise specified.
[合成例1:高分子量成分的合成] 將包含作為高分子量成分之聚醯亞胺樹脂的清漆如以下般來調製。 準備具備連結回流冷卻器之水分定量受器、氮導入管及攪拌器的500mL之分離式燒瓶。於此燒瓶加入4,4’-氧基二鄰苯二甲酸酐(ODPA)20.3g、γ-丁內酯200g、甲苯20g,及5-(4-胺基苯氧基)-3-[4-(4-胺基苯氧基)苯基]-1,1,3-三甲基茚滿(Indane)29.6g,於氮氣流下在45℃攪拌2小時進行反應,而得到反應溶液。[Synthesis Example 1: Synthesis of high molecular weight component] A varnish containing a polyimide resin as a high molecular weight component is prepared as follows. A 500 mL separation flask equipped with a water dosing receiver connected to a reflux cooler, a nitrogen inlet tube, and a stirrer is prepared. 20.3 g of 4,4'-oxydiphthalic anhydride (ODPA), 200 g of γ-butyrolactone, 20 g of toluene, and 29.6 g of 5-(4-aminophenoxy)-3-[4-(4-aminophenoxy)phenyl]-1,1,3-trimethylindane (Indane) are added to the flask, and the mixture is stirred at 45°C for 2 hours under a nitrogen flow to obtain a reaction solution.
接著,昇溫此反應溶液,邊保持在約160℃,邊於氮氣流下將縮合水與甲苯一起共沸去除。確認於水分定量受器滯留指定量之水及直到無法觀察到水的流出。確認後,進一步昇溫反應溶液,於200℃攪拌1小時。然後,進行冷卻,得到包含20質量%之具有1,1,3-三甲基茚滿(Indane)骨架之聚醯亞胺樹脂(以下,有時稱為「合成例1之聚醯亞胺樹脂」)的清漆。合成例1之聚醯亞胺樹脂係具有下述式(X1)表示之重覆單位及下述(X2)表示之重覆單位。又,合成例1聚醯亞胺樹脂之重量平均分子量以與(C)成分之重量平均分子量相同之方法測定時為12000。Next, the reaction solution is heated up and maintained at about 160°C while condensed water is removed azeotropically together with toluene under a nitrogen flow. Confirm that a specified amount of water is retained in the water quantitative receiver and until the outflow of water is no longer observed. After confirmation, the reaction solution is further heated up and stirred at 200°C for 1 hour. Then, it is cooled to obtain a varnish containing 20 mass% of a polyimide resin having a 1,1,3-trimethylindane skeleton (hereinafter sometimes referred to as "the polyimide resin of Synthesis Example 1"). The polyimide resin of Synthesis Example 1 has a repeating unit represented by the following formula (X1) and a repeating unit represented by the following formula (X2). The weight average molecular weight of the polyimide resin of Synthesis Example 1 was 12,000 when measured by the same method as the weight average molecular weight of the component (C).
[實施例1] (包含樹脂組成物之樹脂清漆A的調製) 將作為馬來醯亞胺化合物之日本化藥公司製聯苯芳烷基型馬來醯亞胺樹脂「MIR-3000-70MT」(馬來醯亞胺基當量:275g/eq.、不揮發分70%之MEK/甲苯混合溶液)(以下,亦稱為「含有馬來醯亞胺化合物A之溶液」)100份、包含20質量%之在合成例1所得之作為高分子量成分之聚醯亞胺樹脂的清漆(以下,亦稱為「含有高分子量成分A之清漆」)30份、甲苯15份、甲基乙基酮(MEK)15份、作為含烯丙基的苯並噁嗪化合物之四國化成工業公司製「ALP-d」(含有非取代之烯丙基的含烯丙基的苯並噁嗪化合物;開環反應參與基當量:257g/eq.、烯丙基當量:257g/eq.)之不揮發成分50%的MEK溶液(以下,亦稱為「含有含烯丙基的苯並噁嗪化合物A的溶液」)4份、作為聚合起始劑之日油公司製「PERHEXYL(註冊商標)D」(以下,亦稱為「聚合起始劑A」)0.5份,及以作為胺系偶合劑之信越化學工業公司製苯基胺基矽烷系偶合劑「KBM573」表面處理之作為無機填充材料之Admatechs公司製球形二氧化矽「SO-C2」(以下,亦稱為「無機填充材料A」)135份以高速回轉攪拌機進行均一分散,而得到包含樹脂組成物之樹脂清漆A。 無機填充材料A依據前述的測定方法所測定之平均粒徑為0.5μm,依據前述的測定方法所測定之比表面積為5.9m2 /g。[Example 1] (Preparation of resin varnish A containing resin composition) 100 parts of biphenyl aralkyl maleimide resin "MIR-3000-70MT" (maleimide group equivalent: 275 g/eq., MEK/toluene mixed solution with a non-volatile content of 70%) (hereinafter, also referred to as "solution containing maleimide compound A") manufactured by Nippon Kayaku Co., Ltd. as a maleimide compound, 30 parts of a varnish containing 20% by mass of the polyimide resin as a high molecular weight component obtained in Synthesis Example 1 (hereinafter, also referred to as "varnish containing high molecular weight component A"), 15 parts of toluene, 15 parts of methyl ethyl ketone (MEK), "ALP-d" manufactured by Shikoku Chemical Industries, Ltd. as an allyl group-containing benzoxazine compound (an allyl group-containing benzoxazine compound containing a non-substituted allyl group; ring-opening reaction reagent) were mixed. 4 parts of a MEK solution containing 50% of a non-volatile component (with an allyl group equivalent weight: 257 g/eq., an allyl group equivalent weight: 257 g/eq.), 0.5 parts of "PERHEXYL (registered trademark) D" manufactured by NOF Corporation (hereinafter also referred to as "polymerization initiator A") as a polymerization initiator, and 135 parts of spherical silica "SO-C2" manufactured by Admatechs Corporation as an inorganic filler and surface-treated with phenylaminosilane coupling agent "KBM573" manufactured by Shin-Etsu Chemical Co., Ltd. as an amine coupling agent (hereinafter also referred to as "inorganic filler A") as an inorganic filler were uniformly dispersed with a high-speed rotary stirrer to obtain a resin varnish A containing a resin composition. The average particle size of the inorganic filler A measured by the aforementioned measuring method is 0.5 μm, and the specific surface area measured by the aforementioned measuring method is 5.9 m 2 /g.
