TWI833842B - Ion exchangeable, opaque gahnite-spinel glass ceramics with high hardness and modulus - Google Patents
Ion exchangeable, opaque gahnite-spinel glass ceramics with high hardness and modulus Download PDFInfo
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- TWI833842B TWI833842B TW108142425A TW108142425A TWI833842B TW I833842 B TWI833842 B TW I833842B TW 108142425 A TW108142425 A TW 108142425A TW 108142425 A TW108142425 A TW 108142425A TW I833842 B TWI833842 B TW I833842B
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- 239000002241 glass-ceramic Substances 0.000 title claims abstract description 224
- 229910052596 spinel Inorganic materials 0.000 title abstract description 22
- 239000011029 spinel Substances 0.000 title abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 61
- 239000013078 crystal Substances 0.000 claims abstract description 22
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052878 cordierite Inorganic materials 0.000 claims abstract description 11
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 claims abstract description 11
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052863 mullite Inorganic materials 0.000 claims abstract description 11
- 239000006064 precursor glass Substances 0.000 claims description 47
- 229910018068 Li 2 O Inorganic materials 0.000 claims description 23
- 229910021193 La 2 O 3 Inorganic materials 0.000 claims description 22
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 18
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 18
- 239000002667 nucleating agent Substances 0.000 claims description 18
- 229910052708 sodium Inorganic materials 0.000 claims description 15
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 6
- 229910006404 SnO 2 Inorganic materials 0.000 claims description 5
- 229910052785 arsenic Inorganic materials 0.000 claims description 5
- 229910052693 Europium Inorganic materials 0.000 claims description 4
- 229910052715 tantalum Inorganic materials 0.000 claims description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 abstract description 12
- -1 MgTa2 O6 Chemical compound 0.000 abstract description 2
- 229910001423 beryllium ion Inorganic materials 0.000 abstract description 2
- 239000011521 glass Substances 0.000 description 79
- 239000000203 mixture Substances 0.000 description 55
- 230000008569 process Effects 0.000 description 33
- 238000005342 ion exchange Methods 0.000 description 30
- 239000011701 zinc Substances 0.000 description 26
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 20
- 229910052725 zinc Inorganic materials 0.000 description 20
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 18
- 238000002468 ceramisation Methods 0.000 description 18
- 239000011734 sodium Substances 0.000 description 17
- 239000000243 solution Substances 0.000 description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 14
- 230000006911 nucleation Effects 0.000 description 11
- 238000010899 nucleation Methods 0.000 description 11
- 238000012545 processing Methods 0.000 description 9
- 235000012239 silicon dioxide Nutrition 0.000 description 9
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 8
- 239000011777 magnesium Substances 0.000 description 8
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 8
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 8
- 229910052681 coesite Inorganic materials 0.000 description 7
- 229910052906 cristobalite Inorganic materials 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- 239000000377 silicon dioxide Substances 0.000 description 7
- 229910052682 stishovite Inorganic materials 0.000 description 7
- 229910052905 tridymite Inorganic materials 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 6
- 238000002834 transmittance Methods 0.000 description 6
- 239000010936 titanium Substances 0.000 description 5
- 238000002441 X-ray diffraction Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000006060 molten glass Substances 0.000 description 4
- 235000010333 potassium nitrate Nutrition 0.000 description 4
- 235000010344 sodium nitrate Nutrition 0.000 description 4
- 238000004611 spectroscopical analysis Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- FUJCRWPEOMXPAD-UHFFFAOYSA-N Li2O Inorganic materials [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 description 3
- 229910000413 arsenic oxide Inorganic materials 0.000 description 3
- 229960002594 arsenic trioxide Drugs 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- KTTMEOWBIWLMSE-UHFFFAOYSA-N diarsenic trioxide Chemical compound O1[As](O2)O[As]3O[As]1O[As]2O3 KTTMEOWBIWLMSE-UHFFFAOYSA-N 0.000 description 3
- XUCJHNOBJLKZNU-UHFFFAOYSA-M dilithium;hydroxide Chemical compound [Li+].[Li+].[OH-] XUCJHNOBJLKZNU-UHFFFAOYSA-M 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 238000003286 fusion draw glass process Methods 0.000 description 3
- 239000000156 glass melt Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000004445 quantitative analysis Methods 0.000 description 3
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 3
- 101001062093 Homo sapiens RNA-binding protein 15 Proteins 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 2
- 102100029244 RNA-binding protein 15 Human genes 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 229910001413 alkali metal ion Inorganic materials 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000003280 down draw process Methods 0.000 description 2
- 239000006025 fining agent Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000001678 irradiating effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 230000005641 tunneling Effects 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- XOJVVFBFDXDTEG-UHFFFAOYSA-N Norphytane Natural products CC(C)CCCC(C)CCCC(C)CCCC(C)C XOJVVFBFDXDTEG-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 238000006124 Pilkington process Methods 0.000 description 1
- 238000003991 Rietveld refinement Methods 0.000 description 1
- 229920000995 Spectralon Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 238000003426 chemical strengthening reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 239000006112 glass ceramic composition Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 description 1
- 229910052912 lithium silicate Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- BXNHTSHTPBPRFX-UHFFFAOYSA-M potassium nitrite Chemical class [K+].[O-]N=O BXNHTSHTPBPRFX-UHFFFAOYSA-M 0.000 description 1
- 235000010289 potassium nitrite Nutrition 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 238000000634 powder X-ray diffraction Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- 235000010288 sodium nitrite Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000007655 standard test method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0036—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and a divalent metal oxide as main constituents
- C03C10/0045—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and a divalent metal oxide as main constituents containing SiO2, Al2O3 and MgO as main constituents
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0036—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and a divalent metal oxide as main constituents
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
- C03B23/03—Re-forming glass sheets by bending by press-bending between shaping moulds
- C03B23/0305—Press-bending accelerated by applying mechanical forces, e.g. inertia, weights or local forces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C23/00—Other surface treatment of glass not in the form of fibres or filaments
- C03C23/0005—Other surface treatment of glass not in the form of fibres or filaments by irradiation
- C03C23/0025—Other surface treatment of glass not in the form of fibres or filaments by irradiation by a laser beam
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
- C03C3/093—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/095—Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/097—Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/11—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
- C03C3/111—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing nitrogen
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/0017—Casings, cabinets or drawers for electric apparatus with operator interface units
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2203/00—Production processes
- C03C2203/10—Melting processes
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2203/00—Production processes
- C03C2203/50—After-treatment
- C03C2203/52—Heat-treatment
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2204/00—Glasses, glazes or enamels with special properties
- C03C2204/04—Opaque glass, glaze or enamel
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Ceramic Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Physics & Mathematics (AREA)
- Glass Compositions (AREA)
Abstract
Description
本申請要求於2018年11月30日提交的美國臨時申請第62/773,682號的優先權的權益,其內容基於並藉由引用整體併入本文。This application claims the benefit of priority to U.S. Provisional Application No. 62/773,682, filed November 30, 2018, the contents of which are based on and incorporated by reference in their entirety.
本說明書通常涉及不透明的玻璃陶瓷組合物。更具體地,本說明書針對可以形成為電子裝置的殼體的不透明的鋅尖晶石-尖晶石玻璃陶瓷。This specification generally relates to opaque glass-ceramic compositions. More specifically, this specification is directed to opaque zinc spinel-spinel glass ceramics that can be formed into housings for electronic devices.
諸如智能手機、平板電腦的便攜式電子裝置以及諸如手錶和健身追蹤器的可穿戴裝置繼續變得越來越小並且越來越複雜。這樣,在這種便攜式電子裝置的至少一個外表面上常規使用的材料也繼續變得更加複雜。例如,隨著便攜式電子裝置越來越小、越來越薄以滿足消費者的需求,這些便攜式電子裝置中使用的殼體也越來越小、越來越薄,從而對用於形成這些部件的材料提出了更高的效能要求。Portable electronic devices such as smartphones, tablets, and wearable devices such as watches and fitness trackers continue to become smaller and more complex. As such, the materials conventionally used on at least one exterior surface of such portable electronic devices continue to become more complex. For example, as portable electronic devices become smaller and thinner to meet consumer demands, the casings used in these portable electronic devices also become smaller and thinner, thereby increasing the demand for components used to form these devices. Materials have put forward higher performance requirements.
因此,需要用於便攜式電子裝置中的具有更高效能如抗損壞性的材料。Therefore, there is a need for materials with higher performance properties such as damage resistance for use in portable electronic devices.
根據態樣(1),提供玻璃陶瓷。玻璃陶瓷包括:第一晶體相,第一晶體相包括x 小於1的(Mg x Zn 1-x )Al2 O4 ;及第二晶體相,第二晶體相包括四方晶ZrO2 、MgTa2 O6 、莫來石和堇青石中的至少一者;其中玻璃陶瓷在可見光範圍內是不透明的,楊氏模量大於或等於90 GPa,而硬度大於或等於7.5 GPa。According to aspect (1), a glass ceramic is provided. The glass ceramic includes: a first crystal phase including (Mg x Zn 1-x )Al 2 O 4 with x less than 1; and a second crystal phase including tetragonal ZrO 2 and MgTa 2 O 6. At least one of mullite and cordierite; wherein the glass ceramic is opaque in the visible light range, the Young's modulus is greater than or equal to 90 GPa, and the hardness is greater than or equal to 7.5 GPa.
根據態樣(2),提供態樣(1)的玻璃陶瓷,進一步包括Li2 O與Na2 O的至少一者。According to aspect (2), the glass ceramic of aspect (1) is provided, further comprising at least one of Li 2 O and Na 2 O.
根據態樣(3),提供態樣(1)的玻璃陶瓷,進一步包括Li2 O與Na2 O。According to aspect (3), the glass ceramic of aspect (1) is provided, further including Li 2 O and Na 2 O.
根據態樣(4),提供態樣(1)至(3)任一者的玻璃陶瓷,其中x 大於0。According to aspect (4), there is provided a glass ceramic according to any one of aspects (1) to (3), wherein x is greater than 0.
根據態樣(5),提供態樣(1)至(4)任一者的玻璃陶瓷,進一步包括大於或等於35 mol%至小於或等於60 mol%的SiO2 。According to aspect (5), there is provided the glass ceramic of any one of aspects (1) to (4), further comprising greater than or equal to 35 mol% to less than or equal to 60 mol% SiO 2 .
根據態樣(6),提供態樣(1)至(5)任一者的玻璃陶瓷,進一步包括:35 mol%至55 mol%的SiO2 ;大於或等於18 mol%的Al2 O3 ;大於或等於5 mol%的MgO;及大於或等於2 mol%的P2 O5 。According to aspect (6), the glass ceramic of any one of aspects (1) to (5) is provided, further comprising: 35 mol% to 55 mol% SiO 2 ; greater than or equal to 18 mol% Al 2 O 3 ; Greater than or equal to 5 mol% MgO; and greater than or equal to 2 mol% P 2 O 5 .
根據態樣(7),提供態樣(1)至(6)任一者的玻璃陶瓷,進一步包括:0 mol%至14 mol%的ZnO;0 mol%至5 mol%的TiO2 ;0 mol%至5 mol%的Na2 O;0 mol%至5 mol%的Li2 O;0 mol%至2 mol%的BaO;0 mol%至4 mol%的B2 O3 ;0 mol%至1 mol%的CaO;0 mol%至3 mol%的Eu2 O3 ;0 mol%至6 mol%的Ta2 O5 ;0 mol%至5 mol%的La2 O3 ;0 mol%至0.1 mol%的As2 O5 ;及0 mol%至0.3 mol%的SnO2 。According to aspect (7), the glass ceramic of any one of aspects (1) to (6) is provided, further comprising: 0 mol% to 14 mol% ZnO; 0 mol% to 5 mol% TiO 2 ; 0 mol 0 mol% to 5 mol% Na 2 O; 0 mol% to 5 mol% Li 2 O; 0 mol% to 2 mol% BaO; 0 mol% to 4 mol% B 2 O 3 ; 0 mol% to 1 mol% CaO; 0 mol% to 3 mol% Eu 2 O 3 ; 0 mol% to 6 mol% Ta 2 O 5 ; 0 mol% to 5 mol% La 2 O 3 ; 0 mol% to 0.1 mol % As 2 O 5 ; and 0 mol% to 0.3 mol% SnO 2 .
根據態樣(8),提供態樣(1)至(7)任一者的玻璃陶瓷,其中ZrO2 +TiO2 +Eu2 O3 +Ta2 O5 +La2 O3 ≤ 6 mol%。According to aspect (8), there is provided a glass ceramic according to any one of aspects (1) to (7), wherein ZrO 2 +TiO 2 +Eu 2 O 3 +Ta 2 O 5 +La 2 O 3 ≤ 6 mol%.
根據態樣(9),提供態樣(1)至(8)任一者的玻璃陶瓷,其中玻璃陶瓷實質上不含TiO2 。According to aspect (9), there is provided a glass ceramic according to any one of aspects (1) to (8), wherein the glass ceramic does not substantially contain TiO 2 .
根據態樣(10),提供態樣(1)至(9)任一者的玻璃陶瓷,其中ZrO2 +TiO2 +Eu2 O3 +Ta2 O5 +La2 O3 ≤ 5.5 mol%,且玻璃陶瓷包括下列至少一者:La2 O3 ;Ta2 O5 ;及大於或等於2 mol%的Li2 O。According to aspect (10), a glass ceramic according to any one of aspects (1) to (9) is provided, wherein ZrO 2 +TiO 2 +Eu 2 O 3 +Ta 2 O 5 +La 2 O 3 ≤ 5.5 mol%, And the glass ceramic includes at least one of the following: La 2 O 3 ; Ta 2 O 5 ; and greater than or equal to 2 mol% Li 2 O.
根據態樣(11),提供態樣(1)至(9)任一者的玻璃陶瓷,其中ZrO2 +TiO2 +Eu2 O3 +Ta2 O5 +La2 O3 ≤ 5.1 mol%,且玻璃陶瓷包括小於2 mol%的Li2 O且實質上不含La2 O3 與Ta2 O5 。According to aspect (11), a glass ceramic according to any one of aspects (1) to (9) is provided, wherein ZrO 2 +TiO 2 +Eu 2 O 3 +Ta 2 O 5 +La 2 O 3 ≤ 5.1 mol%, And the glass ceramic includes less than 2 mol% Li 2 O and does not substantially contain La 2 O 3 and Ta 2 O 5 .
根據態樣(12),提供態樣(1)至(11)任一者的玻璃陶瓷,其中玻璃陶瓷的結晶度至少為35 wt%。According to aspect (12), there is provided a glass ceramic according to any one of aspects (1) to (11), wherein the crystallinity of the glass ceramic is at least 35 wt%.
根據態樣(13),提供態樣(1)至(12)任一者的玻璃陶瓷,其中玻璃陶瓷的結晶度為大於或等於35 wt%至小於或等於60 wt%。According to aspect (13), there is provided the glass ceramic of any one of aspects (1) to (12), wherein the crystallinity of the glass ceramic is greater than or equal to 35 wt% to less than or equal to 60 wt%.
根據態樣(14),提供態樣(1)至(13)任一者的玻璃陶瓷,其中玻璃陶瓷的楊氏模量為大於或等於100 GPa至小於或等於125 GPa。According to aspect (14), there is provided the glass ceramic of any one of aspects (1) to (13), wherein the Young's modulus of the glass ceramic is greater than or equal to 100 GPa and less than or equal to 125 GPa.
根據態樣(15),提供態樣(1)至(14)任一者的玻璃陶瓷,其中玻璃陶瓷的硬度為大於或等於8 GPa至小於或等於13 GPa。According to aspect (15), there is provided the glass ceramic of any one of aspects (1) to (14), wherein the hardness of the glass ceramic is greater than or equal to 8 GPa and less than or equal to 13 GPa.
根據態樣(16),提供態樣(1)至(15)任一者的玻璃陶瓷,其中玻璃陶瓷實質上無色。According to aspect (16), there is provided a glass ceramic according to any one of aspects (1) to (15), wherein the glass ceramic is substantially colorless.
根據態樣(17),提供態樣(1)至(16)任一者的玻璃陶瓷,其中第二晶相包含四方晶ZrO2 。According to aspect (17), there is provided the glass ceramic of any one of aspects (1) to (16), wherein the second crystal phase includes tetragonal ZrO 2 .
