TWI829255B - Connector structure - Google Patents
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- TWI829255B TWI829255B TW111127413A TW111127413A TWI829255B TW I829255 B TWI829255 B TW I829255B TW 111127413 A TW111127413 A TW 111127413A TW 111127413 A TW111127413 A TW 111127413A TW I829255 B TWI829255 B TW I829255B
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- wire
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- connector structure
- core wires
- shell
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- 239000003292 glue Substances 0.000 claims description 19
- 230000001681 protective effect Effects 0.000 claims description 19
- 230000004308 accommodation Effects 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 8
- 238000005452 bending Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 238000010112 shell-mould casting Methods 0.000 description 4
- 239000002131 composite material Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000009365 direct transmission Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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- Multi-Conductor Connections (AREA)
Abstract
Description
本發明係關於一種連接器結構,特別是一種不需彎折軟性電路板線路,即可穩固連接線路並提高生產良率的連接器結構。The present invention relates to a connector structure, in particular to a connector structure that can firmly connect the circuit without bending the flexible circuit board circuit and improve the production yield.
一般的車用攝像機的尺寸相當小,故車用攝像機的電線走線設計會善用軟性電路板線路的軟板特性和微型尺寸,才能在有限的空間裝設電線並且讓車用攝像機的尺寸微型化。如圖1所示,在組裝車用攝像機的電線走線時,是先準備一電線700和一軟性電路板線路800,電線700具有六個連接頭710,軟性電路板線路800具有一軟板線材810和一連接板820。工作人員必須先相對軟板線材810彎折連接板820,讓軟板線材810和連接板820之間具有一彎折角度,並且讓連接板820的平板面朝向六個連接頭710,才能讓連接板820和六個連接頭710結合。接著,如圖2所示,工作人員會在結合的電線700和軟性電路板線路800周圍執行外殼成形製程,以形成一保護殼900,保護殼900會覆蓋連接板820和六個連接頭710以保護連接板820和六個連接頭710的連接處。The size of the general car camera is quite small, so the wire routing design of the car camera will make good use of the soft board characteristics and micro size of the flexible circuit board circuit, so that the wires can be installed in a limited space and the size of the car camera can be miniaturized. change. As shown in Figure 1, when assembling the wire routing of the vehicle camera, a
然而,彎折和組裝連接板820的過程,會讓電線整體結構變得複雜且不穩定性較高;執行外殼成形製程需施加壓力,故在外殼成形製程中,連接板820和六個連接頭710的連接處可能會受壓力影響而出現連接處斷掉或偏離的狀況,另外,軟板線材810也是位於保護殼900內,因此軟板線材810也會受到壓力影響而出現線材斷掉或偏離的情況,導致不良率變高、產品可靠度降低和成本提高。However, the process of bending and assembling the connecting
因此,有必要提供一種改良的電線走線設計,其可以避免彎折連接板820、讓線路穩固連接,並改善生產良率。Therefore, it is necessary to provide an improved wire routing design that can avoid bending the connecting
本發明之主要目的係在提供一種不需彎折軟性電路板,即可穩固連接線路並提高生產良率的連接器結構。The main purpose of the present invention is to provide a connector structure that can securely connect circuits and improve production yield without bending the flexible circuit board.
為達成上述之目的,本發明之一種連接器結構包括一軟性電路板和一電線。軟性電路板包括一線材和一連接板。線材沿著一線材延伸方向延伸。連接板連接於線材的一端。連接板沿線材延伸方向延伸。電線包括複數芯線,複數芯線於靠近連接板之一端彎折後和連接板結合。In order to achieve the above object, a connector structure of the present invention includes a flexible circuit board and a wire. The flexible circuit board includes a wire and a connecting board. The wire extends along the extending direction of the wire. The connecting plate is connected to one end of the wire. The connecting plate extends along the extending direction of the wire. The electric wire includes a plurality of core wires, and the plurality of core wires are bent at one end close to the connecting plate and then combined with the connecting plate.
根據本發明的一實施例,其中複數芯線被彎折之一端具有一延伸方向,且延伸方向和線材延伸方向互相垂直。According to an embodiment of the present invention, one of the bent ends of the plurality of core wires has an extending direction, and the extending direction and the wire extending direction are perpendicular to each other.
