TWI832719B - Screening device and screening method - Google Patents
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Abstract
Description
本揭示內容是關於一種篩分裝置以及一種篩分方法,且特別是關於一種高活性金屬粉體的篩分裝置以及篩分方法。The present disclosure relates to a screening device and a screening method, and in particular to a screening device and screening method for highly active metal powders.
真空惰氣霧化製程可製備高品質的金屬粉末,近年隨著積層製造粉末的需求增加,已有多家公司投入積層製造用之金屬粉末製備。雖然積層製造粉末單價高,但也因此市場限縮在高單價的生醫產業及少量的樣品製備。分析原因除了金屬粉末價格過高外,製程速度慢且設備投資額與營業額比例過於懸殊,導致整體成本居高不下,造成產業發展受到限制。The vacuum inert gas atomization process can produce high-quality metal powder. In recent years, as the demand for powders for additive manufacturing has increased, many companies have invested in the preparation of metal powder for additive manufacturing. Although the unit price of laminated powders is high, the market is therefore limited to the biomedical industry with high unit prices and small-scale sample preparation. Analyzing the reasons, in addition to the high price of metal powder, the slow process speed and the huge disparity between equipment investment and turnover have resulted in high overall costs and restricted industrial development.
高品質金屬粉末另一個非常重要的用途即粉末冶金產業,包含粉末鍛造及粉末射出成型,國內有完整之產業鏈,產品廣泛應用於工具五金、運輸工具及電子零組件,唯其金屬粉體除了少部份採用水霧法及大氣體霧化法來製備,其它大多仰賴進口。Another very important use of high-quality metal powder is the powder metallurgy industry, including powder forging and powder injection molding. There is a complete industrial chain in China. The products are widely used in tool hardware, transportation tools and electronic components. In addition to metal powder A small part of it is prepared by water mist method and large gas atomization method, while most of the others rely on imports.
金屬粉體的篩分技術已廣泛應用於各種產業,目前已發展透過機械震動或是超音波震動的方式對粉體進行篩分。然而,在進行高活性金屬粉體(例如鋁粉或鎂粉)篩分時,會有表面氧化的問題。此外,超音波震動的篩分機是將壓電材料貼於篩網表面來進行震動而達到篩分目的,但是在導通壓電材料時,會有通電造成壓電材料與粉體接觸而產生火花或是塵爆的可能。因此,如何避免上述問題為篩分技術領域所需改進的課題。Metal powder screening technology has been widely used in various industries. Currently, powder screening through mechanical vibration or ultrasonic vibration has been developed. However, when screening highly active metal powders (such as aluminum powder or magnesium powder), there will be problems with surface oxidation. In addition, ultrasonic vibration screening machines attach piezoelectric materials to the surface of the screen to vibrate to achieve screening purposes. However, when the piezoelectric material is turned on, there will be electricity that causes the piezoelectric material to come into contact with the powder, causing sparks or It's possible a dust explosion. Therefore, how to avoid the above problems is a subject that needs improvement in the field of screening technology.
為了解決上述的問題,克服現有技術的不足,本揭示內容提供一種篩分裝置以及一種篩分方法,藉由交變磁場控制篩網的振動頻率和震動強度,可以避免高活性金屬粉體表面氧化或是超音波震動的篩分機因壓電材料與粉體接觸而產生火花或是塵爆等問題。In order to solve the above problems and overcome the shortcomings of the existing technology, the present disclosure provides a screening device and a screening method, which can avoid surface oxidation of highly active metal powder by controlling the vibration frequency and vibration intensity of the screen with an alternating magnetic field. Or the ultrasonic vibrating screening machine may produce sparks or dust explosions due to contact between the piezoelectric material and the powder.
