TWI831238B - Cloth end trimming device and cloth end trimming method used in automated cloth splicing - Google Patents
Cloth end trimming device and cloth end trimming method used in automated cloth splicing Download PDFInfo
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- TWI831238B TWI831238B TW111121475A TW111121475A TWI831238B TW I831238 B TWI831238 B TW I831238B TW 111121475 A TW111121475 A TW 111121475A TW 111121475 A TW111121475 A TW 111121475A TW I831238 B TWI831238 B TW I831238B
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- 239000004744 fabric Substances 0.000 title claims abstract description 147
- 238000009966 trimming Methods 0.000 title claims abstract description 134
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 118
- 238000003466 welding Methods 0.000 claims abstract description 79
- 238000003825 pressing Methods 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims description 55
- 238000006073 displacement reaction Methods 0.000 claims description 48
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000011084 recovery Methods 0.000 claims description 18
- 239000002313 adhesive film Substances 0.000 claims description 15
- 239000002390 adhesive tape Substances 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 7
- 238000004064 recycling Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 16
- 238000007781 pre-processing Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 210000004400 mucous membrane Anatomy 0.000 description 1
- 230000004044 response Effects 0.000 description 1
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Abstract
本發明為有關一種應用於自動化接布之布端修整裝置及其布端修整方法,係於工作機台之輸送設備一側設置有布端修整裝置,而該布端修整裝置係包括有壓持裝置、布端修整模組,並於預設料捲之預設料捲端透過壓持裝置之導引組引導預設料捲端穿入壓持組之二壓持桿產生壓持狀態,並且使用布端修整模組進行預設料捲端的修整作業,而布端修整模組係包括有裁切組、膠帶組、點焊組、膠帶裁切組,用以進行預設料捲端的自動化之前處理的修整作業,進而形成方便、迅速、並達到省時、省工之目的。 The invention relates to a cloth end trimming device and a cloth end trimming method used in automatic cloth splicing. A cloth end trimming device is provided on one side of the conveying equipment of the work machine, and the cloth end trimming device includes a pressing device. device, cloth end trimming module, and guide the preset roll end of the preset roll through the guide group of the holding device to penetrate the two holding rods of the holding group to create a holding state, and The cloth end trimming module is used to trim the preset roll end. The cloth end trimming module includes a cutting group, a tape group, a spot welding group, and a tape cutting group, which are used to automate the preset roll end. The trimming operation can be processed conveniently, quickly, and save time and labor.
Description
本發明係提供一種應用於自動化接布之布端修整裝置及其布端修整方法,尤指工作機台一側設置有具壓持組、裁切組、膠帶組、點焊組、膠帶裁切組之布端修整裝置,藉此提供預設料捲端之預設料捲端進行自動化前處理的修整作業,進而形成方便、迅速、並達到省時、省工之目的。 The invention provides a cloth end trimming device and a cloth end trimming method used in automatic cloth splicing. In particular, one side of the work machine is provided with a pressing group, a cutting group, a tape group, a spot welding group, and a tape cutting group. The integrated cloth end trimming device provides the preset roll end with automatic pre-processing trimming operations, thereby making it convenient, rapid, and saving time and labor.
按,目前製造產業面臨勞工短缺及環保意識高漲、人工與經營成本都提高,並由勞力密集轉型成技術性密集的壓力,業者大都以產業外移或者引進外籍勞工的方式因應製造成本上漲,並可達到縮減人力、縮減製造工時、提高產能之目的;然而,因應產業對於勞工大量需求,面臨大量缺工的問題,造成嚴重影響製造產業的產量大幅降低,直接影響物價的波動、不穩定。 According to the current situation, the manufacturing industry is facing labor shortages, rising environmental awareness, rising labor and operating costs, and pressure to transform from labor-intensive to technology-intensive. Most industry players have responded to rising manufacturing costs by relocating industries or introducing foreign workers, and It can achieve the purpose of reducing manpower, reducing manufacturing hours, and increasing production capacity; however, in response to the large demand for labor in the industry, it faces the problem of a large number of labor shortages, which seriously affects the output of the manufacturing industry and directly affects the fluctuation and instability of prices.
再者,在製造產業的生產線自動化作業中,也都會應用到廠房內部不同的製造、加工站等進行各式加工、裁切、接合、組裝等之生產作業流程,而將待加工之工作物進行加工前處理便尤為重要,以供後續生產作業之穩定及順暢銜接,但此種利用人工進行加工前處理之生產作業,實相當耗時與費工,且無法達到快速製造、生產之效果,更難以因應自 動化製程與特殊加工製程的需求。 Furthermore, in the production line automation operations of the manufacturing industry, different manufacturing and processing stations within the factory will also be used to carry out various processing, cutting, joining, assembly, etc. production processes, and the work items to be processed will be processed. Pre-processing is particularly important to ensure stable and smooth connection of subsequent production operations. However, this kind of manual pre-processing production operation is very time-consuming and labor-intensive, and cannot achieve the effect of rapid manufacturing and production. What's more, difficult to cope with oneself requirements for automated processes and special processing processes.
