TWI821115B - Apparatus of controlling robot - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1656—Programme controls characterised by programming, planning systems for manipulators
- B25J9/1664—Programme controls characterised by programming, planning systems for manipulators characterised by motion, path, trajectory planning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/08—Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/007—Manipulators mounted on wheels or on carriages mounted on wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0081—Programme-controlled manipulators with master teach-in means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/02—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
- B25J9/04—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type by rotating at least one arm, excluding the head movement itself, e.g. cylindrical coordinate type or polar coordinate type
- B25J9/041—Cylindrical coordinate type
- B25J9/042—Cylindrical coordinate type comprising an articulated arm
- B25J9/044—Cylindrical coordinate type comprising an articulated arm with forearm providing vertical linear movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1628—Programme controls characterised by the control loop
- B25J9/163—Programme controls characterised by the control loop learning, adaptive, model based, rule based expert control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1679—Programme controls characterised by the tasks executed
- B25J9/1684—Tracking a line or surface by means of sensors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
Description
本發明涉及機器人控制裝置。The present invention relates to a robot control device.
近年來,在產業界中,普及了眾多機器人。該機器人例如用在電子部件以及機械部件的組裝、焊接以及搬運等中,謀求工廠的生產線的效率化以及自動化。這樣的機器人需要作成使其進行所期望的動作的程式並將其作為所謂示教資料預先記錄。In recent years, many robots have become popular in the industry. This robot is used, for example, in the assembly, welding, and transportation of electronic components and mechanical components to improve the efficiency and automation of factory production lines. Such a robot needs to create a program for performing desired actions and record the program in advance as so-called teaching data.
通過操作者使用示教器操作實際的機器人來記錄動作,從而生成該示教資料。例如,若由操作者記錄多個示教點處的示教資訊並生成了示教資料,機器人就遵循該示教資料來動作,使得在多個示教點間進行移動。The teaching data is generated by the operator operating the actual robot using the teaching pendant to record the movements. For example, if an operator records teaching information at multiple teaching points and generates teaching data, the robot moves according to the teaching data to move between the multiple teaching points.
在專利文獻1中,作為具備多個機器人臂的機器人的直接示教方法,公開了使示教作業簡化的技術。該直接示教方法在將主臂向任意的示教位置活動的期間,使從臂相對於主臂進行協調動作,在主臂到達任意的示教位置時,記錄主臂以及從臂的位置資訊。 現有技術文獻 專利文獻 Patent Document 1 discloses a technique for simplifying the teaching work as a direct teaching method for a robot equipped with a plurality of robot arms. This direct teaching method causes the slave arm to coordinate with the master arm while the master arm is moving to any teaching position. When the master arm reaches any teaching position, the position information of the master arm and the slave arm is recorded. . existing technical documents patent documents
專利文獻1:JP特開2017-94440號公報。Patent Document 1: JP Patent Application Publication No. 2017-94440.
但機器人雖然在所記錄的示教點處遵循被示教的位置以及姿態來動作,但在示教點間的移動中,有操作者依循預想外的移動軌跡的情況,有可能在該示教點間的移動中不能迴避干涉物。換言之,操作者在生成示教資料時,需要一邊推測示教點間的機器人的移動軌跡,一邊在適當的位置使示教點記錄,對操作者的技能的依賴度較大。However, although the robot moves according to the taught position and posture at the recorded teaching points, the operator may follow an unexpected movement trajectory during the movement between the teaching points, and it is possible that the robot may move in an unexpected direction during the movement between the teaching points. Interfering objects cannot be avoided while moving between points. In other words, when generating teaching data, the operator needs to estimate the movement trajectory of the robot between the teaching points and record the teaching points at appropriate positions, which is highly dependent on the operator's skills.
為此,本發明目的在於,提供在生成示教資料時在適當的位置或定時記錄示教點的機器人控制裝置。Therefore, an object of the present invention is to provide a robot control device that records teaching points at appropriate positions or timings when generating teaching data.
本發明的一方式所涉及的機器人控制裝置在使機器人動作的同時生成示教資料,該機器人控制裝置具備:示教資訊記錄部,其記錄構成示教資料的包含多個示教點處的機器人的位置或姿態的至少一方的示教資訊;機器人資訊取得部,其取得與機器人的當前的位置或姿態的至少一方相關的資訊;記錄要否判定部,其基於機器人的動作來判定是否將機器人的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄;和控制部,其進行控制,在判定為作為示教資訊進行記錄的情況下,將機器人的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部。A robot control device according to one aspect of the present invention generates teaching data while operating the robot. The robot control device includes a teaching information recording unit that records the robot at a plurality of teaching points constituting the teaching data. Teaching information of at least one of the position or posture of the robot; a robot information acquisition unit that obtains information related to at least one of the current position or posture of the robot; a recording necessity determination unit that determines whether to move the robot based on the robot's motion At least one of the current position or attitude of the robot is recorded as teaching information at the teaching point; and a control unit controls, when it is determined to be recorded as teaching information, the current position or attitude of the robot. At least one of them is recorded in the teaching information recording unit as the teaching information at the teaching point.
根據該方式,機器人資訊取得部取得與機器人的當前的位置或姿態的至少一方相關的資訊,記錄要否判定部基於機器人的動作來判定是否將機器人的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄。記錄要否判定部,由於基於機器人的動作判定為在適當的位置或定時記錄示教點,因此在示教資訊記錄部中,作為示教點處的示教資訊而記錄有在適當的位置或定時取得的機器人的當前的位置或姿態的至少一方。即,機器人控制裝置由於能基於機器人的動作在適當的位置或定時記錄示教點,因此減輕了對操作者的技能的依賴度,機器人能適當地迴避干涉物。According to this method, the robot information acquisition unit acquires information related to at least one of the current position or posture of the robot, and the recording necessity determination unit determines whether to use at least one of the current position or posture of the robot as a teaching based on the movement of the robot. Record the teaching information at the point. The recording necessity determination unit determines that the teaching point is recorded at an appropriate position or timing based on the motion of the robot. Therefore, the teaching information recording unit records the teaching information at an appropriate position or timing as the teaching information at the teaching point. At least one of the current position or attitude of the robot is periodically obtained. That is, since the robot control device can record teaching points at appropriate positions or timings based on the robot's movements, the dependence on the operator's skills is reduced, and the robot can appropriately avoid interfering objects.
在上述方式中,也可以,記錄要否判定部基於機器人的當前的位置或姿態的至少一方和記錄於示教資訊記錄部的示教資訊當中成為基準的機器人的位置或姿態的至少一方來判定是否將機器人的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄。In the above aspect, the recording necessity determination unit may determine based on at least one of the current position or posture of the robot and at least one of the reference position or posture of the robot among the teaching information recorded in the teaching information recording unit. Whether to record at least one of the current position or posture of the robot as teaching information at the teaching point.
根據該方式,記錄要否判定部基於成為基準的機器人的位置或姿態的至少一方起的位移來判定是否將機器人的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄。即,機器人控制裝置能基於成為基準的機器人的位置或姿態的至少一方起的位移來在適當的位置或定時記錄示教點。According to this aspect, the recording necessity determination unit determines whether to record at least one of the current position or posture of the robot as the teaching information at the teaching point based on the displacement from at least one of the reference position or posture of the robot. That is, the robot control device can record the teaching point at an appropriate position or timing based on the displacement from at least one of the position or attitude of the robot that serves as a reference.
在上述方式中,也可以,成為基準的機器人的位置或姿態的至少一方是作為示教點處的示教資訊而最近記錄到示教資訊記錄部的機器人的位置或姿態的至少一方。In the above aspect, at least one of the position or the posture of the robot serving as the reference may be at least one of the position or the posture of the robot most recently recorded in the teaching information recording unit as teaching information at the teaching point.
