TWI826023B - Electronic device - Google Patents
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- TWI826023B TWI826023B TW111137145A TW111137145A TWI826023B TW I826023 B TWI826023 B TW I826023B TW 111137145 A TW111137145 A TW 111137145A TW 111137145 A TW111137145 A TW 111137145A TW I826023 B TWI826023 B TW I826023B
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Abstract
Description
本揭露涉及一種電子裝置,特別是涉及一種包括具有填充粒子的絕緣層的電子裝置。The present disclosure relates to an electronic device, and in particular to an electronic device including an insulating layer having filled particles.
近年來,電子裝置中的電子元件逐漸趨向小型化與高密集化,為此發展出多樣化的電子元件封裝技術。在習知技術中,設置在電子元件上的絕緣層或介電層可具有較厚的厚度以保護電子元件,但其會造成裝置中空間侷促的問題,導致後續在絕緣層上設置電路佈線的空間受到限制。In recent years, electronic components in electronic devices have gradually tended to be miniaturized and highly dense. For this reason, diversified electronic component packaging technologies have been developed. In the conventional technology, the insulating layer or dielectric layer provided on the electronic components can have a thicker thickness to protect the electronic components, but this will cause the problem of limited space in the device, resulting in the subsequent installation of circuit wiring on the insulating layer. Space is limited.
本揭露的目的之一在於提供一種電子裝置,以解決現有電子裝置所遭遇的問題,可改善電子裝置的扇出線路設計,進而提升電子裝置的輸入/輸出設計彈性,並提升電子裝置的可靠度。One of the purposes of the present disclosure is to provide an electronic device to solve the problems encountered by existing electronic devices, improve the fan-out circuit design of the electronic device, thereby improving the input/output design flexibility of the electronic device, and improving the reliability of the electronic device. .
本揭露的一實施例提供一種電子裝置,電子裝置包括電子單元以及重佈線層。電子單元具有多個接合墊。重佈線層電性連接電子單元,且重佈線層包括第一絕緣層、第一金屬層以及第二絕緣層。第一絕緣層設置在電子單元上,且第一絕緣層具有多個第一開孔,多個第一開孔與多個接合墊對應設置。第一金屬層設置在第一絕緣層上並透過多個接合墊電性連接電子單元。第二絕緣層設置在第一金屬層上。其中,第一絕緣層包括多個第一填充粒子,第二絕緣層包括多個第二填充粒子,多個第一填充粒子具有第一最大粒徑,多個第二填充粒子具有第二最大粒徑,且第二最大粒徑大於第一最大粒徑。An embodiment of the present disclosure provides an electronic device. The electronic device includes an electronic unit and a redistribution layer. The electronic unit has multiple bonding pads. The redistribution layer is electrically connected to the electronic unit, and the redistribution layer includes a first insulation layer, a first metal layer and a second insulation layer. The first insulating layer is disposed on the electronic unit, and the first insulating layer has a plurality of first openings, and the plurality of first openings are arranged corresponding to the plurality of bonding pads. The first metal layer is disposed on the first insulating layer and electrically connected to the electronic unit through a plurality of bonding pads. The second insulating layer is disposed on the first metal layer. Wherein, the first insulating layer includes a plurality of first filling particles, the second insulating layer includes a plurality of second filling particles, the plurality of first filling particles have a first maximum particle diameter, and the plurality of second filling particles have a second maximum particle size. diameter, and the second maximum particle diameter is larger than the first maximum particle diameter.
下文結合具體實施例和附圖對本揭露的內容進行詳細描述,須注意的是,為了使讀者能容易瞭解及圖式的簡潔,本揭露中的多張圖式只繪出裝置的一部分,且圖式中的特定元件並非依照實際比例繪圖。此外,圖中各元件的數量及尺寸僅作為示意,並非用來限制本揭露的範圍。The content of the present disclosure is described in detail below with reference to specific embodiments and drawings. It should be noted that, in order to make the readers easy to understand and the drawings to be concise, many of the drawings in the disclosure only depict a part of the device, and the figures Certain components in the formulas are not drawn to actual scale. In addition, the number and size of components in the figures are only for illustration and are not intended to limit the scope of the present disclosure.
本揭露通篇說明書與申請專利範圍中會使用某些詞彙來指稱特定元件。本領域技術人員應理解,電子設備製造商可能會以不同的名稱來指稱相同的元件。本文並不意在區分那些功能相同但名稱不同的元件。在下文說明書與申請專利範圍中,「含有」與「包括」等詞為開放式詞語,因此其應被解釋為「含有但不限定為…」之意。當在本說明書中使用術語「包含」、「包括」和/或「具有」時,其指定了所述特徵、區域、步驟、操作和/或元件的存在,但並不排除一個或多個其他特徵、區域、步驟、操作、元件和/或其組合的存在或增加。Certain words are used throughout this disclosure and patent claims to refer to specific elements. Those skilled in the art will understand that electronic device manufacturers may refer to the same component by different names. This article is not intended to differentiate between components that have the same function but have different names. In the following description and patent application, the words "including" and "include" are open-ended words, so they should be interpreted to mean "including but not limited to...". When the terms "comprises," "including," and/or "having" are used in this specification, they specify the presence of the stated features, regions, steps, operations, and/or elements but do not exclude one or more other The presence or addition of features, regions, steps, operations, elements and/or combinations thereof.
