TWI821846B - Cut-resistant polyethylene yarn, cut-resistant fabric and protective product - Google Patents

Cut-resistant polyethylene yarn, cut-resistant fabric and protective product Download PDF

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TWI821846B
TWI821846B TW110149567A TW110149567A TWI821846B TW I821846 B TWI821846 B TW I821846B TW 110149567 A TW110149567 A TW 110149567A TW 110149567 A TW110149567 A TW 110149567A TW I821846 B TWI821846 B TW I821846B
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cut
resistant
angular frequency
rad
yarn
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TW110149567A
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Chinese (zh)
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TW202235708A (en
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李信鎬
李英洙
金成龍
朴貞恩
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南韓商可隆股份有限公司
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/02Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/04Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/442Cut or abrasion resistant yarns or threads
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/098Melt spinning methods with simultaneous stretching
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/38Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/08Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/22Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
    • D02J1/228Stretching in two or more steps, with or without intermediate steps
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/28Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel gloves
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
    • D04B21/207Wearing apparel or garment blanks
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • D10B2321/0211Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene high-strength or high-molecular-weight polyethylene, e.g. ultra-high molecular weight polyethylene [UHMWPE]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/063Load-responsive characteristics high strength
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments
    • D10B2501/041Gloves

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Artificial Filaments (AREA)
  • Gloves (AREA)
  • Woven Fabrics (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

Provided are a cut-resistant polyethylene yarn, a cut-resistant fabric and a protective product, and more particularly, a cut-resistant polyethylene yarn which allows manufacture of a product having excellent cut resistance and providing excellent wearability.

Description

耐切割聚乙烯紗線、耐切割織物以及保護產品 Cut-resistant polyethylene yarns, cut-resistant fabrics and protective products

以下揭露是有關於一種耐切割聚乙烯(polyethylene,PE)紗線,且更具體而言,是有關於一種使得能夠製造具有極佳耐切割性(cut resistance)與極佳耐穿戴性(wear resistance)二者的產品的耐切割聚乙烯紗線。 The following disclosure relates to a cut-resistant polyethylene (PE) yarn, and more specifically, to a yarn capable of producing excellent cut resistance and excellent wear resistance. ) both products are cut-resistant polyethylene yarns.

為保護人體免受致命武器或例如刀具等鋒利切割工具的傷害,在高風險工業領域(例如金屬及玻璃加工店及肉店)工作的人或者在安全及災難處置領域工作的人(例如警察、軍人或消防員)會穿戴耐切割手套或耐切割服。 To protect the human body from lethal weapons or sharp cutting tools such as knives, people working in high-risk industrial areas (such as metal and glass processing shops and butcher shops) or people working in safety and disaster response areas (such as police, Soldiers or firefighters) will wear cut-resistant gloves or cut-resistant clothing.

一般而言,作為賦予耐切割性的手段,已開發出由高強度紡紗(spun yarn)(例如芳香族聚醯胺纖維)形成的產品,但其不具有足夠的耐切割性以用於高風險群體的場所。同時,亦已開發出使用金屬紗線的各種產品,但其缺乏可撓性(flexibility),且可能無法實質上應用於經常使用工人手的工作場所。 Generally speaking, as a means of imparting cut resistance, products formed of high-strength spun yarn (such as aromatic polyamide fiber) have been developed, but they do not have sufficient cut resistance for high-strength applications. Places for risk groups. At the same time, various products using metal yarns have also been developed, but they lack flexibility and may not be practically applicable to workplaces where workers' hands are often used.

因此,如日本專利特許公開案第2002-180324號中所揭露,已提出一種使用具有高彈性模數及強度的聚乙烯紗線的手套, 但由於其耐切割性不夠好而無法實質上用於高風險群體的工業領域,因此其可用性差。 Therefore, as disclosed in Japanese Patent Publication No. 2002-180324, a glove using polyethylene yarn with high elastic modulus and strength has been proposed. However, its usability is poor because its cut resistance is not good enough to be substantially used in industrial fields with high-risk groups.

另外,當僅著重於強度改善而開發出的聚乙烯紗線被製造用於保護產品並被使用時,其易於出現線頭(lint),且因此難以長時間重複使用所述紗線。 In addition, when a polyethylene yarn developed with only emphasis on strength improvement is manufactured for protecting products and used, it is prone to lint, and therefore it is difficult to reuse the yarn for a long time.

[相關技術文件] [Related technical documents]

[專利文件] [Patent document]

(專利文件1):日本專利特許公開案第2002-180324號 (Patent document 1): Japanese Patent Publication No. 2002-180324

本發明的實施例旨在提供一種具有極佳耐切割性及改善的耐穿戴性的聚乙烯紗線。 Embodiments of the present invention aim to provide a polyethylene yarn with excellent cut resistance and improved wear resistance.

在一個一般態樣中,提供一種具有以下性質的耐切割聚乙烯紗線:在根據角頻率(angular frequency)(ω)而變化的儲存模數(storage modulus)(G’)的曲線圖中,在角頻率為1弧度每秒(rad/s)時具有為10帕至100帕的儲存模數,且在角頻率為1弧度每秒時具有為100帕至1000帕的儲存模數;並且在根據角頻率(ω)而變化的tanδ的曲線圖中,在角頻率為0.1弧度每秒時具有為9或大於9的tanδ。 In a general aspect, there is provided a cut-resistant polyethylene yarn having the following properties: In a plot of storage modulus (G') as a function of angular frequency (ω), having a storage modulus of 10 Pascal to 100 Pascal at an angular frequency of 1 rad/s (rad/s) and a storage modulus of 100 Pascal to 1000 Pascal at an angular frequency of 1 rad/s; and In the graph of tan δ changing according to the angular frequency (ω), there is a tan δ of 9 or more when the angular frequency is 0.1 radians per second.

在根據本發明示例性實施例的所述耐切割聚乙烯紗線中,在根據角頻率(ω)而變化的損耗模數(loss modulus)(G”) 的曲線圖中,耐切割聚乙烯紗線可在角頻率為0.1弧度每秒時具有為100帕至700帕的損耗模數,且在角頻率為0.25弧度每秒至0.5弧度每秒的區段中具有損耗模數為1000帕的點。 In the cut-resistant polyethylene yarn according to an exemplary embodiment of the present invention, the loss modulus (G″) changes according to the angular frequency (ω) In the graph of , the cut-resistant polyethylene yarn can have a loss modulus of 100 Pascal to 700 Pascal at an angular frequency of 0.1 radians per second, and in the region of 0.25 radians per second to 0.5 radians per second. has a point with a loss modulus of 1000 Pa.

在根據本發明示例性實施例的所述耐切割聚乙烯紗線中,在根據角頻率(ω)而變化的複數黏度(complex viscosity)(η*)的曲線圖中,耐切割聚乙烯紗線可在角頻率為0.1弧度每秒時具有為3000帕.秒(Pa.s)至6000帕.秒的複數黏度,且在角頻率為0.1弧度每秒至1弧度每秒的區段中具有為-1000至-300的平均梯度。 In the cut-resistant polyethylene yarn according to an exemplary embodiment of the present invention, in the graph of complex viscosity (η*) according to the angular frequency (ω), the cut-resistant polyethylene yarn It can have 3000 Pa when the angular frequency is 0.1 radians per second. seconds (Pa.s) to 6000 Pa. second complex viscosity with an average gradient from -1000 to -300 over the angular frequency range from 0.1 radians per second to 1 radians per second.

