TWI815420B - Powered torque wrench with sound mechanism - Google Patents
Powered torque wrench with sound mechanism Download PDFInfo
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- TWI815420B TWI815420B TW111116409A TW111116409A TWI815420B TW I815420 B TWI815420 B TW I815420B TW 111116409 A TW111116409 A TW 111116409A TW 111116409 A TW111116409 A TW 111116409A TW I815420 B TWI815420 B TW I815420B
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Abstract
Description
本發明是關於一種動力式扭力扳手,特別是關於一種具有聲響機構的動力式扭力扳手。 The present invention relates to a power torque wrench, and in particular to a power torque wrench with a sound mechanism.
舉凡螺絲、螺栓或螺帽等零件出廠時,產品或維修手冊都會註明其扭力要求,但是一般扳手操作過程無從得知扭力是否達到要求,零件不是鎖太緊造成損壞,不然就是沒鎖緊造成鬆脫。 When screws, bolts, nuts and other parts leave the factory, the product or maintenance manual will indicate the torque requirements. However, during general wrench operation, there is no way to know whether the torque meets the requirements. The parts are either too tight and cause damage, or they are not locked and cause looseness. Take off.
本發明之目的在於提供一種具有聲響機構的動力式扭力扳手,用以解決以上先前技術所提到的困難。 The object of the present invention is to provide a power torque wrench with a sound mechanism to solve the above difficulties mentioned in the prior art.
依據本發明之實施例提供一種具有聲響機構的動力式扭力扳手,包含:一殼體,其包含一第一殼與一第二殼,該第一殼插設於該第二殼內,該第一殼前端外露於該第二殼外,該第一、第二殼彼此樞接;一棘輪機構,其包含一搖擺構件與一旋轉構件,該搖擺構件可偏擺的組裝於該第一殼前端,該旋轉構件可旋轉的組裝於該搖擺構件前端;一傳動機構,其插設於該殼體內,該傳動機構前端可偏心旋轉的組裝於該搖擺構件上,該傳動機構後端來自一動力源的驅動而旋轉,該搖擺構件隨著該傳動機構偏心旋轉而擺動,該旋轉構件則隨著該搖擺構件擺動而旋轉;一聲響機構,其包含一第一環座、一第二環座及 至少一錯位件,該第一環座與該第二環座分別受該傳動機構穿設,該第一環座可拆解的組裝於該第一殼後端,該第一環座端面成型至少一第一錯位槽,該第二環座可移動的組裝於該第二殼內,該第二環座端面成型至少一第二錯位槽,該至少一錯位件二端分別插設於該至少一第一、第二錯位槽;以及一扭力機構,其可移動的組裝於該第二殼上,該扭力機構的移動將調整對該聲響機構的扭力,該第一殼受力大於該扭力機構提供的扭力,該第一殼以該第二殼為支點而產生偏擺,該第一環座隨著該第一殼偏擺,該至少一第一、第二錯位槽彼此錯位將使該至少一錯位件偏轉,該第二環座隨著該至少一錯位件的偏轉而位移。 According to an embodiment of the present invention, a power torque wrench with a sound mechanism is provided, which includes: a housing including a first housing and a second housing, the first housing is inserted into the second housing, and the third housing is inserted into the second housing. The front end of a shell is exposed outside the second shell, and the first and second shells are pivotally connected to each other; a ratchet mechanism includes a swing member and a rotating member, and the swing member is swingably assembled at the front end of the first shell. , the rotating member is rotatably assembled on the front end of the swing member; a transmission mechanism is inserted into the housing, the front end of the transmission mechanism is eccentrically rotatable and assembled on the swing member, and the rear end of the transmission mechanism comes from a power source The swing member rotates with the eccentric rotation of the transmission mechanism, and the rotating member rotates with the swing of the swing member; a sound mechanism includes a first ring seat, a second ring seat and At least one dislocation member, the first ring seat and the second ring seat are respectively penetrated by the transmission mechanism, the first ring seat is detachably assembled at the rear end of the first shell, the end surface of the first ring seat is formed with at least A first dislocation groove, the second ring seat is movably assembled in the second shell, the end surface of the second ring seat is formed with at least a second dislocation groove, and the two ends of the at least one dislocation member are respectively inserted into the at least one The first and second misalignment grooves; and a torque mechanism that is movably assembled on the second shell. The movement of the torque mechanism will adjust the torque on the sound mechanism. The force on the first shell is greater than that provided by the torque mechanism. The torsion force causes the first shell to deflect with the second shell as a fulcrum. The first ring seat deflects as the first shell deflects, and the at least one first and second dislocation grooves are misaligned with each other, which will cause the at least one first ring seat to be deflected. The dislocation member is deflected, and the second ring seat is displaced along with the deflection of the at least one dislocation member.