(樹脂薄片A的製作) 藉由於聚對苯二甲酸乙二酯薄膜(東麗公司製「Lumirror R80」、厚度38μm、軟化點130℃)之一側的面,以醇酸樹脂系脫模劑(琳得科公司製「AL-5」)實施脫模處理,準備具備脫模層之支持體。(Preparation of resin sheet A) A support having a release layer was prepared by subjecting one side of a polyethylene terephthalate film ("Lumirror R80" manufactured by Toray Industries, Inc., thickness 38μm, softening point 130°C) to a release treatment using an alkyd resin-based release agent ("AL-5" manufactured by Lintec Corporation).
於此支持體之脫模層上,將前述之樹脂清漆A以乾燥後之樹脂組成物層的厚度成為40μm的方式,在模塗機進行均一塗佈。然後,將樹脂清漆A從70℃至105℃乾燥3分鐘。藉此,得到包含支持體與樹脂組成物層之樹脂薄片,該樹脂組成物層係包含設置在該支持體上之樹脂組成物。接著,於未與樹脂組成物層的支持體接合的面,貼合聚伸丙基薄膜(王子F-TEX公司製「ALPHAN MA-411」、厚度15μm)的粗糙面作為保護薄膜。藉此,得到依序具有支持體、樹脂組成物層及保護薄膜的樹脂薄片A。On the release layer of this support, the aforementioned resin varnish A is uniformly applied using a die coater in such a manner that the thickness of the resin composition layer after drying becomes 40 μm. Then, the resin varnish A is dried from 70°C to 105°C for 3 minutes. In this way, a resin sheet comprising a support and a resin composition layer is obtained, and the resin composition layer comprises a resin composition disposed on the support. Next, the rough surface of a polypropylene film ("ALPHAN MA-411" manufactured by Prince F-TEX Co., Ltd., with a thickness of 15 μm) is bonded as a protective film to the surface of the support that is not bonded to the resin composition layer. In this way, a resin sheet A having a support, a resin composition layer and a protective film in sequence is obtained.
(樹脂組成物之硬化物的評估) 使用所得之樹脂薄片A的樹脂組成物層,將樹脂組成物之硬化物從介電正切之值、脆性及密著性的觀點來看,係依據後述之評估方法評估。(Evaluation of cured resin composition) The cured resin composition layer of the obtained resin sheet A was used to evaluate the value of dielectric tangent, brittleness and adhesion of the cured resin composition according to the evaluation method described below.