在根據本發明示例性實施例的所述耐切割聚乙烯紗線中,聚乙烯紗線可具有為1每細絲丹尼(denier per filament,DPF)至3 DPF的細度(fineness)。 In the cut-resistant polyethylene yarn according to an exemplary embodiment of the present invention, the polyethylene yarn may have a fineness of 1 denier per filament (DPF) to 3 DPF.

在根據本發明示例性實施例的所述耐切割聚乙烯紗線中,在根據多重剪切模數(multiple shear modulus)(G*)而變化的相角(phase angle)的曲線圖中,所述相角可在所述多重剪切模數(G*)為350帕至1000帕時為75°至90°。 In the cut-resistant polyethylene yarn according to an exemplary embodiment of the present invention, in a graph of phase angle according to multiple shear modulus (G*), The phase angle may be 75° to 90° when the multiple shear modulus (G*) is 350 Pascal to 1000 Pascal.

在根據本發明示例性實施例的所述耐切割聚乙烯紗線中,絨毛出現數目(number of fluff occurrences)可為20個(EA)/50,000米(m)或小於20個/50,000米。 In the cut-resistant polyethylene yarn according to an exemplary embodiment of the present invention, the number of fluff occurrences may be 20 pieces (EA)/50,000 meters (m) or less than 20 pieces/50,000 meters (m).

在另一一般態樣中,一種耐切割織物包括以上闡述的所述耐切割聚乙烯紗線。 In another general aspect, a cut-resistant fabric includes the cut-resistant polyethylene yarns set forth above.

在根據本發明示例性實施例的所述耐切割織物中,如根據ISO13997:1999的標準量測,所述織物可具有為5.5牛頓(N) 或大於5.5牛頓(N)的耐切割性。 In the cut-resistant fabric according to an exemplary embodiment of the present invention, the fabric may have a resistance of 5.5 Newtons (N) as measured according to the standard of ISO13997:1999 Or greater than 5.5 Newton (N) cutting resistance.

在又一一般態樣中,一種保護產品包括以上闡述的所述耐切割織物。 In yet another general aspect, a protective product includes the cut-resistant fabric set forth above.

根據本發明示例性實施例的所述保護產品可為耐切割手套。 The protective product according to an exemplary embodiment of the present invention may be a cut-resistant glove.

由於根據本發明的耐切割聚乙烯紗線具有極佳耐切割性,因此其使得能夠製造可實質上應用於高風險群體的工業及災難處置場所的纖維產品。 Since the cut-resistant polyethylene yarn according to the present invention has excellent cut resistance, it enables the manufacture of fiber products that can be substantially used in industrial and disaster disposal sites for high-risk groups.

另外,根據本發明的耐切割聚乙烯紗線使得能夠製造具有高耐穿戴性的產品。 In addition, the cut-resistant polyethylene yarn according to the present invention enables the manufacture of products with high wear resistance.

G’:儲存模數 G’: storage modulus

G”:損耗模數 G”: loss modulus

G*:多重剪切模數 G*: multiple shear modulus

η*:複數黏度 η*: complex viscosity

ω:角頻率 ω: angular frequency

圖1至圖5是量測根據本發明示例性實施例的耐切割聚乙烯紗線的流變性質(rheological property)的結果的曲線圖。 1 to 5 are graphs showing results of measuring rheological properties of cut-resistant polyethylene yarns according to exemplary embodiments of the present invention.

除非另有定義,否則本說明書中所使用的技術性用語及科學性用語具有熟習本發明所屬技術者所理解的一般含義,且在以下說明及附圖中將不再對使本發明的要點模糊不清的已知功能及配置予以贅述。 Unless otherwise defined, technical terms and scientific terms used in this specification have general meanings understood by those skilled in the art of the present invention, and will not obscure the gist of the present invention in the following description and drawings. Unclearly known functions and configurations will be described in detail.

另外,除非上下文中另有指示,否則本說明書中所使用的單數形式可旨在亦包括複數形式。 Additionally, unless the context indicates otherwise, the singular forms used in this specification are intended to include the plural forms as well.

另外,本說明書中所使用的未特別提及的單位是以重量計的,且作為實例,除非另有定義,否則%或比率的單位指代重量%(wt%)或重量比(weight ratio),且重量%指代總組成物中任何一種組分的重量%。 In addition, units used in this specification that are not specifically mentioned are by weight, and as an example, unless otherwise defined, units of % or ratio refer to weight % (wt%) or weight ratio. , and weight% refers to the weight% of any component in the total composition.

另外,本說明書中所使用的數值範圍包括所述範圍內的所有值,所述所有值包括下限及上限、以定義範圍中的形式及跨度邏輯導出的增量、所有雙限值(double limited value)以及以不同形式定義的數值範圍中的上限及下限的所有可能組合。除非在本發明的說明書中另有定義,否則由於實驗誤差或值的舍入而可能超出數值範圍的值亦包括於所定義的數值範圍中。 In addition, the numerical range used in this specification includes all values within the range, including the lower limit and upper limit, increments derived from the form and span logic in the defined range, and all double limited values. ) and all possible combinations of upper and lower limits in numerical ranges defined in different forms. Unless otherwise defined in the specification of the present invention, values that may fall outside the numerical range due to experimental error or rounding of values are also included in the defined numerical range.

本說明書中的用語「包括(comprise)」是具有與例如「被提供(is/are provided)」、「包含(contain)」、「具有(have)」或「被表徵(is/are characterized)」等用語等效的含義的開放式說明,且不排除未進一步列出的元件、材料或製程。 The term "comprise" in this specification means something like "is/are provided", "contain", "have" or "is/are characterized" An open statement of equivalent meanings of terms, and does not exclude components, materials, or processes not further listed.

耐切割性意指抵抗刀具的刀刃或具有鋒利部分(例如刀刃)的物體切割的耐久性,且為保護人體免受致命武器或例如刀具等鋒利切割工具的傷害,在高風險工業領域(例如金屬及玻璃加工店及肉店)工作的人或者在安全及災難處置領域工作的人(例如警察、軍人或消防員)會穿戴耐切割手套或耐切割服。 Cut resistance means the durability to resist being cut by the edge of a knife or an object with a sharp part (e.g., a knife edge), and is used to protect the human body from lethal weapons or sharp cutting tools such as knives, in high-risk industrial areas (e.g., metal Cut-resistant gloves or cut-resistant clothing are worn by people who work in glass shops and butcher shops) or in safety and disaster management fields (such as police, military or firefighters).

傳統上,已開發出使用具有高彈性模數及強度的聚乙烯紗線的耐切割纖維產品,但由於其耐切割性不夠好而無法實質上用於高風險群體的工業領域,因此其可用性差。 Traditionally, cut-resistant fiber products using polyethylene yarns with high elastic modulus and strength have been developed, but their availability is poor because their cut resistance is not good enough to be substantially used in industrial fields for high-risk groups. .

另外,由於由僅著重於強度改善而開發出的聚乙烯紗線製造而成的產品具有低耐穿戴性,因此其易於出現線頭,且因此,難以長時間重複使用所述產品。 In addition, since products made from polyethylene yarns developed solely focusing on strength improvement have low wear resistance, they are prone to lint, and therefore, it is difficult to reuse the product for a long time.