根據態樣(18),提供態樣(1)至(16)任一者的玻璃陶瓷,其中玻璃陶瓷實質上不含ZrO2 ,且第二晶相包括MgTa2 O6 。According to aspect (18), there is provided the glass ceramic of any one of aspects (1) to (16), wherein the glass ceramic does not substantially contain ZrO 2 and the second crystal phase includes MgTa 2 O 6 .
根據態樣(19),提供態樣(1)至(16)任一者的玻璃陶瓷,其中玻璃陶瓷實質上不含成核劑,且第二晶相包括莫來石與堇青石。According to aspect (19), there is provided a glass ceramic according to any one of aspects (1) to (16), wherein the glass ceramic substantially does not contain a nucleating agent, and the second crystal phase includes mullite and cordierite.
根據態樣(20),提供態樣(1)至(19)任一者的玻璃陶瓷,進一步包括從玻璃陶瓷表面延伸到壓縮深度的壓縮應力區域。According to aspect (20), there is provided the glass ceramic of any one of aspects (1) to (19), further comprising a compressive stress region extending from the surface of the glass ceramic to a compression depth.
根據態樣(21),提供了一種消費電子產品。消費類電子產品包括:殼體,包括前表面、後表面和側面;至少部分地在該殼體內的電子部件,該電子部件至少包括控制器、記憶體和顯示器,顯示器位於或鄰近於殼體的錢表面;及覆蓋基板,佈置在顯示器上方,其中,殼體的至少一部分包括態樣(1)至(19)任一者的玻璃陶瓷。According to aspect (21), a consumer electronic product is provided. A consumer electronic product includes: a housing, including a front surface, a rear surface and sides; and electronic components at least partially within the housing, the electronic components at least including a controller, memory and a display, the display being located on or adjacent to the housing a money surface; and a covering substrate arranged above the display, wherein at least a portion of the housing includes the glass ceramic of any one of aspects (1) to (19).
根據態樣(22),提供了一種消費電子產品。消費類電子產品包括:殼體,包括前表面、後表面和側面;至少部分地在該殼體內的電子部件,該電子部件至少包括控制器、記憶體和顯示器,顯示器位於或鄰近於殼體的錢表面;及覆蓋基板,佈置在顯示器上方,其中,殼體的至少一部分包括態樣(20)的玻璃陶瓷。According to aspect (22), a consumer electronic product is provided. A consumer electronic product includes: a housing, including a front surface, a rear surface and sides; and electronic components at least partially within the housing, the electronic components at least including a controller, memory and a display, the display being located on or adjacent to the housing money surface; and a covering substrate arranged above the display, wherein at least a portion of the housing includes the glass ceramic of aspect (20).
根據態樣(23),提供一種方法。方法包括:將前驅物玻璃陶瓷化以形成在可見光範圍內不透明的玻璃陶瓷,其中玻璃陶瓷包括:第一晶相,包括(Mg x Zn 1-x )Al2 O4 ,其中x 小於1;與第二晶相,包括四方晶ZrO2 、MgTa2 O6 、莫來石和堇青石中的至少一者;其中玻璃陶瓷的楊氏模量大於或等於90 GPa,而硬度大於或等於7.5 GPa。According to aspect (23), a method is provided. The method includes: ceramizing a precursor glass to form a glass ceramic that is opaque in the visible range, wherein the glass ceramic includes: a first crystalline phase including (Mg x Zn 1-x )Al 2 O 4 , where x is less than 1; and The second crystal phase includes at least one of tetragonal ZrO 2 , MgTa 2 O 6 , mullite and cordierite; the Young's modulus of the glass ceramic is greater than or equal to 90 GPa, and the hardness is greater than or equal to 7.5 GPa.
根據態樣(24),提供態樣(23)的方法,進一步包括在陶瓷化之前在前驅物玻璃中形成核。According to aspect (24), there is provided the method of aspect (23), further comprising forming nuclei in the precursor glass prior to ceramizing.
根據態樣(25),提供態樣(24)的方法,其中形成核包括在至少700℃的溫度下熱處理前驅物玻璃至少1小時的時間。According to aspect (25), there is provided the method of aspect (24), wherein forming the nucleation includes heat treating the precursor glass at a temperature of at least 700°C for a period of at least 1 hour.
根據態樣(26),提供態樣(23)至(25)任一者的方法,其中陶瓷化包括在至少750℃的溫度下熱處理前驅物玻璃至少30分鐘的時間。According to aspect (26), there is provided a method of any of aspects (23) to (25), wherein ceramizing includes heat treating the precursor glass at a temperature of at least 750°C for a period of at least 30 minutes.
根據態樣(27),提供態樣(23)的方法,其中方法不包括單獨的成核步驟。According to aspect (27), there is provided a method of aspect (23), wherein the method does not include a separate nucleation step.
根據態樣(28),提供態樣(23)的方法,其中陶瓷化包括用雷射照射前驅物玻璃以形成玻璃陶瓷。According to aspect (28), there is provided the method of aspect (23), wherein ceramizing includes irradiating a precursor glass with a laser to form a glass ceramic.
根據態樣(29),提供態樣(23)至(28)任一者的方法,進一步包括離子交換玻璃陶瓷。According to aspect (29), there is provided a method of any one of aspects (23) to (28), further comprising an ion exchange glass ceramic.
根據態樣(30),提供態樣(29)的方法,其中離子交換包括使玻璃陶瓷與混合離子交換浴接觸。According to aspect (30), there is provided the method of aspect (29), wherein the ion exchange includes contacting the glass ceramic with a mixed ion exchange bath.
根據態樣(31),提供玻璃。玻璃包括:35 mol%至55 mol%的SiO2 ;大於或等於18 mol%的Al2 O3 ;大於或等於5 mol%的MgO;大於或等於2 mol%的P2 O5 ;0 mol%至14 mol%的ZnO;0 mol%至5 mol%的TiO2 ;0 mol%至5 mol%的Na2 O;0 mol%至5 mol%的Li2 O;0 mol%至2 mol%的BaO;0 mol%至4 mol%的B2 O3 ;0 mol%至1 mol%的CaO;0 mol%至3 mol%的Eu2 O3 ;0 mol%至6 mol%的Ta2 O5 ;0 mol%至5 mol%的La2 O3 ;0 mol%至0.1 mol%的As2 O5 ;及0 mol%至0.3 mol%的SnO2 。According to aspect (31), glass is provided. Glass includes: 35 mol% to 55 mol% SiO 2 ; greater than or equal to 18 mol% Al 2 O 3 ; greater than or equal to 5 mol% MgO; greater than or equal to 2 mol% P 2 O 5 ; 0 mol% to 14 mol% ZnO; 0 mol% to 5 mol% TiO 2 ; 0 mol% to 5 mol% Na 2 O; 0 mol% to 5 mol% Li 2 O; 0 mol% to 2 mol% BaO; 0 mol% to 4 mol% B 2 O 3 ; 0 mol% to 1 mol% CaO; 0 mol% to 3 mol% Eu 2 O 3 ; 0 mol% to 6 mol% Ta 2 O 5 ; 0 mol% to 5 mol% La 2 O 3 ; 0 mol% to 0.1 mol% As 2 O 5 ; and 0 mol% to 0.3 mol% SnO 2 .
額外的特徵和優點將在下面的詳細描述中闡述,並且對於本領域技術人員而言,部分從該描述中將是顯而易見的,或者藉由實踐本文所述的實施例而得知,本文包括以下的詳細說明、申請專利範圍以及附圖。Additional features and advantages will be set forth in the detailed description that follows, and in part, will be apparent to those skilled in the art from the description, or may be learned by practice of the embodiments described herein, including the following: Detailed description, patent scope and drawings.
應當理解,前面的一般描述和下面的詳細描述都描述了各種實施例,並且旨在提供用於理解所要求保護的主題的性質和特徵的概述或框架。包括附圖以提供對各種實施例的進一步理解,並且附圖被併入本說明書中並構成本說明書的一部分。附圖示出了本文描述的各種實施例,並且與描述一起用於解釋要求保護的主題的原理和操作。It is to be understood that both the foregoing general description and the following detailed description describe various embodiments and are intended to provide an overview or framework for understanding the nature and character of the claimed subject matter. The accompanying drawings are included to provide a further understanding of the various embodiments, and are incorporated in and constitute a part of this specification. The drawings illustrate various embodiments described herein and, together with the description, serve to explain the principles and operations of the claimed subject matter.
現在將詳細參考根據各種實施例的不透明鋅尖晶石-尖晶石玻璃陶瓷。特別地,不透明的鋅尖晶石-尖晶石玻璃陶瓷具有高硬度,並且可以被離子交換。因此,不透明的鋅尖晶石-尖晶石玻璃陶瓷適合用作便攜式電子裝置的殼體。Reference will now be made in detail to opaque zinc spinel-spinel glass ceramics according to various embodiments. In particular, opaque zinc spinel-spinel glass ceramics have high hardness and can be ion exchanged. Therefore, opaque zinc spinel-spinel glass ceramics are suitable for use as housings for portable electronic devices.
在以下描述中,貫穿附圖中所示的幾個圖,相似的元件符號指代相似或相應的部分。還應理解,除非另有說明,否則諸如「頂部」、「底部」、「向外」、「向內」等術語是方便的用語,並且不應解釋為限制性術語。每當將組描述為由一組元素中的至少一個元素或其組合組成時,應理解該組可以由單獨或彼此組合的任意數量的所述元素構成。除非另有說明,否則值的範圍在述及時包括該範圍的上限和下限以及其間的任何範圍。除非另外說明,本文所用的不定冠詞「一」和相應的定冠詞「該」是指「至少一個」或「一個或多個」。還應當理解,說明書和附圖中公開的各種特徵可以用任何和所有組合使用。In the following description, like reference characters refer to similar or corresponding parts throughout the several figures shown in the drawings. It is also understood that terms such as "top," "bottom," "outward," "inward" and the like are terms of convenience and should not be construed as limiting terms, unless otherwise stated. Whenever a group is described as consisting of at least one element of a group of elements or a combination thereof, it is understood that the group may consist of any number of said elements, either alone or in combination with each other. Unless otherwise stated, ranges of values, when recited, include the upper and lower limits of the range and any range therebetween. Unless otherwise stated, the indefinite article "a" and the corresponding definite article "the" used herein mean "at least one" or "one or more". It should also be understood that the various features disclosed in the description and drawings may be used in any and all combinations.
除非另有說明,否則本文描述的玻璃和玻璃陶瓷的所有組成均以莫耳百分比(mol%)表示,並且以氧化物為基礎提供成分。除非另有說明,否則所有溫度均以攝氏度(℃)表示。Unless otherwise stated, all compositions of the glasses and glass-ceramics described herein are expressed in molar percentages (mol%) and ingredients are provided on an oxide basis. All temperatures are expressed in degrees Celsius (°C) unless otherwise stated.
注意,術語「基本上」和「約」在本文中可以用來表示固有的不確定性程度,其可能歸因於任何定量比較、值、測量或其他表示。這些術語在本文中也用來表示定量表示可以不同於既定參考標準而不會導致所討論主題的基本功能發生變化的程度。例如,「基本上不含K2 O」的玻璃是其中K2 O並未主動添加或批次加入玻璃中,但可能以極少量(例如小於約0.01 mol%的量)的污染物形式存在的玻璃。如本文所使用的,當術語「約」用於修改值時,還公開了確切的值。Note that the terms "substantially" and "approximately" may be used herein to indicate the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement or other representation. These terms are also used herein to denote the extent to which a quantitative representation may differ from an established reference standard without resulting in a change in the essential functioning of the subject matter in question. For example, a glass that is "substantially free of K 2 O" is one in which K 2 O is not actively added or batch added to the glass, but may be present as a contaminant in very small amounts (e.g., in amounts less than about 0.01 mol%) Glass. As used herein, when the term "about" is used to modify a value, the exact value is also disclosed.
玻璃陶瓷包含第一晶相、第二晶相和殘餘玻璃相。第一晶相可以是主要的晶相,在本文中定義為佔玻璃陶瓷重量百分比最大的晶相。因此,第二晶相可以以小於第一晶相的重量百分比的玻璃陶瓷的重量百分比存在。在一些實施例中,玻璃陶瓷可以包括多於兩個的晶相。The glass ceramic contains a first crystalline phase, a second crystalline phase and a residual glass phase. The first crystalline phase may be the dominant crystalline phase, defined herein as the crystalline phase that accounts for the largest weight percent of the glass ceramic. Therefore, the second crystalline phase may be present in a weight percent of the glass ceramic that is less than the weight percent of the first crystalline phase. In some embodiments, the glass ceramic may include more than two crystalline phases.
在實施例中,第一晶相包括(Mg x Zn 1-x )Al2 O4 ,其中x 小於1。晶相(Mg x Zn 1-x )Al2 O4 通常被稱為鋅尖晶石-尖晶石固溶體,但要理解的是,當x 為零時晶相是純鋅尖晶石。在實施例中,x 可大於或等於0,諸如大於或等於約0.1、大於或等於約0.2、大於或等於約0.3、大於或等於約0.4、大於或等於約0.5、大於或等於約0.6、大於或等於約0.7、大於或等於約0.8、大於或等於約0.9。在實施例中,x 可小於1.0,諸如小於或等於約0.9、小於或等於約0.8、小於或等於約0.7、小於或等於約0.6、小於或等於約0.5、小於或等於約0.4、小於或等於約0.3、小於或等於約0.2、小於或等於約0.1。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,x 可大於或等於0至小於1.0,諸如大於或等於約0.1至小於或等於約0.9、大於或等於約0.2至小於或等於約0.8、大於或等於約0.3至小於或等於約0.7、大於或等於約0.4至小於或等於約0.6,以及上述值之間的所有範圍和子範圍。In embodiments, the first crystalline phase includes (Mg x Zn 1-x )Al 2 O 4 , where x is less than 1. The crystalline phase ( Mg In embodiments, x may be greater than or equal to 0, such as greater than or equal to about 0.1, greater than or equal to about 0.2, greater than or equal to about 0.3, greater than or equal to about 0.4, greater than or equal to about 0.5, greater than or equal to about 0.6, greater than or equal to about 0.7, greater than or equal to about 0.8, greater than or equal to about 0.9. In embodiments, x may be less than 1.0, such as less than or equal to about 0.9, less than or equal to about 0.8, less than or equal to about 0.7, less than or equal to about 0.6, less than or equal to about 0.5, less than or equal to about 0.4, less than or equal to About 0.3, less than or equal to about 0.2, less than or equal to about 0.1. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, x may be greater than or equal to 0 to less than 1.0, such as greater than or equal to about 0.1 to less than or equal to about 0.9, greater than or equal to about 0.2 to less than or equal to about 0.8, greater than or equal to about 0.3 to less than or equal to about 0.7, greater than or equal to about 0.4 to less than or equal to about 0.6, and all ranges and subranges therebetween.
晶相具有微晶尺寸。玻璃陶瓷的不透明性可能至少部分是由於大的微晶尺寸。除非另有說明,否則本文所用的微晶尺寸是藉由粉末X光繞射(XRD)分析以5至80度2θ的掃描來決定的。使用MDI Jade中提供的Scherrer方程函數估算微晶尺寸,該軟件包用於相識別和定量分析。The crystalline phase has crystallite size. The opacity of glass ceramics may be due, at least in part, to the large crystallite size. Unless otherwise stated, crystallite sizes used herein are determined by powder X-ray diffraction (XRD) analysis with scans from 5 to 80 degrees 2Θ. Crystallite size was estimated using the Scherrer equation function provided in MDI Jade, a software package for phase identification and quantitative analysis.
