TWI823695B - Solenoid valve characteristic measurement system, method and heating furnace equipment with solenoid valve characteristic measurement system - Google Patents
Solenoid valve characteristic measurement system, method and heating furnace equipment with solenoid valve characteristic measurement system Download PDFInfo
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Abstract
本發明為電磁閥特性量測系統、方法及具有電磁閥特性量測系統的加熱爐設備,由一監控單元接收一即時待測訊號後,該監控單元根據該即時待測訊號與一壓力或電流基準訊號計算一訊號變異量,而該訊號變異量可反映一主電磁閥每次運作時的驅動電流特性或壓力特性,藉此,推測該主電磁閥的使用情形,可及早發現該主電磁閥可能異常,便能在該主電磁閥突然故障之前,在不需臨時將一加熱爐停機的前提下,預先安排該主電磁閥的更換作業及適當調節生產線產能,將影響程度降低。The present invention is a solenoid valve characteristic measurement system, method and heating furnace equipment with a solenoid valve characteristic measurement system. After a monitoring unit receives a real-time signal to be measured, the monitoring unit determines the real-time signal to be measured and a pressure or current The reference signal calculates a signal variation, and the signal variation can reflect the driving current characteristics or pressure characteristics of a main solenoid valve each time it is operated. Through this, the usage of the main solenoid valve can be inferred, and the main solenoid valve can be detected early. If there may be an abnormality, before the main solenoid valve suddenly fails, without temporarily shutting down a heating furnace, the replacement of the main solenoid valve can be arranged in advance and the production line capacity can be appropriately adjusted to reduce the impact.
Description
本發明關於量測系統,特別是指電磁閥特性量測系統、方法及具有電磁閥特性量測系統的加熱爐設備。The present invention relates to measurement systems, in particular to solenoid valve characteristic measurement systems and methods, and heating furnace equipment with the solenoid valve characteristic measurement system.
隨著工業的發展,自動化控制系統已普遍應用於各種工業製程中,其中,電磁閥為自動化控制系統中的重要零組件。電磁閥通常設置於一管路上,以二位二口的電磁閥為例,通過對該類電磁閥的一線圈通電或斷電,使該線圈產生磁場變化而帶動該電磁閥的一閥芯,該閥芯的往復運動將控制該類電磁閥開啟或關閉,進而決定該管路中的流體通過或阻斷。With the development of industry, automated control systems have been widely used in various industrial processes. Among them, solenoid valves are important components in automated control systems. Solenoid valves are usually installed on a pipeline. Taking a two-position, two-port solenoid valve as an example, by energizing or de-energizing a coil of this type of solenoid valve, the coil generates changes in the magnetic field and drives a valve core of the solenoid valve. The reciprocating motion of the valve core will control the opening or closing of this type of solenoid valve, thereby determining the passage or blocking of the fluid in the pipeline.
該類電磁閥被廣泛應用於生產線中一加熱爐,作為燃燒控制的主要元件,透過該類電磁閥控制燃料是否進入一燃燒器中。當該類電磁閥長期運作後,可能導致該線圈老化、該閥芯磨損等情形發生,然而,該線圈、該閥芯等皆位於該類電磁閥內部,維修人員無法透過外觀提前了解該類電磁閥的老化程度,而等到該類電磁閥過度老化而突然故障時,則需臨時將該加熱爐停機以更換電磁閥,直接影響生產線的既定產能。This type of solenoid valve is widely used in a heating furnace in the production line. As the main component of combustion control, this type of solenoid valve controls whether fuel enters a burner. When this type of solenoid valve operates for a long time, it may cause the coil to age, the valve core to wear, etc. However, the coil, the valve core, etc. are all located inside this type of solenoid valve, and maintenance personnel cannot know this type of solenoid in advance through the appearance. The degree of aging of the valve, and when this type of solenoid valve is over-aged and suddenly fails, the heating furnace needs to be temporarily shut down to replace the solenoid valve, which directly affects the established production capacity of the production line.
有鑑於現有應用於加熱爐的電磁閥無法僅從外觀得知其使用狀況,導致只能等到該類電磁閥故障時,才臨時將該加熱爐停機進行更換維修的問題。本發明提供一種電磁閥特性量測系統、方法及具有電磁閥特性量測系統的加熱爐設備,以克服前述問題。In view of the fact that the operating status of existing solenoid valves used in heating furnaces cannot be known from their appearance alone, the problem is that the heating furnace can only be temporarily shut down for replacement and maintenance when the solenoid valve fails. The present invention provides a solenoid valve characteristic measurement system, method and heating furnace equipment with the solenoid valve characteristic measurement system to overcome the aforementioned problems.
