TWI824823B - Forming die with detachable modules - Google Patents

Forming die with detachable modules Download PDF

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Publication number
TWI824823B
TWI824823B TW111143749A TW111143749A TWI824823B TW I824823 B TWI824823 B TW I824823B TW 111143749 A TW111143749 A TW 111143749A TW 111143749 A TW111143749 A TW 111143749A TW I824823 B TWI824823 B TW I824823B
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modules
module
mold
heating unit
pressing part
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TW111143749A
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Chinese (zh)
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TW202421298A (en
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李宥樂
莊志宇
陳彥儒
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財團法人金屬工業研究發展中心
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Abstract

A forming die with detachable modules is configured to solve the problem that the conventional forming die has to be replaced entirely when forming products having different configurations. The forming die comprises an upper mold, an upper compressing member, a lower mold and a lower compressing member. The upper mold has an upper base body and multiple first modules adjacently connecting to the upper base body, and each of the multiple first modules is detachable. The upper compressing member has multiple second modules detachably provided around the upper mold. The lower mold, provided under the upper mold, has a lower base body and multiple third modules adjacently connecting to the lower base body, and each of the multiple third modules is detachable. The lower compressing member, provided under the upper compressing member, has multiple fourth modules provided around the lower mold.

Description

具可拆卸模塊之成型模具 Forming mold with detachable modules

本發明係關於一種成型模具,尤其是一種具可拆卸模塊之成型模具。 The present invention relates to a molding mold, in particular to a molding mold with a detachable module.

請參照第1~2圖所示,其係顯示一習知的成型模具8使一工件W成型為成型件9的局部剖視作動示意圖。該成型模具8具有一上模81與一下模82。該上模81與一上模座(未顯示)連接,該下模82與一下模座(未顯示)連接,且該上模81與該下模82可朝彼此相對運動,以沖壓該工件W為一成型件9,該成型件9可例如是一殼件,惟並不以此為限。 Please refer to Figures 1 to 2, which are partial cross-sectional schematic diagrams showing the operation of a conventional forming die 8 to form a workpiece W into a formed part 9. The forming mold 8 has an upper mold 81 and a lower mold 82 . The upper mold 81 is connected to an upper mold base (not shown), the lower mold 82 is connected to a lower mold base (not shown), and the upper mold 81 and the lower mold 82 can move relative to each other to punch the workpiece W. It is a molded part 9, and the molded part 9 can be, for example, a shell, but is not limited to this.

請參照第3圖所示,所述成型件9具有一基體部(Base Body Portion)91、一成型部(Forming Portion)92及一固持部(Holding Portion)93。詳言之,該基體部91具有一長度L,該成型部92具有一高度H,該基體部91與該成型部92間具有一外彎段91O與一內彎段91I;可選地,該固持部93與該成型部92間亦可具有一外彎段93O與一內彎段93I。 Please refer to Figure 3, the molded part 9 has a base body portion (Base Body Portion) 91, a forming portion (Forming Portion) 92 and a holding portion (Holding Portion) 93. To be specific, the base portion 91 has a length L, the molded portion 92 has a height H, and an outer curved section 91O and an inner curved section 91I are provided between the base portion 91 and the molded portion 92; optionally, the There may also be an outer bending section 93O and an inner bending section 93I between the holding part 93 and the forming part 92 .

應注意的是,如第4~5圖所示,係顯示上述習知成型模具8與成型件9的上視示意圖。所述習知成型模具8中,由於該上模81與該下模82係分別由單一構件所構成,因此當要製造具有不同形狀/輪廓的成型件9,需要將對應的上模81與下模82全部更換,以製造對應的成型件9。其中,如第3圖所示,所述成型件9的變更可以例如是所述長度L、高度H、外彎段 91O及/或93O、內彎段91I及/或93I中之任一者為不同時,或是該成型部92與該基體部91及/或該固持部93間的夾角為不同時。 It should be noted that, as shown in Figures 4 to 5, they are schematic top views of the above-mentioned conventional molding die 8 and molded part 9. In the conventional mold 8, since the upper mold 81 and the lower mold 82 are each composed of a single component, when molding parts 9 with different shapes/contours are to be manufactured, the corresponding upper mold 81 and lower mold 81 need to be manufactured. All molds 82 are replaced to produce corresponding molded parts 9 . Among them, as shown in Figure 3, the modification of the molded part 9 can be, for example, the length L, height H, outer curved section Any one of 91O and/or 93O, the inner curved section 91I and/or 93I is different, or the angle between the molding part 92 and the base part 91 and/or the holding part 93 is different.

然而,由於產品的多元化與造型的多變性,所述成型件亦具有各式各樣的外形以對應產品的設計需求,而對應各種不同設計的成型件,就必須使用對應設計的模具,且各模具上模與下模無法共用,造成模具製作成本昂貴的問題。 However, due to the diversification of products and the variability of shapes, the molded parts also have various shapes to meet the design needs of the products. To correspond to the molded parts of various designs, correspondingly designed molds must be used, and The upper mold and lower mold of each mold cannot be shared, resulting in high mold manufacturing costs.

有鑑於此,習知的成型模具確實仍有加以改善之必要。 In view of this, there is still a need to improve the conventional forming mold.

為解決上述問題,本發明的目的是提供一種具可拆卸模塊之成型模具,可降低模具的製作成本者。 In order to solve the above problems, the object of the present invention is to provide a molding mold with a detachable module, which can reduce the manufacturing cost of the mold.

本發明的次一目的是提供一種具可拆卸模塊之成型模具,可提升其所成型之產品的品質者。 A secondary object of the present invention is to provide a molding mold with detachable modules that can improve the quality of the products molded by it.

本發明的又一目的是提供一種具可拆卸模塊之成型模具,可提升模具更換的便利性者。 Another object of the present invention is to provide a molding mold with a detachable module, which can improve the convenience of mold replacement.

本發明全文所述方向性或其近似用語,例如「前」、「後」、「左」、「右」、「上(頂)」、「下(底)」、「內」、「外」、「側面」等,主要係參考附加圖式的方向,各方向性或其近似用語僅用以輔助說明及理解本發明的各實施例,非用以限制本發明。 Directionality or similar terms are used throughout the present invention, such as "front", "back", "left", "right", "upper (top)", "lower (bottom)", "inner", "outer" , "side", etc. mainly refer to the directions of the attached drawings. Each directionality or its approximate terms are only used to assist in explaining and understanding the various embodiments of the present invention, and are not intended to limit the present invention.

本發明全文所記載的元件及構件使用「一」或「一個」之量詞,僅是為了方便使用且提供本發明範圍的通常意義;於本發明中應被解讀為包括一個或至少一個,且單一的概念也包括複數的情況,除非其明顯意指其他意思。 The use of the quantifier "a" or "an" in the elements and components described throughout the present invention is only for convenience of use and to provide a common sense of the scope of the present invention; in the present invention, it should be interpreted as including one or at least one, and single The concept of also includes the plural unless it is obvious that something else is meant.

本發明全文所述「結合」、「組合」或「組裝」等近似用語, 除有特別限定者,主要包含連接後仍可不破壞構件地分離,或是連接後使構件不可分離等型態,係本領域中具有通常知識者可以依據欲相連之構件材質或組裝需求予以選擇者。 Similar terms such as "combination", "combination" or "assembly" are used throughout the present invention. Unless otherwise specified, it mainly includes methods that can be separated without damaging the components after being connected, or that can be made inseparable after being connected. Those with ordinary knowledge in the field can choose based on the materials of the components to be connected or the assembly requirements. .