因此,本申請者長期集中開展研究,以便開發出具有極佳耐切割性及耐穿戴性的聚乙烯紗線,且作為結果,發現了具有特定流變性質的聚乙烯紗線使得能夠製造具有極佳耐切割性與極佳耐穿戴性二者的產品,且因此,深化了研究,藉此完成了本發明。 Therefore, the present applicant has concentrated on research for a long time in order to develop polyethylene yarns with excellent cut resistance and wear resistance, and as a result, found that polyethylene yarns with specific rheological properties enable the production of polyethylene yarns with extremely high resistance to cutting and wear. It is a product that has both good cutting resistance and excellent wear resistance, and therefore, in-depth research was carried out to complete the present invention.

本說明書中的聚乙烯紗線指代藉由例如紡絲(spinning)及拉製(drawing)等製程使用聚乙烯碎片作為原材料製造的單絲(monofilament)及複絲(multifilament)。作為實例,聚乙烯紗線可包括各自具有為1丹尼至3丹尼的細度的40至500根細絲,且可具有為100丹尼至1,000丹尼的總細度。 Polyethylene yarn in this specification refers to monofilament and multifilament produced by using polyethylene fragments as raw materials through processes such as spinning and drawing. As an example, the polyethylene yarn may include 40 to 500 filaments each having a fineness of 1 to 3 denier, and may have an overall fineness of 100 to 1,000 denier.

本說明書中的流變性質指代儲存模數(G’)、損耗模數(G”)、tanδ、複數黏度(η*)及相角(°),且除非在本說明書中另有定義,否則流變性質可使用DHR-2(熱分析(Thermal Analysis,TA)儀器(TA Instrument))量測。量測中所使用的幾何結構是板-板(plate-plate)(平行板(parallel plate,PP)),其量測相依於角速度變化的儲存模數(G’)、損耗模數(G”)、tanδ、複數黏度(η*)及相角。除非另有定義,否則流變性質可在氮氣氛下在250℃的溫度下量測,且量測規格(樣本尺寸)可為直徑25毫米、間隙點(gap point)1.0毫米及應變10%。 Rheological properties in this specification refer to storage modulus (G'), loss modulus (G"), tan δ, complex viscosity (η*) and phase angle (°), and unless otherwise defined in this specification, Otherwise the rheological properties can be measured using a DHR-2 (Thermal Analysis (TA) Instrument). The geometry used in the measurement is plate-plate (parallel plate) , PP)), its measurement depends on the storage modulus (G'), loss modulus (G"), tanδ, complex viscosity (η*) and phase angle of the angular velocity change. Unless otherwise defined, the rheological properties can be measured under a nitrogen atmosphere at a temperature of 250°C, and the measurement specifications (sample size) can be 25 mm diameter, 1.0 mm gap point, and 10% strain.

本發明的耐切割聚乙烯紗線可具有以下性質:在根據角頻率(ω)而變化的儲存模數(G’)的曲線圖中,在角頻率為0.1弧度每秒時具有為10帕至100帕的儲存模數,且在角頻率為1弧度每秒時具有為100帕至1000帕的儲存模數;並且在根據角頻率(ω)而變化的tanδ的曲線圖中,在角頻率(ω)為0.1弧度每秒時具有為9或大於9的tanδ。如此的聚乙烯紗線可被製造成具有極佳耐穿戴性及極佳耐切割性的產品。 The cut-resistant polyethylene yarn of the present invention may have the following properties: In a graph of storage modulus (G') as a function of angular frequency (ω), it has an angular frequency of 0.1 radians per second, ranging from 10 Pa to has a storage modulus of 100 Pa and has a storage modulus of 100 Pa to 1000 Pa at an angular frequency of 1 radians per second; and in the plot of tan δ as a function of the angular frequency (ω), at the angular frequency ( ω) is 0.1 radians per second with a tan delta of 9 or greater. Such polyethylene yarns can be manufactured into products with excellent wear resistance and excellent cut resistance.

包括根據本發明的聚乙烯紗線的產品的耐切割性不僅可藉由聚乙烯紗線的強度來確定,而且可藉由聚乙烯紗線的滑移(slippage)(即當鋒利的工具(例如刀具的刀刃)經過聚乙烯紗線時所述工具沿表面滑動而不會被所述紗線卡住的特性)及紗線的滾動(即當鋒利的工具(例如刀具的刀刃)經過紗線時所述紗線圍繞所述紗線的縱軸扭曲或捲曲的特性)來確定。 The cut resistance of a product comprising a polyethylene yarn according to the present invention can be determined not only by the strength of the polyethylene yarn, but also by the slippage of the polyethylene yarn (i.e. when sharp tools such as The characteristic of the tool sliding along the surface without getting stuck on the polyethylene yarn) and the rolling of the yarn (i.e. when a sharp tool, such as the blade of a knife) passes over the yarn Determined by the characteristic of the yarn twisting or crimping about the longitudinal axis of the yarn).

根據本發明的聚乙烯紗線在根據角頻率而變化的儲存模數及tanδ的曲線圖中具有以上範圍,藉此使得能夠製造具有極佳滑移及滾動特性且具有極佳耐切割性的產品。 The polyethylene yarn according to the present invention has the above ranges in the graphs of storage modulus and tan δ as a function of angular frequency, thereby enabling the manufacture of products with excellent slip and rolling characteristics and with excellent cut resistance. .

具體而言,在根據角頻率(ω)而變化的儲存模數(G’)的曲線圖中,儲存模數可在角頻率為0.1弧度每秒時為20帕至80帕,且更具體為30帕至50帕。此處,儲存模數可具有正的(+)平均梯度。具體而言,儲存模數可在角頻率為0.1弧度每秒至1000弧度每秒的區段中具有正的(+)平均梯度。具有如此的物理性質的紗線可顯示出足夠的彈性以具有耐切割性且具有相對極佳的強 度。具體而言,在根據角頻率而變化的儲存模數的曲線圖中,當角頻率(ω)及儲存模數(G’)值被轉換成對數值時,儲存模數(log G’)的平均梯度可在角頻率(log ω)為0弧度每秒至1弧度每秒的區段中為0.9至1.6、具體為1.1至1.5。 Specifically, in a plot of storage modulus (G') as a function of angular frequency (ω), the storage modulus may be 20 Pascal to 80 Pascal at an angular frequency of 0.1 radians per second, and more specifically, 30 Pa to 50 Pa. Here, the storage modulus may have a positive (+) average gradient. Specifically, the storage modulus may have a positive (+) average gradient in a region of angular frequency from 0.1 radians per second to 1000 radians per second. Yarns with such physical properties can exhibit sufficient elasticity to be cut resistant and have relatively excellent strength. Spend. Specifically, in the graph of storage modulus as a function of angular frequency, when the angular frequency (ω) and storage modulus (G') values are converted into logarithmic values, the storage modulus (log G') The average gradient may be from 0.9 to 1.6, specifically from 1.1 to 1.5 in the range of angular frequency (log ω) from 0 radians per second to 1 radians per second.

當儲存模數高於以上範圍時,強度改善,但硬挺度亦增大,且因此,當藉由編織或編結來製造織物時,織物是硬挺的,因此難以將織物加工成所期望的產品,且產品穿戴者可能感到不舒適。 When the storage modulus is higher than the above range, the strength improves, but the stiffness also increases, and therefore, when the fabric is made by weaving or knitting, the fabric is stiff, making it difficult to process the fabric into a desired product. And the product wearer may feel uncomfortable.