根據該方式,記錄要否判定部基於最近記錄的機器人的位置或姿態的至少一方起的位移來判定是否將機器人的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄。即,機器人控制裝置能基於最近記錄的機器人的位置或姿態的至少一方起的位移來在適當的位置或定時記錄示教點。According to this aspect, the recording necessity determination unit determines whether to record at least one of the current position or posture of the robot as teaching information at the teaching point based on the displacement from at least one of the most recently recorded position or posture of the robot. That is, the robot control device can record the teaching point at an appropriate position or timing based on the displacement from at least one of the most recently recorded position or attitude of the robot.
在上述方式中,也可以是,記錄要否判定部在從成為基準的機器人的位置或姿態的至少一方起機器人的移動距離成為給定距離以上、或者機器人的旋轉角度成為給定角度以上的情況下,判定為將機器人的當前的位置或姿態的至少一方作為示教資訊進行記錄。In the above aspect, the recording necessity determination unit may be configured when the robot's movement distance from at least one of the reference robot's position or posture becomes a predetermined distance or more, or the robot's rotation angle becomes a predetermined angle or more. , it is determined that at least one of the current position or posture of the robot is recorded as teaching information.
根據該方式,記錄要否判定部在成為基準的機器人的位置或姿態的至少一方起的位移、具體是機器人的移動距離或機器人的旋轉角度成為閾值以上的情況下,判定為將機器人的當前的位置或姿態的至少一方作為示教資訊進行記錄。即,機器人控制裝置能基於從成為基準的機器人的位置或姿態的至少一方起基於給定的位移來在適當的位置或定時記錄示教點。According to this aspect, when the displacement from at least one of the reference position or attitude of the robot, specifically the movement distance of the robot or the rotation angle of the robot, is greater than or equal to the threshold value, the recording necessity determination unit determines that the current position of the robot is to be recorded. At least one of the position or attitude is recorded as teaching information. That is, the robot control device can record the teaching point at an appropriate position or timing based on a predetermined displacement from at least one of the reference position or attitude of the robot.
在上述方式中,也可以是,給定距離以及給定角度對應於對機器人的動作要求的精密度來設定。In the above aspect, the given distance and the given angle may be set according to the precision required for the robot's movement.
根據該方式,由於對應於對機器人的動作要求的精密度來設定閾值,因此機器人控制裝置能對應於狀況在適當的位置或定時記錄示教點。其結果,機器人能適當地迴避干涉物,並且能縮短節拍時間。According to this method, since the threshold value is set according to the precision required for the robot's operation, the robot control device can record the teaching point at an appropriate position or timing according to the situation. As a result, the robot can appropriately avoid interfering objects and shorten the cycle time.
在上述方式中,也可以是,給定距離以及給定角度對應於使機器人動作的操作速度來設定。In the above aspect, the predetermined distance and the predetermined angle may be set in accordance with the operation speed for moving the robot.
根據該方式,由於對應於使機器人動作的操作速度來設定閾值,機器人控制裝置能對應於狀況在適當的位置或定時記錄示教點。其結果,機器人能適當地迴避干涉物,並且縮短節拍時間。According to this method, since the threshold value is set according to the operation speed for moving the robot, the robot control device can record the teaching point at an appropriate position or timing according to the situation. As a result, the robot can appropriately avoid interfering objects and shorten the cycle time.
本發明的一方式所涉及的機器人控制裝置在使機器人動作的同時生成示教資料,機器人控制裝置具備:示教資訊記錄部,其記錄構成示教資料的包含多個示教點處的機器人的位置或姿態的至少一方的示教資訊;機器人資訊取得部,其取得與機器人的當前的位置或姿態的至少一方相關的資訊;記錄要否判定部,其每當經過給定時間,就判定是否將機器人的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄;和控制部,其進行控制,使得在判定為作為示教資訊進行記錄的情況下,將機器人的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部。A robot control device according to one aspect of the present invention generates teaching data while operating the robot, and the robot control device includes a teaching information recording unit that records data of the robot including a plurality of teaching points constituting the teaching data. Teaching information of at least one of the position or attitude; a robot information acquisition unit that acquires information related to at least one of the current position or attitude of the robot; and a recording necessity determination unit that determines whether or not each time a given time passes. record at least one of the current position or attitude of the robot as teaching information at the teaching point; and a control unit that controls, when it is determined to be recorded as teaching information, the current position or attitude of the robot At least one of the position or attitude is recorded in the teaching information recording unit as teaching information at the teaching point.
根據該方式,記錄要否判定部在經過時間成為給定時間(閾值)以上的情況下,判定為將機器人的當前的位置或姿態的至少一方作為示教資訊進行記錄。即,機器人控制裝置能每當經過給定時間,就在適當的位置或定時記錄示教點。According to this aspect, the recording necessity determination unit determines to record at least one of the current position or posture of the robot as teaching information when the elapsed time becomes a given time (threshold) or more. That is, the robot control device can record the teaching point at an appropriate position or timing every time a given time passes.
在上述方式中,也可以是,給定時間對應於對機器人的動作要求的精密度以及使機器人動作的速度的至少任一者來設定。In the above aspect, the given time may be set according to at least one of the precision required for the robot's movement and the speed at which the robot is moved.
根據該方式,由於對應於對機器人的動作要求的精密度來設定閾值,因此機器人控制裝置能對應於狀況在適當的位置或定時記錄示教點。其結果,機器人能適當地迴避干涉物,並且縮短節拍時間。According to this method, since the threshold value is set according to the precision required for the robot's operation, the robot control device can record the teaching point at an appropriate position or timing according to the situation. As a result, the robot can appropriately avoid interfering objects and shorten the cycle time.
在上述方式中,也可以是,還具備:記錄指示接受部,其接受將機器人的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部的記錄指示,控制部進行控制,使得基於記錄指示來將機器人的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部。In the above aspect, you may further include a recording instruction receiving unit that accepts a recording instruction to record at least one of the current position or posture of the robot as teaching information at the teaching point in the teaching information recording unit, The control unit performs control so that at least one of the current position or attitude of the robot is recorded in the teaching information recording unit as teaching information at the teaching point based on the recording instruction.
根據該方式,記錄指示接受部接受來自操作者的記錄指示,將機器人的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部。機器人控制裝置還能在適當的位置或定時記錄示教點,並且對應於狀況基於操作者的記錄指示來記錄示教點。According to this method, the recording instruction receiving unit accepts the recording instruction from the operator and records at least one of the current position or posture of the robot as teaching information at the teaching point in the teaching information recording unit. The robot control device can also record teaching points at appropriate positions or timings, and record teaching points based on the operator's recording instructions corresponding to the situation.
在上述方式中,也可以是,在記錄於示教資訊記錄部的示教資訊中包含機器人的移動速度、插補類別以及通過精度的至少任一者。In the above aspect, the teaching information recorded in the teaching information recording unit may include at least one of the robot's movement speed, interpolation type, and passing accuracy.
根據該方式,由於關於機器人的動作進行了示教資訊中所含的詳細的設定,因此能更適當地使得機器人能迴避干涉物,並且縮短節拍時間。According to this method, since detailed settings included in the teaching information are made regarding the robot's movements, the robot can more appropriately avoid interfering objects and shorten the cycle time.
在上述方式中,也可以是,機器人的移動速度、插補類別以及通過精度對應於使機器人動作的操作速度來設定。In the above aspect, the moving speed, interpolation type, and pass accuracy of the robot may be set according to the operation speed for moving the robot.
根據該方式,由於關於機器人的動作,對於示教資訊中所含的詳細的設定進行了與狀況相應的設定,因此能更適當地使機器人迴避干涉物,並且縮短節拍時間。According to this method, since the detailed settings included in the teaching information are set according to the situation regarding the robot's movements, the robot can more appropriately avoid interfering objects and shorten the tact time.
在上述方式中,基於通過操作終端被操作而得到的機器人動作控制指示來使機器人動作。In the above-mentioned aspect, the robot is operated based on the robot operation control instruction obtained by operating the operation terminal.
根據該方式,由於遵循操作者的操作來使機器人動作,因此機器人能迴避干涉物,並且在適當的位置或定時記錄示教點。According to this method, since the robot moves according to the operator's operation, the robot can avoid interfering objects and record teaching points at appropriate positions or timings.