本發明的具可拆卸模塊之成型模具,包含:一上模,具有一上模基體與多個第一模塊,該多個第一模塊可拆卸地鄰接該上模基體;一上壓件,具有多個第二模塊可拆卸地設置於該上模的外周;一下模,位於該上模的下方,該下模具有一下模基體與多個第三模塊,該多個第三模塊可拆卸地鄰接該下模基體;及一下壓件,位於該上壓件的下方,該下壓件具有多個第四模塊可拆卸地設置於該下模的外周。 The molding mold with detachable modules of the present invention includes: an upper mold having an upper mold base and a plurality of first modules, the plurality of first modules being detachably adjacent to the upper mold base; an upper pressing part having A plurality of second modules are detachably arranged on the outer periphery of the upper mold; a lower mold is located below the upper mold, and the lower mold has a lower mold base and a plurality of third modules, and the plurality of third modules are detachably adjacent. The lower mold base; and a lower pressing part located below the upper pressing part. The lower pressing part has a plurality of fourth modules detachably arranged on the outer periphery of the lower mold.

據此,本發明的具可拆卸模塊之成型模具,透過該上模、該上壓件、該下模及該下壓件分別具有可拆卸的該多個第一模塊、該多個第二模塊、該多個第三模塊及該多個第四模塊,可對應不同輪廓之成型件,局部地更換對應的模塊,而提升變換成型模具的效率;且不用因成型件僅有局部輪廓的差異就需製作與更換整個成型模具,而可達成節省成型模具製作成本的功效。 Accordingly, the molding mold with detachable modules of the present invention has the plurality of detachable first modules and the plurality of second modules respectively through the upper mold, the upper pressing part, the lower mold and the lower pressing part. The plurality of third modules and the plurality of fourth modules can correspond to molded parts with different contours, and the corresponding modules can be partially replaced, thereby improving the efficiency of changing molding molds; and there is no need to change molding parts because the molded parts only have local contour differences. It is necessary to make and replace the entire molding mold, which can achieve the effect of saving the manufacturing cost of the molding mold.

其中,當進行工件之成型作業時,使一工件受壓於該上模、該上壓件、該下模及該下壓件之間,並由該上模、該上壓件、該下模及該下壓件之間的位置關係形成一第一配置;在該工件持續受壓於該上模、該上壓件、該下模及該下壓件之期間,使該上模與該上壓件之間產生一相對運動,並同時使該下模與該下壓件之間產生一相對運動,使該上模、該上壓件、該下模及該下壓件之間的位置關係形成與一第二配置,該第二配置不同於該第一配置。如此,透過該上模、該上壓件、該下模及該下壓件之間相互運動,可產生不同位置關係,而可達成製作特定形狀的成型件的功效。 Among them, when the workpiece is formed, a workpiece is pressed between the upper mold, the upper pressing part, the lower mold and the lower pressing part, and is pressed between the upper mold, the upper pressing part and the lower mold. The positional relationship between the lower pressing part and the lower pressing part forms a first configuration; while the workpiece is continuously pressed on the upper mold, the upper pressing part, the lower mold and the lower pressing part, the upper mold and the upper pressing part are A relative movement is generated between the pressing parts, and at the same time a relative movement is generated between the lower mold and the lower pressing part, so that the positional relationship between the upper mold, the upper pressing part, the lower mold and the lower pressing part is A second configuration is formed, the second configuration being different from the first configuration. In this way, through the mutual movement between the upper mold, the upper pressing part, the lower mold and the lower pressing part, different positional relationships can be generated, thereby achieving the effect of producing a molded part of a specific shape.

其中,該多個第一模塊中的至少一者具有一加熱單元;或該多 個第二模塊中的至少一者具有一加熱單元;或該多個第三模塊中的至少一者具有一加熱單元;或該多個第四模塊中的至少一者具有一加熱單元。如此,透過該加熱單元,可使工件的局部區域預先加熱至一定溫度,而可達成提升成型品質的功效。 Wherein, at least one of the plurality of first modules has a heating unit; or the plurality of first modules At least one of the second modules has a heating unit; or at least one of the third modules has a heating unit; or at least one of the fourth modules has a heating unit. In this way, through the heating unit, a local area of the workpiece can be preheated to a certain temperature, thereby achieving the effect of improving the molding quality.

其中,該多個第一模塊中的至少一者具有一加熱單元,該多個第二模塊中的至少一者具有一加熱單元,該多個第三模塊中的至少一者具有一加熱單元,且該多個第四模塊中的至少一者具有一加熱單元。如此,透過該加熱單元,可使工件的局部區域預先加熱至一定溫度,而可達成提升成型品質的功效。 Wherein, at least one of the first modules has a heating unit, at least one of the second modules has a heating unit, and at least one of the third modules has a heating unit, And at least one of the plurality of fourth modules has a heating unit. In this way, through the heating unit, a local area of the workpiece can be preheated to a certain temperature, thereby achieving the effect of improving the molding quality.

其中,該多個第二模塊的硬度皆大於該多個第一模塊。如此,藉由該硬度關係的分配,可強化該多個第二模塊在對工件反覆成形時遭遇的磨損,進而可提升該多個第二模塊的使用壽命的功效。 Wherein, the hardness of the plurality of second modules is greater than that of the plurality of first modules. In this way, through the distribution of the hardness relationship, the wear encountered by the plurality of second modules when repeatedly forming the workpiece can be enhanced, thereby improving the service life of the plurality of second modules.

其中,該多個第二模塊皆為熱處理過的鋼材。如此,可提高該多個第二模塊的硬度,以減緩反覆成形時遭遇的磨損,進而可提升該多個第二模組的使用壽命的功效。 Wherein, the plurality of second modules are all made of heat-treated steel. In this way, the hardness of the plurality of second modules can be increased to slow down the wear encountered during repeated forming, thereby improving the service life of the plurality of second modules.

其中,將該第一模塊、該第二模塊、該第三模塊及該第四模塊定義為四種不同種類的模塊;在相同種類的模塊中,具有該加熱單元的模塊中的至少一者與其相鄰的模塊中的至少一者之間具有一間隙。如此,透過該間隙是對應具有該加熱單元的模塊而設置,可補償對應模塊因受熱膨脹的影響,而可達成提升成型品質的功效。 Wherein, the first module, the second module, the third module and the fourth module are defined as four different types of modules; among the modules of the same type, at least one of the modules with the heating unit is the same as the one with the heating unit. There is a gap between at least one of adjacent modules. In this way, by setting the gap corresponding to the module having the heating unit, the effect of thermal expansion of the corresponding module can be compensated, thereby achieving the effect of improving the molding quality.

其中,將該第一模塊、該第二模塊、該第三模塊及該第四模塊定義為四種不同種類的模塊;在相同種類的模塊中,至少二模塊係彼此相鄰且各具有一凸出部朝另一者延伸,且該至少二模塊中的至少一者具有該加熱單元。如此,透過該凸出部是對應具有該加熱單元的模塊而設置,可補償對 應模塊因受熱膨脹的影響,而可達成提升成型品質的功效。 Wherein, the first module, the second module, the third module and the fourth module are defined as four different types of modules; among the modules of the same type, at least two modules are adjacent to each other and each has a convex The outlet extends toward the other, and at least one of the at least two modules has the heating unit. In this way, since the protruding portion is provided corresponding to the module having the heating unit, it can compensate for the Due to the influence of thermal expansion, the molding quality of the module can be improved.

