TWI823337B - Modified polyurethane carrier substrate - Google Patents
Modified polyurethane carrier substrate Download PDFInfo
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- TWI823337B TWI823337B TW111113950A TW111113950A TWI823337B TW I823337 B TWI823337 B TW I823337B TW 111113950 A TW111113950 A TW 111113950A TW 111113950 A TW111113950 A TW 111113950A TW I823337 B TWI823337 B TW I823337B
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- modified polyurethane
- diisocyanate
- chain extender
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- 239000004814 polyurethane Substances 0.000 title claims abstract description 150
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 150
- 239000000758 substrate Substances 0.000 title claims abstract description 34
- 125000005442 diisocyanate group Chemical group 0.000 claims abstract description 48
- 239000004970 Chain extender Substances 0.000 claims abstract description 38
- 238000003860 storage Methods 0.000 claims abstract description 32
- 125000006159 dianhydride group Chemical group 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 40
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 21
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 claims description 14
- LFSYUSUFCBOHGU-UHFFFAOYSA-N 1-isocyanato-2-[(4-isocyanatophenyl)methyl]benzene Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=CC=C1N=C=O LFSYUSUFCBOHGU-UHFFFAOYSA-N 0.000 claims description 11
- 239000005057 Hexamethylene diisocyanate Substances 0.000 claims description 9
- 150000008064 anhydrides Chemical class 0.000 claims description 9
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 9
- 239000012948 isocyanate Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- AZYRZNIYJDKRHO-UHFFFAOYSA-N 1,3-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC(C(C)(C)N=C=O)=C1 AZYRZNIYJDKRHO-UHFFFAOYSA-N 0.000 claims description 4
- XSCLFFBWRKTMTE-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)cyclohexane Chemical compound O=C=NCC1CCCC(CN=C=O)C1 XSCLFFBWRKTMTE-UHFFFAOYSA-N 0.000 claims description 4
- XXKOQQBKBHUATC-UHFFFAOYSA-N cyclohexylmethylcyclohexane Chemical compound C1CCCCC1CC1CCCCC1 XXKOQQBKBHUATC-UHFFFAOYSA-N 0.000 claims description 4
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 claims description 4
- CLYVDMAATCIVBF-UHFFFAOYSA-N pigment red 224 Chemical compound C=12C3=CC=C(C(OC4=O)=O)C2=C4C=CC=1C1=CC=C2C(=O)OC(=O)C4=CC=C3C1=C42 CLYVDMAATCIVBF-UHFFFAOYSA-N 0.000 claims description 4
- 239000005058 Isophorone diisocyanate Substances 0.000 claims description 3
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 claims description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 claims description 2
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 229920005862 polyol Polymers 0.000 abstract description 6
- 150000003077 polyols Chemical class 0.000 abstract description 6
- 239000012528 membrane Substances 0.000 abstract 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 14
- 125000000524 functional group Chemical group 0.000 description 11
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 10
- 229920001730 Moisture cure polyurethane Polymers 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000011084 recovery Methods 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- -1 H6XDI) Chemical compound 0.000 description 6
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 6
- 229920001610 polycaprolactone Polymers 0.000 description 6
- 239000004632 polycaprolactone Substances 0.000 description 6
- LJMPOXUWPWEILS-UHFFFAOYSA-N 3a,4,4a,7a,8,8a-hexahydrofuro[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1C2C(=O)OC(=O)C2CC2C(=O)OC(=O)C21 LJMPOXUWPWEILS-UHFFFAOYSA-N 0.000 description 4
- QQGYZOYWNCKGEK-UHFFFAOYSA-N 5-[(1,3-dioxo-2-benzofuran-5-yl)oxy]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(OC=2C=C3C(=O)OC(C3=CC=2)=O)=C1 QQGYZOYWNCKGEK-UHFFFAOYSA-N 0.000 description 4
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000009477 glass transition Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000000084 colloidal system Substances 0.000 description 3
- CZZYITDELCSZES-UHFFFAOYSA-N diphenylmethane Chemical compound C=1C=CC=CC=1CC1=CC=CC=C1 CZZYITDELCSZES-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920006264 polyurethane film Polymers 0.000 description 3
- 238000007655 standard test method Methods 0.000 description 3
- 238000001308 synthesis method Methods 0.000 description 3
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical group O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
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- 239000004753 textile Substances 0.000 description 2
- GVXUSZBBDOXETR-UHFFFAOYSA-N 1,3-bis(2-isocyanatoethyl)benzene Chemical compound O=C=NCCC1=CC=CC(CCN=C=O)=C1 GVXUSZBBDOXETR-UHFFFAOYSA-N 0.000 description 1
- BUZMJVBOGDBMGI-UHFFFAOYSA-N 1-phenylpropylbenzene Chemical compound C=1C=CC=CC=1C(CC)C1=CC=CC=C1 BUZMJVBOGDBMGI-UHFFFAOYSA-N 0.000 description 1
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 1
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- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- FQUNFJULCYSSOP-UHFFFAOYSA-N bisoctrizole Chemical compound N1=C2C=CC=CC2=NN1C1=CC(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)N2N=C3C=CC=CC3=N2)O)=C1O FQUNFJULCYSSOP-UHFFFAOYSA-N 0.000 description 1
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 description 1
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- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
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- 229920000515 polycarbonate Polymers 0.000 description 1
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Abstract
Description
本發明涉及一種改性聚氨酯承載基材,特別是涉及一種具良好耐熱性的改性聚氨酯承載基材。 The present invention relates to a modified polyurethane bearing base material, in particular to a modified polyurethane bearing base material with good heat resistance.
在元宇宙(metaverse)概念出現後,與擴增實境(augmented reality,AR)及虛擬實境(virtual reality,VR)相關的穿戴裝置逐漸被重視。 After the concept of the metaverse emerged, wearable devices related to augmented reality (AR) and virtual reality (VR) have gradually received more attention.
在穿戴裝置的研發過程中,如何提升穿戴裝置的功能性與實用性,已成為該項事業所欲研發的方向。為了提升穿戴裝置的功能性與實用性,市場上對軟性印刷電路板(flexible printed circuit,FPC)的特性需求也逐漸增加。除了希望軟性印刷電路板具有良好的彈性強度可供撓曲之外,還需具備良好的耐熱性,以符合製程需求。 In the research and development process of wearable devices, how to improve the functionality and practicality of wearable devices has become the research direction of this business. In order to improve the functionality and practicality of wearable devices, the demand for the characteristics of flexible printed circuit boards (FPCs) is gradually increasing in the market. In addition to hoping that the flexible printed circuit board has good elastic strength for flexing, it also needs to have good heat resistance to meet the manufacturing process requirements.
目前市面上的智慧型紡織品(smart fabric and interactive textiles,SFIT)(例如心律感測衣),大多會以聚氨酯作為軟性印刷電路板的材料,因聚氨酯質地柔軟,且具有耐磨、耐衝擊以及彈性良好的特性。然而,聚氨酯的耐熱性不佳,無法耐受較高的加工溫度。因此,如何提供具良好耐熱性的聚氨酯材料,已成為該項事業所欲解決的重要課題之一。 Most of the smart fabrics and interactive textiles (SFIT) currently on the market (such as heart rate sensing clothing) use polyurethane as the material for flexible printed circuit boards because polyurethane is soft, wear-resistant, impact-resistant and elastic. Good features. However, polyurethane has poor heat resistance and cannot withstand higher processing temperatures. Therefore, how to provide polyurethane materials with good heat resistance has become one of the important issues to be solved in this business.
