TWI836985B - Method for manufacturing golf club head including filler material - Google Patents
Method for manufacturing golf club head including filler material Download PDFInfo
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- TWI836985B TWI836985B TW112117513A TW112117513A TWI836985B TW I836985 B TWI836985 B TW I836985B TW 112117513 A TW112117513 A TW 112117513A TW 112117513 A TW112117513 A TW 112117513A TW I836985 B TWI836985 B TW I836985B
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Abstract
一種包括填充材的高爾夫球桿頭製法,其包括:提供預製成形具有腔室的桿頭本體與擊球面板或桿頭部件之步驟,將至少一種可塑性填充材料經由腔室開口填入桿頭本體內,並以擊球面板或桿頭部件固設於桿頭本體的腔室開口中構成桿頭組合體之步驟,以及對桿頭組合體加熱製成一包括填充材的球桿頭製品之步驟。其中,利用預製成形的桿頭本體的內腔提供可塑性填充材料的成形模穴或直接填入空間,再將擊球面板或桿頭部件固設於桿頭本體中並封閉腔室開口,再進行加熱,使填充材料固化成形並固設於桿頭本體內,免除填充材料先以模具預先成形再固設於桿頭本體內的步驟,藉此精簡化的工序完成包含填充材的球桿頭的製造。 A method for manufacturing a golf club head including a filling material comprises: providing a prefabricated club head body and a striking face plate or a club head component having a cavity, filling at least one plastic filling material into the club head body through the cavity opening, and fixing the striking face plate or the club head component in the cavity opening of the club head body to form a club head assembly, and heating the club head assembly to manufacture a club head product including the filling material. Among them, the inner cavity of the prefabricated club head body is used to provide a forming mold cavity for the plastic filling material or directly fill the space, and then the striking face plate or club head component is fixed in the club head body and the cavity opening is sealed, and then heated to solidify the filling material and fix it in the club head body, eliminating the steps of pre-forming the filling material with a mold and then fixing it in the club head body, thereby completing the manufacturing of the club head containing the filling material through a simplified process.
Description
本發明係關於高爾夫球桿頭的製法,尤指一種包括填充材的高爾夫球桿頭製法。 The present invention relates to a method for manufacturing a golf club head, and in particular, to a method for manufacturing a golf club head including filler material.
為了提升木桿、鐵桿及推桿等型式的高爾夫球桿的擊球性能,在前述高爾夫球桿的球桿頭的桿頭本體內部與擊球面板的背面之間通常會裝填由矽膠、橡膠等材料成形的填充物,藉由所述填充物增強擊球強度或提供吸震效果等,進而使球桿頭具有優良的擊球性能。 In order to improve the hitting performance of golf clubs such as woods, irons and putters, a filler formed of materials such as silicone and rubber is usually installed between the inside of the club head body and the back of the hitting panel of the golf club. The filler enhances the hitting strength or provides a shock-absorbing effect, thereby making the club head have excellent hitting performance.
一般而言,球桿頭是在打擊面焊接於桿頭本體的前端後,通過桿頭本體背面或底部預設的注料孔以射入或注入方式將填充材填入桿頭本體的內腔,由於填充材是在可塑性的狀態下自桿頭本體的外側通過注料孔射入或注入於內腔中,故內腔只能射入或注入單一種填充材料,無法因應不同擊球性能的需求,在桿頭本體內射入或注入多種相異填充材料。而且,填充材料是自桿頭本體的注料孔射入或注入於內腔時,易受桿頭本體的內腔形狀構造的影響,難以對射入或注入填充材料至內腔的工序進行精準控制,也難以控制填充材料設置在桿頭本體的腔室中的預定位置。因此,前述填充材料是自桿頭本體的注料孔射入或注入於內腔之技術,難以使用於內腔空間大的木桿頭型式的球桿頭製造技術,僅限於鐵桿或推桿等型式的球桿頭製造技術。 Generally speaking, after the striking face of a club head is welded to the front end of the club head body, a filling material is injected or injected into the inner cavity of the club head body through a pre-set injection hole on the back or bottom of the club head body. Since the filling material is injected or injected into the inner cavity from the outer side of the club head body through the injection hole in a plastic state, only a single filling material can be injected or injected into the inner cavity, and it is impossible to inject or inject multiple different filling materials into the club head body to meet the requirements of different hitting performances. In addition, when the filling material is injected or injected into the inner cavity from the injection hole of the club head body, it is easily affected by the shape and structure of the inner cavity of the club head body, making it difficult to accurately control the process of injecting or injecting the filling material into the inner cavity, and it is also difficult to control the predetermined position of the filling material in the cavity of the club head body. Therefore, the aforementioned filling material is injected into the inner cavity from the injection hole of the club head body, which is difficult to be used in the manufacturing technology of the wood club head type with a large inner cavity space, and is limited to the manufacturing technology of the club head type such as irons or putters.