其中,將該第一模塊、該第二模塊、該第三模塊及該第四模塊定義為四種不同種類的模塊;在相同種類的模塊中,至少一模塊與其相鄰模塊中的至少一者之間具有一間隙。如此,透過該間隙,可補償模塊受熱膨脹的影響,而可達成提升成型品質的功效。 Among them, the first module, the second module, the third module and the fourth module are defined as four different types of modules; among the modules of the same type, at least one module and at least one of its adjacent modules There is a gap in between. In this way, through the gap, the influence of thermal expansion of the module can be compensated, thereby achieving the effect of improving the molding quality.

其中,將該第一模塊、該第二模塊、該第三模塊及該第四模塊定義為四種不同種類的模塊;在相同種類的模塊中,至少二模塊係彼此相鄰且各具有一凸出部朝另一者延伸。如此,透過該突出部,可補償模塊受熱膨脹的影響,而可達成提升成型品質的功效。 Wherein, the first module, the second module, the third module and the fourth module are defined as four different types of modules; among the modules of the same type, at least two modules are adjacent to each other and each has a convex The outlet extends towards the other. In this way, the influence of thermal expansion of the module can be compensated through the protrusion, thereby achieving the effect of improving the molding quality.

〔本發明〕 [Invention]

1:上模 1: Upper mold

10:上模基體 10: Upper mold base

11:第一模塊 11:The first module

12:加熱單元 12:Heating unit

2:上壓件 2: Pressing parts

21:第二模塊 21:Second module

22:加熱單元 22:Heating unit

3:下模 3: Lower mold

30:下模基體 30: Lower mold base

31:第三模塊 31:Third module

32:加熱單元 32:Heating unit

4:下壓件 4: Pressing parts

41:第四模塊 41:The fourth module

42:加熱單元 42:Heating unit

FZ:成型區 FZ: Forming zone

G:間隙 G: Gap

P:凸出部 P:Protrusion

W:工件 W: workpiece

W’:成型件 W’: Molded parts

〔習用〕 [common usage]

8:成型模具 8: Forming mold

81:上模 81: Upper mold

82:下模 82: Lower mold

W:工件 W: workpiece

9:成型件 9: Molded parts

91:基體部 91: Base part

91I:內彎段 91I: Inner bend section

91O:外彎段 91O: Outer bend section

92:成型部 92: Molding Department

93:固持部 93: Holding Department

93I:內彎段 93I: Inner bend section

93O:外彎段 93O: Outer curved section

H:高度 H: height

L:長度 L: length

〔第1圖〕一種習知成型模具於加工一工件前的局部前視剖面示意圖。 [Figure 1] A partial front cross-sectional view of a conventional forming mold before processing a workpiece.

〔第2圖〕延續第1圖所示的動作情形示意圖。 [Picture 2] Continuation of the action diagram shown in Figure 1.

〔第3圖〕如第2圖所示的成型件的剖面示意圖。 [Figure 3] Schematic cross-sectional view of the molded part shown in Figure 2.

〔第4圖〕如第1圖所示之上模、下模及成型件的上視示意圖。 [Figure 4] A top view of the upper mold, lower mold and molded parts as shown in Figure 1.

〔第5圖〕相較第4圖,具有不同輪廓的上模、下模及成型件的上視示意圖。 [Figure 5] Compared to Figure 4, this is a top view of the upper mold, lower mold and molded parts with different contours.

〔第6圖〕本發明成型模具的一較佳實施例的局部前視剖面示意圖。 [Figure 6] A partial front cross-sectional view of a preferred embodiment of the molding mold of the present invention.

〔第7圖〕如第6圖所示之上視示意圖。 [Figure 7] A schematic top view as shown in Figure 6.

〔第8圖〕如第6圖之成型模具加工一工件於第一配置的動作示意圖。 [Figure 8] The schematic diagram of the forming mold processing a workpiece in the first configuration as shown in Figure 6.

〔第9圖〕延續第8圖,成型模具加工該工件於第二配置的動作示意圖。 [Figure 9] Continuation of Figure 8, a schematic diagram of the forming mold processing the workpiece in the second configuration.

〔第10圖〕本發明成型模具的另一較佳實施例的上視示意圖。 [Figure 10] A schematic top view of another preferred embodiment of the molding die of the present invention.

〔第11圖〕相較第10圖,成型模具僅更換邊角位置之模塊的上視示意圖。 [Picture 11] Compared to Figure 10, the molding die is a top view of the module where only the corners are replaced.

〔第12圖〕本發明第二模塊的另一較佳實施例的局部上視示意圖。 [Figure 12] A partial top view of another preferred embodiment of the second module of the present invention.

為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式作詳細說明;此外,在不同圖式中標示相同符號者視為相同,會省略其說明。 In order to make the above and other objects, features and advantages of the present invention more obvious and understandable, preferred embodiments of the present invention are illustrated below and described in detail with reference to the accompanying drawings; in addition, the same symbols are used in different drawings. are considered to be the same and their description will be omitted.

請參照第6圖所示,其係本發明具可拆卸模塊之成型模具的一較佳實施例,係以剖視圖(特別是沿第7圖A-A剖面線)示意該成型模具中主要元件。該成型模具包含一上模1、一上壓件2、一下模3及一下壓件4。該上模1與該上壓件2係與一上模座(未顯示)連接,該下模3與該下壓件4係與一下模座(未顯示)連接,且該上模1與該上壓件2彼此可在至少一方向上產生相對運動,該下模3與該下壓件4彼此可在至少一方向上產生相對運動。 Please refer to Figure 6, which is a preferred embodiment of the molding mold with detachable modules of the present invention. The main components of the molding mold are illustrated in a cross-sectional view (especially along the line A-A in Figure 7). The forming mold includes an upper mold 1, an upper pressing part 2, a lower mold 3 and a lower pressing part 4. The upper mold 1 and the upper pressing part 2 are connected to an upper mold base (not shown), the lower mold 3 and the lower pressing part 4 are connected to a lower mold base (not shown), and the upper mold 1 is connected to the lower mold base (not shown). The upper pressing parts 2 can move relative to each other in at least one direction, and the lower mold 3 and the lower pressing part 4 can move relative to each other in at least one direction.

除參照第6圖外,另請參照第7圖所示,其係顯示該上模1/下模3與該上壓件2/下壓件4的上視示意圖。該上模1具有一上模基體10與多個第一模塊11,該多個第一模塊11可拆卸地鄰接該上模基體10。較佳地,各該第一模塊11與該多個第一模塊11中的另二者相鄰。可選地,該第一模塊11中的至少一者具有一加熱單元12,且具有該加熱單元12的該第一模塊11與其相鄰之第一模塊11之間,較佳具有一間隙G;如此,可提高第一模塊11尺寸的容忍值(Tolerance),或是當該第一模塊11受該加熱單元12加熱時,該間隙G可用於避免該第一模塊11受熱膨脹而使第一模塊11間相互擠壓而變形的問題,以提升成型品質。 In addition to Figure 6, please also refer to Figure 7, which is a schematic top view of the upper mold 1/lower mold 3 and the upper pressing part 2/lower pressing part 4. The upper mold 1 has an upper mold base 10 and a plurality of first modules 11. The plurality of first modules 11 are detachably adjacent to the upper mold base 10. Preferably, each first module 11 is adjacent to the other two of the plurality of first modules 11 . Optionally, at least one of the first modules 11 has a heating unit 12, and there is preferably a gap G between the first module 11 with the heating unit 12 and its adjacent first module 11; In this way, the tolerance value (Tolerance) of the size of the first module 11 can be increased, or when the first module 11 is heated by the heating unit 12, the gap G can be used to prevent the first module 11 from being thermally expanded and causing the first module to expand. 11 are squeezed together and deformed to improve the molding quality.

