TWI826932B - Sensor-type foot press device for sewing machine - Google Patents
Sensor-type foot press device for sewing machine Download PDFInfo
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- TWI826932B TWI826932B TW111105886A TW111105886A TWI826932B TW I826932 B TWI826932 B TW I826932B TW 111105886 A TW111105886 A TW 111105886A TW 111105886 A TW111105886 A TW 111105886A TW I826932 B TWI826932 B TW I826932B
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- 238000009958 sewing Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 239000004744 fabric Substances 0.000 claims abstract description 29
- 230000008859 change Effects 0.000 claims abstract description 10
- 230000006835 compression Effects 0.000 claims description 21
- 238000007906 compression Methods 0.000 claims description 21
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
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Abstract
Description
本發明係有關一種縫紉機的技術,尤指一種縫紉機之感測式壓腳裝置。 The present invention relates to the technology of a sewing machine, and in particular, to a sensor-type presser foot device of a sewing machine.
按,縫紉機的壓腳裝置,主要是利用一壓縮彈簧的彈性作用力,使得壓腳的底面緊壓在布料上,並透過位於壓腳下方的送布機構與縫紉機的傳動機構和針棒機構之間相互配合,以對不同的布塊做縫紉車製,藉完成衣物或褲子等製成品。 Press, the presser foot device of the sewing machine mainly uses the elastic force of a compression spring to make the bottom surface of the presser foot press tightly against the fabric, and through the cloth feeding mechanism located under the presser foot, the transmission mechanism of the sewing machine and the needle bar mechanism. They cooperate with each other to sew and turn different pieces of cloth to complete finished products such as clothing or pants.
現有縫紉機的壓腳裝置,於車縫的過程中布料之厚度為隨機性變化,當布料的厚度增加時,壓縮彈簧施加在布料上的作用力變大,因而使壓腳和布料之間的摩擦力及送布齒與布料之間的摩擦力產生改變,在摩擦力改變後,其滑動率亦跟隨改變,如此將造成縫線之線距前後不一致,進而影響到製成品的縫紉品質和美觀性。 In the presser foot device of existing sewing machines, the thickness of the fabric changes randomly during the sewing process. When the thickness of the fabric increases, the force exerted by the compression spring on the fabric increases, thus causing friction between the presser foot and the fabric. The force and the friction between the feed teeth and the fabric change. After the friction changes, the sliding rate also changes. This will cause the thread pitch of the suture to be inconsistent, thus affecting the sewing quality and aesthetics of the finished product. .
有鑑於此,本發明人遂針對上述現有技術的缺失,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本發明人改良之目標。 In view of this, the inventor has devoted himself to research and applied academic theory to solve the above-mentioned problems in order to solve the above-mentioned deficiencies in the prior art, which has become the inventor's goal of improvement.
本發明之一目的,在於提供一種縫紉機之感測式壓腳裝置,其係可因應布料之厚度變化,透過致動機構和控制模組來產生相應性自動調整,進而可提升縫紉品質。 One object of the present invention is to provide a sensor-type presser foot device for a sewing machine that can automatically adjust accordingly through an actuating mechanism and a control module in response to changes in fabric thickness, thereby improving sewing quality.