本發明至少一實施方式所提供的篩分裝置包含桶槽、第一篩分模組以及第一電磁鐵。第一篩分模組,位於桶槽中,其中第一篩分模組包含第一篩網、第一永久磁鐵以及第一感磁元件。第一篩網固設於桶槽中,其中第一篩網包含第一上表面以及與第一上表面相對的第一下表面。第一永久磁鐵固設於第一篩網的第一上表面或第一下表面上。第一感磁元件固設於桶槽的內壁上,用以與第一永久磁鐵產生相吸或相斥。第一電磁鐵位於第一感磁元件周圍並提供第一交變磁場,第一電磁鐵配置以電磁感應第一感磁元件,使得第一永久磁鐵與第一篩網共同於桶槽的軸向方向上產生震動。The screening device provided by at least one embodiment of the present invention includes a barrel, a first screening module and a first electromagnet. The first screening module is located in the barrel, where the first screening module includes a first screen, a first permanent magnet and a first magnetic sensing element. The first screen is fixed in the barrel, wherein the first screen includes a first upper surface and a first lower surface opposite to the first upper surface. The first permanent magnet is fixed on the first upper surface or the first lower surface of the first screen. The first magnetic sensing element is fixed on the inner wall of the barrel and is used to attract or repel the first permanent magnet. The first electromagnet is located around the first magnetically sensitive element and provides a first alternating magnetic field. The first electromagnet is configured to electromagnetically induce the first magnetically sensitive element, so that the first permanent magnet and the first screen mesh are in the axial direction of the barrel. Vibration occurs in the direction.
在本發明至少一實施方式中,篩分裝置更包含第二永久磁鐵,其中第一篩網夾置於第一永久磁鐵與第二永久磁鐵之間。In at least one embodiment of the present invention, the screening device further includes a second permanent magnet, wherein the first screen mesh is sandwiched between the first permanent magnet and the second permanent magnet.
在本發明至少一實施方式中,篩分裝置更包含磁場供應器,其中磁場供應器電性連接第一電磁鐵,以提供第一交變磁場。In at least one embodiment of the present invention, the screening device further includes a magnetic field supplier, wherein the magnetic field supplier is electrically connected to the first electromagnet to provide a first alternating magnetic field.
在本發明至少一實施方式中,第一永久磁鐵固設於第一篩網的中心。In at least one embodiment of the present invention, the first permanent magnet is fixed at the center of the first screen.
在本發明至少一實施方式中,篩分裝置更包含第二篩分模組以及第二電磁鐵。第二篩分模組位於桶槽中且於第一篩分模組下方。第二篩分模組包含第二篩網、第二永久磁鐵以及第二感磁元件。第二篩網固設於桶槽中,其中第二篩網包含第二上表面以及與第二上表面相對的第二下表面。第二永久磁鐵固設於第二篩網的第二上表面或第二下表面上。第二感磁元件固設於桶槽的內壁上,用以與第二永久磁鐵產生相吸或相斥。第二電磁鐵位於第二感磁元件周圍並提供第二交變磁場,第二電磁鐵配置以電磁感應第二感磁元件,使得第二永久磁鐵與第二篩網共同於桶槽的軸向方向上產生震動。In at least one embodiment of the present invention, the screening device further includes a second screening module and a second electromagnet. The second screening module is located in the barrel and below the first screening module. The second screening module includes a second screen, a second permanent magnet and a second magnetic sensing element. The second screen is fixed in the barrel, wherein the second screen includes a second upper surface and a second lower surface opposite to the second upper surface. The second permanent magnet is fixed on the second upper surface or the second lower surface of the second screen. The second magnetic sensing element is fixed on the inner wall of the barrel and is used to attract or repel the second permanent magnet. The second electromagnet is located around the second magnetically sensitive element and provides a second alternating magnetic field. The second electromagnet is configured to electromagnetically induce the second magnetically sensitive element, so that the second permanent magnet and the second screen mesh are in the axial direction of the barrel. Vibration occurs in the direction.
