TWI824451B - Planar horn structure with vertical plane voice coil and conductive vibrating diaphragm - Google Patents

Planar horn structure with vertical plane voice coil and conductive vibrating diaphragm Download PDF

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TWI824451B
TWI824451B TW111110753A TW111110753A TWI824451B TW I824451 B TWI824451 B TW I824451B TW 111110753 A TW111110753 A TW 111110753A TW 111110753 A TW111110753 A TW 111110753A TW I824451 B TWI824451 B TW I824451B
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voice coil
vertical plane
diaphragm
conductive
conductive sheet
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TW111110753A
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TW202339520A (en
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鄭生岳
唐家源
林士翔
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志豐電子股份有限公司
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Abstract

The present invention provides a planar horn structure with vertical plane voice coil and conductive vibrating diaphragm, which comprises: a support frame; a first and a second magnets arranged on both sides of the support frame and having a movable gap; and a vertical plane voice coil connected with the magnets to move up and down through magnetic interaction; a conductive vibrating diaphragm whose bottom surface is combined with the vertical plane voice coil; a first and a second conductive sheets electrically connected with the vertical plane voice coil and arranged on the two sides of a vibrating diaphragm, and an encapsulation film encapsulating the vertical plane voice coil and the conductive vibrating diaphragm into a whole and making the first and second conductive sheets arranged on the support frame, and making the vibrating diaphragm and the suspension part suspended at the central opening. Through the implementation of the present invention, problems such as disconnection of the lead wires of the audio source and Rub & Buzz can be effectively overcome and reduced.

Description

具垂直平面音圈及導電振膜之平面喇叭結構Planar speaker structure with vertical planar voice coil and conductive diaphragm

本發明為一種具垂直平面音圈及導電振膜之平面喇叭結構,特別為一種應用於音響、電腦、可攜式電子裝置或耳機之具垂直平面音圈及導電振膜之平面喇叭結構。 The present invention is a planar speaker structure with a vertical planar voice coil and a conductive diaphragm. In particular, it is a planar speaker structure with a vertical planar voice coil and a conductive diaphragm that is used in audio, computers, portable electronic devices or headphones.

如圖1所示,習知揚聲器P100,其主要是由磁鐵P10、線圈P20、喇叭振膜P30組成。其中線圈P20是製作在喇叭振膜P30上,當訊號電流通過線圈P20時將產生線圈磁場,而線圈磁場與磁鐵P10的磁場產生磁力互動,將使得喇叭振膜P30產生振動,又線圈P20與喇叭振膜P30一起振動時,將推動周圍的空氣振動,習知揚聲器P100由此產生聲音。但這樣的架構,因為用以提供訊號給線圈的引線P40,係為懸空且經常處於不規則之振動狀態下,因此容易造成斷線或產生異音的問題。 As shown in Figure 1, a conventional speaker P100 is mainly composed of a magnet P10, a coil P20, and a speaker diaphragm P30. The coil P20 is made on the speaker diaphragm P30. When the signal current passes through the coil P20, a coil magnetic field will be generated, and the coil magnetic field will interact with the magnetic field of the magnet P10, causing the speaker diaphragm P30 to vibrate. In addition, the coil P20 and the speaker When the diaphragm P30 vibrates together, it will push the surrounding air to vibrate, thereby generating sound from the conventional speaker P100. However, in such a structure, because the lead P40 used to provide signals to the coil is suspended and often in an irregular vibration state, it is easy to cause wire disconnection or abnormal sound problems.

又如中華民國專利證書第TWI686092B之專利說明書所示,其揭露了一種音圈具有彈波功能的薄型揚聲器,其包括框體、磁迴裝置、彈波音圈及振膜。其中導體(321)係藉由二導電懸吊部(322,323)與外部之音源訊號連接,這樣的設計,使得二導電懸吊部(322,323)與習知揚聲器P100 其線圈P20的引線P40一樣,係懸空且經常處於不規則之振動狀態下,因此同樣容易造成斷線或產生異音的問題。 As shown in the patent specification of the Republic of China Patent Certificate No. TWI686092B, it discloses a thin speaker with a voice coil with an elastic wave function, which includes a frame, a magnetic return device, an elastic wave coil and a diaphragm. The conductor (321) is connected to the external sound source signal through the two conductive suspension parts (322, 323). This design makes the two conductive suspension parts (322, 323) and the conventional speaker P100 Like the lead P40 of the coil P20, it is suspended in the air and is often in an irregular vibration state, so it is also easy to cause disconnection or abnormal noise.

本發明為一種具垂直平面音圈及導電振膜之平面喇叭結構,其主要解決習知懸吊式音源訊號線,隨著音盆/振膜在長時間或大功率輸出的振動下,容易產生斷裂或容易產生異音...等問題。 The present invention is a planar speaker structure with a vertical planar voice coil and a conductive diaphragm. It mainly solves the problem of conventional suspended sound source signal lines, which are easy to produce when the sound cone/diaphragm vibrates for a long time or with high power output. Problems such as breakage or abnormal noise easily occur.