此外,若使用矽膠或橡膠等材料預先經由模具製造成形的填充部件放入桿頭本體的內腔內,再將擊球面板以焊接方式固設桿頭本體的前端時,易因焊接溫度高,會破壞置入內腔的填充部件,造成球桿頭產品的瑕疵。裝設於桿頭本體的內腔中填充部件與擊球面板之間,也會因異質素材之間難焊 接固結在一起。而且,使用模具預先成形填充部件,填充部件置入桿頭本體內,再固接擊球面板之製造方法,有製造工序步驟多,製程過程較為繁瑣之問題。 In addition, if a filling component made of silicone or rubber is pre-formed by a mold and placed in the inner cavity of the club head body, and then the striking panel is fixed to the front end of the club head body by welding, the high welding temperature may damage the filling component placed in the inner cavity, causing defects in the club head product. The filling component installed in the inner cavity of the club head body and the striking panel are also difficult to weld and fix together due to heterogeneous materials. Moreover, the manufacturing method of using a mold to pre-form the filling component, placing the filling component in the club head body, and then fixing the striking panel has many manufacturing steps and a relatively cumbersome process.
本發明之目的在於提供一種包括填充材的高爾夫球桿頭製法,解決現有球桿頭製法先以模具成形填充部件,再置入桿頭本體內及焊接擊球面板之製法工序繁瑣,焊接擊球面板易破壞填充部件之問題,以及現有球桿頭製法,先將擊球面板焊接於桿頭本體,再將填充材料射入或注入桿頭本體內等製法,難以精確控制射入或注入填充材料至桿頭本體內,以及難以使用多種相異填充材料等問題。 The object of the present invention is to provide a method for manufacturing a golf club head that includes filler material, so as to solve the problem of the existing method of manufacturing a golf club head, which involves first molding the filling component with a mold, then inserting it into the club head body and welding the hitting panel, which is cumbersome and complicated. The panel is easily damaged by the filling components, and the existing club head manufacturing method, which first welds the hitting panel to the club head body, and then injects or injects the filler material into the club head body, makes it difficult to precisely control the injection or injection of the filler material. to the body of the club head, and the difficulty of using a variety of different filling materials.
為了達成前述目的,本發明所提出的包括填充材的高爾夫球桿頭製法,其用於製造鐵桿桿頭或推桿桿頭型式的高爾夫球桿頭製品,其包括:提供預製成形具有一腔室的一桿頭本體與一擊球面板之步驟,其係令該桿頭本體中形成所述腔室,該腔室包括位於該桿頭本體內部的一內腔,及位於該桿頭本體前端且連通該內腔的一腔室開口,該擊球面板與該腔室開口相匹配;將至少一種可塑性填充材料經由該腔室開口填入該桿頭本體內,並以該擊球面板固設於該桿頭本體的腔室開口中,構成一桿頭組合體之步驟,其係以該桿頭本體的內腔為一成形模穴,將所述填充材料經由該腔室開口填入該成形模穴,並將該擊球面板固設於該桿頭本體的腔室開口中且封閉該成形模穴,構成一桿頭組合體;以及對該桿頭組合體加熱製成一包含有填充材料的球桿頭製品之步驟,其係對該桿頭組合體加熱至所述填充材料固化成形成為一填充體,固化成形的所述填充體並將該擊球面板黏著固定於該桿頭本體的前端,成為所述包括填充材的高爾夫球桿頭製品。 In order to achieve the above-mentioned purpose, the present invention provides a method for manufacturing a golf club head including a filling material, which is used to manufacture a golf club head product of the type of an iron club head or a putter club head, and includes: providing a prefabricated club head body having a cavity and a striking face plate, wherein the cavity is formed in the club head body, the cavity includes an inner cavity located inside the club head body, and a cavity opening located at the front end of the club head body and connected to the inner cavity, and the striking face plate matches the cavity opening; at least one plastic filling material is filled into the club head body through the cavity opening, and the striking face plate is fixed to the cavity of the club head body; The step of forming a club head assembly in the cavity opening of the club head body is to use the inner cavity of the club head body as a forming mold cavity, fill the filling material into the forming mold cavity through the cavity opening, and fix the striking face plate in the cavity opening of the club head body and close the forming mold cavity to form a club head assembly; and the step of heating the club head assembly to form a club head product containing the filling material, which is to heat the club head assembly until the filling material is solidified to form a filling body, solidify the formed filling body and adhere the striking face plate to the front end of the club head body to form the golf club head product containing the filling material.
為了達成前述目的,本發明另外提出的包括填充材的高爾夫球桿頭製法,其用於製造木桿桿頭型式的高爾夫球桿頭製品,其包括:提供預製成形具有一腔室的一桿頭本體與至少一桿頭部件之步驟,其係令該桿頭本體中形成所述腔室,該腔室包括位於該桿頭本體內部的一內腔,及位於該桿頭本體前端且連通該內腔的至少一腔室開口,所述桿頭部件與所述腔室開口相匹配;將至少一種可塑性填充材料置入該桿頭本體內,並以所述桿頭部件固設於該桿頭本體的腔室開口之步驟,其係將預定量的所述填充材料經由所述腔室開口設置該桿頭本體之內腔中之至少一預定位置,再將所述桿頭部件固設於該桿頭本體的腔室開口,構成一桿頭組合體;以及對桿頭組合體加熱製成一包括填充材的球桿頭製品之步驟,其係對該桿頭組合體加熱至所述填充材料固化成形為一填充體,固化成形的所述填充體黏著固定於該桿頭本體中,成為所述包括填充材的高爾夫球桿頭製品。 In order to achieve the aforementioned objects, the present invention also proposes a golf club head manufacturing method including filler material, which is used to manufacture a wood club head type golf club head product, which includes: providing a preformed club head with a cavity. The step of forming the body and at least one head component is to form the cavity in the head body, the cavity includes an inner cavity located inside the head body, and is located at the front end of the head body and connected to the cavity. At least one cavity opening of the inner cavity, the club head component matches the cavity opening; at least one plastic filling material is placed into the club head body, and the club head component is fixed on the club head The step of opening the cavity of the body is to place a predetermined amount of the filling material in at least a predetermined position in the inner cavity of the head body through the cavity opening, and then fix the head component in the cavity. The cavity opening of the club head body constitutes a club head assembly; and the step of heating the club head assembly to produce a club head product including a filling material, which is to heat the club head assembly to the filling material. It is solidified and formed into a filling body, and the solidified filling body is adhered and fixed in the club head body to become the golf club head product including the filling material.