該上壓件2係設置於該上模1的外周,特別是未與該上模1接觸,該上壓件2具有多個第二模塊21可拆卸地設置於該上模1的外周;較佳地,該多個第二模塊21係環狀地排列以圍繞該上模1的外周。較佳地,各該 第二模塊21與該多個第二模塊21中的另二者相鄰。可選地,該第二模塊21中的至少一者具有一加熱單元22,具有該加熱單元22的該第二模塊21與其相鄰之第二模塊21之間,較佳具有一間隙G;如此,可提高第二模塊21尺寸的容忍值,或是當該第二模塊21受該加熱單元22加熱時,該間隙G可用於避免該第二模塊21受熱膨脹而使第二模塊21間相互擠壓而變形的問題,以提升成型品質。在一實施例中,多個第一模塊11及多個第二模塊21彼此的物理性質可以是不同,例如:硬度或耐磨耗性不同。在一實施例中,多個第二模塊21的硬度皆大於多個第一模塊11,如此可強化多個第二模塊21在對工件反覆成形時遭遇的磨損,進而可提升多個第二模塊21的使用壽命。在一實施例中,多個第二模塊21為熱處理過的鋼材,如此可提高硬度,多個第一模塊11則為未熱處理過的鋼材,相對熱處理過的鋼材可降低成本。 The upper pressing part 2 is disposed on the outer periphery of the upper mold 1, especially not in contact with the upper mold 1. The upper pressing part 2 has a plurality of second modules 21 detachably disposed on the outer periphery of the upper mold 1; Preferably, the plurality of second modules 21 are arranged annularly to surround the outer periphery of the upper mold 1 . Preferably, each should The second module 21 is adjacent to the other two of the plurality of second modules 21 . Optionally, at least one of the second modules 21 has a heating unit 22, and there is preferably a gap G between the second module 21 having the heating unit 22 and its adjacent second module 21; thus , can increase the tolerance value of the size of the second module 21, or when the second module 21 is heated by the heating unit 22, the gap G can be used to prevent the second module 21 from being expanded by heat and causing the second modules 21 to squeeze each other. Solve the problem of deformation caused by pressure to improve the molding quality. In an embodiment, the physical properties of the plurality of first modules 11 and the plurality of second modules 21 may be different from each other, such as different hardness or wear resistance. In one embodiment, the hardness of the plurality of second modules 21 is greater than that of the plurality of first modules 11. This can enhance the wear of the plurality of second modules 21 when repeatedly forming the workpiece, thereby improving the performance of the plurality of second modules. 21 lifespan. In one embodiment, the plurality of second modules 21 are made of heat-treated steel, which can increase the hardness, while the plurality of first modules 11 are made of unheated steel, which can reduce costs compared with heat-treated steel.

該下模3係位於該上模1的下方,較佳是在一軸向方向上對位於該上模1的下方。該下模3具有一下模基體30與多個第三模塊31,該多個第三模塊31可拆卸地鄰接該下模基體30。較佳地,各該第三模塊31與該多個第三模塊31中的另二者相鄰。可選地,該多個第三模塊31中的至少一者具有一加熱單元32,且具有該加熱單元32的該第三模塊31與其相鄰之第三模塊31之間,較佳具有一間隙G;如此,可提高第三模塊31尺寸的容忍值,或是當該第三模塊31受該加熱單元32加熱時,該間隙G可用於避免該第三模塊31受熱膨脹而使第三模塊31間相互擠壓而變形的問題,以提升成型品質。 The lower mold 3 is located below the upper mold 1 , preferably opposite to the lower part of the upper mold 1 in an axial direction. The lower mold 3 has a lower mold base 30 and a plurality of third modules 31. The plurality of third modules 31 are detachably adjacent to the lower mold base 30. Preferably, each third module 31 is adjacent to the other two of the plurality of third modules 31 . Optionally, at least one of the plurality of third modules 31 has a heating unit 32, and there is preferably a gap between the third module 31 having the heating unit 32 and its adjacent third module 31. G; in this way, the tolerance value of the size of the third module 31 can be increased, or when the third module 31 is heated by the heating unit 32, the gap G can be used to prevent the third module 31 from thermal expansion. The problem of mutual extrusion and deformation is achieved in order to improve the molding quality.

該下壓件4係位於該上壓件2的下方,較佳是在該軸向方向上對位於該上壓件2的下方。該下壓件4係設置於該下模3的外周,特別是未與該下模3接觸,該下壓件4具有多個第四模塊41可拆卸地設置於該下模3的外周;較佳地,該多個第四模塊41係環狀地排列以圍繞該下模3的外周。 較佳地,各該第四模塊41與該多個第四模塊41中的另二者相鄰。可選地,該多個第四模塊41中的至少一者具有一加熱單元42,且具有該加熱單元42的該第四模塊41與其相鄰之第四模塊41之間,較佳具有一間隙G;如此,可提高第四模塊41尺寸的容忍值,或是當該第四模塊41受該加熱單元42加熱時,該間隙G可用於避免該第四模塊41受熱膨脹而使第四模塊41間相互擠壓而變形的問題,以提升成型品質。在一實施例中,多個第三模塊31及多個第四模塊41彼此的物理性質可以是不同,例如:硬度或耐磨耗性不同。在一實施例中,多個第四模塊41的硬度皆大於多個第三模塊31,如此可強化多個第四模塊41在對工件反覆成形時遭遇的磨損,進而可提升多個第四模塊41的使用壽命。在一實施例中,多個第四模塊41皆為熱處理過的鋼材,如此可提高硬度,多個第三模塊31則皆為未熱處理過的鋼材,相對熱處理過的鋼材可降低成本。 The lower pressing part 4 is located below the upper pressing part 2, preferably opposite to the lower part of the upper pressing part 2 in the axial direction. The lower pressing part 4 is disposed on the outer periphery of the lower mold 3, especially not in contact with the lower mold 3. The lower pressing part 4 has a plurality of fourth modules 41 detachably disposed on the outer periphery of the lower mold 3; Preferably, the plurality of fourth modules 41 are arranged annularly to surround the outer periphery of the lower mold 3 . Preferably, each fourth module 41 is adjacent to the other two of the plurality of fourth modules 41 . Optionally, at least one of the plurality of fourth modules 41 has a heating unit 42, and there is preferably a gap between the fourth module 41 having the heating unit 42 and its adjacent fourth module 41. G; in this way, the tolerance value of the size of the fourth module 41 can be increased, or when the fourth module 41 is heated by the heating unit 42, the gap G can be used to prevent the fourth module 41 from expanding due to heat. The problem of mutual extrusion and deformation is achieved in order to improve the molding quality. In an embodiment, the physical properties of the plurality of third modules 31 and the plurality of fourth modules 41 may be different from each other, such as different hardness or wear resistance. In one embodiment, the hardness of the plurality of fourth modules 41 is greater than that of the plurality of third modules 31. This can enhance the wear of the plurality of fourth modules 41 when repeatedly forming the workpiece, thereby improving the performance of the plurality of fourth modules. 41 lifespan. In one embodiment, the plurality of fourth modules 41 are all made of heat-treated steel, which can increase the hardness. The plurality of third modules 31 are all made of unheated steel, which can reduce costs compared with heat-treated steel.

