TWI836773B - Jig for bicycle fork seat - Google Patents
Jig for bicycle fork seat Download PDFInfo
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- TWI836773B TWI836773B TW111146611A TW111146611A TWI836773B TW I836773 B TWI836773 B TW I836773B TW 111146611 A TW111146611 A TW 111146611A TW 111146611 A TW111146611 A TW 111146611A TW I836773 B TWI836773 B TW I836773B
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- front fork
- workbench
- connecting rod
- hole
- fork seat
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- 238000003825 pressing Methods 0.000 claims abstract description 26
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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- Jigs For Machine Tools (AREA)
Abstract
Description
本發明與加工治具有關,尤指一種用於自行車前叉座之加工治具。The present invention relates to a processing jig, in particular to a processing jig for a bicycle front fork base.
自行車的前叉將輪軸與方向握把連接在一起,俾供使用者操控方向握把以控制輪子擺動而改變行進方向,是重要的零件之一,而前叉座是構成前叉的基本構件。在前叉座的製造過程已完成左、右與中間套筒部的鑽孔,以及左、右肋部的減重孔之後,接著就要進行左、右套筒部頂面及底面的銑削作業。在近年自行車運動的風潮盛行的情形下,業界對於前叉座的外在形狀開始有更高的裝飾性及設計感的要求,尤其是較為高階的產品,因而工件在製造過程中必須小心注意,甚至連使用治具固定工件時也不能夾得太緊,以免碰傷工件表面。但工件仍必須穩固定位才能進行加工,故有必要對應此加工製程開發專用的治具。The front fork of a bicycle connects the axle to the steering handlebar so that the user can manipulate the steering handlebar to control the wheel swing and change the direction of travel. It is one of the important parts, and the front fork seat is the basic component of the front fork. After the left, right and middle sleeve parts are drilled, and the weight-reducing holes of the left and right ribs are made during the manufacturing process of the front fork seat, the top and bottom surfaces of the left and right sleeve parts will be milled. With the popularity of bicycle sports in recent years, the industry has begun to have higher requirements for the decorativeness and design of the external shape of the front fork seat, especially for higher-end products. Therefore, the workpiece must be carefully paid attention to during the manufacturing process, and even when using a jig to fix the workpiece, it should not be clamped too tightly to avoid damaging the surface of the workpiece. However, the workpiece must still be stably fixed in place before processing, so it is necessary to develop a special jig corresponding to this processing process.
為了解決前述問題,本發明提供一種自行車前叉座之加工治具,其中該前叉座具有一中間套筒部、一左套筒部及一右套筒部,該中間套筒部具有一套筒孔,該套筒孔之頂端具有一階緣;該加工治具包括有: 一可供該前叉座放置之工作台; 一工件固定裝置,其設於該工作台上,包括有一驅動件及一壓塊,該壓塊係位於該套筒孔的上方,該驅動件可帶動該壓塊上、下移動,並使該壓塊向下壓制於該階緣處,以將該前叉座固定在該工作台上。 In order to solve the above problems, the present invention provides a processing jig for a bicycle front fork seat, wherein the front fork seat has a middle sleeve part, a left sleeve part and a right sleeve part, and the middle sleeve part has a The top of the sleeve hole has a first-level edge; the processing jig includes: 1. A workbench on which the front fork base can be placed; A workpiece fixing device is provided on the workbench and includes a driving part and a pressing block. The pressing block is located above the sleeve hole. The driving part can drive the pressing block to move up and down, and make the pressing block move up and down. The pressing block is pressed down on the step edge to fix the front fork base on the workbench.
於一實施例中,該工作台設有一呈突起狀之定位塊,該定位塊可在該套筒孔中抵撐該中間套筒部。In one embodiment, the workbench is provided with a protruding positioning block that can support the middle sleeve portion in the sleeve hole.
較佳地,該工作台設有一直穿孔,該驅動件設於該工作台之下方,該驅動件設有一穿過該直穿孔之連桿,該壓塊係設於該連桿之頂端。Preferably, the workbench is provided with a straight through hole, the driving member is arranged below the workbench, the driving member is provided with a connecting rod passing through the straight through hole, and the pressure block is arranged at the top end of the connecting rod.
更進一步地,該直穿孔係貫穿該工作台及該定位塊。Furthermore, the straight hole penetrates the workbench and the positioning block.
於一實施例中,該壓塊係可拆地結合在該連桿上。該連桿之頂端連接有一外徑較該連桿大之頭部,該壓塊設有一自周緣一側凹入的溝槽,該溝槽之寬度介於該連桿與該頭部之外徑之間。In one embodiment, the pressing block is detachably coupled to the connecting rod. The top end of the connecting rod is connected to a head with an outer diameter larger than that of the connecting rod. The pressure block is provided with a groove recessed from one side of the peripheral edge. The width of the groove is between the outer diameters of the connecting rod and the head. between.