本發明電磁閥特性量測系統包含: 至少一量測模組,包含: 一輔助電磁閥,連接一流體源; 一主電磁閥,連接該輔助電磁閥與一工作設備之間,其中,該主電磁閥透過一管路連接該輔助電磁閥; 一壓力計,設置在該輔助電磁閥與該主電磁閥之間的該管路,以偵測該管路的流體壓力; 一電流計,設置在該主電磁閥,以偵測該主電磁閥的驅動電流; 一監控單元,儲存有一電流基準訊號及一壓力基準訊號,且該監控單元連接該輔助電磁閥的驅動連接端、該主電磁閥的驅動連接端、該壓力計及該電流計; 該監控單元驅動該輔助電磁閥和該主電磁閥為開啟時,接收該電流計輸出的一即時驅動電流訊號;該監控單元驅動該輔助電磁閥和該主電磁閥為關閉時,接收該壓力計輸出的一即時壓力訊號; 該監控單元比對該即時驅動電流訊號和該電流基準訊號以產生至少一電流訊號變異量,比對該即時壓力訊號和該壓力基準訊號以產生至少一壓力訊號變異量,各該電流訊號變異量與各該壓力訊號變異量反映該主電磁閥的特性。 The solenoid valve characteristic measurement system of the present invention includes: At least one measurement module, including: an auxiliary solenoid valve connected to a fluid source; A main solenoid valve connected between the auxiliary solenoid valve and a working equipment, wherein the main solenoid valve is connected to the auxiliary solenoid valve through a pipeline; A pressure gauge is provided in the pipeline between the auxiliary solenoid valve and the main solenoid valve to detect the fluid pressure of the pipeline; An ammeter is provided on the main solenoid valve to detect the driving current of the main solenoid valve; A monitoring unit stores a current reference signal and a pressure reference signal, and the monitoring unit is connected to the driving connection end of the auxiliary solenoid valve, the driving connection end of the main solenoid valve, the pressure gauge and the ammeter; When the monitoring unit drives the auxiliary solenoid valve and the main solenoid valve to open, it receives an instant driving current signal output by the ammeter; when the monitoring unit drives the auxiliary solenoid valve and the main solenoid valve to close, it receives the pressure gauge. An instant pressure signal output; The monitoring unit compares the real-time driving current signal and the current reference signal to generate at least one current signal variation, and compares the real-time pressure signal and the pressure reference signal to generate at least one pressure signal variation, each of the current signal variation The variation of each pressure signal reflects the characteristics of the main solenoid valve.
本發明電磁閥特性量測方法,於一監控單元實施,該監控單元儲存有一基準訊號,且該監控單元連接一輔助電磁閥的驅動連接端、一主電磁閥的驅動連接端及一電流計,其中,該電流計用以偵測該主電磁閥的一驅動電流,該方法包含有: 步驟(a1):驅動該輔助電磁閥開啟; 步驟(a2):開始接收該電流計的一即時待測訊號; 步驟(a3):驅動該主電磁閥開啟,並於一預設時間後驅動該主電磁閥關閉; 步驟(a4):當該主電磁閥關閉,停止接收該電流計的該即時待測訊號; 步驟(a5):根據該即時待測訊號及該基準訊號比對產生至少一訊號變異量; 其中,該基準訊號為一電流基準訊號,該即時待測訊號為一即時驅動電流訊號,各該訊號變異量為一電流訊號變異量,該電流訊號變異量反映該主電磁閥的電流特性。 The solenoid valve characteristic measurement method of the present invention is implemented in a monitoring unit that stores a reference signal, and the monitoring unit is connected to a driving connection end of an auxiliary solenoid valve, a driving connection end of a main solenoid valve, and an ammeter. Wherein, the ammeter is used to detect a driving current of the main solenoid valve. The method includes: Step (a1): drive the auxiliary solenoid valve to open; Step (a2): Start receiving a real-time signal to be measured from the galvanometer; Step (a3): drive the main solenoid valve to open, and drive the main solenoid valve to close after a preset time; Step (a4): When the main solenoid valve is closed, stop receiving the real-time signal to be measured from the current meter; Step (a5): Generate at least one signal variation based on the comparison between the real-time signal to be measured and the reference signal; Wherein, the reference signal is a current reference signal, the real-time signal to be measured is a real-time driving current signal, each signal variation is a current signal variation, and the current signal variation reflects the current characteristics of the main solenoid valve.