此處,在根據角頻率(ω)而變化的tanδ的曲線圖中,tanδ可具有負的(-)平均梯度,且更具體而言,可在為0.1弧度每秒至1000弧度每秒的區段中具有負的(-)平均梯度。即,在根據角頻率(ω)而變化的tanδ的曲線圖中,根據本發明的聚乙烯紗線具有擁有相對高的絕對值的梯度值,且不會形成不同於其他聚乙烯的拐點(inflection point)。其意味著如此的聚乙烯紗線相較於彈性而言表現出相對高的黏度。具體而言,其意味著即使在低剪切應力下,高分子鏈或凝膠之間的纏結亦容易在流動方向上排列,且因此,聚乙烯紗線中的高分子鏈或凝膠之間實質上不存在纏結。由於聚乙烯紗線具有如此的流變性質,因此所述紗線實質上不具有凝膠或者實質上具有非常少的凝膠,藉此防止在拉製中形成絨毛。 Here, in the graph of tan δ varying according to the angular frequency (ω), tan δ may have a negative (-) average gradient, and more specifically, may be in a region of 0.1 radians per second to 1000 radians per second. There is a negative (-) average gradient in the segment. That is, in the graph of tan δ changing according to the angular frequency (ω), the polyethylene yarn according to the present invention has a gradient value with a relatively high absolute value and does not form an inflection point unlike other polyethylenes. point). This means that such polyethylene yarns exhibit relatively high viscosity compared to elasticity. Specifically, it means that even under low shear stress, entanglements between polymer chains or gels are easily aligned in the flow direction, and therefore, the entanglements between polymer chains or gels in the polyethylene yarn There is virtually no tangle between them. Since polyethylene yarns have such rheological properties, the yarns have essentially no gel or essentially very little gel, thereby preventing the formation of lint during drawing.

此處,在根據角頻率(ω)而變化的tanδ的曲線圖中,所述紗線可在角頻率為0.1弧度每秒時具有為9或大於9且小於 15、具體為9至12的tanδ,但不限於此。 Here, in the graph of tan δ varying according to the angular frequency (ω), the yarn may have a tan delta of 9 or more and less than 9 when the angular frequency is 0.1 radians per second. 15. Specifically, tan δ is 9 to 12, but is not limited to this.

當tanδ值為1時的角頻率可為200弧度每秒至500弧度每秒、具體為250弧度每秒至400弧度每秒。由於在tanδ值為1的情況下的角頻率的區段相對大,因此黏度佳於此項技術中常用的聚乙烯紗線的黏度,且所述聚乙烯紗線可在聚乙烯高分子鏈之間實質上沒有纏結,且具有極佳的高分子鏈排列。由於如此的紗線在高分子鏈之間具有極佳的排列,因此其使得能夠製造具有更佳的滑移及滾動特性的織物。自如此的紗線製造的織物具有極佳耐切割性,藉此防止起毬(pilling)(其中即使當由刀具的刀刃或鋒利的物體施加重複的外力時,亦會出現線頭)對織物的損壞。 When the tan δ value is 1, the angular frequency may be from 200 radians per second to 500 radians per second, specifically from 250 radians per second to 400 radians per second. Since the range of angular frequency at tan δ value 1 is relatively large, the viscosity is better than that of the polyethylene yarn commonly used in this technology, and the polyethylene yarn can be between the polyethylene polymer chains. There is virtually no tangle between them and excellent polymer chain arrangement. Because such yarns have excellent alignment between polymer chains, they enable the production of fabrics with better slip and rolling properties. Fabrics made from such yarns have excellent cut resistance, thereby preventing pilling (where lint occurs even when repeated external force is applied by the blade of a knife or a sharp object) on the fabric. damaged.

在根據角頻率(ω)而變化的損耗模數(G”)的曲線圖中,所述聚乙烯紗線可在角頻率為0.1弧度每秒時具有為100帕至700帕、具體為200帕至500帕的損耗模數,且可在角頻率為0.25弧度每秒至0.5弧度每秒的區段中顯示出損耗模數為1000帕的點。 In a graph of loss modulus (G") as a function of angular frequency (ω), the polyethylene yarn can have an angular frequency of 0.1 radians per second from 100 to 700 Pa, specifically 200 Pa to a loss modulus of 500 Pa, and can show a point with a loss modulus of 1000 Pa in the angular frequency range from 0.25 rad per second to 0.5 rad per second.

另外,在根據角頻率而變化的損耗模數的曲線圖中,當角頻率(ω)及損耗模數(G”)值被轉換成對數值時,在角頻率(log ω)為0弧度每秒至1弧度每秒的區段中,損耗模數(log G”)的平均梯度可為0.75至0.9。 In addition, in the graph of the loss modulus changing according to the angular frequency, when the angular frequency (ω) and loss modulus (G”) values are converted into logarithmic values, when the angular frequency (log ω) is 0 radians, The average gradient in loss modulus (log G”) can be from 0.75 to 0.9 over the range from seconds to 1 rad per second.

另外,在根據角頻率(ω)而變化的複數黏度(η*)的曲線圖中,在角頻率為0.1弧度每秒時,複數黏度可為3000帕.秒至6000帕.秒、具體為3700帕.秒至5000帕.秒,且在角頻率為 0.1弧度每秒至1弧度每秒的區段中,平均梯度可為-1000至-300、具體為-800至-500。 In addition, in the graph of the complex viscosity (η*) changing according to the angular frequency (ω), when the angular frequency is 0.1 radians per second, the complex viscosity can be 3000 Pa. seconds to 6000 Pa. seconds, specifically 3700 Pa. seconds to 5000 Pa. seconds, and the angular frequency is In the section from 0.1 radians per second to 1 radians per second, the average gradient can be -1000 to -300, specifically -800 to -500.

另外,在根據多重剪切模數(G*)而變化的相角(°)的曲線圖中,在多重剪切模數(G*)為350帕至1000帕時,相角可為60°至90°、具體為75°至90°。 In addition, in the graph of the phase angle (°) as a function of the multiple shear modulus (G*), the phase angle can be 60° when the multiple shear modulus (G*) is 350 Pa to 1000 Pa. to 90°, specifically 75° to 90°.

藉由具有如此的損耗模數及複數黏度,本發明可具有使得能夠容易進行熔體紡絲(melt spinning)的熔體黏度(melt viscosity),且可抑制由紡絲製程引起的缺陷。 By having such a loss modulus and complex viscosity, the present invention can have a melt viscosity that enables easy melt spinning and can suppress defects caused by the spinning process.

根據本發明的聚乙烯紗線可具有為80,000克/莫耳至180,000克/莫耳、具體為100,000克/莫耳至170,000克/莫耳且更具體為120,000克/莫耳至160,000克/莫耳的重量平均分子量(Mw)。 The polyethylene yarn according to the invention may have a weight of from 80,000 g/mol to 180,000 g/mol, specifically from 100,000 g/mol to 170,000 g/mol and more specifically from 120,000 g/mol to 160,000 g/mol. The weight average molecular weight (Mw) of the ear.

另外,聚乙烯紗線可為具有為0.941克/立方公分至0.965克/立方公分的密度及為55%至85%、較佳為60%至85%的結晶度的高密度聚乙烯(high-density polyethylene,HDPE)。 In addition, the polyethylene yarn may be a high-density polyethylene (high-density polyethylene) having a density of 0.941 g/cm3 to 0.965 g/cm3 and a crystallinity of 55% to 85%, preferably 60% to 85%. density polyethylene (HDPE).