是以,如何解決於加工製程中,進行加工前處理銜接後續生產作業等問題與困擾,且透過人工方式進行對位、裁切、接合等作業之麻煩與缺失,即為從事此行業之相關廠商所亟欲研究改善之方向所在者。 Therefore, how to solve the problems and problems in the processing process, such as pre-processing and connecting subsequent production operations, as well as the troubles and deficiencies of manual alignment, cutting, joining and other operations, are the relevant manufacturers engaged in this industry. It is urgent to study the direction of improvement.
故,發明人有鑑於上述之問題與缺失,乃蒐集相關資料,經由多方評估及考量,並以從事於此行業累積之多年經驗,經由不斷試作及修改,始設計出此種具有應用於自動化接布之布端修整裝置及其布端修整方法發明專利誕生。 Therefore, in view of the above-mentioned problems and deficiencies, the inventor collected relevant information, evaluated and considered it from many parties, and used many years of experience accumulated in this industry, and through continuous trial production and modification, he designed this kind of device that has the function of being used in automated interfaces. The invention patent for the cloth end trimming device and its cloth end trimming method was born.
本發明之主要目的在於該應用於自動化接布之布端修整裝置及其布端修整方法,係於工作機台之輸送設備一側設置有具壓持裝置、布端修整裝置之布端修整模組,而預設料捲之預設料捲端透過壓持裝置之導引組引導預設料捲端穿入壓持組之二壓持桿產生壓持狀態,並且使用布端修整模組進行預設料捲端的修整作業,而布端修整模組係包括有裁切組、膠帶組、點焊組、膠帶裁切組,用以進行預設料捲端的自動化之前處理的修整作業,進而形成方便、迅速、並達到省時、省工之目的。 The main purpose of the present invention is that the cloth end trimming device and the cloth end trimming method used in automatic cloth splicing are provided with a cloth end trimming mold with a pressing device and a cloth end trimming device on one side of the conveying equipment of the work machine. group, and the preset roll end of the preset material roll is guided through the guide group of the holding device to penetrate the two holding rods of the holding group to produce a holding state, and the cloth end trimming module is used for The trimming operation of the roll end is preset, and the cloth end trimming module includes a cutting group, a tape group, a spot welding group, and a tape cutting group, which are used to perform automatic pre-processing trimming operations of the preset roll end, thereby forming Convenient, fast, and achieve the purpose of saving time and labor.
本發明之另一目的在於該布端修整裝置予以進行修整作業,係依據下列步驟實施:該工作機台之旋轉夾持設備的各夾持驅動單元分別驅動各夾持部,分別帶動各夾持部夾持位於預設上料裝置上之具預設料捲端之預設料捲;該旋轉夾持設備之第一旋轉動力單元驅動支撐部旋轉,以供各夾持部夾持的預設料捲位移至布端修整裝置的一側,該工作機台之位移動力單元即驅動位移裝置以帶動布端修整裝置位移至近預設料捲處; 該旋轉夾持設備之第二旋轉動力單元驅動相鄰第二旋轉動力單元一側的支撐部內之傳動組以連動各夾持部旋轉以帶致使帶動預設料捲轉動,以供預設料捲之預設料捲端垂放下落至布端修整裝置之壓持裝置的導引組的導引口處;設置於布端修整裝置之壓持裝置上的預設感測元件,偵測垂放下落於該導引口處之預設料捲端後,即控制壓持裝置之壓持組的各壓持驅動單元分別驅動壓持組之二壓持桿位移,而二壓持桿內側形成壓持空間,用以供預設料捲端垂放下落入壓持空間內,此時預設感測元件再控制各壓持驅動單元分別驅動二壓持桿復位,用以供預設料捲端被壓持於二壓持桿處,同時第二旋轉動力單元驅動相鄰第二旋轉動力單元一側的支撐部內之傳動組以連動各夾持部停止轉動;該布端修整裝置的布端修整模組之裁切組的裁切驅動單元驅動裁切座移至壓持組之裁切空間內,用以供裁切座之刀具抵靠於預設料捲端內側表面處,且透過該布端修整模組之工作平台的移行動力單元驅動布端修整模組位移,以帶動刀具沿該預設料捲端內側表面進行裁切;該布端修整裝置的布端修整模組之平台驅動單元驅動工作平台之第二支撐平台沿壓持組之修整空間方向位移,以供膠帶組的滾輪座、點焊組的抵靠件、點焊件、膠帶裁切組的膠帶裁切刀具同時伸入該修整空間內,並靠於裁切後之近預設料捲端的內側表面處;該膠帶組之膠輪動力單元驅動回收輪進行轉動,以帶動膠帶輪之膠帶沿抵靠件之開槽一側進入、並從另側穿出,致使膠帶之膠膜與膠帶分離,以供膠帶之膠膜貼附於預設料捲端內側表面處,此時該點焊組之抵靠驅動單元驅動抵靠件抵靠於預設料捲端內側表面處,透過點焊組之點焊驅動單元驅動點焊件之點焊頭對貼附於預設料捲端內側表面的膠帶之膠膜進行點焊,以供膠帶之膠膜黏貼於近 預設料捲端內側表面上;該移行動力單元驅動布端修整模組復位,以帶動膠帶組之膠帶之膠膜的連續貼附作業、點焊組之抵靠件的連續抵靠作業、點焊件的連續點焊作業;該抵靠驅動單元驅動抵靠件復位、點焊驅動單元驅動點焊件復位、膠帶組之回收輪停止轉動,該膠帶裁切組之膠帶裁切驅動單元驅動膠帶裁切座位移,以供膠帶裁切刀具對預設料捲端內側表面的膠帶之膠膜處裁切與裁切後復位;該平台驅動單元驅動該工作平台之第二支撐平台復位,該第二旋轉動力單元驅動相鄰第二旋轉動力單元一側的支撐部內之傳動組以連動各夾持部以帶動預設料捲轉動,透過將預設料捲端捲回至預設料捲上後停止各夾持部轉動;該旋轉夾持設備之第一旋轉動力單元驅動支撐部旋轉,以供各夾持部夾持的預設料捲位移至夾取裝置的一側,藉由第二旋轉動力單元驅動相鄰第二旋轉動力單元一側的支撐部內之傳動組以連動各夾持部轉動預設料捲之預設料捲端對位於夾取裝置;該工作機台之位移動力單元驅動位移裝置復位,並由夾取裝置夾取預設料捲端,藉由輸送設備將預設料捲端輸送至接布設備施行後續加工作業。 Another object of the present invention is that the cloth end trimming device performs trimming operations according to the following steps: each clamping drive unit of the rotating clamping equipment of the working machine drives each clamping part respectively, and drives each clamping unit respectively. The first rotating power unit of the rotary clamping device drives the support part to rotate for the preset material clamped by each clamping part. The material roll moves to one side of the cloth end trimming device, and the positioning force unit of the working machine drives the displacement device to drive the cloth end trimming device to move close to the preset material roll; The second rotary power unit of the rotary clamping equipment drives the transmission group in the support part on one side of the adjacent second rotary power unit to link the rotation of each clamping part to drive the preset material roll to rotate for the preset material roll. The preset material roll end is dropped vertically to the guide opening of the guide group of the pressing device of the cloth end trimming device; the preset sensing element provided on the