本發明另一種電磁閥特性量測方法於一監控單元實施,該監控單元儲存有一基準訊號,且該監控單元連接一輔助電磁閥的驅動連接端、一主電磁閥的驅動連接端及一壓力計,其中,該壓力計設置在該輔助電磁閥與該主電磁閥之間的一管路中,該方法包含有: 步驟(b1):驅動該主電磁閥關閉及該輔助電磁閥開啟,令一流體流入該管路中; 步驟(b2):開始接收該壓力計的一即時待測訊號; 步驟(b3):驅動該輔助電磁閥關閉; 步驟(b4):於一預設時間後停止接收該壓力計的該即時待測訊號; 步驟(b5):根據該即時待測訊號及該基準訊號比對產生至少一訊號變異量; 其中,該基準訊號為一壓力基準訊號,該即時待測訊號為一即時壓力訊號,各該訊號變異量為一壓力訊號變異量,該壓力訊號變異量反映該主電磁閥的壓力特性。 Another solenoid valve characteristic measurement method of the present invention is implemented in a monitoring unit that stores a reference signal, and the monitoring unit is connected to a driving connection end of an auxiliary solenoid valve, a driving connection end of a main solenoid valve, and a pressure gauge. , wherein the pressure gauge is arranged in a pipeline between the auxiliary solenoid valve and the main solenoid valve, and the method includes: Step (b1): drive the main solenoid valve to close and the auxiliary solenoid valve to open, so that a fluid flows into the pipeline; Step (b2): Start receiving a real-time signal to be measured from the pressure gauge; Step (b3): drive the auxiliary solenoid valve to close; Step (b4): Stop receiving the real-time signal to be measured from the pressure gauge after a preset time; Step (b5): Generate at least one signal variation based on the comparison of the real-time signal to be measured and the reference signal; Wherein, the reference signal is a pressure reference signal, the real-time signal to be measured is a real-time pressure signal, each signal variation is a pressure signal variation, and the pressure signal variation reflects the pressure characteristics of the main solenoid valve.
本發明具有電磁閥特性量測系統的加熱爐設備,包含: 一調壓閥,連接一流體源,該流體源供應一燃料; 至少一量測模組,包含: 一輔助電磁閥,連接該調壓閥; 一主電磁閥,連接該輔助電磁閥與一節流閥之間,其中,該主電磁閥透過一管路連接該輔助電磁閥; 一壓力計,設置在該輔助電磁閥與該主電磁閥之間的該管路,以偵測該管路的流體壓力; 一電流計,設置在該主電磁閥,以偵測該主電磁閥的驅動電流; 一加熱爐,具有一燃燒器,該燃燒器連接該節流閥; 一監控單元,儲存有一電流基準訊號及一壓力基準訊號,且該監控單元連接該輔助電磁閥的驅動連接端、該主電磁閥的驅動連接端、該壓力計及該電流計; 該監控單元驅動該輔助電磁閥和該主電磁閥為開啟時,接收該電流計輸出的一即時驅動電流訊號;該監控單元驅動該輔助電磁閥和該主電磁閥為關閉時,接收該壓力計輸出的一即時壓力訊號; 該監控單元比對該即時驅動電流訊號和該電流基準訊號以產生至少一電流訊號變異量,比對該即時壓力訊號和該壓力基準訊號以產生至少一壓力訊號變異量,各該電流訊號變異量與各該壓力訊號變異量反映該主電磁閥的特性。 The heating furnace equipment with a solenoid valve characteristic measurement system of the present invention includes: a pressure regulating valve connected to a fluid source that supplies a fuel; At least one measurement module, including: An auxiliary solenoid valve connected to the pressure regulating valve; A main solenoid valve connected between the auxiliary solenoid valve and the throttle valve, wherein the main solenoid valve is connected to the auxiliary solenoid valve through a pipeline; A pressure gauge is provided in the pipeline between the auxiliary solenoid valve and the main solenoid valve to detect the fluid pressure of the pipeline; An ammeter is provided on the main solenoid valve to detect the driving current of the main solenoid valve; A heating furnace has a burner connected to the throttle valve; A monitoring unit stores a current reference signal and a pressure reference signal, and the monitoring unit is connected to the driving connection end of the auxiliary solenoid valve, the driving connection end of the main solenoid valve, the pressure gauge and the ammeter; When the monitoring unit drives the auxiliary solenoid valve and the main solenoid valve to open, it receives an instant driving current signal output by the ammeter; when the monitoring unit drives the auxiliary solenoid valve and the main solenoid valve to close, it receives the pressure gauge. An instant pressure signal output; The monitoring unit compares the real-time driving current signal and the current reference signal to generate at least one current signal variation, and compares the real-time pressure signal and the pressure reference signal to generate at least one pressure signal variation, each of the current signal variation The variation of each pressure signal reflects the characteristics of the main solenoid valve.