本發明提供一種具垂直平面音圈及導電振膜之平面喇叭結構,其包括:一支撐架,其具有一平面支架及一中央開口;一第一磁鐵,其設置於平面支架下方之第一側邊;一第二磁鐵,其設置於平面支架下方之第二側邊,又第一磁鐵與第二磁鐵間形成有一活動間隙;以及一垂直平面驅動振模,其具有:至少一垂直平面音圈,其嵌設於活動間隙內,並與第一磁鐵與第二磁鐵進行磁力互動而上、下移動;一導電振膜,其具有:一振膜,其底面與至少一垂直平面音圈上、下移動的連動結合;一第一導電片,設置於振膜之第一側且與至少一垂直平面音圈之一第一音圈輸入端電性連接;及一第二導電片,設置於振膜之第二側且與至少一垂直平面音圈之一第二音圈輸入端電性連接;及一封裝膜,具有:一振膜支撐部,其與振膜緊密貼合;一懸吊部,其環繞且結合於振膜支撐部之外緣;及一導電片封裝部,其環繞且結合於懸吊部之外緣,又導電片封裝部與第一導電片及第二導電片密封貼合;及一線圈封裝部,其將至少一垂直平面音圈封裝後並與懸吊部及/或導電片封裝部結合為一體;其中封裝膜將至少一垂直 平面音圈及導電振膜封裝為一體,並使封裝後的第一導電片及第二導電片設置於平面支架上,又使振膜及懸吊部懸空的設置於中央開口處。 The invention provides a planar speaker structure with a vertical planar voice coil and a conductive diaphragm, which includes: a support frame having a planar frame and a central opening; a first magnet disposed on the first side below the planar frame side; a second magnet, which is arranged on the second side below the plane bracket, and a movable gap is formed between the first magnet and the second magnet; and a vertical plane driving vibration mode, which has: at least one vertical plane voice coil , which is embedded in the movable gap, and interacts with the first magnet and the second magnet through magnetic force to move up and down; a conductive diaphragm, which has: a diaphragm, the bottom surface of which is connected to at least one vertical plane voice coil , a linked combination of downward movement; a first conductive piece, disposed on the first side of the diaphragm and electrically connected to the first voice coil input end of at least one vertical plane voice coil; and a second conductive piece, disposed on The second side of the diaphragm is electrically connected to the second voice coil input end of at least one vertical planar voice coil; and a packaging film has: a diaphragm support part that is closely attached to the diaphragm; a suspension part, which surrounds and is combined with the outer edge of the diaphragm support part; and a conductive sheet packaging part, which surrounds and is combined with the outer edge of the suspension part, and the conductive sheet packaging part is sealed with the first conductive sheet and the second conductive sheet Fitting; and a coil encapsulation part, which encapsulates at least one vertical plane voice coil and integrates it with the suspension part and/or the conductive sheet encapsulation part; wherein the encapsulation film encapsulates at least one vertical plane voice coil and the conductive diaphragm It is integrated, and the encapsulated first conductive sheet and the second conductive sheet are arranged on the plane support, and the diaphragm and the suspension part are arranged in the central opening in a suspended manner.

本發明又提供一種垂直平面驅動振模結構,其具有:至少一垂直平面音圈;一導電振膜,其具有:一振膜,其底面與至少一垂直平面音圈為上、下移動的連動結合;一第一導電片,設置於振膜之第一側且與至少一垂直平面音圈之一第一音圈輸入端電性連接;及一第二導電片,設置於振膜之第二側且與至少一垂直平面音圈之一第二音圈輸入端電性連接;以及一封裝膜,其具有:一振膜支撐部,其與振膜密封貼合;一懸吊部,其環繞且結合於振膜支撐部之外緣;及一導電片封裝部,其環繞且結合於懸吊部之外緣,又導電片封裝部與第一導電片及第二導電片緊密貼合;及一線圈封裝部,其將至少一垂直平面音圈封裝後並與懸吊部及/或導電片封裝部結合為一體;其中封裝膜將至少一垂直平面音圈及導電振膜封裝為一體,並使封裝後的第一導電片、第二導電片、及振膜之底面位於同一平面。 The present invention also provides a vertical plane driving vibration mode structure, which has: at least one vertical plane voice coil; a conductive diaphragm, which has: a diaphragm, the bottom surface of which moves up and down in conjunction with at least one vertical plane voice coil Combining; a first conductive piece, disposed on the first side of the diaphragm and electrically connected to the first voice coil input end of at least one vertical plane voice coil; and a second conductive piece, disposed on the second side of the diaphragm side and is electrically connected to the second voice coil input end of at least one vertical plane voice coil; and a packaging film, which has: a diaphragm support part that is sealingly attached to the diaphragm; a suspension part that surrounds and is combined with the outer edge of the diaphragm supporting part; and a conductive sheet packaging part, which surrounds and is combined with the outer edge of the suspension part, and the conductive sheet packaging part is closely attached to the first conductive sheet and the second conductive sheet; and A coil encapsulation part, which encapsulates at least one vertical plane voice coil and integrates it with the suspension part and/or the conductive sheet encapsulation part; wherein the encapsulating film encapsulates at least one vertical plane voice coil and the conductive diaphragm as one body, and Make the bottom surface of the encapsulated first conductive sheet, the second conductive sheet and the diaphragm be located on the same plane.

藉由本發明之實施,至少可以達成下列之進步功效: Through the implementation of the present invention, at least the following progressive effects can be achieved:

一、可使垂直平面音圈獲得更高的磁能轉換效率。 1. The vertical planar voice coil can achieve higher magnetic energy conversion efficiency.

二、可優化平面喇叭結構之磁路與衝程堆疊 2. The magnetic circuit and stroke stacking of the planar speaker structure can be optimized.

三、可縮小平面喇叭結構之高度限制。 3. The height limit of the planar speaker structure can be reduced.

四、垂直平面音圈可製作成為更細長、更窄薄。 4. The vertical plane voice coil can be made more slender, narrower and thinner.

五、可以改善一般小型喇叭,其引線在大功率或長時間工作,容易有斷線的缺點。 5. It can improve the shortcomings of ordinary small speakers whose leads are prone to breakage when working at high power or for a long time.

六、相較於相同尺寸的微型喇叭,因為有結構更為堅固的第一導電片及第二導電片作為音圈引線。 6. Compared with micro speakers of the same size, the first conductive piece and the second conductive piece with a stronger structure are used as voice coil leads.

七、更容易設計較高的額定承受功率以及極高的瞬時最大承受功率之平面喇叭。 7. It is easier to design planar speakers with higher rated power and extremely high instantaneous maximum power.

八、生產時可以達成焊接的防呆且能提高生產效能。 8. Fool-proof welding can be achieved during production and production efficiency can be improved.

為了使任何熟習相關技藝者了解本發明之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易的理解本發明相關之目的及優點,因此將在實施方式中詳細敘述本發明之詳細特徵以及優點。 In order to enable any person familiar with the relevant art to understand the technical content of the present invention and implement it accordingly, and based on the content disclosed in this specification, the patent scope and the drawings, any person familiar with the relevant art can easily understand the relevant purposes and advantages of the present invention. , therefore the detailed features and advantages of the present invention will be described in detail in the embodiments.