當元件或膜層被稱為在另一個元件或膜層「上」或「連接到」另一個元件或膜層時,它可以直接在此另一元件或膜層上或直接連接到此另一元件或膜層,或者兩者之間存在有插入的元件或膜層。相反地,當元件被稱為「直接」在另一個元件或膜層「上」或「直接連接到」另一個元件或膜層時,兩者之間不存在有插入的元件或膜層。When an element or layer is referred to as being "on" or "connected to" another element or layer, it can be directly on or directly connected to the other element or layer. Components or layers, or there may be an intervening component or layer between them. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element or layer, there are no intervening elements or layers present.
本文中所提到的方向用語,例如:「上」、「下」、「前」、「後」、「左」、「右」等,僅是參考附圖的方向。因此,使用的方向用語是用來說明,而並非用來限制本揭露。The directional terms mentioned in this article, such as "up", "down", "front", "back", "left", "right", etc., are only for reference to the directions in the accompanying drawings. Accordingly, the directional terms used are illustrative and not limiting of the disclosure.
術語「大約」、「等於」、「相等」或「相同」、「實質上」或「大致上」一般解釋為在所給定的值或範圍的20%以內,或解釋為在所給定的值或範圍的10%、5%、3%、2%、1%或0.5%以內。The terms "about", "equal to", "equal" or "the same", "substantially" or "substantially" are generally interpreted to mean within 20% of a given value or range, or to mean within a given value or range. Within 10%, 5%, 3%, 2%, 1% or 0.5% of the value or range.
說明書與申請專利範圍中所使用的序數例如「第一」、「第二」等之用詞用以修飾元件,其本身並不意含及代表該(或該些)元件有任何之前的序數,也不代表某一元件與另一元件的順序、或是製造方法上的順序,該些序數的使用僅用來使具有某命名的元件得以和另一具有相同命名的元件能作出清楚區分。申請專利範圍與說明書中可不使用相同用詞,據此,說明書中的第一構件在申請專利範圍中可能為第二構件。The ordinal numbers used in the specification and the scope of the patent application, such as "first", "second", etc., are used to modify elements. They themselves do not imply and represent that the element (or elements) have any previous ordinal number, nor do they mean that the element (or elements) has any previous ordinal number. It does not represent the order of one element with another element, or the order of the manufacturing method. The use of these numbers is only used to clearly distinguish an element with a certain name from another element with the same name. The same words may not be used in the patent application scope and the description. Accordingly, the first component in the description may be the second component in the patent application scope.
本揭露所述的電子裝置可應用於半導體封裝元件、顯示裝置、發光裝置、背光裝置、天線裝置、感測裝置或拼接裝置,但不以此為限。電子裝置可為可彎折或可撓式電子裝置。半導體封裝元件的製程可為先晶片(chip-first)或先重佈線層(RDL-first)的製程,但不以此為限。顯示裝置可為非自發光型顯示裝置或自發光型顯示裝置。天線裝置可為液晶型態的天線裝置或非液晶型態的天線裝置,感測裝置可為感測電容、光線、熱能或超聲波的感測裝置,但不以此為限。電子裝置可例如包括被動元件與主動元件等電子元件,例如電容、電阻、電感、二極體、電晶體等。二極體可包括發光二極體或光電二極體。發光二極體可例如包括有機發光二極體(organic light emitting diode,OLED)、次毫米發光二極體(mini LED)、微發光二極體(micro LED)或量子點發光二極體(quantum dot LED),但不以此為限。拼接裝置可例如為顯示器拼接裝置或天線拼接裝置,但不以此為限。需注意的是,電子裝置可為前述之任意排列組合,但不以此為限。The electronic device described in the present disclosure can be applied to semiconductor packaging components, display devices, light emitting devices, backlight devices, antenna devices, sensing devices or splicing devices, but is not limited thereto. The electronic device may be a bendable or flexible electronic device. The manufacturing process of semiconductor packaging components may be a chip-first or a redistribution layer-first (RDL-first) process, but is not limited thereto. The display device may be a non-self-luminous display device or a self-luminous display device. The antenna device may be a liquid crystal type antenna device or a non-liquid crystal type antenna device, and the sensing device may be a sensing device that senses capacitance, light, heat energy or ultrasonic waves, but is not limited thereto. The electronic device may include, for example, passive components and active components, such as capacitors, resistors, inductors, diodes, transistors, etc. Diodes may include light emitting diodes or photodiodes. The light emitting diode may include, for example, an organic light emitting diode (OLED), a sub-millimeter light emitting diode (mini LED), a micro light emitting diode (micro LED) or a quantum dot light emitting diode (quantum LED). dot LED), but not limited to this. The splicing device may be, for example, a display splicing device or an antenna splicing device, but is not limited thereto. It should be noted that the electronic device can be any combination of the above, but is not limited thereto.