在實施例中,第二晶相包括包括四方晶氧化鋯(ZrO2 )、MgTa2 O6 、莫來石和堇青石中的至少一者。玻璃陶瓷中存在的第二晶相可能取決於前驅物玻璃的組成和陶瓷進程。在玻璃陶瓷中形成四方晶ZrO2 要求在前驅物玻璃中存在ZrO2 。不希望受任何特定理論的束縛,據信四方晶ZrO2 晶相在陶瓷化期間在(Mg x Zn 1-x )Al2 O4 晶相之前結晶,並充當(Mg x Zn 1-x )Al2 O4 晶相的成核位點。另外,不希望受任何特定理論的束縛,據信包含在玻璃陶瓷中的任何TiO2 都分隔成四方晶ZrO2 相,並充當四方晶ZrO2 相的成核劑。當前驅物玻璃基本上不含或不含ZrO2 時,MgTa2 O6 可以是第二晶相。當前驅物玻璃基本不含或不含成核劑時,可能會產生莫來石和堇青石第二晶相。在一些實施例中,前驅物玻璃的組成和陶瓷化條件可導致玻璃陶瓷包括除上述那些之外的其他晶相。In embodiments, the second crystal phase includes at least one of tetragonal zirconia (ZrO 2 ), MgTa 2 O 6 , mullite, and cordierite. The presence of secondary crystalline phases in glass ceramics may depend on the composition of the precursor glass and the ceramic process. The formation of tetragonal ZrO 2 in glass ceramics requires the presence of ZrO 2 in the precursor glass. Without wishing to be bound by any particular theory, it is believed that the tetragonal ZrO 2 crystal phase crystallizes before the (Mg x Zn 1-x )Al 2 O 4 crystal phase during ceramization and serves as the (Mg x Zn 1-x )Al The nucleation site of the 2 O 4 crystal phase. Additionally, without wishing to be bound by any particular theory, it is believed that any TiO2 contained in the glass ceramic segregates into a tetragonal ZrO2 phase and acts as a nucleating agent for the tetragonal ZrO2 phase. When the precursor glass contains substantially no ZrO , MgTaO may be the second crystalline phase. When the precursor glass contains little or no nucleating agent, secondary crystal phases of mullite and cordierite may be produced. In some embodiments, the composition of the precursor glass and the ceramization conditions may cause the glass-ceramic to include other crystalline phases than those described above.
在實施例中,玻璃陶瓷的總結晶度足夠高,可以提供增強的機械性質,例如硬度、楊氏模量和耐刮擦性。如本文所用,總結晶度以wt%提供,並且是指存在於玻璃陶瓷中的所有晶相的相對於玻璃陶瓷的總重量的wt%總和。在實施例中,總結晶度大於或等於約35 wt%,諸如大於或等於約40 wt%、大於或等於約45 wt%、大於或等於約50 wt%、大於或等於約55 wt%、或更大。在實施例中,總結晶度小於或等於約60 wt%,諸如小於或等於約55 wt%、小於或等於約50 wt%、小於或等於約45 wt%、小於或等於約40 wt%、或更小。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,玻璃陶瓷的總結晶度大於或等於約35 wt%至小於或等於約60 wt%,諸如大於或等於約40 wt%至小於或等於約55 wt%、大於或等於約45 wt%至小於或等於約50 wt%,以及上述值之間的所有範圍和子範圍。藉由Rietveld對如上所述收集的XRD數據進行定量分析,決定玻璃陶瓷的總結晶度。Rietveld分析採用最小二乘法對XRD數據進行建模,然後根據識別相的已知晶格和比例因子決定樣品中的相濃度。In embodiments, the total crystallinity of the glass ceramic is high enough to provide enhanced mechanical properties such as hardness, Young's modulus, and scratch resistance. As used herein, total crystallinity is provided in wt% and refers to the sum of the wt% of all crystalline phases present in the glass-ceramic relative to the total weight of the glass-ceramic. In embodiments, the total crystallinity is greater than or equal to about 35 wt%, such as greater than or equal to about 40 wt%, greater than or equal to about 45 wt%, greater than or equal to about 50 wt%, greater than or equal to about 55 wt%, or bigger. In embodiments, the total crystallinity is less than or equal to about 60 wt%, such as less than or equal to about 55 wt%, less than or equal to about 50 wt%, less than or equal to about 45 wt%, less than or equal to about 40 wt%, or smaller. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the glass-ceramic has a total crystallinity of greater than or equal to about 35 wt% to less than or equal to about 60 wt%, such as greater than or equal to about 40 wt% to less than or equal to about 55 wt%, greater than or equal to about 45 wt % to less than or equal to about 50 wt%, and all ranges and subranges between the above values. The total crystallinity of the glass ceramic was determined by quantitative analysis of the XRD data collected as above by Rietveld. Rietveld analysis uses the least squares method to model the XRD data and then determines the phase concentration in the sample based on the known lattice and scaling factors of the identified phases.
玻璃陶瓷在可見範圍內是不透明的。如本文所用,當在可見光範圍(380 nm至760 nm)內顯示小於50%的透射率時,玻璃陶瓷被認為是不透明的。透射率,如本文中所使用的是指總透射率,以用150 mm的積分球在Perkin Elmer Lambda 950 UV/VIS/NIR分光光度計測量。將樣品安裝在球體的入口端口,並允許對於廣角收集散射光。總透射率數據是藉由參考Spectralon反射率圓盤在球的出口上收集的。相對於開放光束基線測量,計算了總透射率的百分比(%T)。在實施例中,玻璃陶瓷在可見光範圍內的透射率小於50%,諸如小於或等於約45%、小於或等於約40%、小於或等於約35%、小於或等於約30%、或更小。Glass ceramics are opaque in the visible range. As used herein, a glass ceramic is considered opaque when it exhibits less than 50% transmission in the visible range (380 nm to 760 nm). Transmittance, as used herein refers to total transmittance, was measured on a Perkin Elmer Lambda 950 UV/VIS/NIR spectrophotometer with a 150 mm integrating sphere. Mount the sample in the entrance port of the sphere and allow for collection of scattered light over a wide angle. Total transmittance data were collected at the outlet of the sphere by reference to a Spectralon reflectance disk. The percentage of total transmission (%T) was calculated relative to the open beam baseline measurement. In embodiments, the glass-ceramic has a transmittance in the visible range of less than 50%, such as less than or equal to about 45%, less than or equal to about 40%, less than or equal to about 35%, less than or equal to about 30%, or less .
在實施例中,玻璃陶瓷呈現白色。在實施例中,玻璃陶瓷可為無色或基本上無色。本文所用的基本上無色是指以下顏色坐標空間:L* >90,a* 自-0.2至0.2,而b* 自-0.1至0.6。使用配置有積分球的UV/Vis/NIR分光光度計測量色坐標。測量是在380 nm至770 nm的波長范圍內以2 nm的間隔進行的,光源D65,A和F2的觀察器為10°。在「Standard practice for computing the colors of objects by using the CIR system」(ASTM E308-08)中更詳細地描述了在CIE系統中決定顏色空間的過程。In embodiments, the glass ceramic appears white. In embodiments, the glass ceramic may be colorless or substantially colorless. As used herein, essentially colorless refers to the following color coordinate space: L* >90, a* from -0.2 to 0.2, and b* from -0.1 to 0.6. Color coordinates were measured using a UV/Vis/NIR spectrophotometer equipped with an integrating sphere. Measurements were performed in the wavelength range from 380 nm to 770 nm at 2 nm intervals with light source D65, observer A and F2 at 10°. The process of determining the color space in a CIE system is described in more detail in "Standard practice for computing the colors of objects by using the CIR system" (ASTM E308-08).
在實施例中,玻璃陶瓷可具有使玻璃陶瓷不易受到損壞的硬度,例如藉由提高抗劃傷性。如本文所用,除非另有說明,否則硬度是用奈米壓頭測量的並且以GPa呈現。奈米壓頭的測量是使用菱形Berkovich針尖進行的,該針尖採用Agilent G200奈米壓頭採用的連續剛度法。連續剛度法利用一個小的正弦位移信號(在45 Hz時振幅為1 nm,當將其加載到樣本表面時疊加在該尖端上),並連續決定負載、深度和接觸剛度。不希望受到任何特定理論的束縛,據信玻璃陶瓷的硬度至少部分歸因於(Mg x Zn 1-x )Al2 O4 和其中所含的二次晶相,例如四方晶ZrO2 的硬度。In embodiments, the glass ceramic may have a hardness that renders the glass ceramic less susceptible to damage, such as by increasing scratch resistance. As used herein, unless otherwise stated, hardness is measured with a nanoindenter and is presented in GPa. Measurements of the nanoindenter were performed using a rhombus Berkovich tip using the continuum stiffness method used with the Agilent G200 nanoindenter. The continuous stiffness method utilizes a small sinusoidal displacement signal (1 nm amplitude at 45 Hz, superimposed on the tip when loaded onto the sample surface) and continuously determines load, depth and contact stiffness. Without wishing to be bound by any particular theory, it is believed that the hardness of the glass ceramic is due, at least in part, to the hardness of (Mg x Zn 1-x )Al 2 O 4 and secondary crystalline phases contained therein, such as tetragonal ZrO 2 .
在實施例中,玻璃陶瓷的硬度大於或等於約7.5 GPa,諸如大於或等於約7.6 GPa、大於或等於約7.7 GPa、大於或等於約7.8 GPa、大於或等於約7.9 GPa、大於或等於約8.0 GPa、大於或等於約8.1 GPa、大於或等於約8.2 GPa、大於或等於約8.3 GPa、大於或等於約8.4 GPa、大於或等於約8.5 GPa、大於或等於約8.6 GPa、大於或等於約8.7 GPa、大於或等於約8.8 GPa、大於或等於約8.9 GPa、大於或等於約9.0 GPa、大於或等於約9.1 GPa、大於或等於約9.2 GPa、大於或等於約9.3 GPa、大於或等於約9.4 GPa、大於或等於約9.5 GPa、大於或等於約9.6 GPa、大於或等於約9.7 GPa、大於或等於約9.8 GPa、大於或等於約9.9 GPa、大於或等於約10.0 GPa、大於或等於約10.1 GPa、大於或等於約10.2 GPa、大於或等於約10.3 GPa、大於或等於約10.4 GPa、大於或等於約10.5 GPa、大於或等於約10.6 GPa、大於或等於約10.7 GPa、大於或等於約10.8 GPa、大於或等於約10.9 GPa、大於或等於約11.0 GPa、大於或等於約11.1 GPa、大於或等於約11.2 GPa、大於或等於約11.3 GPa、大於或等於約11.4 GPa、大於或等於約11.5 GPa、大於或等於約11.6 GPa、大於或等於約11.7 GPa、大於或等於約11.8 GPa、大於或等於約11.9 GPa、大於或等於約12.0 GPa、大於或等於12.1 GPa、大於或等於約12.2 GPa、大於或等於約12.3 GPa、大於或等於約12.4 GPa、大於或等於約12.5 GPa、大於或等於約12.6 GPa、大於或等於約12.7 GPa、大於或等於約12.8 GPa、大於或等於約12.9 GPa、或更大。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,玻璃陶瓷的硬度大於或等於約7.5 GPa至小於或等於約13.0 GPa,諸如大於或等於約8.0 GPa至小於或等於約12.5 GPa、大於或等於約8.5 GPa至小於或等於約12.0 GPa、大於或等於約9.0 GPa至小於或等於約11.5 GPa、大於或等於約9.5 GPa至小於或等於約11.0 GPa、大於或等於約10.0 GPa至小於或等於約10.5 GPa、以及上述值之間的所有範圍和子範圍。In embodiments, the glass ceramic has a hardness greater than or equal to about 7.5 GPa, such as greater than or equal to about 7.6 GPa, greater than or equal to about 7.7 GPa, greater than or equal to about 7.8 GPa, greater than or equal to about 7.9 GPa, greater than or equal to about 8.0 GPa, greater than or equal to about 8.1 GPa, greater than or equal to about 8.2 GPa, greater than or equal to about 8.3 GPa, greater than or equal to about 8.4 GPa, greater than or equal to about 8.5 GPa, greater than or equal to about 8.6 GPa, greater than or equal to about 8.7 GPa , greater than or equal to about 8.8 GPa, greater than or equal to about 8.9 GPa, greater than or equal to about 9.0 GPa, greater than or equal to about 9.1 GPa, greater than or equal to about 9.2 GPa, greater than or equal to about 9.3 GPa, greater than or equal to about 9.4 GPa, Greater than or equal to about 9.5 GPa, greater than or equal to about 9.6 GPa, greater than or equal to about 9.7 GPa, greater than or equal to about 9.8 GPa, greater than or equal to about 9.9 GPa, greater than or equal to about 10.0 GPa, greater than or equal to about 10.1 GPa, greater than or equal to about 10.2 GPa, greater than or equal to about 10.3 GPa, greater than or equal to about 10.4 GPa, greater than or equal to about 10.5 GPa, greater than or equal to about 10.6 GPa, greater than or equal to about 10.7 GPa, greater than or equal to about 10.8 GPa, greater than or Equal to about 10.9 GPa, greater than or equal to about 11.0 GPa, greater than or equal to about 11.1 GPa, greater than or equal to about 11.2 GPa, greater than or equal to about 11.3 GPa, greater than or equal to about 11.4 GPa, greater than or equal to about 11.5 GPa, greater than or equal to About 11.6 GPa, greater than or equal to about 11.7 GPa, greater than or equal to about 11.8 GPa, greater than or equal to about 11.9 GPa, greater than or equal to about 12.0 GPa, greater than or equal to 12.1 GPa, greater than or equal to about 12.2 GPa, greater than or equal to about 12.3 GPa, greater than or equal to about 12.4 GPa, greater than or equal to about 12.5 GPa, greater than or equal to about 12.6 GPa, greater than or equal to about 12.7 GPa, greater than or equal to about 12.8 GPa, greater than or equal to about 12.9 GPa, or greater. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the glass ceramic has a hardness of greater than or equal to about 7.5 GPa to less than or equal to about 13.0 GPa, such as greater than or equal to about 8.0 GPa to less than or equal to about 12.5 GPa, greater than or equal to about 8.5 GPa to less than or equal to about 12.0 GPa, greater than or equal to about 9.0 GPa to less than or equal to about 11.5 GPa, greater than or equal to about 9.5 GPa to less than or equal to about 11.0 GPa, greater than or equal to about 10.0 GPa to less than or equal to about 10.5 GPa, and values in between All ranges and subranges.
根據實施例的玻璃陶瓷的楊氏模量可大於或等於約90.0 GPa,諸如大於或等於約92.0 GPa、大於或等於約94.0 GPa、大於或等於約96.0 GPa、大於或等於約98.0 GPa、大於或等於約100.0 GPa、大於或等於約102.0 GPa、大於或等於約104.0 GPa、大於或等於約106.0 GPa、大於或等於約108.0 GPa、大於或等於約110.0 GPa、大於或等於約112.0 GPa、大於或等於約114.0 GPa、大於或等於約116.0 GPa、大於或等於約118.0 GPa、大於或等於約120.0 GPa、大於或等於122.0 GPa、大於或等於124.0 GPa、或更大。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,玻璃陶瓷的楊氏模量大於或等於約90.0 GPa至小於或等於約125.0 GPa,諸如大於或等於約92.0 GPa至小於或等於約123.0 GPa、大於或等於約94.0 GPa至小於或等於約121.0 GPa、大於或等於約96.0 GPa至小於或等於約119.0 GPa、大於或等於約98.0 GPa至小於或等於約117.0 GPa、大於或等於約100.0 GPa至小於或等於約115.0 GPa、大於或等於約102.0 GPa至小於或等於約113.0 GPa、大於或等於約104.0 GPa至小於或等於約111.0 GPa、大於或等於約106.0 GPa至小於或等於約109.0 GPa、大於或等於約107.0 GPa至小於或等於約108.0 GPa、以及上述值之間的所有範圍和子範圍。除非另有說明,否則本公開內容中記載的楊氏模量值是指藉由ASTM E2001-13中闡述的通用類型的共振超音光譜技術測量且以GPa呈現的的值,名稱為「Standard Guide for Resonant Ultrasound Spectroscopy for Defect Detection in Both Metallic and Non-metallic Parts」。The Young's modulus of the glass ceramic according to embodiments may be greater than or equal to about 90.0 GPa, such as greater than or equal to about 92.0 GPa, greater than or equal to about 94.0 GPa, greater than or equal to about 96.0 GPa, greater than or equal to about 98.0 GPa, greater than or equal to Equal to about 100.0 GPa, greater than or equal to about 102.0 GPa, greater than or equal to about 104.0 GPa, greater than or equal to about 106.0 GPa, greater than or equal to about 108.0 GPa, greater than or equal to about 110.0 GPa, greater than or equal to about 112.0 GPa, greater than or equal to About 114.0 GPa, greater than or equal to about 116.0 GPa, greater than or equal to about 118.0 GPa, greater than or equal to about 120.0 GPa, greater than or equal to 122.0 GPa, greater than or equal to 124.0 GPa, or greater. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the glass ceramic has a Young's modulus of greater than or equal to about 90.0 GPa to less than or equal to about 125.0 GPa, such as greater than or equal to about 92.0 GPa to less than or equal to about 123.0 GPa, greater than or equal to about 94.0 GPa to less than or Equal to about 121.0 GPa, greater than or equal to about 96.0 GPa to less than or equal to about 119.0 GPa, greater than or equal to about 98.0 GPa to less than or equal to about 117.0 GPa, greater than or equal to about 100.0 GPa to less than or equal to about 115.0 GPa, greater than or equal to About 102.0 GPa to less than or equal to about 113.0 GPa, greater than or equal to about 104.0 GPa to less than or equal to about 111.0 GPa, greater than or equal to about 106.0 GPa to less than or equal to about 109.0 GPa, greater than or equal to about 107.0 GPa to less than or equal to about 108.0 GPa, and all ranges and subranges between the above values. Unless otherwise stated, Young's modulus values reported in this disclosure refer to values measured by the general type of resonant ultrasonic spectroscopy technique set forth in ASTM E2001-13 and expressed in GPa, entitled "Standard Guide" for Resonant Ultrasound Spectroscopy for Defect Detection in Both Metallic and Non-metallic Parts".