本發明至少一實施方式所提供的篩分方法包含放置粉體於如上述之篩分裝置中,使粉體被篩分至一目標尺寸。The screening method provided by at least one embodiment of the present invention includes placing powder in a screening device as described above, so that the powder is screened to a target size.
在本發明至少一實施方式中,其中粉體係於惰性環境中進行篩分。In at least one embodiment of the present invention, the powder system is sieved in an inert environment.
在本發明至少一實施方式中,第一電磁鐵電性連接磁場供應器,並透過磁場供應器的參數來調整第一永久磁鐵與第一篩網的振動頻率和震動強度。In at least one embodiment of the present invention, the first electromagnet is electrically connected to the magnetic field supplier, and the vibration frequency and vibration intensity of the first permanent magnet and the first screen are adjusted through parameters of the magnetic field supplier.
在本發明至少一實施方式中,參數包含磁場頻率、磁場強度以及磁場方向。In at least one embodiment of the present invention, the parameters include magnetic field frequency, magnetic field strength and magnetic field direction.
在本發明至少一實施方式中,篩分方法更包含調整篩分裝置中之第一感磁元件與第一永久磁鐵的間距。In at least one embodiment of the present invention, the screening method further includes adjusting the distance between the first magnetic sensing element and the first permanent magnet in the screening device.
以下揭示提供許多不同實施方式或實施例,用於實現本揭示內容的不同特徵。以下敘述部件與佈置的特定實施方式,以簡化本揭示內容。這些當然僅為實施例,並且不是意欲作為限制。舉例而言,在隨後的敘述中,第一特徵在第二特徵上方或在第二特徵上的形成,可包括第一特徵及第二特徵形成為直接接觸的實施方式,亦可包括有另一特徵可形成在第一特徵及第二特徵之間,以使得第一特徵及第二特徵可不直接接觸的實施方式。此外,本揭示內容可能會在不同的實例中重複標號和/或文字。重複的目的是為了簡化及明確敘述,而非界定所討論之不同實施方式和/或配置間的關係。The following disclosure provides many different implementations, or examples, for implementing various features of the present disclosure. Specific embodiments of components and arrangements are described below to simplify this disclosure. These are of course only examples and not intended to be limiting. For example, in the following description, the formation of the first feature above or on the second feature may include an embodiment in which the first feature and the second feature are in direct contact, or may include another embodiment. Features may be formed between the first feature and the