pressing device of the cloth end trimming device detects the vertical drop After falling on the preset roll end at the guide opening, each holding driving unit of the holding group of the holding device is controlled to drive the displacement of the two holding rods of the holding group, and a pressure is formed on the inside of the two holding rods. The holding space is used for the preset material roll end to be dropped vertically into the holding space. At this time, the preset sensing element then controls each holding drive unit to drive the two holding rods to reset respectively, so as to provide the preset material roll end. It is pressed at the two holding rods, and at the same time, the second rotary power unit drives the transmission group in the support part on one side of the adjacent second rotary power unit to link each clamping part to stop rotating; the cloth end trimming device of the cloth end trimming device The cutting drive unit of the cutting group of the module drives the cutting base to move into the cutting space of the holding group, allowing the cutter of the cutting base to abut the inner surface of the preset roll end and pass through the fabric. The moving power unit of the working platform of the end trimming module drives the displacement of the cloth end trimming module to drive the cutter to cut along the inner surface of the preset roll end; the platform drive unit of the cloth end trimming module of the cloth end trimming device The second supporting platform of the driving working platform is displaced along the direction of the trimming space of the holding group, so that the roller seat of the tape group, the supporting parts of the spot welding group, the spot welding parts, and the tape cutting tool of the tape cutting group can be inserted at the same time In the trimming space, and close to the inner surface of the preset roll end after cutting; the rubber wheel power unit of the tape set drives the recovery wheel to rotate to drive the tape of the tape wheel along the groove of the abutment piece Enter from one side and pass out from the other side, causing the film of the tape to separate from the tape, so that the film of the tape can be attached to the inner surface of the preset roll end. At this time, the spot welding group is driven against the driving unit. The support piece is against the inner surface of the preset roll end, and the spot welding drive unit of the spot welding group drives the spot welding head of the spot welding piece to perform spot welding on the adhesive film attached to the inner surface of the preset roll end. , for the adhesive film of the tape to stick to the nearby It is preset on the inner surface of the roll end; the mobile power unit drives the cloth end trimming module to reset to drive the continuous adhesion operation of the tape film of the tape group, the continuous abutment operation of the abutment parts of the spot welding group, and the spot welding group. The continuous spot welding operation of the weldment; the abutment drive unit drives the abutment to reset, the spot welding drive unit drives the spot weldment to reset, the recovery wheel of the tape group stops rotating, and the tape cutting drive unit of the tape cutting group drives the tape The cutting seat moves to allow the tape cutting tool to cut and reset after cutting the tape film on the inner surface of the preset roll end; the platform drive unit drives the second support platform of the working platform to reset. The two rotary power units drive the transmission group in the support part on one side of the adjacent second rotary power unit to link each clamping part to drive the preset material roll to rotate. By winding the end of the preset material roll back onto the preset material roll, Stop the rotation of each clamping part; the first rotational power unit of the rotary clamping equipment drives the support part to rotate, so that the preset material roll clamped by each clamping part is displaced to one side of the clamping device, and through the second rotation The power unit drives the transmission group in the support part on one side of the adjacent second rotating power unit to link each clamping part to rotate the preset material roll. The end of the preset material roll is aligned with the clamping device; the position of the working machine table is moved by the power unit The drive displacement device is reset, and the clamping device clamps the preset roll end, and the conveyor equipment transports the preset roll end to the fabric receiving equipment for subsequent processing.