藉由前述高爾夫球桿頭製法之發明,除能製成包括填充材的高爾夫球桿頭,藉由固定成形的填充材於球桿頭內部增強強度或提供吸震效果以增加擊球性能外,本發明高爾夫球桿頭製法還至少具備以下功效: Through the invention of the aforementioned golf club head manufacturing method, in addition to being able to make a golf club head including filler material, the fixed and formed filler material can enhance the strength inside the club head or provide a shock-absorbing effect to increase the hitting performance. Inventing a golf club head manufacturing method also has at least the following functions:
1、取代現有球桿頭以射入或注入填充材料成形的製造工藝,並能自由調配內腔的填充材料材質和軟硬度並控制填充材料的設置位置:本發明高爾夫球桿頭之製法對於鐵桿頭或推桿頭等型式的球桿頭,能係利用預製成的桿頭本體的內腔作為成形模穴,將所述填充材料經由較大開口狀的腔室開口填滿該內腔,再將擊球面板固設於桿體本體的腔室開口後,進行加熱;對於內腔空間較大、不需填滿的木桿頭型式的球桿頭,則能經由較大開口狀的腔室開口將預定量的所述填充材料設置在內腔中的一個或多個特定位置,再將桿頭部件固設於桿體本體的腔室開口,進行加熱,藉此,製造者能依據不同球桿頭的性能需要 製成具有不同擊球效果的一包括填充材的球桿頭製品,並能自由調配填入桿頭本體的內腔內的填充材料的材質及軟硬度,同時也能精準地控制預定量的填充材料設置於桿頭本體內腔中的預定位置。 1. It replaces the existing manufacturing process of injecting or injecting filling material into the club head, and can freely adjust the material and hardness of the filling material in the inner cavity and control the placement position of the filling material: the manufacturing method of the golf club head of the present invention is suitable for For club heads such as iron heads or putter heads, the inner cavity of the prefabricated club head body can be used as the forming mold cavity, and the filling material can be filled into the inner cavity through the larger opening-shaped cavity opening. , and then fix the hitting panel to the cavity opening of the club body, and then heat it; for wood club heads with large internal cavity spaces that do not need to be filled, it can be heated through the larger opening. The chamber opening places a predetermined amount of the filling material at one or more specific positions in the inner cavity, and then the rod head component is fixed to the chamber opening of the rod body and heated, whereby the manufacturer can Performance needs of different club heads A club head product including filler material can be made with different hitting effects, and the material and hardness of the filler material filled into the inner cavity of the club head body can be freely adjusted, and a predetermined amount can also be accurately controlled. The filling material is arranged at a predetermined position in the inner cavity of the club head body.
2、減少製造工序:承上所述,本發明高爾夫球桿頭之製法係利用預製成的桿頭本體的內腔作為成形模穴,將所述填充材料經由較大開口狀的腔室開口填滿該內腔,或所述填充材料設置在內腔中一個或多個特定位置,擊球面板或將桿頭部件蓋合固設於桿體本體的腔室開口,再進行加熱,亦即本發明高爾夫球桿頭之製法可以免除現有球桿頭製法先將擊球面板焊接於桿頭本體前端之步驟,或是現有球桿頭製法先以模具預先成形填充部件,固定形狀的填充部件置入桿頭本體內,再於桿頭本體中固接擊球面板或桿頭部件等步驟,使本發明高爾夫球桿頭之製法具備精簡化、減少製造工序的功效,而且無須另外使用模具來製造填充部件。 2. Reduce the manufacturing process: Following the above, the method of manufacturing the golf club head of the present invention uses the inner cavity of the prefabricated club head body as the forming mold cavity, and passes the filling material through the larger opening-shaped cavity opening. The inner cavity is filled, or the filling material is placed at one or more specific positions in the inner cavity, the hitting panel or the club head component is closed and fixed to the cavity opening of the rod body, and then heated, that is, The manufacturing method of the golf club head of the present invention can avoid the step of welding the hitting panel to the front end of the club head body in the existing club head manufacturing method, or the existing club head manufacturing method of pre-forming the filling part with a mold and placing the filling part with a fixed shape. The steps of inserting the golf club head into the club head body, and then fixing the hitting panel or club head components in the club head body make the method of manufacturing the golf club head of the present invention streamlined and reduce the manufacturing process, and there is no need to use additional molds for manufacturing. Fill parts.