second feature such that the first feature and the second feature may not be in direct contact. In addition, this disclosure may repeat reference numbers and/or text in different instances. The purpose of repetition is to simplify and clarify the description but not to define the relationship between the various embodiments and/or configurations discussed.
除此之外,空間相對用語如「下面」、「下方」、「低於」、「上面」、「上方」及其他類似的用語,在此是為了方便描述圖中的一個元件或特徵和另一個元件或特徵的關係。空間相對用語除了涵蓋圖中所描繪的方位外,該用語更涵蓋裝置在使用或操作時的其他方位。該裝置可以其他方位定向(旋轉90度或在其他方位),並且本文使用的空間相對描述同樣可以相應地解釋。In addition, spatially relative terms such as "below", "below", "below", "above", "above" and other similar terms are used to facilitate the description of one element or feature in the figure and another. A relationship between a component or feature. Spatially relative terms cover not only the orientation depicted in the figures, but also other orientations of the device when in use or operation. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
將理解的是,儘管這裡可以使用「第一」、「第二」等術語來描述各種元件,但是這些元件不應受到這些術語的限制。這些術語僅用於將一個元件與另一個元件區分開來。例如,在不脫離實施方式的範疇的情況下,第一元件可以被稱為第二元件,並且類似地,第二元件可以被稱為第一元件。如本文所使用的,術語「和/或」包括一個或多個相關列出的項目的任何和所有組合。It will be understood that, although the terms "first," "second," etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. For example, a first element could be termed a second element, and similarly, a second element could be termed a first element, without departing from the scope of the embodiments. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
圖1為根據本揭示內容之一實施方式所繪示的旋風集塵裝置10的立體示意圖。請參閱圖1,旋風集塵裝置10包含進料管11、圓柱桶12以及圓錐桶13。進料管11位於圓柱桶12的一側,且連接圓柱桶12。圓錐桶13位於圓柱桶12下方,且連接圓柱桶12。進料管11為含塵氣流的入口。含塵氣流包含粉體,其中粉體包含較輕的微粒(fine particle)以及較重的粗粒(coarse particle)。粉體可以是無磁性的粉體、陶瓷粉體或是金屬粉體。金屬粉體可例如鋁粉或鎂粉等高活性金屬粉體。FIG. 1 is a schematic three-dimensional view of a cyclone
圖1中的旋風集塵裝置10還包含篩分裝置14以及出風管15。篩分裝置14位於圓錐桶13下方,且連接圓錐桶13。出風管15位於圓柱桶12的中心位置,且連接圓柱桶12。出風管15的直徑小於圓柱桶12的直徑。出風管15的一部分沿著軸向方向A凸出於圓柱桶12的上表面。圓柱桶12、圓錐桶13、篩分裝置14以及出風管15沿著同一軸線方向設置,即圓柱桶12、圓錐桶13、篩分裝置14以及出風管15同軸(coaxial)。The cyclone