為了達成上述之目的,本發明提供一種縫紉機之感測式壓腳裝置,應用於一布料的車縫,該感測式壓腳裝置包括一壓腳機構、一致動機構、一控制模組及一彈力施加機構,該壓腳機構包括一壓棒及連接該壓棒的一壓腳,該壓棒係可移動性地穿接所述機體;該致動機構包括一致動器、一轉軸及一旋動部件,該致動器固定在所述機體,該轉軸樞接所述機體並受該致動器驅動,該旋動部件的一端套接該轉軸;該控制模組電性連接該致動機構,該控制模組包括一感測器,該感測器係對應該壓棒設置並用以感測該壓棒的位移量變化;該彈力施加機構包括一套筒、一滑動件及一壓縮彈簧,該套筒固定在所述機體,該滑動件係可移動性地連接該套筒,該旋動部件的另一端連接該滑動件,該壓縮彈簧則配置在該滑動件和該壓棒之間;其中當所述布料的厚度增加時該壓棒將被向上頂升,該感測器將該壓棒變化的訊號饋給該控制模組後,該轉軸將帶動該旋動部件驅使該滑動件向上移動,從而減少該壓腳施加在所述布料的作用力;當所述布料的厚度減少時該壓棒將向下移動,該感測器將該壓棒變化的訊號饋給該控制模組後,該轉軸將帶動該旋動部件驅使該滑動件向下移動,從而增加該壓腳施加在所述布料的作用力。 In order to achieve the above object, the present invention provides a sensor-type presser foot device of a sewing machine, which is used for sewing a fabric. The sensor-type presser foot device includes a presser foot mechanism, an actuating mechanism, a control module and a An elastic force applying mechanism includes a presser foot and a presser foot connected to the presser bar. The presser bar is movably connected to the machine body; the actuating mechanism includes an actuator, a rotating shaft and a rotating shaft. The actuator is fixed on the machine body, the rotating shaft is pivotally connected to the machine body and driven by the actuator, and one end of the rotating member is sleeved on the rotating shaft; the control module is electrically connected to the actuating mechanism. , the control module includes a sensor, which is arranged corresponding to the pressure rod and used to sense changes in the displacement of the pressure rod; the elastic force applying mechanism includes a sleeve, a sliding member and a compression spring, The sleeve is fixed on the body, the sliding member is movably connected to the sleeve, the other end of the rotating component is connected to the sliding member, and the compression spring is configured between the sliding member and the pressing rod; When the thickness of the fabric increases, the pressing rod will be pushed upward. After the sensor feeds the signal of the pressing rod change to the control module, the rotating shaft will drive the rotating component to drive the sliding component upward. Move, thereby reducing the force exerted by the presser foot on the fabric; when the thickness of the fabric decreases, the pressure rod will move downward, and the sensor will feed the signal of the pressure rod change to the control module. , the rotating shaft will drive the rotating component to drive the sliding member to move downward, thereby increasing the force exerted by the presser foot on the cloth.
本發明還具有以下功效,其具有簡化機械構造、體積小巧和安裝容易等優點。 The invention also has the following effects: it has the advantages of simplified mechanical structure, compact size and easy installation.
1:感測式壓腳裝置 1: Sensing presser foot device
10:壓腳機構 10: Presser foot mechanism
11:壓棒 11:pressure stick
111:中心孔 111: Center hole
12:壓腳 12: Presser foot
13:受測件 13: Tested part
20:致動機構 20: Actuating mechanism
21:致動器 21: Actuator
22:轉軸 22:Rotating axis
23:旋動部件 23: Rotating parts
24:軸套 24: Shaft sleeve
25:齒輪組件 25:Gear assembly
251:正齒輪 251: Spur gear
252:扇形齒輪 252: Sector gear
26:扭力彈簧 26: Torsion spring
30:控制模組 30:Control module
31:感測器 31: Sensor
40:彈力施加機構 40: Elastic force applying mechanism
41:套筒 41:Sleeve
42:滑動件 42:Sliding parts
43:壓縮彈簧 43:Compression spring
44:壓力調整組件 44: Pressure adjustment component
441:套固件 441: Set of firmware
442:旋鈕 442: Knob
443:導引桿 443:Guide rod
45:輔助壓縮彈簧 45: Auxiliary compression spring
50:壓腳抬升機構 50: Presser foot lifting mechanism
51:擺動臂 51: Swing arm
52:拉桿 52:Tie rod
53:緊束構件 53:Tightening member
531:導塊 531: Guide block
7:縫紉機 7: Sewing machine
70:機體 70: Body
71:機臂 71:Arm
圖1係本發明感測式壓腳裝置結合於縫紉機組合外觀圖。 Figure 1 is an appearance view of the sensor-type presser foot device of the present invention combined with a sewing machine.
圖2係本發明感測式壓腳裝置組合外觀圖。 Figure 2 is an appearance view of the sensor-type presser foot device assembly of the present invention.
圖3係本發明感測式壓腳裝置組合前視圖。 Figure 3 is a front view of the sensor-type presser foot device assembly of the present invention.
圖4係本發明之壓腳機構和彈力施加機構組合示意圖。 Figure 4 is a schematic diagram of the combination of the presser foot mechanism and the elastic force applying mechanism of the present invention.
圖5係本發明之壓腳機構和彈力施加機構組合剖視圖。 Figure 5 is a cross-sectional view of the combination of the presser foot mechanism and the elastic force applying mechanism of the present invention.