3、確保球桿頭的產品品質:承上所述,本發明高爾夫球桿頭之製法係利用預製成的桿頭本體的內腔作為成形模穴,將所述填充材料經由較大開口狀的腔室開口填滿該內腔,或將所述填充材料設置在內腔中一個或多個特定位置,擊球面板或桿頭部件蓋合固設於桿體本體的腔室開口,再進行加熱,使桿頭本體內部的填充材料加熱固化的同時黏著固定桿頭本體,或填充材料加熱固化的同時附著固定於擊球面板上,輔助擊球面板固設於桿頭本體中,使相異材質的桿頭本體與填充材料能結合一起,故能克服現有技術將填充部件先置入桿頭本體內部,再焊接擊球面板或桿頭部件的製法易因焊接溫度高,會破壞置入的填充材料而產生瑕疵之問題,確保球桿頭的產品品質。 3. Ensure the product quality of the golf club head: As mentioned above, the manufacturing method of the golf club head of the present invention is to use the inner cavity of the prefabricated club head body as a forming mold cavity, fill the inner cavity through the larger opening of the cavity, or set the filling material in one or more specific positions in the inner cavity, and the striking panel or club head component covers the cavity opening fixed to the club body, and then heats it to heat and solidify the filling material inside the club head body. At the same time, the club head body is fixed by adhesion, or the filling material is fixed to the striking panel while being heated and cured, and the striking panel is fixed in the club head body to help the club head body and the filling material of different materials be combined together. Therefore, it can overcome the problem of the existing technology that the filling component is first placed inside the club head body and then the striking panel or club head component is welded. The high welding temperature will damage the inserted filling material and cause defects, thus ensuring the product quality of the club head.
4、能選用矽膠或橡膠或其他高分子聚合物等作為球桿頭內的填充材料:承上所述,本發明高爾夫球桿頭之製法中,將至少一種可塑性填充材料填入該桿頭本體內,並以該擊球面板或桿頭部件固設於該桿頭本體的腔室開口中 之步驟,是利用該桿頭本體的內腔為成形模穴,將所述填充材料經由較大開口狀的腔室開口填滿該內腔,或將所述填充材料設置在內腔中一個或多個特定位置,之後將該擊球面板或桿頭部件固設於該桿頭本體的腔室開口中且封閉該腔室開口,構成一桿頭組合體,因此,本發明能自由調配內腔的填充材材質及軟硬度,也能選用矽膠或橡膠或高分子聚合物等作為球桿頭內的填充材料,有助於球桿頭依據不同擊球性能而選用合適的填充材料。 4. Silicone, rubber or other high molecular polymers can be selected as the filling material in the club head: As mentioned above, in the method for manufacturing the golf club head of the present invention, at least one plastic filling material is filled into the club head body, and the striking face plate or club head component is fixed in the cavity opening of the club head body. The inner cavity of the club head body is used as a forming mold cavity, and the filling material is filled into the inner cavity through the larger opening of the cavity, or The filling material is set at one or more specific positions in the inner cavity, and then the striking panel or the club head component is fixed in the cavity opening of the club head body and the cavity opening is closed to form a club head assembly. Therefore, the present invention can freely adjust the material and hardness of the filling material in the inner cavity, and can also select silicone, rubber or high molecular polymer as the filling material in the club head, which helps the club head to select appropriate filling materials according to different hitting performances.
本發明高爾夫球桿頭製法中,所述桿頭本體前端預定固接所述擊球面板之部位與所述擊球面板的材質為金屬材料時,在將至少一種可塑性填充材料填入該桿頭本體內,並以該擊球面板固設於該桿頭本體的腔室開口中之步驟中,將黏著材預先放置在所述桿頭本體的腔室開口與所述擊球面板之間;在對桿頭組合體加熱製成一包含有填充材的球桿頭製品之步驟中,利用對所述填充材料的加熱溫度,使黏著材同時將所述擊球面板黏合固定所述桿頭本體中。藉此,一併完成填充材料的熱固化成形與擊球面板黏著固定於桿頭本體中,而且,擊球面板除了藉由黏著材固設於桿頭本體中,擊球面板的背面也會被熱固成形的填充材料所黏著固定。 In the golf club head manufacturing method of the present invention, when the portion of the front end of the club head body that is intended to be fixedly connected to the hitting panel and the hitting panel are made of metal, at least one plastic filler material is filled into the club head. In the body, and in the step of fixing the hitting panel in the cavity opening of the club head body, an adhesive material is placed in advance between the cavity opening of the club head body and the hitting panel; In the step of heating the club head assembly to produce a club head product containing filler material, the heating temperature of the filler material is used to cause the adhesive material to simultaneously bond and fix the hitting panel in the club head body. . In this way, the thermosetting molding of the filling material and the adhesive fixation of the batting panel in the club head body are completed at the same time. In addition, in addition to the batting panel being fixed in the club head body through the adhesive material, the back of the batting panel will also be fixed. Thermoset-formed filler material adheres and holds in place.