於一實施例中,更包括有二個在該工作台上呈間隔設置的工件定位裝置,分別抵持該前叉座之左套筒部及右套筒部,該工件定位裝置具有彈簧而可藉由彈力自動調整該左套筒部及該右套筒部至預定位置。In one embodiment, two workpiece positioning devices are further included and are spaced apart on the workbench, respectively supporting the left sleeve portion and the right sleeve portion of the front fork seat. The workpiece positioning device has a spring and can automatically adjust the left sleeve portion and the right sleeve portion to a predetermined position by the spring force.
請參閱圖1至圖3,所示者為本發明提供之一種自行車前叉座之加工治具,其係用在前叉座的中期加工製程上,參照圖7,即指該前叉座4已完成左、右與中間套筒部41、42、43的套筒孔及減重孔等鑽孔作業,以及在套筒孔411頂端成形一階緣412,然而由於鑽孔可能會造成複雜的內部應力變化,導致前叉座4的整體形狀產生些微變形,因此接著就要進行左、右套筒部42、43頂面及底面的銑削作業,藉由修整使左、右套筒部42、43之底面與中間套筒部41之底面的高度差符合一預定值H。Please refer to Figures 1 to 3, which show a processing jig for a bicycle front fork seat provided by the present invention, which is used in the mid-term processing process of the front fork seat. Referring to Figure 7, the
本發明之加工治具包括有一可供前叉座4放置之工作台1。圖中顯示該工作台1上用以固定及定位前叉座4的裝置數量有兩組,在本發明的技術精神下,此數量並不加以限制,以下僅就其中一組進行說明。該工作台1以多個柱子11墊高而懸空,進而在該工作台1的下方形成一下層空間10。在該工作台1上預定放置前叉座的位置上設有一呈突起狀之圓形定位塊12,該定位塊12的外徑與前叉座4中間套筒部41的套筒孔411的內徑約略相等,則參照圖5所示,當前叉座4以中間套筒部41的套筒孔411對應該定位塊12放置在該工作台1上時,該定位塊12可以在該套筒孔411中抵撐於孔壁,進而定位該前叉座4。The processing jig of the present invention includes a
承上,該工作台1與該定位塊12設有一貫穿的直穿孔13。該下層空間10設有一工件固定裝置3,其包括有一驅動件31及一壓塊32,其中該驅動件31連接一連桿311,該連桿311自該下層空間10向上穿過該直穿孔13而伸出該工作台1,該壓塊32設置在該連桿311之頂端,該驅動件31可以帶動該連桿311產生上、下位移,進而使該壓塊32上、下移動。於本實施例中,該驅動件31及該連桿311的組合可以是油壓或氣壓推動的活塞桿、電動馬達推動的螺桿組等,在此不加以限制。該連桿311之頂端連接有一外徑較該連桿311大之頭部312,而該壓塊32自其周緣一側凹入形成一溝槽321,其中該溝槽321之寬度大於該連桿311之外徑,且小於該頭部312之外徑。據此,該壓塊32可藉由使該連桿311套入該溝槽321而結合在該連桿311上,且該壓塊32受到該頭部312的阻擋而無法往上脫離該連桿311。As mentioned above, the
另一方面,該工作台1上在該定位塊12的兩側分別設有一個具有彈簧21的工件定位裝置2,其固定在一基座14上,用以自動調整放置在該工作台1上的前叉座4的位置。細言之,如圖4所示,雖然該前叉座4已被該定位塊限制了位置,但左、右套筒部42、43仍可能旋轉偏離了標準工作位置,則透過該工件定位裝置2,其以彈簧21連接一U形推塊22,且該U形推塊22抵持在左、右套筒部42、43一側,利用彈簧21的彈性力量推動左、右套筒部42、43,則無論左、右套筒部42、43一開始放在哪個位置,最終都將被推到預定位置上,據此使前叉座4到達定位,俾供後續步驟加以固定。於本實施例中,該工件定位裝置2可以是一彈簧端夾鉗。On the other hand, a
本發明在實際使用時,如圖5所示地先將前叉座4以中間套筒部41的套筒孔411對應該定位塊12放置在該工作台1上,此時該工件定位裝置2會透過彈簧21抵推左、右套筒部42、43,進而自動調整整個前叉座4到達標準工作位置。於此同時,該驅動件31及其連桿311穿過並伸出中間套筒部41的套筒孔411,操作人員可以將該壓塊32以溝槽321套在該連桿311上。接著,操作該驅動件31驅動該連桿311向下移動,則該連桿311的頭部312抵推該壓塊32同步向下移動,進而如圖6所示,該壓塊32卡在該套筒孔411的階緣412上,並對該中間套筒部41施加向下壓制的力量,據此將整個前叉座4固定在該工作台1上。When the present invention is actually used, as shown in Figure 5, the
藉由上述結構,本發明之治具可以先確保前叉座4定位在待加工的標準位置上,再藉由壓塊32固定前叉座4。在達到穩固前叉座4的前提下,本發明選擇使壓塊32抵壓在中間套筒部41的階緣412上的技術方案,可以減少接觸前叉座4的面積,以產生降低碰傷工件表面情形的功效。With the above structure, the jig of the present invention can first ensure that the
1:工作台 10:下層空間 11:柱子 12:定位塊 13:直穿孔 14:基座 2:工件定位裝置 21:彈簧 22:推塊 3:工件固定裝置 31:驅動件 311:連桿 312:頭部 32:壓塊 321:溝槽 4:前叉座 41:中間套筒部 411:套筒孔 412:階緣 42:左套筒部 43:右套筒部1: workbench 10: Lower space 11:Pillar 12: Positioning block 13: Straight punch 14: base 2: Workpiece positioning device 21:Spring 22: Push block 3: Workpiece fixation device 31:Driving parts 311: Connecting rod 312:Head 32:Block 321:Trench 4: Front fork seat 41: Middle sleeve part 411:Sleeve hole 412:Step edge 42:Left sleeve part 43: Right sleeve part