圖6係本發明感測式壓腳裝置使用狀態圖(一)。 Figure 6 is a diagram (1) of the use state of the sensor-type presser foot device of the present invention.
圖7係本發明感測式壓腳裝置使用狀態圖(二)。 Figure 7 is a usage state diagram (2) of the sensor-type presser foot device of the present invention.
有關本發明之詳細說明及技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。 The detailed description and technical content of the present invention are described below with reference to the drawings. However, the attached drawings are only for reference and illustration and are not intended to limit the present invention.
請參閱圖1至圖5所示,本發明提供一種縫紉機之感測式壓腳裝置,所述縫紉機7包括一機體70,機體70包括一機臂71和結合在機臂71下方的一底座(圖未示出),在機臂71和底座內部分別設置有相互連接的各種傳動機構或裝置(圖未示出),在機臂71前側設置有一感測式壓腳裝置1和一針棒機構(圖未示出)等相關構件。
Referring to Figures 1 to 5, the present invention provides a sensor-type presser foot device for a sewing machine. The
本實施例的感測式壓腳裝置1主要包括一壓腳機構10、一致動機構20、一控制模組30及一彈力施加機構40。
The sensor-type
壓腳機構10主要包括一壓棒11及一壓腳12,壓棒11是可移動性地穿接前述機臂71,壓腳12則是固定在壓棒11露出機臂71的末端處,壓棒
11受到帶動時可以相對於機臂71作上下方向的移動,壓腳12則對應於針棒機構和送布機構配合運作,在壓棒11的內部具有一中心孔111。
The
在一實施例中,壓腳機構10還包括一受測件13,其是套接在壓棒11遠離壓腳12的一端,並形成在前述機臂71的內部。
In one embodiment, the
致動機構20主要包括一致動器21、一轉軸22及一旋動部件23,本實施例的致動器21為一步進電動機,其是固定在前述機臂71,轉軸22透過一軸套24樞接在機臂71,旋動部件23的一端套接轉軸22。
The
在一實施例中,致動機構20還包括一齒輪組件25及一扭力彈簧26,齒輪組件25主要包括一正齒輪251和一扇形齒輪252,正齒輪251是連接致動器21,扇形齒輪252則連接轉軸22,且正齒輪251和扇形齒輪252是相互囓合傳動,從而通過致動器21來驅動轉軸22產生旋轉,並帶動旋動部件23產生擺動。扭力彈簧26套接轉軸22並形成在軸套24的一側邊,扭力彈簧26的兩延伸臂分別抵貼在扇形齒輪252和機臂71,藉以使正齒輪251和扇形齒輪252保持在囓合狀態。
In one embodiment, the
控制模組30電性連接致動機構20,且其主要包括一感測器31,本實施例的感測器31是固定在前述機臂71並對應形成在前述受測件13的正上方,並用以感測前述壓棒11的位移量變化。此外,控制模組30還包括與前述感測器31電性連接的控制單元、處理單元、設定/操作單元及其它相關部件(圖未示出)。
The
彈力施加機構40主要包括一套筒41、一滑動件42及一壓縮彈簧43,套筒41固定在前述機臂71,滑動件42是可移動性地連接套筒41,前述旋
動部件23的另一端連接滑動件42,壓縮彈簧43則配置在滑動件42和壓棒11之間。
The elastic
在一實施例中,彈力施加機構40還包括一壓力調整組件44,其主要包括一套固件441、一旋鈕442及一導引桿443,套固件441套接在套筒41上方,旋鈕442與套固件441相互螺接,導引桿443的一端穿接旋鈕442,另一端導引桿443則穿過壓縮彈簧43後進入前述壓棒11的中心孔111內。
In one embodiment, the elastic
在一實施例中,彈力施加機構40還包括一輔助壓縮彈簧45,此輔助壓縮彈簧45是容置在前述壓棒11的中心孔111內,且其兩端分別抵貼在導引桿443和中心孔111的底面上。
In one embodiment, the elastic
本發明感測式壓腳裝置1還包括一壓腳抬升機構50,其主要包括一擺動臂51、一拉桿52及一緊束構件53,擺動臂51的一端套接在前述轉軸22上,緊束構件53具有一導塊531,緊束構件53是套接前述壓棒11,且其導塊531則嵌入前述機臂71的導槽(圖未示出)中,藉以限制壓棒11僅能夠作上下方向的線性移動,拉桿52的兩端則分別連接擺動臂51的另一端和緊束構件53。運作時利用致動器21驅動轉軸22旋轉,將帶動擺動臂51產生旋擺,並透過拉桿52將緊束構件53和壓棒11一起向上拉起。
The sensor-type
請一併參閱圖5、圖6及圖7所示,本發明感測式壓腳裝置是應用在一布料上,當布料的厚度增加時壓棒11將被向上頂升,此時壓縮彈簧43被壓縮使得其彈性作用力增加,感測器31將壓棒11被向上頂升的位移量變化之訊號饋給控制模組30後,透過控制模組30之處理單元計算和控制單元運作後,致動器21將驅使正齒輪251帶動扇形齒輪252產生作動,轉軸22受扇形齒輪252驅使將帶動旋動部件23驅使滑動件42向上移動,此時壓縮彈簧43被釋壓