須知悉的是,在不脫離本揭露的精神下,可將數個不同實施例中的特徵進行替換、重組、混合以完成其他實施例。It should be noted that, without departing from the spirit of the present disclosure, features in several different embodiments can be replaced, reorganized, and mixed to complete other embodiments.
請參考圖1與圖2。圖1為本揭露一實施例的電子裝置的局部剖面示意圖。圖2為本揭露一實施例的電子裝置的仰視透視示意圖,即沿著方向Y仰視的透視示意圖,其中圖1例如為沿著圖2的切線A-A’的局部剖面示意圖。如圖1與圖2所示,本揭露一實施例的電子裝置100可包括電子單元110以及重佈線層RDL (redistribution layer)。電子單元110具有多個接合墊112,電子單元110設有接合墊112的表面可例如稱為主動面,其中電子單元110可包括裸晶(die)、晶片(chip)、電路(circuit)、積體電路(integrated circuit,IC)或其他合適的電子單元,但不以此為限。在一些實施例中,電子單元110可進一步包括載板,其中載板可包含可撓載板或不可撓載板,例如玻璃、鋼板、聚醯亞胺(polyimide,PI)、聚對苯二甲酸乙二酯(polyethylene terephthalate,PET)或其他合適的材料。在一些實施例中,電子裝置100可包括一個或多個電子單元110,在圖2中示出電子裝置100包括多個電子單元110作為示例,但本揭露並不以此為限,例如,在某些實施例中,電子裝置100可僅包括單一個電子單元110(例如包括圖2右側的電子單元110,而不包括圖2左側的電子單元110)。在一些實施例中,電子裝置100還可包括多個對位記號102,在設置電子單元110時可根據對位記號102進行對位以確認電子單元110的設置位置,但不以此為限。Please refer to Figure 1 and Figure 2. FIG. 1 is a partial cross-sectional schematic diagram of an electronic device according to an embodiment of the present disclosure. 2 is a schematic bottom perspective view of an electronic device according to an embodiment of the present disclosure, that is, a perspective schematic bottom view along the direction Y. FIG. 1 is, for example, a partial cross-sectional schematic view along the tangent line A-A' of FIG. 2 . As shown in FIGS. 1 and 2 , an
如圖1所示,重佈線層RDL可電性連接電子單元110。具體而言,重佈線層RDL可包括第一絕緣層120、第一金屬層130以及第二絕緣層140。第一絕緣層120設置在電子單元110上,且第一絕緣層120具有多個第一開孔120H,第一絕緣層120的多個第一開孔120H與電子單元110的多個接合墊112對應設置。第一開孔120H可一對一地對應接合墊112設置,例如各第一開孔120H在方向Y上可分別重疊於其中一個接合墊112。在本揭露實施例中,方向Y可為電子裝置100的法線方向,亦即相反於電子裝置100的俯視方向,而方向X可垂直於方向Y,方向X可平行於剖視圖的水平方向,但不以此為限。As shown in FIG. 1 , the redistribution layer RDL can electrically connect the
第一金屬層130設置在第一絕緣層120上並透過多個接合墊112電性連接電子單元110。舉例而言,重佈線層RDL還可包括第二金屬層150,第二金屬層150對應填充在多個第一開孔120H中。第二金屬層150可直接接觸各第一開孔120H所對應的接合墊112以分別電性連接所對應的多個接合墊112,且第一金屬層130可透過第一開孔120H而直接接觸並電性連接第二金屬層150,亦即第一金屬層130可透過設置在第一開孔120H中的第二金屬層150電性連接電子單元110的接合墊112,但不以此為限。第一金屬層130與第二金屬層150可在同一製程中製作,例如先在第一絕緣層120上全面形成一層金屬層(圖未示),再進行圖案化製程而移除部分該金屬層,圖案化後的金屬層位於第一絕緣層120上的部分視為第一金屬層130,而位在第一開孔120H中的部分視為第二金屬層150,但本揭露的第一金屬層130與第二金屬層150的製作方法與製程並不以上述為限。The
再者,第二絕緣層140設置在第一金屬層130上,其中第一金屬層130的邊緣可例如但不限於具有弧角R,以減少設置在第一金屬層130上的第二絕緣層140破裂。並且,第一絕緣層120包括多個第一填充粒子122,第二絕緣層140包括多個第二填充粒子142。多個第一填充粒子122可具有第一最大粒徑D1,多個第二填充粒子142可具有第二最大粒徑D2,且第二最大粒徑D2大於第一最大粒徑D1(即D2>D1)。Furthermore, the second insulating