本發明高爾夫球桿頭製法中,在將至少一種可塑性填充材料填入該桿頭本體內,並以該擊球面板固設於該桿頭本體的腔室開口中之步驟前,還可先於該桿頭本體的內腔的表面塗佈架橋劑,之後,再進行填充材料填入該成形模穴,使填充材料藉由架橋劑與內腔表面穩固地結合。同理,擊球面板的背面也可以塗佈架橋劑,使填充材料藉由架橋劑與擊球面板背面穩固地結合。 In the golf club head manufacturing method of the present invention, before filling at least one plastic filling material into the club head body and fixing the striking face plate in the cavity opening of the club head body, a bridging agent may be applied to the surface of the inner cavity of the club head body, and then the filling material is filled into the forming mold cavity, so that the filling material is stably combined with the inner cavity surface through the bridging agent. Similarly, the back of the striking face plate may also be coated with a bridging agent, so that the filling material is stably combined with the back of the striking face plate through the bridging agent.
1A:桿頭組合體 1A: Club head assembly
10A:桿頭本體 10A: Club head body
100A:腔室 100A: Chamber
101A:內腔 101A: Inner cavity
102A:腔室開口 102A: Chamber opening
103A:抵接環壁 103A: abutting against the ring wall
20A:擊球面板 20A: Batting panel
30A:填充材料 30A: Filling material
31A:填充體 31A: Filling body
40A:治具 40A: Jig
1B:桿頭組合體 1B: Clubhead assembly
10B:桿頭本體 10B: Club head body
100B:腔室 100B: Chamber
101B:內腔 101B: Inner cavity
102B:腔室開口 102B: Chamber opening
11:配重塊 11: Counterweight block
20B:桿頭部件 20B: Club head parts
30B:填充材料 30B: Filling material
31B:填充體 31B: Filling body
50:烤箱 50: Oven
圖1是本發明包括填充材的高爾夫球桿頭製法用於鐵桿桿頭型式球桿頭之一實施例的流程圖。 FIG. 1 is a flow chart of an embodiment of the golf club head manufacturing method including the filling material of the present invention for use in an iron club head type club head.
圖2是本發明包括填充材的高爾夫球桿頭製法用於鐵桿桿頭型式球桿頭之另一實施例的流程示意圖。 FIG2 is a schematic diagram of another embodiment of the golf club head manufacturing method including the filling material of the present invention for use in an iron club head type club head.
圖3是圖1及圖2所示流程圖中,將至少一種可塑性填充材料填入桿頭本體內,並以該擊球面板裝設於該桿頭本體的腔室開口中成為鐵桿頭型式桿頭組合體之示意圖。 Figure 3 is the flow chart shown in Figures 1 and 2, filling at least one plastic filling material into the club head body, and installing the hitting panel in the cavity opening of the club head body to form an iron head type club. Schematic diagram of the head assembly.
圖4是圖3所示鐵桿頭型式桿頭組合體以治具予以壓合固定的示意圖。 FIG4 is a schematic diagram of the iron-type club head assembly shown in FIG3 being pressed and fixed by a jig.
圖5是圖4所示使用治具壓合固定的鐵桿頭型式桿頭組合體置於烤箱中加熱的示意圖。 FIG5 is a schematic diagram of the iron shaft head type shaft head assembly shown in FIG4 which is fixed by a jig and is placed in an oven for heating.
圖6是本發明製成的鐵桿頭型式球桿頭的示意圖。 Figure 6 is a schematic diagram of an iron-type golf club head made by the present invention.
圖7是本發明包括填充材的高爾夫球桿頭製法用於木桿桿頭型式球桿頭之一實施例的流程圖。 Figure 7 is a flow chart of one embodiment of the method for manufacturing a golf club head including filler material of the present invention, which is used in a wood club head type club head.
圖8是本發明包括填充材的高爾夫球桿頭製法用於木桿桿頭型式球桿頭之另一實施例的流程圖。 8 is a flow chart of another embodiment of the method for manufacturing a golf club head including filler material of the present invention, which is used in a wood club head type club head.
圖9是圖7及圖8所示流程圖中,將至少一種可塑性填充材料填入桿頭本體內,並以桿頭部件裝設於該桿頭本體的腔室開口中成為木桿頭型式桿頭組合體之示意圖。 FIG9 is a schematic diagram of the process flow diagrams shown in FIG7 and FIG8, in which at least one plastic filling material is filled into the club head body, and the club head component is installed in the cavity opening of the club head body to form a wood club head type club head assembly.
圖10是圖9所示木桿頭型式桿頭組合體置於烤箱中加熱的示意圖。 FIG10 is a schematic diagram of the wooden club head assembly shown in FIG9 being placed in an oven for heating.
圖11是本發明製成的木桿頭型式球桿頭的示意圖。 Figure 11 is a schematic diagram of a wood club head made according to the present invention.
依據前揭發明內容所述,本發明包括填充材的高爾夫球桿頭製法。所述高爾夫球桿頭可為鐵桿、推桿及木桿等型式的高爾夫球桿頭。以下分別就本發明高爾夫球桿頭的具體製法提出說明。 According to the foregoing disclosure, the present invention includes a method for manufacturing a golf club head made of filler materials. The golf club head may be an iron club head, a putter club head, a wood club head, or other types of golf club heads. The specific manufacturing methods of the golf club head of the present invention will be described below.