P100:習知揚聲器 P100: XiZhi Speaker

P10:磁鐵 P10: Magnet

P20:線圈 P20: Coil

P30:喇叭振膜 P30: Speaker diaphragm

P40:引線 P40:Lead

100:具垂直平面音圈及導電振膜之平面喇叭結構 100: Planar speaker structure with vertical planar voice coil and conductive diaphragm

10:支撐架 10: Support frame

110:平面支架 110:Plane bracket

111:中央開口 111: Central opening

112:支撐腳 112:Supporting feet

211:第一磁鐵 211:The first magnet

212:第二磁鐵 212:Second magnet

213:上華司 213:Shanghua Division

214:下華司 214:Xiahua Division

215:活動間隙 215: Activity gap

30:垂直平面驅動振模 30: Vertical plane drive vibration mode

30a:第一音源輸入端 30a: First audio source input terminal

30b:第二音源輸入端 30b: Second audio source input terminal

31a:第一音圈輸入端 31a: First voice coil input terminal

31b:第二音圈輸入端 31b: Second voice coil input terminal

32a:第一焊接定位片 32a: First welding positioning piece

32b:第二焊接定位片 32b: Second welding positioning piece

33:焊接開口 33: Welding opening

33a:焊料 33a:Solder

310:垂直平面音圈 310: Vertical planar voice coil

311:第一垂直平面音圈 311: First vertical plane voice coil

312:第二垂直平面音圈 312: Second vertical plane voice coil

313:絕緣膜 313:Insulating film

320:導電振膜 320: Conductive diaphragm

321:振膜 321:Diaphragm

322:第一導電片 322: First conductive sheet

323:第二導電片 323: Second conductive sheet

324:弧狀彎折部 324:Arc-shaped bending part

325:延伸平面 325:Extended plane

326:穿孔 326:Perforation

330:封裝膜 330: Encapsulation film

331:振膜支撐部 331:Diaphragm support part

332:懸吊部 332: Suspension part

333:導電片封裝部 333: Conductive sheet packaging department

334:線圈封裝部 334: Coil packaging department

Inv-1W:本實施例1瓦頻率響應曲線 Inv-1W: 1 watt frequency response curve of this embodiment

Inv-2W:本實施例2瓦頻率響應曲線 Inv-2W: 2 watt frequency response curve of this embodiment

Inv-3W:本實施例3瓦頻率響應曲線 Inv-3W: 3 watt frequency response curve of this embodiment

Inv-4W:本實施例4瓦頻率響應曲線 Inv-4W: 4 watt frequency response curve of this embodiment

Inv-5W:本實施例5瓦頻率響應曲線 Inv-5W: 5 watt frequency response curve of this embodiment

Pr-1W:習知1瓦頻率響應曲線 Pr-1W: Common 1 Watt frequency response curve

Pr-2W:習知2瓦頻率響應曲線 Pr-2W: Common 2-watt frequency response curve

[圖1]為習知喇叭之示意圖;[圖2]為本發明之一種立體分解實施例圖;[圖3]為本發明之一種立體結合實施例圖;[圖4]為一種垂直平面音圈與導電振膜之之分解實施例圖;[圖5]為圖3之一種剖視實施例圖;[圖6]為一種雙垂直平面音圈之分解實施例圖;[圖7]為一種垂直平面音圈與導電振膜之結合實施例圖;[圖8]為一種圖7之剖視實施例圖;[圖9]為一種垂直平面驅動振模懸吊於平面支架之剖視實施例圖;以及[圖10]為一種本實施例與習知喇叭之頻率響應對照圖。 [Fig. 1] is a schematic diagram of a conventional speaker; [Fig. 2] is a three-dimensional exploded embodiment of the present invention; [Fig. 3] is a three-dimensional combined embodiment of the present invention; [Fig. 4] is a vertical plane speaker An exploded embodiment diagram of the coil and the conductive diaphragm; [Fig. 5] is a cross-sectional embodiment diagram of Fig. 3; [Fig. 6] is an exploded embodiment diagram of a double vertical plane voice coil; [Fig. 7] is a diagram of an exploded embodiment of the coil and the conductive diaphragm. An embodiment of the combination of a vertical plane voice coil and a conductive diaphragm; [Fig. 8] is a cross-sectional embodiment of the one shown in Fig. 7; [Fig. 9] is a cross-sectional embodiment of a vertical plane driving vibration mode suspended on a plane bracket Figure; and [Figure 10] is a frequency response comparison chart between this embodiment and a conventional speaker.

如圖2及圖3所示,本實施例為一種具垂直平面音圈及導電振膜之平面喇叭結構100,其包括:一支撐架10;一第一磁鐵211;一第二磁鐵212;以及一垂直平面驅動振模30。為方便說明,本實施例以下之具垂直平面音圈及導電振膜之平面喇叭結構100,將簡稱為平面喇叭結構100。 As shown in Figures 2 and 3, this embodiment is a planar speaker structure 100 with a vertical planar voice coil and a conductive diaphragm, which includes: a support frame 10; a first magnet 211; a second magnet 212; and A vertical plane drives the vibration mode 30 . For convenience of explanation, the planar speaker structure 100 with a vertical planar voice coil and a conductive diaphragm in the following embodiment will be referred to as the planar speaker structure 100 for short.

支撐架10,其主要用以支撐垂直平面驅動振模30,因此支撐架10具有一平面支架110,又平面支架110之中央部位形成有一中央開口111;另外支撐架10也可用以固定第一磁鐵211及第二磁鐵212,例如由平面支架110向下延伸出複數個支撐腳112,藉此以有效固定第一磁鐵211及第二磁鐵212,並提供垂直平面驅動振模30上、下振動所需要的高度空間。 The support frame 10 is mainly used to support the vertical plane driving vibration mode 30. Therefore, the support frame 10 has a plane bracket 110, and a central opening 111 is formed in the center of the plane bracket 110; in addition, the support frame 10 can also be used to fix the first magnet. 211 and the second magnet 212, for example, a plurality of support legs 112 extend downward from the planar bracket 110, thereby effectively fixing the first magnet 211 and the second magnet 212, and providing a vertical plane to drive the vibration mode 30 to vibrate up and down. Height space required.