本揭露所述第一最大粒徑D1與第二最大粒徑D2等最大粒徑(top filler size)的量測方法可例如參考圖3。圖3為本揭露一實施例的電子裝置的局部剖面的描繪示意圖,其中圖3可例如為圖1中區域I的局部放大的描繪示意圖。如圖3所示,在電子裝置的剖面圖(例如但不限於可採用掃描式電子顯微鏡的影像)中,可在第一絕緣層120與第二絕緣層140的交界處,以在方向Y上第一絕緣層120的上表面120a與電子單元110的上表面110a之間的第一距離H1為基準,在第一絕緣層120中框出長*寬為H1*H1的範圍R1,並在第二絕緣層140中框出長*寬為H1*H1的範圍R2。並且,在範圍R1中的第一填充粒子122當中選取粒徑最大的第一填充粒子122,此第一填充粒子122的粒徑定義為第一最大粒徑D1,在範圍R2中的第一填充粒子122當中選取粒徑最大的第二填充粒子142,此第二填充粒子142的粒徑定義為第二最大粒徑D2,但不以此為限。The measurement method of the top filler sizes such as the first maximum particle size D1 and the second maximum particle size D2 described in the present disclosure can be referred to, for example, FIG. 3 . FIG. 3 is a partial cross-sectional schematic diagram of an electronic device according to an embodiment of the present disclosure. FIG. 3 may be, for example, a partially enlarged schematic diagram of area I in FIG. 1 . As shown in FIG. 3 , in a cross-sectional view of the electronic device (for example, but not limited to, an image taken by a scanning electron microscope), at the junction of the first insulating
第一絕緣層120可包括第一填充粒子122及有機材料126,第二絕緣層140可包括第二填充粒子142及有機材料146。第一填充粒子122及第二填充粒子142可分別包括二氧化矽(SiO
2)、二氧化鈦(TiO
2)、氧化鋁(Al
2O
3)或其他合適的填充粒子(filler)。有機材料126及有機材料146例如分別包括環氧樹脂(epoxy)、Ajinomoto增層膜(Ajinomoto build-up film,ABF)材料、聚醯亞胺(polyimide,PI)、感光型聚醯亞胺(photosensitive polyimide,PSPI)或其他合適的材料,但不以此為限。
The
第一填充粒子122的第一最大粒徑D1範圍可為1微米(um)至5微米(即1um≤D1≤5um),第二填充粒子142的第二最大粒徑D2範圍可為10微米至20微米(即10um≤D2≤20um)。第一絕緣層120的剛性(tensile strength)範圍可為70兆帕(MPa)至100兆帕(即70MPa≤剛性≤100MPa),第二絕緣層140的剛性可大於100兆帕(即剛性>100MPa),即第二絕緣層140的剛性可不同於第一絕緣層120的剛性,例如第二絕緣層140的剛性可大於第一絕緣層120的剛性。第一絕緣層120在方向Y上的厚度T1(如圖1所示)範圍可為10微米至5微米(即1um≤T1≤5um),第二絕緣層140在方向Y上的厚度T2(如圖1所示)範圍可為10微米至200微米(即10um≤T2≤200um)。第一絕緣層120的介電係數(dielectric constant,Dk)範圍可為3.0至3.4(即3.0≤介電係數≤3.4),第二絕緣層140的介電係數範圍可為3.2至4.0(即3.2≤介電係數≤4.0),其中第二絕緣層140的介電係數可相同或不同於第一絕緣層120的介電係數。The first maximum particle diameter D1 of the
根據本揭露實施例,由於靠近電子單元110(或位在下層的)的第一絕緣層120包括粒徑較小的第一填充粒子122,有利於在第一絕緣層120中形成尺寸較小的第一開孔120H,使得第二金屬層150填入第一開孔120H後所形成的線路可具有較細線寬及/或較小線距,從而可改善電子裝置100的扇出(fan-out)線路,及/或提供扇出線路的設計更多彈性,進而提升電子裝置100的輸入/輸出(input/output,I/O)設計彈性。此外,由於遠離電子單元110(或位在上層的)的第二絕緣層140包括粒徑較大的第二填充粒子142,因此能夠增加第二絕緣層140的剛性,從而提供較佳的保護效果,並提升電子裝置100的可靠度。According to the embodiment of the present disclosure, since the first insulating
本揭露所述剛性的量測方法可例如透過萬能試驗機(universal testing machine)對待測定材料的試件進行拉伸試驗,例如但不限於可透過ASTM D638標準進行拉伸試驗,從而得到其比例極限(proportional limit)、降伏點(yield point)、極限應力(ultimate stress)、破壞應力(fracture stress)等材料特性,其中所得到的極限應力的數值即為本揭露所述剛性的數值。在另一些實施例中,可根據膜層所包含的材料特性以得到其剛性數值,但不以此為限。The rigidity measurement method described in the present disclosure can, for example, conduct a tensile test on a sample of the material to be measured using a universal testing machine. For example, but not limited to, a tensile test can be conducted through the ASTM D638 standard to obtain its proportional limit. (proportional limit), yield point (yield point), ultimate stress (ultimate stress), fracture stress (fracture stress) and other material properties. The value of the ultimate stress obtained is the value of the rigidity described in the present disclosure. In other embodiments, the stiffness value can be obtained according to the material properties of the film layer, but is not limited to this.