1:工作機台 1:Working machine
11:輸送設備 11: Conveying equipment
111:位移裝置 111:Displacement device
112:位移動力單元 112: Displacement power unit
113:接布輸送裝置 113: Cloth receiving and conveying device
12:預設上料裝置 12: Preset loading device
13:接布設備 13: Cloth receiving equipment
14:旋轉夾持設備 14: Rotary clamping equipment
141:第一旋轉動力單元 141: First rotary power unit
142:第二旋轉動力單元 142: Second rotating power unit
143:支撐部 143: Support part
1431:傳動組 1431: Transmission group
144:夾持部 144: Clamping part
145:夾持驅動單元 145: Clamping drive unit
15:夾取裝置 15: Gripping device
2:布端修整裝置 2: Cloth end trimming device
21:第一支撐架 21:First support frame
22:壓持裝置 22: Pressing device
221:導引組 221: Guidance Group
2211:第一導板 2211: First guide plate
2212:第一導斜面 2212: First guide slope
2213:第二導板 2213:Second guide plate
2214:第二導斜面 2214: Second guide slope
2215:導引口 2215: Guide port
222:壓持組 222:Suppression group
2221:壓持桿 2221: Holding rod
2222:修整空間 2222: Trim space
2223:裁切空間 2223: Cropping space
2224:壓持驅動單元 2224: Pressure drive unit
2225:壓持空間 2225: hold space
23:第二支撐架 23:Second support frame
24:布端修整模組 24: Cloth end trimming module
241:工作平台 241:Working platform
2411:第一支撐平台 2411:First support platform
2412:第二支撐平台 2412: Second support platform
242:移行動力單元 242:Mobile power unit
243:平台驅動單元 243:Platform drive unit
244:裁切組 244: Cutting group
2441:裁切驅動單元 2441:Cutting drive unit
2442:裁切座 2442:Cutting seat
2443:刀具 2443: Knives
245:膠帶組 245: Tape set
2451:回收輪 2451:Recycling wheel
2452:膠帶輪 2452:Tape wheel
2453:膠帶 2453:Tape
2454:膠輪動力單元 2454: Rubber wheel power unit
2455:滾輪座 2455:Roller seat
2456:滾輪 2456:Roller
246:點焊組 246: Spot welding group
2461:抵靠驅動單元 2461: Against the drive unit
2462:抵靠件 2462: Resistance piece
2463:開槽 2463:Slotting
2464:點焊驅動單元 2464: Spot welding drive unit
2465:點焊件 2465: Spot welding parts
2466:點焊頭 2466: Spot welding head
247:膠帶裁切組 247:Tape cutting group
2471:膠帶裁切驅動單元 2471:Tape cutting drive unit
2472:膠帶裁切座 2472:Tape cutting seat
2473:膠帶裁切刀具 2473: Tape cutting tool
25:預設感測元件 25: Default sensing element
3:預設料捲 3: Default material roll
31:預設料捲端 31: Preset roll end
〔第1圖〕係為本發明之立體外觀圖。 [Figure 1] is a three-dimensional appearance view of the present invention.
〔第2圖〕係為本發明之旋轉夾持設備的立體外觀圖。 [Figure 2] is a three-dimensional appearance view of the rotary clamping device of the present invention.
〔第3圖〕係為本發明之局部立體外觀圖。 [Figure 3] is a partial three-dimensional appearance view of the present invention.
〔第4圖〕係為本發明之另一視角局部立體外觀圖。 [Figure 4] is a partial three-dimensional appearance view of the present invention from another perspective.
〔第5圖〕係為本發明之壓持裝置的立體外觀圖。 [Figure 5] is a three-dimensional appearance view of the holding device of the present invention.
〔第6圖〕係為本發明之布端修整模組的立體外觀圖。 [Figure 6] is a three-dimensional appearance view of the cloth end trimming module of the present invention.
〔第7圖〕係為本發明之布端修整模組的俯視圖。 [Figure 7] is a top view of the cloth end trimming module of the present invention.
〔第8圖〕係為本發明之二壓持桿位移前的剖面圖。 [Figure 8] is a cross-sectional view of the second holding rod before displacement according to the present invention.
〔第9圖〕係為本發明之二壓持桿位移後的剖面圖。 [Figure 9] is a cross-sectional view of the second holding rod of the present invention after displacement.
〔第10圖〕係為本發明之布端修整模組位移後之剖面圖。 [Figure 10] is a cross-sectional view of the cloth end trimming module of the present invention after displacement.
〔第11圖〕係為本發明之流程圖(一)。 [Figure 11] is a flow chart (1) of the present invention.
〔第12圖〕係為本發明之流程圖(二)。 [Figure 12] is the flow chart (2) of the present invention.
〔第13圖〕係為本發明之流程圖(三)。 [Figure 13] is the flow chart (3) of the present invention.