在上述方式中,在操作終端搭載有檢測該操作終端的動作的感測器,機器人動作控制指示對應所檢測到的操作終端的動作來決定。In the above method, the operation terminal is equipped with a sensor that detects the movement of the operation terminal, and the robot movement control instruction is determined in accordance with the detected movement of the operation terminal.
根據該方式,機器人動作控制指示,對應於操作者直觀地操作(動作)的操作終端的操作(動作)結果來決定。藉此,機器人由於按照操作者的直觀的操作來動作,因此能更適當地使機器人迴避干涉物,並且在適當的位置或定時記錄示教點。According to this method, the robot motion control instruction is determined according to the operation (movement) result of the operation terminal intuitively operated (movement) by the operator. Thereby, since the robot moves according to the operator's intuitive operation, the robot can more appropriately avoid interfering objects and record teaching points at appropriate positions or timings.
發明的效果 根據本發明,能提供在生成示教資料時、在適當的位置或定時記錄示教點的機器人控制裝置。 Effect of the invention According to the present invention, it is possible to provide a robot control device that records teaching points at appropriate positions or timing when generating teaching data.
以下參考附圖來具體說明本發明的一實施方式。另外,以下說明的實施方式只是舉出用於實施本發明的具體的一例,並非限定地解釋本發明。另外,為了使說明的理解容易,在各附圖中對相同構成要素盡可能標註相同附圖標記,並省略重複的說明。An embodiment of the present invention will be described in detail below with reference to the accompanying drawings. In addition, the embodiment described below is only a specific example for implementing the present invention, and is not intended to limit the scope of the present invention. In addition, in order to facilitate understanding of the description, the same components are denoted by the same reference numerals as much as possible in the respective drawings, and repeated descriptions are omitted.
<一實施方式> [機器人控制裝置的結構] 圖1是表示本發明的一實施方式所涉及的機器人控制裝置100中的各功能的功能塊。在圖1中,機器人控制裝置100與機器人10以及操作終端20連接,基於來自由操作者操作的操作終端20的指示來控制機器人10的動作。 <One Embodiment> [Structure of robot control device] FIG. 1 is a functional block showing each function in the robot control device 100 according to one embodiment of the present invention. In FIG. 1 , the robot control device 100 is connected to the robot 10 and the operation terminal 20 and controls the movement of the robot 10 based on instructions from the operation terminal 20 operated by the operator.
操作終端20,典型地是示教器。操作者使用示教器並經由機器人控制裝置100來操作機器人10,通過記錄該機器人10的動作的示教作業來生成示教資料。The operation terminal 20 is typically a teaching pendant. The operator operates the robot 10 via the robot control device 100 using a teaching pendant, and generates teaching data by performing a teaching operation of recording the movements of the robot 10 .
操作終端20搭載用於掌握該操作終端20的移動、傾斜度、速度、角度、以及它們的位移等的各種感測器(例如加速度感測器以及陀螺儀感測器等慣性感測器),也可以搭載慣性測量裝置(IMU:Inertial Measurement Unit)。在該情況下,若通過操作者而操作終端20被操作(動作),就由各種感測器檢測該操作終端20的操作(動作),機器人控制裝置100基於與該檢測到的操作終端20的操作(動作)結果對應的機器人10的動作控制指示來使機器人10動作。換言之,按照操作終端20的(操作)動作,機器人10進行動作,使得與該動作對應。The operation terminal 20 is equipped with various sensors (such as acceleration sensors and inertial sensors such as gyro sensors) for grasping the movement, inclination, speed, angle, and displacement of the operation terminal 20 , It can also be equipped with an inertial measurement unit (IMU: Inertial Measurement Unit). In this case, when the operation terminal 20 is operated (moved) by the operator, the operation (movement) of the operating terminal 20 is detected by various sensors, and the robot control device 100 based on the detected operation terminal 20 The robot 10 is moved according to the motion control instruction of the robot 10 corresponding to the operation (movement) result. In other words, according to the (operation) action of the operation terminal 20, the robot 10 moves so as to correspond to the action.
藉此,能通過與對示教器中具備的按鈕、觸控面板輸入細節相比更加直觀的操作(動作)來進行對機器人10的示教作業。關於示教作業中的機器人10的動作控制以及示教點的記錄,存在依賴於操作者的技能的傾向,但只要能如此地與對操作終端20的直觀的操作(動作)對應地進行機器人10的動作控制,就能減輕對操作者的依賴度,並適當地進行示教點的記錄。This allows the robot 10 to be taught by a more intuitive operation (movement) than by inputting details using buttons or a touch panel provided in the teaching pendant. The motion control of the robot 10 and the recording of teaching points during the teaching operation tend to depend on the skill of the operator. However, as long as the robot 10 can be performed in accordance with the intuitive operation (movement) of the operation terminal 20 in this way, The motion control can reduce the dependence on the operator and record the teaching points appropriately.
另外,作為搭載於操作終端20的具體例,能舉出慣性感測器以及慣性測量裝置等,但並不限定於此,只要檢測操作終端20的動作、位置以及位移等,則例如也可以運用攝像機以及光學感測器等,進而可以將它們組合來運用。In addition, as a specific example of being mounted on the operation terminal 20, an inertial sensor, an inertial measurement device, etc. can be cited, but it is not limited thereto. As long as the movement, position, displacement, etc. of the operation terminal 20 are detected, for example, it may also be used Cameras, optical sensors, etc. can then be used in combination.
另外,也可以不使用示教器等操作終端20,而是通過操作者使機器人10直接動作的直接示教來進行示教作業。機器人10,例如在機器人10的臂裝備有力覺感測器以及轉矩感測器等,探測從操作者施加的力,通過運算所施加的力、移動速度以及旋轉角度來生成示教資料。In addition, the teaching operation may be performed by direct teaching in which the operator directly moves the robot 10 without using the operation terminal 20 such as a teaching pendant. The robot 10 is equipped with, for example, a force sensor, a torque sensor, etc. on the arm of the robot 10, detects the force exerted by the operator, and generates teaching data by calculating the applied force, movement speed, and rotation angle.
不管哪種示教作業,都是若由操作者記錄了多個示教點處的示教資訊從而生成示教資料,機器人10就按照該示教資料進行動作,以使得在多個示教點間進行移動。No matter what kind of teaching operation, if the operator records the teaching information at multiple teaching points to generate teaching data, the robot 10 will operate according to the teaching data, so that at the multiple teaching points move between.
機器人控制裝置100通過記錄多個示教點處的示教資訊來生成示教資料。以下詳細說明的是:例如在機器人10是焊接機器人的情況下,機器人控制裝置100在使機器人10動作的同時生成示教資料。The robot control device 100 generates teaching data by recording teaching information at a plurality of teaching points. Described below in detail is that, for example, when the robot 10 is a welding robot, the robot control device 100 generates teaching data while operating the robot 10 .
機器人控制裝置100具備示教資訊記錄部110、機器人資訊取得部120、記錄要否判定部130和控制部140。The robot control device 100 includes a teaching information recording unit 110, a robot information acquisition unit 120, a recording necessity determination unit 130, and a control unit 140.
在示教資訊記錄部110中,記錄有包含多個示教點處的機器人10的位置或姿態的至少一方的示教資訊。由該多個示教點處的示教資訊構成示教資料。另外,示教資訊是表示機器人10的動作的資訊,並不限定於與機器人10的位置或姿態的至少一方相關的資訊,也可以包含與後述那樣的機器人10的移動速度、插補類別以及通過精度相關的資訊等。進而,若機器人10是焊接機器人,則在示教資訊中也可以包含與機器人10的臂的動作相關的資訊、與從焊炬的前端進給的焊絲的突出長度相關的資訊等。The teaching information recording unit 110 records teaching information including at least one of the position or the posture of the robot 10 at a plurality of teaching points. Teaching information at the plurality of teaching points constitutes teaching data. In addition, the teaching information is information indicating the movement of the robot 10, and is not limited to information related to at least one of the position or posture of the robot 10. It may also include the moving speed, interpolation type, and pass of the robot 10 as described later. Accuracy related information, etc. Furthermore, if the robot 10 is a welding robot, the teaching information may include information on the movement of the arm of the robot 10 , information on the protruding length of the welding wire fed from the tip of the welding torch, and the like.