如圖1所示,其揭示本發明包括填充材的高爾夫球桿頭製法的一種實施例的流程圖,該高爾夫球桿頭製法係用於製造鐵桿頭或推桿頭型式的高爾夫球桿頭製品,其包括以下步驟:提供預製成形具有一腔室100A的一桿頭本體10A與一擊球面板20A之步驟,其係令該桿頭本體10A中形成所述腔室100A,該腔室100A包括位於該桿頭本體10A內部的一內腔101A,及位於該桿頭本體10A前端且連通該內腔101A的一腔室開口102A,該擊球面板20A與該腔室開口102A相匹配,如圖3所示,該桿頭本體10A及擊球面板20A的形狀依球桿頭為鐵桿頭或推桿頭等型式而設定;將至少一種可塑性填充材料30A經由該腔室開口102A填入該桿頭本體10A內,並以該擊球面板20A固設於該桿頭本體10A的腔室開口102A中之步驟,如圖3至圖4所示,其係以該桿頭本體的內腔101A為一成形模穴,將所述填充材料30A經由該腔室開口102A填入該成形模穴,並將該擊球面板20A固設於該桿頭本體10A的腔室開口102A中且封閉該成形模穴,構成一桿頭組合體1A;以及對桿頭組合體1A加熱製成一包括填充材的球桿頭製品之步驟,如圖4至圖6所示,其係將該桿頭組合體1A放置於烤箱中加熱至所述填充材料30A固化成形為一填充體31A,固化成形的所述填充體31A並將該擊球面板20A黏著固定於該桿頭本體10A的前端,成為所述包括填充材的球桿頭製品。
As shown in FIG. 1, a flow chart of an embodiment of a method for manufacturing a golf club head including a filling material of the present invention is disclosed. The method for manufacturing a golf club head product in the form of an iron head or a putter head comprises the following steps: providing a prefabricated
前述中,提供預製成形具有一腔室100A的一桿頭本體10A與一擊球面板20A之步驟中,所述桿頭本體10A的材質可以選用不鏽鋼、鈦、鈦合金、鋁、鋁合金或其他金屬材料,也可選用碳纖維或熱塑性聚合物等非金屬材料,或是至少二種相異金屬材料的組合,或是部分金屬材料與部分碳纖維材料或熱塑性聚合物等非金屬材料之複數相異材料的組合等。所述擊球面板20A的材質可以選用不鏽鋼、鈦、鈦合金、鋁、鋁合金或其他金屬材料,也可選用碳
纖維等非金屬材料,或是選用至少二種相異材料的複合構造等。所述可塑性填充材料30A可以選用生矽膠、橡膠或其他高分子聚合物等材料中的至少一種。所述填充材料30A的材質依據球桿頭的擊球性能,或依據桿頭本體10A、擊球面板20A等之材質,自由搭配選擇合適軟硬度的填充材料30A。
In the aforementioned step of providing a prefabricated
如圖3及圖6所示,當選用複數種相異軟硬度的填充材料30A時,該複數填充材料30A依序填充於桿頭本體10A之內腔101A中的預定位置,藉由內腔101A前側的腔室開口102A係對應於擊球面板20A處而具有較大開口,有助於相異軟硬度的填充材料30A能通過較大開口狀的腔室開口102A精準控制地填充在桿頭本體10A之內腔101A中的預定位置。
As shown in FIG3 and FIG6, when
如圖3所示,預製成形的桿頭本體10A於腔室開口102A的內周緣鄰近內腔101A的一側形成一抵接環壁103A,以所述抵接環壁103A及腔室開口102A的周緣槽壁提供擊球面板20A固接的部位,所述擊球面板20A固設於桿頭本體10A之腔室開口102A中的方式,可以使用機械結合或黏著等固接方式,並可進一步使用治具40A將該擊球面板20A壓合固定於該桿頭本體10A的腔室開口102A中且封閉該成形模穴。
As shown in FIG3 , the prefabricated
前述中,擊球面板20A的材質選用鈦、鈦合金或不鏽鋼等金屬材料,或是碳纖維材料,或是非金屬材時,可使用液態黏著劑或結構膠或膠膜式黏著劑等以黏著方式固設於該桿頭本體10A的腔室開口102A中,使擊球面板20A周緣及背面分別黏著固接腔室開口102A的周緣槽壁及抵接環壁103A處。
Among the above, when the material of the
此時,可在將至少一種可塑性填充材料30A經由該腔室開口102A填入該桿頭本體10A內,並以該擊球面板20A固設於該桿頭本體10A的腔室開口102A中之步驟中,將黏合使用的黏著材預先放置在桿頭本體10A的腔室開口102A與擊球面板20A之間,例如黏著材可以放置在桿頭本體10A的抵接環壁103A或及腔室開口102A的周緣槽壁中,於該擊球面板20A固設於該桿頭本體
10A的腔室開口102A之後,在後續對桿頭組合體1A加熱製成一包括填充材的球桿頭製品之步驟中,利用對黏著材及填充材料30A的加熱溫度,使黏著材同時將擊球面板20A固定在桿頭本體10A中,藉此,在同一步驟中,一併完成填充材料30A的熱固化成形與擊球面板20A硬化固接於桿頭本體10A中,而且,擊球面板20A除了藉由黏著材以黏合方式固設於桿頭本體10A中,擊球面板20A的背面也會被熱固定成形的填充體31A所黏著。
At this time, in the step of filling at least one
如圖2所示,本發明包括填充材的高爾夫球桿頭製法中,為了增進桿頭本體10A的內腔101A的周面與填充材料30A相異材料之間的界面结合强度,在提供預製成形具有一腔室100A的一桿頭本體10A與一擊球面板20A之步驟之後,將至少一種可塑性填充材料30A經由該腔室開口102A填入該桿頭本體10A內,並以該擊球面板20A固設於該桿頭本體10A的腔室開口102A中之步驟前,先於該桿頭本體10A的內腔101A的內表面塗佈架橋劑,之後,再進行填充材料30A填入該成形模穴,使填充材料30A藉由架橋劑與內腔101A表面穩固地結合。同理,擊球面板20A的背面也可以塗佈架橋劑,使填充材料30A藉由架橋劑與擊球面板20A的背面穩固地結合。