玻璃陶瓷可能具有足夠高的應變點和退火點,以允許在最高約800℃的溫度下對玻璃陶瓷進行額外處理,而不會對玻璃陶瓷的結構完整性造成不利影響。此額外處理可以包括化學強化,例如離子交換。這些升高的處理溫度可以例如藉由減少額外處理所需的時間來提高額外處理的效率。在實施例中,應變點可小於或等於約900 ℃,例如大於或等於約700 ℃至小於或等於約900 ℃。這些應變點可改善離子交換處理的熱穩定性和更大的潛在溫度範圍。如果應變點太低,則玻璃陶瓷的額外處理可能變得困難。如果應變點太高,則前驅物玻璃組合物的製造可能變得困難。Glass-ceramics may have sufficiently high strain points and annealing points to permit additional processing of the glass-ceramic at temperatures up to about 800°C without adversely affecting the structural integrity of the glass-ceramic. This additional treatment may include chemical enhancements such as ion exchange. These elevated processing temperatures may increase the efficiency of the additional processing, for example by reducing the time required for the additional processing. In embodiments, the strain point may be less than or equal to about 900°C, such as greater than or equal to about 700°C to less than or equal to about 900°C. These strain points allow for improved thermal stability and a larger potential temperature range for ion exchange processing. If the strain point is too low, additional processing of the glass ceramic may become difficult. If the strain point is too high, fabrication of the precursor glass composition may become difficult.
現在將描述不透明的鋅尖晶石-尖晶石玻璃陶瓷的組成。在本文所述的玻璃陶瓷的實施例中,除非另有說明,以氧化物的莫耳百分數(mol%)給出組成組分(諸如SiO2 、Al2 O3 、Li2 O、Na2 O等)的濃度。下面分別討論根據實施例的玻璃陶瓷的組分。應當理解,一個組分的各種記載範圍中的任何範圍可以與任何其他組分的各種記載範圍中的任何範圍單獨組合。The composition of the opaque zinc spinel-spinel glass ceramic will now be described. In the examples of glass ceramics described herein, unless otherwise stated, the compositional components (such as SiO 2 , Al 2 O 3 , Li 2 O, Na 2 O etc.) concentration. The components of the glass ceramics according to the embodiments are discussed separately below. It is to be understood that any of the various recited ranges for one component may be combined individually with any of the various recited ranges for any other component.
在本文公開的玻璃陶瓷的實施例中,SiO2 是最大成分。純SiO2 的CTE相對較低,並且不含鹼。但是,純SiO2 具有高熔點。因此,如果玻璃陶瓷中SiO2 的濃度太高,則用於形成玻璃陶瓷的前驅物玻璃組合物的可成形性可能會降低,因為較高的SiO2 濃度會增加玻璃熔化的難度,進而對前驅物玻璃的可成形性產生不利影響。在實施例中,玻璃組成包括的SiO2 量通常大於或等於約35.0 mol%,諸如大於或等於約40.0 mol%、大於或等於約45.0 mol%、大於或等於約50.0 mol%、大於或等於約55.0 mol%、或更大。在實施例中,玻璃組成包括的SiO2 量小於或等於約60.0 mol%,諸如小於或等於約55.0 mol%、小於或等於約50.0 mol%、小於或等於約45.0 mol%、小於或等於約40.0 mol%、或更小。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,玻璃組成包括的SiO2 量大於或等於約35.0 mol%至小於或等於約60.0 mol%,諸如大於或等於約35.0 mol%至小於或等於約55.0 mol%、大於或等於約40.0 mol%至小於或等於約50.0 mol%、約45.0 mol%,以及上述值之間的所有範圍和子範圍。In the embodiments of the glass ceramics disclosed herein, SiO2 is the largest component. Pure SiO2 has a relatively low CTE and is alkaline-free. However, pure SiO2 has a high melting point. Therefore, if the concentration of SiO2 in the glass ceramic is too high, the formability of the precursor glass composition used to form the glass ceramic may be reduced because the higher SiO2 concentration will increase the difficulty of melting the glass, which in turn will affect the precursor Adversely affects the formability of physical glass. In embodiments, the glass composition includes an amount of SiO2 generally greater than or equal to about 35.0 mol%, such as greater than or equal to about 40.0 mol%, greater than or equal to about 45.0 mol%, greater than or equal to about 50.0 mol%, greater than or equal to about 55.0 mol%, or greater. In embodiments, the glass composition includes an amount of SiO less than or equal to about 60.0 mol%, such as less than or equal to about 55.0 mol%, less than or equal to about 50.0 mol%, less than or equal to about 45.0 mol%, less than or equal to about 40.0 mol% mol%, or less. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the glass composition includes an amount of SiO2 from greater than or equal to about 35.0 mol% to less than or equal to about 60.0 mol%, such as greater than or equal to about 35.0 mol% to less than or equal to about 55.0 mol%, greater than or equal to about 40.0 mol% mol% to less than or equal to about 50.0 mol%, about 45.0 mol%, and all ranges and subranges therebetween.
實施例的玻璃陶瓷可以進一步包含Al2 O3 。Al2 O3 由於在由玻璃組合物形成的玻璃熔體中具有四面體配位關係,因此可能會增加用於形成玻璃陶瓷的前驅物玻璃組合物的黏度,而當Al2 O3 的含量過高時,會降低玻璃組合物的可成形性。但是,當玻璃組合物中Al2 O3 的濃度與SiO2 的濃度和鹼金屬氧化物的濃度達到平衡時,Al2 O3 可以降低玻璃熔體的液相線溫度,從而提高液相線黏度並改善玻璃組合物與某些成形製程(例如,熔融成形製程)的相容性。當將前驅物玻璃陶瓷化以形成玻璃陶瓷時,前驅物玻璃中的Al2 O3 還提供形成鋅尖晶石-尖晶石晶相所需的鋁。在實施例中,玻璃組成包括的Al2 O3 濃度通常大於或等於約18.0 mol%,諸如大於或等於約19.0 mol%、大於或等於約20.0 mol%、大於或等於約21.0 mol%、大於或等於約22.0 mol%、大於或等於約23.0 mol%、大於或等於約24.0 mol%、大於或等於約25.0 mol%、或更大。在實施例中,玻璃組成包括的Al2 O3 量小於或等於約26.0 mol%,諸如小於或等於約25.0 mol%、小於或等於約24.0 mol%、小於或等於約23.0 mol%、小於或等於約22.0 mol%、小於或等於約21.0 mol%、小於或等於約20.0 mol%、小於或等於約19.0 mol%、或更小。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。 在實施例中,玻璃組成包括的Al2 O3 量大於或等於約18.0 mol%至小於或等於約26.0 mol%,諸如大於或等於約19.0 mol%至小於或等於約25.0 mol%、大於或等於約20.0 mol%至小於或等於約24.0 mol%、大於或等於約21.0 mol%至小於或等於約23.0 mol%、約22.0 mol%、以及上述值之間的所有範圍和子範圍。The glass ceramics of embodiments may further contain Al 2 O 3 . Since Al 2 O 3 has a tetrahedral coordination relationship in the glass melt formed from the glass composition, it may increase the viscosity of the precursor glass composition used to form the glass ceramic, and when the content of Al 2 O 3 is excessive When high, the formability of the glass composition will be reduced. However, when the concentration of Al 2 O 3 in the glass composition reaches equilibrium with the concentration of SiO 2 and the concentration of alkali metal oxides, Al 2 O 3 can reduce the liquidus temperature of the glass melt, thereby increasing the liquidus viscosity And improve the compatibility of the glass composition with certain forming processes (eg, melt forming processes). When the precursor glass is ceramized to form a glass ceramic, the Al 2 O 3 in the precursor glass also provides the aluminum needed to form the zinc spinel-spinel crystal phase. In embodiments, the glass composition includes an Al 2 O 3 concentration generally greater than or equal to about 18.0 mol %, such as greater than or equal to about 19.0 mol %, greater than or equal to about 20.0 mol %, greater than or equal to about 21.0 mol %, greater than or equal to Equal to about 22.0 mol%, greater than or equal to about 23.0 mol%, greater than or equal to about 24.0 mol%, greater than or equal to about 25.0 mol%, or greater. In embodiments, the glass composition includes an amount of Al 2 O 3 less than or equal to about 26.0 mol %, such as less than or equal to about 25.0 mol %, less than or equal to about 24.0 mol %, less than or equal to about 23.0 mol %, less than or equal to About 22.0 mol%, less than or equal to about 21.0 mol%, less than or equal to about 20.0 mol%, less than or equal to about 19.0 mol%, or less. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the glass composition includes an Al 2 O 3 amount greater than or equal to about 18.0 mol% to less than or equal to about 26.0 mol%, such as greater than or equal to about 19.0 mol% to less than or equal to about 25.0 mol%, greater than or equal to About 20.0 mol% to less than or equal to about 24.0 mol%, greater than or equal to about 21.0 mol% to less than or equal to about 23.0 mol%, about 22.0 mol%, and all ranges and subranges in between.
實施例的玻璃陶瓷可以進一步包含ZnO。當將前驅物玻璃陶瓷化以形成玻璃陶瓷時,前驅物玻璃中的ZnO提供形成鋅尖晶石-尖晶石晶相所需的鋅。在實施例中,玻璃組成包括的ZnO濃度通常大於或等於0 mol%,諸如大於或等於約1.0 mol%、大於或等於約2.0 mol%、大於或等於約3.0 mol%、大於或等於約4.0 mol%、大於或等於約5.0 mol%、大於或等於約6.0 mol%、大於或等於約7.0 mol%、大於或等於約8.0 mol%、大於或等於約9.0 mol%、大於或等於約10.0 mol%、大於或等於約11.0 mol%、大於或等於約12.0 mol%、大於或等於約13.0 mol%、或更大。在實施例中,玻璃組成包括的ZnO量小於或等於約15.0 mol%,諸如小於或等於約14.0 mol%、小於或等於約13.0 mol%、小於或等於約12.0 mol%、小於或等於約11.0 mol%、小於或等於約10.0 mol%、小於或等於約9.0 mol%、小於或等於約8.0 mol%、小於或等於約7.0 mol%、小於或等於約6.0 mol%、小於或等於約5.0 mol%、小於或等於約4.0 mol%、小於或等於約3.0 mol%、小於或等於約2.0 mol%、小於或等於約1.0 mol%、或更小。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,玻璃組成包括的ZnO量大於0 mol%至小於或等於約15.0 mol%,諸如大於或等於約1.0 mol%至小於或等於約14.0 mol%、大於或等於約2.0 mol%至小於或等於約13.0 mol%、大於或等於約3.0 mol%至小於或等於約12.0 mol%、大於或等於約4.0 mol%至小於或等於約11.0 mol%、大於或等於約5.0 mol%至小於或等於約10.0 mol%、大於或等於約6.0 mol%至小於或等於約9.0 mol%、大於或等於約7.0 mol%至小於或等於約8.0 mol%、以及上述值之間的所有範圍和子範圍。The glass ceramics of embodiments may further contain ZnO. When the precursor glass is ceramized to form a glass ceramic, the ZnO in the precursor glass provides the zinc required to form the zinc spinel-spinel crystal phase. In embodiments, the glass composition includes a ZnO concentration typically greater than or equal to 0 mol%, such as greater than or equal to about 1.0 mol%, greater than or equal to about 2.0 mol%, greater than or equal to about 3.0 mol%, greater than or equal to about 4.0 mol% %, greater than or equal to about 5.0 mol%, greater than or equal to about 6.0 mol%, greater than or equal to about 7.0 mol%, greater than or equal to about 8.0 mol%, greater than or equal to about 9.0 mol%, greater than or equal to about 10.0 mol%, Greater than or equal to about 11.0 mol%, greater than or equal to about 12.0 mol%, greater than or equal to about 13.0 mol%, or greater. In embodiments, the glass composition includes an amount of ZnO less than or equal to about 15.0 mol%, such as less than or equal to about 14.0 mol%, less than or equal to about 13.0 mol%, less than or equal to about 12.0 mol%, less than or equal to about 11.0 mol% %, less than or equal to about 10.0 mol%, less than or equal to about 9.0 mol%, less than or equal to about 8.0 mol%, less than or equal to about 7.0 mol%, less than or equal to about 6.0 mol%, less than or equal to about 5.0 mol%, Less than or equal to about 4.0 mol%, less than or equal to about 3.0 mol%, less than or equal to about 2.0 mol%, less than or equal to about 1.0 mol%, or less. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the glass composition includes an amount of ZnO from greater than 0 mol% to less than or equal to about 15.0 mol%, such as greater than or equal to about 1.0 mol% to less than or equal to about 14.0 mol%, greater than or equal to about 2.0 mol% to less than Or equal to about 13.0 mol%, greater than or equal to about 3.0 mol% to less than or equal to about 12.0 mol%, greater than or equal to about 4.0 mol% to less than or equal to about 11.0 mol%, greater than or equal to about 5.0 mol% to less than or equal to About 10.0 mol%, greater than or equal to about 6.0 mol% to less than or equal to about 9.0 mol%, greater than or equal to about 7.0 mol% to less than or equal to about 8.0 mol%, and all ranges and subranges therebetween.
實施例的玻璃陶瓷可以進一步包含MgO。當將前驅物玻璃陶瓷化以形成玻璃陶瓷時,前驅物玻璃中的MgO提供形成含晶相的尖晶石固溶體所需的鎂。在實施例中,玻璃陶瓷中的MgO量大於或等於約5.0 mol%,諸如大於或等於約6.0 mol%、大於或等於約7.0 mol%、大於或等於約8.0 mol%、大於或等於約9.0 mol%、大於或等於約10.0 mol%、大於或等於約11.0 mol%、大於或等於約12.0 mol%、大於或等於約13.0 mol%、大於或等於約14.0 mol%、大於或等於約15.0 mol%、或更大。在實施例中,玻璃陶瓷中的MgO量小於或等於約16.0 mol%,諸如小於或等於約15.0 mol%、小於或等於約14.0 mol%、小於或等於約13.0 mol%、小於或等於約12.0 mol%、小於或等於約11.0 mol%、小於或等於約10.0 mol%、小於或等於約9.0 mol%、小於或等於約8.0 mol%、小於或等於約7.0 mol%、小於或等於約6.0 mol%、或更小。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,玻璃陶瓷中的MgO量大於或等於約5.0 mol%至小於或等於約16.0 mol%,諸如大於或等於約6.0 mol%至小於或等於約15.0 mol%、大於或等於約7.0 mol%至小於或等於約14.0 mol%、大於或等於約8.0 mol%至小於或等於約13.0 mol%、大於或等於約9.0 mol%至小於或等於約12.0 mol%、大於或等於約10.0 mol%至小於或等於約11.0 mol%、以及上述值之間的所有範圍和子範圍。在玻璃陶瓷中MgO與ZnO的比例高的實施例中,玻璃陶瓷的不透明性增強。The glass ceramics of embodiments may further contain MgO. When the precursor glass is ceramized to form a glass ceramic, the MgO in the precursor glass provides the magnesium needed to form a spinel solid solution containing the crystalline phase. In embodiments, the amount of MgO in the glass ceramic is greater than or equal to about 5.0 mol%, such as greater than or equal to about 6.0 mol%, greater than or equal to about 7.0 mol%, greater than or equal to about 8.0 mol%, greater than or equal to about 9.0 mol% %, greater than or equal to about 10.0 mol%, greater than or equal to about 11.0 mol%, greater than or equal to about 12.0 mol%, greater than or equal to about 13.0 mol%, greater than or equal to about 14.0 mol%, greater than or equal to about 15.0 mol%, or larger. In embodiments, the amount of MgO in the glass ceramic is less than or equal to about 16.0 mol%, such as less than or equal to about 15.0 mol%, less than or equal to about 14.0 mol%, less than or equal to about 13.0 mol%, less than or equal to about 12.0 mol% %, less than or equal to about 11.0 mol%, less than or equal to about 10.0 mol%, less than or equal to about 9.0 mol%, less than or equal to about 8.0 mol%, less than or equal to about 7.0 mol%, less than or equal to about 6.0 mol%, or smaller. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the amount of MgO in the glass ceramic is greater than or equal to about 5.0 mol% to less than or equal to about 16.0 mol%, such as greater than or equal to about 6.0 mol% to less than or equal to about 15.0 mol%, greater than or equal to about 7.0 mol% % to less than or equal to about 14.0 mol%, greater than or equal to about 8.0 mol% to less than or equal to about 13.0 mol%, greater than or equal to about 9.0 mol% to less than or equal to about 12.0 mol%, greater than or equal to about 10.0 mol% to Less than or equal to about 11.0 mol%, and all ranges and subranges between the above values. In embodiments where the ratio of MgO to ZnO in the glass ceramic is high, the opacity of the glass ceramic is enhanced.