本發明電磁閥特性量測系統、方法及具有電磁閥特性量測系統的加熱爐設備,其共同的特徵在於該監控單元接收該即時待測訊號後,該監控單元根據該即時待測訊號與壓力或電流基準訊號計算該訊號變異量,而該訊號變異量可反映該主電磁閥每次運作時的驅動電流特性或壓力特性,藉此,該訊號變異量可供推測該主電磁閥的使用情形,可及早發現該主電磁閥可能異常,便能在該主電磁閥突然故障之前,在不需臨時將該加熱爐停機的前提下,預先安排該主電磁閥的更換作業及適當調節生產線產能,將影響程度降低。The common feature of the solenoid valve characteristic measurement system, method and heating furnace equipment with the solenoid valve characteristic measurement system of the present invention is that after the monitoring unit receives the real-time signal to be measured, the monitoring unit adjusts the signal and pressure according to the real-time signal to be measured. Or the current reference signal is used to calculate the signal variation, and the signal variation can reflect the driving current characteristics or pressure characteristics of the main solenoid valve each time it is operated. Therefore, the signal variation can be used to predict the use of the main solenoid valve. , it can be discovered early that the main solenoid valve may be abnormal, and before the main solenoid valve suddenly fails, without temporarily shutting down the heating furnace, the replacement of the main solenoid valve can be arranged in advance and the production line capacity can be appropriately adjusted. Reduce the impact.
為能詳細瞭解本發明的技術特徵及實用功效,並可依照發明內容來實現,茲進一步以如圖式所示的實施例,詳細說明如後:In order to understand the technical features and practical effects of the present invention in detail, and to realize it according to the content of the invention, the detailed description is as follows:
請參閱圖1,本發明電磁閥特性量測系統包含有至少一量測模組10及一監控單元20,圖1是以兩個量測模組10為例。各該量測模組10包含一輔助電磁閥11、一主電磁閥12、一壓力計13及一電流計14,該輔助電磁閥11的一端連接一流體源1,該流體源1供應一流體給該輔助電磁閥11,而該輔助電磁閥11操作於一工作壓力值,該工作壓力值可供該輔助電磁閥11正常運作。然而,該流體的一流體壓力值可能不符合該工作壓力值,因此較佳的,該輔助電磁閥11與該流體源1之間可設置一調壓閥30,該調壓閥30可調整該流體壓力值以符合該工作壓力值。Please refer to Figure 1. The solenoid valve characteristic measurement system of the present invention includes at least one
該工作壓力值亦可令該主電磁閥12正常運作,且該主電磁閥12具有一入口端及一出口端,該入口端透過一管路15連接該輔助電磁閥11的另一端,該出口端可通過一節流閥40連接一工作設備,該工作設備可為但不限於一加熱爐,該節流閥40可控制自該主電磁閥12的出口端流出的流體之流量。該壓力計13設置在該輔助電磁閥11與該主電磁閥12之間的該管路15,以偵測該管路15的流體壓力;該電流計14設置在該主電磁閥12,以偵測該主電磁閥12的驅動電流。特別注意的是,該流體源1流入該工作設備主要透過該主電磁閥12做為控制,該主電磁閥12為本發明特性量測的對象,該輔助電磁閥11僅用於輔助量測該主電磁閥12的特性。The working pressure value can also make the
該監控單元20為該電磁閥特性量測系統的控制與資料處理核心,儲存有一電流基準訊號的資料及一壓力基準訊號的資料,該電流基準訊號及該壓力基準訊號的產生方式將於後文進一步詳細說明。該監控單元20連接該輔助電磁閥11的驅動連接端、該主電磁閥12的驅動連接端、該壓力計13及該電流計14,該監控單元20可分別傳送一第一驅動電流C1、一第二驅動電流C2給該輔助電磁閥11的驅動連接端、該主電磁閥12的驅動連接端,以分別控制該輔助電磁閥11及該主電磁閥12的啟閉狀態;該監控單元20可分別接收該壓力計13傳送的一即時壓力訊號S1及該電流計14傳送的一即時驅動電流訊號S2,其中,該即時壓力訊號S1反映該管路15的流體壓力大小,該即時驅動電流訊號S2反映該主電磁閥12的驅動電流大小。The
該監控單元20可比對該即時壓力訊號S1和該壓力基準訊號之間的差異以產生至少一壓力訊號變異量,以及比對該即時驅動電流訊號S2和該電流基準訊號之間的差異以產生至少一電流訊號變異量,其中,各該電流訊號變異量與各該壓力訊號變異量反映該主電磁閥12的特性,舉例而言,隨著該主電磁閥12的持續使用,令該壓力訊號變異量從0變成5,即可能表示該主電磁12因為老化而發生洩漏的情形。The