第一磁鐵211,其為一永久磁鐵且設置於平面支架110下方之第一側邊;第二磁鐵212,其亦為一永久磁鐵且設置於平面支架110下方之第二側邊;為了有效固定第一磁鐵211及第二磁鐵212,因此在第一磁鐵211及第二磁鐵212之上、下方,可分別藉由一組上華司213及一組下華司214,以有效的固定第一磁鐵211及第二磁鐵212。 The first magnet 211 is a permanent magnet and is disposed on the first side below the planar bracket 110; the second magnet 212 is also a permanent magnet and is disposed on the second side below the planar bracket 110; for effective fixation Therefore, a set of upper washers 213 and a set of lower washers 214 can be used above and below the first magnet 211 and the second magnet 212 to effectively fix the first magnet 211 and the second magnet 212 . Magnet 211 and second magnet 212.

上述的上華司213、第一磁鐵211及第二磁鐵212、及下華司214形成了一三明治結構,並且在支撐架10的框架下,形成了一整體結構,此外在三明治結構的中央部位,也就是兩片上華司213間、第一磁鐵211與第二磁鐵212間、及兩片下華司214間,共同形成有一活動間隙215。 The above-mentioned upper washer 213, first magnet 211, second magnet 212, and lower washer 214 form a sandwich structure, and form an integral structure under the frame of the support frame 10. In addition, in the central part of the sandwich structure , that is, a moving gap 215 is formed between the two upper washers 213, between the first magnet 211 and the second magnet 212, and between the two lower washers 214.

如圖4及圖5所示,垂直平面驅動振模30,其具有:至少 一垂直平面音圈310;一導電振膜320;及一封裝膜330。其中至少一垂直平面音圈310與導電振膜320係為相互垂直之T型結構。 As shown in Figures 4 and 5, the vertical plane driving vibration mode 30 has: at least A vertical planar voice coil 310; a conductive diaphragm 320; and a packaging film 330. At least one vertical planar voice coil 310 and the conductive diaphragm 320 are in a T-shaped structure perpendicular to each other.

如圖4至圖6所示,垂直平面音圈310,其相當於一般喇叭的音圈結構,垂直平面音圈310係嵌設於活動間隙215內,當垂直平面音圈310輸入例如是音頻的訊號後,垂直平面音圈310將會隨著音頻訊號的變化產生音圈磁場,又音圈磁場將會與第一磁鐵211與第二磁鐵212進行磁力互動,而使得垂直平面音圈310進行上、下移動。 As shown in Figures 4 to 6, the vertical plane voice coil 310 is equivalent to the voice coil structure of a general speaker. The vertical plane voice coil 310 is embedded in the movable gap 215. When the input to the vertical plane voice coil 310 is, for example, audio. After receiving the signal, the vertical plane voice coil 310 will generate a voice coil magnetic field as the audio signal changes, and the voice coil magnetic field will magnetically interact with the first magnet 211 and the second magnet 212, causing the vertical plane voice coil 310 to move upward. , move down.

由於活動間隙215僅需要微小的磁間隙,通常只需略大於垂直平面音圈310之厚度,因此可以使垂直平面音圈310獲得更高的磁能轉換效率,而且可以優化平面喇叭結構100之磁路與衝程堆疊,又可縮小平面喇叭結構100之高度限制。 Since the movable gap 215 only requires a tiny magnetic gap, which is usually slightly larger than the thickness of the vertical planar voice coil 310 , the vertical planar voice coil 310 can achieve higher magnetic energy conversion efficiency, and the magnetic circuit of the planar speaker structure 100 can be optimized. Stacked with the stroke, the height limit of the planar speaker structure 100 can be reduced.

由於垂直平面音圈310可以是單層或多層之結構,而且又因為是平面之銅佈線音圈,因此不受傳統音圈外型限制,所以可製作成為更細長、更窄薄...等之優點。 Since the vertical planar voice coil 310 can be a single-layer or multi-layer structure, and because it is a planar copper wiring voice coil, it is not limited by the shape of the traditional voice coil, so it can be made more slender, narrower, and thinner... etc. The advantages.

垂直平面音圈310可以是單一或複數個垂直平面音圈310所組成,例如垂直平面音圈310可以具有一第一垂直平面音圈311及一第二垂直平面音圈312,又第一垂直平面音圈311及第二垂直平面音圈312間設有一絕緣膜313。 The vertical plane voice coil 310 may be composed of a single or a plurality of vertical plane voice coils 310. For example, the vertical plane voice coil 310 may have a first vertical plane voice coil 311 and a second vertical plane voice coil 312, and the first vertical plane voice coil 310 may have a first vertical plane voice coil 311 and a second vertical plane voice coil 312. An insulating film 313 is disposed between the voice coil 311 and the second vertical plane voice coil 312 .

除了由二個垂直平面音圈310所組成外,垂直平面音圈310亦可由三個、四個或更多個垂直平面音圈310所組成,又垂直平面音圈310之電性連接,可以是相互串聯、相互並聯、或相互串/並聯之電性連接。 In addition to being composed of two vertical plane voice coils 310, the vertical plane voice coil 310 can also be composed of three, four or more vertical plane voice coils 310, and the electrical connection of the vertical plane voice coils 310 can be Electrical connection in series, parallel, or series/parallel.

垂直平面音圈310,在聲學阻抗值之要求,可以應用於標準阻抗或其他特規阻抗需求設計;在電氣優點上,可以降低非線性失真與總諧波失真(THD),並可有效避免異音(Rub & Buzz);而在抗溫度特性上, 則可承受大功率電流;特別.適用於1~5W功率設計,且優於目前微型喇叭應用。 The vertical planar voice coil 310 can be used in the design of standard impedance or other special impedance requirements according to the requirements of acoustic impedance value; in terms of electrical advantages, it can reduce nonlinear distortion and total harmonic distortion (THD), and can effectively avoid abnormal sound (Rub &Buzz); and in terms of temperature resistance characteristics, It can withstand high-power current; especially suitable for 1~5W power design, and is better than current micro-speaker applications.

如圖4及圖7所示,導電振膜320,其具有:一振膜321;一第一導電片322;及一第二導電片323。第一導電片322及第二導電片323之兩側向外延伸之端部,均可以分別為平面喇叭結構100之第一音源輸入端30a及第二音源輸入端30b,如此可以方便不同型號產品生產時,音源輸入方向的置換。 As shown in Figures 4 and 7, the conductive diaphragm 320 has: a diaphragm 321; a first conductive sheet 322; and a second conductive sheet 323. The ends extending outward on both sides of the first conductive sheet 322 and the second conductive sheet 323 can be respectively the first sound source input end 30a and the second sound source input end 30b of the planar speaker structure 100, which can facilitate different models of products. During production, the sound source input direction is replaced.