如此,透過以上各實施例之所述架構,上述動力式扭力扳手提供聲響提醒操作,避免扭力超過設定,進而延長零件壽命。 In this way, through the structure of the above embodiments, the above-mentioned power torque wrench provides an audible reminder operation to prevent the torque from exceeding the set value, thereby extending the life of the parts.
以上所述僅係用以闡述本發明所欲解決的問題、解決問題的技術手段、及其產生的功效等,本發明之具體細節將在下文的實施方式及相關圖式中詳細介紹。 The above description is only used to describe the problems to be solved by the present invention, the technical means to solve the problems, and the effects thereof. The specific details of the present invention will be introduced in detail in the following embodiments and related drawings.
[本發明] [Invention]
10:動力式扭力扳手 10: Power torque wrench
20:殼體 20: Shell
20A、20B:螺絲 20A, 20B: Screws
20A1:套環 20A1: Collar
21:第一殼 21:First shell
211:第一容置部 211:First Accommodation Department
22:第二殼 22:Second shell
221:第二容置部 221:Second Accommodation Department
30:棘輪機構 30: Ratchet mechanism
31:搖擺構件 31:Swing member
32:旋轉構件 32: Rotating component
40:傳動機構 40: Transmission mechanism
P:動力源 P: power source
41:第一傳動桿 41:First transmission rod
411:凹部 411: concave part
42:第二傳動桿 42:Second transmission rod
43:軸銷 43:Shaft pin
50:支撐機構 50:Support mechanism
60:聲響機構 60: Sound mechanism
60A:螺絲 60A:Screw
61:第一環座 61:The first ring seat
611:第一前端 611:First front end
612:第一後端 612:First backend
613:第一錯位槽 613: First dislocation groove
62:第二環座 62:Second ring seat
621:第二前端 621: Second front end
622:第二後端 622: Second backend
623:第二錯位槽 623: Second dislocation groove
624:第二位移孔 624: Second displacement hole
63:第三環座 63:The third ring seat
631:第三前端 631: The third front end
632:第三後端 632:Third backend
633:第三位移孔 633:Third displacement hole
64:錯位件 64: Dislocation parts
70:扭力機構 70:Torque mechanism
71:扭力彈簧 71: Torsion spring
72:調整構件 72:Adjust components
721:被動件 721: Passive parts
722:主動件 722:Active parts
圖1:本發明動力式扭力扳手之立體示意圖。 Figure 1: A schematic three-dimensional view of the power torque wrench of the present invention.
圖2:本發明動力式扭力扳手之立體分解圖。 Figure 2: A three-dimensional exploded view of the power torque wrench of the present invention.
圖3:本發明動力式扭力扳手之組合剖視圖。 Figure 3: Combined cross-sectional view of the power torque wrench of the present invention.
圖4:本發明動力式扭力扳手之圖3局部組合剖視放大圖。 Figure 4: An enlarged partial cross-sectional view of the power torque wrench in Figure 3 of the present invention.
圖5:本發明動力式扭力扳手之圖4局部組合剖視圖。 Figure 5: Partially assembled cross-sectional view of Figure 4 of the power torque wrench of the present invention.
圖6:本發明動力式扭力扳手圖3之殼體與棘輪機構的組合剖視圖。 Figure 6: A combined cross-sectional view of the housing and ratchet mechanism of the power torque wrench of the present invention in Figure 3.