當含塵氣流沿切線方向進入到圓柱桶12中時,含塵氣流中的粉體(包含微粒和粗粒)從圓柱桶12朝圓錐桶13的方向螺旋向下。粉體因氣流的旋轉而產生離心力,較輕的微粒因氣流拉力(drag force)大於離心力,使得微粒往上方進料管11的方向移動,並從出風管15的一端排出,而較重的粗粒因氣流拉力(drag force)小於離心力,粗粒被甩向圓錐桶13的內壁。當粗粒與內壁接觸時會失去慣性力,使得粗粒因重力影響向下滑動至篩分裝置14中。換句話說,本文的粗粒為篩分裝置14的粉體來源。When the dust-containing airflow enters the
圖2為圖1中的篩分裝置14的爆炸圖。圖3為圖1中的篩分裝置14的剖面示意圖。圖4A和圖4B為第一篩網162和永久磁鐵164、165的局部放大圖。請參閱圖2,篩分裝置14包含桶槽150、第一篩分模組160、第二篩分模組170、第一電磁鐵180以及第二電磁鐵190。FIG. 2 is an exploded view of the
請參閱圖3,第一篩分模組160位於桶槽150中。第一篩分模組160包含第一篩網162,其中第一篩網162與桶槽150同軸,如圖2和圖3所示。第一篩網162固設於桶槽150中。舉例來說,可利用螺絲鎖固或是焊接的方式將第一篩網162固設於桶槽150的內壁150s上。Referring to Figure 3, the
請同時參閱圖3、圖4A和圖4B,第一篩分模組160還包含永久磁鐵164與永久磁鐵165。永久磁鐵164與永久磁鐵165彼此相對設置。詳細來說,永久磁鐵165位於永久磁鐵164的正下方。第一篩網162包含第一上表面ts1以及與第一上表面ts1相對的第一下表面bs1。永久磁鐵164位於第一篩網162的第一上表面ts1上,且永久磁鐵165位於第一篩網162的第一下表面bs1上。換句話說,第一篩網162位於永久磁鐵164和165之間。更詳細來說,由於永久磁鐵本身異極相吸的特性,所以永久磁鐵164和165彼此相互吸引,使得第一篩網162夾置於永久磁鐵164和165中間。在一些實施方式中,永久磁鐵164和165可包含鐵磁性材料或鐵氧磁材料,例如鐵、鈷或鎳。Please refer to FIG. 3 , FIG. 4A and FIG. 4B at the same time. The
在圖3的實施方式中,兩個永久磁鐵,即永久磁鐵164和165,固設於第一篩網162的兩側。然而,在其他實施方式中,第一篩分模組160可以僅有一個永久磁鐵,即永久磁鐵164或165。在一個實施方式中,可利用膠合的方式將永久磁鐵164固設於第一篩網162的第一上表面ts1上。在一個實施方式中,可利用膠合的方式將永久磁鐵165固設於第一篩網162的第一下表面bs1上。In the embodiment of FIG. 3 , two permanent magnets, namely
在圖3的實施方式中,永久磁鐵164和165位於第一篩網162的中心,即永久磁鐵164和165與第一篩網162同軸。然而,在其他實施方式中,永久磁鐵164和/或165可不位於第一篩網162的中心,例如,永久磁鐵164和/或165可偏心設置於第一篩網162上,或者位於靠近桶槽150的內壁150s之位置。In the embodiment of FIG. 3 , the
請參閱圖3,第一篩分模組160還包含第一感磁元件166。第一感磁元件166固設於桶槽150的內壁內壁150s上,用以與永久磁鐵164和/或165產生相吸或相斥的作用力。在圖3的實施方式中,第一感磁元件166包含延伸部166a以及與延伸部166a連接的彎曲部166b。彎曲部166b具有L型的剖面,第一感磁元件166具有類似J型的剖面。延伸部166a沿著平行於徑向方向R延伸,而彎曲部166b的一端沿著平行於軸向方向A延伸,且彎曲部166b的另一端位於永久磁鐵164和165的下方。在一些實施方式中,沿著平行於軸向方向A觀察,彎曲部166b係與永久磁鐵164和165相重疊。較佳地,沿著平行於軸向方向A,永久磁鐵164和165的投影面積係不大於彎曲部166b的另一端之投影面積,且被彎曲部166b的另一端之投影面積完全涵蓋。延伸部166a固設於桶槽150的內壁150s上。舉例來說,可利用螺絲鎖固或是焊接的方式將延伸部166a固設於桶槽150的內壁150s上。須說明的是,不管永久磁鐵164和/或165是否位於第一篩網162的中心,彎曲部166b都會位於永久磁鐵164和165下方。Referring to FIG. 3 , the
請參閱圖3,篩分裝置14的第一電磁鐵180位於桶槽150的外部。須說明的是,第一電磁鐵180為一個活動的元件。第一電磁鐵180位於第一感磁元件166周圍並提供第一交變磁場。詳細來說,篩分裝置14可包含磁場供應器(未繪示出),此磁場供應器電性連接第一電磁鐵180,以提供第一交變磁場。第一電磁鐵180配置以電磁感應第一感磁元件166。在一些實施方式中,第一電磁鐵180為實心的電磁鐵。在一些實施方式中,第一電磁鐵180可包含鐵磁性材料或鐵氧磁材料,例如鐵基、鈷基、鎳基等金屬材料。在一些實施方式中,第一感磁元件166是由順磁材料或導磁性良好的材料所組成,例如包含鐵基、鈷基、鎳基等可以電磁感應產生磁場的材料。Referring to FIG. 3 , the