在本發明電磁閥特性量測系統的一實施例中,該監控單元20包含一主機21、一控制模組22及一訊號模組23,該主機21儲存有該電流基準訊號及該壓力基準訊號,該主機21可為但不限於一可程式化邏輯控制器(PLC);該控制模組22連接該主機21與該輔助電磁閥11的驅動連接端及該主電磁閥12的驅動連接端之間,該控制模組22根據該主機21的控制訊號而輸出該第一驅動電流C1及該第二驅動電流C2,舉例而言,該控制模組22可為一輸入輸出介面卡及複數繼電器組成的一控制電路;該訊號模組23連接該主機21與該壓力計13及該電流計14之間,該訊號模組23分別自該壓力計13及該電流計14接收該即時壓力訊號S1及該即時驅動電流訊號S2並傳送給該主機21,該訊號模組23例如可為一類比數位轉換器。為能更具體說明該電磁閥特性量測系統的運作,以下以該監控單元20包含該主機21、該控制模組22及該訊號模組23為例進行說明。In an embodiment of the solenoid valve characteristic measurement system of the present invention, the
關於該電流基準訊號及該壓力基準訊號的產生方式,需透過該主機21儲存該電磁閥特性量測系統運作初期(前置作業)的監測數據產生,具體說明請參閱圖2,表示該輔助電磁閥11、該主電磁閥12及該訊號模組23隨時間的變化關係。在一時間點t0時,該控制模組22根據該主機21的控制訊號而輸出該第一驅動電流C1,以控制該輔助電磁閥11開啟呈導通狀態,令該流體可以流入該輔助電磁閥11及該主電磁閥12之間的該管路15。Regarding the generation method of the current reference signal and the pressure reference signal, it is necessary to store the monitoring data in the initial stage of operation (pre-operation) of the solenoid valve characteristic measurement system through the
接著該控制模組22根據該主機21的控制訊號而輸出該第二驅動電流C2,以控制該主電磁閥12開啟,並於一工作週期T後控制該主電磁閥12關閉,並依據該主機21一預設次數反覆開啟與關閉該主電磁閥12,模擬該電磁閥特性量測系統的實際運作情形。舉例而言,該預設次數為100次,在第100次開啟該主電磁閥12前的一時間點t1,該訊號模組23開始接收該電流計14的該即時驅動電流訊號S2並傳送給該主機21,接著該控制模組22才控制該主電磁閥12開啟,以確保該訊號模組23能記錄對應該主電磁閥12剛開啟時的較小即時驅動電流訊號S2,並於第100次的該工作週期T後,該控制模組22控制該主電磁閥12關閉。Then the
在該主電磁閥12關閉後的一時間點t2,該訊號模組23停止接收該電流計14的該即時驅動電流訊號S2,並開始接收該壓力計13的該即時壓力訊號S1,同時,該控制模組22控制該輔助電磁閥11關閉,令該流體可儲存於該管路15中。直到一時間點t3,該訊號模組23停止接收該壓力計13的該即時壓力訊號,該主機21可透過上述的方式儲存該即時壓力訊號S1及該即時驅動電流訊號S2為該壓力基準訊號及該電流基準訊號。At a time point t2 after the
或者,在一時間點t4,該控制模組22控制該輔助電磁閥開啟,透過上述的方式持續運行該電磁閥特性量測系統,該主機21可儲存多筆的該即時壓力訊號S1及該即時驅動電流訊號S2,舉例而言,該主機21儲存第100次、第200次及第300次時的該即時壓力訊號S1及該即時驅動電流訊號S2,再分別計算該些即時壓力訊號S1及該些即時驅動電流訊號S2的平均值,以設定為該壓力基準訊號及該電流基準訊號。Or, at a time point t4, the
本發明電磁閥特性量測方法,於上述的該電磁閥特性量測系統中的該監控單元20實施,該監控單元20儲存有一基準訊號,請配合參閱圖3及圖4,在本發明電磁閥特性量測方法的一第一實施例中,該方法包含有:The solenoid valve characteristic measurement method of the present invention is implemented in the
S10:驅動該輔助電磁閥11開啟,具體而言,該主機21透過該控制模組22輸出該第一驅動電流C1,以控制該輔助電磁閥11開啟呈導通狀態。S10: Drive the
S11:開始接收該電流計14的一即時待測訊號,如圖4所示,一時間點T1時,該主機21透過該訊號模組23開始並持續接收該即時待測訊號,其中,該即時待測訊號可為該即時驅動電流訊號S2。S11: Start receiving a real-time signal to be tested from the
S12:驅動該主電磁閥12開啟,並於一預設時間P0後驅動該主電磁閥12關閉,具體而言,該主機21透過該控制模組22輸出該第二驅動電流C2,以控制該主電磁閥12開啟呈導通狀態,而該預設時間P0可為該主電磁閥12之工作週期T。S12: Drive the
S13:當該主電磁閥12關閉,停止接收該電流計14的該即時待測訊號。在該時間點T1至一時間點T2的該即時待測訊號即如圖4所示,其中,該即時待測訊號可具有週期性。S13: When the
S14:根據該即時待測訊號及該基準訊號比對產生至少一訊號變異量,其中,該基準訊號即為該電流基準訊號,各該訊號變異量即為一電流訊號變異量,該電流訊號變異量反映該主電磁閥12的電流特性。此外,因為該即時待測訊號可具有週期性,該即時待測訊號及該基準訊號的比對方式可為整個週期的該即時待測訊號與該基準訊號相比,或者可為半週期的該即時待測訊號與該基準訊號相比。S14: Generate at least one signal variation based on the comparison between the real-time signal to be measured and the reference signal, where the reference signal is the current reference signal, and each signal variation is a current signal variation, and the current signal variation The quantity reflects the current characteristics of the
請參閱圖5,為反覆進行數百萬次上述方法時取得的該即時驅動電流訊號S2及該電流基準訊號,在一時間區段P1中,該即時驅動電流訊號S2相較於該電流基準訊號具有較大的峰值,因此計算出的該電流訊號變異量較大,以此反映該主電磁閥12可能因為老化,導致其內部的構件需要更大的驅動電流才可以正常運作。Please refer to Figure 5. The real-time driving current signal S2 and the current reference signal are obtained when the above method is repeated millions of times. In a time period P1, the real-time driving current signal S2 is compared with the current reference signal. has a larger peak value, so the calculated variation of the current signal is larger, which reflects that the