為達成上述目的與功效,本發明所採用之技術手段及其構造、實施之方法等,茲繪圖就本發明之較佳實施例詳加說明其特徵與功能如下,俾利完全瞭解。 In order to achieve the above objects and effects, the technical means, structures, implementation methods, etc. used in the present invention are described in detail below for a complete understanding of the preferred embodiments of the present invention.
請參閱第1、2、3、4、5、6、7圖所示,係為本發明之立體外觀圖、旋轉夾持設備的立體外觀圖、局部立體外觀圖、另一視角局部立體外觀圖、壓持裝置的立體外觀圖、布端修整模組的立體外觀圖及布端修整模組的俯視圖,由圖中所示可以清楚看出,本發明應用於自動化接布之布端修整裝置及其布端修整方法係包括有工作機台1及布端修整裝置2,其中:該工作機台1係包括有輸送設備11、設置於輸送設備11一側的預設上料裝置12、設置於相對上料裝置12的輸送設備11另側之接布設備13、設置於輸送設備11上側外部並位於預設上料裝置12、接布設備13之間用以夾持具預設料捲端31之預設料捲3的旋轉夾持設備14、設置於輸送設備11上之用於夾取預設料捲端31之夾取裝置15,而輸送設備11上設置有位
移裝置111,且該位移裝置111二側邊分別設置有位移動力單元112用以驅動位移裝置111沿接布設備13方向之往復位移,並於位移裝置111一側邊朝接布設備13方向設置有接布輸送裝置113,再於旋轉夾持設備14於二相對側邊分別設有第一旋轉動力單元141、第二旋轉動力單元142,且該第一旋轉動力單元141、第二旋轉動力單元142之間設置有組裝於第一旋轉動力單元141、第二旋轉動力單元142之支撐部143,並於相鄰第二旋轉動力單元142一側的支撐部143內設有傳動組1431,再於二相對側邊相鄰於第一旋轉動力單元141一側、相鄰於第二旋轉動力單元142一側分別設置有夾持部144,且該相鄰第二旋轉動力單元142一側之各夾持部144分別透過傳動組1431組裝形成連動狀態,又於支撐部143上相鄰各夾持部144一側分別設有夾持驅動單元145,而第一旋轉動力單元141驅動支撐部143旋轉之位移,並於第二旋轉動力單元142驅動相鄰第二旋轉動力單元142一側的支撐部內之傳動組以連動各夾持部144旋轉之位移,再於夾持驅動單元145驅動各夾持部144用以夾持預設料捲3之往復位移,然而,該預設料捲3係可為布捲、纖維捲或軟性電路板等之材料。
Please refer to Figures 1, 2, 3, 4, 5, 6, and 7, which are a three-dimensional appearance view of the present invention, a three-dimensional appearance view of the rotating clamping device, a partial three-dimensional appearance view, and a partial three-dimensional appearance view from another perspective. , the three-dimensional appearance of the pressing device, the three-dimensional appearance of the cloth end trimming module and the top view of the cloth end trimming module. It can be clearly seen from the figures that the present invention is applied to the cloth end trimming device of automatic cloth splicing and The cloth end trimming method includes a working
該布端修整裝置2係設置於輸送設備11之位移裝置111上,並且位移動力單元112驅動位移裝置111以帶動布端修整裝置2之往復位移,而布端修整裝置2係包括有組裝於位移裝置111上之第一支撐架21、設置於第一支撐架21上之壓持裝置22、組裝於位移裝置111上並相鄰於第一支撐架21朝接布設備13方向之一側邊設置有第二支撐架23、設置於第二支撐架23上之布端修整模組24及設置於壓持裝置22之至少一側邊的至少一個或以一個以上之預設感測元件25。
The cloth
上述布端修整裝置2之壓持裝置22係包括有導引組221、壓持組222,並於該導引組221係包括有設置於第一支撐架21之一側呈相對狀的具第一導斜面2212之第一導板2211、具第二導斜面2214之第二導板2213,再於第一導板2211、第二導板2213之間設有呈開口狀之導引口2215,以供設有預設料捲3之預設料捲端31於垂放下落時之導引作用,而壓持組222係包括有設置於相對該接布設備13方向的該第一支撐架21一側邊之呈相鄰並排的二壓持桿2221,且該二壓持桿2221與導引口2215之間的間距係設為修整空間2222,並於二壓持桿2221之間係設有呈間隔狀之裁切空間2223,而二壓持桿2221於第一支撐架21之相對側近二側邊分別設有複數壓持驅動單元2224,並於各壓持驅動單元2224驅動二壓持桿2221沿接布設備13方向之往復位移,且該二壓持桿2221位移時之二壓持桿2221與第一支撐架21之間分別形成有呈開口狀之壓持空間2225,用以提供預設料捲端31穿過,並利用各壓持驅動單元2224驅動二壓持桿2221復位,藉此形成預設料捲端31被壓持於二壓持桿2221處。
The
而前述的布端修整裝置2之布端修整模組24係包括有設置於第二支撐架23上之工作平台241、設置於工作平台241一側且驅動工作平台241沿壓持裝置22的平行方向往復位移之移行動力單元242、設置於工作平台241之一側且驅動工作平台241沿壓持裝置22方向之往復位移的平台驅動單元243、設置於工作平台241上相鄰並排之裁切組244、膠帶組245、點焊組246、膠帶裁切組247,而工作平台241係設有相異高度之第一支撐平台2411、第二支撐平台2412,用以提供壓持裝置22之修整空間2222、裁切空間2223使用,並於裁切組244上設置於第一支撐平台2411,且該裁切組244