另外,所述聚乙烯紗線可具有大於5且小於9的多分散性指數(polydispersity index,PDI)。多分散性指數(PDI)是重量平均分子量(Mw)對數目平均分子量(Mn)的比率(Mw/Mn),且亦被稱為分子量分佈指數(molecular weight distribution index,MWD)。當PDI小於5時,由於相對窄的分子量分佈,流動性不好,且在熔體擠出(melt extrusion)時具有差的加工性,從而由於不均勻的排出而導致進行線修剪(thread trimming)。相反,當 PDI大於9時,由於大的分子量分佈,熔體擠出時的熔體流動性及加工性更佳,但所包含的低分子量聚乙烯過多,此可能降低最終獲得的聚乙烯紗線的拉伸強度(tensile strength)。 In addition, the polyethylene yarn may have a polydispersity index (PDI) of greater than 5 and less than 9. Polydispersity index (PDI) is the ratio of weight average molecular weight (Mw) to number average molecular weight (Mn) (Mw/Mn), and is also known as molecular weight distribution index (MWD). When the PDI is less than 5, the flowability is not good due to the relatively narrow molecular weight distribution, and the processability during melt extrusion is poor, resulting in thread trimming due to uneven discharge. . On the contrary, when When PDI is greater than 9, due to the large molecular weight distribution, the melt fluidity and processability during melt extrusion are better, but it contains too much low molecular weight polyethylene, which may reduce the stretch of the final polyethylene yarn. tensile strength.

如此的本發明的聚乙烯紗線可具有為3.5克/丹尼至8.5克/丹尼的拉伸強度、為15克/丹尼至80克/丹尼的拉伸模數(tensile modulus)及為14%至55%的斷裂伸長率(elongation at break)。當拉伸強度大於8.5克/丹尼、拉伸模數大於80克/丹尼或斷裂伸長率小於14%時,聚乙烯紗線的可穿戴性不好,且使用所述紗線製造的織物過於硬挺,從而導致使用者感到不舒適。相反,當拉伸強度小於3.5克/丹尼、拉伸模數小於15克/丹尼或斷裂伸長率大於55%時,當使用者連續使用織物時,在自聚乙烯紗線製造而成的織物上形成線頭。 Such polyethylene yarn of the present invention may have a tensile strength of 3.5 to 8.5 g/denier, a tensile modulus of 15 to 80 g/denier, and Elongation at break (elongation at break) of 14% to 55%. When the tensile strength is greater than 8.5 g/denier, the tensile modulus is greater than 80 g/denier, or the elongation at break is less than 14%, the polyethylene yarn has poor wearability, and the fabric made using the yarn Too stiff, causing discomfort to the user. On the contrary, when the tensile strength is less than 3.5 g/denier, the tensile modulus is less than 15 g/denier, or the elongation at break is greater than 55%, when the user continues to use the fabric, the fabric made from polyethylene yarn will Lints form on the fabric.

本發明的聚乙烯紗線可具有圓形橫截面或非圓形橫截面,但較佳具有圓形橫截面以達成極佳的滑移特性。 The polyethylene yarn of the present invention may have a circular cross-section or a non-circular cross-section, but preferably has a circular cross-section to achieve excellent slip properties.

另外,本發明的聚乙烯紗線可具有為11克/丹尼或大於11克/丹尼、具體為13克/丹尼或大於13克/丹尼的強度,以使得使用所述紗線製造的產品具有為5或大於5的切割力。 In addition, the polyethylene yarn of the present invention may have a strength of 11 g/denier or more, in particular 13 g/denier or more than 13 g/denier, such that manufacturing using said yarn of products have a cutting force of 5 or greater.

本發明的製造紗線的方法不受限制,只要其為使用此項技術中已知的聚乙烯製造紗線的方法即可。作為具體實例,可藉由包括以下步驟來製造紗線:將聚乙烯碎片熔融以獲得聚乙烯熔體;藉由具有多個噴嘴孔的紡絲頭(spinneret)擠出聚乙烯熔體;冷卻當聚乙烯熔體自噴嘴孔排出時形成的多根細絲;將所述多根 冷卻的長絲上漿(sizing)以形成複絲紗線(multifilament yarn);以為5倍至20倍的總拉製比(total drawing ratio)拉製複絲紗線,並將經拉製的複絲紗線熱定形;以及捲繞經拉製的複絲紗線。此處,藉由多級拉製(multi-stage drawing)來執行所述拉製步驟,且多級拉製中的最末級拉製的鬆弛比(relaxation ratio)可為3%至8%或小於8%,但不限於此。最末級拉製處的鬆弛比指代在所述拉製之後且在所述捲繞之前所最終執行的拉製時的鬆弛比。 The method of manufacturing the yarn of the present invention is not limited as long as it is a method of manufacturing the yarn using polyethylene known in the art. As a specific example, the yarn can be produced by including the following steps: melting polyethylene chips to obtain a polyethylene melt; extruding the polyethylene melt through a spinneret having a plurality of nozzle holes; cooling Multiple filaments formed when the polyethylene melt is discharged from the nozzle hole; the multiple filaments are The cooled filaments are sizing to form a multifilament yarn; the multifilament yarn is drawn for a total drawing ratio of 5 to 20 times, and the drawn multifilament yarn is heat setting of silk yarns; and winding of drawn multifilament yarns. Here, the drawing step is performed by multi-stage drawing, and the relaxation ratio of the last stage drawing in the multi-stage drawing may be 3% to 8% or Less than 8%, but not limited to this. The relaxation ratio at the last stage of drawing refers to the relaxation ratio at the drawing finally performed after the drawing and before the winding.

聚乙烯熔體藉由擠出機中的螺杆被輸送至具有多個噴嘴孔的紡絲頭,且然後經由噴嘴孔被擠出。紡絲頭的孔的數目可相依於每細絲丹尼(DPF)及欲製造的紗線的總細度來設定。作為具體實例,為製造具有為100丹尼至1,000丹尼的總細度的1 DPF至3 DPF的紗線,紡絲頭200可具有40至500個噴嘴孔。 The polyethylene melt is transported to a spinning head with multiple nozzle holes by a screw in the extruder, and is then extruded through the nozzle holes. The number of holes in the spinning head can be set depending on the denier per filament (DPF) and the total fineness of the yarn to be produced. As a specific example, to produce yarns of 1 DPF to 3 DPF with an overall fineness of 100 denier to 1,000 denier, the spin head 200 may have 40 to 500 nozzle holes.

擠出機中的熔融製程及由紡絲頭進行的擠出製程可在150℃至315℃、較佳在250℃至315℃且更佳在260℃至290℃下執行。當紡絲溫度低於150℃時,由於紡絲溫度低,聚乙烯碎片不能均勻熔融,因此可能難以進行紡絲。然而,當紡絲溫度高於315℃時,聚乙烯發生熱分解,因此可能難以達成高強度壓出(high strength expression)。 The melting process in the extruder and the extrusion process by the spinning head can be performed at 150°C to 315°C, preferably at 250°C to 315°C, and more preferably at 260°C to 290°C. When the spinning temperature is lower than 150°C, the polyethylene chips cannot be melted uniformly due to the low spinning temperature, so spinning may be difficult. However, when the spinning temperature is higher than 315° C., polyethylene undergoes thermal decomposition, so it may be difficult to achieve high strength expression.