請參閱圖6及圖7,在本發明電磁閥特性量測方法的一第二實施例中,該方法包含有:Please refer to Figure 6 and Figure 7. In a second embodiment of the solenoid valve characteristic measurement method of the present invention, the method includes:
S20:驅動該主電磁閥12關閉及該輔助電磁閥11開啟,令該流體流入該管路15中。S20: drive the
S21:開始接收該壓力計13的一即時待測訊號,如圖7所示,一時間點T3時,該訊號模組23開始接收該即時待測訊號輸出給該主機21,其中,該即時待測訊號可為該即時壓力訊號S1。S21: Start receiving a real-time signal to be tested from the
S22:驅動該輔助電磁閥11關閉,具體而言,該控制模組22控制該輔助電磁閥11關閉,令該管路15呈封閉狀態,且其中儲存有該流體。S22: drive the
S23:於該預設時間後停止接收該壓力計13的該即時待測訊號,在該時間點T3至一時間點T4的該即時待測訊號即如圖7所示。S23: Stop receiving the real-time signal to be measured from the
S24:根據該即時待測訊號及該基準訊號比對產生至少一訊號變異量,其中,該基準訊號即為該壓力基準訊號,各該訊號變異量即為一壓力訊號變異量,該壓力訊號變異量反映該主電磁閥12的壓力特性。S24: Generate at least one signal variation based on the comparison between the real-time signal to be measured and the reference signal, where the reference signal is the pressure reference signal, and each signal variation is a pressure signal variation, and the pressure signal variation The quantity reflects the pressure characteristics of the
透過該壓力計13量測該管路15的壓力狀態,進而反映該主電磁閥12是否有洩漏的情形發生,舉例而言,若反覆執行該方法,當100次時的該壓力訊號變異量為0,而數百萬次後的該壓力訊號變異量變為3,代表該主電磁閥12可能因為長期使用,導致其內部的一密封墊磨損。The pressure state of the
請參閱圖8,本發明電磁閥特性量測系統可設置於一加熱爐60形成一具有電磁閥特性量測系統的加熱爐設備,該具有電磁閥特性量測系統的加熱爐設備包含有該電磁閥特性量測系統、該調壓閥30、該節流閥40、一流量計50及該加熱爐60,該電磁閥特性量測系統、該調壓閥30及該節流閥40如前所述,故不再重述。該調壓閥30連接該流體源1,且該流體源1供應一燃料。該流量計50設置在該主電磁閥12與該節流閥40之間,用以偵測流出該主電磁閥12的該出口端之該燃料的流量,以產生一即時流量訊號S3並輸出給該訊號模組23。該加熱爐60具有一燃燒器61,該燃燒器61連接該節流閥40,根據該節流閥40控制流入該燃燒器61的該燃料的流量,且該燃燒器61電性連接該控制模組22,該控制模組22輸出一燃燒控制指令C3給該燃燒器61,以控制該燃燒器61的狀態;當該燃燒器61被點燃,可對該加熱爐內部進行加熱。Please refer to Figure 8. The solenoid valve characteristic measurement system of the present invention can be installed in a
關於該具有電磁閥特性量測系統的加熱爐設備之運作方式如同該電磁閥特性量測系統的運作方式,請參閱圖9,差別在於當該主電磁閥12開啟時,該燃料可流入該燃燒器61中,當該燃燒器61被點燃時可對該加熱爐60內部進行加熱;當該主電磁閥12關閉時,同時關閉該燃燒器61而停止對該加熱爐進行加熱。在每次的加熱過程中,該訊號模組23接收該電流計14的該即時驅動電流訊號S2(如圖9中所示的一時間區段P2中),接收該壓力計13的該即時壓力訊號S1(如圖9中所示的一時間區段P3中),令該主機21即可比對該即時驅動電流訊號S2與該電流基準訊號而計算各該電流訊號變異量,比對該即時壓力訊號S1與該壓力基準訊號而計算各該壓力訊號變異量,其中,各該電流訊號變異量與各該壓力訊號變異量反映每次加熱過程中該主電磁閥12的電流及壓力特性。Regarding the operation of the heating furnace equipment with the solenoid valve characteristic measurement system, please refer to Figure 9. The difference is that when the
綜上所述,本發明電磁閥特性量測系統、方法及具有電磁閥特性量測系統的加熱爐設備,其共同的特徵在於該監控單元接收該即時待測訊號後,該監控單元根據該即時待測訊號與壓力或電流基準訊號計算該訊號變異量,而該訊號變異量可反映該主電磁閥每次運作時的驅動電流特性或壓力特性,較佳的,如該訊號變異量達一預設門檻值時,該監控單元可發出一警示以提示維修人員須進行維修。藉此,及早發現該主電磁閥可能異常,便能在該主電磁閥突然故障之前,在不需臨時將該加熱爐停機的前提下,預先安排該主電磁閥的更換作業及適當調節生產線產能,將影響程度降低。