TWI824987B - Scraper and method for manufacturing the same - Google Patents

Scraper and method for manufacturing the same Download PDF

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Publication number
TWI824987B
TWI824987B TW112124455A TW112124455A TWI824987B TW I824987 B TWI824987 B TW I824987B TW 112124455 A TW112124455 A TW 112124455A TW 112124455 A TW112124455 A TW 112124455A TW I824987 B TWI824987 B TW I824987B
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Taiwan
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blade
handle
hardness
width
scraper
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TW112124455A
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Chinese (zh)
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李萬淵
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天藝工業股份有限公司
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Abstract

A scraper is provided, including a blade head and a blade body. The blade head has a first hardness. The blade head has a cutting portion and a first main body. The first main body is defined a first thickness along a thickness direction. The first main body is defined a first width along a width direction. The blade body has a second hardness. The blade body has a second main body. The blade body is connected with the first main body along a length direction. The second main body is defined a second thickness along the thickness direction. The second main body is defined a second width along the width direction. The first thickness is bigger than the second thickness to facilitate scraping. The first thickness is different from the second thickness. The first width is different from the second width. The first main body and the second main body are joined together through silver soldering.

Description

刮刀及其之製造方法Scraper and its manufacturing method

本發明係與刮刀有關,特別是關於一種刀片之刀頭與刀片之刀身採用不同硬度的刮刀及其製造方法。The present invention relates to scrapers, and in particular to a scraper whose blade head and blade body adopt different hardnesses and a manufacturing method thereof.

刮刀係用來進行刮削的專業工具,可以針對工件表面進行精密加工、刮除表面餘料或殘膠、抹平等作業,如台灣專利I743694、M597539、I674348所揭露的刮刀即屬此類。The scraper is a professional tool used for scraping. It can perform precision machining on the surface of the workpiece, scrape off the remaining material or glue on the surface, and smooth the surface. For example, the scrapers disclosed in Taiwan patents I743694, M597539, and I674348 fall into this category.

然而,此類刮刀之刀片都僅著重於尖銳度而忽略了強度及使用安全性,故上述刮刀所用的刀片都極容易斷裂,且無法刮除較為堅硬的物品,於此使用的對象受到較多拘束。However, the blades of this type of scraper only focus on sharpness and ignore the strength and safety of use. Therefore, the blades used in the above-mentioned scrapers are very easy to break and cannot scrape harder items. The objects used here are more susceptible to damage. Restricted.

因此,有必要提供一種新穎且具有進步性之刮刀及其之製造方法,以解決上述之問題。Therefore, it is necessary to provide a novel and progressive scraper and a manufacturing method thereof to solve the above problems.

本發明之主要目的在於提供一種刮刀及其之製造方法,可以有較佳結構強度及刮削角度進行刮除作業。The main purpose of the present invention is to provide a scraper and a manufacturing method thereof, which can perform scraping operations with better structural strength and scraping angle.

為達成上述目的,本發明提供一種刮刀,包括:一刀頭及一刀身。該刀頭定義有一第一硬度,該刀頭包含有一刀刃部及一第一主體,該刀刃部沿一長度方向延伸於該第一主體之一端,該刀刃部包含有二刀面,該二刀面夾設有一夾角,該第一主體沿一厚度方向定義有一第一厚度,該第一主體沿一寬度方向定義有一第一寬度,該長度方向、該厚度方向及該寬度方向兩兩相互垂直。該刀身定義有一第二硬度,該刀身包含有一第二主體,該第二主體沿該長度方向連接於該第一主體之另一側,該第二主體沿該厚度方向定義有一第二厚度,該第二主體沿該寬度方向定義有一第二寬度;其中,該夾角介於40度至75度之間,該第一硬度大於該第二硬度,該第一厚度異於該第二厚度,該第一寬度異於該第二寬度;其中,該第一主體與該第二主體係透過銀焊接接合在一起。In order to achieve the above object, the present invention provides a scraper, which includes: a blade head and a blade body. The cutter head defines a first hardness. The cutter head includes a blade portion and a first body. The blade portion extends along a length direction from one end of the first body. The blade portion includes two blade surfaces. The two blades The surface clamp is provided with an included angle, the first body defines a first thickness along a thickness direction, the first body defines a first width along a width direction, and the length direction, the thickness direction and the width direction are perpendicular to each other. The blade defines a second hardness. The blade includes a second body. The second body is connected to the other side of the first body along the length direction. The second body defines a second thickness along the thickness direction. The second body defines a second width along the width direction; wherein, the included angle is between 40 degrees and 75 degrees, the first hardness is greater than the second hardness, the first thickness is different from the second thickness, and the third A width is different from the second width; wherein the first body and the second body are joined together through silver welding.