圖1為本發明之立體示意圖; 圖2為本發明之立體分解示意圖; 圖3為本發明之剖面示意圖; 圖4為本發明定位前叉座之示意圖; 圖5、6為本發明夾持前叉座之動作狀態示意圖; 圖7為利用本發明所欲達成之製程目標之示意圖。 Figure 1 is a three-dimensional schematic diagram of the present invention; Figure 2 is a three-dimensional exploded schematic diagram of the present invention; Figure 3 is a cross-sectional schematic diagram of the present invention; Figure 4 is a schematic diagram of the present invention for positioning the front fork seat; Figures 5 and 6 are schematic diagrams of the present invention for clamping the front fork seat in action; Figure 7 is a schematic diagram of the process goal to be achieved by using the present invention.
1:工作台 1: Workbench
10:下層空間 10: Lower space
12:定位塊 12: Positioning block
2:工件定位裝置 2: Workpiece positioning device
3:工件固定裝置 3: Workpiece fixing device
31:驅動件 31:Driving parts
32:壓塊 32:Block
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TW111146611A TWI836773B (en) | 2022-12-05 | 2022-12-05 | Jig for bicycle fork seat |
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TW111146611A TWI836773B (en) | 2022-12-05 | 2022-12-05 | Jig for bicycle fork seat |
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TWI836773B true TWI836773B (en) | 2024-03-21 |
TW202423764A TW202423764A (en) | 2024-06-16 |
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TW111146611A TWI836773B (en) | 2022-12-05 | 2022-12-05 | Jig for bicycle fork seat |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005325897A (en) * | 2004-05-13 | 2005-11-24 | Kazuyoshi Hoshi | Fork spring detachable jig |
US11014218B2 (en) * | 2017-10-03 | 2021-05-25 | Hed Cycling Products, Inc. | Frame alignment jig |
CN213470106U (en) * | 2020-09-17 | 2021-06-18 | 苏州如亨祥实业发展有限公司 | Bicycle front fork welding jig |
CN113001217A (en) * | 2021-04-26 | 2021-06-22 | 常州机电职业技术学院 | Two hole drilling machine anchor clamps of shift fork |
CN113070528A (en) * | 2021-04-03 | 2021-07-06 | 李云震 | Welding fork open hole processing tool |
-
2022
- 2022-12-05 TW TW111146611A patent/TWI836773B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005325897A (en) * | 2004-05-13 | 2005-11-24 | Kazuyoshi Hoshi | Fork spring detachable jig |
US11014218B2 (en) * | 2017-10-03 | 2021-05-25 | Hed Cycling Products, Inc. | Frame alignment jig |
CN213470106U (en) * | 2020-09-17 | 2021-06-18 | 苏州如亨祥实业发展有限公司 | Bicycle front fork welding jig |
CN113070528A (en) * | 2021-04-03 | 2021-07-06 | 李云震 | Welding fork open hole processing tool |
CN113001217A (en) * | 2021-04-26 | 2021-06-22 | 常州机电职业技术学院 | Two hole drilling machine anchor clamps of shift fork |
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