根據本發明的一實施例,其中連接板包括複數穿孔,其中電線藉由複數芯線被彎折之該端分別穿過複數穿孔後與連接板結合。According to an embodiment of the present invention, the connecting plate includes a plurality of through holes, and the ends of the wires bent by the plurality of core wires respectively pass through the plurality of through holes and are combined with the connecting plate.
根據本發明的一實施例,連接器結構更包括一保護殼,保護殼覆蓋連接板和複數芯線。According to an embodiment of the present invention, the connector structure further includes a protective shell covering the connecting plate and the plurality of core wires.
根據本發明的一實施例,其中保護殼包括一容置空間,且連接板和複數芯線位於容置空間。According to an embodiment of the present invention, the protective shell includes an accommodating space, and the connecting plate and the plurality of core wires are located in the accommodating space.
根據本發明的一實施例,連接器結構更包括一緩衝膠,緩衝膠包覆連接板和複數芯線,並位於容置空間。According to an embodiment of the present invention, the connector structure further includes a buffer glue. The buffer glue covers the connecting plate and the plurality of core wires and is located in the accommodation space.
根據本發明的一實施例,其中緩衝膠為兩液混合硬化膠。According to an embodiment of the present invention, the buffer glue is a two-liquid mixed hardened glue.
根據本發明的一實施例,其中保護殼更包括一第一殼體,線材穿過第一殼體。According to an embodiment of the present invention, the protective shell further includes a first shell, and the wire passes through the first shell.
根據本發明的一實施例,其中保護殼更包括一第二殼體,第二殼體連接電線。According to an embodiment of the present invention, the protective case further includes a second housing, and the second housing is connected to the electric wire.
為能更瞭解本發明之技術內容,特舉較佳具體實施例說明如下。In order to better understand the technical content of the present invention, preferred specific embodiments are described below.
以下請一併參考圖3至圖8關於本發明之一實施例之連接器結構。圖3係本發明之一實施例之連接器結構的芯線和連接板結合的示意圖。圖4係本發明之一實施例之連接器結構的軟性電路板穿過第一殼體並和電線結合的示意圖。圖5係本發明之一實施例之連接器結構的緩衝膠填入保護殼內部的示意圖。圖6係本發明之一實施例之第一殼體和第二殼體結合時的連接器結構的示意圖。圖7係本發明之一實施例之第一殼體和第二殼體結合時的連接器結構的剖面圖。圖8係本發明之一實施例之連接器結構和鏡頭模組的示意圖。Please refer to FIGS. 3 to 8 below for the connector structure of one embodiment of the present invention. FIG. 3 is a schematic diagram of the combination of core wires and connecting plates of the connector structure according to an embodiment of the present invention. FIG. 4 is a schematic diagram of the flexible circuit board of the connector structure passing through the first housing and being combined with wires according to an embodiment of the present invention. FIG. 5 is a schematic diagram of the buffer glue of the connector structure filling the inside of the protective shell according to one embodiment of the present invention. FIG. 6 is a schematic diagram of the connector structure when the first housing and the second housing are combined according to an embodiment of the present invention. 7 is a cross-sectional view of the connector structure when the first housing and the second housing are combined according to an embodiment of the present invention. FIG. 8 is a schematic diagram of a connector structure and a lens module according to an embodiment of the present invention.