請參照第8~9圖所示,其係顯示本發明之成型模具使一工件W成型為成型件W’的剖視作動示意圖。透過上述本發明之具可拆卸模塊之成型模具的構造,當要製造一成型件W’(如第9圖所示)時,所述成型模具的作動係詳述如下。 Please refer to Figures 8 to 9, which are schematic cross-sectional views of the forming mold of the present invention forming a workpiece W into a formed part W'. Through the above-mentioned structure of the molding mold with detachable modules of the present invention, when a molded part W' (as shown in Figure 9) is to be manufactured, the action of the molding mold is detailed as follows.

首先,如第8圖所示,提供一工件W(例如是一平板狀,惟並不以此為限),並使該工件W受壓於該上模1、該上壓件2、該下模3及該下壓件4之間;此時,該上模1、該上壓件2、該下模3及該下壓件4之間的位置關係形成一第一配置。 First, as shown in Figure 8, a workpiece W (for example, a flat plate, but not limited to this) is provided, and the workpiece W is pressed against the upper mold 1, the upper pressing member 2, and the lower between the mold 3 and the lower pressing part 4; at this time, the positional relationship between the upper mold 1, the upper pressing part 2, the lower mold 3 and the lower pressing part 4 forms a first configuration.

接者,如第9圖所示,相對所述第一配置,該上模1與該上壓件2之間產生一相對運動,該下模3與該下壓件4之間亦產生一相對運動,使該上模1、該上壓件2、該下模3及該下壓件4之間的位置關係形成與該第一配置不同的一第二配置,藉以使該工件W成型為該成型件W’。 Then, as shown in Figure 9, relative to the first configuration, a relative movement occurs between the upper mold 1 and the upper pressing part 2, and a relative movement also occurs between the lower mold 3 and the lower pressing part 4. Movement causes the positional relationship between the upper mold 1, the upper pressing part 2, the lower mold 3 and the lower pressing part 4 to form a second configuration different from the first configuration, so that the workpiece W is shaped as Molded part W'.

較佳地,所述相對運動的方向相同,且在該第一配置變換至該第二配置的過程中,該工件W(特別是指正在形成該成型件W’的該工件W)持續與該上模1、該上壓件2、該下模3及該下壓件4接觸。其中,在由上述第一配置轉變為第二配置的成型過程中,該工件W與該成型件W’具有相互對應的一成型區(Forming Zone)FZ。詳言之,各元件(該上模1、該上壓件2、該下模3及該下壓件4)中對應的模塊(該第一模塊11、該第二模塊21、該第三模塊31及該第四模塊41)係用於使一工件W產生變形,使該工件具有對應的成型區FZ。 Preferably, the direction of the relative movement is the same, and during the process of transforming from the first configuration to the second configuration, the workpiece W (especially the workpiece W that is forming the molded part W') continues to move with the The upper mold 1, the upper pressing part 2, the lower mold 3 and the lower pressing part 4 are in contact. During the molding process of changing from the first configuration to the second configuration, the workpiece W and the molded part W' have a forming zone (Forming Zone) FZ corresponding to each other. Specifically, the corresponding modules (the first module 11, the second module 21, the third module) in each component (the upper mold 1, the upper pressing part 2, the lower mold 3 and the lower pressing part 4) 31 and the fourth module 41) are used to deform a workpiece W so that the workpiece has a corresponding forming zone FZ.

較佳地,在上述第一配置轉變為第二配置的成型過程中,對應該主要成型區FZ,該模塊(11、21、31、41)中的至少一者係配置有對應的加熱單元(12、22、32、42)。詳言之,如第8圖所示,在該上模1、該上壓件2、該下模3及該下壓件4初步壓固該工件W時,特別是尚未使該工件W產生變形時,所述加熱單元(12、22、32、42)可升溫至一成型溫度,使對應的模塊(11、21、31、41)溫度升高,進而使該工件W與對應的模塊(11、21、31、41)間的接觸區域(即可對應所述成型區FZ)的溫度升高。 Preferably, during the molding process in which the above-mentioned first configuration is transformed into the second configuration, corresponding to the main molding zone FZ, at least one of the modules (11, 21, 31, 41) is configured with a corresponding heating unit ( 12, 22, 32, 42). Specifically, as shown in Figure 8, when the upper mold 1, the upper pressing part 2, the lower mold 3 and the lower pressing part 4 initially compress the workpiece W, especially the workpiece W has not yet been deformed. When , 21, 31, 41), the temperature of the contact area (that is, corresponding to the forming zone FZ) increases.

以習知不具有加熱單元的成型模具(如第1、2圖所示)為例,習知成型模具容易因工件W成型性不佳,而易於在對應變形區域(如第3圖的該成型部92)產生破損、裂痕或斷裂的情形,或使對應變形區域的機械性質惡化(例如應力集中)的情形。再者,縱使習知技術有預先將一工件W預先加熱的技術,或使該成型模具8整體一起升溫的技術,惟針對非成型區FZ的其他位置加熱,將使升溫過程耗費更多的能源且更耗時;此外,對於工件W進行整體的加熱,將使工件W整體機械強度惡化,特別是使工件W的全部位置的強度降低。 Taking the conventional molding mold without a heating unit (as shown in Figures 1 and 2) as an example, the conventional molding mold is prone to poor formability of the workpiece W, and is prone to deformation in the corresponding deformation area (as shown in Figure 3). portion 92) is damaged, cracked or broken, or the mechanical properties of the corresponding deformation area are deteriorated (for example, stress concentration). Furthermore, even if the conventional technology has the technology of preheating a workpiece W in advance, or the technology of heating the entire forming mold 8 together, heating other positions in the non-forming zone FZ will consume more energy in the heating process. And it is more time-consuming; in addition, heating the entire workpiece W will deteriorate the overall mechanical strength of the workpiece W, especially the strength of all locations of the workpiece W.

換言之,透過本案可使該上模1、該上壓件2、該下模3及該 下壓件4中任一者的局部或全部模塊(11、21、31、41)具有對應的加熱單元(12、22、32、42),使對應有該加熱單元(12、22、32、42)之模塊(11、21、31、41)所接觸該工件W的成型區FZ具有較佳的成型性,可避免對應成型區FZ產生應力集中、破損、裂痕或斷裂,並可避免工件W整體機械強度惡化;此外,由於僅需提供該成型模具的局部進行加熱,可提高升溫效率並減少能源的耗費。 In other words, through this case, the upper mold 1, the upper pressing part 2, the lower mold 3 and the Some or all modules (11, 21, 31, 41) of any one of the lower pressing parts 4 have corresponding heating units (12, 22, 32, 42), so that corresponding heating units (12, 22, 32, 42, The molding zone FZ of the workpiece W contacted by the module (11, 21, 31, 41) of 42) has better formability, which can avoid stress concentration, damage, cracks or fractures in the corresponding molding zone FZ, and can avoid the workpiece W The overall mechanical strength is deteriorated; in addition, since only a part of the mold is provided for heating, the heating efficiency can be improved and energy consumption can be reduced.