本發明所要解決的技術問題在於,針對現有技術的不足提供一種改性聚氨酯承載基材。 The technical problem to be solved by the present invention is to provide a modified polyurethane bearing base material in view of the shortcomings of the existing technology.
為了解決上述的技術問題,本發明所採用的其中一技術方案是提供一種改性聚氨酯承載基材。改性聚氨酯承載基材是由一改性聚氨酯所形成。改性聚氨酯包含一軟鏈段與一硬鏈段,軟鏈段是由聚多元醇形成,硬鏈段是由二異氰酸酯及一擴鏈劑形成,擴鏈劑是二酸酐。改性聚氨酯於-30℃時的儲存模數與於150℃時的儲存模數的比值的常用對數為0.40至1.30。 In order to solve the above technical problems, one of the technical solutions adopted by the present invention is to provide a modified polyurethane bearing base material. The modified polyurethane bearing base material is formed of a modified polyurethane. Modified polyurethane includes a soft segment and a hard segment. The soft segment is made of polyol, and the hard segment is made of diisocyanate and a chain extender. The chain extender is a dianhydride. The commonly used logarithm of the ratio of the storage modulus of modified polyurethane at -30°C to the storage modulus at 150°C is 0.40 to 1.30.
於一些實施例中,擴鏈劑是選自於由下列所構成的群組:苯均四酸酐(pyromellitic dianhydride,PMDA)、1,2,4,5-環己烷四甲酸二酐(1,2,4,5-cyclohexanetetracarboxylic dianhydride,HPMDA)、雙苯四羧酐(4,4'-biphthalic anhydride,BPDA)、3,3',4,4'-苯甲基酚四碳氧酐(3,3',4,4'-benzophenonetetracarboxylic dianhydride,BTDA)、4.4'-(六氟異丙烯)二太酐(4,4'-(hexafluoroisopropylidene)diphthalic anhydride,6FDA)、4,4'-氧雙鄰苯二甲酸酐(4,4'-oxydiphthalic anhydride,ODPA)、3,4,9,10-苝四羧酸二酐(3,4,9,10-perylenetetracarboxylic dianhydride,PTCDA)、4,4'-(4,4'-異丙基二苯氧基)雙(鄰苯二甲酸酐)(4,4'-(4,4'-isopropylidenediphenoxy)bis(phthalic anhydride),BPADA)及其混合物。 In some embodiments, the chain extender is selected from the group consisting of: pyromellitic dianhydride (PMDA), 1,2,4,5-cyclohexanetetracarboxylic dianhydride (1, 2,4,5-cyclohexanetetracarboxylic dianhydride (HPMDA), diphenyltetracarboxylic anhydride (BPDA), 3,3',4,4'-benzylphenol tetracarboxylic anhydride (3, 3',4,4'-benzophenonetetracarboxylic dianhydride (BTDA), 4.4'-(hexafluoroisopropylidene)diphthalic anhydride (6FDA), 4,4'-oxydiphthalic anhydride (6FDA) Dicarboxylic anhydride (4,4'-oxydiphthalic anhydride, ODPA), 3,4,9,10-perylenetetracarboxylic dianhydride (PTCDA), 4,4'-( 4,4'-(4,4'-isopropylidenediphenoxy)bis(phthalic anhydride), BPADA) and its mixtures.
於一些實施例中,以改性聚氨酯承載基材的總重為100重量百分比,擴鏈劑的含量為10重量百分比至35重量百分比。 In some embodiments, the total weight of the modified polyurethane carrier substrate is 100 weight percent, and the content of the chain extender is 10 to 35 weight percent.
於一些實施例中,以改性聚氨酯的總重為100重量百分比,硬鏈段的含量為20至70重量百分比。較佳的,硬鏈段的含量為30至50重量百分比。 In some embodiments, the total weight of the modified polyurethane is 100 weight percent, and the content of the hard segment is 20 to 70 weight percent. Preferably, the content of hard segments is 30 to 50 weight percent.
於一些實施例中,硬鏈段中包括一曲軸結構,曲軸結構改變改性聚氨酯的分子鏈方向,曲軸結構是二異氰酸酯所形成。 In some embodiments, the hard segment includes a crankshaft structure. The crankshaft structure changes the molecular chain direction of the modified polyurethane. The crankshaft structure is formed of diisocyanate.
於一些實施例中,形成曲軸結構的二異氰酸酯是選自於由下列所構成的群組:1,3-二(異氰酸甲基)環己烷(1,3-bis(isocyanatomethyl)cyclohexane,H6XDI)、二異氰酸異佛酮(isophorone diisocyanate,IPDI)、1,3-雙(2-異氰酸基-2-丙基)苯(1,3-bis(2-isocyanato-2-propyl)benzene,TMXDI)、間苯二甲基異氰酸酯(m-xylyene diisocyanate,m-XDI)、2,4'-二苯基甲烷二異氰酸酯(2,4'-methylenebis(phenyl isocyanate),2,4'-MDI)、2,2'-二苯基甲烷二異氰酸酯(2,2'-methylenebis(phenyl isocyanate),2,2'-MDI)及其組合物。 In some embodiments, the diisocyanate forming the crankshaft structure is selected from the group consisting of: 1,3-bis(isocyanatomethyl)cyclohexane, H6XDI), isophorone diisocyanate (IPDI), 1,3-bis(2-isocyanato-2-propyl) )benzene, TMXDI), m-xylyene diisocyanate (m-XDI), 2,4'-diphenylmethane diisocyanate (2,4'-methylenebis(phenyl isocyanate), 2,4' -MDI), 2,2'-diphenylmethane diisocyanate (2,2'-methylenebis(phenyl isocyanate), 2,2'-MDI) and combinations thereof.
於一些實施例中,以改性聚氨酯的總重為100重量百分比,曲軸結構的含量為10重量百分比至25重量百分比。 In some embodiments, the total weight of the modified polyurethane is 100 weight percent, and the content of the crankshaft structure is 10 to 25 weight percent.
於一些實施例中,硬鏈段中進一步包括一直鏈結構,形成直鏈結構的二異氰酸酯是選自於由下列所構成的群組:4,4'-二苯基甲烷二異氰酸酯(4,4’-methylenebis(phenyl isocyanate),4,4’-MDI)、4,4'-二異氰酸酯二環己基甲烷(4,4’-diisocyanato-methylenedicyclohexane,H12MDI)、六亞甲基二異氰酸酯(hexamethylene diisocyanate,HDI)及其組合物。 In some embodiments, the hard segment further includes a linear structure, and the diisocyanate forming the linear structure is selected from the group consisting of: 4,4'-diphenylmethane diisocyanate (4,4 '-methylenebis (phenyl isocyanate), 4,4'-MDI), 4,4'-diisocyanato-methylenedicyclohexane (H12MDI), hexamethylene diisocyanate (hexamethylene diisocyanate, HDI) and compositions thereof.
於一些實施例中,形成曲軸結構的二異氰酸酯與形成直鏈結構的二異氰酸酯的質量比值為1:0.8至1.2。 In some embodiments, the mass ratio of the diisocyanate forming the crankshaft structure and the diisocyanate forming the linear structure is 1:0.8 to 1.2.
為了解決上述的技術問題,本發明所採用的另外一技術方案是提供一種改性聚氨酯承載基材。改性聚氨酯承載基材是由一改性聚氨酯所形成,改性聚氨酯包含一軟鏈段與一硬鏈段。硬鏈段中包含一曲軸結構,以改變改性聚氨酯的分子鏈方向,改性聚氨酯於-30℃時的儲存模數與於 150℃時的儲存模數的比值的常用對數為0.40至1.30。 In order to solve the above technical problems, another technical solution adopted by the present invention is to provide a modified polyurethane bearing base material. The modified polyurethane load-bearing substrate is formed of a modified polyurethane, and the modified polyurethane includes a soft segment and a hard segment. The hard segment contains a crankshaft structure to change the molecular chain direction of the modified polyurethane. The storage modulus of the modified polyurethane at -30°C is the same as that at -30°C. The common logarithm of the ratio of storage modulus at 150°C is 0.40 to 1.30.