實施例的玻璃陶瓷可以進一步包含CaO。在實施例中,玻璃陶瓷中的CaO量大於或等於0 mol%至小於或等於約1.0 mol%,諸如大於或等於約0.1 mol%至小於或等於約0.9 mol%、大於或等於約0.2 mol%至小於或等於約0.8 mol%、大於或等於約0.3 mol%至小於或等於約0.7 mol%、大於或等於約0.4 mol%至小於或等於約0.6 mol%、約0.5 mol%、以及上述值之間的所有範圍和子範圍。The glass ceramics of embodiments may further contain CaO. In embodiments, the amount of CaO in the glass ceramic is greater than or equal to 0 mol% to less than or equal to about 1.0 mol%, such as greater than or equal to about 0.1 mol% to less than or equal to about 0.9 mol%, greater than or equal to about 0.2 mol% to less than or equal to about 0.8 mol%, greater than or equal to about 0.3 mol% to less than or equal to about 0.7 mol%, greater than or equal to about 0.4 mol% to less than or equal to about 0.6 mol%, about 0.5 mol%, and any of the above values all ranges and subranges in between.
玻璃陶瓷可以進一步包含P2 O5 。包含P2 O5 可以增強玻璃陶瓷的離子交換能力。在實施例中,玻璃陶瓷包含的P2 O5 量可大於或等於約2.0 mol%,諸如大於或等於約2.5 mol% P2 O5 、大於或等於約3.0 mol%、大於或等於約3.5 mol%、大於或等於約4.0 mol%、大於或等於約4.5 mol%、大於或等於約5.0 mol%、或更大。在實施例中,玻璃陶瓷包含的P2 O5 量可大於或等於約2.0 mol%至小於或等於約6.0 mol%,諸如大於或等於約2.5 mol%至小於或等於約5.5 mol%、大於或等於約3.0 mol%至小於或等於約5.0 mol%、大於或等於約3.5 mol%至小於或等於約4.5 mol%、約2.0 mol%、以及上述值之間的所有範圍和子範圍。The glass ceramic may further contain P 2 O 5 . The inclusion of P 2 O 5 can enhance the ion exchange capacity of glass ceramics. In embodiments, the glass ceramic may comprise an amount of P2O5 greater than or equal to about 2.0 mol%, such as greater than or equal to about 2.5 mol% P2O5 , greater than or equal to about 3.0 mol%, greater than or equal to about 3.5 mol % %, greater than or equal to about 4.0 mol%, greater than or equal to about 4.5 mol%, greater than or equal to about 5.0 mol%, or greater. In embodiments, the glass-ceramic may comprise P 2 O 5 in an amount from greater than or equal to about 2.0 mol% to less than or equal to about 6.0 mol%, such as greater than or equal to about 2.5 mol% to less than or equal to about 5.5 mol%, greater than or equal to Equal to about 3.0 mol% to less than or equal to about 5.0 mol%, greater than or equal to about 3.5 mol% to less than or equal to about 4.5 mol%, about 2.0 mol%, and all ranges and subranges in between.
實施例的玻璃陶瓷可以進一步包含B2 O3 。B2 O3 可以增加前驅物玻璃的天然抗破壞性。在實施例中, 玻璃組成包括的B2 O3 量大於或等於0 mol%至小於或等於約4.0 mol%,諸如大於或等於約0.5 mol%至小於或等於約3.5 mol%、大於或等於約1.0 mol%至小於或等於約3.0 mol%、大於或等於約1.5 mol%至小於或等於約2.5 mol%、約2.0 mol%、以及上述值之間的所有範圍和子範圍。The glass ceramics of embodiments may further comprise B 2 O 3 . B 2 O 3 can increase the natural damage resistance of the precursor glass. In embodiments, the glass composition includes an amount of B2O3 from greater than or equal to 0 mol% to less than or equal to about 4.0 mol%, such as greater than or equal to about 0.5 mol% to less than or equal to about 3.5 mol%, greater than or equal to about 1.0 mol% to less than or equal to about 3.0 mol%, greater than or equal to about 1.5 mol% to less than or equal to about 2.5 mol%, about 2.0 mol%, and all ranges and subranges therebetween.
實施例的玻璃陶瓷可以進一步包含成核劑。成核劑可以在用於形成玻璃陶瓷的前驅物玻璃中形成核。在一些實施例中,成核劑允許玻璃陶瓷陶瓷化而無需單獨的成核步驟。成核劑可選自ZrO2 、TiO2 、Eu2 O3 、Ta2 O5 、與La2 O3 。在實施例中,玻璃陶瓷中的成核劑總量可為大於或等於0 mol%的數量,諸如大於或等於約1.0 mol%、大於或等於約2.0 mol%、大於或等於約3.0 mol%、大於或等於約4.0 mol%、大於或等於約5.0 mol%、或更大。在實施例中,玻璃陶瓷中的成核劑總量可為大小於或等於約6.0 mol%的數量,諸如小於或等於約5.0 mol%、小於或等於約4.0 mol%、小於或等於約3.0 mol%、小於或等於約2.0 mol%、小於或等於約1.0 mol%、或更小。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,玻璃陶瓷中的成核劑總量可為大於或等於0 mol%至小於或等於約6.0 mol%的數量,數量諸如大於或等於約1.0 mol%至小於或等於約5.0 mol%、大於或等於約2.0 mol%至小於或等於約4.0 mol%、大於或等於約1.0 mol%至小於或等於約3.0 mol%、約2.0 mol%、以及上述值之間的所有範圍和子範圍。在一些實施例中,玻璃陶瓷可以包含小於或等於約5.5 mol%的成核劑,並且另外包含La2 O3 、Ta2 O5 與大於或等於約2 mol% Li2 O的至少一者。在一些實施例中,玻璃陶瓷可以包含小於或等於約5.1 mol%的成核劑,並且還包含小於2 mol%的Li2 O,並且基本上不含La2 O3 和Ta2 O5 。The glass ceramics of embodiments may further comprise a nucleating agent. Nucleating agents can form nuclei in the precursor glass used to form the glass ceramic. In some embodiments, the nucleating agent allows ceramization of the glass ceramic without the need for a separate nucleation step. The nucleating agent can be selected from ZrO 2 , TiO 2 , Eu 2 O 3 , Ta 2 O 5 , and La 2 O 3 . In embodiments, the total amount of nucleating agent in the glass ceramic may be an amount greater than or equal to 0 mol%, such as greater than or equal to about 1.0 mol%, greater than or equal to about 2.0 mol%, greater than or equal to about 3.0 mol%, Greater than or equal to about 4.0 mol%, greater than or equal to about 5.0 mol%, or greater. In embodiments, the total amount of nucleating agent in the glass ceramic may be an amount greater than or equal to about 6.0 mol%, such as less than or equal to about 5.0 mol%, less than or equal to about 4.0 mol%, less than or equal to about 3.0 mol% %, less than or equal to about 2.0 mol%, less than or equal to about 1.0 mol%, or less. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the total amount of nucleating agent in the glass ceramic may be an amount greater than or equal to 0 mol% to less than or equal to about 6.0 mol%, such as an amount greater than or equal to about 1.0 mol% to less than or equal to about 5.0 mol% , greater than or equal to about 2.0 mol% to less than or equal to about 4.0 mol%, greater than or equal to about 1.0 mol% to less than or equal to about 3.0 mol%, about 2.0 mol%, and all ranges and subranges between the above values. In some embodiments, the glass ceramic may contain less than or equal to about 5.5 mol% of the nucleating agent and additionally contain at least one of La 2 O 3 , Ta 2 O 5 and greater than or equal to about 2 mol% Li 2 O. In some embodiments, the glass-ceramic may contain less than or equal to about 5.1 mol % nucleating agent and further contain less than 2 mol % Li 2 O and be substantially free of La 2 O 3 and Ta 2 O 5 .
在實施例中,玻璃陶瓷包含的Eu2 O3 量可大於或等於0 mol%至小於或等於約3.0 mol%,量諸如大於或等於約0.5 mol%至小於或等於約2.5 mol%、大於或等於約1.0 mol%至小於或等於約2.0 mol%、約1.5 mol%、以及上述值之間的所有範圍和子範圍。In embodiments, the glass ceramic may comprise Eu 2 O 3 in an amount from greater than or equal to 0 mol % to less than or equal to about 3.0 mol %, such as in an amount greater than or equal to about 0.5 mol % to less than or equal to about 2.5 mol %, greater than or equal to equal to about 1.0 mol% to less than or equal to about 2.0 mol%, about 1.5 mol%, and all ranges and subranges in between.
在實施例中,玻璃陶瓷包含的Ta2 O5 量可大於或等於0 mol%至小於或等於約6.0 mol%,量諸如大於或等於約1.0 mol%至小於或等於約5.0 mol%、大於或等於約2.0 mol%至小於或等於約4.0 mol%、大於或等於約1.0 mol%至小於或等於約3.0 mol%、約2.0 mol%、以及上述值之間的所有範圍和子範圍。In embodiments, the glass ceramic may comprise Ta 2 O 5 in an amount from greater than or equal to 0 mol % to less than or equal to about 6.0 mol %, such as in an amount greater than or equal to about 1.0 mol % to less than or equal to about 5.0 mol %, greater than or equal to Equal to about 2.0 mol% to less than or equal to about 4.0 mol%, greater than or equal to about 1.0 mol% to less than or equal to about 3.0 mol%, about 2.0 mol%, and all ranges and subranges in between.
在實施例中,玻璃陶瓷包含的La2 O3 量可大於或等於0 mol%至小於或等於約5.0 mol%,量諸如大於或等於約1.0 mol%至小於或等於約4.0 mol%、大於或等於約2.0 mol%至小於或等於約3.0 mol%、以及上述值之間的所有範圍和子範圍。In embodiments, the glass ceramic may comprise La 2 O 3 in an amount greater than or equal to 0 mol % to less than or equal to about 5.0 mol %, such as in an amount greater than or equal to about 1.0 mol % to less than or equal to about 4.0 mol %, greater than or equal to equal to about 2.0 mol% to less than or equal to about 3.0 mol%, and all ranges and subranges in between.
在實施例中,玻璃陶瓷可以包含ZrO2 作為唯一的成核劑。除充當成核劑外,前驅物玻璃中ZrO2 的存在還有助於在陶瓷化過程中四方晶ZrO2 的結晶。在前驅物玻璃組合物中使用ZrO2 作為唯一的成核劑可以生產外觀無色的玻璃陶瓷。在實施例中,玻璃陶瓷中的ZrO2 量大於0 mol%,諸如大於或等於約1.0 mol%、大於或等於約2.0 mol%、大於或等於約3.0 mol%、大於或等於約4.0 mol%、大於或等於約5.0 mol%、大於或等於約6.0 mol%、大於或等於約7.0 mol%、大於或等於約8.0 mol%、或大於或等於約9.0 mol%。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,玻璃陶瓷中的ZrO2 量大於0 mol%至小於或等於約10.0 mol%,諸如大於或等於約1.0 mol%至小於或等於約9.0 mol%、大於或等於約2.0 mol%至小於或等於約8.0 mol%、大於或等於約3.0 mol%至小於或等於約7.0 mol%、或大於或等於約4.0 mol%至小於或等於約6.0 mol%、以及上述值之間的所有範圍和子範圍。In embodiments, the glass ceramic may contain ZrO as the sole nucleating agent. In addition to acting as a nucleating agent, the presence of ZrO in the precursor glass also facilitates the crystallization of tetragonal ZrO during the ceramization process. The use of ZrO as the sole nucleating agent in the precursor glass composition can produce glass ceramics that are colorless in appearance. In embodiments, the amount of ZrO in the glass ceramic is greater than 0 mol%, such as greater than or equal to about 1.0 mol%, greater than or equal to about 2.0 mol%, greater than or equal to about 3.0 mol%, greater than or equal to about 4.0 mol%, Greater than or equal to about 5.0 mol%, greater than or equal to about 6.0 mol%, greater than or equal to about 7.0 mol%, greater than or equal to about 8.0 mol%, or greater than or equal to about 9.0 mol%. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the amount of ZrO in the glass ceramic is greater than 0 mol% to less than or equal to about 10.0 mol%, such as greater than or equal to about 1.0 mol% to less than or equal to about 9.0 mol%, greater than or equal to about 2.0 mol% to Less than or equal to about 8.0 mol%, greater than or equal to about 3.0 mol% to less than or equal to about 7.0 mol%, or greater than or equal to about 4.0 mol% to less than or equal to about 6.0 mol%, and all ranges and subdivisions in between. Scope.
在實施例中,玻璃陶瓷可以包括TiO2 作為成核劑。TiO2 是有效的成核劑。然而,當前驅物玻璃中的TiO2 的量太高時,所得玻璃陶瓷可能具有不希望的有色外觀。包含TiO2 的玻璃陶瓷在可見光範圍內可能呈黃色或棕色外觀。不希望受任何特定理論的束縛,據信將Ti4+ 還原為Ti3+ 會產生玻璃陶瓷的有色外觀。在實施例中,玻璃陶瓷中的TiO2 量大於或等於0 mol%,諸如大於或等於約1.0 mol%、大於或等於約2.0 mol%、大於或等於約3.0 mol%、大於或等於約4.0 mol%、或更大。在實施例中,玻璃陶瓷中的TiO2 量小於或等於約5.0 mol%,諸如小於或等於約4.0 mol%、小於或等於約3.0 mol%、小於或等於約2.0 mol%、小於或等於約1.0 mol%、或更小。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,玻璃陶瓷玻璃陶瓷中的TiO2 量大於或等於0 mol%至小於或等於約5.0 mol%,諸如大於或等於約1.0 mol%至小於或等於約4.0 mol%、或大於或等於約2.0 mol%至小於或等於約3.0 mol%、以及上述值之間的所有範圍和子範圍。在實施例中,玻璃陶瓷基本上不含或不含TiO2 。In embodiments, the glass ceramic may include TiO2 as a nucleating agent. TiO2 is an effective nucleating agent. However, when the amount of TiO2 in the precursor glass is too high, the resulting glass ceramic may have an undesirable colored appearance. Glass-ceramics containing TiO2 may have a yellow or brown appearance in the visible range. Without wishing to be bound by any particular theory, it is believed that reduction of Ti 4+ to Ti 3+ produces the colored appearance of the glass ceramic. In embodiments, the amount of TiO2 in the glass ceramic is greater than or equal to 0 mol%, such as greater than or equal to about 1.0 mol%, greater than or equal to about 2.0 mol%, greater than or equal to about 3.0 mol%, greater than or equal to about 4.0 mol% %, or greater. In embodiments, the amount of TiO2 in the glass ceramic is less than or equal to about 5.0 mol%, such as less than or equal to about 4.0 mol%, less than or equal to about 3.0 mol%, less than or equal to about 2.0 mol%, less than or equal to about 1.0 mol% mol%, or less. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the glass ceramic has an amount of TiO in the glass ceramic from greater than or equal to 0 mol% to less than or equal to about 5.0 mol%, such as greater than or equal to about 1.0 mol% to less than or equal to about 4.0 mol%, or greater than or equal to From about 2.0 mol% to less than or equal to about 3.0 mol%, and all ranges and subranges therebetween. In embodiments, the glass ceramic is substantially free or free of TiO2 .