為使 貴審查委員對本發明有更進一步之瞭解,茲舉較佳實施例並配合圖式,詳述如後:請參考圖1至圖6,動力式扭力扳手10包含殼體20、棘輪機構30、傳動機構40、支撐機構50、聲響機構60及扭力機構70。
In order to enable you, the review committee, to have a further understanding of the present invention, here are preferred embodiments and accompanying drawings, which are described in detail below: Please refer to Figures 1 to 6. The
殼體20包含第一殼21與第二殼22,第一、第二殼21、22同軸組裝而成。第一殼21為中空管狀,且軸向成型有第一容置部211。第二殼22同為中空管狀,且軸向成型有第二容置部221,第二殼22管徑大於第一殼21管徑,使第一殼21插設於第二殼22內,第一殼21前端外露於第二殼22外,第一殼21的第一容置部211與第二殼22的第二容置部221前段重疊。
The
第一、第二殼21、22彼此樞接,樞接是利用二個螺絲20A彼此相對之下,朝第二殼22前端與第一殼21靠近前端未外露處鎖設,但是在第二殼22側壁與螺絲20A之間套設有套環20A1(請參考圖6),因此,此螺絲20A可以視為第一殼21在第二殼22的支點,也就是說第一殼21前端受力擺動時,第一殼21後端也隨之擺動。
The first and
棘輪機構30設置於第一殼21前端,並外露於第二殼22前端外。棘輪機構30包含搖擺構件31與旋轉構件32,搖擺構件31可偏擺的組裝於第一殼21前端,旋轉構件32可旋轉的組裝於搖擺構件31前端。
The
傳動機構40插設於殼體20內,傳動機構40前端可偏心旋轉的組裝於搖擺構件31上,傳動機構40後端來自動力源P(如氣動)的驅動而旋轉,搖擺構件31隨著傳動機構40偏心旋轉而擺動,旋轉構件32則隨著搖擺構件31擺動而順時針方向或逆時針方向旋轉。
The transmission mechanism 40 is inserted into the
傳動機構40包含第一傳動桿41、第二傳動桿42及軸銷43,第一、第二傳動桿41、42為圓柱體,且第一、第二傳動桿41、42同軸組裝而成。
The transmission mechanism 40 includes a
第一、第二傳動桿41、42插設於殼體20內,使第一傳動桿41設置於第一殼21的第一容置部211中,第二傳動桿42位於第一傳動桿41之後,第二傳動桿42則設置於第二殼22的第二容置部221後段中,且第二傳動桿42前端部分設置於第一殼21的第一容置部211中。
The first and
第一傳動桿41前端可偏心旋轉的組裝於搖擺構件31上,第一傳動桿41後端與第二傳動桿42前端採用可拆解的組裝,可拆解的組裝是第一傳動桿41後端軸向延伸有凹部411,此凹部411供第二傳動桿42前端插設,接著是以軸銷43徑向插設凹部411二相對的側壁與第二傳動桿42前端。
The front end of the
第二傳動桿42後端來自動力源P的驅動而旋轉,第一傳動桿41隨著第二傳動桿42旋轉,搖擺構件31隨著第一傳動桿41偏心旋轉而擺動,旋轉構件32則隨著搖擺構件31擺動而順時針方向或逆時針方向旋轉。特別是搖擺構件31擺動方向與殼體20的二個螺絲20A鎖設方向相交。
The rear end of the
支撐機構50可拆解的組裝於殼體20上,使傳動機構40旋轉時是受支撐機構50支撐。支撐機構50用於支撐旋轉運動、減少摩擦損失。
The
請參考圖2、3、4及5,聲響機構60前端組裝於第一殼21後端,且受傳動機構40的第二傳動桿42穿設,使聲響機構60設置於第二殼22的第二容置部221後段中。聲響機構60包含第一環座61、第二環座62、第三環座63及錯位件64,第一、第二、第三環座61、62、63為中空體,分別受第二傳動桿42穿設。
Please refer to Figures 2, 3, 4 and 5. The front end of the
第一環座61可拆解的組裝於第一殼21後端,第一環座61軸向二端分別成型有縮小徑的第一前端611與擴大徑的第一後端612。
The
第一環座61的第一前端611可拆解的組裝於第一殼21後端,可拆解的組裝是將第一環座61的第一前端611插設於第一殼21後端,再利用二個螺絲60A彼此相對下,朝第一殼21後端二相對的側壁與第一前端611二相對的側壁鎖設。特別是二個螺絲60A鎖設方向與搖擺構件31擺動方向相交。
The first
第一環座61的第一後端612端面上軸向成型有第一錯位槽613,第一錯位槽613二相對的槽壁朝端面外擴傾斜,第一錯位槽613剖視來看近似梯形。第一錯位槽613數量為至少1個,較佳是採用2個,且彼此間隔設置於第一後端612的端面上。
A
第二環座62可移動的組裝於第二殼22內,第二環座62軸向二端分別成型有擴大徑的第二前端621與縮小徑的第二後端622。
The