本發明的其中一有益效果在於,本發明所提供的改性聚氨酯承載基材,其能通過“擴鏈劑是二酸酐”以及“改性聚氨酯於-30℃時的儲存模數與於150℃時的儲存模數的比值的常用對數為0.40至1.30”的技術方案,使改性聚氨酯承載基材具有良好耐熱性。 One of the beneficial effects of the present invention is that the modified polyurethane load-bearing substrate provided by the present invention can be used by "the chain extender is a dianhydride" and "the storage modulus of the modified polyurethane at -30°C is the same as that at 150°C. The commonly used logarithm of the storage modulus ratio is 0.40 to 1.30", which makes the modified polyurethane load-bearing substrate have good heat resistance.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明,然而所提供說明並非用來對本發明加以限制。 In order to further understand the features and technical content of the present invention, please refer to the following detailed description of the present invention. However, the description provided is not intended to limit the present invention.
以下是通過特定的具體實施例來說明本發明所公開有關“改性聚氨酯承載基材”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。 The following is a specific example to illustrate the implementation of the "modified polyurethane bearing substrate" disclosed in the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. The following embodiments will further describe the relevant technical content of the present invention in detail, but the disclosed content is not intended to limit the scope of the present invention. In addition, the term "or" used in this article shall include any one or combination of more of the associated listed items depending on the actual situation.
本發明提供一種改性聚氨酯承載基材,其可用於承載積體電路,以便應用於智慧型紡織品。改性聚氨酯承載基材具有良好的彈性強度以及耐熱性,可應用於製造軟性印刷電路板。本發明的改性聚氨酯承載基材的厚度不受限制,具體來說,改性聚氨酯承載基材可以是該技術領域中所熟知的膜狀基材或板狀基材。 The invention provides a modified polyurethane bearing base material, which can be used to bear integrated circuits so as to be applied to smart textiles. The modified polyurethane carrier substrate has good elastic strength and heat resistance and can be used to manufacture flexible printed circuit boards. The thickness of the modified polyurethane bearing base material of the present invention is not limited. Specifically, the modified polyurethane bearing base material can be a film-like base material or a plate-like base material that is well known in the technical field.
本發明的改性聚氨酯承載基材,是由一改性聚氨酯所製成。改性聚氨酯是由一軟鏈段與一硬鏈段交錯排列所構成。本發明通過調整硬鏈段 的結構,達到提升改性聚氨酯的彈性強度以及耐熱性的效果。並且,無論在高溫或低溫的環境下,本發明的改性聚氨酯皆可具有良好的彈性強度。 The modified polyurethane bearing base material of the present invention is made of modified polyurethane. Modified polyurethane is composed of a soft segment and a hard segment arranged in a staggered manner. The present invention adjusts the hard segment The structure improves the elastic strength and heat resistance of modified polyurethane. Moreover, the modified polyurethane of the present invention can have good elastic strength regardless of high temperature or low temperature environment.
值得說明的是,現有技術中,大多是通過改變軟鏈段的結構,或是通過改變軟鏈段與硬鏈段的含量比例,來達到調整改性聚氨酯彈性強度的效果。相較之下,本發明是通過改變硬鏈段的結構,來達到調整改性聚氨酯彈性強度的效果。 It is worth noting that in the prior art, the effect of adjusting the elastic strength of modified polyurethane is mostly achieved by changing the structure of the soft segment or by changing the content ratio of the soft segment to the hard segment. In contrast, the present invention achieves the effect of adjusting the elastic strength of modified polyurethane by changing the structure of the hard segment.
於說明書中,本發明通過儲存模數(storage modulus,E’)的測量,來評估改性聚氨酯的彈性強度。另外,本發明分別測量改性聚氨酯在低溫(-30℃)及高溫(150℃)下的儲存模數,並將儲存模數相除後的比值取常用對數(log10)(log(E’(-30℃)/E’(150℃))),作為評估材料在低溫及高溫下彈性強度差異的參考。 In the specification, the present invention evaluates the elastic strength of modified polyurethane through the measurement of storage modulus (E'). In addition, the present invention measures the storage modulus of modified polyurethane at low temperature (-30°C) and high temperature (150°C) respectively, and takes the common logarithm (log10) (log(E'() as the ratio after dividing the storage modulus) -30℃)/E'(150℃))), as a reference for evaluating the difference in elastic strength of materials at low and high temperatures.
於本發明中,改性聚氨酯於-30℃時的儲存模數與於150℃時的儲存模數的比值的常用對數為0.40至1.30。較佳的,改性聚氨酯於-30℃時的儲存模數與於150℃時的儲存模數的比值的常用對數為0.7至1.2。具體測量方法及結果將於後敘述。 In the present invention, the common logarithm of the ratio of the storage modulus of the modified polyurethane at -30°C to the storage modulus at 150°C is 0.40 to 1.30. Preferably, the common logarithm of the ratio of the storage modulus of the modified polyurethane at -30°C to the storage modulus at 150°C is 0.7 to 1.2. The specific measurement methods and results will be described later.
於本發明中,軟鏈段與硬鏈段的含量可根據特性需求進行調整。於一些實施例中,以改性聚氨酯的總重為100重量百分比,硬鏈段的含量為20重量百分比至70重量百分比。然而,本發明不限於此。 In the present invention, the contents of soft segment and hard segment can be adjusted according to the characteristic requirements. In some embodiments, the total weight of the modified polyurethane is 100 weight percent, and the content of the hard segment is 20 to 70 weight percent. However, the present invention is not limited to this.
在本發明的改性聚氨酯中,硬鏈段是由二異氰酸酯以及一擴鏈劑所形成。軟鏈段是由聚多元醇所形成。 In the modified polyurethane of the present invention, the hard segment is formed of diisocyanate and a chain extender. The soft segments are formed from polyols.
[擴鏈劑] [Chain extender]
擴鏈劑是二酸酐,通過擴鏈劑的使用,可提升改性聚氨酯的耐熱性及物理特性。即便在較高的溫度下,改性聚氨酯仍具有高熱潛變回復(creep recovery)的特性。如此一來,本發明的改性聚氨酯可承受較高的加 工溫度,且可符合軟性印刷電路板的製程需求。 The chain extender is a dianhydride. The use of the chain extender can improve the heat resistance and physical properties of modified polyurethane. Even at higher temperatures, modified polyurethane still has high thermal creep recovery properties. In this way, the modified polyurethane of the present invention can withstand higher loading operating temperature and can meet the process requirements of flexible printed circuit boards.
於一示範實施例中,擴鏈劑的數均分子量為150克/莫耳至550克/莫耳。然而,本發明不限於此。 In an exemplary embodiment, the number average molecular weight of the chain extender is 150 g/mol to 550 g/mol. However, the present invention is not limited to this.