為達成上述目的,本發明另提供一種刮刀之製造方法,其包含有以下步驟:提供一刀頭,該刀頭包含有一刀刃部;提供一刀身;將該刀頭焊接於該刀身;對該刀刃部之尖端進行鈍化,以令該刀刃部之尖端呈非尖銳角狀。In order to achieve the above object, the present invention also provides a method for manufacturing a scraper, which includes the following steps: providing a blade head, the blade head including a blade portion; providing a blade body; welding the blade head to the blade body; The tip of the blade is blunted so that the tip of the blade has a non-sharp angle shape.

以下僅以實施例說明本發明可能之實施態樣,然並非用以限制本發明所欲保護之範疇,文中所提之名詞前冠以的「一」或「至少一」並非對數量進行限制,依據需求亦可為「複數」個,此數量上之變化亦為所欲保護之範圍,合先敘明。The following examples are only used to illustrate possible implementations of the present invention, but they are not intended to limit the scope of protection of the present invention. The "one" or "at least one" before the nouns mentioned in the article do not limit the quantity. It can also be "plural" according to the requirements. This change in quantity is also the scope of the desired protection, which will be explained first.

請參考圖1至圖4,其顯示本發明之一實施例,本發明之刮刀包括:一刀頭1及一刀身2。Please refer to FIGS. 1 to 4 , which show an embodiment of the present invention. The scraper of the present invention includes: a blade head 1 and a blade body 2 .

該刀頭1定義有一第一硬度,該刀頭1包含有一刀刃部11及一第一主體14,該刀刃部11沿一長度方向41延伸於該第一主體14之一端,該刀刃部11包含有二刀面12,該二刀面12夾設有一夾角13,其中,該夾角13較佳介於40度至75度之間,舉例但不限於該夾角13為60度,以利插入、嵌入等動作進行刮除作業。The cutter head 1 is defined with a first hardness. The cutter head 1 includes a blade portion 11 and a first body 14. The blade portion 11 extends from one end of the first body 14 along a length direction 41. The blade portion 11 includes There are two blade surfaces 12, and an included angle 13 is formed between the two blade surfaces 12. The included angle 13 is preferably between 40 degrees and 75 degrees. For example, but not limited to, the included angle 13 is 60 degrees to facilitate insertion, embedding, etc. Action to perform scraping operations.

該第一主體14沿一厚度方向42定義有一第一厚度,該第一主體14沿一寬度方向43定義有一第一寬度,該長度方向41、該厚度方向42及該寬度方向43兩兩相互垂直。該刀身2定義有一第二硬度,該刀身2包含有一第二主體21,該第二主體21沿該長度方向41連接於該第一主體14之另一側,該第二主體21沿該厚度方向42定義有一第二厚度,該第二主體21沿該寬度方向43定義有一第二寬度;其中,該第一硬度大於該第二硬度舉例但不限於於本實施例該第一硬度介於HRA85至HRA94之間,以確保刮除過程中該刀頭1之結構能承受較多應力且不易斷裂,該第一厚度異於該第二厚度,該第一寬度異於該第二寬度。The first body 14 defines a first thickness along a thickness direction 42 , the first body 14 defines a first width along a width direction 43 , and the length direction 41 , the thickness direction 42 and the width direction 43 are perpendicular to each other. . The blade 2 defines a second hardness. The blade 2 includes a second body 21 . The second body 21 is connected to the other side of the first body 14 along the length direction 41 . The second body 21 is connected along the thickness direction. 42 defines a second thickness, and the second body 21 defines a second width along the width direction 43; wherein the first hardness is greater than the second hardness. For example but not limited to this embodiment, the first hardness ranges from HRA85 to HRA94, to ensure that the structure of the cutter head 1 can withstand more stress and is not easily broken during the scraping process. The first thickness is different from the second thickness, and the first width is different from the second width.

較佳地,該第一厚度大於該第二厚度,當使用該刮刀進行刮除作業時,能避免該刀身2與周遭物品摩擦、碰撞,確保該刀身2之完整性;並且,該第一寬度大於該第二寬度,使得該刀頭1有較寬的結構,當該刮刀向前刮除時,被刮除的物料會向外擴離,而不會碰觸到該刀身2或是使用者之指部。於本實施例中,該第一寬度與該第二寬度之比值介於1.02至1.1之間。Preferably, the first thickness is greater than the second thickness. When the scraper is used for scraping operation, friction and collision between the blade 2 and surrounding objects can be avoided, ensuring the integrity of the blade 2; and, the first width Greater than the second width, the blade 1 has a wider structure. When the scraper scrapes forward, the scraped material will expand outward without touching the blade 2 or the user. The finger part. In this embodiment, the ratio of the first width to the second width is between 1.02 and 1.1.