詳細來說,請參閱圖3,當接近第一感磁元件166的一端的第一電磁鐵180具有N極,則接近第一電磁鐵180的第一感磁元件166的一端也會產生相同磁極(即N極),使得第一感磁元件166的彎曲部166b的一端產生對應的反向磁極(即S極)。又因為第一電磁鐵180具有隨時間變化的交變磁場,所以第一電磁鐵180的端部也具有隨時間變化的磁極,使得第一感磁元件166的彎曲部166b的一端也會感應產生隨時間變化的磁極。如此一來,彎曲部166b與永久磁鐵164和165間產生隨時間變化的異極相吸和同極相斥的作用力(磁力),因此,永久磁鐵164和165與第一篩網162可共同於桶槽150的軸向方向A上產生震動,以達到篩分粉體的作用。換言之,第一感磁元件166的一端受到第一電磁鐵180之交變磁場作用,第一感磁元件166的另一端出現反向磁場,吸引或排斥第一篩網162上的永久磁鐵164和/或165,使第一篩網162產生軸向方向A的上下振動。Specifically, please refer to FIG. 3. When the
彎曲部166b與永久磁鐵165的間距D1可根據所欲達到的篩分效果而進行調整。當間距D1越小時,異極相吸和同極相斥的磁力越大。值得注意的是,本揭示內容透過磁力來震動第一篩網162以將粉體進行篩分,第一感磁元件166沒有接觸第一篩網162以及永久磁鐵164和165,因此,可以避免超音波震動的篩分機因壓電材料與粉體接觸而產生火花或是塵爆的問題。The distance D1 between the
請參閱圖3,第二篩分模組170位於桶槽150中,且於第一篩分模組160下方。第二篩分模組170包含第二篩網172、永久磁鐵174與175、以及第二感磁元件176。第二篩網172固設於桶槽150中,其中第二篩網172包含第二上表面ts2以及與第二上表面ts2相對的第二下表面bs2。永久磁鐵174固設於第二篩網172的第二上表面ts2上,而永久磁鐵175固設於第二篩網172的第二下表面bs2上。第二感磁元件176包含延伸部176a以及與延伸部176a連接的彎曲部176b。延伸部176a固設於桶槽150的內壁150s上,彎曲部176b位於永久磁鐵174和175下方。彎曲部176b與永久磁鐵175的間距D2可根據所欲達到的篩分效果而進行調整。Referring to FIG. 3 , the
第二篩分模組170中的各個元件與第一篩分模組160中的各個元件具有相似的結構與材料,於此不再重複論述。須說明的是,第一篩網162的目數小於第二篩網172的目數。Each component in the
可以了解的是,相似於第一篩分模組160之變化的實施方式,第二篩分模組170可以僅有一個永久磁鐵,即永久磁鐵174或175。在一個實施方式中,可利用膠合的方式將永久磁鐵174固設於第二篩網172的第二上表面ts2上。在一個實施方式中,可利用膠合的方式將永久磁鐵175固設於第二篩網172的第二下表面bs2上。在一些實施方式中,永久磁鐵174和/或175可不位於第二篩網172的中心,例如,永久磁鐵174和/或175可位於靠近桶槽150的內壁150s之位置。It can be understood that, similar to the modified embodiment of the
請參閱圖3,第二電磁鐵190與第一電磁鐵180具有相似的結構與材料。第二電磁鐵190位於第二感磁元件176周圍並提供第二交變磁場,第二電磁鐵190配置以電磁感應第二感磁元件176,使得永久磁鐵174和175與第二篩網172共同於桶槽150的軸向方向A上產生震動。Referring to FIG. 3 , the
須說明的是,圖2和圖3的實施方式中繪示出兩個篩分模組(即第一篩分模組160與第二篩分模組170),但篩分模組的數量並不限於此。換句話說,可根據篩分需求減少或增加的篩分模組之數量,例如可具有一個、三個、四個、五個或是更多數量的篩分模組。當篩分模組的數量大於兩個以上時,篩分模組中篩網的目數由上而下依序增加。It should be noted that two screening modules (ie, the