應注意的是,各該元件(1、2、3、4)之模塊(11、21、31、41)的數量可依實際需求而設置;較佳地,各該模塊(11、21、31、41)的數量至少為二個;其中,當所述數量為二個時,適用於長條形工件;當所述數量為三個時,適用於具有三個轉角的工件;當所述數量為四個時,適用於具有四個轉角的工件;惟,本發明並不以上述舉例為限。舉例而言,如第10圖所示(並以第7圖為對比基礎),其係顯示該第一模塊11/第三模塊31與該第二模塊21/第四模塊41的另一實施例。其中,該上模1與該上壓件2可分別具有八個第一模塊11與八個第二模塊21,該第一模塊11中的部分者具有加熱單元12,該第二模塊21中的部分者具有加熱單元22,特別是該加熱單元12、22係分別設置於該些具有轉角之第一模塊11與第二21。同樣地,該下模3與該下壓件4亦可分別具有八個第三模塊31與八個第四模塊41,該第三模塊31中的部分者具有加熱單元32,該第四模塊41中的部分者具有加熱單元42,特別是該加熱單元32、42係分別設置於該些具有轉角之第三模塊31與第四模塊41。 It should be noted that the number of modules (11, 21, 31, 41) of each component (1, 2, 3, 4) can be set according to actual needs; preferably, each module (11, 21, 31 , 41) The number is at least two; wherein, when the number is two, it is applicable to long workpieces; when the number is three, it is applicable to workpieces with three corners; when the number is When the number is four, it is applicable to workpieces with four corners; however, the present invention is not limited to the above examples. For example, as shown in Figure 10 (and taking Figure 7 as the basis for comparison), it shows another embodiment of the first module 11 / third module 31 and the second module 21 / fourth module 41 . Among them, the upper mold 1 and the upper pressing member 2 can respectively have eight first modules 11 and eight second modules 21. Some of the first modules 11 have heating units 12, and some of the second modules 21 have heating units 12. Some of them have heating units 22. In particular, the heating units 12 and 22 are respectively arranged on the first modules 11 and the second modules 21 with corners. Similarly, the lower mold 3 and the lower pressing member 4 can also have eight third modules 31 and eight fourth modules 41 respectively. Some of the third modules 31 have heating units 32, and the fourth modules 41 Some of them have heating units 42. In particular, the heating units 32 and 42 are respectively disposed on the third modules 31 and the fourth modules 41 with corners.

在一配置考量中,為使所述成型區FZ能較均勻受熱,各該第一模塊11、各該第二模塊21、各該第三模塊31及各該第四模塊41具有對應的加熱單元(12、22、32、42)。 In a configuration consideration, in order to enable the forming zone FZ to be heated more evenly, each first module 11 , each second module 21 , each third module 31 and each fourth module 41 has a corresponding heating unit. (12, 22, 32, 42).

在另一配置考量中,為節省能量耗費且最大化加熱效益,可於 對應成型件W’之成型區FZ為內彎處(產生內彎構造之位置)的模塊設置加熱單元;其中,以第8、9圖的成型件W’為例,對應成型區FZ為內彎處的模塊是第二模塊21與第三模塊31。可選地,可僅在對應成型件W’之成型區FZ為內彎處且同時為轉角處(如第10圖中的加熱單元僅係設置於模塊的轉角)設置加熱單元。基於相同原理,當所述內彎處為相反方向時,可在該第一模塊11與第四模塊41的位置設置對應的加熱單元12、42。 In another configuration consideration, in order to save energy consumption and maximize heating efficiency, you can The molding zone FZ corresponding to the molded part W' is the inward bend (the position where the inward bend structure is generated). The module is equipped with a heating unit; among them, taking the molded part W' in Figures 8 and 9 as an example, the corresponding molding zone FZ is the inward bend. The modules at are the second module 21 and the third module 31. Alternatively, the heating unit can be provided only where the molding zone FZ of the corresponding molded part W' is an inward bend and is also a corner (for example, the heating unit in Figure 10 is only provided at the corner of the module). Based on the same principle, when the inner bends are in opposite directions, corresponding heating units 12 and 42 can be provided at the positions of the first module 11 and the fourth module 41 .

在又一配置考量中,為方便加熱單元的配置,特別是涉及加熱單元的線路配置,所述加熱單元較佳是設置於整體成型模具外周的模塊;其中,若以第10圖為例,則是使該第二模塊21與該第三模塊31分別具有對應的加熱單元22、32。 In another configuration consideration, in order to facilitate the configuration of the heating unit, especially the circuit configuration of the heating unit, the heating unit is preferably a module arranged on the periphery of the integral molding mold; if Figure 10 is taken as an example, then The second module 21 and the third module 31 have corresponding heating units 22 and 32 respectively.

應注意的是,上述加熱單元(12、22、32、42)的配置僅是用於釋例性說明可行的數種實施態樣,本發明並不以此為限。 It should be noted that the above configurations of the heating units (12, 22, 32, 42) are only used to illustrate several possible implementations, and the present invention is not limited thereto.

較佳地,本案的工件W的組成可以是一金屬、一合金、包含金屬或合金的一複合材料。在一範例中,工件W的組成是一複合材料,所述複合材料具有三層構造,該三層構造分別由鋁合金、纖維複合材料(預浸料)及鋁合金所組成,對應加熱單元(12、22、32、42)較佳加熱至140℃以上的溫度。在另一實施例中,加熱單元(12、22、32、42)可加熱在140℃至170℃之間。 Preferably, the composition of the workpiece W in this case can be a metal, an alloy, or a composite material containing metal or alloy. In one example, the workpiece W is composed of a composite material. The composite material has a three-layer structure. The three-layer structure is composed of aluminum alloy, fiber composite material (prepreg) and aluminum alloy respectively. The corresponding heating unit ( 12, 22, 32, 42) It is better to heat to a temperature above 140°C. In another embodiment, the heating unit (12, 22, 32, 42) can heat between 140°C and 170°C.

據由前述本發明成型模具之構造,在工件W要形成具有其他輪廓的成型件W’時,較佳是僅有局部輪廓不同時,本發明的成型模具可透過僅更換元件(可以是上模1、上壓件2、下模3及下壓件4中之至少一者)在局部位置的模塊(第一模塊11、第二模塊21、第三模塊31及/或第四模塊41),以製造出具有其他輪廓的成型件W’。舉例而言,如第10、11圖所示,相較第10圖而言,第11圖中的成型模具僅更換在邊角位置的該第一模塊11、 該第二模塊21、該第三模塊31及該第四模塊41。如此,相較習知技術必須將成型模具整體進行更換,而有整體模具笨重、體積較大且須重新對位,而具有不便更換與更換耗時的問題;本發明之成型模具僅需局部更換對應位置的模塊,而在更換的物件上具有相對輕巧且體積小,而易於更換的效果外;另,可由未更換的模塊及/或基體作為定位的基準,有助於更換時的對位,而可減省更換時間。 According to the structure of the molding mold of the present invention mentioned above, when the workpiece W is to be formed into a molded part W' with other contours, preferably only a local contour is different, the molding mold of the present invention can be replaced by only replacing the component (which can be the upper mold). 1. Modules (first module 11, second module 21, third module 31 and/or fourth module 41) at a local position (at least one of the upper pressing part 2, the lower mold 3 and the lower pressing part 4), To produce molded parts W' with other profiles. For example, as shown in Figures 10 and 11, compared to Figure 10, the molding die in Figure 11 only replaces the first module 11 and 11 at the corners. The second module 21 , the third module 31 and the fourth module 41 . In this way, compared with the conventional technology, the entire molding mold must be replaced. However, the entire mold is bulky, large, and must be re-aligned, which makes replacement inconvenient and time-consuming. The molding mold of the present invention only needs to be partially replaced. The module corresponding to the position is relatively lightweight, small in size, and easy to replace on the replaced object; in addition, the unreplaced module and/or base can be used as a positioning benchmark, which is helpful for alignment during replacement. This can save replacement time.