玻璃陶瓷可以包括一個或多個鹼金屬氧化物。鹼金屬氧化物有助於玻璃陶瓷的化學強化,例如藉由離子交換過程。玻璃陶瓷中鹼金屬氧化物(諸如Li2 O、Na2 O和K2 O以及包括Cs2 O和Rb2 O的其他鹼金屬氧化物)的總和可以稱為「R2 O」,並且R2 O可以用mol%表示。在一些實施例中,玻璃陶瓷可包括鹼金屬氧化物的混合物,諸如Li2 O與Na2 O的組合、Na2 O與K2 O的組合、Li2 O與K2 O的組合、或Li2 O、Na2 O與K2 O的組合。在實施例中,玻璃陶瓷包含Li2 O與Na2 O的至少一者。玻璃陶瓷中包含鹼金屬氧化物的混合物可能會導致更快、更有效的離子交換。不希望受任何特定理論的束縛,據信鹼金屬氧化物在陶瓷化後偏析到玻璃陶瓷的殘留玻璃相中。Glass-ceramics may include one or more alkali metal oxides. Alkali metal oxides contribute to the chemical strengthening of glass ceramics, for example by ion exchange processes. The sum of alkali metal oxides (such as Li 2 O, Na 2 O, and K 2 O and other alkali metal oxides including Cs 2 O and Rb 2 O) in the glass ceramic may be referred to as "R 2 O", and R 2 O can be expressed in mol%. In some embodiments, the glass ceramic may include a mixture of alkali metal oxides, such as a combination of Li 2 O and Na 2 O, a combination of Na 2 O and K 2 O, a combination of Li 2 O and K 2 O, or Li Combination of 2 O, Na 2 O and K 2 O. In embodiments, the glass ceramic includes at least one of Li 2 O and Na 2 O. The inclusion of mixtures of alkali metal oxides in glass ceramics may lead to faster and more efficient ion exchange. Without wishing to be bound by any particular theory, it is believed that the alkali metal oxides segregate into the residual glass phase of the glass ceramic after ceramization.
在玻璃陶瓷中添加鋰可實現離子交換過程,並進一步降低前驅物玻璃組合物的軟化點。在實施例中,玻璃組成包括的Li2 O量通常大於或等於0 mol%,諸如大於或等於約0.5 mol%、大於或等於約1.0 mol%、大於或等於約1.5 mol%、大於或等於約2.0 mol%、大於或等於約2.5 mol%、大於或等於約3.0 mol%、大於或等於約3.5 mol%、大於或等於約4.0 mol%、大於或等於約4.5 mol%、或更大。在一些實施例中,玻璃組成包括的Li2 O量小於或等於約5.0 mol%,諸如小於或等於約4.5 mol%、小於或等於約4.0 mol%、小於或等於約3.5 mol%、小於或等於約3.0 mol%、小於或等於約2.5 mol%、小於或等於約2.0 mol%、小於或等於約1.5 mol%、小於或等於約1.0 mol%、小於或等於約0.5 mol%、或更小。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,玻璃組成包括的Li2 O量大於或等於0.0 mol%至小於或等於約5.0 mol%,諸如大於或等於約0.5 mol%至小於或等於約4.5 mol%、大於或等於約1.0 mol%至小於或等於4.0 mol%、大於或等於約1.5 mol%至小於或等於約3.5 mol%、大於或等於約2.0 mol%至小於或等於約3.0 mol%、約2.5 mol%、以及上述值之間的所有範圍和子範圍。The addition of lithium to the glass ceramic enables the ion exchange process and further reduces the softening point of the precursor glass composition. In embodiments, the glass composition includes an amount of Li2O typically greater than or equal to 0 mol%, such as greater than or equal to about 0.5 mol%, greater than or equal to about 1.0 mol%, greater than or equal to about 1.5 mol%, greater than or equal to about 2.0 mol%, greater than or equal to about 2.5 mol%, greater than or equal to about 3.0 mol%, greater than or equal to about 3.5 mol%, greater than or equal to about 4.0 mol%, greater than or equal to about 4.5 mol%, or greater. In some embodiments, the glass composition includes an amount of Li2O less than or equal to about 5.0 mol%, such as less than or equal to about 4.5 mol%, less than or equal to about 4.0 mol%, less than or equal to about 3.5 mol%, less than or equal to About 3.0 mol%, less than or equal to about 2.5 mol%, less than or equal to about 2.0 mol%, less than or equal to about 1.5 mol%, less than or equal to about 1.0 mol%, less than or equal to about 0.5 mol%, or less. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the glass composition includes an amount of Li2O from greater than or equal to 0.0 mol% to less than or equal to about 5.0 mol%, such as greater than or equal to about 0.5 mol% to less than or equal to about 4.5 mol%, greater than or equal to about 1.0 mol% to less than or equal to 4.0 mol%, greater than or equal to about 1.5 mol% to less than or equal to about 3.5 mol%, greater than or equal to about 2.0 mol% to less than or equal to about 3.0 mol%, about 2.5 mol%, and the above values all ranges and subranges in between.
與Li2 O一樣,Na2 O有助於玻璃陶瓷的離子交換性,並且還降低了前驅物玻璃組合物的熔點並提高了前驅物玻璃組合物的可成形性。在實施例中,玻璃組成包括的Na2 O量通常大於或等於0 mol%,諸如大於或等於約0.5 mol%、大於或等於約1.0 mol%、大於或等於約1.5 mol%、大於或等於約2.0 mol%、大於或等於約2.5 mol%、大於或等於約3.0 mol%、大於或等於約3.5 mol%、大於或等於約4.0 mol%、大於或等於約4.5 mol%、或更大。在一些實施例中,玻璃組成包括的Na2 O量小於或等於約5.0 mol%,諸如小於或等於約4.5 mol%、小於或等於約4.0 mol%、小於或等於約3.5 mol%、小於或等於約3.0 mol%、小於或等於約2.5 mol%、小於或等於約2.0 mol%、小於或等於約1.5 mol%、小於或等於約1.0 mol%、小於或等於約0.5 mol%、或更小。應當理解,在實施例中,上述範圍中的任何一個可以與任何其他範圍結合。在實施例中,玻璃組成包括的Na2 O量大於或等於0.0 mol%至小於或等於約5.0 mol%,諸如大於或等於約0.5 mol%至小於或等於約4.5 mol%、大於或等於約1.0 mol%至小於或等於4.0 mol%、大於或等於約1.5 mol%至小於或等於約3.5 mol%、大於或等於約2.0 mol%至小於或等於約3.0 mol%、約2.5 mol%、以及上述值之間的所有範圍和子範圍。Like Li 2 O, Na 2 O contributes to the ion exchangeability of the glass ceramic and also reduces the melting point of the precursor glass composition and improves the formability of the precursor glass composition. In embodiments, the glass composition includes an amount of Na2O typically greater than or equal to 0 mol%, such as greater than or equal to about 0.5 mol%, greater than or equal to about 1.0 mol%, greater than or equal to about 1.5 mol%, greater than or equal to about 2.0 mol%, greater than or equal to about 2.5 mol%, greater than or equal to about 3.0 mol%, greater than or equal to about 3.5 mol%, greater than or equal to about 4.0 mol%, greater than or equal to about 4.5 mol%, or greater. In some embodiments, the glass composition includes an amount of Na2O less than or equal to about 5.0 mol%, such as less than or equal to about 4.5 mol%, less than or equal to about 4.0 mol%, less than or equal to about 3.5 mol%, less than or equal to About 3.0 mol%, less than or equal to about 2.5 mol%, less than or equal to about 2.0 mol%, less than or equal to about 1.5 mol%, less than or equal to about 1.0 mol%, less than or equal to about 0.5 mol%, or less. It should be understood that, in embodiments, any of the above ranges may be combined with any other range. In embodiments, the glass composition includes an amount of Na 2 O from greater than or equal to 0.0 mol% to less than or equal to about 5.0 mol%, such as greater than or equal to about 0.5 mol% to less than or equal to about 4.5 mol%, greater than or equal to about 1.0 mol% to less than or equal to 4.0 mol%, greater than or equal to about 1.5 mol% to less than or equal to about 3.5 mol%, greater than or equal to about 2.0 mol% to less than or equal to about 3.0 mol%, about 2.5 mol%, and the above values all ranges and subranges in between.
在實施例中,玻璃陶瓷可以另外包括BaO。玻璃陶瓷中包含BaO會增加玻璃陶瓷中殘留玻璃相的折射率。BaO可用碳酸鹽和硝酸鹽的形式添加到玻璃熔體中,以在熔融過程中保持體系的氧化態,可防止組合物中存在TiO2 時Ti4+ 還原為Ti3+ 。BaO可用於防止由於TiO2 的存在而使玻璃陶瓷產生不希望的著色。在實施例中,玻璃陶瓷包含的BaO量可大於或等於0 mol%至小於或等於約2.0 mol%,諸如大於或等於約0.5 mol%至小於或等於約1.5 mol%、約1.0 mol%、以及上述值之間的所有範圍和子範圍。In embodiments, the glass ceramic may additionally include BaO. The inclusion of BaO in glass ceramics increases the refractive index of the residual glass phase in the glass ceramics. BaO can be added to the glass melt in the form of carbonates and nitrates to maintain the oxidation state of the system during the melting process and prevent Ti 4+ from being reduced to Ti 3+ when TiO 2 is present in the composition. BaO can be used to prevent undesirable coloration of glass ceramics due to the presence of TiO2 . In embodiments, the glass ceramic may comprise BaO in an amount from greater than or equal to 0 mol% to less than or equal to about 2.0 mol%, such as greater than or equal to about 0.5 mol% to less than or equal to about 1.5 mol%, about 1.0 mol%, and All ranges and subranges between the above values.
在實施例中,玻璃陶瓷可以任選地包括一個或多個澄清劑。在一些實施例中,澄清劑可包括例如氧化錫(SnO2 )和/或氧化砷。在實施例中,玻璃組成中存在的SnO2 量小於或等於0.3 mol%,諸如大於或等於0 mol%至小於或等於0.3 mol%、大於或等於0.1 mol%至小於或等於0.2 mol%、以及上述值之間的所有範圍和子範圍。在實施例中,玻璃陶瓷中存在的氧化砷量大於或等於0 mol%至小於或等於0.1 mol%、以及上述值之間的所有範圍和子範圍。在實施例中,氧化砷也可用作漂白劑。在實施例中,玻璃陶瓷可以不含或基本上不含砷和銻的一者或兩者。In embodiments, the glass ceramic may optionally include one or more fining agents. In some embodiments, the fining agent may include, for example, tin oxide (SnO 2 ) and/or arsenic oxide. In embodiments, the amount of SnO2 present in the glass composition is less than or equal to 0.3 mol%, such as greater than or equal to 0 mol% and less than or equal to 0.3 mol%, greater than or equal to 0.1 mol% to less than or equal to 0.2 mol%, and All ranges and subranges between the above values. In embodiments, arsenic oxide is present in the glass ceramic in an amount greater than or equal to 0 mol% and less than or equal to 0.1 mol%, and all ranges and subranges in between. In embodiments, arsenic oxide may also be used as a bleaching agent. In embodiments, the glass ceramic may be free or substantially free of one or both arsenic and antimony.
綜上所述,根據實施例的玻璃陶瓷可以由藉由任何合適方法形成的前驅物玻璃製品形成,合適方法諸如狹槽形成、浮法形成、軋製製程、熔合形成製程等。In summary, glass ceramics according to embodiments may be formed from precursor glass articles formed by any suitable method, such as slot forming, float forming, rolling processes, fusion forming processes, and the like.
前驅物玻璃製品的特徵可以在於其形成方式。例如,前驅物玻璃製品的特徵可以在於可浮法形成(即,藉由浮法製程形成)、可向下拉伸,尤其是可熔合形成或可狹縫拉伸(即由諸如熔合拉伸製程或狹槽拉伸製程的向下拉伸製程形成)。Precursor glass articles may be characterized by the manner in which they are formed. For example, precursor glass articles may be characterized as being float-formable (i.e., formed by a float process), down-stretchable, and particularly fusion-formable, or slit-stretchable (i.e., formed by a fusion-draw process such as Or formed by the downward stretching process of the slot stretching process).
本文所述的前驅物玻璃製品的一些實施例可以藉由下拉製程形成。下拉製程產生具有均勻厚度的玻璃製品,該製品具有相對原始的表面。由於玻璃製品的平均抗彎強度由表面缺陷的數量和大小控制,因此接觸最少的原始表面具有較高的初始強度。此外,下拉玻璃製品具有非常平坦、光滑的表面,可用於最終應用,而無需進行昂貴的研磨和拋光。Some embodiments of the precursor glass articles described herein may be formed by a down-draw process. The down-draw process produces a glass article of uniform thickness with a relatively pristine surface. Since the average flexural strength of a glass article is controlled by the number and size of surface defects, the original surface with the least contact has a higher initial strength. Additionally, drop-down glass products have a very flat, smooth surface that can be used in final applications without the need for expensive grinding and polishing.
前驅物玻璃製品的一些實施例可以描述為可熔合形成的(即可以使用熔合拉伸製程形成)。熔合過程使用了一個拉伸槽,拉伸槽具有一個用於接收熔融玻璃原料的通道。通道的堰在通道的兩側沿通道的長度在頂部敞開。當通道中充滿熔融材料時,熔融玻璃溢流出堰。由於重力,熔融的玻璃作為兩個流動的玻璃膜向下流到拉伸槽的外表面。拉伸槽的這些外表面向下並向內延伸,因此它們在拉伸槽下方的邊緣處接合。兩個流動的玻璃膜在此邊緣處接合以融合並形成單一流動的玻璃製品。熔合拉伸法提供的優點在於,由於在通道上流動的兩個玻璃膜融合在一起,因此所得玻璃製品的外表面都不與設備的任何部分接觸。因此,熔合拉伸玻璃製品的表面性質不受上述接觸的影響。Some embodiments of precursor glass articles may be described as fusion-formable (i.e., may be formed using a fusion draw process). The fusion process uses a drawing tank with a channel for receiving molten glass feedstock. The weirs of the channel are open at the top along the length of the channel on both sides of the channel. As the channel fills with molten material, the molten glass overflows over the weir. Due to gravity, the molten glass flows downward to the outer surface of the stretching tank as two flowing glass films. These outer surfaces of the stretch groove extend downwardly and inwardly so that they join at the lower edge of the stretch groove. Two flowing glass membranes join at this edge to fuse and form a single flowing glass article. The fusion stretching method offers the advantage that since the two glass films flowing over the channel are fused together, the outer surface of the resulting glass article does not come into contact with any part of the device. Therefore, the surface properties of the fused-stretched glass article are not affected by the contact described above.
本文所述的前驅物玻璃製品的一些實施例可以藉由狹槽拉伸製程形成。狹槽拉伸製程不同於熔合拉伸方法。在狹槽拉伸製程中,將熔融的原料玻璃提供至拉伸槽。拉伸槽的底部有一個開口狹槽,開口狹槽具有延伸狹槽的長度的噴嘴。熔融玻璃流過狹槽/噴嘴,並作為連續的玻璃製品向下拉入退火區域。Some embodiments of the precursor glass articles described herein may be formed by a slot drawing process. The slot drawing process is different from the fusion drawing method. In the slot stretching process, molten raw glass is supplied to the stretching tank. The bottom of the stretching tank has an open slot with a nozzle extending the length of the slot. The molten glass flows through the slot/nozzle and is pulled down into the annealing zone as a continuous glass article.