可以空氣冷卻方式來冷卻細絲。舉例而言,可使用風速為0.2米/秒至1米/秒的冷卻空氣在15℃至40℃下冷卻細絲。當冷卻溫度低於15℃時,由於過冷(supercooling)導致伸長率不足,因此在隨後的拉製製程中可能發生斷裂,且當冷卻溫度高於40℃ 時,由於固化不均勻導致細絲之間的細度偏差增加,且在拉製製程中可能發生斷裂。 The filament can be cooled by air cooling. For example, cooling air with a wind speed of 0.2 m/s to 1 m/s can be used to cool the filaments at 15°C to 40°C. When the cooling temperature is lower than 15°C, due to insufficient elongation due to supercooling, breakage may occur in the subsequent drawing process, and when the cooling temperature is higher than 40°C When used, the fineness deviation between filaments increases due to uneven curing, and breakage may occur during the drawing process.

在形成複絲紗線之前,可進一步執行使用油輥(oil roller,OR)或油噴口(oil jet)向經冷卻的細絲賦予油劑(oil agent)的上油製程。油劑賦予步驟可藉由計量上油(metered oiling,MO)方法執行。 Before forming the multifilament yarn, an oiling process of applying an oil agent to the cooled filaments using an oil roller (OR) or an oil jet may be further performed. The oiling step can be performed by a metered oiling (MO) method.

另外,在將複絲紗線捲繞於捲繞機上之前,可進一步執行藉由交織裝置進行的交織製程,以便改善聚乙烯紗線的上漿及編織。 In addition, before the multifilament yarn is wound on the winding machine, an interlacing process by an interlacing device can be further performed to improve the sizing and weaving of the polyethylene yarn.

藉由所述方法製造的聚乙烯紗線被編結或編織以製造具有耐切割性的織物。 Polyethylene yarns produced by the method are braided or braided to produce cut-resistant fabrics.

具體而言,根據本發明的聚乙烯織物可被針織成包覆紗線(covered yarn)。包覆紗線不受限制,只要其包含本發明的聚乙烯紗線即可,但是作為實例,可藉由包括本發明的聚乙烯紗線、螺旋環繞所述聚乙烯紗線的聚胺基甲酸酯紗線(例如,斯潘德克斯彈力纖維(Spandex))及螺旋環繞所述聚乙烯紗線的聚醯胺紗線(例如,耐綸6(nylon 6)或耐綸66(nylon 66))來形成。端視所期望產品的性質,可包括聚酯紗線(例如,聚對苯二甲酸乙二醇酯(polyethylene terephthalate,PET)紗線)來代替聚醯胺紗線。 Specifically, the polyethylene fabric according to the present invention can be knitted into covered yarn. The covering yarn is not limited as long as it contains the polyethylene yarn of the present invention, but as an example, it can be made by including the polyethylene yarn of the present invention, a polyurethane yarn spirally surrounding the polyethylene yarn, Acid ester yarn (for example, spandex) and polyamide yarn (for example, nylon 6 (nylon 6) or nylon 66 (nylon 66)) spirally wrapped around the polyethylene yarn to form. Depending on the nature of the desired product, polyester yarns (eg, polyethylene terephthalate (PET) yarns) may be included instead of polyamide yarns.

此處,聚乙烯紗線可具有為包覆紗線總重量的45%至85%的重量,聚胺基甲酸酯紗線可具有為包覆紗線總重量的5%至 30%的重量,且聚醯胺或聚酯紗線可具有為包覆紗線總重量的5%至30%的重量,但不限於此。 Here, the polyethylene yarn may have a weight of 45% to 85% of the total weight of the covering yarn, and the polyurethane yarn may have a weight of 5% to 85% of the total weight of the covering yarn. 30% by weight, and the polyamide or polyester yarn may have a weight of 5% to 30% of the total weight of the covering yarn, but is not limited thereto.

同時,根據本發明的織物可為具有為150克/平方米至800克/平方米的每單位面積重量(即,表面密度)的編織織物或針織織物。當織物具有小於150克/平方米的表面密度時,織物緊密度不足,且織物中存在諸多孔隙(pore),且該些孔隙會降低織物的耐切割性。然而,當織物具有大於800克/平方米的表面密度時,由於織物的結構過於緻密,因此織物非常硬挺,使用者的觸感出現問題,且由於其高重量而導致使用中的問題。 Meanwhile, the fabric according to the present invention may be a woven fabric or a knitted fabric having a weight per unit area (ie, surface density) of 150 to 800 g/m2. When the fabric has a surface density of less than 150 g/m², the fabric is not dense enough and there are many pores in the fabric, and these pores will reduce the cut resistance of the fabric. However, when the fabric has a surface density greater than 800 g/m2, since the structure of the fabric is too dense, the fabric is very stiff, causing problems with the user's touch, and causing problems in use due to its high weight.

如此的織物可被加工成需要極佳耐切割性的產品。所述產品可為任何傳統纖維產品,但較佳可為用於對人體執行保護功能的保護手套或保護服。 Such fabrics can be processed into products requiring excellent cut resistance. The product can be any traditional fiber product, but preferably it can be a protective glove or protective clothing used to perform a protective function on the human body.

本發明的保護產品具有切割荷重(cut load)為5.5牛頓(N)或大於5.5牛頓(N)、更佳為5.6牛頓(N)至9牛頓(N)的極佳耐切割性,且亦具有為5克力或小於5克力、更佳為2克力至5克力的低硬挺度,藉此顯示出極佳的可穿戴性。 The protective product of the present invention has excellent cutting resistance with a cutting load (cut load) of 5.5 Newton (N) or greater than 5.5 Newton (N), more preferably 5.6 Newton (N) to 9 Newton (N), and also has The stiffness is 5 grams or less, preferably 2 to 5 grams, thereby demonstrating excellent wearability.

在下文中,將藉由以下實例更詳細地闡述本揭露。然而,以下示例性實施例僅是用於詳細闡述本發明的參考,且本發明不限於此,且可以各種形式實施。 In the following, the present disclosure will be explained in more detail through the following examples. However, the following exemplary embodiments are merely references for elaborating the present invention in detail, and the present invention is not limited thereto and may be implemented in various forms.

另外,除非另有定義,否則所有技術性用語及科學性用語具有與熟習本發明所屬技術者所通常理解的含義相同的含義。本文中所使用的用語僅用於有效地闡述特定的示例性實施例,且 不旨在限制本發明。此外,除非另有陳述,否則本文中的所添加材料的單位可為重量%。 In addition, unless otherwise defined, all technical terms and scientific terms have the same meaning as commonly understood by those skilled in the art. The terminology used herein is used only to effectively describe specific exemplary embodiments, and It is not intended to limit the invention. Furthermore, unless otherwise stated, the units of added materials herein may be weight %.

<紗線流變性質的量測> <Measurement of yarn rheological properties>

使用DHR-2(TA儀器)量測了流變性質,且所述量測中所使用的幾何形狀是利用板-板(平行板,PP)量測的相依於角速度變化的儲存模數(G’)、損耗模數(G”)、tanδ、複數黏度(η*)及相角(°)。在氮氣氛下在250℃的溫度下執行了所述量測,且以直徑25毫米、間隙點1.0毫米及應變10%量測了樣本尺寸。 Rheological properties were measured using a DHR-2 (TA Instruments), and the geometry used in the measurements was plate-to-plate (parallel plate, PP) measurements of the storage modulus (G) as a function of angular velocity changes '), loss modulus (G"), tan δ, complex viscosity (η*) and phase angle (°). The measurements were performed under a nitrogen atmosphere at a temperature of 250°C and with a diameter of 25 mm and a gap The sample dimensions were measured at a point of 1.0 mm and a strain of 10%.