如圖3、圖6和圖8所示,在本發明的一實施例中,連接器結構1是應用於車用攝像機之鏡頭模組100的內部的線路結構,連接器結構1不需彎折軟性電路板,即可穩固連接線路並提高生產良率。連接器結構1包括一軟性電路板10(Flexible Printed Circuit,FPC)、一電線20和一保護殼30。As shown in Figures 3, 6 and 8, in one embodiment of the present invention, the
如圖3和圖4所示,在本發明的一實施例中,軟性電路板10包括一線材11和一連接板12。線材11是一薄片型可撓曲的軟質複合基板,其沿著一線材延伸方向A延伸(即為沿著水平方向延伸),線材11的內部或表面設有電路以供傳遞電子訊號。連接板12是一方型的硬質複合基板,其連接於線材11的一端。連接板12設有六個穿孔121,用以和電線20結合,以和電線20互相傳遞電子訊號。As shown in FIGS. 3 and 4 , in an embodiment of the present invention, the
在本發明的一實施例中,電線20包括六個芯線21,芯線21是軟性的金屬電線連接端子。六個芯線21於靠近連接板12之電連接端211彎折而呈現為L型並穿設於連接板12的六個穿孔121;芯線21原本是直線型的金屬電線連接端子,係經由彎折後才形成L型,且由於芯線21的材質是耐受性良好的軟質金屬電線,因此容易彎折也可承受外力而不會損毀。六個芯線21被彎折之電連接端211分別具有一延伸方向C(即為向上延伸),且延伸方向C和線材延伸方向A互相垂直。然而,芯線21的數量不以六個為限,其可依照穿孔121的數量而變更為二個以上的任意數字。電線20藉由複數芯線21被彎折之該電連接端211分別穿過複數穿孔121後與連接板12結合。需注意的是,如圖4所示,本發明的軟性電路板10和電線20是在同一水平高度,但是軟性電路板10和電線20的設置高度也可以根據實際需求而變更為一高一低;另外,若是有垂直設置的電路設計需求,則芯線21也可以設置不需彎折且直接插設於穿孔121。In one embodiment of the present invention, the
如圖5至圖7所示,在本發明的一實施例中,保護殼30覆蓋連接板12和六個芯線21,以保護連接板12和六個芯線21之間的連接處,如此一來可以確保連接處穩固而不會斷掉。保護殼30包括一第一殼體31、一第二殼體32和一容置空間33。第一殼體31為六邊形的殼體,其中兩個相對角可供拴上螺絲。第一殼體31具有一開縫311和一內部凹槽312,開縫311的寬度大於線材11的寬度,藉此,開縫311可以供線材11穿過第一殼體31以嵌入內部凹槽312,且開縫311和線材11對齊,以便軟性電路板10保持水平而不需彎折。第二殼體32的形狀結合四邊形殼體和圓筒,其中的四邊形的相對兩側略有凹陷。第二殼體32連接電線20。當第一殼體31和第二殼體32結合時,第二殼體32會覆蓋內部凹槽312而形成容置空間33。連接板12和六個芯線21位於容置空間33。As shown in FIGS. 5 to 7 , in one embodiment of the present invention, the
如圖5和圖7所示,緩衝膠40設置於容置空間33並包覆連接板12和六個芯線21,以保護連接板12和六個芯線21的連接處穩固且不會斷掉,在本發明的一實施例中,緩衝膠40為兩液混合硬化膠(俗稱為AB膠),於其他實施例亦可採用其他膠體,本發明不以此為限。As shown in Figures 5 and 7, the
當工作人員要組裝連接器結構1時,首先,如圖4所示,工作人員要先執行外殼成型製程以做出第一殼體31,並將線材11穿過該第一殼體31的開縫。接著,如圖3所示,工作人員須將電線20的六個連接頭彎折至沿著延伸方向C延伸而成為L型,如此一來即可成形為六個可安裝模式的芯線21,接著工作人員需再將連接板12的六個穿孔121和六個芯線21結合。由於,芯線21的材質是耐受性良好的軟質金屬電線,因此工作人員可以輕易讓芯線21彎折至沿著延伸方向C延伸;另外,在不需要彎折連接板12的情況下,連接板12可以和線材11保持平順,因此電線整體結構相當簡易,可以降低線路的規劃成本。When workers want to assemble the
接著,如圖5所示,工作人員須將緩衝膠40填滿第一殼體31的內部凹槽並包覆連接板12和複數芯線21。接著,如圖6和圖7所示,工作人員可以執行外殼成型製程,讓第一殼體31旁邊形成第二殼體32,第二殼體32會連接電線20並和第一殼體31結合,且緩衝膠40、連接板12和六個芯線21位於容置空間33。藉由緩衝膠40,可以確保連接板12和六個芯線21的連接處保持穩固而不會斷掉,且在承受外部壓力較大的第二殼體32之外殼成型製程時,緩衝膠40也可以避免壓力直接傳送給連接板12和六個數芯線21,以減少壓力衝擊並確保連接板12和六個芯線21的連接處在容置空間33內的位置穩定而不會歪斜。最後,如圖8所示,第一殼體31背對第二殼體32的一側可再裝上車用攝像機之鏡頭模組100,如此一來即可完成車用攝像機和線路之間的組裝。Next, as shown in FIG. 5 , the staff must fill the internal groove of the
藉由本發明的連接器結構1的設計,不需彎折軟性電路板,只需輕易彎折芯線,即可連接連接板和芯線,提高生產良率;另外,藉由緩衝膠填滿容置空間並覆蓋連接板和芯線,可以確保連接板和芯線的連接處保持穩固而不會斷掉,且避免外殼成型製程的壓力直接傳送給連接板和芯線,以減少壓力衝擊並確保連接板和芯線的連接處在容置空間內的位置穩定而不會歪斜。Through the design of the
需注意的是,上述僅為實施例,而非限制於實施例。譬如 此不脫離本發明基本架構者,皆應為本專利所主張之權利範圍,而應以專利申請範圍為準。It should be noted that the above are only examples and are not limited to the examples. For example, anything that does not deviate from the basic structure of the present invention shall fall within the scope of rights claimed by this patent, and the patent application scope shall prevail.