To sum up, the common feature of the solenoid valve characteristic measurement system, method and heating furnace equipment with the solenoid valve characteristic measurement system of the present invention is that after the monitoring unit receives the real-time signal to be measured, the monitoring unit The signal to be measured and the pressure or current reference signal are used to calculate the signal variation, and the signal variation can reflect the driving current characteristics or pressure characteristics of the main solenoid valve each time it is operated. Preferably, if the signal variation reaches a predetermined When a threshold is set, the monitoring unit can issue a warning to prompt maintenance personnel to perform maintenance. In this way, if the possible abnormality of the main solenoid valve is discovered early, the replacement of the main solenoid valve can be arranged in advance and the production line capacity can be appropriately adjusted without temporarily shutting down the heating furnace before the main solenoid valve suddenly fails. , will reduce the degree of impact.
1:流體源1: Fluid source
10:量測模組10:Measurement module
11:輔助電磁閥11: Auxiliary solenoid valve
12:主電磁閥12: Main solenoid valve
13:壓力計13: Pressure gauge
14:電流計14: galvanometer
15:管路15:Pipeline
20:監控單元20:Monitoring unit
21:主機21:Host
22:控制模組22:Control module
23:訊號模組23:Signal module
30:調壓閥30: Pressure regulating valve
40:節流閥40:Throttle valve
50:流量計50:Flowmeter
60:加熱爐60:Heating furnace
61:燃燒器61:Burner
C1:第一驅動電流C1: first drive current
C2:第二驅動電流C2: second drive current
C3:燃燒控制指令C3: Combustion control command
P0:預設時間P0: preset time
P1~P3:時間區段P1~P3: time section
S1:即時壓力訊號S1: real-time pressure signal
S2:即時驅動電流訊號S2: Real-time drive current signal
S3:即時流量訊號S3: Real-time traffic signal
T:工作週期T: work cycle
T1~T4:時間點T1~T4: time point
t0~t4:時間點t0~t4: time point
圖1:本發明電磁閥特性量測系統之電路方塊圖。 圖2:本發明電磁閥特性量測系統產生電流基準訊號及壓力基準訊號時之訊號波形圖。 圖3:本發明電磁閥特性量測方法的一第一實施例之流程圖。 圖4:執行本發明電磁閥特性量測方法的第一實施例時輔助電磁閥、訊號模組、主電磁閥及即時驅動電流訊號之訊號波形示意圖。 圖5:電流基準訊號與即時驅動電流訊號之訊號波形示意圖。 圖6:本發明電磁閥特性量測方法的一第二實施例之流程圖。 圖7:執行本發明電磁閥特性量測方法的第二實施例時輔助電磁閥、訊號模組、主電磁閥及即時壓力訊號之訊號波形示意圖。 圖8:具有電磁閥特性量測系統的加熱爐之電路方塊圖。 圖9:具有電磁閥特性量測系統的加熱爐運作時之訊號波形圖。 Figure 1: Circuit block diagram of the solenoid valve characteristic measurement system of the present invention. Figure 2: Signal waveform diagram when the solenoid valve characteristic measurement system of the present invention generates a current reference signal and a pressure reference signal. Figure 3: A flow chart of a first embodiment of the solenoid valve characteristic measurement method of the present invention. Figure 4: A schematic diagram of the signal waveforms of the auxiliary solenoid valve, signal module, main solenoid valve and real-time drive current signal when executing the first embodiment of the solenoid valve characteristic measurement method of the present invention. Figure 5: Signal waveform diagram of current reference signal and real-time drive current signal. Figure 6: A flow chart of a second embodiment of the solenoid valve characteristic measurement method of the present invention. Figure 7: A schematic diagram of the signal waveforms of the auxiliary solenoid valve, signal module, main solenoid valve and real-time pressure signal when executing the second embodiment of the solenoid valve characteristic measurement method of the present invention. Figure 8: Circuit block diagram of a heating furnace with a solenoid valve characteristic measurement system. Figure 9: Signal waveform diagram during operation of a heating furnace equipped with a solenoid valve characteristic measurement system.