更佳地,該刀刃部11遠離該第一主體14之一端呈非尖銳角狀,非尖銳角狀能與待刮除物之間產生較多的接觸面積,有助於刮除順暢度、避免應力集中斷裂等問題。More preferably, the end of the blade portion 11 away from the first body 14 has a non-sharp angle shape. The non-sharp angle shape can create a larger contact area with the object to be scraped, which is helpful for smoothness of scraping and avoids the problem of scraping. Problems such as stress concentration fractures.

於本實施例中,該第一主體14與該第二主體21係透過銀焊接接合在一起,該第一主體14呈矩形塊狀,該二刀面12斜向連接該第一主體14,該第二主體21呈矩形塊狀,該第一主體14於結構上接續該第二主體21,該第一主體14作為型態變化起承轉合之用,以令二件式的該刀身2與該刀頭1可以呈現連續一體感;其中,於該長度方向41上,該第二主體21與該刀頭1的比值介於4至7之間。In this embodiment, the first body 14 and the second body 21 are joined together through silver welding. The first body 14 is in the shape of a rectangular block. The two blade surfaces 12 are obliquely connected to the first body 14. The second main body 21 is in the shape of a rectangular block, and the first main body 14 is structurally continued from the second main body 21. The first main body 14 serves as a transformation function to change the shape of the two-piece blade 2 and the blade head. 1 can present a sense of continuous unity; wherein, in the length direction 41, the ratio of the second body 21 to the cutter head 1 is between 4 and 7.

值得一提的是,該刀頭1另定義有一第一光澤度,該刀身2另定義有一第二光澤度,該第一光澤度異於該第二光澤度,舉例但不限於,該刀頭1之外表面呈亮面,該刀身2之外表面呈霧面,以便於使用者較容易分辨該刀頭1及該刀身2,於使用時,若需要照光進行細微精密動作時,較亮的該刀頭1容易讓使用者掌握到位置,且霧面的該刀身2不會產生多餘的反光干擾。It is worth mentioning that the cutter head 1 is also defined with a first glossiness, and the blade body 2 is also defined with a second glossiness, and the first glossiness is different from the second glossiness. For example, but not limited to, the cutter head The outer surface of 1 is bright, and the outer surface of blade 2 is matte, so that the user can easily distinguish the blade 1 and blade 2. During use, if light is needed for fine and precise movements, the brighter The blade head 1 is easy for the user to grasp the position, and the matte surface of the blade 2 will not produce unnecessary reflective interference.

該刮刀另包含有一握柄3,該刀身2另包含有一刀柄22,該刀柄22連接於該第二主體21遠離該刀頭1之一側,該刀柄22插接定位於該握柄3,該第二主體21凸伸出該握柄3;其中,該握柄3件鄰近該第二主體21之一端凸設有一防滑結構31,該握柄定義有一第三硬度,該第三硬度小於該第二硬度,以便於指部按壓施力、提供較舒適的握持感受。於本實施例中,該防滑結構31為複數凸肋311,以該刀柄22為基準面,該複數凸肋311之位置位於該刀柄22之相對正上方,該握柄3經由塑膠射出一體成型包覆該刀柄22,該握柄3貫設有一貫孔32,在未使用時可以進行掛設擺放。The scraper also includes a handle 3. The blade 2 also includes a handle 22. The handle 22 is connected to a side of the second body 21 away from the cutter head 1. The handle 22 is plugged and positioned on the handle. 3. The second body 21 protrudes from the handle 3; wherein, an anti-slip structure 31 protrudes from one end of the handle 3 adjacent to the second body 21. The handle defines a third hardness, and the third hardness The second hardness is smaller than the second hardness, so as to facilitate finger pressing and applying force and provide a more comfortable holding feeling. In this embodiment, the anti-slip structure 31 is a plurality of protruding ribs 311. With the knife handle 22 as a reference plane, the position of the plurality of protruding ribs 311 is located directly above the knife handle 22. The handle 3 is integrally molded by plastic injection. The handle 22 is molded and covered, and the handle 3 is provided with a through hole 32 so that it can be hung when not in use.