[實施例2] 邊將作為馬來醯亞胺化合物之大和化成工公司製聚苯基甲烷馬來醯亞胺「BMI-2300」(馬來醯亞胺基當量186g/eq.)(以下,亦稱為「馬來醯亞胺化合物B」)70份,及作為高分子量成分之三菱瓦斯化學公司製聚碳酸酯樹脂「FPC2136」(重量平均分子量30000、數平均分子量20895)(以下,亦稱為「高分子量成分B」)6份,於甲苯40份、MEK40份攪拌,邊使其加熱溶解。將所得之溶液冷卻至室溫後,於此溶液,將含有含烯丙基的苯並噁嗪化合物A的溶液4份、聚合起始劑A0.5份,及以作為(甲基)丙烯酸系偶合劑之信越化學工業公司製甲基丙烯醯基系偶合劑「KBM503」表面處理的Admatechs公司製球形二氧化矽「SO-C2」(以下,亦稱為「無機填充材料B」)135份,以高速回轉攪拌機均一分散,而得到包含樹脂組成物之樹脂清漆A。 無機填充材料B依據前述的測定方法所測定之平均粒徑為0.5μm,依據前述的測定方法所測定之比表面積為5.9m2 /g。 而且,使用樹脂清漆A,與實施例1同樣進行,而得到樹脂薄片A,並將樹脂薄片A之樹脂組成物層與實施例1同樣進行並供於評估。[Example 2] 70 parts of polyphenylmethane maleimide "BMI-2300" (maleimide group equivalent 186 g/eq.) (hereinafter, also referred to as "maleimide compound B") manufactured by Yamato Chemical Industry Co., Ltd. as a maleimide compound and 6 parts of polycarbonate resin "FPC2136" (weight average molecular weight 30,000, number average molecular weight 20,895) (hereinafter, also referred to as "high molecular weight component B") manufactured by Mitsubishi Gas Chemical Co., Ltd. as a high molecular weight component were stirred in 40 parts of toluene and 40 parts of MEK and heated to dissolve. After the obtained solution was cooled to room temperature, 4 parts of a solution containing an allyl group-containing benzoxazine compound A, 0.5 parts of a polymerization initiator A, and 135 parts of spherical silica "SO-C2" manufactured by Admatechs and surface-treated with a (meth)acrylic coupling agent "KBM503" manufactured by Shin-Etsu Chemical Co., Ltd. (hereinafter also referred to as "inorganic filler B") were uniformly dispersed in the solution using a high-speed rotary stirrer to obtain a resin varnish A containing a resin composition. The average particle size of the inorganic filler B measured by the aforementioned measurement method was 0.5 μm, and the specific surface area measured by the aforementioned measurement method was 5.9 m 2 /g. Furthermore, using resin varnish A, the same procedures as in Example 1 were carried out to obtain resin sheet A, and the resin composition layer of resin sheet A was subjected to the same procedures as in Example 1 and evaluated.
[實施例3] 邊將高分子量成分B3份於甲苯20份、MEK20份攪拌邊使其加熱溶解。將所得之溶液冷卻至室溫後,將含有馬來醯亞胺化合物A之溶液100份、作為馬來醯亞胺化合物之Designer Molecules公司製液狀雙馬來醯亞胺「BMI-689」(馬來醯亞胺基當量345g/eq.)(以下,亦稱為「馬來醯亞胺化合物C」)15份、含有含烯丙基的苯並噁嗪化合物A的溶液4份、聚合起始劑A0.5份,及無機填充材料A235份,以高速回轉攪拌機均一分散,而得到包含樹脂組成物之樹脂清漆A。而且,使用樹脂清漆A,與實施例1同樣進行,而得到樹脂薄片A,並將樹脂薄片A之樹脂組成物層與實施例1同樣進行並供於評估。[Example 3] 3 parts of high molecular weight component B was stirred in 20 parts of toluene and 20 parts of MEK while being heated and dissolved. After the obtained solution was cooled to room temperature, 100 parts of a solution containing maleimide compound A, 15 parts of liquid bismaleimide "BMI-689" (maleimide equivalent 345 g/eq.) manufactured by Designer Molecules as a maleimide compound (hereinafter also referred to as "maleimide compound C"), 4 parts of a solution containing an allyl group-containing benzoxazine compound A, 0.5 parts of a polymerization initiator A, and 235 parts of an inorganic filler material A were uniformly dispersed with a high-speed rotary mixer to obtain a resin varnish A containing a resin composition. Furthermore, using resin varnish A, the same procedures as in Example 1 were carried out to obtain resin sheet A, and the resin composition layer of resin sheet A was subjected to the same procedures as in Example 1 and evaluated.
[實施例4] 邊將馬來醯亞胺化合物B70份於甲苯40份、MEK40份攪拌邊使其加熱溶解。將所得之溶液冷卻至室溫後,將作為馬來醯亞胺化合物之Designer Molecules公司製液狀雙馬來醯亞胺「BMI-1500」(馬來醯亞胺基當量750g/eq.)(以下,亦稱為「馬來醯亞胺化合物D」)15份、作為高分子量成分之(三菱化學公司製苯氧基樹脂「YX7553BH30」(重量平均分子量35000;不揮發成分30質量%之MEK與環己酮之1:1溶液)(以下,亦稱為「含有高分子量成分C之溶液」)10份、含有含烯丙基的苯並噁嗪化合物A的溶液4份、聚合起始劑A0.5份,及無機填充材料A235份,以高速回轉攪拌機均一分散,而得到包含樹脂組成物之樹脂清漆A。而且,使用樹脂清漆A,與實施例1同樣進行,而得到樹脂薄片A,並將樹脂薄片A之樹脂組成物層與實施例1同樣進行並供於評估。[Example 4] 70 parts of maleimide compound B were stirred in 40 parts of toluene and 40 parts of MEK while being heated to dissolve. After the obtained solution was cooled to room temperature, 15 parts of liquid bismaleimide "BMI-1500" (maleimide equivalent 750 g/eq.) manufactured by Designer Molecules as maleimide compound (hereinafter also referred to as "maleimide compound D"), 15 parts of phenoxy resin "YX7553BH30" (weight average molecular weight 35000; 1:1 solution of MEK and cyclohexanone with 30% by mass of non-volatile components) manufactured by Mitsubishi Chemical Corporation as high molecular weight component were added. 10 parts of a solution containing a high molecular weight component C), 4 parts of a solution containing an allyl group-containing benzoxazine compound A, 0.5 parts of a polymerization initiator A, and 235 parts of an inorganic filler A were uniformly dispersed with a high-speed rotary stirrer to obtain a resin varnish A containing a resin composition. Furthermore, using the resin varnish A, the same method as in Example 1 was used to obtain a resin sheet A, and the resin composition layer of the resin sheet A was subjected to the same method as in Example 1 and evaluated.