第二環座62的第二前端621端面上軸向成型有第二錯位槽623,第二錯位槽623二相對的槽壁朝端面外擴傾斜,第二錯位槽623剖視來看近似梯形。第二錯位槽623數量為至少1個,較佳是採用2個,且彼此間隔設置於第二前端621的端面上。
A
第二環座62的第二後端622二相對的側壁軸向成型有第二位移孔624,第二位移孔624數量為至少1個,較佳是採用2個彼此相對設置,第二位移孔624用於限制第二環座62於第二殼22的位移方向與位移行程。
Two opposite side walls of the second
第三環座63可移動的組裝於第二殼22內,第三環座63軸向二端分別成型有擴大徑的第三前端631與縮小徑的第三後端632。
The
第三環座63的第三前端631二相對的側壁軸向成型有第三位移孔633,第三位移孔633數量為至少1個,較佳是採用2個彼此相對設置,第三位移孔633用於限制第三環座63於第二殼22的位移方向與位移行程。
The
第三環座63的第三前端631與第二環座62的第二後端622相對插設,使第三環座63的第三位移孔633與第二環座62的第二位移孔624彼此相對下,從第二殼22外側二相對的側壁各鎖設螺絲20B,且朝內插設於第二、第三位移孔624、633中,用於限制第二、第三環座62、63於第二殼22的位移方向與位移行程,如此,第二、第三環座62、63得以在第二殼22內軸向位移。
The third
錯位件64為圓柱體,錯位件64數量為至少1個,較佳是採用2個,錯位件64二端分別插設於第一、第二錯位槽613、623,使第一環座61與第二環座62彼此端面相距一工作距離。
The
扭力機構70可移動的組裝於第二殼22上,扭力機構70的移動將調整對聲響機構60的扭力。
The
扭力機構70包含扭力彈簧71與調整構件72,扭力彈簧71設置於第二殼22的第二容置部221後段中,且受第二傳動桿42穿設。調整構件72可移動的組裝於第二殼22上,扭力彈簧71二端分別彈抵聲響機構60後端與調整構件72前端,調整構件72的移動將調整扭力彈簧71對聲響機構60的扭力。
The
調整構件72包含被動件721與主動件722。被動件721為中空體,被動件721可移動的組裝於第二殼22內側壁面上,且受第二傳動桿42穿設。扭力彈簧71二端分別彈抵第三環座63的第三後端632與被動件721前端。
The
主動件722為中空體,主動件722可移動的組裝於第二殼22外側壁面上,且與被動件721連動,當主動件722於第二殼22上移動,將連動被動件721於第二殼22內移動,被動件721的移動將調整扭力彈簧71對聲響機構60的扭力,也就是說調鬆或調緊扭力彈簧71將決定對聲響機構60扭力大小。
The
正常狀態下:當第一殼21受力小於扭力機構70提供的扭力,第一殼21沒有作動,第一、第二錯位槽613、623彼此相對,錯位件64二端端面靠抵第一、第二錯位槽613、623槽底。
Under normal conditions: when the force on the
錯位狀態下:當第一殼21受力大於扭力機構70提供的扭力,第一殼21作動,第一殼21以第二殼22為支點而產生偏擺,第一環座61隨著第一殼21偏擺,第一、第二錯位槽613、623彼此錯位將使錯位件64偏轉,第二、第三環座62、63隨著錯位件64的偏轉而位移,使每個錯位件64二端側面分別靠抵第一、第二錯位槽613、623槽壁發出聲響,此聲響用於提示已達扭力要求。特別是二個錯位件64偏轉方向與搖擺構件31擺動方向相同。
In the dislocation state: when the force on the
綜上所述,動力式扭力扳手10依據扭力要求、設定扭力,一旦達到扭力要求,第一、第二錯位槽613、623彼此錯位將使錯位件64偏轉,造成每個錯位件64二端側面分別靠抵第一、第二錯位槽613、623槽壁發出聲響,此聲響用於提示已達扭力要求。如此,透過以上各實施例之所述架構,本發明提供聲響提醒操作,避免扭力超過設定,進而延長零件壽命。
To sum up, the
最後,上述所揭露之各實施例中,並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,皆可被保護於本發明中。因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Finally, the above disclosed embodiments are not intended to limit the present invention. Anyone skilled in the art can make various modifications and modifications without departing from the spirit and scope of the present invention, and all of them are protected by the present invention. Inventing. Therefore, the protection scope of the present invention shall be determined by the appended patent application scope.