可以藉由在任何合適的條件下對前驅物玻璃進行陶瓷化來形成玻璃陶瓷。為了在前驅物玻璃中形成晶核,陶瓷化不一定包括單獨的成核處理。無需單獨的成核步驟即可生產透明玻璃陶瓷的能力降低了生產過程的複雜性,並節省了能源和時間。在一些實施例中,包括成核處理可以允許對所產生的微晶尺寸的額外控制。Glass ceramics can be formed by ceramizing a precursor glass under any suitable conditions. In order to form crystal nuclei in the precursor glass, ceramization does not necessarily include a separate nucleation process. The ability to produce transparent glass ceramics without a separate nucleation step reduces the complexity of the production process and saves energy and time. In some embodiments, including a nucleation process may allow additional control over the size of the resulting crystallites.
在實施例中,陶瓷化發生的溫度大於或等於約750 ℃,諸如大於或等於約800 ℃、大於或等於約850 ℃、大於或等於約900 ℃、大於或等於約950 ℃、大於或等於約1000 ℃、大於或等於約1050 ℃、大於或等於約1100 ℃、或更大。在實施例中,陶瓷化發生的溫度大於或等於約750 ℃至小於或等於約1100 ℃,諸如大於或等於約800 ℃至小於或等於約1050 ℃、大於或等於約850 ℃至小於或等於約1000 ℃、或大於或等於約900 ℃至小於或等於約950 ℃、以及上述值之間的所有範圍和子範圍。In embodiments, ceramization occurs at a temperature greater than or equal to about 750°C, such as greater than or equal to about 800°C, greater than or equal to about 850°C, greater than or equal to about 900°C, greater than or equal to about 950°C, greater than or equal to about 1000°C, greater than or equal to about 1050°C, greater than or equal to about 1100°C, or greater. In embodiments, ceramization occurs at a temperature greater than or equal to about 750°C to less than or equal to about 1100°C, such as greater than or equal to about 800°C to less than or equal to about 1050°C, greater than or equal to about 850°C to less than or equal to about 1000°C, or greater than or equal to about 900°C to less than or equal to about 950°C, and all ranges and subranges therebetween.
在實施例中,陶瓷化持續時間大於或等於約30分鐘,諸如大於或等於約1.0小時、大於或等於約1.5小時、大於或等於約2.0小時、大於或等於約2.5小時、大於或等於約3.0小時、大於或等於約3.5小時、大於或等於約4.0小時、大於或等於約4.5小時、大於或等於約5.0小時、大於或等於約5.5小時、大於或等於約6.0小時、大於或等於約6.5小時、大於或等於約7.0小時、大於或等於約7.5小時、大於或等於約8.0小時、大於或等於約8.5小時、大於或等於約9.0小時、大於或等於約9.5小時、大於或等於約10.0小時、大於或等於約10.5小時、大於或等於約11.0小時、大於或等於約11.5小時、大於或等於約12.0小時、大於或等於約12.5小時、大於或等於約13.0小時、大於或等於約13.5小時、大於或等於約14.0小時、大於或等於約14.5小時、大於或等於約15.0小時、大於或等於約15.5小時、大於或等於約16.0小時、大於或等於約16.5小時、大於或等於約17.0小時、大於或等於約17.5小時、大於或等於約18.0小時、大於或等於約18.5小時、大於或等於約19.0小時、大於或等於約19.5小時、大於或等於約20.0小時、大於或等於約20.5小時、大於或等於約21.0小時、大於或等於約21.5小時、大於或等於約22.0小時、大於或等於約22.5小時、大於或等於約23.0小時、或大於或等於約23.5小時。在實施例中,陶瓷化持續時間大於或等於約30分至小於或等於約24.0小時,諸如大於或等於約1.0小時至小於或等於約23.0小時、大於或等於約1.5小時至小於或等於約22.0小時、大於或等於約2.0小時至小於或等於約21.0小時、大於或等於約2.5小時至小於或等於約20.0小時、大於或等於約3.0小時至小於或等於約19.0小時、大於或等於約3.5小時至小於或等於約18.0小時、大於或等於約4.0小時至小於或等於約17.0小時、大於或等於約4.5小時至小於或等於約16.0小時、大於或等於約5.0小時至小於或等於約15.0小時、大於或等於約5.5小時至小於或等於約14.0小時、大於或等於約6.0小時至小於或等於約13.0小時、大於或等於約6.5小時至小於或等於約12.0小時、大於或等於約7.0小時至小於或等於約11.0小時、大於或等於約7.5小時至小於或等於約10.0小時、或大於或等於約8.0小時至小於或等於約9.0小時、以及上述值之間的所有範圍和子範圍。In embodiments, the ceramization duration is greater than or equal to about 30 minutes, such as greater than or equal to about 1.0 hours, greater than or equal to about 1.5 hours, greater than or equal to about 2.0 hours, greater than or equal to about 2.5 hours, greater than or equal to about 3.0 hours, greater than or equal to about 3.5 hours, greater than or equal to about 4.0 hours, greater than or equal to about 4.5 hours, greater than or equal to about 5.0 hours, greater than or equal to about 5.5 hours, greater than or equal to about 6.0 hours, greater than or equal to about 6.5 hours , greater than or equal to about 7.0 hours, greater than or equal to about 7.5 hours, greater than or equal to about 8.0 hours, greater than or equal to about 8.5 hours, greater than or equal to about 9.0 hours, greater than or equal to about 9.5 hours, greater than or equal to about 10.0 hours, Greater than or equal to about 10.5 hours, greater than or equal to about 11.0 hours, greater than or equal to about 11.5 hours, greater than or equal to about 12.0 hours, greater than or equal to about 12.5 hours, greater than or equal to about 13.0 hours, greater than or equal to about 13.5 hours, greater than or equal to about 14.0 hours, greater than or equal to about 14.5 hours, greater than or equal to about 15.0 hours, greater than or equal to about 15.5 hours, greater than or equal to about 16.0 hours, greater than or equal to about 16.5 hours, greater than or equal to about 17.0 hours, greater than or Equal to about 17.5 hours, greater than or equal to about 18.0 hours, greater than or equal to about 18.5 hours, greater than or equal to about 19.0 hours, greater than or equal to about 19.5 hours, greater than or equal to about 20.0 hours, greater than or equal to about 20.5 hours, greater than or equal to About 21.0 hours, greater than or equal to about 21.5 hours, greater than or equal to about 22.0 hours, greater than or equal to about 22.5 hours, greater than or equal to about 23.0 hours, or greater than or equal to about 23.5 hours. In embodiments, the ceramization duration is greater than or equal to about 30 minutes to less than or equal to about 24.0 hours, such as greater than or equal to about 1.0 hours to less than or equal to about 23.0 hours, greater than or equal to about 1.5 hours to less than or equal to about 22.0 hours hours, greater than or equal to about 2.0 hours to less than or equal to about 21.0 hours, greater than or equal to about 2.5 hours to less than or equal to about 20.0 hours, greater than or equal to about 3.0 hours to less than or equal to about 19.0 hours, greater than or equal to about 3.5 hours to less than or equal to about 18.0 hours, greater than or equal to about 4.0 hours to less than or equal to about 17.0 hours, greater than or equal to about 4.5 hours to less than or equal to about 16.0 hours, greater than or equal to about 5.0 hours to less than or equal to about 15.0 hours, Greater than or equal to about 5.5 hours to less than or equal to about 14.0 hours, greater than or equal to about 6.0 hours to less than or equal to about 13.0 hours, greater than or equal to about 6.5 hours to less than or equal to about 12.0 hours, greater than or equal to about 7.0 hours to less than or equal to about 11.0 hours, greater than or equal to about 7.5 hours to less than or equal to about 10.0 hours, or greater than or equal to about 8.0 hours to less than or equal to about 9.0 hours, and all ranges and subranges between the above values.
在包含單獨的成核處理的實施例中,成核處理發生溫度大於或等於約700 ℃,諸如大於或等於約750 ℃、大於或等於約800 ℃、大於或等於約850 ℃、大於或等於約900 ℃、大於或等於約950 ℃、或大於或等於約1000 ℃、或更大。在實施例中,成核處理發生溫度大於或等於約700 ℃至小於或等於約1000 ℃,諸如大於或等於約750 ℃至小於或等於約950 ℃、或大於或等於約800 ℃至小於或等於約900 ℃、以及上述值之間的所有範圍和子範圍。In embodiments that include a separate nucleation process, the nucleation process occurs at a temperature greater than or equal to about 700°C, such as greater than or equal to about 750°C, greater than or equal to about 800°C, greater than or equal to about 850°C, greater than or equal to about 900°C, greater than or equal to about 950°C, or greater than or equal to about 1000°C, or greater. In embodiments, the nucleation process occurs at a temperature greater than or equal to about 700°C to less than or equal to about 1000°C, such as greater than or equal to about 750°C to less than or equal to about 950°C, or greater than or equal to about 800°C to less than or equal to approximately 900°C, and all ranges and subranges between the above values.
在實施例中,成核處理的持續時間大於0分鐘,諸如大於或等於約30分鐘、大於或等於約1.0小時、大於或等於約1.5小時、大於或等於約2.0小時、大於或等於約2.5小時、大於或等於約3.0小時、大於或等於約3.5小時、大於或等於約4.0小時、或更大。在實施例中,陶瓷化的持續時間大於或等於約30分鐘至小於或等於約4.0小時,諸如大於或等於約1.0小時至小於或等於約3.5小時、或大於或等於約1.5小時至小於或等於約3.0小時、以及上述值之間的所有範圍和子範圍。In embodiments, the duration of the nucleation treatment is greater than 0 minutes, such as greater than or equal to about 30 minutes, greater than or equal to about 1.0 hours, greater than or equal to about 1.5 hours, greater than or equal to about 2.0 hours, greater than or equal to about 2.5 hours , greater than or equal to about 3.0 hours, greater than or equal to about 3.5 hours, greater than or equal to about 4.0 hours, or greater. In embodiments, the duration of ceramization is greater than or equal to about 30 minutes to less than or equal to about 4.0 hours, such as greater than or equal to about 1.0 hours to less than or equal to about 3.5 hours, or greater than or equal to about 1.5 hours to less than or equal to Approximately 3.0 hours, and all ranges and subranges between the above values.
在實施例中,可以藉由用雷射照射前驅物玻璃來進行陶瓷化。雷射的使用允許前驅物玻璃製品的區域或部分的局部陶瓷化,這種局部陶瓷化可能在玻璃陶瓷中產生殘餘應力和張力。應力和張力然後可以產生具有增加的機械強度的玻璃陶瓷製品的區域,例如用於移動電子裝置的殼體或背板的邊緣。在實施例中,在陶瓷化過程中使用的雷射可以是二氧化碳雷射。另外,在陶瓷化製程中使用雷射可以在玻璃陶瓷中形成陶瓷區域的圖案。In embodiments, ceramization can be performed by irradiating the precursor glass with a laser. The use of a laser allows for the localized ceramization of areas or portions of the precursor glass article that may create residual stresses and strains in the glass ceramic. Stress and tension can then create areas of glass-ceramic articles with increased mechanical strength, such as the edges of casings or backplates used in mobile electronic devices. In embodiments, the laser used in the ceramization process may be a carbon dioxide laser. In addition, the use of lasers in the ceramization process can form patterns of ceramic areas in glass ceramics.
在實施例中,還可藉由離子交換等方式對玻璃陶瓷進行化學強化,從而製成一種對應用(例如但不限於顯示器蓋件)具有抗破壞性的玻璃陶瓷。參考圖1,玻璃陶瓷具有在壓縮應力下從玻璃陶瓷的表面延伸到壓縮深度(DOC)的第一區域(例如,圖1中的第一和第二壓縮層120、122)和在拉伸應力下或中心張力(CT)下從DOC延伸到玻璃陶瓷的中心或內部區域的第二區域(例如,圖1中的中心區域130)。本文所用的DOC是指玻璃陶瓷內的應力從壓縮變為拉伸的深度。在DOC處,應力從正(壓縮)應力穿過到負(拉伸)應力,因此此處應力值為零。In embodiments, the glass ceramic can also be chemically strengthened through ion exchange or other methods to produce a glass ceramic that is resistant to damage for applications such as but not limited to display covers. Referring to Figure 1, a glass ceramic has a first region (eg, first and second compressive layers 120, 122 in Figure 1) extending from a surface of the glass ceramic to a depth of compression (DOC) under compressive stress and under tensile stress A second region under or center tension (CT) extends from the DOC to the center or interior region of the glass ceramic (eg, center region 130 in Figure 1). As used herein, DOC refers to the depth at which the stress within the glass ceramic changes from compression to tension. At the DOC, the stress passes from positive (compressive) stress to negative (tensile) stress, so the stress value here is zero.
根據本領域通常使用的慣例,壓縮或壓縮應力表示為負(>0)應力,而拉伸或拉伸應力表示為正(>0)應力。然而,在整個說明書中,CS表示為正值或絕對值,即如本文所述,CS =|CS|。壓縮應力(CS)在玻璃表面可能最大,並且CS可能根據函數隨至表面距離d的變化而變化。再次參照圖1,第一壓縮層120從第一表面110延伸到深度d1 ,而第二壓縮層122從第二表面112延伸到深度d2 。這些段共同定義了玻璃陶瓷100的壓縮或CS。壓縮應力(包括表面CS)是使用市售的儀器,例如由Orihara Industrial Co., Ltd.(日本)製造的FSM-6000,藉由表面應力計(FSM)測量的。表面應力測量依賴於與玻璃的雙折射有關的應力光學係數(SOC)的精確測量。SOC接著根據ASTM標準C770-16中所述的Procedure C (玻璃盤法)進行測量,名稱為「Standard Test Method for Measurement of Glass Stress-Optical Coefficient」,其內容藉由引用整體併入本文。According to the convention commonly used in the art, compressive or compressive stress is expressed as negative (>0) stress, while tensile or tensile stress is expressed as positive (>0) stress. However, throughout this specification, CS is expressed as a positive or absolute value, i.e., as described herein, CS = |CS|. Compressive stress (CS) may be greatest at the glass surface, and CS may vary as a function of distance d from the surface. Referring again to Figure 1, first compression layer 120 extends from first surface 110 to depth d1 , while second compression layer 122 extends from second surface 112 to depth d2 . Together these segments define the compression or CS of the glass ceramic 100. Compressive stress (including surface CS) is measured by a surface stress meter (FSM) using commercially available instruments such as FSM-6000 manufactured by Orihara Industrial Co., Ltd. (Japan). Surface stress measurements rely on accurate measurements of the stress optical coefficient (SOC) related to the birefringence of the glass. The SOC is then measured according to Procedure C (Glass Disk Method) described in ASTM Standard C770-16, titled "Standard Test Method for Measurement of Glass Stress-Optical Coefficient," the contents of which are incorporated herein by reference in their entirety.
兩個壓縮應力區域(圖1中的120、122)的壓縮應力與玻璃中心區域(130)中儲存的張力平衡。使用本領域已知的散射光偏振鏡(SCALP)技術來測量最大中心張力(CT)和DOC值。The compressive stress of the two compressive stress regions (120, 122 in Figure 1) is balanced by the tension stored in the central region of the glass (130). Maximum central tension (CT) and DOC values were measured using the Scattered Light Polarizer (SCALP) technique known in the art.