又為了達成大量生產時,避免焊接作業上的錯誤,因此可將第一音源輸入端30a及第二音源輸入端30b,分別設計在垂直平面音圈310其長軸的兩端,且分別位於垂直平面音圈310相對應之二側面上,如此生產時,即使將垂直平面音圈310水平旋轉180度,也不會有焊接錯誤的問題產生,又在不需思考垂直平面音圈310置放方向的作業模式下,更可以提高生產效率。 In order to achieve mass production and avoid errors in welding operations, the first sound source input terminal 30a and the second sound source input terminal 30b can be designed at both ends of the long axis of the vertical planar voice coil 310, and are respectively located vertically. The plane voice coil 310 is on the two corresponding sides. When produced in this way, even if the vertical plane voice coil 310 is rotated 180 degrees horizontally, there will be no welding errors, and there is no need to think about the placement direction of the vertical plane voice coil 310. In the operating mode, production efficiency can be improved.

振膜321,其相當於一般喇叭的音盆,又振膜321底面與垂直平面音圈310為上、下移動的連動結合,也就是說,當垂直平面音圈310與第一磁鐵211及第二磁鐵212進行磁力互動而上、下振動時,將會使振膜321跟著進行上、下振動,又振膜321之振動將推動周圍的空氣振動而產生音響。 The diaphragm 321 is equivalent to the sound cone of a general speaker, and the bottom surface of the diaphragm 321 and the vertical plane voice coil 310 are linked to move up and down. That is to say, when the vertical plane voice coil 310 is connected with the first magnet 211 and the third When the two magnets 212 vibrate up and down through magnetic interaction, they will cause the diaphragm 321 to vibrate up and down, and the vibration of the diaphragm 321 will push the surrounding air to vibrate to produce sound.

第一導電片322,設置於振膜321之第一側且與垂直平面音圈310之第一音圈輸入端31a,也就是第一焊接部電性連接;第二導電片323,設置於振膜321之第二側且與垂直平面音圈310之第二音圈輸入端31b,也就是第二焊接部電性連接。 The first conductive piece 322 is disposed on the first side of the diaphragm 321 and is electrically connected to the first voice coil input end 31a of the vertical planar voice coil 310, that is, the first welding portion; the second conductive piece 323 is disposed on the vibrator. The second side of the membrane 321 is electrically connected to the second voice coil input end 31b of the vertical planar voice coil 310, that is, the second welding portion.

為了有良好的導電能力,因此第一導電片322及第二導電片323均為一銅導電片,此外藉由導電片取代習知喇叭的訊號引線,可以徹 底改善習知使用銅線作為訊號引線時,因為訊號引線隨著音盆長期的上、下振動,所以容易產生斷線的問題。 In order to have good electrical conductivity, the first conductive sheet 322 and the second conductive sheet 323 are both copper conductive sheets. In addition, by replacing the signal leads of the conventional speakers with the conductive sheet, the signal wire of the conventional speaker can be completely replaced. Bottom improvement: When copper wires are used as signal leads, the signal leads vibrate up and down along with the sound cone for a long time, so the problem of wire breakage is likely to occur.

第一導電片322及第二導電片323與垂直平面音圈310的第一輸入端31a及第二輸入端31b間,可以分別進一步具有耐熱又絕緣之一第一焊接定位片32a及一第二焊接定位片32b,又第一焊接定位片32a及第二焊接定位片32b,分別具有一對焊接開口33。 Between the first conductive sheet 322 and the second conductive sheet 323 and the first input end 31a and the second input end 31b of the vertical planar voice coil 310, there may be further provided a heat-resistant and insulating first welding positioning piece 32a and a second welding positioning piece 32a respectively. The welding positioning piece 32b, the first welding positioning piece 32a and the second welding positioning piece 32b respectively have a pair of welding openings 33.

藉由焊接開口33,可以使第一導電片322與第一輸入端31a及第二導電片323與第二輸入端31b間之焊接,只在焊接開口33處進行,如此可以避免大範圍的焊接,或者焊接時附著過量的焊料33a,以致影響振膜321的配重、平衡性及頻率響應。 Through the welding opening 33, the welding between the first conductive piece 322 and the first input terminal 31a and the second conductive piece 323 and the second input terminal 31b can be performed only at the welding opening 33, thus avoiding large-scale welding. , or excessive solder 33a is attached during soldering, which affects the weight, balance and frequency response of the diaphragm 321.

第一導電片322及第二導電片323分別具由一組弧狀彎折部324,且每一弧狀彎折部324之端部又設有一延伸平面325。藉由弧狀彎折部324的曲線,可以使第一導電片322及第二導電片323與懸吊部332具有相同的曲率,因此可以完美的貼合為一體,又延伸平面325可作為第一導電片322及第二導電片323與第一輸入端31a及第二輸入端31b進行焊接之焊接部。 The first conductive sheet 322 and the second conductive sheet 323 respectively have a set of arc-shaped bending parts 324, and an extending plane 325 is provided at the end of each arc-shaped bending part 324. Through the curve of the arc-shaped bending portion 324, the first conductive sheet 322 and the second conductive sheet 323 can have the same curvature as the suspension portion 332, so they can be perfectly integrated into one body, and the extending plane 325 can be used as the third conductive sheet 322. A welding portion where a conductive piece 322 and a second conductive piece 323 are welded to the first input terminal 31a and the second input terminal 31b.

又為了避免弧狀彎折部324及延伸平面325其應力對懸吊部332造成上、下振動時的干涉,進而影響懸吊部332的順性恢復力和阻尼作用,因此在弧狀彎折部324及/或弧狀彎折部324端部的延伸平面325上,可以設有複數個穿孔326,藉此以降低弧狀彎折部324及延伸平面325之應力。 In addition, in order to avoid the stress of the arc-shaped bending part 324 and the extended plane 325 from causing interference to the suspension part 332 when it vibrates up and down, thereby affecting the compliance restoring force and damping effect of the suspension part 332, so in the arc-shaped bending A plurality of through holes 326 may be provided on the extending plane 325 at the end of the arc-shaped bending part 324 and/or the arc-shaped bending part 324, thereby reducing the stress on the arc-shaped bending part 324 and the extending plane 325.