本發明另提供一種刮刀之製造方法,其包含有以下步驟:提供該刀頭1,該刀頭1包含有該刀刃部11;提供該刀身2;將該刀頭1焊接於該刀身2;對該刀刃部11之尖端進行鈍化,以令該刀刃部11之尖端呈非尖銳角狀。The present invention also provides a method for manufacturing a scraper, which includes the following steps: providing the cutter head 1, which includes the blade portion 11; providing the cutter body 2; welding the cutter head 1 to the cutter body 2; The tip of the blade portion 11 is blunted so that the tip of the blade portion 11 has a non-sharp angle shape.

1:刀頭 11:刀刃部 12:刀面 13:夾角 14:第一主體 2:刀身 21:第二主體 22:刀柄 3:握柄 31:防滑結構 311:凸肋 32:貫孔 41:長度方向 42:厚度方向 43:寬度方向1: Knife head 11:Blade part 12: Knife surface 13: included angle 14:First subject 2:Blade 21:Second subject 22: handle 3: Grip 31: Anti-slip structure 311:Protruding ribs 32:Through hole 41:Length direction 42:Thickness direction 43: Width direction

圖1為本發明一實施例之立體圖。 圖2為圖1之局部放大正視圖。 圖3為圖1之側視圖。 圖4為圖3之局部放大圖。 Figure 1 is a perspective view of an embodiment of the present invention. FIG. 2 is a partially enlarged front view of FIG. 1 . Figure 3 is a side view of Figure 1. Figure 4 is a partial enlarged view of Figure 3.

1:刀頭 1: Knife head

2:刀身 2:Blade

3:握柄 3: Grip

31:防滑結構 31: Anti-slip structure

32:貫孔 32:Through hole

41:長度方向 41:Length direction

42:厚度方向 42:Thickness direction

43:寬度方向 43: Width direction

Claims (9)