於一示範實施例中,擴鏈劑是二酸酐。較佳的,擴鏈劑可以是苯均四酸酐、1,2,4,5-環己烷四甲酸二酐、雙苯四羧酐、3,3',4,4'-苯甲基酚四碳氧酐、4,4'-(六氟異丙烯)二太酐、4,4'-氧雙鄰苯二甲酸酐、3,4,9,10-苝四羧酸二酐、4,4'-(4,4'-異丙基二苯氧基)雙(鄰苯二甲酸酐)或其混合物。更佳的,擴鏈劑是苯均四酸酐。然而,本發明不限於此。 In an exemplary embodiment, the chain extender is a dianhydride. Preferably, the chain extender can be pyromellitic anhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, diphenyltetracarboxylic anhydride, 3,3',4,4'-benzylphenol Tetracarboxylic anhydride, 4,4'-(hexafluoroisopropylene) diteric anhydride, 4,4'-oxydiphthalic anhydride, 3,4,9,10-perylene tetracarboxylic dianhydride, 4, 4'-(4,4'-isopropyldiphenoxy)bis(phthalic anhydride) or mixtures thereof. More preferably, the chain extender is pyromellitic anhydride. However, the present invention is not limited to this.
於一示範實施例中,以改性聚氨酯的總重為100重量百分比,擴鏈劑的含量為10重量百分比至35重量百分比。然而,本發明不限於此。 In an exemplary embodiment, the total weight of the modified polyurethane is 100 weight percent, and the content of the chain extender is 10 to 35 weight percent. However, the present invention is not limited to this.
[二異氰酸酯] [Diisocyanate]
硬鏈段可以由一種或多種二異氰酸酯所形成。其中,一部分的二異氰酸酯在合成反應後,會形成一曲軸結構(crankshaft structure),另一部分的二異氰酸酯在合成反應後,會形成一直鏈結構。 The hard segments may be formed from one or more diisocyanates. Among them, part of the diisocyanate will form a crankshaft structure after the synthesis reaction, and the other part of the diisocyanate will form a straight chain structure after the synthesis reaction.
於一些實施例中,二異氰酸酯可全部形成曲軸結構。於一些實施例中,二異氰酸酯也可全部形成直鏈結構。於一些實施例中,一部分二異氰酸酯形成曲軸結構,而一部分的二異氰酸酯形成一直鏈結構。 In some embodiments, the diisocyanates may all form a crankshaft structure. In some embodiments, the diisocyanates may all form a linear structure. In some embodiments, a portion of the diisocyanate forms a crankshaft structure, and a portion of the diisocyanate forms a linear structure.
曲軸結構的存在改變了改性聚氨酯的分子鏈方向,使得本發明的改性聚氨酯具有良好的彈性強度。於一較佳實施例中,改性聚氨酯中的硬鏈段包含曲軸結構。 The existence of the crankshaft structure changes the molecular chain direction of the modified polyurethane, so that the modified polyurethane of the present invention has good elastic strength. In a preferred embodiment, the hard segment in the modified polyurethane includes a crankshaft structure.
曲軸結構的主結構可以是由環己烷或是一個或多個苯環構成。曲軸結構具有兩個官能基,且兩個官能基連接於環己烷或是一個或多個苯環上。為了達到改變改性聚氨酯分子鏈方向的效果,兩個官能基不會設置於主結構上相對的位置。 The main structure of the crankshaft structure may be composed of cyclohexane or one or more benzene rings. The crankshaft structure has two functional groups, and the two functional groups are connected to cyclohexane or one or more benzene rings. In order to achieve the effect of changing the direction of the modified polyurethane molecular chain, the two functional groups will not be placed at opposite positions on the main structure.
具體來說,當曲軸結構的主結構為苯環時,兩個官能基不會設置於苯環的對位(para position)上。當曲軸結構的主結構包含兩個苯環(例如:二苯甲烷)時,兩個官能基不會分別設置於兩個苯環的4號位上。類似的,當曲軸結構的主結構為環己烷時,兩個官能基不會設置於環己烷上相對的位置上。 Specifically, when the main structure of the crankshaft structure is a benzene ring, the two functional groups will not be placed at the para position of the benzene ring. When the main structure of the crankshaft structure contains two benzene rings (for example, diphenylmethane), the two functional groups will not be respectively located at the 4th position of the two benzene rings. Similarly, when the main structure of the crankshaft structure is cyclohexane, the two functional groups will not be placed at opposite positions on the cyclohexane.
於一示範實施例中,當曲軸結構的主結構為苯環時,兩個官能基可設置於苯環的間位(meta position)上。當曲軸結構的主結構包含兩個苯環(例如:二苯甲烷)時,兩個官能基可分別設置於其中一個苯環的2號位以及另一個苯環的4號位上,或者,兩個官能基分別設置於兩個苯環的2號位上。 In an exemplary embodiment, when the main structure of the crankshaft structure is a benzene ring, two functional groups may be disposed at the meta position of the benzene ring. When the main structure of the crankshaft structure contains two benzene rings (for example: diphenylmethane), the two functional groups can be respectively arranged at position 2 of one benzene ring and position 4 of the other benzene ring, or both The functional groups are respectively placed at position 2 of the two benzene rings.
較佳的,曲軸結構是由脂肪族異氰酸酯所形成,曲軸結構的兩個官能基是異氰酸酯基。舉例來說,當曲軸結構的主結構為環己烷時,形成曲軸結構的二異氰酸酯可以是1,3-二(異氰酸甲基)環己烷或二異氰酸異佛酮。 Preferably, the crankshaft structure is formed of aliphatic isocyanate, and the two functional groups of the crankshaft structure are isocyanate groups. For example, when the main structure of the crankshaft structure is cyclohexane, the diisocyanate forming the crankshaft structure may be 1,3-di(isocyanatomethyl)cyclohexane or isophorone diisocyanate.
較佳的,曲軸結構是由芳香族異氰酸酯所形成,曲軸結構的兩個官能基是異氰酸酯基。舉例來說,當曲軸結構的主結構為苯環時,形成曲軸結構的二異氰酸酯可以是1,3-雙(2-異氰酸基-2-丙基)苯或間苯二甲基異氰酸酯。當曲軸結構的主結構包含兩個苯環(例如:二苯甲烷)時,形成曲軸結構的二異氰酸酯可以是2,4'-二苯基甲烷二異氰酸酯或2,2'-二苯基甲烷二異氰酸酯。於一些實施例中,也可同時使用間苯二甲基異氰酸酯及2,4'-二苯基甲烷二異氰酸酯,作為形成曲軸結構的單體。 Preferably, the crankshaft structure is formed of aromatic isocyanate, and the two functional groups of the crankshaft structure are isocyanate groups. For example, when the main structure of the crankshaft structure is a benzene ring, the diisocyanate forming the crankshaft structure may be 1,3-bis(2-isocyanato-2-propyl)benzene or isocyanate. When the main structure of the crankshaft structure contains two benzene rings (for example: diphenylmethane), the diisocyanate forming the crankshaft structure can be 2,4'-diphenylmethane diisocyanate or 2,2'-diphenylmethane diisocyanate. Isocyanates. In some embodiments, m-xylylenedimethyl isocyanate and 2,4'-diphenylmethane diisocyanate can also be used simultaneously as monomers to form the crankshaft structure.
於一示範實施例中,以改性聚氨酯的總重為100重量百分比,曲軸結構的含量為10重量百分比至25重量百分比,更佳的,曲軸結構的含量可以為12重量百分比或23重量百分比。然而,本發明不限於此。 In an exemplary embodiment, assuming that the total weight of the modified polyurethane is 100 weight percent, the content of the crankshaft structure is 10 to 25 weight percent. More preferably, the content of the crankshaft structure can be 12 or 23 weight percent. However, the present invention is not limited to this.