機器人資訊取得部120取得與機器人10的當前的位置或姿態的至少一方相關的資訊。例如,機器人資訊取得部120取得機器人10的末端執行器(焊炬的前端)的位置或姿態的至少一方。另外,機器人資訊取得部120也可以基於控制機器人10的臂的動作的6軸的狀態來取得與機器人10的當前的位置或姿態的至少一方相關的資訊。The robot information acquisition unit 120 acquires information related to at least one of the current position or posture of the robot 10 . For example, the robot information acquisition unit 120 acquires at least one of the position or attitude of the end effector (the tip of the welding torch) of the robot 10 . In addition, the robot information acquisition unit 120 may acquire information on at least one of the current position or attitude of the robot 10 based on the states of the six axes that control the movement of the arm of the robot 10 .
記錄要否判定部130,基於機器人10的動作來判定是否將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄。例如,所謂機器人10的動作,包含基於由機器人資訊取得部120取得的機器人10的當前的位置或姿態的至少一方、與記錄於示教資訊記錄部110的示教資訊當中成為基準的機器人10的位置或姿態的至少一方的比較的機器人10的位移。The recording necessity determination unit 130 determines whether to record at least one of the current position or posture of the robot 10 as teaching information at the teaching point based on the motion of the robot 10 . For example, the movements of the robot 10 include movements of the robot 10 based on at least one of the current position or posture of the robot 10 acquired by the robot information acquisition unit 120 and the teaching information recorded in the teaching information recording unit 110 . The displacement of the robot 10 is compared with at least one of the position or the attitude.
在此,成為基準的機器人10的位置或姿態的至少一方,典型地是作為示教點處的示教資訊最近記錄於示教資訊記錄部110的機器人10的位置或姿態的至少一方。記錄要否判定部130基於機器人10的當前的位置或姿態的至少一方相對於最近記錄的機器人10的位置或姿態的至少一方位移了多少,來判定是否將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄。Here, at least one of the position or the posture of the robot 10 serving as the reference is typically at least one of the position or the posture of the robot 10 most recently recorded in the teaching information recording unit 110 as teaching information at the teaching point. The recording necessity determination unit 130 determines whether to record at least one of the current position or posture of the robot 10 based on how much the current position or posture of the robot 10 has been displaced relative to at least one of the most recently recorded position or posture of the robot 10 . One side is recorded as the teaching information at the teaching point.
控制部140進行控制,使得在由記錄要否判定部130判定為將機器人10的當前的位置或姿態的至少一方作為示教資訊進行記錄的情況下,將該機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部110。The control unit 140 performs control such that, when the recording necessity determination unit 130 determines that at least one of the current position or posture of the robot 10 is to be recorded as teaching information, the control unit 140 controls the current position or posture of the robot 10 to be recorded. At least one of them is recorded in the teaching information recording unit 110 as teaching information at the teaching point.
[依循多個示教點的移動軌跡] 圖2是表示在本發明的一實施方式所涉及的機器人控制裝置100中記錄有多個示教點的一具體例的圖。如圖2的(A)所示那樣,機器人控制裝置100在示教作業中,在記錄多個示教點P1~P6處的示教資訊的同時,使位於點P1的機器人10(例如焊炬150)移動至點P6(移動軌跡T10)。 [Follow the movement trajectories of multiple teaching points] FIG. 2 is a diagram showing a specific example in which a plurality of teaching points are recorded in the robot control device 100 according to the embodiment of the present invention. As shown in (A) of FIG. 2 , during the teaching operation, the robot control device 100 records teaching information at a plurality of teaching points P1 to P6 and simultaneously controls the robot 10 (for example, a welding torch) located at the point P1 150) Move to point P6 (movement track T10).
更詳細地,機器人控制裝置100使位於點P1的機器人10移動給定距離(例如50 mm等),並在位於點P2時,將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部110。即,在機器人10位於要超出從點P1起以半徑50 mm表徵的球S的範圍的點P2時,將機器人10的位置或姿態的至少一方作為示教點P2處的示教資訊記錄到示教資訊記錄部110。同樣地,在機器人10位於要超出從點P2起以半徑50 mm表徵的球S的範圍的點P3時,將機器人10的位置或姿態的至少一方作為示教點P3處的示教資訊記錄到示教資訊記錄部110。進而,點P4、點P5以及點P6也是同樣。In more detail, the robot control device 100 moves the robot 10 located at point P1 by a given distance (for example, 50 mm, etc.), and when located at point P2, uses at least one of the current position or attitude of the robot 10 as the teaching point. The teaching information is recorded in the teaching information recording unit 110. That is, when the robot 10 is located at a point P2 that exceeds the range of the ball S represented by a radius of 50 mm from the point P1, at least one of the position or attitude of the robot 10 is recorded in the display as the teaching information at the teaching point P2. Teaching Information Record Department 110. Similarly, when the robot 10 is located at a point P3 that exceeds the range of the ball S represented by a radius of 50 mm from the point P2, at least one of the position or attitude of the robot 10 is recorded as the teaching information at the teaching point P3. Teaching information recording unit 110. Furthermore, the same applies to point P4, point P5, and point P6.
如圖2的(B)所示那樣,機器人控制裝置100使機器人10移動,以使得在示教作業中依循記錄於示教資訊記錄部110的多個示教點P1~P6(移動軌跡T20)。如此地,每當機器人10移動50 mm,就將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄,從而生成示教資料,因此,能以與示教作業中的移動軌跡T10同樣或近似的移動軌跡T20使機器人10移動。另外,由於在適當的位置或定時自動記錄示教點,因此能減輕對操作者的技能的依賴度。As shown in FIG. 2(B) , the robot control device 100 moves the robot 10 so that the plurality of teaching points P1 to P6 (movement trajectory T20 ) recorded in the teaching information recording unit 110 are followed during the teaching operation. . In this way, every time the robot 10 moves 50 mm, at least one of the current position or posture of the robot 10 is recorded as the teaching information at the teaching point, thereby generating teaching data. Therefore, the teaching operation can be performed The same or similar movement trajectory T20 as the movement trajectory T10 in makes the robot 10 move. In addition, since teaching points are automatically recorded at appropriate positions or timings, dependence on the operator's skills can be reduced.
另外,在此,記錄要否判定部130作為判定是否作為示教點處的示教資訊進行記錄的基準,設定50 mm作為給定距離(閾值),每當機器人10移動50 mm,就判定為將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄,但給定距離(閾值)並不限定於此。例如,對應於機器人10的種類、大小、性能、所要求的處理以及節拍時間來適宜設定即可。In addition, here, the recording necessity determination unit 130 sets 50 mm as a given distance (threshold) as a criterion for determining whether to record the teaching information at the teaching point, and determines that every time the robot 10 moves 50 mm, At least one of the current position or posture of the robot 10 is recorded as the teaching information at the teaching point, but the given distance (threshold) is not limited to this. For example, it may be appropriately set according to the type, size, performance, required processing, and takt time of the robot 10 .
另外,給定距離(閾值)並不限定於機器人10的移動距離,例如也可以對機器人、臂、末端執行器以及其他工具等的旋轉角度設定給定角度(閾值)。具體地,記錄要否判定部130也可以作為判定是否作為示教點處的示教資訊進行記錄的基準,設定10 deg(度)作為給定角度(閾值),每當機器人10旋轉10 deg,就將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄。In addition, the given distance (threshold) is not limited to the movement distance of the robot 10. For example, the given angle (threshold) may be set to the rotation angle of the robot, arm, end effector, other tools, etc. Specifically, the recording necessity determination unit 130 may set 10 deg (degree) as a given angle (threshold) as a criterion for determining whether to record the teaching information at the teaching point, and every time the robot 10 rotates 10 deg, At least one of the current position or posture of the robot 10 is recorded as the teaching information at the teaching point.