如圖8所示,封裝膜330,其具有:一振膜支撐部331;一懸吊部332;一導電片封裝部333;及一線圈封裝部334。 As shown in Figure 8, the packaging film 330 has: a diaphragm support part 331; a suspension part 332; a conductive sheet packaging part 333; and a coil packaging part 334.

振膜支撐部331,其為一平面且由振膜321的下方,與振膜321互相緊密貼合為一體。 The diaphragm supporting part 331 is a plane and is closely connected with the diaphragm 321 from the bottom of the diaphragm 321 to form a single body.

懸吊部332,其環繞且結合於振膜支撐部331之外緣,又懸吊部332之剖面,可以為一半圓形之弧狀結構。懸吊部332相當於一般喇叭在音盆週圍的懸邊,懸吊部332主要用於支撐振膜321的振動系統,並提供順性恢復力和阻尼作用。此外,懸吊部332也具有封裝第一導電片322及第二導電片323其弧狀彎折部324之功效。 The suspension portion 332 surrounds and is coupled to the outer edge of the diaphragm support portion 331, and the cross section of the suspension portion 332 can be a semicircular arc-shaped structure. The suspension part 332 is equivalent to the suspension edge of a general speaker around the sound cone. The suspension part 332 is mainly used to support the vibration system of the diaphragm 321 and provide compliance restoring force and damping effect. In addition, the hanging portion 332 also has the function of encapsulating the arc-shaped bending portion 324 of the first conductive sheet 322 and the second conductive sheet 323.

導電片封裝部333,其環繞且結合於懸吊部332之外緣,又導電片封裝部333及懸吊部332係與第一導電片322及第二導電片323及其弧狀彎折部324互相密封貼合為一體,又振膜支撐部331由上方將延伸平面325密封包覆。 The conductive sheet encapsulation part 333 surrounds and is combined with the outer edge of the suspension part 332. The conductive sheet encapsulation part 333 and the suspension part 332 are connected with the first conductive sheet 322, the second conductive sheet 323 and their arc-shaped bending parts. 324 are sealed and attached to each other as one body, and the diaphragm supporting part 331 sealingly covers the extending plane 325 from above.

線圈封裝部334,其將至少一垂直平面音圈310封裝後,並與懸吊部332及/或導電片封裝部333結合為一體,如此封裝膜330即可將垂直平面音圈310、振膜321、第一導電片322及第二導電片323密封為一體,又封裝後的第一導電片322、第二導電片323、及振膜支撐部331之底面係可位於同一平面。 The coil encapsulation part 334 encapsulates at least one vertical plane voice coil 310 and is integrated with the suspension part 332 and/or the conductive sheet encapsulation part 333. In this way, the encapsulation film 330 can integrate the vertical plane voice coil 310 and the diaphragm. 321. The first conductive sheet 322 and the second conductive sheet 323 are sealed as a whole, and the bottom surfaces of the sealed first conductive sheet 322, the second conductive sheet 323, and the diaphragm supporting part 331 can be located on the same plane.

如圖9所示,組裝時,封裝後的第一導電片322及第二導電片323係設置於平面支架110上,又振膜321及懸吊部332係懸空的設置於中央開口111處,且使垂直平面音圈310嵌設於活動間隙215內,如此即可完成一完整的平面喇叭結構100。 As shown in Figure 9, during assembly, the encapsulated first conductive sheet 322 and the second conductive sheet 323 are placed on the plane bracket 110, and the diaphragm 321 and the suspension portion 332 are suspended in the central opening 111. And the vertical planar voice coil 310 is embedded in the movable gap 215, so that a complete planar speaker structure 100 can be completed.

由於第一導電片322及第二導電片323均為一板狀結構而非線條結構,又垂直平面音圈310、第一導電片322、第二導電片323、及振膜321、被封裝膜330封裝成為一整體結構後,封裝膜330同時也承擔了振膜321振動時,施加於第一導電片322及第二導電片323的振動力。 Since both the first conductive sheet 322 and the second conductive sheet 323 have a plate-like structure rather than a line structure, they are vertical to the planar voice coil 310, the first conductive sheet 322, the second conductive sheet 323, the diaphragm 321, and the packaged film. After 330 is packaged into an integral structure, the packaging film 330 also bears the vibration force exerted on the first conductive sheet 322 and the second conductive sheet 323 when the diaphragm 321 vibrates.

再者,由於第一導電片322及第二導電片323係被穩定的設置於平面支架110上而非細線且懸空的振動,因此可以提升運動時振動穩定性,又可增加質量與剛性,因此可以改善習知一般小型喇叭,其訊號引線在大功率或長時間工作,容易有斷線的缺點。 Furthermore, since the first conductive sheet 322 and the second conductive sheet 323 are stably arranged on the planar support 110 instead of thin wires and suspended vibrations, the vibration stability during movement can be improved, and the quality and rigidity can be increased. It can improve the shortcomings of conventional small speakers whose signal leads are prone to disconnection when working at high power or for a long time.

此外,第一導電片322及第二導電片323也屬於懸吊系統的一部分,可以藉由最佳化其幾何形狀與位置,來改善細長形振膜321於振動時,因長、短邊的比例差異過大,而容易造成的變形及失真的問題。 In addition, the first conductive sheet 322 and the second conductive sheet 323 are also part of the suspension system. By optimizing their geometric shapes and positions, the elongated diaphragm 321 can be improved in vibration due to the long and short sides. If the proportion difference is too large, it will easily cause deformation and distortion problems.

如圖10所示,圖中之Inv-1W、Inv-2W、Inv-3W、Inv-4W、及Inv-5W,分別表示本實施例於1瓦、2瓦、3瓦、4瓦、及5瓦功率輸出時之頻率響應曲線,又Pr-1W及Pr-2W分別表示習知揚聲器於1瓦及2瓦功率輸出時之頻率響應曲線;由相關曲線可以得知,本實施例在各頻率頻段均有較佳之聲強表現。 As shown in Figure 10, Inv-1W, Inv-2W, Inv-3W, Inv-4W, and Inv-5W in the figure respectively represent the 1 watt, 2 watt, 3 watt, 4 watt, and 5 watts of this embodiment. The frequency response curve at watt power output, and Pr-1W and Pr-2W respectively represent the frequency response curves of the conventional loudspeaker at 1 watt and 2 watt power output. It can be known from the relevant curves that this embodiment performs well in each frequency band All have better sound performance.