形成曲軸結構的二異氰酸酯的數均分子量可以為150克/莫耳至300克/莫耳。另一方面,形成直鏈結構的二異氰酸酯的數均分子量可以為100克/莫耳至400克/莫耳。然而,本發明不限於此。 The number average molecular weight of the diisocyanate forming the crankshaft structure may be from 150 g/mol to 300 g/mol. On the other hand, the number average molecular weight of the diisocyanate forming a linear structure may be from 100 g/mol to 400 g/mol. However, the present invention is not limited to this.
舉例來說,形成直鏈結構的二異氰酸酯可以是4,4'-二苯基甲烷二異氰酸酯、4,4'-二異氰酸酯二環己基甲烷、六亞甲基二異氰酸酯或其組合物。較佳的,形成直鏈結構的二異氰酸酯是4,4'-二苯基甲烷二異氰酸酯。然而,本發明不限於此。 For example, the diisocyanate forming a linear structure may be 4,4'-diphenylmethane diisocyanate, 4,4'-diisocyanate dicyclohexylmethane, hexamethylene diisocyanate or a combination thereof. Preferably, the diisocyanate forming a linear structure is 4,4'-diphenylmethane diisocyanate. However, the present invention is not limited to this.
值得說明的是,形成曲軸結構的二異氰酸酯與形成直鏈結構的二異氰酸酯最大的差異在於:具有不同的結構。換句話說,形成曲軸結構的二異氰酸酯與形成直鏈結構的二異氰酸酯可以是同分異構物(isomer)。 It is worth mentioning that the biggest difference between the diisocyanate forming a crankshaft structure and the diisocyanate forming a linear structure is that they have different structures. In other words, the diisocyanate forming the crankshaft structure and the diisocyanate forming the linear structure may be isomers.
當形成曲軸結構的二異氰酸酯與形成直鏈結構的二異氰酸酯互 為同分異構物時,改性聚氨酯可具有較低的玻璃轉換溫度以及較佳的彈性與撓曲性。例如:曲軸結構是由2,4'-二苯基甲烷二異氰酸酯所形成,且直鏈結構是由4,4'-二苯基甲烷二異氰酸酯所形成。 When the diisocyanate forming a crankshaft structure interacts with the diisocyanate forming a linear structure, When it is an isomer, modified polyurethane can have a lower glass transition temperature and better elasticity and flexibility. For example: the crankshaft structure is formed by 2,4'-diphenylmethane diisocyanate, and the linear structure is formed by 4,4'-diphenylmethane diisocyanate.
於一示範實施例中,形成曲軸結構的二異氰酸酯與形成直鏈結構的二異氰酸酯的質量比值為1:0.8至1.2。然而,本發明不限於此。 In an exemplary embodiment, the mass ratio of the diisocyanate forming the crankshaft structure and the diisocyanate forming the linear structure is 1:0.8 to 1.2. However, the present invention is not limited to this.
[聚多元醇] [polyol]
聚多元醇的添加可使改性聚氨酯的玻璃轉移溫度降低,進而提升改性聚氨酯的彈性強度。於一些實施例中,聚多元醇可以是聚酯聚多元醇(例如:聚己二酸二丁酯或聚己內酯)、聚碳酸酯聚多元醇或是聚醚聚多元醇(例如:聚四亞甲基醚二醇)。然而,本發明不限於此。 The addition of polypolyol can reduce the glass transition temperature of modified polyurethane, thereby improving the elastic strength of modified polyurethane. In some embodiments, the polypolyol may be a polyester polyol (e.g., polydibutyl adipate or polycaprolactone), a polycarbonate polyol, or a polyether polyol (e.g., poly(dibutyl adipate) or polycaprolactone). tetramethylene ether glycol). However, the present invention is not limited to this.
於一些實施例中,聚多元醇的數均分子量為400克/莫耳至4000克/莫耳。然而,本發明不限於此。 In some embodiments, the polypolyol has a number average molecular weight of 400 g/mol to 4000 g/mol. However, the present invention is not limited to this.
本發明的改性聚氨酯可以式(I)表示:
在式(I)中,R1可以是由下列二異氰酸酯所形成:1,3-二(異氰酸甲基)環己烷、二異氰酸異佛酮、1,3-雙(2-異氰酸基-2-丙基)苯、間苯二甲基異氰酸酯、2,4'-二苯基甲烷二異氰酸酯、2,2'-二苯基甲烷二異氰酸酯、4,4'-二苯基甲烷二異氰酸酯、4,4'-二異氰酸酯二環己基甲烷、六亞甲基二異氰酸酯及其組合物。R2可以是由數均分子量為50克/莫耳至4000克/莫耳的聚多元醇所形成。R3可以是具有四價鍵結的環己烷、苯、聯苯、二苯甲酮、二苯基丙烷、二苯基醚、四羧酸或酚甲烷。n、m各自獨立為1至100之間的整數。 In formula (I), R 1 may be formed from the following diisocyanates: 1,3-bis(isocyanatomethyl)cyclohexane, isophorone diisocyanate, 1,3-bis(2- Isocyanato-2-propyl)benzene, isocyanate, 2,4'-diphenylmethane diisocyanate, 2,2'-diphenylmethane diisocyanate, 4,4'-diphenyl methylmethane diisocyanate, 4,4'-diisocyanate dicyclohexylmethane, hexamethylene diisocyanate and combinations thereof. R 2 may be formed from a polypolyol having a number average molecular weight of 50 g/mol to 4000 g/mol. R3 may be cyclohexane, benzene, biphenyl, benzophenone, diphenylpropane, diphenyl ether, tetracarboxylic acid or phenolmethane with a tetravalent bond. n and m are each independently an integer between 1 and 100.
更具體來說,本發明的改性聚氨酯可以式(II)表示。在式(II)中,n、m各自獨立為1至100之間的整數。 More specifically, the modified polyurethane of the present invention can be represented by formula (II). In formula (II), n and m are each independently an integer between 1 and 100.
在式(II)中,是選自於由下列所構成的群組:
以下列舉具體實施例,說明改性聚氨酯的合成方式以及改性聚氨酯承載基材的形成。 Specific examples are listed below to illustrate the synthesis method of modified polyurethane and the formation of the modified polyurethane bearing substrate.
[實施例1] [Example 1]
16.8克的2,4'-二苯基甲烷二異氰酸酯(2,4'-MDI)(曲軸結構)、16.8克的4,4'-二苯基甲烷二異氰酸酯(4,4'-MDI)(直鏈結構)與100克的聚己內酯(PCL),在80℃的溫度下以300rpm的轉速攪拌混合,形成一聚氨酯預聚物。在實施例1,聚氨酯預聚物中的理論可鍵結異氰酸酯基(NCO)為5.20%。 16.8 grams of 2,4'-diphenylmethane diisocyanate (2,4'-MDI) (crankshaft structure), 16.8 grams of 4,4'-diphenylmethane diisocyanate (4,4'-MDI) ( Linear chain structure) and 100 grams of polycaprolactone (PCL) are stirred and mixed at a temperature of 80°C and a rotation speed of 300 rpm to form a polyurethane prepolymer. In Example 1, the theoretical bondable isocyanate group (NCO) in the polyurethane prepolymer is 5.20%.