一種刮刀,包括: 一刀頭,定義有一第一硬度,包含有一刀刃部及一第一主體,該刀刃部沿一長度方向延伸於該第一主體之一端,該刀刃部包含有二刀面,該二刀面夾設有一夾角,該第一主體沿一厚度方向定義有一第一厚度,該第一主體沿一寬度方向定義有一第一寬度,該長度方向、該厚度方向及該寬度方向兩兩相互垂直;及 一刀身,定義有一第二硬度,包含有一第二主體,該第二主體沿該長度方向連接於該第一主體之另一側,該第二主體沿該厚度方向定義有一第二厚度,該第二主體沿該寬度方向定義有一第二寬度; 其中,該夾角介於40度至75度之間,該第一硬度大於該第二硬度,該第一厚度異於該第二厚度,該第一寬度異於該第二寬度; 其中,該第一主體與該第二主體係透過銀焊接接合在一起。 A scraper including: A cutter head, defined with a first hardness, includes a blade portion and a first body. The blade portion extends along a length direction from one end of the first body. The blade portion includes two blade surfaces sandwiched between the two blade surfaces. There is an included angle, the first body defines a first thickness along a thickness direction, the first body defines a first width along a width direction, and the length direction, the thickness direction and the width direction are perpendicular to each other; and A blade defined with a second hardness, including a second body connected to the other side of the first body along the length direction, the second body defining a second thickness along the thickness direction, the second body The two main bodies define a second width along the width direction; Wherein, the included angle is between 40 degrees and 75 degrees, the first hardness is greater than the second hardness, the first thickness is different from the second thickness, and the first width is different from the second width; Wherein, the first main body and the second main system are joined together through silver soldering. 如請求項1所述的刮刀,其中該第一硬度介於HRA85至HRA94之間。The scraper as claimed in claim 1, wherein the first hardness is between HRA85 and HRA94. 如請求項1所述的刮刀,其中該夾角為60度。The scraper as claimed in claim 1, wherein the included angle is 60 degrees. 如請求項1所述的刮刀,其中該刀刃部遠離該第一主體之一端呈非尖銳角狀。The scraper as claimed in claim 1, wherein an end of the blade portion away from the first body is in a non-sharp angle shape. 如請求項1所述的刮刀,另包含有一握柄,該刀身另包含有一刀柄,該刀柄連接於該第二主體遠離該刀頭之一側,該刀柄插接定位於該握柄,該第二主體凸伸出該握柄;其中,該握柄件鄰近該第二主體之一端凸設有一防滑結構,該握柄定義有一第三硬度,該第三硬度小於該第二硬度。The scraper of claim 1 further includes a handle, the blade further includes a handle, the handle is connected to a side of the second body away from the blade head, and the handle is plugged and positioned on the handle. , the second body protrudes from the handle; wherein, the handle piece is protruding with an anti-slip structure adjacent to one end of the second body, and the handle is defined with a third hardness, and the third hardness is smaller than the second hardness. 如請求項1至5其中任一項所述的刮刀,其中該刀頭另定義有一第一光澤度,該刀身另定義有一第二光澤度,該第一光澤度異於該第二光澤度。The scraper according to any one of claims 1 to 5, wherein the blade head is further defined with a first glossiness, the blade body is further defined with a second glossiness, and the first glossiness is different from the second glossiness. 如請求項6所述的刮刀,其中該刀頭之外表面呈亮面,該刀身之外表面呈霧面。The scraper according to claim 6, wherein the outer surface of the cutter head is bright and the outer surface of the blade is matte. 如請求項2所述的刮刀,其中該第一硬度介於HRA85至HRA94之間;該夾角為60度;該刀刃部遠離該第一主體之一端呈非尖銳角狀;該刮刀另包含有一握柄,該刀身另包含有一刀柄,該刀柄連接於該第二主體遠離該刀頭之一側,該刀柄插接定位於該握柄,該第二主體凸伸出該握柄;其中,該握柄件鄰近該第二主體之一端凸設有一防滑結構,該握柄定義有一第三硬度,該第三硬度小於該第二硬度;該刀頭另定義有一第一光澤度,該刀身另定義有一第二光澤度,該第一光澤度異於該第二光澤度;該刀頭之外表面呈亮面,該刀身之外表面呈霧面;該第一厚度大於該第二厚度,該第一寬度大於該第二寬度;該握柄經由塑膠射出一體成型包覆該刀柄,該握柄貫設有一貫孔;該第一主體呈矩形塊狀,該二刀面斜向連接該第一主體,該第二主體呈矩形塊狀;該防滑結構為複數凸肋,以該刀柄為基準面,該複數凸肋之位置位於該刀柄之相對正上方;於該長度方向上,該第二主體與該刀頭的比值介於4至7之間;該第一寬度與該第二寬度之比值介於1.02至1.1之間。The scraper of claim 2, wherein the first hardness is between HRA85 and HRA94; the included angle is 60 degrees; the end of the blade away from the first body is in a non-sharp angle shape; the scraper also includes a grip The blade further includes a handle, the handle is connected to a side of the second body away from the blade head, the handle is inserted and positioned on the handle, and the second body protrudes from the handle; wherein , the handle piece is protruding with an anti-slip structure adjacent to one end of the second body, the handle is defined with a third hardness, and the third hardness is smaller than the second hardness; the blade head is also defined with a first glossiness, and the blade body It is also defined that there is a second glossiness, the first glossiness is different from the second glossiness; the outer surface of the blade head is bright, and the outer surface of the blade body is matte; the first thickness is greater than the second thickness, The first width is greater than the second width; the handle is integrally molded by plastic injection molding to cover the handle, and the handle is provided with a through hole; the first body is in the shape of a rectangular block, and the two blade surfaces are obliquely connected to the handle. The first body, the second body is in the shape of a rectangular block; the anti-slip structure is a plurality of protruding ribs, with the knife handle as a reference plane, and the plurality of protruding ribs are located directly above the knife handle; in the length direction, The ratio of the second body to the cutter head is between 4 and 7; the ratio of the first width to the second width is between 1.02 and 1.1. 一種刮刀之製造方法,包含有以下步驟: 提供一刀頭,該刀頭包含有一刀刃部; 提供一刀身; 將該刀頭透過銀焊接於該刀身; 對該刀刃部之尖端進行鈍化,以令該刀刃部之尖端呈非尖銳角狀。 A method for manufacturing a scraper includes the following steps: A cutter head is provided, and the cutter head includes a blade portion; A blade is provided; Welding the blade to the blade through silver; The tip of the blade portion is blunted so that the tip of the blade portion has a non-sharp angle shape.
TW112124455A 2023-01-13 2023-01-13 Scraper and method for manufacturing the same TWI824987B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109201417A (en) * 2018-11-19 2019-01-15 广州里工实业有限公司 Ceramic comma scraper and cutter
US10309114B1 (en) * 2005-03-11 2019-06-04 Exceptional Ip Holdings, Llc Hand held building tools
US20210197355A1 (en) * 2016-02-08 2021-07-01 The Sherwin-Williams Company Prep tool

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10309114B1 (en) * 2005-03-11 2019-06-04 Exceptional Ip Holdings, Llc Hand held building tools
US20210197355A1 (en) * 2016-02-08 2021-07-01 The Sherwin-Williams Company Prep tool
CN109201417A (en) * 2018-11-19 2019-01-15 广州里工实业有限公司 Ceramic comma scraper and cutter

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