[實施例5] 將含有馬來醯亞胺化合物A之溶液100份、甲苯20份、MEK20份、馬來醯亞胺化合物C15份、含有高分子量成分A之清漆15份、含有含烯丙基的苯並噁嗪化合物A的溶液20份、聚合起始劑A0.5份,及無機填充材料B235份,以高速回轉攪拌機均一分散,而得到包含樹脂組成物之樹脂清漆A。而且,使用樹脂清漆A,與實施例1同樣進行,而得到樹脂薄片A,並將樹脂薄片A之樹脂組成物層與實施例1同樣進行並供於評估。[Example 5] 100 parts of a solution containing maleimide compound A, 20 parts of toluene, 20 parts of MEK, 15 parts of maleimide compound C, 15 parts of a varnish containing a high molecular weight component A, 20 parts of a solution containing an allyl group-containing benzoxazine compound A, 0.5 parts of a polymerization initiator A, and 235 parts of an inorganic filler B were uniformly dispersed with a high-speed rotary mixer to obtain a resin varnish A containing a resin composition. Furthermore, using the resin varnish A, the same process as in Example 1 was performed to obtain a resin sheet A, and the resin composition layer of the resin sheet A was subjected to the same process as in Example 1 and evaluated.
[實施例6] 將含有馬來醯亞胺化合物A之溶液100份、馬來醯亞胺化合物D15份、甲苯20份、MEK20份、含有高分子量成分A之清漆15份、含有含烯丙基的苯並噁嗪化合物A的溶液30份、聚合起始劑A0.5份,及無機填充材料A235份,以高速回轉攪拌機均一分散,而得到包含樹脂組成物之樹脂清漆A。而且,使用樹脂清漆A,與實施例1同樣進行,而得到樹脂薄片A,並將樹脂薄片A之樹脂組成物層與實施例1同樣進行並供於評估。[Example 6] 100 parts of a solution containing maleimide compound A, 15 parts of maleimide compound D, 20 parts of toluene, 20 parts of MEK, 15 parts of a varnish containing a high molecular weight component A, 30 parts of a solution containing an allyl group-containing benzoxazine compound A, 0.5 parts of a polymerization initiator A, and 235 parts of an inorganic filler A were uniformly dispersed with a high-speed rotary mixer to obtain a resin varnish A containing a resin composition. Furthermore, using the resin varnish A, the same process as in Example 1 was performed to obtain a resin sheet A, and the resin composition layer of the resin sheet A was subjected to the same process as in Example 1 and evaluated.
[實施例7] 將含有馬來醯亞胺化合物A之溶液100份、馬來醯亞胺化合物C15份、甲苯20份、MEK20份、高分子量成分C含有溶液10份、含有含烯丙基的苯並噁嗪化合物A的溶液4份、聚合起始劑A0.5份、無機填充材料A235份、作為熱硬化性樹脂之DIC公司製萘型環氧樹脂「HP4032SS」(環氧當量約144g/eq.)8份、作為熱硬化性樹脂之DIC公司製活性酯系硬化劑「HPC-8000-65T」(活性基當量約223g/eq.、不揮發成分65質量%之甲苯溶液)18.5份,及作為熱硬化性樹脂之1-苄基-2-苯基咪唑(1B2PZ)(不揮發成分20質量%之MEK溶液)1份,以高速回轉攪拌機均一分散,而得到包含樹脂組成物之樹脂清漆A。而且,使用樹脂清漆A,與實施例1同樣進行,而得到樹脂薄片A,並將樹脂薄片A之樹脂組成物層與實施例1同樣進行並供於評估。[Example 7] 100 parts of a solution containing maleimide compound A, 15 parts of maleimide compound C, 20 parts of toluene, 20 parts of MEK, 10 parts of a solution containing high molecular weight component C, 4 parts of a solution containing allyl-containing benzoxazine compound A, 0.5 parts of a polymerization initiator A, 235 parts of an inorganic filler material A, and a naphthalene-type epoxy resin "HP4032SS" (epoxy equivalent weight of about 144 g/eq.) manufactured by DIC Corporation as a thermosetting resin were mixed. ) 8 parts, DIC Corporation active ester curing agent "HPC-8000-65T" as a thermosetting resin (active group equivalent of about 223 g/eq., non-volatile components 65 mass % toluene solution) 18.5 parts, and 1-benzyl-2-phenylimidazole (1B2PZ) as a thermosetting resin (non-volatile components 20 mass % MEK solution) 1 part, were uniformly dispersed with a high-speed rotary stirrer to obtain a resin varnish A containing a resin composition. Then, using the resin varnish A, the same method as in Example 1 was performed to obtain a resin sheet A, and the resin composition layer of the resin sheet A was subjected to the same method as in Example 1 and evaluated.