本揭示內容還提出一種篩分方法,包含以下步驟。請參閱圖3。放置粉體(即上文所述的粗粒)於篩分裝置14中,使粉體被篩分至目標尺寸,其中的目標尺寸可根據實際需求而調整。在圖3的實施方式中,藉由第一電磁鐵180提供第一交變磁場以電磁感應第一篩分模組160中的第一感磁元件166,使得永久磁鐵164和/或165與第一篩網162共同於桶槽150的軸向方向A上產生震動,而可執行第一次篩分,進而將粉體篩分成第一篩分粉體與第二篩分粉體,其中第一篩分粉體位於第一篩網162的上方,第二篩分粉體位於第一篩網162的下方。可以理解的是,第一篩分粉體的粒徑大於第二篩分粉體的粒徑。This disclosure also proposes a screening method, including the following steps. See Figure 3. The powder (ie, the coarse particles mentioned above) is placed in the
第一電磁鐵180的第一交變磁場可藉由電性連接一個磁場供應器(未繪示出)而產生,並透過此磁場供應器的參數來調整永久磁鐵164和/或165與第一篩網162的振動頻率和震動強度。在一些實施方式中,磁場供應器的參數包含磁場頻率、磁場強度以及磁場方向。在一些實施方式中,可根據粉體的重量與粒徑分布來調整磁場供應器的參數。在一些實施方式中,篩分方法更包含調整篩分裝置14中之第一感磁元件166與永久磁鐵164和/或165的間距。The first alternating magnetic field of the
仍參閱圖3,在執行第一次篩分之後,藉由第二電磁鐵190提供第二交變磁場。藉由第二交變磁場電磁感應第二篩分模組170中的第二感磁元件176,以使得永久磁鐵174和/或175與第二篩網172共同於桶槽150的軸向方向A上產生震動,而執行第二次篩分,以將第二篩分粉體篩分成第三篩分粉體與第四篩分粉體,其中第三篩分粉體位於第二篩網172上方,第四篩分粉體位於第二篩網172的下方。可以理解的是,第一篩網162的目數小於第二篩網172的目數。第一篩分粉體的粒徑大於第三篩分粉體的粒徑,且第三篩分粉體的粒徑大於第四篩分粉體的粒徑。透過不同目數的篩網篩分出不同的粉體的粒徑,以利後續粉體材料的應用。Still referring to FIG. 3 , after the first screening is performed, a second alternating magnetic field is provided by the
第二電磁鐵190的第二交變磁場可藉由電性連接一個磁場供應器(未繪示出)而產生,並透過此磁場供應器的參數來調整永久磁鐵174和/或175與第二篩網172的振動頻率和震動強度。須說明的是,電性連接第一電磁鐵180的磁場供應器與第二電磁鐵190的磁場供應器可為相同的一個的磁場供應器,也可為各自獨立的磁場供應器。透過調整磁場供應器的參數,以避免過多的粉體累積和阻塞於第一篩網162和第二篩網172上,從而提升篩分效率。此外,第一次篩分步驟與第二次篩分步驟可同時進行。在一些實施方式中,篩分方法更包含調整篩分裝置14中之第二感磁元件176與永久磁鐵174和/或175的間距。The second alternating magnetic field of the
在一些實施方式中,第一次篩分和/或第二次篩分係於惰性環境中進行。在一些實施方式中,在將粉體放置於篩分裝置14中之後,更包含形成封閉區域於篩分裝置14中,並通入惰性氣體於封閉區域中。惰性氣體可例如為氮氣或氬氣。當粉體於通有惰性氣體的環境當中時,可以避免高活性金屬粉體(例如鋁粉或鎂粉)表面氧化,保持粉體的純淨度。在其他實施方式中,當粉體沒有表面氧化等顧慮時,粉體的篩分步驟也可於開放區域(即大氣環境)中進行。In some embodiments, the first screening and/or the second screening are performed in an inert environment. In some embodiments, after the powder is placed in the
綜上所述,本揭示內容提供的篩分裝置透過磁力震動過篩的方式將粉體進行篩分,可以避免高活性金屬粉體表面氧化或是超音波震動的篩分機因壓電材料與粉體接觸而產生火花或是塵爆等問題。In summary, the screening device provided in this disclosure sieves powder through magnetic vibration sieving, which can avoid surface oxidation of highly active metal powder or ultrasonic vibration screening machine due to piezoelectric materials and powder. Sparks or dust explosions may occur due to physical contact.