如圖1所示,根據本揭露實施例的電子裝置100,第二絕緣層140還可具有多個第二開孔140H,多個第二開孔140H在方向Y上可分別重疊於一部分的第一金屬層130。並且,重佈線層RDL還可包括第三金屬層160,第三金屬層160對應填充在多個第二開孔140H中,且設置在第二開孔140H中的第三金屬層160可直接接觸第一金屬層130以電性連接第一金屬層130,亦即設置在第二開孔140H中的第三金屬層160可透過第一金屬層130與第二金屬層150而電性連接電子單元110的接合墊112,但不以此為限。在方向Y上堆疊的多層絕緣層(例如第一絕緣層120與第二絕緣層140)以及多層金屬層(例如第二金屬層150、第一金屬層130與第三金屬層160)可構成重佈線層RDL,以使線路重佈,但重佈線層RDL中絕緣層與金屬層的層數與線路佈局並不以本揭露所提供的附圖為限。舉例而言,第一絕緣層120可為位在最下層且最靠近電子單元110的絕緣層,而第二絕緣層140可為位在最上層且最遠離電子單元110的絕緣層,並且,在一些實施例中,第一絕緣層120與第二絕緣層140之間還可設置至少一層絕緣層及/或至少一層金屬層,但不以此為限。第二金屬層150、第一金屬層130及/或第三金屬層160可包括種子層(seed layer)及電鍍金屬層,例如但不限於圖8所示的第一金屬層130包括種子層132及電鍍金屬層134。種子層與電鍍金屬層可包括單層材料或多層材料,其材料例如包括鈦、銅、鉬、鋁、鎳、銀、錫、其他合適的導電材料或上述材料的組合,但不以此為限,其中種子層可有助於電鍍金屬層的形成或提升附著力。As shown in FIG. 1 , according to the
在一些實施例中,如圖1所示,電子裝置100還可包括保護層170,保護層170可圍繞電子單元110,以隔絕水氣、空氣及/或減少電子單元110損傷,其中所指“圍繞”可表示在剖視圖中,保護層170接觸電子單元110的至少一個表面。舉例而言,電子單元110可包括上表面110a、與上表面110a相對的下表面110b以及與上表面110a和下表面110b相接的側表面110c,保護層170可覆蓋電子單元110的側表面110c但不覆蓋下表面110b,或者保護層170可同時覆蓋電子單元110的側表面110c及下表面110b(如圖1所示)。保護層170可包括封裝材料174,其中封裝材料174例如包括環氧樹脂、環氧樹脂封裝材料(epoxy molding compound,EMC)、聚甲基丙烯酸甲酯(poly(methyl methacrylate),PMMA)、聚二甲基矽氧烷(polydimethylsiloxane,PDMS)、陶瓷、其他合適的封裝材料或上述材料的組合,但不以此為限。在一些實施例中,保護層170的硬度可不同於第一絕緣層120的硬度與第二絕緣層140的硬度。In some embodiments, as shown in FIG. 1 , the
第一絕緣層120可包括上表面120a、與上表面120a相對的下表面120b以及與上表面120a和下表面120b相接的側表面120c,而第二絕緣層140可包括上表面140a以及與上表面140a相對的下表面140b,其中保護層170可接觸第一絕緣層120的側表面120c的一部分與第二絕緣層140的下表面140b的一部分。在一些實施例中,第一絕緣層120的側表面120c可與電子單元110的側表面110c齊平,但不以此為限。The first insulating
在一些實施例中,如圖1與圖3所示,保護層170的上表面170a接觸第二絕緣層140的下表面140b的一部分,且第一絕緣層120的上表面120a與保護層170的上表面170a之間可具有段差S。具體而言,在電子裝置100的法線方向Y上,第一絕緣層120的上表面120a與電子單元110的上表面110a之間具有第一距離H1(例如大致上等於第一絕緣層120的厚度T1),且保護層170的上表面170a與電子單元110的上表面110a所在的平面PL之間具有第二距離H2,其中第一距離H1可大於第二距離H2,例如可達到錨定、固定的效果,進而提升膜層之間的附著度。In some embodiments, as shown in FIGS. 1 and 3 , the
在一些實施例中,保護層170可包括多個第三填充粒子172,多個第三填充粒子172具有第三最大粒徑D3,其中第三最大粒徑D3可大於第二最大粒徑D2,且第二最大粒徑D2可大於第一最大粒徑D1 (即D3>D2>D1)。在一些實施例中,第三最大粒徑D3可大於或等於第一最大粒徑D1的6倍且小於或等於第一最大粒徑D1的9倍(即D1*6≤D3≤D1*9),但不以此為限。在一些實施例中,第三最大粒徑D3可大於或等於第二最大粒徑D2的3倍且小於或等於第二最大粒徑D2的6倍(即D2*3≤D3≤D2*6),但不以此為限。透過粒徑大小不同的設計,可提升保護效果且達到電路扇出能力。In some embodiments, the
本揭露所述第三最大粒徑D3的量測方法可例如參考圖3以及前述第一最大粒徑D1與第二最大粒徑D2的量測方法。如圖3所示,在電子裝置100的剖面圖中,可在第一絕緣層120、第二絕緣層140與保護層170的交界處,以第一距離H1為基準,在保護層170中框出長*寬為H1*H1的範圍R3。並且,在範圍R3中的第三填充粒子172當中選取粒徑最大的第三填充粒子172,此第三填充粒子172的粒徑定義為第三最大粒徑D3,但不以此為限。The measurement method of the third maximum particle diameter D3 described in the present disclosure may, for example, refer to FIG. 3 and the aforementioned measurement methods of the first maximum particle diameter D1 and the second maximum particle diameter D2. As shown in FIG. 3 , in the cross-sectional view of the