進而,也可以將移動距離以及旋轉角度兩方設定為閾值。記錄要否判定部130作為判定是否作為示教點處的示教資訊進行記錄的基準,設定給定距離(例如50 mm等)以及給定角度(例如10 deg)。然後,記錄要否判定部130根據機器人10移動了50 mm或者旋轉了10 deg,來判定為將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄。Furthermore, both the movement distance and the rotation angle may be set as threshold values. The recording necessity determination unit 130 sets a given distance (for example, 50 mm, etc.) and a given angle (for example, 10 deg) as a criterion for determining whether to record as teaching information at the teaching point. Then, the recording necessity determination unit 130 determines that at least one of the current position or posture of the robot 10 should be recorded as the teaching information at the teaching point based on the fact that the robot 10 has moved 50 mm or rotated 10 degrees.
另外,也可以組合移動距離以及旋轉角度來設定判定基準。也可以是,若機器人10移動了25 mm且旋轉了5 deg,則記錄要否判定部130判定為將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄。In addition, the judgment criterion may be set by combining the movement distance and the rotation angle. Alternatively, if the robot 10 moves 25 mm and rotates 5 degrees, the recording necessity determination unit 130 may determine to record at least one of the current position or posture of the robot 10 as the teaching information at the teaching point.
通過如此地對應於狀況設定適當的閾值,機器人控制裝置100能基於機器人10的動作在適當的位置或定時自動記錄示教點。進而能減輕對操作者的技能的依賴度。By setting an appropriate threshold value according to the situation in this way, the robot control device 100 can automatically record the teaching point at an appropriate position or timing based on the movement of the robot 10 . This can reduce dependence on the operator's skills.
另外,在圖2中,說明為將成為基準的機器人10的位置或姿態的至少一方作為最近記錄的機器人10的位置或姿態的至少一方,但並不限定於此。例如,也可以是由操作者設定為基準的機器人10的位置或姿態的至少一方。作為具體例,包含開始示教作業的開始點、焊接處理中的焊接開始點以及焊接結束點、各處理中使焊炬退避的退避點以及示教作業中操作者在操作中猶豫的情況下的再開始點、其他基準點等。In addition, in FIG. 2 , it is explained that at least one of the position or posture of the robot 10 serving as the reference is at least one of the most recently recorded position or posture of the robot 10 , but the invention is not limited to this. For example, it may be at least one of the position or the posture of the robot 10 set as a reference by the operator. Specific examples include the starting point for starting the teaching operation, the welding start point and the welding end point in the welding process, the retraction point for retracting the welding torch in each process, and the case where the operator hesitates during the teaching operation. restart point, other reference points, etc.
圖3是表示通過記錄多個示教點來使機器人迴避干涉物的一具體例的圖。如圖3的(A)所示那樣,圖示了操作者迴避干涉物160並且使焊炬150以移動軌跡T30從開始點T31移動至結束點T32。FIG. 3 is a diagram showing a specific example of recording a plurality of teaching points to avoid interfering objects by the robot. As shown in (A) of FIG. 3 , the operator avoids the interfering
如圖3的(B)所示那樣,通過使用圖2說明份示教作業,機器人控制裝置100在將多個示教點P1~P6處的示教資訊記錄到示教資訊記錄部110的同時,使位於點P1的機器人10移動至點P6(移動軌跡T11)。As shown in (B) of FIG. 3 , by using the teaching operation illustrated in FIG. 2 , the robot control device 100 records the teaching information at the plurality of teaching points P1 to P6 in the teaching information recording unit 110 , causing the robot 10 located at point P1 to move to point P6 (movement trajectory T11).
如圖3的(C)所示那樣,機器人控制裝置100通過在示教作業中使機器人10移動以使其依循記錄於示教資訊記錄部110的多個示教點P1~P6,來迴避干涉物(移動軌跡T21)。另一方面,假設在使點P1與點P6之間的示教點的記錄依賴於操作者的技能、並由操作者僅將點P3作為示教點而記錄的情況下,點P3與點P6之間的移動軌跡未被適當地記錄,機器人10有可能不能迴避干涉物(移動軌跡T22)。As shown in FIG. 3(C) , the robot control device 100 avoids interference by moving the robot 10 so as to follow the plurality of teaching points P1 to P6 recorded in the teaching information recording unit 110 during the teaching operation. Object (movement trajectory T21). On the other hand, suppose that the recording of the teaching point between point P1 and point P6 depends on the skill of the operator and the operator records only point P3 as the teaching point. Point P3 and point P6 The movement trajectory between them is not properly recorded, and the robot 10 may not be able to avoid the interfering object (movement trajectory T22).
另外,記錄要否判定部130設定給定距離(閾值)及/或給定角度(閾值),基於機器人10是否進行了該閾值以上動作,來設為判定是否作為示教點處的示教資訊進行記錄的基準,但該閾值也可以如上述那樣設定為固定值(例如50 mm以及10 deg等),還可以對應於示教作業的狀況設為可變值。In addition, the recording necessity determination unit 130 sets a predetermined distance (threshold) and/or a predetermined angle (threshold), and determines whether the robot 10 performs an operation above or above the threshold as the teaching information at the teaching point. The threshold is a standard for recording, but the threshold can be set to a fixed value (for example, 50 mm, 10 deg, etc.) as described above, or it can be set to a variable value according to the status of the teaching operation.
例如,給定距離(閾值)及/或給定角度(閾值)可以對應於對機器人10的動作要求的精密度來設定,也可以對應於使機器人10動作的操作速度來設定。For example, the given distance (threshold) and/or the given angle (threshold) may be set according to the precision required for the movement of the robot 10 , or may be set according to the operation speed for moving the robot 10 .
表1是表示關於是否作為示教點進行記錄,對應於對機器人的動作要求的精密度及/或使機器人動作的操作速度,設定移動距離以及旋轉角度的閾值的一具體例。Table 1 shows a specific example of setting thresholds for movement distance and rotation angle according to the accuracy required for the movement of the robot and/or the operation speed for moving the robot, regarding whether to record as a teaching point.
[表1] [Table 1]
在表1中,在關於對機器人10的動作要求的精密度不要求高精度(低精度即可)的情況下以及示教作業中的操作速度為高速的情況下,將閾值設定得大(移動距離=100 mm、旋轉角度=15 deg)。另一方面,在關於對機器人10的動作要求的精密度要求高精度的情況下以及示教作業中的操作速度為低速的情況下,將閾值設定得小(移動距離=50 mm、旋轉角度=10 deg)。In Table 1, when the precision required for the movement of the robot 10 is not high (low precision is sufficient) and when the operation speed in the teaching operation is high, the threshold value is set large (movement Distance=100 mm, rotation angle=15 deg). On the other hand, when high precision is required for the movement of the robot 10 or when the operation speed in the teaching operation is low, the threshold value is set small (movement distance = 50 mm, rotation angle = 10 degrees).
作為具體例,在附近不存在干涉物而粗略的移動即可的情況下,機器人10的動作為低精度即可,通過提高閾值來延長示教點間的距離,減少示教點數的記錄。另一方面,在接近焊接開始位置的情況下以及在干涉物的附近進行移動的情況下,對機器人10的動作要求高精度,通過降低閾值來縮短示教點間的距離,增加示教點數的記錄。As a specific example, when there is no interfering object nearby and rough movement is enough, the robot 10 can move with low precision. By raising the threshold value, the distance between teaching points can be extended and the number of teaching points recorded can be reduced. On the other hand, when approaching the welding start position or moving near an interfering object, high accuracy is required in the movement of the robot 10 , and the distance between teaching points is shortened by lowering the threshold value and the number of teaching points is increased. records.