As shown in Figure 2, in the golf club head manufacturing method including filler material of the present invention, in order to enhance the interface bonding strength between the peripheral surface of the
如圖2所示,本發明包括填充材的高爾夫球桿頭製法中,對桿頭組合體1A加熱製成一包含有填充材的球桿頭製品之步驟中,其加熱溫度及加熱時間依填充材料而設定。並且,在將至少一種可塑性填充材料30A經由該腔室開口102A填入該桿頭本體10A內,並以該擊球面板20A固設於該桿頭本體10A的腔室開口102A中之步驟前,還可進一步對桿頭本體10A施以預熱步驟。當在將至少一種可塑性填充材料30A填入該桿頭本體10A內,並以該擊球面板20A固設於該桿頭本體10A的腔室開口102A中之步驟前,對該桿頭本體10A的內腔101A的內表面或及擊球面板20A的背面塗佈架橋劑步驟時,所述預熱步驟是在塗佈架橋劑步驟之後。藉以在適當溫度的環境中,有助於填充材料30A填入該桿頭
本體10A的成形模穴中,並能縮短後續對該桿頭組合體1A加熱製成包含有填充材的球桿頭製品步驟之作業時間。所述預熱之加熱溫度及加熱時間依據桿頭本體10A和/或擊球面板20A的材質,並考慮填充材料30A加熱固化的加熱溫度而設定,基本上,預熱的加熱溫度小於填充材料加熱固化的加熱溫度,加熱時間也相對較短。
As shown in Figure 2, in the method of manufacturing a golf club head including filler material according to the present invention, in the step of heating the
如圖7及圖8所示,其揭示本發明包括填充材的高爾夫球桿頭製法的另一種實施例的流程圖,該高爾夫球桿頭製法係用於製造木桿頭型式的高爾夫球桿頭製品,如圖7至圖11所示,其包括以下步驟:提供預製成形具有一腔室100B的一桿頭本體10B與至少一桿頭部件20B之步驟,其係令該桿頭本體10B中形成所述腔室100B,該腔室100B包括位於該桿頭本體10B內部的一內腔101B,及位於該桿頭本體10B一側且連通該內腔101B的至少一腔室開口102B,所述桿頭部件20B與所述腔室開口102B相匹配;將至少一種可塑性填充材料30B置入該桿頭本體10B內,並以所述桿頭部件20B固設於該桿頭本體10B的所述腔室開口102B中之步驟,其係以該桿頭本體10B的內腔101B提供所述填充材料30B置入的空間,將預定量的所述填充材料30B通過所述腔室開口102B設置於該內腔101B內之至少一預定位置,再以所述桿頭部件20B固設於該桿頭本體10B相對應的腔室開口102B中,構成一桿頭組合體1B;以及對桿頭組合體1B加熱製成一包含有填充材的球桿頭製品之步驟,其係將該桿頭組合體1B放置於烤箱中加熱至所述填充材料30B固化成形成為一填充體31B後取出,成為所述包含有填充材的球桿頭製品。
As shown in FIG. 7 and FIG. 8 , it discloses a flow chart of another embodiment of a golf club head manufacturing method including filler material of the present invention. The golf club head manufacturing method is used to manufacture a wood club head type golf club head. The product, as shown in FIGS. 7 to 11 , includes the following steps: providing a preformed
前述中,提供預製成形具有一腔室100B的一桿頭本體10B與至少一桿頭部件20B之步驟中,所述桿頭本體10B的材質可以選用不鏽鋼、鈦、鈦合金、鋁、鋁合金或其他金屬材料,也可選用碳纖維或熱塑性聚合物等非金屬
材料,或是至少二種相異金屬材料的組合,或是部分金屬材料與部分碳纖維材料或熱塑性聚合物等非金屬材料之複數相異材料的組合等。所述桿頭部件20B的材質可以選用不鏽鋼、鈦、鈦合金、鋁、鋁合金或其他金屬材料,也可選用碳纖維等非金屬材料,或是選用至少二種相異材料組合的複合構造等。
In the above, in the step of preforming a
所述桿頭本體10B的腔室開口102B可設於桿頭本體10B的前側、頂部或底部,所述桿頭部件20B則為對應於腔室開口102B位置之擊球面板、頂蓋或底板等。於本實施例中,腔室開口102B設於桿頭本體10B底部或頂部時,預製成形的桿頭本體10B包括桿頭基部與設於桿頭基部前端的擊球面板,擊球面板可與桿頭基部一體成形,或者擊球面板可與桿頭基部為分別成形的部件,再經由機械結合、黏著或焊接等連接方式結合一體。所述桿頭部件20B固設於桿頭本體10B之腔室開口102B中的方式,可以使用機械結合或使用液態黏著劑或結構膠或膠膜式黏著劑等以黏著方式固接方式。
The
所述可塑性填充材料30B可以選用生矽膠、橡膠或其他高分子聚合物等材料中的至少一種。所述填充材料30B的材質依據球桿頭的擊球性能以及設於球桿頭內部的位置,而自由搭配選擇合適軟硬度的填充材料30A。當選用相同或相異軟硬度的複數填充材料30B時,該複數個填充材料30B分別填充於桿頭本體10B之內腔101B的預定位置,藉由內腔101B的腔室開口102B係對應於桿頭部件20B而具有較大開口,有助於該複數個填充材料30B能通過較大開口狀的腔室開口102B精準控制地填充在桿頭本體10B之內腔101B中的預定位置。
The
此外,將至少一種可塑性填充材料30B置入該桿頭本體10B內,並以所述桿頭部件20B固設於該桿頭本體10B的所述腔室開口102B中之步驟中,還可以所述填充材料將至少一配重塊11固設於桿頭本體10B的內腔101B中。