請參考圖4,並配合圖1。圖4為本揭露一實施例的電子裝置的局部剖面的描繪示意圖,其中圖4例如示出圖1的第一開孔120H的細部結構。如圖4所示,由於第一絕緣層120包括第一填充粒子122,因此透過圖案化製程在第一絕緣層120所形成的多個第一開孔120H的其中一個第一開孔120H的側壁124的粗糙度可大於第一絕緣層120的上表面120a的粗糙度,即第一開孔120H的側壁124可例如沿著第一填充粒子122表面輪廓而呈現為不平整的粗糙表面,從而可提升設置在第一開孔120H中的第二金屬層150與第一絕緣層120之間的附著度。在另一些實施例中,由於第二絕緣層140包括第二填充粒子142,因此透過圖案化製程在第二絕緣層140所形成的多個第二開孔140H(未示於圖4)的其中一個第二開孔140H的側壁的粗糙度可大於第二絕緣層140的上表面140a的粗糙度,即第二開孔140H的側壁可例如沿著第二填充粒子142表面輪廓而呈現為不平整的粗糙表面,從而可提升設置在第二開孔140H中的第三金屬層160與第二絕緣層140之間的附著度,但不以此為限。粗糙度的量測例如可利用表面粗度儀或掃描式電子顯微鏡分析或量測,但不以此為限。Please refer to Figure 4 in conjunction with Figure 1. FIG. 4 is a schematic diagram of a partial cross-section of an electronic device according to an embodiment of the present disclosure. FIG. 4 shows, for example, the detailed structure of the
如圖1所示,根據本揭露實施例的電子裝置100,第二絕緣層140可曝露出重佈線層RDL中位在最上層的第三金屬層160,而電子裝置100還可包括多個接合元件180,接合元件180可設置在曝露的第三金屬層160上且分別電性連接第三金屬層160,使得第三金屬層160可作為與接合元件180相接的上金屬接墊(upper metal bonding pad)。接合元件180可例如為凸塊(bump)、焊球(solder ball)、接墊(pad)或其他合適的接合元件,接合元件180可包括銅、鋁、金、銀、鎳、錫、鉛、其他合適的導電材料或上述材料的組合,但不以此為限。在一些實施例中,如圖1所示,第二絕緣層140的上表面140a可與第三金屬層160的上表面160a齊平,但不以此為限。在另一些實施例中,如圖5所示,其為本揭露另一實施例的電子裝置的局部剖面示意圖,第二絕緣層140的上表面140a與第三金屬層160的上表面160a之間可具有段差。具體而言,在電子裝置100的法線方向Y上,第二絕緣層140的上表面140a與第一金屬層130的上表面130a之間具有第三距離H3,且第三金屬層160的上表面160a與第一金屬層130的上表面130a之間具有第四距離H4,其中第三距離H3可大於第四距離H4,此設計可有利於接合元件180之定位與穩固性,但不以此為限,在其他實施例中第三距離H3還可小於第四距離H4。As shown in FIG. 1 , according to the
請參考圖6,並配合圖2。圖6為本揭露一實施例的電子裝置的另一局部剖面示意圖,其中圖6例如為沿著圖2的切線B-B’的局部剖面示意圖。在一些實施例中,如圖6所示,多個第一開孔120H的其中一個第一開孔120H可具有第一上寬度W1,多個第二開孔140H的其中一個第二開孔140H可具有第二上寬度W2,且第一上寬度W1可小於第二上寬度W2。由於第一開孔120H具有較小的第一上寬度W1,使得對應填充在第一開孔120H中的第二金屬層150可具有較小的上寬度,此設計可減少對輸入/輸出設計或佈局的影響。並且,由於第二開孔140H具有較大的第二上寬度W2,使得對應填充在第二開孔140H中的第三金屬層160可具有較大的上寬度,此設計可增加線路扇出面積且有利於與接合元件(例如圖1所示的接合元件180)相接。透過上述設計,可改善電子裝置100的訊號傳輸。舉例而言,在剖面圖中,第一開孔120H的側壁124與第二開孔140H的側壁144可分別為斜壁,即第一開孔120H的寬度與第二開孔140H的寬度可分別由上往下漸減。在方向X上量測到的第一開孔120H的最大寬度可為第一上寬度W1,而在方向X上量測到的第二開孔140H的最大寬度可為第二上寬度W2,但不以此為限。Please refer to Figure 6 in conjunction with Figure 2. FIG. 6 is another partial cross-sectional schematic view of an electronic device according to an embodiment of the present disclosure. FIG. 6 is, for example, a partial cross-sectional schematic view along the tangent line B-B' of FIG. 2 . In some embodiments, as shown in FIG. 6 , one of the
如圖6所示,在一些實施例中,第一絕緣層120的第一填充粒子122的第一最大粒徑D1可小於第二金屬層150在方向Y上的厚度T3,其中第二金屬層150的厚度T3例如大致上等於第一絕緣層120的厚度T1。在另一些實施例中,第二絕緣層140的第二填充粒子142的第二最大粒徑D2可小於第一金屬層130在方向Y上的厚度T4,其中第一金屬層130的厚度T4例如為第二絕緣層140的厚度T2的三分之一,但不以此為限。在又一些實施例中,第二絕緣層140的第二填充粒子142的第二最大粒徑D2可小於第三金屬層160在方向Y上的厚度T5,其中第三金屬層160的厚度T5例如為第二絕緣層140的厚度T2的三分之二,但不以此為限。As shown in FIG. 6 , in some embodiments, the first maximum particle diameter D1 of the