惟上述各實施例係用以說明本發明之特點,其目的在使熟習該技術者能瞭解本發明之內容並據以實施,而非限定本創作之專利範圍,故凡其他未脫離本發明所揭示之精神而完成之等效修飾或修改,仍應包含在以下所述之申請專利範圍中。 However, the above embodiments are used to illustrate the characteristics of the present invention, and their purpose is to enable those familiar with the technology to understand the content of the present invention and implement it accordingly, but not to limit the patent scope of the present invention. Therefore, any other embodiments that do not deviate from the scope of the present invention are Equivalent modifications or modifications made in accordance with the spirit of the disclosure shall still be included in the scope of the patent application described below.

100................ 具垂直平面音圈及導電振膜之平面喇叭結構 10................. 支撐架 110................ 平面支架 111................ 中央開口 112................ 支撐腳 211................ 第一磁鐵 212................ 第二磁鐵 213................ 上華司 214................ 下華司 215................ 活動間隙 30................. 垂直平面驅動振模 31a................ 第一音圈輸入端 31b................ 第二音圈輸入端 32a................ 第一焊接定位片 32b................ 第二焊接定位片 33................. 焊接開口 310................ 垂直平面音圈 320................ 導電振膜 321................ 振膜 322................ 第一導電片 323................ 第二導電片 324................ 弧狀彎折部 325................ 延伸平面 326................ 穿孔 330................ 封裝膜 331................ 振膜支撐部 332................ 懸吊部 333................ 導電片封裝部 334................ 線圈封裝部 100............ Planar speaker structure with vertical planar voice coil and conductive diaphragm 10............. Support frame 110............ Flat stand 111............Central opening 112............ Supporting feet 211............ First Magnet 212............Second magnet 213............ Shanghua Division 214............Xiahua Division 215............ Activity gap 30............. Vertical plane drive vibration mode 31a............ First voice coil input terminal 31b............Second voice coil input terminal 32a............ First welding positioning piece 32b............Second welding positioning piece 33............. Welding opening 310............ Vertical planar voice coil 320............ Conductive diaphragm 321............ diaphragm 322............ First conductive piece 323............Second conductive piece 324............ Arc-shaped bending part 325............ Extended plane 326............ perforation 330............ Encapsulation film 331............ Diaphragm support part 332............ Suspension part 333............ Conductive sheet packaging department 334............ Coil packaging department

Claims (10)