[實施例8] 將含有馬來醯亞胺化合物A之溶液100份、馬來醯亞胺化合物C15份、甲苯20份、MEK20份、含有高分子量成分A之清漆15份、含有含烯丙基的苯並噁嗪化合物A的溶液4份、聚合起始劑A0.5份、無機填充材料B235份,及作為熱硬化性樹脂之三菱瓦斯化學公司製自由基聚合性化合物「OPE-2St」(數平均分子量1200)、不揮發分65質量%之甲苯溶液)50份,以高速回轉攪拌機均一分散,而得到包含樹脂組成物之樹脂清漆A。而且,使用樹脂清漆A,與實施例1同樣進行,而得到樹脂薄片A,並將樹脂薄片A之樹脂組成物層與實施例1同樣進行並供於評估。[Example 8] 100 parts of a solution containing maleimide compound A, 15 parts of maleimide compound C, 20 parts of toluene, 20 parts of MEK, 15 parts of a varnish containing a high molecular weight component A, 4 parts of a solution containing an allyl group-containing benzoxazine compound A, 0.5 parts of a polymerization initiator A, 235 parts of an inorganic filler B, and 50 parts of a toluene solution containing 65% by mass of a radical polymerizable compound "OPE-2St" (number average molecular weight 1200) manufactured by Mitsubishi Gas Chemical Co., Ltd. as a thermosetting resin) were uniformly dispersed in a high-speed rotary mixer to obtain a resin varnish A containing a resin composition. Furthermore, using resin varnish A, the same procedures as in Example 1 were carried out to obtain resin sheet A, and the resin composition layer of resin sheet A was subjected to the same procedures as in Example 1 and evaluated.
[比較例1] 將在實施例1,含有含烯丙基的苯並噁嗪化合物A的溶液4份,變更為作為(B’)成分之四國化成工業公司製「P-d」(不具有與馬來醯亞胺基反應之官能基的苯並噁嗪化合物;開環反應參與基當量:217g/eq.、烯丙基當量:0g/eq.)之不揮發成分50%之MEK溶液4份。 除了以上之事項以外,其他與實施例1同樣進行,而得到包含比較用樹脂組成物之樹脂清漆A。而且,使用樹脂清漆A,與實施例1同樣進行,而得到樹脂薄片A,並將樹脂薄片A之樹脂組成物層與實施例1同樣進行並供於評估。[Comparative Example 1] In Example 1, 4 parts of the solution containing the allyl-containing benzoxazine compound A were replaced with 4 parts of a 50% MEK solution of "P-d" (benzoxazine compound having no functional group reactive with maleimide group; ring-opening reaction participating group equivalent: 217 g/eq., allyl group equivalent: 0 g/eq.) manufactured by Shikoku Chemical Industries, Ltd. as component (B'). Except for the above matters, the same procedures as in Example 1 were followed to obtain a resin varnish A containing a comparative resin composition. Furthermore, using the resin varnish A, the same procedures as in Example 1 were followed to obtain a resin sheet A, and the resin composition layer of the resin sheet A was subjected to the same evaluation as in Example 1.
[比較例2] 將在實施例1,含有含烯丙基的苯並噁嗪化合物A的溶液4份,變更為作為(B”)成分之大阪Soda公司製鄰苯二甲酸二烯丙酯「DAISO DAP (註冊商標)單體」(分子量246;烯丙基當量:123g/eq.)2份。 除了以上之事項以外,其他與實施例1同樣進行,而得到包含比較用樹脂組成物之樹脂清漆A。而且,使用樹脂清漆A,與實施例1同樣進行,而得到樹脂薄片A,並將樹脂薄片A之樹脂組成物層與實施例1同樣進行並供於評估。[Comparative Example 2] In Example 1, 4 parts of the solution containing the allyl-containing benzoxazine compound A were replaced with 2 parts of diallyl phthalate "DAISO DAP (registered trademark) monomer" (molecular weight 246; allyl equivalent: 123 g/eq.) manufactured by Osaka Soda Co., Ltd. as the (B") component. Except for the above matters, the same procedures as in Example 1 were followed to obtain a resin varnish A containing a comparative resin composition. Furthermore, using the resin varnish A, the same procedures as in Example 1 were followed to obtain a resin sheet A, and the resin composition layer of the resin sheet A was subjected to the same evaluation as in Example 1.