先前技術:Previous technology:
700:電線700:Wire
710:連接頭710: Connector
800:軟性電路板線路800: Flexible circuit board circuit
810:軟板線材810:Soft board wire
820:連接板820:Connection board
900:保護殼900:Protective shell
本發明:The present invention:
1:連接器結構1: Connector structure
10:軟性電路板10: Flexible circuit board
11:線材11:Wire
12:連接板12:Connection board
121:穿孔121:Perforation
20:電線20:Wire
21:芯線21:Core wire
211:電連接端211: Electrical connection terminal
30:保護殼30:Protective shell
31:第一殼體31:First shell
311:開縫311: Slit
312:內部凹槽312: Internal groove
32:第二殼體32:Second shell
33:容置空間33: Accommodation space
40:緩衝膠40: Buffer glue
100:鏡頭模組100: Lens module
A:線材延伸方向A: Wire extension direction
C:延伸方向C: extension direction
圖1係先前技術之電線和軟性電路板線路之示意圖。 圖2係先前技術之電線和軟性電路板線路之示意圖。 圖3係本發明之一實施例之連接器結構的芯線和連接板結合的示意圖。 圖4係本發明之一實施例之連接器結構的軟性電路板穿過第一殼體並和電線結合的示意圖。 圖5係本發明之一實施例之連接器結構的緩衝膠填入保護殼內部的示意圖。 圖6係本發明之一實施例之第一殼體和第二殼體結合時的連接器結構的示意圖。 圖7係本發明之一實施例之第一殼體和第二殼體結合時的連接器結構的剖面圖。 圖8係本發明之一實施例之連接器結構和鏡頭模組的示意圖。 Figure 1 is a schematic diagram of wires and flexible circuit board circuits in the prior art. Figure 2 is a schematic diagram of wires and flexible circuit board circuits in the prior art. FIG. 3 is a schematic diagram of the combination of core wires and connecting plates of the connector structure according to an embodiment of the present invention. FIG. 4 is a schematic diagram of the flexible circuit board of the connector structure passing through the first housing and being combined with wires according to an embodiment of the present invention. FIG. 5 is a schematic diagram of the buffer glue of the connector structure filling the inside of the protective shell according to one embodiment of the present invention. FIG. 6 is a schematic diagram of the connector structure when the first housing and the second housing are combined according to an embodiment of the present invention. 7 is a cross-sectional view of the connector structure when the first housing and the second housing are combined according to an embodiment of the present invention. FIG. 8 is a schematic diagram of a connector structure and a lens module according to an embodiment of the present invention.
1:連接器結構 1: Connector structure
10:軟性電路板 10: Flexible circuit board
11:線材 11:Wire
12:連接板 12:Connection board
121:穿孔 121:Perforation
20:電線 20:Wire
21:芯線 21:Core wire
211:電連接端 211: Electrical connection terminal
30:保護殼 30:Protective shell
31:第一殼體 31:First shell
312:內部凹槽 312: Internal groove
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KR101546318B1 (en) * | 2015-03-04 | 2015-08-24 | 주식회사 엘포스텍 | Connector for Connecting Device and the Method for Manufacturing the Connector |
TWI651892B (en) * | 2017-08-24 | 2019-02-21 | 莫仕有限公司 | Battery connection module |
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KR101276467B1 (en) * | 2013-03-08 | 2013-06-19 | 주식회사 엘포스텍 | Method of manufacturing cable connector for camera module using fpcb and the cable connector |
KR101546318B1 (en) * | 2015-03-04 | 2015-08-24 | 주식회사 엘포스텍 | Connector for Connecting Device and the Method for Manufacturing the Connector |
TWI651892B (en) * | 2017-08-24 | 2019-02-21 | 莫仕有限公司 | Battery connection module |
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TW202406224A (en) | 2024-02-01 |
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