係包括有設置於第一支撐平台2411上之裁切驅動單元2441、組裝於裁切驅動單元2441一側之裁切座2442、組裝於裁切座2442一側之刀具2443,則該刀具2443裁切空間2223伸出於第一支撐平台2411之外側,並且裁切座2442、刀具2443透過裁切驅動單元2441進行沿二壓持桿2221方向之往復位移,以致使位移時之刀具2443伸入裁切空間2223用以裁切二壓持桿2221壓持之位於裁切空間2223內的預設料捲端31內側表面處。
The cloth
上述布端修整模組24的膠帶組245係包含有回收輪2451、設置於回收輪2451一側邊之膠帶輪2452、套設於膠帶輪2452之膠帶2453、設置於第二支撐平台2412於回收輪2451、膠帶輪2452之相對另側表面的膠輪動力單元2454、設置於回收輪2451一側的具滾輪2456之滾輪座2455,則該滾輪2456朝修整空間2222伸出於第二支撐平台2412之外側,而膠帶2453套設於膠帶輪2452上,且該膠帶2453一側為經過滾輪2456迴繞轉向連接至回收輪2451上以完成膠帶2453之組裝動作,係於裁切組244完成裁切作業後,則該膠輪動力單元2454啟動時便會帶動回收輪2451進行轉動,致使膠帶2453產生脫帶與回收張力,進而使回收輪2451拉動膠帶2453進行膠膜黏貼作業,而完成膠膜黏貼作業之膠帶2453的帶體亦透過位移至回收輪2451,並且膠帶組245透過平台驅動單元243產生位移時,則該位於外側之滾輪2456伸入至修整空間2222用以將膠帶2453抵靠於修整空間2222內的預設料捲3之預設料捲端31上。
The tape set 245 of the above-mentioned cloth
而點焊組246係包括有設置於第二支撐平台2412上朝修整空間2222一側之抵靠驅動單元2461、組裝於抵靠驅動單元2461一側之抵靠件2462、設置於第二支撐平台2412上位於抵靠驅動單元2461一側之點焊驅動
單元2464、組裝於點焊驅動單元2464一側之具點焊頭2466的點焊件2465,並於抵靠件2462於二相對側邊設有呈貫通狀之開槽2463,用於供膠帶組245之膠帶2453穿置以形成使回收輪2451轉動時之膠帶2453產生脫帶,並且膠帶2453之膠膜穿入開槽2463一側並從另側穿出,致使膠帶2453的膠膜確實定位於預設料捲端31內側表面上,再於點焊件2465之點焊頭2466呈活動偏擺狀,用以於點焊頭2466一端抵觸於預設料捲端31內側表面上,進而使點焊驅動單元2464作動以將點焊頭2466之另端導正抵觸於預設料捲端31內側表面上,用以提供點焊頭2466作動時之確實定位抵觸,且該抵靠件2462、點焊頭2466朝修整空間2222伸出於第一支撐平台2411之外側,致使平台驅動單元243驅動點焊組246位移時,則該位於外側抵靠件2462、點焊頭2466伸入至修整空間2222用以將膠帶2453的膠膜透過抵靠件2462抵靠於修整空間2222內的預設料捲端31內側表面上,並且利用點焊頭2466產生發熱作用於膠帶2453的膠膜形成熱熔黏貼於預設料捲端31內側表面上之作用。
The
然而,該膠帶裁切組247係包括有設置於第二支撐平台2412上之膠帶裁切驅動單元2471、組裝於膠帶裁切驅動單元2471一側之膠帶裁切座2472、組裝於膠帶裁切座2472一側之膠帶裁切刀具2473,則該膠帶裁切刀具2473朝修整空間2222伸出於第一支撐平台2411之外側,係於膠帶組245之膠帶2453的膠膜透過點焊組246完成黏貼作業後,便會啟動膠帶裁切驅動單元2471進行沿修整空間2222方向之往復位移,致使膠帶裁切驅動單元2471帶動膠帶裁切座2472之膠帶裁切刀具2473伸入至修整空間2222用以將修整空間2222內之預設料捲端31內側表面上的膠帶2453進行裁切。
However, the
另外,上述工作機台1上之位移動力單元112、第一旋轉動
力單元141、第二旋轉動力單元142、布端修整裝置2上之移行動力單元242、膠輪動力單元2454係可分別為馬達等之動力源,至於上述工作機台1上之夾持驅動單元145、布端修整裝置2上之各壓持驅動單元2224、平台驅動單元243、裁切驅動單元2441、抵靠驅動單元2461、點焊驅動單元2464、膠帶裁切驅動單元2471係可分別為氣壓缸或液壓缸等之驅動源,而上述之傳動組1431係可為鍊條式傳動、皮帶式傳動等之連動方式,然而,該預設上料裝置12係可為預設天車、吊臂、叉車、機械式上升台座或機械式移動台車等,用以提供旋轉夾持設備14挾持於預設料捲3之裝置,另外,該刀具2443係可為刀片、輪刀等用以裁切的刀具型態。
In addition, the positioning
復請參閱第8、9、10、11、12、13圖所示,係為本發明之二壓持桿位移前的剖面圖、二壓持桿位移後的剖面圖、布端修整模組位移後之剖面圖、流程圖(一)、流程圖(二)、流程圖(三),由圖中可清楚看出,本發明應用於自動化接布之布端修整裝置及其布端修整方法係包括有工作機台1及布端修整裝置2,而布端修整裝置2予以進行修整作業,係依據下列步驟實施:(A01)該工作機台1之旋轉夾持設備14的各夾持驅動單元145分別驅動各夾持部144,分別夾持位於預設上料裝置12上之具預設料捲端31之預設料捲3;(A02)該旋轉夾持設備14之第一旋轉動力單元141驅動支撐部143旋轉,以供各夾持部144夾持的預設料捲3位移至布端修整裝置2的一側,該工作機台1之位移動力單元112即驅動位移裝置111以帶動布端修整裝置2位移至近預設料捲3處;