另外,在示教作業中,使機器人10動作的操作速度為高速,是設想了操作者在粗略地進行示教作業,通過提高閾值來延長示教點間的距離,減少示教點數的記錄。另一方面,在示教作業中,使機器人10動作的操作速度為低速是設想了操作者謹慎且高精度地進行示教作業,通過降低閾值來縮短示教點間的距離,增加示教點數的記錄。在操作者進行基於使機器人10直接動作的直接示教的示教作業的情況下,優選適用該設想。In addition, during the teaching operation, the operating speed of the robot 10 is set to a high speed, assuming that the operator is roughly performing the teaching operation. By raising the threshold value, the distance between the teaching points is lengthened and the number of teaching points is reduced. . On the other hand, in the teaching operation, the operation speed of the robot 10 is set to a low speed in order to allow the operator to perform the teaching operation carefully and accurately. By lowering the threshold value, the distance between the teaching points is shortened and the teaching points are increased. Number of records. This assumption is preferably applied when the operator performs a teaching operation based on direct teaching of directly operating the robot 10 .
如此地,只要對應於對機器人10的動作要求的精密度及/或使機器人10動作的操作速度來設定給定距離(閾值)及/或給定角度(閾值),就能根據狀況而在適當的位置或定時記錄示教點。其結果,帶來機器人10適當地迴避干涉物、縮短節拍時間的效果。In this way, as long as the given distance (threshold value) and/or the given angle (threshold value) are set according to the precision required for the movement of the robot 10 and/or the operating speed for moving the robot 10, it can be appropriately adjusted according to the situation. position or record teaching points at regular intervals. As a result, the robot 10 can appropriately avoid interfering objects and shorten the cycle time.
另外,在此,關於對機器人10的動作要求的精度設定高精度以及低精度,關於示教作業中的使機器人10動作的操作速度設定了高速以及低速各2階段的閾值,但並不限定於此。例如也可以是,設定高精度、中精度以及低精度這3階段、高速、中速以及低速這3階段,進而設定等級1~5等5階段等、3階段以上,設置與之分別對應的閾值。關於閾值,由於若將階段設定得多,就能對應於狀況在更適當的位置或定時記錄示教點,因此帶來機器人10更適當地迴避干涉物、並且進一步縮短節拍時間的效果。In addition, here, the high precision and the low precision are set for the accuracy required for the movement of the robot 10, and the threshold values of two levels of high speed and low speed are set for the operating speed of the robot 10 in the teaching operation. However, this is not limited to this. For example, you may set three stages of high precision, medium precision, and low precision, and three stages of high speed, medium speed, and low speed, and further set five stages such as levels 1 to 5, etc., or three or more stages, and set thresholds corresponding to each of them. . Regarding the threshold value, if more stages are set, the teaching points can be recorded at more appropriate positions or timings according to the situation. This has the effect of allowing the robot 10 to avoid interfering objects more appropriately and further shortening the takt time.
另外,階段地設定的閾值根據對機器人10的動作要求的精度及/或示教作業中的使機器人10動作的操作速度來設定,但並不限定於此,但例如也可以由操作者對應於狀況來變更閾值。In addition, the threshold value set in steps is set based on the accuracy required for the movement of the robot 10 and/or the operating speed of the robot 10 in the teaching operation. However, the threshold value is not limited to this. However, for example, the operator may also respond to status to change the threshold.
另外,在此雖然說明的是階段地設置閾值,對應於狀況來在適當的位置或定時自動記錄示教點,但並不限定於自動記錄全部示教點,例如機器人控制裝置100也可以還具備記錄指示接受部(未圖示),也可以手動記錄一部分示教點。In addition, although the description here is to set thresholds step by step and automatically record teaching points at appropriate positions or timings according to the situation, it is not limited to automatically recording all teaching points. For example, the robot control device 100 may also be equipped with Record the instruction receiving part (not shown), and you can also manually record a part of the teaching points.
記錄指示接受部接受將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部110的記錄指示。作為具體例,存在機器人的10進行直線移動、圓移動等規則的移動的情況、操作者對操作存在猶豫的情況、操作者在進行研討的同時進行操作的情況、對機器人10要求超高精度的動作的情況、其他特殊事情的情況等。在這些情況下,使示教點的自動記錄功能為無效,通過操作者手動在適當的位置或定時記錄示教點即可。The recording instruction accepting unit accepts a recording instruction to record at least one of the current position or posture of the robot 10 as teaching information at the teaching point in the teaching information recording unit 110 . As specific examples, there are cases where the robot 10 performs regular movements such as linear movement and circular movement, cases where the operator is hesitant about the operation, cases where the operator performs operations while conducting discussions, cases where ultra-high precision is required of the robot 10 Action situations, other special events, etc. In these cases, the automatic recording function of the teaching points is disabled, and the operator can manually record the teaching points at the appropriate location or at regular intervals.
[機器人控制方法] 接下來,具體地詳細說明在示教作業中在使機器人10動作的同時將多個示教點處的示教資訊記錄到示教資訊記錄部110的方法。 [Robot control method] Next, a method of recording teaching information at a plurality of teaching points in the teaching information recording unit 110 while operating the robot 10 during the teaching operation will be specifically described in detail.
圖4是表示本發明的一實施方式所涉及的機器人控制裝置100所執行的機器人控制方法M100的流程圖。在圖4中,機器人控制方法M100包含步驟S110~S150,各步驟通過機器人控制裝置100中所含的處理器執行。FIG. 4 is a flowchart showing the robot control method M100 executed by the robot control device 100 according to the embodiment of the present invention. In FIG. 4 , the robot control method M100 includes steps S110 to S150, and each step is executed by the processor included in the robot control device 100.
在步驟S110,機器人控制裝置100判定示教點的自動記錄功能是否有效。例如,在操作者將示教點的自動記錄功能設為有效、或者操作者希望手動記錄示教點的情況下,使該自動記錄功能為無效。另外,也可以在使機器人10移動至示教作業的開始位置時,使自動記錄功能為有效,在使機器人10移動至示教作業的結束位置時,使自動記錄功能為無效。In step S110, the robot control device 100 determines whether the automatic recording function of the teaching point is valid. For example, when the operator enables the automatic recording function of teaching points, or when the operator wishes to manually record teaching points, the automatic recording function is disabled. Alternatively, the automatic recording function may be enabled when the robot 10 is moved to the start position of the teaching operation, and the automatic recording function may be disabled when the robot 10 is moved to the end position of the teaching operation.
機器人控制裝置100,若示教點的自動記錄功能為有效,就前進到步驟S120的處理(步驟S110“是”),若為無效,就結束處理(步驟S110“否”)。If the automatic recording function of the teaching point is valid, the robot control device 100 proceeds to the process of step S120 (step S110 "Yes"). If it is invalid, the robot control device 100 ends the process (step S110 "no").
在步驟S120,機器人控制裝置100取得與機器人10的當前的位置或姿態的至少一方相關的資訊。In step S120 , the robot control device 100 acquires information related to at least one of the current position or attitude of the robot 10 .
在步驟S130,機器人控制裝置100取得記錄於示教資訊記錄部110的示教資訊當中成為基準的機器人10的位置或姿態的至少一方。作為具體例,機器人控制裝置100也可以取得最近記錄於示教資訊記錄部110的機器人10的位置或姿態的至少一方作為示教點處的示教資訊。In step S130 , the robot control device 100 acquires at least one of the position or attitude of the robot 10 that serves as a reference among the teaching information recorded in the teaching information recording unit 110 . As a specific example, the robot control device 100 may obtain at least one of the position or attitude of the robot 10 recently recorded in the teaching information recording unit 110 as the teaching information at the teaching point.
在步驟S140,機器人控制裝置100判定是否將步驟S120中取得的機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部110。例如,機器人控制裝置100將步驟S120中取得的機器人10的當前的位置或姿態的至少一方和步驟S130中取得的機器人10的位置或姿態的至少一方進行比較,判定是否出現了預先設定的閾值(移動距離及/或旋轉角度)以上的位移。In step S140 , the robot control device 100 determines whether to record at least one of the current position or posture of the robot 10 acquired in step S120 as teaching information at the teaching point in the teaching information recording unit 110 . For example, the robot control device 100 compares at least one of the current position or posture of the robot 10 obtained in step S120 with at least one of the position or posture of the robot 10 obtained in step S130, and determines whether a preset threshold value ( movement distance and/or rotation angle).