量測實例1及比較例1的流變性質的結果的曲線圖示出於以下圖1至圖5中。 Graphs of the results of measuring the rheological properties of Example 1 and Comparative Example 1 are shown in Figures 1 to 5 below.

具體而言,圖1示出量測儲存模數(G’)的結果,圖2示出量測損耗模數(G”)的結果,圖3示出量測tanδ的結果,圖4示出量測複數黏度(η*)的結果,且圖5示出量測實例1及比較例1的相角(°)的結果。 Specifically, Figure 1 shows the results of measuring the storage modulus (G'), Figure 2 shows the results of measuring the loss modulus (G"), Figure 3 shows the results of measuring tan δ, and Figure 4 shows The results of measuring the complex viscosity (eta*), and FIG. 5 shows the results of measuring the phase angle (°) of Example 1 and Comparative Example 1.

[量測保護手套的物理性質] [Measuring the physical properties of protective gloves]

*耐切割性 *Cut resistance

根據ISO13997:1999的規範量測了所述保護手套的耐切割性。 The cut resistance of the protective gloves was measured according to the specifications of ISO 13997:1999.

*硬挺度(克力) *Stiffness (grams)

自保護手套的手掌部分取出樣品(寬度:60毫米,垂直:60毫米),並根據美國材料試驗協會(American Society for Testing Material,ASTM)D885/D885M-10a(2014)的章節38量測了所 述樣品的硬挺度。量測裝置如下: The sample (width: 60 mm, vertical: 60 mm) was removed from the palm part of the protective glove and measured according to Chapter 38 of American Society for Testing Materials (ASTM) D885/D885M-10a (2014). Describe the stiffness of the sample. The measuring device is as follows:

(i)定速伸張(constant rate of extension,CRE)型拉伸試驗機(型號:英斯特朗3343(INSTRON 3343)) (i) Constant rate of extension (CRE) tensile testing machine (Model: INSTRON 3343)

(ii)荷重元(Loading Cell),2千牛頓(N)[200千克力] (ii) Loading Cell, 2 kilonewtons (N) [200 kilograms of force]

(iii)樣品架(Specimen Holder):章節38.4.3中規定的樣品架 (iii) Specimen Holder: Specimen Holder specified in Chapter 38.4.3

(iv)樣品壓下器(Specimen Depressor):章節38.4.4中規定的樣品壓下器。 (iv) Specimen Depressor: Specimen Depressor specified in Chapter 38.4.4.

具體而言,將樣品放置於樣品架的中心上,以使得樣品的手套的外側面朝上,且樣品的手套的內側面朝下,且鄰近於手套指部的一側及相對的側(即,鄰近於手套腕部的一側)由樣品架直接支撐。使樣品不彎折地維持於平坦的平台上。此時,樣品架的樣品支撐部與樣品壓下器的壓下部之間的距離為5毫米。隨後,將樣品架升高至15毫米,同時容許樣品壓下器靜止不動,藉此量測最大張力。 Specifically, the sample is placed in the center of the sample holder so that the outside glove side of the sample is facing up and the inside glove side of the sample is facing down, with one side adjacent to the glove fingers and the opposite side (i.e. , the side adjacent to the wrist of the glove) is directly supported by the sample holder. Keep the sample on a flat platform without bending. At this time, the distance between the sample support part of the sample holder and the pressing part of the sample press is 5 mm. Subsequently, the sample holder was raised to 15 mm while allowing the sample press to remain stationary to measure the maximum tension.

*評價耐穿戴性 *Evaluate wear resistance

根據ASTM-D 3884的規範量測了保護手套的耐穿戴性。使用馬丁戴爾耐穿戴性計(Martindale wear resistance meter)作為評價儀器。此時使用的摩擦布為320粒度(Cw)砂紙且所施加荷重為500克。 The wear resistance of protective gloves was measured according to the specifications of ASTM-D 3884. A Martindale wear resistance meter was used as an evaluation instrument. The rubbing cloth used at this time was 320 grit (Cw) sandpaper and the applied load was 500 grams.

<實例1> <Example 1>

製造出了包括240根細絲且具有為400丹尼的總細度的 聚乙烯複絲交織紗線。 Made consisting of 240 filaments and having a total fineness of 400 denier Polyethylene multifilament interwoven yarn.

具體而言,將聚乙烯碎片添加至擠出機並進行熔融。經由具有240個噴嘴孔的紡絲頭擠出聚乙烯熔體。在冷卻單元中冷卻藉由自紡絲頭的噴嘴孔排出而形成的細絲,並藉由上漿機(sizer)將其上漿成複絲紗線。隨後,在拉製單元中拉製複絲紗線,並將其熱定形。 Specifically, polyethylene chips are added to an extruder and melted. The polyethylene melt was extruded through a spinneret with 240 nozzle holes. The filaments formed by being discharged from the nozzle holes of the spinning head are cooled in the cooling unit and sized into multifilament yarns by a sizer. Subsequently, the multifilament yarn is drawn in a drawing unit and heat-set.

在多級拉製中執行所述拉製步驟,且所述多級拉製的最末拉製級的鬆弛比為8%。隨後,在交織裝置中用為6.0千克力/平方公分的氣壓將經拉製的複絲紗線交織,且然後捲繞於捲繞機上。捲繞張力為0.6克/丹尼。 The drawing step was performed in multi-stage drawing, and the relaxation ratio of the last drawing stage of the multi-stage drawing was 8%. Subsequently, the drawn multifilament yarn was interlaced in an interlacing device using an air pressure of 6.0 kgf/cm2, and then wound on a winding machine. The winding tension is 0.6g/denier.

量測了所製造的紗線的流變性質,並將其示出於下表1及圖1至圖5中。另外,對所製造的紗線的密度、重量平均分子量及PDI進行了分析,並將其示出於下表2中。 The rheological properties of the yarns produced were measured and are shown in Table 1 below and in Figures 1 to 5. In addition, the density, weight average molecular weight, and PDI of the produced yarn were analyzed and shown in Table 2 below.

隨後,藉由用140丹尼的聚胺基甲酸酯紗線(斯潘德克斯彈力纖維)及140丹尼的耐綸紗線來螺旋環繞實例1至3及比較例1至3的PE紗線製造出了包覆紗線。聚乙烯紗線的重量為包覆紗線總重量的60%,且聚胺基甲酸酯紗線及耐綸紗線的重量分別為包覆紗線總重量的20%。針織所述包覆紗線以製造保護手套。 Subsequently, the PE yarns of Examples 1 to 3 and Comparative Examples 1 to 3 were spirally wound with 140 denier polyurethane yarn (spandex) and 140 denier nylon yarn. Covered yarn was produced. The weight of polyethylene yarn is 60% of the total weight of the covering yarn, and the weight of polyurethane yarn and nylon yarn is 20% of the total weight of the covering yarn respectively. The covered yarn is knitted to make protective gloves.

量測了所製造手套的物理性質,並將其示出於下表3中。 The physical properties of the manufactured gloves were measured and are shown in Table 3 below.