[比較例3] 將在實施例1,含有含烯丙基的苯並噁嗪化合物A的溶液4份變更為作為(B’)成分之四國化成工業公司製「P-d」之不揮發成分50%之MEK溶液2份、與大阪Soda公司製鄰苯二甲酸二烯丙酯「DAISO DAP (註冊商標)單體」(分子量246)1份。 除了以上之事項以外,其他與實施例1同樣進行,而得到包含比較用樹脂組成物之樹脂清漆A。而且,使用樹脂清漆A,與實施例1同樣進行,而得到樹脂薄片A,並將樹脂薄片A之樹脂組成物層與實施例1同樣進行並供於評估。[Comparative Example 3] In Example 1, 4 parts of the solution containing the allyl-containing benzoxazine compound A were replaced with 2 parts of a 50% non-volatile component MEK solution of "P-d" manufactured by Shikoku Chemical Industries, Ltd. and 1 part of diallyl phthalate "DAISO DAP (registered trademark) monomer" (molecular weight 246) manufactured by Osaka Soda Co., Ltd. as the (B') component. Except for the above matters, the same procedures as in Example 1 were followed to obtain a resin varnish A containing a comparative resin composition. Furthermore, using the resin varnish A, the same procedures as in Example 1 were followed to obtain a resin sheet A, and the resin composition layer of the resin sheet A was subjected to the same evaluation as in Example 1.
[比較例4] 未使用在實施例1含有高分子量成分A之清漆20份。 除了以上之事項以外,其他與實施例1同樣進行,而得到包含比較用樹脂組成物之樹脂清漆A。而且,使用樹脂清漆A,與實施例1同樣進行,而得到樹脂薄片A,並將樹脂薄片A之樹脂組成物層與實施例1同樣進行並供於評估。惟,針對比較例4,無法評估介電正切之值及脆性。[Comparative Example 4] 20 parts of the varnish containing the high molecular weight component A in Example 1 were not used. Except for the above matters, the same procedures as in Example 1 were followed to obtain a resin varnish A containing a comparative resin composition. Furthermore, using the resin varnish A, the same procedures as in Example 1 were followed to obtain a resin sheet A, and the resin composition layer of the resin sheet A was subjected to the same evaluation as in Example 1. However, for Comparative Example 4, the dielectric tangent value and brittleness could not be evaluated.
[評估方法] 使用於上述之實施例及比較例所得之樹脂薄片A的樹脂組成物層,將樹脂組成物層之硬化物從介電正切之值、脆性及密著性的觀點來看,係藉由下述之方法評估。[Evaluation method] The resin composition layer of the resin sheet A obtained in the above-mentioned embodiment and comparative example was used, and the cured product of the resin composition layer was evaluated from the viewpoints of dielectric tangent value, brittleness and adhesion by the following method.
<密著性的評估> 密著性的評估係藉由以以下的順序,測定銅箔剝離強度進行。 <<評估基板的製作>> (1)銅箔之基底處理 將三井金屬礦山公司製「3EC-III」(電界銅箔、35μm)的光澤面在Mec公司製「CZ8101」)蝕刻1μm,進行銅表面的粗糙化處理,其次,實施防銹處理(CL8300)。將此銅箔稱為CZ銅箔。進而於130℃之烤箱進行30分鐘加熱處理。藉此,得到內層基板。<Evaluation of Adhesion> The evaluation of adhesion was performed by measuring the peel strength of the copper foil in the following order. <<Production of Evaluation Substrate>> (1) Base treatment of copper foil The glossy surface of "3EC-III" (electric copper foil, 35μm) manufactured by Mitsui Metal Mining Co., Ltd. was etched 1μm on "CZ8101" manufactured by Mec Co., Ltd. to roughen the copper surface, and then anti-rust treatment (CL8300) was performed. This copper foil is called CZ copper foil. It was then heated in an oven at 130°C for 30 minutes. In this way, the inner layer substrate was obtained.
(2)內層基板的準備: 將形成內層電路之玻璃布基材環氧樹脂兩面覆銅層合板(銅箔的厚度18μm、基板的厚度0.4mm、Panasonic公司製「R1515A」)的兩面,在Mec公司製「CZ8101」蝕刻1μm,進行銅表面的粗糙化處理。藉此,得到具有處理面之CZ銅箔。(2) Preparation of the inner layer substrate: The glass cloth substrate epoxy resin copper-clad laminate (copper foil thickness 18μm, substrate thickness 0.4mm, "R1515A" manufactured by Panasonic) that forms the inner layer circuit is etched 1μm on both sides using "CZ8101" manufactured by Mec to roughen the copper surface. In this way, a CZ copper foil with a treated surface is obtained.
(3)樹脂組成物層的層合 從於實施例及比較例製作之樹脂薄片A,剝離保護薄膜,使樹脂組成物層露出。使用批量式真空加壓層壓機(日光材料公司製、2階段堆積層壓機、CVP700),以樹脂組成物層與上述內層基板接合的方式,層壓在內層基板的兩面。層合係藉由進行30秒減壓將氣壓調整為13hPa以下後,在120℃、壓力0.74MPa壓著30秒來實施。接著,在100℃、壓力0.5MPa進行60秒熱沖壓。然後,剝離支持體,使樹脂組成物層露出。(3) Lamination of resin composition layer The protective film was peeled off from the resin sheet A prepared in the embodiment and the comparative example to expose the resin composition layer. The resin composition layer was laminated on both sides of the inner substrate in such a manner that the resin composition layer was bonded to the inner substrate using a batch vacuum pressure laminating press (manufactured by Nikko Materials Co., Ltd., two-stage stacking laminating press, CVP700). Lamination was performed by reducing the pressure for 30 seconds to adjust the air pressure to less than 13 hPa, and then pressing at 120°C and a pressure of 0.74 MPa for 30 seconds. Then, hot pressing was performed at 100°C and a pressure of 0.5 MPa for 60 seconds. The support is then peeled off to expose the resin composition layer.