In addition, in the step of placing at least one
如圖8所示,本發明包括填充材的高爾夫球桿頭製法中,為了增進桿頭本體10B的內腔101B的周面與填充材料相異材料之間的界面结合强度,在提供預製成形具有一腔室100B的一桿頭本體10B與至少一桿頭部件20B之步驟之後,將至少一種可塑性填充材料30B置入該桿頭本體10B內,並以所述桿頭部件20B固設於該桿頭本體10B的腔室開口102B中之步驟前,先於該桿頭本體10B的內腔101B中預定填充材料30B填設位置的內表面塗佈架橋劑,之後,再進行填充材料30B填入該成形模穴,使填充材料30B藉由架橋劑與內腔101B表面穩固地結合。
As shown in FIG. 8 , in the golf club head manufacturing method including filler material of the present invention, in order to enhance the interface bonding strength between the peripheral surface of the
如圖8所示,本發明包括填充材的高爾夫球桿頭製法中,對桿頭組合體加熱製成一包含有填充材的球桿頭製品之步驟中,其加熱溫度及加熱時間依填充材料30B而設定。並且,在將至少一種可塑性填充材料30B置入該桿頭本體10B內,並以所述桿頭部件20B固設於該桿頭本體10B的腔室開口102B中之步驟前,還可進一步對桿頭本體10B施以預熱步驟。當在將至少一種可塑性填充材料30B置入該桿頭本體10B內,並以所述桿頭部件20B固設於該桿頭本體10B的腔室開口102B中之步驟前,對該桿頭本體10B的內腔101B中之填充材料30B預定填設位置的表面塗佈架橋劑步驟時,所述預熱步驟是在塗佈架橋劑步驟之後。藉以在適當溫度的環境中,有助於填充材料30B置入該桿頭本體10B的成形模穴中,並能縮短後續對該桿頭組合體加熱製成包含有填充材的球桿頭製品步驟之作業時間。所述預熱之加熱溫度及加熱時間依據桿頭本體10B的材質,並考慮填充材料30B加熱固化的加熱溫度而設定,基本上,預熱的加熱溫度小於填充材料30B加熱固化的加熱溫度,加熱時間也相對較短。
As shown in FIG8 , in the method for manufacturing a golf club head including a filling material of the present invention, in the step of heating the club head assembly to form a club head product including the filling material, the heating temperature and heating time are set according to the filling
經由以上說明可知,本發明高爾夫球桿頭之製法,除能製成包括填充材的高爾夫球桿頭,藉由固定成形的填充材於球桿頭內部增強強度或提供吸震效果等擊球性能外,本發明高爾夫球桿頭製法利用預製成形的桿頭本體
10A、10B的內腔101A、101B提供可塑性填充材料30A、30B的成形模穴或直接填入空間,再將擊球面板20A或桿頭部件20B固設於桿頭本體10A、10B中並封閉腔室開口,再進行加熱,使填充材料30A、30B固化成形並固設於桿頭本體10A、10B內,免除填充材料先以模具預先成形再固設於桿頭本體內的步驟,藉此精簡化的工序完成包含填充材的球桿頭的製造。據此,本發明能減少製造工序、確保球桿頭的產品品質,同時還能提供製造者自由調配內腔的填充材材質及軟硬度,也能選用矽膠或橡膠或高分子聚合物等作為球桿頭內的填充材料,有助於球桿頭依據不同擊球性能而選用合適的填充材料等。
As can be seen from the above description, the manufacturing method of the golf club head of the present invention can not only make a golf club head including filler material, but also enhance the strength or provide shock-absorbing effect and other hitting performance by fixing and forming the filler material inside the club head. , the golf club head manufacturing method of the present invention utilizes a preformed club head body
The
Claims (10)
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CN114748852A (en) * | 2021-01-08 | 2022-07-15 | 帕森斯极致高尔夫有限责任公司 | Golf club head and method of manufacturing golf club head |
JP2022147710A (en) * | 2021-03-23 | 2022-10-06 | ヤマハ株式会社 | iron type golf club head |
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CN114748852A (en) * | 2021-01-08 | 2022-07-15 | 帕森斯极致高尔夫有限责任公司 | Golf club head and method of manufacturing golf club head |
JP2022147710A (en) * | 2021-03-23 | 2022-10-06 | ヤマハ株式会社 | iron type golf club head |
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