請參考圖7,並配合圖2。圖7為本揭露一實施例的電子裝置的又一局部剖面示意圖,其中圖7例如為沿著圖2的切線C-C’的局部剖面示意圖。如圖7所示,本揭露電子裝置100還可包括多個通孔結構190,第一金屬層130設置在保護層170上,且通孔結構190可設置在第一金屬層130的一側(例如下側)並沿著相反於方向Y的方向延伸穿過保護層170。各通孔結構190可分別與第一金屬層130電性連接或電性隔離,其中多個通孔結構190還可達到散熱的功能,但不以此為限。在一些實施例中,透過通孔結構190的設置,可減緩翹曲,但不以此為限。通孔結構190可為單層或多層材料堆疊,可例如包括銅、錫、鎳、金、鈦、其他合適的導電材料、其他合適的散熱材料或上述材料的組合,但不以此為限。在一些實施例中,電子單元110可位在多個通孔結構190的其中相鄰兩個通孔結構190之間,此些通孔結構190可達到對電子單元110進行限位的作用,以減少電子單元110位置偏移。Please refer to Figure 7 in conjunction with Figure 2. FIG. 7 is another partial cross-sectional schematic view of an electronic device according to an embodiment of the present disclosure. FIG. 7 is, for example, a partial cross-sectional schematic view along the tangent line C-C’ of FIG. 2 . As shown in FIG. 7 , the disclosed
請參考圖8,並配合圖7。圖8為本揭露一實施例的電子裝置的局部剖面示意圖,其中圖8例如示出圖7的第一金屬層130與通孔結構190的變化實施例。在一些實施例中,如圖8所示,第一金屬層130可包括種子層132及電鍍金屬層134,種子層132可設置在保護層170上,且電鍍金屬層134可設置在種子層132上。其中。種子層132可包括如圖8所示的多層材料或者單層材料,種子層132與電鍍金屬層134的材料可參考前述實施例的說明,於此不再贅述。再者,多個通孔結構190的其中一個通孔結構190可包括上表面190a以及與上表面190a相對的下表面190b,通孔結構190的上表面190a可接觸第一金屬層130。通孔結構190的下表面190b可為凹面或粗糙面,可有助於與接合元件(未示出)相接,且通孔結構190還可透過相接的接合元件電性連接其他電子元件,但不以此為限。此外,通孔結構190的下表面190b為粗糙面還可提升散熱的效果。Please refer to Figure 8 in conjunction with Figure 7. FIG. 8 is a partial cross-sectional schematic diagram of an electronic device according to an embodiment of the present disclosure. FIG. 8 shows, for example, a modified embodiment of the
綜上所述,根據本揭露實施例的電子裝置,透過使第二絕緣層的填充粒子的最大粒徑大於第一絕緣層的填充粒子的最大粒徑,可改善電子裝置的扇出線路,進而提升電子裝置的輸入/輸出設計彈性,並提升電子裝置的可靠度。此外,透過本揭露所述第一距離大於第二距離的設計,可提升膜層之間的附著度。To sum up, according to the electronic device according to the embodiment of the present disclosure, by making the maximum particle size of the filling particles of the second insulating layer larger than the maximum particle size of the filling particles of the first insulating layer, the fan-out circuit of the electronic device can be improved, thereby improving the fan-out circuit of the electronic device. Improve the input/output design flexibility of electronic devices and improve the reliability of electronic devices. In addition, through the design of the present disclosure in which the first distance is greater than the second distance, the adhesion between the film layers can be improved.
以上所述僅為本揭露的實施例而已,並不用於限制本揭露,對於本領域的技術人員來說,本揭露可以有各種更改和變化。凡在本揭露的精神和原則之內,所作的任何修改、等同替換、改進等,均應包含在本揭露的保護範圍之內。The above descriptions are only embodiments of the disclosure and are not intended to limit the disclosure. For those skilled in the art, the disclosure may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of this disclosure shall be included in the protection scope of this disclosure.