藉由將玻璃暴露於離子交換溶液中可以在玻璃中形成壓應力層。在實施例中,離子交換溶液可以是熔融的硝酸鹽。在一些實施例中,離子交換溶液可以是熔融的KNO3 、熔融的NaNO3 或它們的組合。在一些實施例中,離子交換溶液可包括小於或等於約100%熔融的KNO3 ,諸如小於或等於約95%熔融的KNO3 、小於或等於約90%熔融的KNO3 、小於或等於約80%熔融的KNO3 、小於或等於約75%熔融的KNO3 、小於或等於約70%熔融的KNO3 、小於或等於約65%熔融的KNO3 、小於或等於約60%熔融的KNO3 、或更小。在一些實施例中,離子交換溶液可包括大於或等於約10%熔融的NaNO3 ,諸如大於或等於約15%熔融的NaNO3 、大於或等於約20%熔融的NaNO3 、大於或等於約25%熔融的NaNO3 、大於或等於約30%熔融的NaNO3 、大於或等於約35%熔融的NaNO3 、大於或等於約40%熔融的NaNO3 、或更大。在其他實施例中,離子交換溶液可包括約80%熔融的KNO3 與約20%熔融的NaNO3 、約75%熔融的KNO3 與約25%熔融的NaNO3 、約70%熔融的KNO3 與約30%熔融的NaNO3 、約65%熔融的KNO3 與約35%熔融的NaNO3 、或約60%熔融的KNO3 與約40%熔融的NaNO3 、以及上述值之間的所有範圍和子範圍。在實施例中,在離子交換溶液中可以使用其他鈉鹽和鉀鹽,例如鈉或鉀的亞硝酸鹽、磷酸鹽或硫酸鹽。在實施例中,離子交換溶液可包含矽酸,例如小於或等於約1 wt%的矽酸。A compressive stress layer can be formed in the glass by exposing the glass to an ion exchange solution. In embodiments, the ion exchange solution may be molten nitrate. In some embodiments, the ion exchange solution may be molten KNO 3 , molten NaNO 3 , or a combination thereof. In some embodiments, the ion exchange solution may include less than or equal to about 100% molten KNO3 , such as less than or equal to about 95% molten KNO3 , less than or equal to about 90% molten KNO3 , less than or equal to about 80% molten KNO3 % molten KNO 3 , less than or equal to about 75% molten KNO 3 , less than or equal to about 70% molten KNO 3 , less than or equal to about 65% molten KNO 3 , less than or equal to about 60% molten KNO 3 , or smaller. In some embodiments, the ion exchange solution may include greater than or equal to about 10% molten NaNO3 , such as greater than or equal to about 15% molten NaNO3 , greater than or equal to about 20% molten NaNO3 , greater than or equal to about 25% molten NaNO3 % molten NaNO 3 , greater than or equal to about 30% molten NaNO 3 , greater than or equal to about 35% molten NaNO 3 , greater than or equal to about 40% molten NaNO 3 , or greater. In other embodiments, the ion exchange solution may include about 80% molten KNO 3 and about 20% molten NaNO 3 , about 75% molten KNO 3 and about 25% molten NaNO 3 , about 70% molten KNO 3 with about 30% molten NaNO 3 , about 65% molten KNO 3 with about 35% molten NaNO 3 , or about 60% molten KNO 3 with about 40% molten NaNO 3 , and all ranges between the above values and subranges. In embodiments, other sodium and potassium salts may be used in the ion exchange solution, such as sodium or potassium nitrites, phosphates or sulfates. In embodiments, the ion exchange solution may include silicic acid, for example, less than or equal to about 1 wt% silicic acid.
可以藉由將玻璃陶瓷浸入離子交換溶液的浴槽中,將離子交換溶液噴灑到玻璃陶瓷上,或者將離子交換溶液物理地施加到玻璃陶瓷上,使玻璃陶瓷暴露於離子交換溶液中。根據實施例,在暴露於玻璃陶瓷時,離子交換溶液的溫度可為大於或等於400 ℃至小於或等於500 ℃,諸如大於或等於410 ℃至小於或等於490 ℃、大於或等於420 ℃至小於或等於480 ℃、大於或等於430 ℃至小於或等於470 ℃、或大於或等於440 ℃至小於或等於460 ℃、以及上述值之間的所有範圍和子範圍。在實施例中,玻璃陶瓷暴露在離子交換溶液中的一段時間可大於或等於4小時至小於或等於48小時,諸如大於或等於8小時至小於或等於44小時、大於或等於12小時至小於或等於40小時、大於或等於16小時至小於或等於36小時、大於或等於20小時至小於或等於32小時、或大於或等於24小時至小於或等於28小時、以及上述值之間的所有範圍和子範圍。The glass ceramic can be exposed to the ion exchange solution by immersing the glass ceramic in a bath of ion exchange solution, spraying the ion exchange solution onto the glass ceramic, or physically applying the ion exchange solution to the glass ceramic. According to embodiments, when exposed to the glass ceramic, the temperature of the ion exchange solution may be greater than or equal to 400°C to less than or equal to 500°C, such as greater than or equal to 410°C to less than or equal to 490°C, greater than or equal to 420°C to less than or equal to 480°C, greater than or equal to 430°C to less than or equal to 470°C, or greater than or equal to 440°C to less than or equal to 460°C, and all ranges and subranges between the above values. In embodiments, the glass ceramic is exposed to the ion exchange solution for a period of time greater than or equal to 4 hours to less than or equal to 48 hours, such as greater than or equal to 8 hours to less than or equal to 44 hours, greater than or equal to 12 hours to less than or equal to Equal to 40 hours, greater than or equal to 16 hours to less than or equal to 36 hours, greater than or equal to 20 hours to less than or equal to 32 hours, or greater than or equal to 24 hours to less than or equal to 28 hours, and all ranges and subdivisions in between Scope.
離子交換製程可以在離子交換溶液中在提供改善的壓縮應力輪廓的處理條件下進行,改善的壓縮應力輪廓例如美國專利申請公開案第2016/0102011號所公開的,藉由引用將其全部內容併入本文。The ion exchange process may be performed in an ion exchange solution under processing conditions that provide an improved compressive stress profile such as that disclosed in U.S. Patent Application Publication No. 2016/0102011, the entire contents of which are incorporated by reference. Enter this article.
在進行離子交換製程之後,應當理解,玻璃陶瓷表面的組成可能與剛形成的玻璃陶瓷(即經過離子交換過程之前的玻璃陶瓷)的組成不同。這是由於在剛形成的玻璃中的一種類型的鹼金屬離子(例如Li+ 或Na+ )分別被較大的鹼金屬離子(例如Na+ 或K+ )代替。然而在實施例中,在玻璃製品的深度中心處或附近的玻璃陶瓷的成分在離子交換製程中變化最少且成分可能與該形成的玻璃陶瓷基本相同或相同。After the ion exchange process is carried out, it should be understood that the composition of the glass ceramic surface may be different from the composition of the glass ceramic as it is formed (ie, the glass ceramic before undergoing the ion exchange process). This is due to the replacement of one type of alkali metal ion (such as Li + or Na + ) in the newly formed glass by a larger alkali metal ion (such as Na + or K + ) respectively. In embodiments, however, the composition of the glass ceramic at or near the depth center of the glass article changes minimally during the ion exchange process and may be substantially the same or the same composition as the formed glass ceramic.
本文公開的玻璃陶瓷製品可以結合到另一製品中,諸如帶有顯示器(或顯示器製品)的製品(諸如,消費電子產品,包括手機、平板電腦、電腦、導航系統等)、建築製品、運輸製品(諸如,汽車、火車、飛機、海上航行器等)、電器用品或任何需要一定透明度、耐刮擦性、耐磨性或其組合的製品。包含本文公開的任何玻璃陶瓷製品的示例性製品在圖2A和圖2B中示出。具體地,圖2A和2B示出了消費電子裝置200,包括殼體202,具有前表面204、後表面206和側面208;電子部件(未顯示),至少部分位於殼體內或完全位於殼體內,至少包括控制器、記憶體和在殼體的前表面處或附近的顯示器210;及蓋基板212,在殼體的前表面處或上方,使得其在顯示器上方。在一些實施例中,蓋基板212和/或殼體202中的至少一者的至少一部分可包括本文公開的任何玻璃製品。 實例The glass ceramic articles disclosed herein may be incorporated into another article, such as an article with a display (or display article) (such as consumer electronics including cell phones, tablets, computers, navigation systems, etc.), construction articles, transportation articles (such as cars, trains, airplanes, maritime vehicles, etc.), electrical appliances, or any product that requires a certain degree of transparency, scratch resistance, abrasion resistance, or a combination thereof. Exemplary articles comprising any of the glass ceramic articles disclosed herein are shown in Figures 2A and 2B. Specifically, FIGS. 2A and 2B illustrate a consumer electronic device 200 including a housing 202 having a front surface 204, a rear surface 206, and sides 208; electronic components (not shown) located at least partially or entirely within the housing, It includes at least a controller, a memory, and a display 210 at or near the front surface of the housing; and a cover substrate 212 at or above the front surface of the housing so that it is above the display. In some embodiments, at least a portion of at least one of cover substrate 212 and/or housing 202 may include any of the glass articles disclosed herein. Example
藉由以下實例將進一步闡明實施例。應當理解,這些實例不限於上述實施例。The embodiments will be further illustrated by the following examples. It should be understood that these examples are not limited to the above-described embodiments.
製備具有下表1中的組成的前驅物玻璃。在表1中,所有組分均以mol%計,並且根據本文所述的方法測量玻璃組合物的各種性質。
表1
密度值是指藉由ASTM C693-93(2013)的浮力法測量的值。如上所述,用奈米壓頭測量硬度。楊氏模量和剪切模量藉由ASTM E2001-13中規定的通用超音共振光譜技術進行測量,名稱為「Standard Guide for Resonant Ultrasound Spectroscopy for Defect Detection in Both Metallic and Non-metallic Parts」。在589.3 nm的波長下測量前驅物玻璃的折射率(RI)。
表2
表2提供了由前驅物玻璃組合物形成玻璃陶瓷的陶瓷化進程。除非另有說明,否則陶瓷化過程包括將前驅物玻璃在爐中從室溫以5℃/分的斜坡速率加熱至指定的處理條件,保持指定的時間,然後將爐子冷卻至環境溫度。標示緩慢斜坡1條件的陶瓷化進程包括在爐中以5℃/分的斜坡速率將前驅物玻璃從室溫加熱至700℃,然後以1℃/分的斜坡速率至指定的處理條件。Table 2 provides the ceramicization process for forming glass ceramics from precursor glass compositions. Unless otherwise stated, the ceramization process involves heating the precursor glass in a furnace from room temperature to the specified processing conditions at a ramp rate of 5°C/min, holding for the specified time, and then cooling the furnace to ambient temperature. The ceramization process labeled Slow Ramp 1 Condition consists of heating the precursor glass from room temperature to 700°C in the furnace at a ramp rate of 5°C/min and then to the specified processing conditions at a ramp rate of 1°C/min.
基於X光繞射(XRD)分析決定了藉由陶瓷化前驅物玻璃組合物而形成的玻璃陶瓷的相組裝,並記錄在下表4中。使用Rietveld定量分析法測量玻璃陶瓷中殘留玻璃、鋅尖晶石和四方晶ZrO2
相的含量,以wt%計。在相組裝決定中偵測到的相在下表3中描述。
表3
玻璃陶瓷是使用表1的組合物從表2的陶瓷化進程生產的。下表4中報告了所得玻璃陶瓷的性質和生產玻璃陶瓷的陶瓷化進程。此外,一些玻璃陶瓷進行了離子交換,如表4所示。表5中報告的密度差是指形成玻璃陶瓷時前驅物玻璃的密度變化。
表4
微晶尺寸以埃呈現。在微晶尺寸上標有「*」的地方,未決定相關相的微晶尺寸。Crystallite sizes are presented in Angstroms. Where the crystallite size is marked with "*", the crystallite size of the relevant phase has not been determined.
圖3是在1000℃下陶瓷化4小時後的玻璃組合物5的穿隧電子顯微鏡(TEM)圖像。圖3的最暗區域對應於殘留玻璃相,灰色區域對應於鋅尖晶石-尖晶石固溶體晶相,而最亮的區域對應於含鈦的四方晶ZrO2 晶相。如圖3所示,晶相形成樹枝狀結構。Figure 3 is a tunneling electron microscope (TEM) image of glass composition 5 after ceramicization at 1000°C for 4 hours. The darkest area in Figure 3 corresponds to the residual glass phase, the gray area corresponds to the zinc spinel-spinel solid solution crystal phase, and the brightest area corresponds to the titanium-containing tetragonal ZrO crystal phase. As shown in Figure 3, the crystal phase forms a dendritic structure.
圖4提供了比較透明玻璃樣品、比較透明玻璃陶瓷樣品和藉由陶瓷化玻璃組合物2形成的玻璃陶瓷在可見波長范圍內測量的總透射率。每個樣品均為1毫米厚。Figure 4 provides measured total transmittance in the visible wavelength range for a comparative clear glass sample, a comparative clear glass ceramic sample, and a glass ceramic formed by ceramized glass composition 2. Each sample is 1 mm thick.
圖5是根據實施例的前驅物玻璃的正視圖和側視圖的照片,該實施例已經藉由二氧化碳雷射的照射而被局部陶瓷化。透明區域是殘留的玻璃,而不透明區域包含結晶相。5 is a photograph of a front view and a side view of a precursor glass that has been partially ceramicized by irradiation with a carbon dioxide laser, according to an embodiment. The transparent areas are residual glass, while the opaque areas contain the crystalline phase.
除非另有說明,否則本說明書中描述的所有組成組分、關係和比率均以mol%提供。在本說明書中公開的所有範圍包括廣泛公開的範圍所涵蓋的任何和所有範圍和子範圍,無論是否在公開範圍之前或之後明確聲明。Unless otherwise stated, all constituent components, relationships and ratios described in this specification are provided in mol%. All ranges disclosed in this specification include any and all ranges and subranges encompassed by the broadly disclosed range, whether or not expressly stated before or after the disclosed range.
對於本領域技術人員將顯而易見的是,在不脫離所要求保護的主題的精神和範圍的情況下,可以對本文所述的實施例進行各種修改和變化。因此,本說明書旨在覆蓋本文描述的各種實施例的修改和變型,只要這些修改和變型落在所附申請專利範圍及其等效物的範圍內。It will be apparent to those skilled in the art that various modifications and changes can be made in the embodiments described herein without departing from the spirit and scope of the claimed subject matter. Thus, this specification is intended to cover the modifications and variations of the various embodiments described herein provided they come within the scope of the appended claims and their equivalents.
100:玻璃陶瓷 110:第一表面 112:第二表面 120:第一壓縮層 122:第二壓縮層 130:玻璃中心區域 200:消費電子裝置 202:殼體 204:前表面 206:後表面 208:側面 210:顯示器 212:蓋基板 d1,d2:深度100: glass ceramic 110: first surface 112: second surface 120: first compression layer 122: second compression layer 130: glass center area 200: consumer electronic device 202: housing 204: front surface 206: rear surface 208: Side 210: display 212: cover substrate d 1 , d 2 : depth
圖1示意性地描繪了根據本文公開和描述的實施例在玻璃陶瓷表面上具有壓縮應力層的玻璃陶瓷的截面;Figure 1 schematically depicts a cross-section of a glass ceramic having a compressive stress layer on the glass ceramic surface according to embodiments disclosed and described herein;
圖2A是結合了本文公開的任何玻璃陶瓷製品的示例性電子裝置的平面圖;2A is a plan view of an exemplary electronic device incorporating any of the glass ceramic articles disclosed herein;
圖2B是圖2A的示例性電子裝置的透視圖;Figure 2B is a perspective view of the exemplary electronic device of Figure 2A;
圖3是根據一個實施例的玻璃陶瓷的穿隧電子顯微鏡(TEM)圖像;Figure 3 is a tunneling electron microscope (TEM) image of a glass ceramic according to one embodiment;
圖4是根據實施例的比較玻璃樣品、比較玻璃陶瓷樣品和玻璃陶瓷的總透射率與波長的函數關係圖;4 is a graph of total transmittance as a function of wavelength for a comparative glass sample, a comparative glass ceramic sample, and a glass ceramic according to an embodiment;
圖5是根據實施例的前驅物玻璃的正視圖和側視圖的照片,前驅物玻璃藉由用二氧化碳雷射的照射而被局部陶瓷化。5 is a photograph of a front view and a side view of a precursor glass that is partially ceramicized by irradiation with a carbon dioxide laser, according to an embodiment.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無Domestic storage information (please note in order of storage institution, date and number) without Overseas storage information (please note in order of storage country, institution, date, and number) without
100:玻璃陶瓷 100: Glass ceramics
110:第一表面 110: First surface
112:第二表面 112: Second surface
120:第一壓縮層 120: First compression layer
122:第二壓縮層 122: Second compression layer
130:玻璃中心區域 130: Glass center area
d1,d2:深度 d 1 , d 2 : depth
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- 2019-11-22 US US16/692,185 patent/US11370697B2/en active Active
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US20200172432A1 (en) | 2020-06-04 |
WO2020112466A1 (en) | 2020-06-04 |
KR20210099607A (en) | 2021-08-12 |
US12024461B2 (en) | 2024-07-02 |
TW202028138A (en) | 2020-08-01 |
CN113365957A (en) | 2021-09-07 |
US11370697B2 (en) | 2022-06-28 |
US20220298063A1 (en) | 2022-09-22 |
CN113365957B (en) | 2023-12-26 |
EP3887327A1 (en) | 2021-10-06 |
JP2022509838A (en) | 2022-01-24 |
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