[表1]

Figure 110149567-A0305-02-0019-1
[Table 1]
Figure 110149567-A0305-02-0019-1

Figure 110149567-A0305-02-0019-2
Figure 110149567-A0305-02-0019-2

<實例2及3以及比較例1至3> <Examples 2 and 3 and Comparative Examples 1 to 3>

除使用滿足表1及2的物理性質的聚乙烯紗線以外,以與實例1中相同的方式製造出了保護手套。 Protective gloves were produced in the same manner as in Example 1, except that polyethylene yarns meeting the physical properties of Tables 1 and 2 were used.

Figure 110149567-A0305-02-0020-3
Figure 110149567-A0305-02-0020-3

根據表3,證實了使用根據本發明的聚乙烯紗線製造的實例的保護手套在具有極佳耐切割性且具有低硬挺度的同時具有極佳耐穿戴性,且因此相較於比較例而言具有改善的可穿戴性。 According to Table 3, it was confirmed that the protective gloves of the Examples manufactured using the polyethylene yarn according to the present invention had excellent cut resistance and low stiffness while having excellent wear resistance, and therefore were better than those of the Comparative Examples. It is said to have improved wearability.

在上文中,儘管已藉由具體的內容、有限的示例性實施例及圖式闡述了本發明,然而提供它們僅是為幫助整體理解本發明,且本發明不限於示例性實施例,且熟習本發明所屬技術者可根據所述說明進行各種修改及改變。 In the above, although the present invention has been explained through specific content, limited exemplary embodiments and drawings, they are only provided to help the overall understanding of the present invention, and the present invention is not limited to the exemplary embodiments, and familiar Those skilled in the art may make various modifications and changes based on the description.

因此,本發明的精神不應限於上述示例性實施例,且以下申請專利範圍以及等同於或等效於申請專利範圍的所有修改皆旨在落入本發明的範圍及精神內。 Therefore, the spirit of the present invention should not be limited to the above-described exemplary embodiments, and all modifications equivalent to or equivalent to the claimed patent scope below are intended to fall within the scope and spirit of the present invention.

G’:儲存模數 G’: storage modulus

ω:角頻率 ω: angular frequency

Claims (10)

一種耐切割聚乙烯紗線,具有以下性質:在根據角頻率(ω)而變化的儲存模數(G’)的曲線圖中,在所述角頻率為0.1弧度每秒(rad/s)時具有為10帕(Pa)至100帕(Pa)的所述儲存模數,且在所述角頻率為1弧度每秒(rad/s)時具有為100帕(Pa)至1000帕(Pa)的所述儲存模數,且在根據所述角頻率(ω)而變化的tanδ的曲線圖中,在所述角頻率為0.1弧度每秒(rad/s)時具有為9或大於9的tanδ。 A cut-resistant polyethylene yarn having the following properties in a graph of storage modulus (G') as a function of angular frequency (ω) at an angular frequency of 0.1 radians per second (rad/s) Having the storage modulus of 10 Pascals (Pa) to 100 Pascals (Pa), and having an angular frequency of 100 Pascals (Pa) to 1000 Pascals (Pa) when the angular frequency is 1 rad/s (rad/s) and in a plot of tan δ as a function of the angular frequency (ω), having a tan δ of 9 or greater when the angular frequency is 0.1 radians per second (rad/s) . 如請求項1所述的耐切割聚乙烯紗線,其中在根據所述角頻率(ω)而變化的損耗模數(G”)的曲線圖中,所述耐切割聚乙烯紗線在所述角頻率為0.1弧度每秒(rad/s)時具有為100帕(Pa)至700帕(Pa)的所述損耗模數(G”),且在所述角頻率為0.25弧度每秒(rad/s)至0.5弧度每秒(rad/s)的區段中顯示出所述損耗模數為1000帕(Pa)的點。 The cut-resistant polyethylene yarn according to claim 1, wherein in the graph of the loss modulus (G″) changing according to the angular frequency (ω), the cut-resistant polyethylene yarn is in the having the loss modulus (G") of 100 Pascal (Pa) to 700 Pascal (Pa) at an angular frequency of 0.1 radians per second (rad/s) and at an angular frequency of 0.25 radians per second (rad/s) /s) to 0.5 rad/s (rad/s) shows the point where the loss modulus is 1000 Pascals (Pa). 如請求項1所述的耐切割聚乙烯紗線,其中在根據所述角頻率(ω)而變化的複數黏度(η*)的曲線圖中,所述耐切割聚乙烯紗線在所述角頻率為0.1弧度每秒(rad/s)時具有為3000帕.秒(Pa.s,poise)至6000帕.秒(Pa.s,poise)的所述複數黏度,且在所述角頻率為0.1弧度每秒(rad/s)至1弧度每秒(rad/s)的區段中具有為-1000至-300的平均梯度。 The cut-resistant polyethylene yarn according to claim 1, wherein in the graph of the complex viscosity (η*) changing according to the angular frequency (ω), the cut-resistant polyethylene yarn is at the angle of When the frequency is 0.1 rad/s (rad/s), it has 3000 Pa. seconds (Pa.s, poise) to 6000 Pa. The complex viscosity in seconds (Pa.s, poise), and has a range of -1000 to - in the section where the angular frequency is 0.1 rad/s (rad/s) to 1 rad/s (rad/s) Average gradient of 300. 如請求項1所述的耐切割聚乙烯紗線,其中所述耐切割聚乙烯紗線具有為1每細絲丹尼(DPF)至3每 細絲丹尼的細度。 The cut-resistant polyethylene yarn according to claim 1, wherein the cut-resistant polyethylene yarn has a denier per filament (DPF) of 1 to 3. The fineness of silk denim. 如請求項1所述的耐切割聚乙烯紗線,其中在根據多重剪切模數(G*)而變化的相角的曲線圖中,所述耐切割聚乙烯紗線在所述多重剪切模數(G*)為350帕(Pa)至1,000帕(Pa)時具有為75°至90°的所述相角。 The cut-resistant polyethylene yarn according to claim 1, wherein in the graph of the phase angle changing according to the multiple shear modulus (G*), the cut-resistant polyethylene yarn is in the multiple shear modulus. The modulus (G*) is 350 Pascal (Pa) to 1,000 Pascal (Pa) with the phase angle of 75° to 90°. 如請求項1所述的耐切割聚乙烯紗線,其中所述耐切割聚乙烯紗線具有為20個/50,000米或小於20個/50,000米的絨毛出現數目。 The cut-resistant polyethylene yarn of claim 1, wherein the cut-resistant polyethylene yarn has a lint occurrence number of 20/50,000 meters or less than 20/50,000 meters. 一種耐切割織物,包括如請求項1至6中任一項所述的耐切割聚乙烯紗線。 A cut-resistant fabric, including the cut-resistant polyethylene yarn described in any one of claims 1 to 6. 如請求項7所述的耐切割織物,其中如根據ISO13997:1999的規範量測,所述耐切割織物具有為5.5牛頓(N)至9牛頓(N)的耐切割性。 The cut-resistant fabric of claim 7, wherein the cut-resistant fabric has a cut resistance of 5.5 Newton (N) to 9 Newton (N) as measured according to the specification of ISO13997:1999. 一種保護產品,包括如請求項7所述的耐切割織物。 A protective product comprising a cut-resistant fabric as claimed in claim 7. 如請求項9所述的保護產品,其中所述保護產品是耐切割手套。 The protective product of claim 9, wherein the protective product is a cut-resistant glove.
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