100:電子裝置
102:對位記號
110:電子單元
110a,120a,140a,170a,160a,130a,190a:上表面
110b,120b,140b,190b:下表面
110c,120c:側表面
112:接合墊
120:第一絕緣層
120H:第一開孔
122:第一填充粒子
124,144:側壁
126,146:有機材料
130:第一金屬層
132:種子層
134:電鍍金屬層
140:第二絕緣層
140H:第二開孔
142:第二填充粒子
150:第二金屬層
160:第三金屬層
170:保護層
172:第三填充粒子
174:封裝材料
180:接合元件
190:通孔結構
D1:第一最大粒徑
D2:第二最大粒徑
D3:第三最大粒徑
H1:第一距離
H2:第二距離
H3:第三距離
H4:第四距離
I:區域
R:弧角
R1,R2,R3:範圍
RDL:重佈線層
S:段差
T1,T2,T3,T4,T5:厚度
W1:第一上寬度
W2:第二上寬度
X,Y:方向100: Electronic devices
102: Counterpoint marks
110:
圖1為本揭露一實施例的電子裝置的局部剖面示意圖。 圖2為本揭露一實施例的電子裝置的仰視透視示意圖。 圖3為本揭露一實施例的電子裝置的局部剖面的描繪示意圖。 圖4為本揭露一實施例的電子裝置的局部剖面的描繪示意圖。 圖5為本揭露另一實施例的電子裝置的局部剖面示意圖。 圖6為本揭露一實施例的電子裝置的另一局部剖面示意圖。 圖7為本揭露一實施例的電子裝置的又一局部剖面示意圖。 圖8為本揭露一實施例的電子裝置的局部剖面示意圖。 FIG. 1 is a partial cross-sectional schematic diagram of an electronic device according to an embodiment of the present disclosure. FIG. 2 is a bottom perspective view of an electronic device according to an embodiment of the present disclosure. FIG. 3 is a schematic diagram of a partial cross-section of an electronic device according to an embodiment of the present disclosure. FIG. 4 is a schematic diagram of a partial cross-section of an electronic device according to an embodiment of the present disclosure. FIG. 5 is a partial cross-sectional view of an electronic device according to another embodiment of the present disclosure. FIG. 6 is another partial cross-sectional view of an electronic device according to an embodiment of the present disclosure. FIG. 7 is another partial cross-sectional schematic diagram of an electronic device according to an embodiment of the present disclosure. FIG. 8 is a partial cross-sectional view of an electronic device according to an embodiment of the present disclosure.
100:電子裝置 100: Electronic devices
110:電子單元 110: Electronic unit
110a,120a,140a,170a,160a:上表面 110a,120a,140a,170a,160a: upper surface
110b,120b,140b:下表面 110b,120b,140b: lower surface
110c,120c:側表面 110c,120c: side surface
112:接合墊 112:Joining pad
120:第一絕緣層 120: First insulation layer
120H:第一開孔 120H: First opening
122:第一填充粒子 122: First filling particle
126,146:有機材料 126,146:Organic materials
130:第一金屬層 130: First metal layer
140:第二絕緣層 140: Second insulation layer
140H:第二開孔 140H: Second opening
142:第二填充粒子 142: Second filling particle
150:第二金屬層 150: Second metal layer
160:第三金屬層 160:Third metal layer
170:保護層 170:Protective layer
172:第三填充粒子 172: The third filling particle
174:封裝材料 174:Packaging materials
180:接合元件 180:joint element
I:區域 I:Area
R:弧角 R: arc angle
RDL:重佈線層 RDL: redistribution layer
T1,T2:厚度 T1, T2: thickness
X,Y:方向 X,Y: direction
Claims (10)
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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TW201939688A (en) * | 2018-03-15 | 2019-10-01 | 南韓商三星電子股份有限公司 | Semiconductor package |
US20200098694A1 (en) * | 2017-08-10 | 2020-03-26 | Samsung Electronics Co., Ltd. | Semiconductor package and method of fabricating the same |
TW202032675A (en) * | 2019-02-27 | 2020-09-01 | 南韓商Nepes股份有限公司 | Semiconductor device and method for manufacturing the same |
US20210272866A1 (en) * | 2019-08-14 | 2021-09-02 | Advanced Semiconductor Engineering, Inc. | Semiconductor package structure |
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US20200098694A1 (en) * | 2017-08-10 | 2020-03-26 | Samsung Electronics Co., Ltd. | Semiconductor package and method of fabricating the same |
TW201939688A (en) * | 2018-03-15 | 2019-10-01 | 南韓商三星電子股份有限公司 | Semiconductor package |
TW202032675A (en) * | 2019-02-27 | 2020-09-01 | 南韓商Nepes股份有限公司 | Semiconductor device and method for manufacturing the same |
US20210272866A1 (en) * | 2019-08-14 | 2021-09-02 | Advanced Semiconductor Engineering, Inc. | Semiconductor package structure |
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