一種具垂直平面音圈及導電振膜之平面喇叭結構,其包括:一支撐架,其具有一平面支架及一中央開口;一第一磁鐵,其設置於該平面支架下方之第一側邊;一第二磁鐵,其設置於該平面支架下方之第二側邊,又該第一磁鐵與該第二磁鐵間形成有一活動間隙;以及一垂直平面驅動振模,其具有:至少一垂直平面音圈,其嵌設於該活動間隙內,並與該第一磁鐵與該第二磁鐵進行磁力互動而上、下移動;一導電振膜,其具有:一振膜,其底面與該至少一垂直平面音圈為上、下移動的連動結合;一第一導電片,設置於該振膜之第一側且與該至少一垂直平面音圈之一第一音圈輸入端電性連接;及一第二導電片,設置於該振膜之第二側且與該至少一垂直平面音圈之一第二音圈輸入端電性連接;及一封裝膜,其具有:一振膜支撐部,其與該振膜緊密貼合;一懸吊部,其環繞且結合於該振膜支撐部之外緣;一導電片封裝部,其環繞且結合於該懸吊部之外緣,又該導電片封裝部與該第一導電片及該第二導電片密封貼合;及一線圈封裝部,其將該至少一垂直平面音圈封裝後並與該懸吊部及/或該導電片封裝部結合為一體; 其中該封裝膜將該至少一垂直平面音圈及該導電振膜封裝為一體,並使封裝後的該第一導電片及該第二導電片設置於該平面支架上,又使該振膜及該懸吊部懸空的設置於該中央開口處。 A planar speaker structure with a vertical planar voice coil and a conductive diaphragm, which includes: a support frame having a planar frame and a central opening; a first magnet disposed on the first side below the planar frame; a second magnet, which is arranged on the second side below the plane bracket, and a movable gap is formed between the first magnet and the second magnet; and a vertical plane driving vibration mode, which has: at least one vertical plane sound a ring, which is embedded in the movable gap, and moves up and down through magnetic interaction with the first magnet and the second magnet; a conductive diaphragm, which has: a diaphragm, the bottom surface of which is perpendicular to the at least one The planar voice coil is an interlocking combination that moves up and down; a first conductive piece is disposed on the first side of the diaphragm and is electrically connected to the first voice coil input end of the at least one vertical planar voice coil; and a A second conductive piece is disposed on the second side of the diaphragm and is electrically connected to a second voice coil input end of the at least one vertical planar voice coil; and a packaging film having: a diaphragm support portion, Closely adhered to the diaphragm; a suspension part, which surrounds and is combined with the outer edge of the diaphragm support part; a conductive sheet packaging part, which surrounds and is combined with the outer edge of the suspension part, and the conductive sheet The packaging part is sealed and bonded with the first conductive sheet and the second conductive sheet; and a coil packaging part encapsulates the at least one vertical plane voice coil and is combined with the suspension part and/or the conductive sheet packaging part as one body; The packaging film integrates the at least one vertical plane voice coil and the conductive diaphragm, and disposes the encapsulated first conductive sheet and the second conductive sheet on the plane bracket, and makes the diaphragm and The suspension part is suspended at the central opening. 如請求項1所述之平面喇叭結構,其中該第一磁鐵及該第二磁鐵之上、下方,分別藉由一組上華司及一組下華司固定之。 The planar speaker structure as claimed in claim 1, wherein the first magnet and the second magnet are fixed above and below by a set of upper washers and a set of lower washers respectively. 一種垂直平面驅動振模結構,其具有:至少一垂直平面音圈;一導電振膜,其具有:一振膜,其底面與該至少一垂直平面音圈為上、下移動的連動結合;一第一導電片,設置於該振膜之第一側且與該至少一垂直平面音圈之一第一音圈輸入端電性連接;及一第二導電片,設置於該振膜之第二側且與該至少一垂直平面音圈之一第二音圈輸入端電性連接;以及一封裝膜,其具有:一振膜支撐部,其與該振膜緊密貼合;一懸吊部,其環繞且結合於該振膜支撐部之外緣;一導電片封裝部,其環繞且結合於該懸吊部之外緣,又該導電片封裝部與該第一導電片及該第二導電片密封貼合;及一線圈封裝部,其將該至少一垂直平面音圈封裝後並與該懸吊部及/或該導電片封裝部結合為一體;其中該封裝膜將該至少一垂直平面音圈及該導電振膜封裝為一體,並使封裝後的該第一導電片、該第二導電片、及該振膜之底面位於同一平面。 A vertical plane driving vibration mode structure, which has: at least one vertical plane voice coil; a conductive diaphragm, which has: a diaphragm, the bottom surface of which is coupled with the at least one vertical plane voice coil to move up and down; a A first conductive piece is disposed on the first side of the diaphragm and is electrically connected to a first voice coil input end of the at least one vertical planar voice coil; and a second conductive piece is disposed on the second side of the diaphragm. side and is electrically connected to the second voice coil input end of the at least one vertical planar voice coil; and a packaging film having: a diaphragm support part that is closely attached to the diaphragm; a suspension part, It surrounds and is combined with the outer edge of the diaphragm supporting part; a conductive sheet packaging part surrounds and is combined with the outer edge of the suspension part, and the conductive sheet packaging part is connected with the first conductive sheet and the second conductive sheet The film is sealed and bonded; and a coil packaging part, which packages the at least one vertical plane voice coil and integrates it with the suspension part and/or the conductive sheet packaging part; wherein the packaging film seals the at least one vertical plane The voice coil and the conductive diaphragm are packaged as one body, and the packaged first conductive piece, the second conductive piece, and the bottom surface of the diaphragm are located on the same plane. 如請求項3所述之垂直平面驅動振模結構,其中該至少一垂直平面音圈具有一第一垂直平面音圈及一第二垂直平面音圈,又該第一 垂直平面音圈及該第二垂直平面音圈間設有一絕緣膜。 The vertical plane driving mode structure of claim 3, wherein the at least one vertical plane voice coil has a first vertical plane voice coil and a second vertical plane voice coil, and the first An insulating film is disposed between the vertical plane voice coil and the second vertical plane voice coil. 如請求項4所述之垂直平面驅動振模結構,其中該第一導電片及該第二導電片與一第一輸入端及一第二輸入端間,分別具有一第一焊接定位片及一第二焊接定位片,又該第一焊接定位片及該第二焊接定位片,分別具有一對焊接開口。 The vertical plane driving vibration mode structure of claim 4, wherein there is a first welding positioning piece and a first welding positioning piece between the first conductive piece and the second conductive piece and a first input end and a second input end respectively. The second welding positioning piece, the first welding positioning piece and the second welding positioning piece respectively have a pair of welding openings. 如請求項3所述之垂直平面驅動振模結構,其中該至少一垂直平面音圈與該導電振膜係為相互垂直之T型結構。 The vertical plane driving vibration mode structure of claim 3, wherein the at least one vertical plane voice coil and the conductive diaphragm are in a T-shaped structure perpendicular to each other. 如請求項3所述之垂直平面驅動振模結構,其中該懸吊部為一半圓形之弧狀結構。 The vertical plane driving vibration mode structure as claimed in claim 3, wherein the suspension part is a semicircular arc-shaped structure. 如請求項3所述之垂直平面驅動振模結構,其中該第一導電片及該第二導電片均為一銅導電片。 The vertical plane driving vibration mode structure of claim 3, wherein the first conductive sheet and the second conductive sheet are both copper conductive sheets. 如請求項3所述之垂直平面驅動振模結構,其中該第一導電片及該第二導電片分別具由一組弧狀彎折部,且每一該弧狀彎折部端部又設有一延伸平面。 The vertical plane driving vibration mode structure of claim 3, wherein the first conductive sheet and the second conductive sheet respectively have a set of arc-shaped bending parts, and the end of each arc-shaped bending part is provided with There is an extended plane. 如請求項9所述之垂直平面驅動振模結構,其中一該弧狀彎折部及/或一該弧狀彎折部端部設有複數個開孔。 The vertical plane driving vibration mode structure according to claim 9, wherein one of the arc-shaped bending parts and/or an end of the arc-shaped bending part is provided with a plurality of openings.
TW111110753A 2022-03-23 2022-03-23 Planar horn structure with vertical plane voice coil and conductive vibrating diaphragm TWI824451B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101562767A (en) * 2008-04-15 2009-10-21 索尼株式会社 Speaker, voice coil unit, and method of manufacturing the voice coil unit
WO2012111943A2 (en) * 2011-02-16 2012-08-23 주식회사 엑셀웨이 Flat type speaker having damper-lead plate of pcb voice coil plate
CN104883650A (en) * 2015-06-05 2015-09-02 歌尔声学股份有限公司 Vibrating sound production device
CN211128178U (en) * 2020-01-08 2020-07-28 深圳市信维声学科技有限公司 Loudspeaker
EP3767969A1 (en) * 2018-03-12 2021-01-20 Dong-Man Kim Hybrid movable coil plate and flat plate-type speaker using same
TWM629898U (en) * 2022-03-23 2022-07-21 志豐電子股份有限公司 Planar speaker structure with vertical planar voice coil and conductive vibration membrane

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101562767A (en) * 2008-04-15 2009-10-21 索尼株式会社 Speaker, voice coil unit, and method of manufacturing the voice coil unit
WO2012111943A2 (en) * 2011-02-16 2012-08-23 주식회사 엑셀웨이 Flat type speaker having damper-lead plate of pcb voice coil plate
CN104883650A (en) * 2015-06-05 2015-09-02 歌尔声学股份有限公司 Vibrating sound production device
EP3767969A1 (en) * 2018-03-12 2021-01-20 Dong-Man Kim Hybrid movable coil plate and flat plate-type speaker using same
CN211128178U (en) * 2020-01-08 2020-07-28 深圳市信维声学科技有限公司 Loudspeaker
TWM629898U (en) * 2022-03-23 2022-07-21 志豐電子股份有限公司 Planar speaker structure with vertical planar voice coil and conductive vibration membrane

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