將17.2克的苯均四酸酐(PMDA)(擴鏈劑)溶於N-甲基吡咯烷酮(NMP)中,並加入60℃的聚氨酯預聚物中。接著,在60℃的溫度下以300rpm的轉速攪拌混合,以獲得一改性聚氨酯溶液,改性聚氨酯溶液的固形份為45wt%。改性聚氨酯溶液經離心、乾燥(70℃的溫度下乾燥4小時)以及熟成(180℃的溫度下乾燥2小時)後,便可獲得本發明的改性聚氨酯,並可進一步製成改性聚氨酯承載基材。 17.2 grams of pyromellitic anhydride (PMDA) (chain extender) was dissolved in N-methylpyrrolidone (NMP) and added to the polyurethane prepolymer at 60°C. Then, stir and mix at a temperature of 60° C. and a rotation speed of 300 rpm to obtain a modified polyurethane solution. The solid content of the modified polyurethane solution is 45 wt%. After the modified polyurethane solution is centrifuged, dried (drying at a temperature of 70°C for 4 hours) and matured (drying at a temperature of 180°C for 2 hours), the modified polyurethane of the present invention can be obtained, and can be further made into modified polyurethane load-bearing substrate.
在實施例1,改性聚氨酯中擴鏈劑(苯均四酸酐)的含量為11.4wt%。改性聚氨酯中曲軸結構的含量為11.1wt%。 In Example 1, the content of the chain extender (pyromellitic anhydride) in the modified polyurethane was 11.4wt%. The content of the crankshaft structure in the modified polyurethane is 11.1wt%.
[實施例2至4] [Examples 2 to 4]
實施例2至4中改性聚氨酯承載基材的合成方式與實施例1類似,其差異在於:二異氰酸酯與擴鏈劑的添加量不同。實施例1至4可用於比較不同硬鏈段含量對改性聚氨酯特性的影響。聚氨酯預聚物中的理論可鍵結異氰酸酯基(NCO)、擴鏈劑的含量以及改性聚氨酯中曲軸結構的含量,請參表1所示。 The synthesis method of the modified polyurethane carrier substrate in Examples 2 to 4 is similar to that in Example 1, and the difference lies in that the added amounts of diisocyanate and chain extender are different. Examples 1 to 4 can be used to compare the effects of different hard segment contents on the properties of modified polyurethane. Please refer to Table 1 for the content of theoretically bondable isocyanate groups (NCO) and chain extenders in the polyurethane prepolymer and the content of the crankshaft structure in the modified polyurethane.
在實施例2中,2,4'-二苯基甲烷二異氰酸酯(2,4'-MDI)的添加量為23.1克,4,4'-二苯基甲烷二異氰酸酯(4,4'-MDI)的添加量為23.1克,苯均四酸酐(PMDA)的添加量為27.7克。 In Example 2, the added amount of 2,4'-diphenylmethane diisocyanate (2,4'-MDI) was 23.1 grams, and the amount of 4,4'-diphenylmethane diisocyanate (4,4'-MDI ) was added in an amount of 23.1 grams, and pyromellitic anhydride (PMDA) was added in an amount of 27.7 grams.
在實施例3中,2,4'-二苯基甲烷二異氰酸酯(2,4'-MDI)的添加量為31.7克,4,4'-二苯基甲烷二異氰酸酯(4,4'-MDI)的添加量為31.7克,苯均四酸酐(PMDA)的添加量為42.1克。 In Example 3, the added amount of 2,4'-diphenylmethane diisocyanate (2,4'-MDI) was 31.7 grams, and the amount of 4,4'-diphenylmethane diisocyanate (4,4'-MDI ) is 31.7 grams, and pyromellitic anhydride (PMDA) is added in an amount of 42.1 grams.
在實施例4中,2,4'-二苯基甲烷二異氰酸酯(2,4'-MDI)的添加量為98.9克,4,4'-二苯基甲烷二異氰酸酯(4,4'-MDI)的添加量為98.9克,苯均四酸酐(PMDA)的添加量為154.5克。 In Example 4, the added amount of 2,4'-diphenylmethane diisocyanate (2,4'-MDI) was 98.9 grams, and the amount of 4,4'-diphenylmethane diisocyanate (4,4'-MDI ) is 98.9 grams, and pyromellitic anhydride (PMDA) is added in an amount of 154.5 grams.
[實施例5至8] [Examples 5 to 8]
實施例5至8中改性聚氨酯的合成方式與實施例1類似,其差異在於:二異氰酸酯與擴鏈劑的添加量不同,且使用不同的二異氰酸酯。實施例5至8可用於比較不同硬鏈段結構對改性聚氨酯特性的影響。二異氰酸酯的種類、聚氨酯預聚物中的理論可鍵結異氰酸酯基(NCO)、擴鏈劑的含量以及改性聚氨酯中曲軸結構的含量,請參表1所示。 The synthesis method of the modified polyurethane in Examples 5 to 8 is similar to that in Example 1. The difference lies in that the addition amounts of diisocyanate and chain extender are different, and different diisocyanates are used. Examples 5 to 8 can be used to compare the effects of different hard segment structures on the properties of modified polyurethane. Please refer to Table 1 for the type of diisocyanate, the theoretically bondable isocyanate group (NCO) in the polyurethane prepolymer, the content of the chain extender, and the content of the crankshaft structure in the modified polyurethane.
在實施例5中,二異氰酸酯為4,4'-二苯基甲烷二異氰酸酯 (4,4'-MDI)(直鏈結構)。4,4'-二苯基甲烷二異氰酸酯(4,4'-MDI)的添加量為46.5克,苯均四酸酐(PMDA)的添加量為27.6克。 In Example 5, the diisocyanate is 4,4'-diphenylmethane diisocyanate (4,4'-MDI) (linear structure). The added amount of 4,4'-diphenylmethane diisocyanate (4,4'-MDI) was 46.5 grams, and the added amount of pyromellitic anhydride (PMDA) was 27.6 grams.
在實施例6中,二異氰酸酯為4,4'-二異氰酸酯二環己基甲烷(4,4’-diisocyanato-methylenedicyclohexane,H12MDI)(直鏈結構)。4,4'-二異氰酸酯二環己基甲烷的添加量為47.3克,苯均四酸酐(PMDA)的添加量為27.3克。 In Example 6, the diisocyanate is 4,4'-diisocyanato-methylenedicyclohexane (H12MDI) (linear structure). The added amount of 4,4'-diisocyanate dicyclohexylmethane is 47.3 grams, and the added amount of pyromellitic anhydride (PMDA) is 27.3 grams.
在實施例7中,二異氰酸酯為六亞甲基二異氰酸酯(hexamethylene diisocyanate,HDI)(直鏈結構)。六亞甲基二異氰酸酯的添加量為35.0克,苯均四酸酐(PMDA)的添加量為32.4克。 In Example 7, the diisocyanate is hexamethylene diisocyanate (HDI) (linear structure). The added amount of hexamethylene diisocyanate is 35.0 grams, and the added amount of pyromellitic anhydride (PMDA) is 32.4 grams.
在實施例8中,二異氰酸酯為間苯二甲基異氰酸酯(m-xylylene diisocyanate,m-XDI)(曲軸結構)。間苯二甲基異氰酸酯的添加量為37.8克,苯均四酸酐(PMDA)的添加量為31.1克。 In Example 8, the diisocyanate is m-xylylene diisocyanate (m-XDI) (crankshaft structure). The added amount of m-xylylene isocyanate is 37.8 grams, and the added amount of pyromellitic anhydride (PMDA) is 31.1 grams.
[比較例1] [Comparative example 1]
29.2克的2,4'-二苯基甲烷二異氰酸酯(2,4'-MDI)(曲軸結構)、29.2克的4,4'-二苯基甲烷二異氰酸酯(4,4'-MDI)(直鏈結構)與100克的聚己內酯(PCL),在80℃的溫度下以300rpm的轉速攪拌混合,形成一聚氨酯預聚物。在比較例1中,聚氨酯預聚物中的理論可鍵結異氰酸酯基(NCO)為9.58%。 29.2 grams of 2,4'-diphenylmethane diisocyanate (2,4'-MDI) (crankshaft structure), 29.2 grams of 4,4'-diphenylmethane diisocyanate (4,4'-MDI) ( Linear chain structure) and 100 grams of polycaprolactone (PCL) are stirred and mixed at a temperature of 80°C and a rotation speed of 300 rpm to form a polyurethane prepolymer. In Comparative Example 1, the theoretically bondable isocyanate groups (NCO) in the polyurethane prepolymer were 9.58%.