較佳地,如第12圖所示,其係顯示二相鄰的第二模塊21的局部上視圖。詳言之,該多個第二模塊21中的至少二者係彼此相鄰且各具有一凸出部P朝另一者延伸。可選地,二相鄰的凸出部P間具有該間隙G。更佳地,當該多個第二模塊21中具有該凸出部P的至少一者在受熱膨脹時,該凸出部P係與相鄰的另一凸出部P靠抵,使該二相鄰的凸出部P形成一卡扣關係,使對應的第二模塊21間所界定的輪廓與一預設輪廓間的偏差小於一預設偏差值。相同地(未顯示),在相鄰的第一模塊11、第三模塊31及/或第四模塊41間亦可分別具有對應的凸出部P,且亦可具有對應的間隙G、間隙G及/或間隙G。換言之,相鄰的模塊間可具有對應的凸出部P,並可選地具有對應的間隙,以在模塊受熱膨脹時,仍可維持良好的成型品質。 Preferably, as shown in Figure 12, it shows a partial top view of two adjacent second modules 21. Specifically, at least two of the plurality of second modules 21 are adjacent to each other and each has a protruding portion P extending toward the other. Optionally, there is a gap G between two adjacent protruding parts P. More preferably, when at least one of the plurality of second modules 21 with the protruding portion P expands due to heat, the protruding portion P abuts against another adjacent protruding portion P, so that the two protruding portions P The adjacent protruding parts P form a snapping relationship, so that the deviation between the contour defined between the corresponding second modules 21 and a preset contour is less than a preset deviation value. Similarly (not shown), the adjacent first module 11 , the third module 31 and/or the fourth module 41 may also have corresponding protrusions P respectively, and may also have corresponding gaps G and gaps G. and/or gap G. In other words, adjacent modules may have corresponding protrusions P, and optionally corresponding gaps, so that when the modules expand due to heat, good molding quality can still be maintained.

應注意的是,所述之間隙G與凸出部P雖係特別用於補償具有加熱單元之模塊因受熱膨脹產生的誤差,惟,在不具有加熱單元的情形中,因可透過先加熱對應工件,再以成型模具進行經加熱工件的成型作業,使對應模塊仍會接收所述經加熱的工件的熱能而膨脹。因此,所述之間隙G與凸出部P亦可適用於不具有加熱單元的各模塊之間。 It should be noted that although the gap G and the protruding portion P are specifically used to compensate for the error caused by thermal expansion of the module with a heating unit, in the case of a module without a heating unit, it can be adjusted by first heating the corresponding The workpiece is then formed using a forming mold to form the heated workpiece, so that the corresponding module will still receive the thermal energy of the heated workpiece and expand. Therefore, the gap G and the protruding portion P can also be applied between modules without a heating unit.

應注意的是,基於以上說明,可將所述之第一模塊11、第二模塊21、第三模塊31及第四模塊41定義為四種不同種類的模塊。基於間隙G係對應加熱單元而配置的態樣,對應的定義為:在相同種類的模塊中,具有 該加熱單元的模塊中的至少一者與其相鄰的模塊中的至少一者之間具有一間隙G。基於凸出部P係對應具有加熱單元而配置的態樣,對應的定義為:在相同種類的模塊中,至少二模塊係彼此相鄰且各具有一凸出部P朝另一者延伸,且該至少二模塊中的至少一者具有該加熱單元。基於間隙G可配置於相鄰模塊間的態樣,對應的定義為:在相同種類的模塊中,至少一模塊與其相鄰模塊中的至少一者之間具有一間隙。基於凸出部P可配置於相鄰模塊間的態樣,對應的定義為:在相同種類的模塊中的至少二模塊係彼此相鄰且各具有一凸出部P朝另一者延伸。 It should be noted that based on the above description, the first module 11 , the second module 21 , the third module 31 and the fourth module 41 can be defined as four different types of modules. Based on the configuration of the gap G corresponding to the heating unit, the corresponding definition is: in the same type of module, with There is a gap G between at least one of the modules of the heating unit and at least one of its adjacent modules. Based on the manner in which the protruding portion P is arranged corresponding to the heating unit, the corresponding definition is: among the modules of the same type, at least two modules are adjacent to each other and each has a protruding portion P extending toward the other, and At least one of the at least two modules has the heating unit. Based on the aspect that the gap G can be arranged between adjacent modules, the corresponding definition is: among modules of the same type, there is a gap between at least one module and at least one of its adjacent modules. Based on the way that the protruding portion P can be arranged between adjacent modules, the corresponding definition is: at least two modules in the same type of modules are adjacent to each other and each has a protruding portion P extending toward the other.

綜上所述,本發明的具可拆卸模塊之成型模具,透過上模、上壓件、下模及下壓件分別具有可拆卸的多個模塊(第一模塊、第二模塊、第三模塊及第四模塊),可對應不同輪廓之成型件,局部地更換對應的模塊,而提升變換成型模具的效率;且不用因成型件僅有局部輪廓的差異就需製作與更換整個成型模具,而可節省成型模具的製作成本。另,透過部分或全部模塊可具有對應的加熱單元,可使工件的局部區域(特別是工件成型區)預先加熱至一定溫度,而可提升成型品質;且透過僅在成型模具的局部位置設置加熱單元,可提升加熱效率及減少能量消耗。另,透過模塊間具有間隙(第一間隙、第二間隙、第三間隙及/或第四間隙),可減少因成型模具之局部受熱膨脹所造成的偏差,可提升成型品質。另,透過模塊之凸出部,使成型模具在受熱膨脹時仍可維持預定的輪廓,而可提升成型品質。 To sum up, the molding mold with detachable modules of the present invention has a plurality of detachable modules (the first module, the second module, and the third module) through the upper mold, the upper pressing part, the lower mold and the lower pressing part respectively. and the fourth module), which can correspond to molded parts with different contours and partially replace the corresponding modules to improve the efficiency of changing molding molds; and there is no need to make and replace the entire molding mold because the molded parts only have local contour differences. It can save the cost of making molds. In addition, some or all modules can have corresponding heating units, which can pre-heat local areas of the workpiece (especially the workpiece molding area) to a certain temperature, thereby improving the molding quality; and by setting heating only in local locations of the forming mold unit, which can improve heating efficiency and reduce energy consumption. In addition, by having gaps (first gap, second gap, third gap and/or fourth gap) between modules, deviations caused by local thermal expansion of the mold can be reduced and molding quality can be improved. In addition, through the protruding portion of the module, the molding mold can still maintain a predetermined contour when it is heated and expands, thereby improving the molding quality.

雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當包含後附之申請專利範圍所記載的文義及均等範圍內之所有變更。又,上述之數個實施例能夠組合時,則本發明包含任意組合的實施態樣。 Although the present invention has been disclosed using the above-mentioned preferred embodiments, they are not intended to limit the invention. Anyone skilled in the art can make various changes and modifications to the above-described embodiments without departing from the spirit and scope of the invention. The technical scope protected by the invention, therefore, the protection scope of the invention shall include all changes within the literal and equivalent scope described in the appended patent application scope. Furthermore, when several of the above-mentioned embodiments can be combined, the present invention includes any combination of implementations.