(4)銅箔的層合及樹脂組成物層的硬化 於經露出之樹脂組成物層上,將CZ銅箔的處理面以與上述相同的條件進行層壓。而且,以200℃、90分鐘的硬化條件硬化樹脂組成物層而形成硬化物(絕緣層)。藉此,得到於兩面層合CZ銅箔之評估基板A。(4) Copper foil lamination and resin composition layer hardening The treated surface of the CZ copper foil was laminated on the exposed resin composition layer under the same conditions as above. Furthermore, the resin composition layer was hardened at 200°C for 90 minutes to form a hardened product (insulating layer). Thus, an evaluation substrate A with CZ copper foil laminated on both sides was obtained.
<<HAST前之銅箔剝離強度的測定>> 將經製作之評估基板A切成150mm×30mm的小片。於小片之銅箔部分使用切刀,放入寬度10mm、長度100mm之部分的切片,剝離此一端以後述拉伸試驗機的挾具挾住,在室溫(常溫)中,以50mm/分鐘的速度,測定往垂直方向剝離35mm時之荷重[kgf/cm]。將此測定的結果所得之荷重之值定為「HAST前之銅箔剝離強度」。於測定使用拉伸試驗機(TSE公司製Autocom萬能試驗機「AC-50C-SL」)。測定係依據日本工業規格JIS C6481進行。將結果示於表1。<<Measurement of the peel strength of copper foil before HAST>> The prepared evaluation substrate A was cut into small pieces of 150mm×30mm. A cutter was used to insert a section of 10mm wide and 100mm long into the copper foil portion of the small piece, and this end was peeled off and clamped with the clamp of the tensile tester described later. At room temperature (normal temperature), the load [kgf/cm] when peeling 35mm in the vertical direction was measured at a speed of 50mm/min. The load value obtained from this measurement result was defined as the "peel strength of copper foil before HAST". A tensile tester (Autocom universal testing machine "AC-50C-SL" manufactured by TSE Corporation) was used for the measurement. The measurement was carried out in accordance with Japanese industrial standard JIS C6481. The results are shown in Table 1.
<<HAST後之銅箔剝離強度的測定>> 對經製作之評估基板A使用高度加速壽命試驗裝置(楠本化成公司製「PM422」),以130℃、85%RH的條件實施100小時之加速環境試驗。然後,於HAST後之評估基板A與上述相同放入切片,並與上述的測定相同,剝離切片的一端以上述拉伸試驗機的挾具挾住,在室溫(常溫)中,以50mm/分鐘的速度,測定往垂直方向剝離35mm時之荷重[kgf/cm]。將此測定的結果所得之荷重之值定為「HAST後之銅箔剝離強度」。測定係依據日本工業規格JIS C6481進行。將結果示於表1。<<Measurement of the peeling strength of copper foil after HAST>> The prepared evaluation substrate A was subjected to an accelerated environmental test at 130°C and 85%RH for 100 hours using a highly accelerated life tester ("PM422" manufactured by Kusumoto Chemicals Co., Ltd.). Then, the evaluation substrate A after HAST was sliced as above, and one end of the peeled slice was clamped with the clamp of the above tensile tester as in the above measurement. The load [kgf/cm] when peeled 35mm in the vertical direction was measured at a speed of 50mm/min at room temperature (normal temperature). The load value obtained from this measurement result was defined as the "peeling strength of copper foil after HAST". The measurement was performed in accordance with Japanese industrial standard JIS C6481. The results are shown in Table 1.
<介電正切的評估> 介電正切的評估係藉由依據以下的順序測定其值來進行。 <<評估用硬化物的製作>> 藉由從於實施例及比較例製作之樹脂薄片A剝離保護薄膜,以200℃加熱90分鐘,使樹脂組成物層熱硬化後,剝離支持體,而得到以樹脂組成物的硬化物形成之硬化物薄膜。針對比較例4並未得到硬化物薄膜。將硬化物薄膜切出寬度2mm、長度80mm,而得到評估用硬化物A。<Evaluation of dielectric tangent> The dielectric tangent was evaluated by measuring its value according to the following procedure. <<Preparation of evaluation hardened material>> By peeling off the protective film from the resin sheet A prepared in the embodiment and the comparative example, heating at 200°C for 90 minutes to thermally cure the resin composition layer, and then peeling off the support, a hardened material film formed of the hardened material of the resin composition was obtained. For comparative example 4, no hardened material film was obtained. The hardened material film was cut into a width of 2 mm and a length of 80 mm to obtain the evaluation hardened material A.