(A03)該旋轉夾持設備14之第二旋轉動力單元142驅動相鄰第二旋轉動力單元142一側的支撐部143內之傳動組1431以連動各夾持部各夾持部144旋轉以帶動預設料捲3轉動,以供預設料捲3之預設料捲端31垂放下落至布端修整裝置2之壓持裝置22的導引組221的導引口2215處,並透過導引組221之第一導板2211的第一導斜面2212、第二導板2213的第二導斜面2214將預設料捲端31導引至導引口2215;(A04)設置於布端修整裝置2之壓持裝置22上的預設感測元件25,偵測垂放下落於導引口2215處之預設料捲端31後,即控制壓持裝置22之壓持組222的各壓持驅動單元2224分別驅動壓持組222之二壓持桿2221位移,而二壓持桿2221內側形成壓持空間2225,用以供預設料捲端31垂放下落入壓持空間2225內,此時預設感測元件25再控制各壓持驅動單元2224分別驅動二壓持桿2221復位,用以供預設料捲端31被壓持於二壓持桿2221處,同時第二旋轉動力單元142驅動相鄰第二旋轉動力單元142一側的支撐部143內之傳動組1431停止轉動;(A05)該布端修整裝置2的布端修整模組24之裁切組244的裁切驅動單元2441驅動裁切座2442移至壓持組222之裁切空間2223內,用以供裁切座2442之刀具2443抵靠於預設料捲端31內側表面處,且透過該布端修整模組24之工作平台241的移行動力單元242驅動布端修整模組24位移,以帶動刀具2443沿該預設料捲端31內側表面進行裁切;(A06)該布端修整裝置2的布端修整模組24之平台驅動單元243驅動工作平台241之第二支撐平台2412沿壓持組222之修整空間2222方向位移,以供膠帶組245的滾輪座2455、點焊組246的抵靠件2462、點焊件24
65、膠帶裁切組247的膠帶裁切刀具2473同時伸入該修整空間2222內,並靠於裁切後之近預設料捲端31的內側表面處;(A07)該膠帶組245之膠輪動力單元2454驅動回收輪2451進行轉動,以帶動膠帶輪2452之膠帶2453沿抵靠件2462之開槽2463一側進入、並從另側穿出,致使膠帶2453之膠膜與外層黏膜分離,以供膠帶2453之膠膜貼附於預設料捲端31內側表面處,此時該點焊組246之抵靠驅動單元2461驅動抵靠件2462抵靠於預設料捲端31內側表面處,透過點焊組246之點焊驅動單元2464驅動點焊件2465之點焊頭2466對貼附於預設料捲端31內側表面的膠帶2453之膠膜進行點焊,以供膠帶2453之膠膜黏貼於近預設料捲端31內側表面上;(A08)該移行動力單元242驅動布端修整模組24復位,以帶動膠帶組245之膠帶2453之膠膜的連續貼附作業、點焊組246之抵靠件2462的連續抵靠作業、點焊件2465的連續點焊作業;(A09)該抵靠驅動單元2461驅動抵靠件2462復位、點焊驅動單元2464驅動點焊件2465復位、膠帶組245之回收輪2451停止轉動,該膠帶裁切組247之膠帶裁切驅動單元2471驅動膠帶裁切座2472位移,以供膠帶裁切刀具2473對預設料捲端31內側表面的膠帶2453之膠膜處裁切與裁切後復位;(A10)該平台驅動單元243驅動該工作平台241之第二支撐平台2412復位,該第二旋轉動力單元142驅動相鄰第二旋轉動力單元142一側的支撐部143內之傳動組1431各夾持部144以帶動預設料捲3轉動,透過將預設料捲端31捲回至預設料捲3上後停止各夾持部144轉動;
(A11)該旋轉夾持設備14之第一旋轉動力單元141驅動支撐部143旋轉,以供各夾持部144夾持的預設料捲3位移至夾取裝置15的一側,藉由第二旋轉動力單元142驅動各夾持部144轉動至對位於夾取裝置15;(A12)該工作機台1之位移動力單元112驅動位移裝置111復位,並由夾取裝置15夾取預設料捲端31,藉由輸送設備11之接布輸送裝置113將預設料捲端31輸送至接布設備13施行後續加工作業。
Please refer to Figures 8, 9, 10, 11, 12, and 13, which are cross-sectional views before the displacement of the second holding rod, a cross-sectional view after the displacement of the second holding rod, and the displacement of the cloth end trimming module of the present invention. From the following cross-sectional view, flow chart (1), flow chart (2), and flow chart (3), it can be clearly seen from the figures that the present invention is applied to a cloth end trimming device for automatic cloth splicing and a cloth end trimming method system thereof. It includes a working
而上述該步驟(A07)中,並且膠帶2453係為一種熱熔式的膠帶2453,係利用點焊件2465之點焊頭2466的加熱方式產生黏性,進而使膠帶2453之膠膜沾黏於預設料捲3之預設料捲端31上。
In the above step (A07), the
則透過上述本發明之應用於自動化接布之布端修整裝置及其布端修整方法,可將預設料捲3透過布端修整裝置2進行修整作業,藉此係可進行後續之接布作業,達到自動化作業、省時又省工之目的,在布端修整裝置2對預設料捲3之預設料捲端31進行平整裁切、膠帶2453之膠膜貼附、透過點焊作業至使膠帶2453之膠膜熱熔於預設料捲端31上、膠帶2453之膠膜之平整裁切,形成方便自動化的快速施行,亦可降低製造成本,更符合經濟效益。
Through the above-mentioned cloth end trimming device and its cloth end trimming method used in automatic cloth splicing of the present invention, the
上所述僅為本發明應用於自動化接布之布端修整裝置及其布端修整方法之較佳實施例而已,非因此即侷限本發明之專利範圍,故舉凡運用本發明說明書及圖式內容所為之簡易修飾及等效結構變化,均應同理包含於本發明之專利範圍內,合予陳明。 The above description is only the preferred embodiment of the cloth end trimming device and the cloth end trimming method applied to automatic cloth splicing according to the present invention. This does not limit the patent scope of the present invention. Therefore, the contents of the description and drawings of the present invention shall not be used. The simple modifications and equivalent structural changes should be similarly included in the patent scope of the present invention and shall be clearly stated.