上文概述多個實施方式的特徵,使得熟習此項技術者可更好地理解本揭示內容的態樣。熟習此項技術者應瞭解,可輕易使用本揭示內容作為設計或修改其他製程及結構的基礎,以便執行本文所介紹的實施方式的相同目的及/或實現相同優點。熟習此項技術者亦應認識到,此類等效構造並未脫離本揭示內容的精神及範疇,且可在不脫離本揭示內容的精神及範疇的情況下產生本文的各種變化、取代及更改。The above summary of features of various embodiments allows those skilled in the art to better understand aspects of the present disclosure. Those skilled in the art should appreciate that the present disclosure may be readily used as a basis for designing or modifying other processes and structures that carry out the same purposes and/or achieve the same advantages of the embodiments described herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the disclosure, and various changes, substitutions and modifications may be made herein without departing from the spirit and scope of the disclosure. .
10:旋風集塵裝置
11:進料管
12:圓柱桶
13:圓錐桶
14:篩分裝置
15:出風管
150:桶槽
150s:內壁
160:第一篩分模組
162:第一篩網
164,165:永久磁鐵
166:第一感磁元件
166a:延伸部
166b:彎曲部
170:第二篩分模組
172:第二篩網
174,175:永久磁鐵
176:第二感磁元件
176a:延伸部
176b:彎曲部
180:第一電磁鐵
190:第二電磁鐵
ts1:第一上表面
ts2:第二上表面
bs1:第一下表面
bs2:第二下表面
A:軸向方向
R:徑向方向
D1,D2:間距10: Cyclone dust collection device
11:Feeding pipe
12: Cylindrical barrel
13:Conical barrel
14:Screening device
15:Outlet duct
150:
當結合附圖閱讀時,根據以下詳細描述可以最好地理解本揭示內容的各個態樣。應了解的是,根據行業中的標準實踐,各種特徵未按比例繪製。實際上,為了清楚起見,可以任意增加或減小各種特徵的尺寸。 圖1為根據本揭示內容之一實施方式所繪示的旋風集塵器裝置的立體示意圖。 圖2為圖1中的篩分裝置的爆炸圖。 圖3為圖1中的篩分裝置的剖面示意圖。 圖4A和圖4B為篩網和永久磁鐵的局部放大圖。 Various aspects of the present disclosure are best understood from the following detailed description when read in conjunction with the accompanying drawings. It should be understood that, in accordance with standard practice in the industry, various features are not drawn to scale. Indeed, the dimensions of the various features may be arbitrarily increased or reduced for clarity. FIG. 1 is a schematic three-dimensional view of a cyclone dust collector device according to an embodiment of the present disclosure. Figure 2 is an exploded view of the screening device in Figure 1. Figure 3 is a schematic cross-sectional view of the screening device in Figure 1. Figures 4A and 4B are partial enlarged views of the screen and permanent magnets.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in order of storage institution, date and number) without Overseas storage information (please note in order of storage country, institution, date, and number) without
14:篩分裝置 14:Screening device
150:桶槽 150:Bucket trough
160:第一篩分模組 160: First screening module
162:第一篩網 162:First screen
164:永久磁鐵 164:Permanent magnet
166:第一感磁元件 166: The first magnetic element
170:第二篩分模組 170: Second screening module
172:第二篩網 172:Second screen
174:永久磁鐵 174:Permanent magnet
176:第二感磁元件 176: Second magnetic element
180:第一電磁鐵 180:First electromagnet
190:第二電磁鐵 190:Second electromagnet
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US20120097104A1 (en) * | 2010-10-20 | 2012-04-26 | COMET Technologies USA, Inc. | Rf impedance matching network with secondary dc input |
US20220140759A1 (en) * | 2019-06-11 | 2022-05-05 | Bayerische Motoren Werke Aktiengesellschaft | Method for Determining the Angle of the Rotor of an Electric Motor Control Unit and Vehicle |
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