將15.6克的1,4-丁二醇(1,4-BDO),加入70℃的聚氨酯預聚物中。接著攪拌混合,以獲得一聚氨酯膠體,聚氨酯膠體的固形份為100wt%。聚氨酯膠體經離心、乾燥(100℃的溫度下乾燥2小時)以及熟成(100℃的溫度下乾燥15小時)後,便可獲得聚氨酯,並可製得聚氨酯承載基材。 Add 15.6 grams of 1,4-butanediol (1,4-BDO) to the polyurethane prepolymer at 70°C. Then stir and mix to obtain a polyurethane colloid, the solid content of the polyurethane colloid is 100wt%. After the polyurethane colloid is centrifuged, dried (dried at 100°C for 2 hours) and matured (dried at 100°C for 15 hours), polyurethane can be obtained, and a polyurethane bearing substrate can be prepared.
在比較例1中,聚氨酯中擴鏈劑(1,4-丁二醇)的含量為8.97wt%。聚氨酯中曲軸結構的含量為16.8wt%。 In Comparative Example 1, the content of the chain extender (1,4-butanediol) in the polyurethane was 8.97wt%. The content of the crankshaft structure in polyurethane is 16.8wt%.
[特性測試] [Feature test]
為了方便比較本發明的改性聚氨酯與現有的聚氨酯的差異,分別對上述實施例1至3、5至8的改性聚氨酯承載基材以及比較例1的聚氨酯承載基材進行特性測試,其結果列於表2中。 In order to conveniently compare the differences between the modified polyurethane of the present invention and existing polyurethanes, the modified polyurethane load-bearing substrates of the above-mentioned Examples 1 to 3, 5 to 8 and the polyurethane load-bearing substrate of Comparative Example 1 were tested for their characteristics. Listed in Table 2.
在表2中,改性聚氨酯承載基材的楊氏係數(Young’s modulus)、張力強度(tensile strength)及伸長率(elongation at break)是根據ASTM D638(type V)的標準測試方法測量而得。韌性(toughness)是計算應力應變曲線的線下面積而得。 In Table 2, the Young’s modulus, tensile strength and elongation at break of the modified polyurethane load-bearing substrate are measured according to the standard test method of ASTM D638 (type V). Toughness is calculated by calculating the area under the stress-strain curve.
在表2中,改性聚氨酯承載基材的玻璃轉移溫度、於-30℃時的儲存模數(E’(-30℃))以及於150℃時的儲存模數(E’(150℃)),是使用動態機械分析儀(廠牌:TECHMAX,型號:TA7000)測量而得。另將儲存模數相除後的比值取常用對數(log10)(log(E’(-30℃)/E’(150℃))),作為評估材料在低溫及高溫下彈性強度差異的參考。 In Table 2, the glass transition temperature of the modified polyurethane support substrate, the storage modulus at -30°C (E'(-30°C)), and the storage modulus at 150°C (E'(150°C) ), measured using a dynamic mechanical analyzer (Brand: TECHMAX, Model: TA7000). In addition, the ratio after dividing the storage modulus is taken as the common logarithm (log10) (log(E’(-30℃)/E’(150℃))), which is used as a reference to evaluate the difference in elastic strength of materials at low and high temperatures.
在表2中,改性聚氨酯的熱膨脹係數及熱潛變回復,是使用熱機械分析儀(廠牌:TA,型號:TMA450)測量而得。熱潛變回復的測量是在150℃的溫度下,施加10分鐘0.05N的外力,放鬆外力20分鐘後,再計算其回復率。 In Table 2, the thermal expansion coefficient and thermal creep recovery of modified polyurethane are measured using a thermomechanical analyzer (Brand: TA, Model: TMA450). The measurement of thermal creep recovery is to apply an external force of 0.05N for 10 minutes at a temperature of 150°C, and then calculate the recovery rate after relaxing the external force for 20 minutes.
在表2中,改性聚氨酯的5wt%熱重損失與灰份含量,是使用熱重分析儀(廠牌:HITACHI,型號:STA7200)測量而得。 In Table 2, the 5wt% thermogravimetric loss and ash content of modified polyurethane are measured using a thermogravimetric analyzer (Brand: HITACHI, Model: STA7200).
在表2中,改性聚氨酯承載基材的25%永久變形率是根據ISO 2285的標準測試方法測量而得。 In Table 2, the 25% permanent deformation rate of the modified polyurethane load-bearing substrate is measured according to the standard test method of ISO 2285.
在表2中,改性聚氨酯承載基材的吸濕率是根據ASTM D570的標準測試方法測量而得。 In Table 2, the moisture absorption rate of the modified polyurethane load-bearing substrate is measured according to the standard test method of ASTM D570.
由表2的結果可得知,相較於現有的聚氨酯膜,本發明的改性聚氨酯承載基材具有較佳的物理特性(例如:楊氏係數及韌性)。 It can be seen from the results in Table 2 that compared with existing polyurethane films, the modified polyurethane carrier substrate of the present invention has better physical properties (such as Young's coefficient and toughness).
根據實施例1至3的內容,當擴鏈劑(苯均四酸酐)的含量提高時,改性聚氨酯承載基材的楊氏模數皆會隨著提高。為了平衡改性聚氨酯承載基材的彈性強度與機械強度,以改性聚氨酯承載基材的總重為100重量百分比,擴鏈劑的含量較佳為10重量百分比至35重量百分比。較佳的,擴鏈劑的含量為10重量百分比至25重量百分比。更佳的,擴鏈劑的含量為12重量百分比至22重量百分比。 According to the contents of Examples 1 to 3, when the content of the chain extender (pyromellitic anhydride) increases, the Young's modulus of the modified polyurethane bearing substrate will increase accordingly. In order to balance the elastic strength and mechanical strength of the modified polyurethane bearing base material, the total weight of the modified polyurethane bearing base material is 100 weight percent, and the content of the chain extender is preferably 10 to 35 weight percent. Preferably, the content of the chain extender is 10 to 25 weight percent. More preferably, the content of the chain extender is 12 to 22 weight percent.
於本發明中,改性聚氨酯承載基材的楊氏模數為20MPa至400Mpa,較佳的,改性聚氨酯承載基材的楊氏模數為25MPa至350Mpa。改性聚氨酯承載基材的張力強度為10MPa至65MPa,較佳的,改性聚氨酯承載基材的張力強度為14MPa至63MPa。改性聚氨酯承載基材的韌性為4.5GJ/m3至18GJ/m3,較佳的,改性聚氨酯承載基材的韌性為5GJ/m3至15GJ/m3。改性聚氨酯承載基材的伸長率為300%至700%,較佳的,改性聚氨酯承載基材的伸長率為350%至680%。 In the present invention, the Young's modulus of the modified polyurethane bearing base material is 20 MPa to 400 MPa. Preferably, the Young's modulus of the modified polyurethane bearing base material is 25 MPa to 350 MPa. The tensile strength of the modified polyurethane bearing base material is 10MPa to 65MPa. Preferably, the tensile strength of the modified polyurethane bearing base material is 14MPa to 63MPa. The toughness of the modified polyurethane bearing base material is 4.5GJ/m 3 to 18GJ/m 3 . Preferably, the toughness of the modified polyurethane bearing base material is 5GJ/m 3 to 15GJ/m 3 . The elongation rate of the modified polyurethane load-bearing base material is 300% to 700%. Preferably, the elongation rate of the modified polyurethane load-bearing base material is 350% to 680%.