機器人控制裝置100在判定為將步驟S120中取得的機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部110的情況下,前進到步驟S150的處理(步驟S140“是”),在判定為不記錄的情況下,回到步驟S110的處理(步驟S140“否”)。When the robot control device 100 determines that at least one of the current position or the posture of the robot 10 acquired in step S120 is recorded in the teaching information recording unit 110 as the teaching information at the teaching point, the robot control device 100 proceeds to step S150 If it is determined not to be recorded in the process (YES in step S140 ), the process returns to the process in step S110 (NO in step S140 ).
在步驟S150,機器人控制裝置100將步驟S120中取得的機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部110,返回步驟S110的處理。In step S150 , the robot control device 100 records at least one of the current position or posture of the robot 10 acquired in step S120 as the teaching information at the teaching point in the teaching information recording unit 110 , and returns to the process of step S110 .
如以上那樣,根據本發明的一實施方式所涉及的機器人控制裝置100以及機器人控制方法M100,機器人資訊取得部120取得與機器人10的當前的位置或姿態的至少一方相關的資訊,記錄要否判定部130基於機器人10是否位移了閾值(移動距離及/或旋轉角度)以上,來判定是否將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄。然後,控制部140進行控制,以使得在判定為作為示教資訊進行記錄的情況下,將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部110。其結果,機器人控制裝置100由於能在適當的位置或定時記錄示教點,因此能減輕對操作者的技能的依賴度,機器人能適當地迴避干涉物。As described above, according to the robot control device 100 and the robot control method M100 according to the embodiment of the present invention, the robot information acquisition unit 120 acquires information related to at least one of the current position or attitude of the robot 10 and records the necessity of determination. The unit 130 determines whether to record at least one of the current position or posture of the robot 10 as teaching information at the teaching point based on whether the robot 10 has been displaced by a threshold (movement distance and/or rotation angle) or more. Then, the control unit 140 performs control so that, when it is determined to be recorded as teaching information, at least one of the current position or posture of the robot 10 is recorded in the teaching information record as teaching information at the teaching point. Department 110. As a result, since the robot control device 100 can record teaching points at appropriate positions or timings, the dependence on the operator's skills can be reduced, and the robot can appropriately avoid interfering objects.
另外,在本實施方式中,記錄要否判定部130基於機器人10是否位移了閾值(移動距離及/或旋轉角度)以上,來判定是否將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄,但也可以每當經過給定時間,就判定是否將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄。在此,所謂給定時間,不僅包含機器人10的位置、角度發生變化而認識為實際在動作的時間,假設存在由於方向轉換、處理的切換等而機器人10的位置、角度沒有變化從而認識為停止的情況,該停止的時間可以也包含在經過時間中。In addition, in the present embodiment, the recording necessity determination unit 130 determines whether to use at least one of the current position or posture of the robot 10 as a teaching based on whether the robot 10 has been displaced by a threshold value (movement distance and/or rotation angle) or more. The teaching information at the teaching point is recorded, but each time a given time passes, it may be determined whether to record at least one of the current position or posture of the robot 10 as the teaching information at the teaching point. Here, the given time includes not only the time when the position and angle of the robot 10 change and is recognized as actually moving, but also the time when the position and angle of the robot 10 do not change due to direction change, switching of processes, etc. and the time is recognized as stopping. In this case, the stop time may also be included in the elapsed time.
例如將給定時間(閾值)設為1 sec(秒),記錄要否判定部130每當經過1 sec,就判定為將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊進行記錄,控制部140也可以進行控制,以使得記錄到示教資訊記錄部110。For example, assuming that the given time (threshold) is 1 sec, the recording necessity determination unit 130 determines that at least one of the current position or posture of the robot 10 is used as the teaching point every time 1 sec passes. The teaching information is recorded, and the control unit 140 may also perform control so that the teaching information recording unit 110 is recorded.
進而,給定時間(閾值)可以設定固定值,也可以對應於示教作業的狀況設定為可變值。具體地,可以如使用表1說明的那樣,對應於對機器人10的動作要求的精密度以及使機器人10動作的速度的至少任一者來階段地設定。Furthermore, the given time (threshold value) may be set to a fixed value, or may be set to a variable value according to the status of the teaching operation. Specifically, as explained using Table 1, it can be set step by step according to at least one of the precision required for the movement of the robot 10 and the speed for moving the robot 10 .
<其他> 在上述的一實施方式中,將機器人10的當前的位置或姿態的至少一方作為示教點處的示教資訊記錄到示教資訊記錄部110,但示教資訊並不限定於此,也可以將其他資訊作為示教資訊進行記錄,包含在示教資料中。 <Others> In the above-described embodiment, at least one of the current position or posture of the robot 10 is recorded in the teaching information recording unit 110 as the teaching information at the teaching point. However, the teaching information is not limited to this, and may also be Other information is recorded as teaching information and included in the teaching data.
表2是表示對應於對機器人的動作要求的精密度及/或使機器人動作的操作速度來設定移動距離以及旋轉角度的閾值、進而作為示教資訊進行記錄的要素的一具體例。在表2中,示出為對應於對機器人的動作要求的精密度及/或使機器人動作的操作速度來將移動速度、插補類別以及通過精度作為示教資訊進行記錄。Table 2 shows a specific example of elements that are set according to the precision required for the movement of the robot and/or the operating speed for moving the robot, and then recorded as teaching information. Table 2 shows that the movement speed, interpolation type, and passing accuracy are recorded as teaching information in accordance with the precision required for the movement of the robot and/or the operation speed for moving the robot.
[表2] [Table 2]
例如在關於對機器人10的動作要求的精密度要求低精度的情況下,或在示教作業中的操作速度為高速的情況下,作為使機器人10動作的移動速度而設為100%(所設定的基準速度),進行關節插補動作,進而,該示教點按照低精度地通過的方式記錄示教資訊。For example, when the precision required for the movement of the robot 10 is low, or when the operation speed in the teaching operation is high, the moving speed for moving the robot 10 is set to 100% (set reference speed), the joint interpolation action is performed, and the teaching information is recorded by passing the teaching point with low accuracy.
在關於對機器人10的動作要求的精密度要求高精度的情況下,或者在示教作業中的操作速度為低速的情況下,作為使機器人10動作的移動速度而設為50%(所設定的基準速度的一半程度的速度),進行關節插補動作,進而該示教點按照中精度地通過的方式記錄示教資訊。When high precision is required for the movement of the robot 10, or when the operating speed in the teaching operation is low, the moving speed for moving the robot 10 is set to 50% (set (a speed approximately half of the reference speed), the joint interpolation action is performed, and the teaching information is recorded in such a way that the teaching point passes with medium accuracy.
在關於對機器人10的動作要求的精密度要求超高精度的情況下,或者在示教作業中的操作速度為超低速的情況下,不自動記錄示教點,由操作者手動記錄示教點。這時,作為使機器人10動作的移動速度設為不足50%(例如500 cm/min等),進行直線插補動作,進而該示教點按照高精度地通過的方式記錄示教資訊。When ultra-high precision is required regarding the precision required for the movement of the robot 10, or when the operating speed during the teaching operation is ultra-low speed, the teaching points are not automatically recorded and the teaching points are recorded manually by the operator. . At this time, the moving speed of the robot 10 is set to less than 50% (for example, 500 cm/min, etc.), a linear interpolation operation is performed, and the teaching information is recorded so that the teaching point passes with high accuracy.
如此地,在使機器人10動作的基礎上按照詳細的設定被包含在示教資訊中的方式記錄到示教資訊記錄部110,通過生成示教資料,機器人10能基於該示教資料更適當地使機器人迴避干涉物,並且縮短節拍時間。In this way, after the robot 10 is operated, the detailed settings are recorded in the teaching information recording unit 110 so as to be included in the teaching information. By generating the teaching data, the robot 10 can operate more appropriately based on the teaching data. Make the robot avoid interfering objects and shorten the cycle time.