綜上所述,本發明應用於自動化接布之布端修整裝置及其布端修整方法於使用時,為確實能達到其功效及目的,故本發明誠為一實 用性優異之發明,為符合發明專利之申請要件,爰依法提出申請,盼審委早日賜准本案,以保障發明人之辛苦創作,倘若 鈞局審委有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感德便。 To sum up, the cloth end trimming device and the cloth end trimming method of the present invention applied to automatic cloth splicing can surely achieve its effect and purpose when used. Therefore, the present invention is truly a practical application. An invention with excellent usability meets the application requirements for an invention patent. We file the application in accordance with the law. We hope that the review committee will approve the case as soon as possible to protect the inventor's hard work. If the review committee of the Jun Bureau has any doubts, please feel free to write to us for instructions. The inventor will do his best to cooperate and it will be a great benefit.
1:工作機台 1:Working machine
11:輸送設備 11: Conveying equipment
111:位移裝置 111:Displacement device
112:位移動力單元 112: Displacement power unit
113:接布輸送裝置 113: Cloth receiving and conveying device
2:布端修整裝置 2: Cloth end trimming device
21:第一支撐架 21:First support frame
22:壓持裝置 22: Pressing device
221:導引組 221: Guidance Group
2211:第一導板 2211: First guide plate
2213:第二導板 2213:Second guide plate
2214:第二導斜面 2214: Second guide slope
2215:導引口 2215: Guide port
222:壓持組 222:Suppression group
2224:壓持驅動單元 2224: Pressure drive unit
23:第二支撐架 23:Second support frame
24:布端修整模組 24: Cloth end trimming module
241:工作平台 241:Working platform
2411:第一支撐平台 2411:First support platform
2412:第二支撐平台 2412: Second support platform
242:移行動力單元 242:Mobile power unit
244:裁切組 244: Cutting group
245:膠帶組 245: Tape set
246:點焊組 246: Spot welding group
247:膠帶裁切組 247:Tape cutting group
Claims (10)
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TW111121475A TWI831238B (en) | 2022-06-09 | 2022-06-09 | Cloth end trimming device and cloth end trimming method used in automated cloth splicing |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN208562947U (en) * | 2018-06-29 | 2019-03-01 | 沈富强 | A kind of cloth cutting means |
CN112693955A (en) * | 2020-12-24 | 2021-04-23 | 江西生益科技有限公司 | Automatic cloth splicing device and cloth splicing method |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN208562947U (en) * | 2018-06-29 | 2019-03-01 | 沈富强 | A kind of cloth cutting means |
CN112693955A (en) * | 2020-12-24 | 2021-04-23 | 江西生益科技有限公司 | Automatic cloth splicing device and cloth splicing method |
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