使得其彈性作用力下降,從而減少壓腳12施加在布料的作用力。反之,當布料的厚度減少時,壓棒11將向下移動,此時壓縮彈簧43被釋壓使得其彈性作用力下降,感測器31將壓棒11向下移動的位移量變化之訊號饋給控制模組30後,致動器21將驅使正齒輪251帶動扇形齒輪252產生反向作動,轉軸受扇形齒輪252驅使將帶動旋動部件23驅使滑動件42向下移動,此時壓縮彈簧43被壓縮使得其彈性作用力增加,從而增加該壓腳施加在所述布料的作用力。
Please refer to Figure 5, Figure 6 and Figure 7 together. The sensor-type presser foot device of the present invention is applied to a piece of fabric. When the thickness of the fabric increases, the
綜上所述,本發明縫紉機之感測式壓腳裝置,確可達到預期之使用目的,而解決習知之缺失,又因極具新穎性及進步性,完全符合發明專利申請要件,爰依專利法提出申請,敬請詳查並賜准本案專利,以保障發明人之權利。 To sum up, the sensor-type presser foot device of the sewing machine of the present invention can indeed achieve the expected purpose of use and solve the deficiencies of the conventional knowledge. Moreover, because it is extremely novel and progressive, it fully meets the requirements for application for an invention patent. According to the patent, If you file an application under the law, please review it carefully and grant the patent in this case to protect the rights of the inventor.
1:感測式壓腳裝置 1: Sensing presser foot device
10:壓腳機構 10: Presser foot mechanism
11:壓棒 11:pressure stick
12:壓腳 12: Presser foot
13:受測件 13: Tested part
20:致動機構 20: Actuating mechanism
21:致動器 21: Actuator
22:轉軸 22:Rotating axis
23:旋動部件 23: Rotating parts
24:軸套 24: Shaft sleeve
25:齒輪組件 25:Gear assembly
251:正齒輪 251: Spur gear
252:扇形齒輪 252: Sector gear
26:扭力彈簧 26: Torsion spring
30:控制模組 30:Control module
31:感測器 31: Sensor
40:彈力施加機構 40: Elastic force applying mechanism
41:套筒 41:Sleeve
42:滑動件 42:Sliding parts
43:壓縮彈簧 43:Compression spring
44:壓力調整組件 44: Pressure adjustment component
50:壓腳抬升機構 50: Presser foot lifting mechanism
51:擺動臂 51: Swing arm
52:拉桿 52:Tie rod
53:緊束構件 53:Tightening member
Claims (10)
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Citations (2)
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CN105463711A (en) * | 2015-12-25 | 2016-04-06 | 杰克缝纫机股份有限公司 | Presser foot lifting electromagnet closed-loop control device for industrial sewing machine and control method |
CN110042581A (en) * | 2018-01-16 | 2019-07-23 | 杰克缝纫机股份有限公司 | A kind of sewing stalk seam detection device and sewing machine |
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CN105463711A (en) * | 2015-12-25 | 2016-04-06 | 杰克缝纫机股份有限公司 | Presser foot lifting electromagnet closed-loop control device for industrial sewing machine and control method |
CN110042581A (en) * | 2018-01-16 | 2019-07-23 | 杰克缝纫机股份有限公司 | A kind of sewing stalk seam detection device and sewing machine |
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