10:動力式扭力扳手 10: Power torque wrench
20:殼體 20: Shell
20B:螺絲 20B:Screw
21:第一殼 21:First shell
22:第二殼 22:Second shell
30:棘輪機構 30: Ratchet mechanism
31:搖擺構件 31:Swing member
32:旋轉構件 32: Rotating component
42:第二傳動桿 42:Second transmission rod
43:軸銷 43:Shaft pin
50:支撐機構 50:Support mechanism
60:聲響機構 60: Sound mechanism
60A:螺絲 60A:Screw
61:第一環座 61:The first ring seat
611:第一前端 611:First front end
612:第一後端 612:First backend
62:第二環座 62:Second ring seat
621:第二前端 621: Second front end
622:第二後端 622: Second backend
623:第二錯位槽 623: Second dislocation groove
624:第二位移孔 624: Second displacement hole
63:第三環座 63:The third ring seat
631:第三前端 631: The third front end
632:第三後端 632:Third backend
633:第三位移孔 633:Third displacement hole
64:錯位件 64: Dislocation parts
70:扭力機構 70:Torque mechanism
71:扭力彈簧 71: Torsion spring
72:調整構件 72:Adjust components
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TW111116409A TWI815420B (en) | 2022-04-29 | 2022-04-29 | Powered torque wrench with sound mechanism |
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TW111116409A TWI815420B (en) | 2022-04-29 | 2022-04-29 | Powered torque wrench with sound mechanism |
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TW202342244A TW202342244A (en) | 2023-11-01 |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US20090165609A1 (en) * | 2007-12-27 | 2009-07-02 | Industrial Technology Research Institute | Digital power torque wrench of indirect transmission |
TWI346601B (en) * | 2004-09-10 | 2011-08-11 | S P Air Kk | Hand tool with impact drive and speed reducing mechanism |
TW201412470A (en) * | 2012-09-21 | 2014-04-01 | Basso Ind Corp | Power wrench having off-centre yoke |
TWI455798B (en) * | 2013-11-20 | 2014-10-11 | ||
TWM511927U (en) * | 2015-06-24 | 2015-11-11 | Dynatech Technology Corp | Pneumatic ratchet wrench |
TWM514903U (en) * | 2015-09-01 | 2016-01-01 | Ju He Industry Co Ltd | Pneumatic tool with extension device |
US20180001446A1 (en) * | 2015-01-21 | 2018-01-04 | Atlas Copco Industrial Technique Ab | Method for determining the magnitude of the output torque and a power wrench |
TWM556196U (en) * | 2016-09-13 | 2018-03-01 | 米沃奇電子工具公司 | Powered ratcheting torque wrench |
TWM609386U (en) * | 2020-10-15 | 2021-03-21 | 周雅親 | Power ratchet wrench structure |
-
2022
- 2022-04-29 TW TW111116409A patent/TWI815420B/en active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI346601B (en) * | 2004-09-10 | 2011-08-11 | S P Air Kk | Hand tool with impact drive and speed reducing mechanism |
US20090165609A1 (en) * | 2007-12-27 | 2009-07-02 | Industrial Technology Research Institute | Digital power torque wrench of indirect transmission |
TW201412470A (en) * | 2012-09-21 | 2014-04-01 | Basso Ind Corp | Power wrench having off-centre yoke |
TWI455798B (en) * | 2013-11-20 | 2014-10-11 | ||
US20180001446A1 (en) * | 2015-01-21 | 2018-01-04 | Atlas Copco Industrial Technique Ab | Method for determining the magnitude of the output torque and a power wrench |
TWM511927U (en) * | 2015-06-24 | 2015-11-11 | Dynatech Technology Corp | Pneumatic ratchet wrench |
TWM514903U (en) * | 2015-09-01 | 2016-01-01 | Ju He Industry Co Ltd | Pneumatic tool with extension device |
TWM556196U (en) * | 2016-09-13 | 2018-03-01 | 米沃奇電子工具公司 | Powered ratcheting torque wrench |
TWM609386U (en) * | 2020-10-15 | 2021-03-21 | 周雅親 | Power ratchet wrench structure |
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TW202342244A (en) | 2023-11-01 |
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