表3是表示機器人的焊接處理中的示教作業、以及在示教作業中記錄的示教點的自動記錄以及手動記錄的一具體例。在表3中,示出在示教作業(步驟1~14)中,對應於使機器人10動作的操作速度來記錄示教點的情形(自動記錄以及手動記錄)。Table 3 shows a specific example of the teaching operation in the welding process of the robot and the automatic recording and manual recording of the teaching points recorded in the teaching operation. Table 3 shows how, in the teaching operation (steps 1 to 14), teaching points are recorded (automatic recording and manual recording) according to the operation speed of moving the robot 10 .
[表3] [table 3]
由操作者使自動記錄為有效(步驟1),最初,機器人10以高速被操作(步驟2)。這時,由於成為是否記錄示教點的基準的閾值被設定比較大的值,因此所記錄的示教點間的距離長,示教點數少。The operator enables automatic recording (step 1), and initially, the robot 10 is operated at high speed (step 2). In this case, since the threshold value that serves as a criterion for recording teaching points is set to a relatively large value, the distance between the recorded teaching points is long and the number of teaching points is small.
隨著機器人10接近焊接開始點,操作者的操作變得謹慎,機器人10以低速被操作(步驟3)。這時,由於成為是否記錄示教點的基準的閾值被設定比較小的值,因此所記錄的示教點間的距離短,示教點數多。As the robot 10 approaches the welding start point, the operator's operation becomes cautious, and the robot 10 is operated at a low speed (step 3). In this case, since the threshold value that serves as a reference for whether or not to record teaching points is set to a relatively small value, the distance between the recorded teaching points is short and the number of teaching points is large.
若機器人10成為焊接開始點跟前,操作者的操作變得更加謹慎,機器人10以超低速被操作(步驟4)。這時,設定為不自動記錄示教點,在機器人10位於焊接開始點時,由操作者手動記錄示教點(步驟5)。If the robot 10 comes close to the welding start point, the operator's operation becomes more cautious, and the robot 10 is operated at an ultra-low speed (step 4). At this time, it is set not to automatically record the teaching points, and when the robot 10 is located at the welding start point, the operator manually records the teaching points (step 5).
在此,由操作者使自動記錄為無效(步驟6),對焊接處理進行示教(步驟7)。Here, the operator disables automatic recording (step 6) and teaches the welding process (step 7).
然後,在機器人10位於焊接結束點時,由操作者手動記錄示教點(步驟8)。Then, when the robot 10 is located at the welding end point, the operator manually records the teaching point (step 8).
再度地,由操作者使自動記錄為有效(步驟9),操作者謹慎地使機器人10以超低速移動至退避點(步驟10)。這時,設定為不自動記錄示教點,在機器人10位於退避點時,由操作者手動記錄示教點(步驟11)。Again, the operator enables automatic recording (step 9), and the operator carefully moves the robot 10 to the retreat point at ultra-low speed (step 10). At this time, it is set not to automatically record the teaching points, and when the robot 10 is at the retraction point, the operator manually records the teaching points (step 11).
之後,機器人10以低速被操作,使得從退避點移動(步驟12)。這時,由於成為是否記錄示教點的基準的閾值被設定比較小的值,因此所記錄的示教點間的距離短,示教點數多。After that, the robot 10 is operated at a low speed so as to move from the retreat point (step 12). In this case, since the threshold value that serves as a reference for whether or not to record teaching points is set to a relatively small value, the distance between the recorded teaching points is short and the number of teaching points is large.
隨著機器人10從退避點遠離,操作者的操作也變得粗略,機器人10以高速被操作,移動至初始(結束)位置(步驟13)。這時,由於成為是否記錄示教點的基準的閾值被設定比較大的值,因此所記錄的示教點間的距離長,示教點數少。As the robot 10 moves away from the retraction point, the operator's operation becomes rough, and the robot 10 is operated at high speed and moves to the initial (end) position (step 13). In this case, since the threshold value that serves as a criterion for recording teaching points is set to a relatively large value, the distance between the recorded teaching points is long and the number of teaching points is small.
最後,由操作者使自動記錄為無效來結束處理(步驟14)。Finally, the operator invalidates automatic recording to end the process (step 14).
如此地,能進行示教點的自動記錄以及手動記錄,進而能在示教作業中對應於使機器人10動作的操作速度在適當的位置或定時記錄示教點。其結果,減輕了對操作者的技能的依賴度,機器人10能適當地迴避干涉物。In this way, teaching points can be automatically recorded and manually recorded, and the teaching points can be recorded at an appropriate position or timing corresponding to the operating speed of moving the robot 10 during the teaching operation. As a result, the dependence on the operator's skill is reduced, and the robot 10 can appropriately avoid interfering objects.
另外,在本實施方式中,對於機器人10,設想了焊接機器人來進行說明,但並不限定於此,例如在生產線中搬運部件的搬運機器人以及組裝部件的組裝機器人等,只要是遵循示教資料來動作的機器人即可,可以是其他機器人。In addition, in this embodiment, the robot 10 is described assuming a welding robot, but the invention is not limited to this. For example, a transport robot that transports components in a production line and an assembly robot that assembles components can be used as long as the teaching materials are followed. The robot that performs the action can be any other robot.
以上說明的實施方式用於使本發明的理解容易,並不用於限定地解釋本發明。實施方式所具備的各要素、和其配置、材料、條件、形狀以及尺寸等並不限定於例示,能適宜變更。另外,能將以不同的實施方式示出的結構彼此部分地進行置換或組合。The embodiments described above are intended to facilitate understanding of the present invention and are not intended to limitly interpret the present invention. Each element included in the embodiment, their arrangement, materials, conditions, shapes, dimensions, etc. are not limited to the examples and can be changed appropriately. In addition, structures shown in different embodiments can be partially replaced or combined with each other.
10:機器人 20:操作終端 100:機器人控制裝置 110:示教資訊記錄部 120:機器人資訊取得部 130:記錄要否判定部 140:控制部 150:焊炬 160:干涉物 P1~P6:示教點 S:球 T10,T11,T20,T21,T22,T30:移動軌跡 T31:開始點 T32:結束點 M100:機器人控制方法 S110~S150:機器人控制方法M100的各步驟 10:Robot 20: Operation terminal 100:Robot control device 110: Teaching information recording department 120:Robot information acquisition department 130: Recording Necessity Determination Department 140:Control Department 150:Welding torch 160:Interference object P1~P6: Teaching points S: ball T10, T11, T20, T21, T22, T30: moving trajectory T31: starting point T32: end point M100: Robot control method S110~S150: Each step of robot control method M100
圖1是表示本發明的一實施方式所涉及的機器人控制裝置100中的各功能的功能塊。 圖2是表示在本發明的一實施方式所涉及的機器人控制裝置100中記錄有多個示教點的一具體例的圖。 圖3是表示通過記錄多個示教點來使機器人迴避干涉物的一具體例的圖。 圖4是表示本發明的一實施方式所涉及的機器人控制裝置100所執行的機器人控制方法M100的流程圖。 FIG. 1 is a functional block showing each function in the robot control device 100 according to one embodiment of the present invention. FIG. 2 is a diagram showing a specific example in which a plurality of teaching points are recorded in the robot control device 100 according to the embodiment of the present invention. FIG. 3 is a diagram showing a specific example of recording a plurality of teaching points to avoid interfering objects by the robot. FIG. 4 is a flowchart showing the robot control method M100 executed by the robot control device 100 according to the embodiment of the present invention.
10:機器人 10:Robot
20:操作終端 20: Operation terminal
100:機器人控制裝置 100:Robot control device
110:示教資訊記錄部 110: Teaching information recording department
120:機器人資訊取得部 120:Robot information acquisition department
130:記錄要否判定部 130: Recording Necessity Determination Department
140:控制部 140:Control Department
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