<<測定>> 針對各評估用硬化物A,使用Agilent Technologies公司製「HP8362B」,藉由腔共振攝動法在測定頻率數5.8GHz、測定溫度23℃測定介電正切之值(Df值)。針對3個試驗片進行測定,算出平均值,將結果示於表1。<<Measurement>> For each evaluation hardener A, the dielectric tangent value (Df value) was measured at a measurement frequency of 5.8 GHz and a measurement temperature of 23°C using the cavity resonance method using the "HP8362B" manufactured by Agilent Technologies. The measurement was performed on three test pieces, and the average value was calculated. The results are shown in Table 1.
<脆性的評估> 脆性的評估係藉由依以下的順序測定斷裂點伸度來進行。 針對評估用硬化物A,係依據日本工業規格JIS K7127,藉由Tensilon萬能試驗機((股)Orientech製「RTC-1250A」)進行拉伸試驗,測定斷裂點伸度[%]。將結果示於表1。<Evaluation of brittleness> Evaluation of brittleness was performed by measuring the elongation at the fracture point in the following procedure. For the evaluation hardened material A, a tensile test was performed in accordance with Japanese industrial standard JIS K7127 using a Tensilon universal testing machine ("RTC-1250A" manufactured by Orientech Co., Ltd.) to measure the elongation at the fracture point [%]. The results are shown in Table 1.
[結果] 將上述之實施例及比較例的結果示於下述之表1。在下述之表1,各成分之量表示不揮發成分換算量。表1中之(C)成分的含量及(D)成分的含量係表示將樹脂組成物中之不揮發成分定為100質量%時之百分率[質量%]。[Results] The results of the above-mentioned Examples and Comparative Examples are shown in Table 1 below. In Table 1 below, the amount of each component represents the amount of non-volatile components. The content of component (C) and the content of component (D) in Table 1 represent the percentage [mass %] when the non-volatile components in the resin composition are set to 100 mass %.
<結論> 從表1即可清楚明白,從實施例與比較例的對比,在實施例,可提供一種可得到介電正切之值小,與在耐環境試驗後之導電性材料間的密著性優異,且改善脆性之硬化物的樹脂組成物。又,亦瞭解到提供一種有關實施例之樹脂組成物當該樹脂組成物之硬化物;包含該樹脂組成物之樹脂薄片;包含藉由該樹脂組成物之硬化物所形成之絕緣層的印刷配線板及半導體裝置變可能。<Conclusion> It is clear from Table 1 that, from the comparison between the embodiment and the comparative example, in the embodiment, a resin composition can be provided that can obtain a small dielectric tangent value, excellent adhesion between conductive materials after environmental resistance test, and improved brittleness of the cured product. In addition, it is also understood that it is possible to provide a resin composition related to the embodiment when the cured product of the resin composition; a resin sheet containing the resin composition; and a printed wiring board and a semiconductor device containing an insulating layer formed by the cured product of the resin composition.
尚,在實施例1~8,即使未含有(D)成分~(F)成分的情況,雖於程度有差,確認皆回歸到與上述實施例相同的結果。又,在實施例1~8,即使將(B’)成分及(B”)成分之一者或雙方以未阻礙本發明之所預期的效果的量含有,雖於程度有差,確認皆回歸到與上述實施例相同的結果。In Examples 1 to 8, even when the components (D) to (F) are not contained, it is confirmed that the same results as those of the above examples are obtained, although the extent is different. In Examples 1 to 8, even when one or both of the components (B') and (B") are contained in an amount that does not hinder the expected effect of the present invention, it is confirmed that the same results as those of the above examples are obtained, although the extent is different.
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WO2023171215A1 (en) * | 2022-03-08 | 2023-09-14 | パナソニックIpマネジメント株式会社 | Resin composition, prepreg, film with resin, metal foil with resin, metal-clad laminate, and wiring board |
WO2024009831A1 (en) * | 2022-07-04 | 2024-01-11 | パナソニックIpマネジメント株式会社 | Resin composition, prepreg, resin-including film, resin-including metal foil, metal-clad laminate, and wiring board |
TW202417565A (en) | 2022-10-20 | 2024-05-01 | 南亞塑膠工業股份有限公司 | Composite material substrate and fabrication method thereof |
CN115521411B (en) | 2022-11-22 | 2023-03-03 | 武汉市三选科技有限公司 | Low dielectric loss laminated film, preparation method thereof and circuit substrate structure |
WO2024195765A1 (en) * | 2023-03-23 | 2024-09-26 | 日本化薬株式会社 | Curable resin composition and cured product thereof |
WO2024202879A1 (en) * | 2023-03-30 | 2024-10-03 | パナソニックIpマネジメント株式会社 | Resin composition, prepreg, film with resin, metal foil with resin, metal-clad laminate, and wiring board |
CN117777696B (en) * | 2023-11-28 | 2024-09-27 | 无锡仁宇科技有限公司 | Preparation process of hardened PC panel |
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TW202100648A (en) | 2021-01-01 |
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