1:流體源 1: Fluid source
10:量測模組 10:Measurement module
11:輔助電磁閥 11: Auxiliary solenoid valve
12:主電磁閥 12: Main solenoid valve
13:壓力計 13: Pressure gauge
14:電流計 14: galvanometer
15:管路 15:Pipeline
20:監控單元 20:Monitoring unit
21:主機 21:Host
22:控制模組 22:Control module
23:訊號模組 23:Signal module
30:調壓閥 30: Pressure regulating valve
40:節流閥 40:Throttle valve
C1:第一驅動電流 C1: first drive current
C2:第二驅動電流 C2: second drive current
S1:即時壓力訊號 S1: real-time pressure signal
S2:即時驅動電流訊號 S2: Real-time drive current signal
Claims (10)
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TW111146025A TWI823695B (en) | 2022-11-30 | 2022-11-30 | Solenoid valve characteristic measurement system, method and heating furnace equipment with solenoid valve characteristic measurement system |
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Citations (5)
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US4675834A (en) * | 1983-05-11 | 1987-06-23 | Kabushiki Kaisha Kosumo Keiki | Pressure variation detecting type leakage inspection system with temperature compensation |
US6182501B1 (en) * | 1997-10-21 | 2001-02-06 | Cosmo Instruments, Co., Ltd. | Leak test method and apparatus |
TWM340421U (en) * | 2007-10-23 | 2008-09-11 | wen-zhou Chen | Combustion device |
US20220082469A1 (en) * | 2020-09-14 | 2022-03-17 | Cosmo Instruments Co., Ltd. | Gas leak sensing device, setting method for gas leak sensing, gas leak sensing method, and tangible medium |
CN115280053A (en) * | 2020-05-12 | 2022-11-01 | 株式会社日立高新技术 | Electromagnetic valve abnormality detection device, medical automatic analysis device using same, and electromagnetic valve abnormality detection method |
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2022
- 2022-11-30 TW TW111146025A patent/TWI823695B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US4675834A (en) * | 1983-05-11 | 1987-06-23 | Kabushiki Kaisha Kosumo Keiki | Pressure variation detecting type leakage inspection system with temperature compensation |
US6182501B1 (en) * | 1997-10-21 | 2001-02-06 | Cosmo Instruments, Co., Ltd. | Leak test method and apparatus |
TWM340421U (en) * | 2007-10-23 | 2008-09-11 | wen-zhou Chen | Combustion device |
CN115280053A (en) * | 2020-05-12 | 2022-11-01 | 株式会社日立高新技术 | Electromagnetic valve abnormality detection device, medical automatic analysis device using same, and electromagnetic valve abnormality detection method |
US20220082469A1 (en) * | 2020-09-14 | 2022-03-17 | Cosmo Instruments Co., Ltd. | Gas leak sensing device, setting method for gas leak sensing, gas leak sensing method, and tangible medium |
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