TWI815355B - Fireproof material and manufacturing method of the same and fireproof composite material - Google Patents
Fireproof material and manufacturing method of the same and fireproof composite material Download PDFInfo
- Publication number
- TWI815355B TWI815355B TW111109643A TW111109643A TWI815355B TW I815355 B TWI815355 B TW I815355B TW 111109643 A TW111109643 A TW 111109643A TW 111109643 A TW111109643 A TW 111109643A TW I815355 B TWI815355 B TW I815355B
- Authority
- TW
- Taiwan
- Prior art keywords
- fireproof
- hydroxylated
- boron nitride
- hexagonal boron
- functionalized
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 141
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000002131 composite material Substances 0.000 title claims abstract description 13
- 239000002086 nanomaterial Substances 0.000 claims abstract description 57
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 55
- 229910052582 BN Inorganic materials 0.000 claims description 54
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 53
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 27
- 235000019353 potassium silicate Nutrition 0.000 claims description 25
- 239000010440 gypsum Substances 0.000 claims description 24
- 229910052602 gypsum Inorganic materials 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 17
- 229910021389 graphene Inorganic materials 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000000113 differential scanning calorimetry Methods 0.000 claims description 8
- 238000000498 ball milling Methods 0.000 claims description 5
- -1 neopentyl erythritol Chemical compound 0.000 claims description 4
- 239000004386 Erythritol Substances 0.000 claims description 3
- UNXHWFMMPAWVPI-UHFFFAOYSA-N Erythritol Natural products OCC(O)C(O)CO UNXHWFMMPAWVPI-UHFFFAOYSA-N 0.000 claims description 3
- 229940009714 erythritol Drugs 0.000 claims description 3
- 235000019414 erythritol Nutrition 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- 230000002776 aggregation Effects 0.000 abstract description 4
- 238000004220 aggregation Methods 0.000 abstract 1
- 238000003763 carbonization Methods 0.000 description 20
- 238000012360 testing method Methods 0.000 description 17
- 238000004458 analytical method Methods 0.000 description 15
- 239000002002 slurry Substances 0.000 description 14
- 239000006185 dispersion Substances 0.000 description 11
- 229920000742 Cotton Polymers 0.000 description 10
- 239000004744 fabric Substances 0.000 description 9
- 229910001220 stainless steel Inorganic materials 0.000 description 9
- 239000010935 stainless steel Substances 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 8
- 230000009970 fire resistant effect Effects 0.000 description 8
- 238000001878 scanning electron micrograph Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000003063 flame retardant Substances 0.000 description 7
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000000758 substrate Substances 0.000 description 5
- 239000004471 Glycine Substances 0.000 description 4
- 238000003917 TEM image Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- DEXFNLNNUZKHNO-UHFFFAOYSA-N 6-[3-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperidin-1-yl]-3-oxopropyl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1CCN(CC1)C(CCC1=CC2=C(NC(O2)=O)C=C1)=O DEXFNLNNUZKHNO-UHFFFAOYSA-N 0.000 description 3
- 238000005054 agglomeration Methods 0.000 description 3
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical group [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 238000004079 fireproofing Methods 0.000 description 3
- 238000007306 functionalization reaction Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000002411 thermogravimetry Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000000445 field-emission scanning electron microscopy Methods 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000002173 high-resolution transmission electron microscopy Methods 0.000 description 2
- 230000033444 hydroxylation Effects 0.000 description 2
- 238000005805 hydroxylation reaction Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002105 nanoparticle Substances 0.000 description 2
- 229910021382 natural graphite Inorganic materials 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 1
- XDUZWPPSSHEDFK-VVXQKDJTSA-N C(C(C)(C)C)C([C@H](O)[C@H](O)CO)O Chemical compound C(C(C)(C)C)C([C@H](O)[C@H](O)CO)O XDUZWPPSSHEDFK-VVXQKDJTSA-N 0.000 description 1
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229940095564 anhydrous calcium sulfate Drugs 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 229940095672 calcium sulfate Drugs 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000013373 food additive Nutrition 0.000 description 1
- 239000002778 food additive Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000000640 hydroxylating effect Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 150000008040 ionic compounds Chemical class 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000012567 medical material Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- 238000000527 sonication Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Building Environments (AREA)
- Fireproofing Substances (AREA)
Abstract
Description
本發明係關於防火材料及其製造方法,尤其係關於包含官能化二維奈米材料的防火材料及其製造方法。The present invention relates to fireproof materials and manufacturing methods thereof, in particular to fireproof materials containing functionalized two-dimensional nanomaterials and manufacturing methods thereof.