1:上模 1: Upper mold

10:上模基體 10: Upper mold base

11:第一模塊 11:The first module

12:加熱單元 12:Heating unit

2:上壓件 2: Pressing parts

21:第二模塊 21:Second module

22:加熱單元 22:Heating unit

3:下模 3: Lower mold

30:下模基體 30: Lower mold base

31:第三模塊 31:Third module

32:加熱單元 32:Heating unit

4:下壓件 4: Pressing parts

41:第四模塊 41:The fourth module

42:加熱單元 42:Heating unit

G:間隙 G: Gap

Claims (10)

一種具可拆卸模塊之成型模具,包含:一上模,具有一上模基體與多個第一模塊,該多個第一模塊可拆卸地鄰接該上模基體;一上壓件,具有多個第二模塊可拆卸地設置於該上模的外周;一下模,位於該上模的下方,該下模具有一下模基體與多個第三模塊,該多個第三模塊可拆卸地鄰接該下模基體;及一下壓件,位於該上壓件的下方,該下壓件具有多個第四模塊可拆卸地設置於該下模的外周。 A molding mold with detachable modules, including: an upper mold having an upper mold base and a plurality of first modules, the plurality of first modules being detachably adjacent to the upper mold base; an upper pressing part having a plurality of The second module is detachably arranged on the outer periphery of the upper mold; the lower mold is located below the upper mold. The lower mold has a lower mold base and a plurality of third modules. The plurality of third modules are detachably adjacent to the lower mold. The mold base; and a lower pressing part located below the upper pressing part, and the lower pressing part has a plurality of fourth modules detachably arranged on the outer periphery of the lower mold. 如請求項1之具可拆卸模塊之成型模具,其中,當進行工件之成型作業時,使一工件受壓於該上模、該上壓件、該下模及該下壓件之間,並由該上模、該上壓件、該下模及該下壓件之間的位置關係形成一第一配置;在該工件持續受壓於該上模、該上壓件、該下模及該下壓件之期間,使該上模與該上壓件之間產生一相對運動,並同時使該下模與該下壓件之間產生一相對運動,使該上模、該上壓件、該下模及該下壓件之間的位置關係形成與一第二配置,該第二配置不同於該第一配置。 For example, the molding mold with detachable modules of claim 1, wherein when the workpiece is molded, a workpiece is pressed between the upper mold, the upper pressing part, the lower mold and the lower pressing part, and A first configuration is formed by the positional relationship between the upper mold, the upper pressing part, the lower mold and the lower pressing part; when the workpiece is continuously pressed between the upper mold, the upper pressing part, the lower mold and the lower mold During the process of pressing down the part, a relative movement occurs between the upper mold and the upper pressing part, and at the same time, a relative movement occurs between the lower mold and the lower pressing part, so that the upper mold, the upper pressing part, The positional relationship between the lower mold and the lower pressing member forms a second configuration, and the second configuration is different from the first configuration. 如請求項1之具可拆卸模塊之成型模具,其中,該多個第一模塊中的至少一者具有一加熱單元;或該多個第二模塊中的至少一者具有一加熱單元;或該多個第三模塊中的至少一者具有一加熱單元;或該多個第四模塊中的至少一者具有一加熱單元。 The molding mold with detachable modules as claimed in claim 1, wherein at least one of the first modules has a heating unit; or at least one of the second modules has a heating unit; or the At least one of the plurality of third modules has a heating unit; or at least one of the plurality of fourth modules has a heating unit. 如請求項1之具可拆卸模塊之成型模具,其中,該多個第一模塊中的至少一者具有一加熱單元,該多個第二模塊中的至少一者具有一加熱單元,該多個第三模塊中的至少一者具有一加熱單元,且該多個第四模塊中的至少一者具有一加熱單元。 The molding mold with detachable modules as claimed in claim 1, wherein at least one of the plurality of first modules has a heating unit, and at least one of the plurality of second modules has a heating unit, and the plurality of second modules has a heating unit. At least one of the third modules has a heating unit, and at least one of the plurality of fourth modules has a heating unit. 如請求項1至4中任一項之具可拆卸模塊之成型模具,其中,該多個第二模塊的硬度皆大於該多個第一模塊。 The molding mold with detachable modules as claimed in any one of claims 1 to 4, wherein the hardness of the plurality of second modules is greater than that of the plurality of first modules. 如請求項1至4中任一項之具可拆卸模塊之成型模具,其中,該多個第二模塊皆為熱處理過的鋼材。 The forming mold with detachable modules as claimed in any one of claims 1 to 4, wherein the plurality of second modules are all made of heat-treated steel. 如請求項3或4之具可拆卸模塊之成型模具,其中,將該第一模塊、該第二模塊、該第三模塊及該第四模塊定義為四種不同種類的模塊;在相同種類的模塊中,具有該加熱單元的模塊中的至少一者與其相鄰的模塊中的至少一者之間具有一間隙。 For example, the molding mold with detachable modules of claim 3 or 4, wherein the first module, the second module, the third module and the fourth module are defined as four different types of modules; in the same type of Among the modules, there is a gap between at least one of the modules having the heating unit and at least one of its adjacent modules. 如請求項3或4之具可拆卸模塊之成型模具,其中,將該第一模塊、該第二模塊、該第三模塊及該第四模塊定義為四種不同種類的模塊;在相同種類的模塊中,至少二模塊係彼此相鄰且各具有一凸出部朝另一者延伸,且該至少二模塊中的至少一者具有該加熱單元。 For example, the molding mold with detachable modules of claim 3 or 4, wherein the first module, the second module, the third module and the fourth module are defined as four different types of modules; in the same type of Among the modules, at least two modules are adjacent to each other and each has a protruding portion extending toward the other, and at least one of the at least two modules has the heating unit. 如請求項1至4中任一項之具可拆卸模塊之成型模具,其中,將該第一模塊、該第二模塊、該第三模塊及該第四模塊定義為四種不同種類的模塊;在相同種類的模塊中,至少一模塊與其相鄰模塊中的至少一者之間具有一間隙。 The molding mold with detachable modules as claimed in any one of claims 1 to 4, wherein the first module, the second module, the third module and the fourth module are defined as four different types of modules; Among modules of the same kind, there is a gap between at least one module and at least one of its adjacent modules. 如請求項1至4中任一項之具可拆卸模塊之成型模具,其中,將該第一模塊、該第二模塊、該第三模塊及該第四模塊定義為四種不同種類的模塊;在相同種類的模塊中,至少二模塊係彼此相鄰且各具有一凸出部朝另一者延伸。 The molding mold with detachable modules as claimed in any one of claims 1 to 4, wherein the first module, the second module, the third module and the fourth module are defined as four different types of modules; Among modules of the same type, at least two modules are adjacent to each other and each has a protruding portion extending toward the other.
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CN113290150A (en) * 2021-04-30 2021-08-24 合肥合锻智能制造股份有限公司 Detachable temperature-controllable hot-pressing combined die
WO2022039162A1 (en) * 2020-08-17 2022-02-24 株式会社 ベアック Molding apparatus

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US9656314B2 (en) * 2013-05-29 2017-05-23 Toyota Boshoku Kabushiki Kaisha Press die
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WO2022039162A1 (en) * 2020-08-17 2022-02-24 株式会社 ベアック Molding apparatus
CN113290150A (en) * 2021-04-30 2021-08-24 合肥合锻智能制造股份有限公司 Detachable temperature-controllable hot-pressing combined die

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