由表2的結果可得知,相較於現有的聚氨酯膜,本發明的改性聚氨酯承載基材具有較佳的耐熱性(例如:熱膨脹係數、熱潛變回復)。 It can be seen from the results in Table 2 that compared with the existing polyurethane film, the modified polyurethane carrier substrate of the present invention has better heat resistance (such as thermal expansion coefficient, thermal creep recovery).
根據實施例1至3的內容,當擴鏈劑(苯均四酸酐)的含量提高,改性聚氨酯承載基材的耐熱性會隨著增加。然而,當擴鏈劑的含量過高時(實施例4,硬鏈段含量大於75wt%),會發生脆裂,而無法成連續膜。 According to the content of Examples 1 to 3, when the content of the chain extender (pyromellitic anhydride) increases, the heat resistance of the modified polyurethane bearing substrate will increase. However, when the content of the chain extender is too high (Example 4, the hard segment content is greater than 75 wt%), brittle cracking will occur and a continuous film cannot be formed.
於本發明中,改性聚氨酯承載基材的熱膨脹係數為1.5μm/℃至4.0μm/℃,較佳的,改性聚氨酯承載基材的熱膨脹係數為1.8μm/℃至3.9μm/℃。改性聚氨酯承載基材在150℃的熱潛變回復為50%至80%,較佳的,改性聚氨酯承載基材在150℃的熱潛變回復為60%至75%。改性聚氨酯承載基 材的玻璃轉移溫度為-35℃至-60℃。改性聚氨酯承載基材於-30℃時的儲存模數為2.0×107至5.0×109,較佳的,改性聚氨酯承載基材於-30℃時的儲存模數為3.0×107至2.0×109。改性聚氨酯承載基材於150℃時的儲存模數為5.5×106至3×108,較佳的,改性聚氨酯承載基材於150℃時的儲存模數為5.7×106至2.0×108。改性聚氨酯於-30℃時的儲存模數的常用對數與於150℃時的儲存模數的常用對數的比值為0.40至1.30,較佳的,改性聚氨酯於-30℃時的儲存模數的常用對數與於150℃時的儲存模數的常用對數的比值為0.7至1.2。 In the present invention, the thermal expansion coefficient of the modified polyurethane bearing base material is 1.5 μm/°C to 4.0 μm/°C. Preferably, the thermal expansion coefficient of the modified polyurethane bearing base material is 1.8 μm/°C to 3.9 μm/°C. The thermal creep recovery of the modified polyurethane bearing substrate at 150°C is 50% to 80%. Preferably, the thermal creep recovery of the modified polyurethane bearing substrate at 150°C is 60% to 75%. The glass transition temperature of the modified polyurethane load-bearing substrate is -35°C to -60°C. The storage modulus of the modified polyurethane bearing base material at -30°C is 2.0×10 7 to 5.0×10 9 . Preferably, the storage modulus of the modified polyurethane bearing base material at -30°C is 3.0×10 7 to 2.0×10 9 . The storage modulus of the modified polyurethane bearing base material at 150°C is 5.5×10 6 to 3×10 8 . Preferably, the storage modulus of the modified polyurethane bearing base material at 150°C is 5.7×10 6 to 2.0 ×10 8 . The ratio of the common logarithm of the storage modulus of the modified polyurethane at -30°C to the common logarithm of the storage modulus at 150°C is 0.40 to 1.30. Preferably, the storage modulus of the modified polyurethane at -30°C The ratio of the common logarithm of to the common logarithm of the storage modulus at 150°C is 0.7 to 1.2.
相較於現有的聚氨酯膜,本發明的改性聚氨酯承載基材具有較低的吸濕率,故適合應用於製造軟性印刷電路板。具體來說,改性聚氨酯承載基材的吸濕率小於1.12%,較佳的,改性聚氨酯承載基材的吸濕率小於0.8%。 Compared with existing polyurethane films, the modified polyurethane carrier base material of the present invention has a lower moisture absorption rate, so it is suitable for use in manufacturing flexible printed circuit boards. Specifically, the moisture absorption rate of the modified polyurethane load-bearing substrate is less than 1.12%. Preferably, the moisture absorption rate of the modified polyurethane load-bearing substrate is less than 0.8%.
[實施例的有益效果] [Beneficial effects of the embodiment]
本發明的其中一有益效果在於,本發明所提供的改性聚氨酯承載基材,其能通過“擴鏈劑是二酸酐”以及“改性聚氨酯於-30℃時的儲存模數的常用對數與於150℃時的儲存模數的常用對數的比值為0.40至1.30”的技術方案,使改性聚氨酯承載基材具有良好耐熱性。 One of the beneficial effects of the present invention is that the modified polyurethane load-bearing substrate provided by the present invention can be measured by the common logarithm of "the chain extender is a dianhydride" and "the storage modulus of the modified polyurethane at -30°C and The technical solution in which the ratio of the common logarithm of the storage modulus at 150°C is 0.40 to 1.30" enables the modified polyurethane load-bearing substrate to have good heat resistance.
更進一步來說,本發明通過選用特定的擴鏈劑並控制其含量,達到提升改性聚氨酯承載基材的耐熱性的效果。另通過使硬鏈段包含曲軸結構(調整硬鏈段的結構),達到提升改性聚氨酯承載基材的彈性強度的效果。 Furthermore, the present invention achieves the effect of improving the heat resistance of the modified polyurethane bearing base material by selecting a specific chain extender and controlling its content. In addition, by making the hard segment include a crankshaft structure (adjusting the structure of the hard segment), the elastic strength of the modified polyurethane load-bearing base material is improved.
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書內容所做的等效技術變化,均包含於本發明的申請專利範圍內。 The contents disclosed above are only preferred and feasible embodiments of the present invention, and do not limit the patentable scope of the present invention. Therefore, all equivalent technical changes made using the contents of the description of the present invention are included in the patentable scope of the present invention. .
Claims (9)
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Citations (4)
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US20070197720A1 (en) * | 2004-03-15 | 2007-08-23 | Basf Aktiengesellschaft | Novel solvent for producing polyurethane dispersions |
CN101501098B (en) * | 2006-09-19 | 2012-01-04 | 新田株式会社 | Imide-modified elastomer |
CN107108839A (en) * | 2014-11-03 | 2017-08-29 | 巴斯夫欧洲公司 | New polyurethane dispersion based on renewable raw materials |
TW202000728A (en) * | 2018-06-15 | 2020-01-01 | 日商保土谷化學工業股份有限公司 | Polyol for crosslinkable polyurethane resin composition, and crosslinkable polyurethane resin |
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Publication number | Priority date | Publication date | Assignee | Title |
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US20070197720A1 (en) * | 2004-03-15 | 2007-08-23 | Basf Aktiengesellschaft | Novel solvent for producing polyurethane dispersions |
CN101501098B (en) * | 2006-09-19 | 2012-01-04 | 新田株式会社 | Imide-modified elastomer |
CN107108839A (en) * | 2014-11-03 | 2017-08-29 | 巴斯夫欧洲公司 | New polyurethane dispersion based on renewable raw materials |
TW202000728A (en) * | 2018-06-15 | 2020-01-01 | 日商保土谷化學工業股份有限公司 | Polyol for crosslinkable polyurethane resin composition, and crosslinkable polyurethane resin |
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