防火材料必須在高溫下保持化學及物理性質穩定。如氧化鋁、二氧化矽、氧化鎂、氧化鈣等熔點高的材料為製造防火材料的重要原料。除了上述主要原料之外,防火材料還會添加其他物質來進一步提升所需的性質。Fireproofing materials must remain chemically and physically stable at high temperatures. Materials with high melting points such as alumina, silica, magnesium oxide, calcium oxide, etc. are important raw materials for manufacturing fireproof materials. In addition to the main raw materials mentioned above, other substances are added to fireproofing materials to further enhance the desired properties.
所謂二維奈米材料,係指在長、寬、高三維中僅有一個維度為奈米尺度的材料。當塊材縮小至奈米尺度時,材料本身的特性,例如熱學、光學、電性、磁性、機械等性質,便會產生與巨觀世界截然不同的變化。二維奈米材料依其熱學性質可應用於隔熱及散熱,亦有二維奈米材料作為耐高溫材料的應用。The so-called two-dimensional nanomaterials refer to materials in which only one dimension among the three dimensions of length, width and height is nanoscale. When the block material is reduced to the nanometer scale, the properties of the material itself, such as thermal, optical, electrical, magnetic, mechanical and other properties, will undergo completely different changes from those of the macroscopic world. Two-dimensional nanomaterials can be used for heat insulation and heat dissipation based on their thermal properties. Two-dimensional nanomaterials are also used as high-temperature resistant materials.
然而,儘管已知有許多耐高溫的材料,但由於材料間存在物理上或化學上的相容性的差異,僅僅將這些耐高溫的材料混合在一起可能無法使其發揮預期的效果而無法製成理想的防火材料。因此,如何進一步提升防火材料的性能仍為現在研究發展的方向之一。However, although many high-temperature-resistant materials are known, due to differences in physical or chemical compatibility between the materials, simply mixing these high-temperature-resistant materials may not produce the desired effect and cannot be manufactured. Become an ideal fireproof material. Therefore, how to further improve the performance of fireproof materials is still one of the current research and development directions.
本發明實施例提供之防火材料及其製造方法以及防火複合材料,可解決防火材料因相容性差異而無法製成理想的防火材料之問題。The fireproof material, its manufacturing method and the fireproof composite material provided by the embodiments of the present invention can solve the problem that fireproof materials cannot be made into ideal fireproof materials due to differences in compatibility.
本發明一實施例提供一種防火材料,包含官能化二維奈米材料、水玻璃及石膏,其中官能化二維奈米材料具有平面六方結構。One embodiment of the present invention provides a fireproof material, which includes functionalized two-dimensional nanomaterials, water glass and gypsum, wherein the functionalized two-dimensional nanomaterials have a planar hexagonal structure.
本發明一實施例提供一種防火複合材料,包含前述防火材料及基材。One embodiment of the present invention provides a fireproof composite material, which includes the aforementioned fireproof material and a base material.
本發明一實施例提供一種防火材料的製造方法,包含:對二維奈米材料進行官能化形成官能化二維奈米材料;以及將官能化二維奈米材料與水玻璃及石膏均勻混合。One embodiment of the present invention provides a method for manufacturing fireproof materials, which includes: functionalizing two-dimensional nanomaterials to form functionalized two-dimensional nanomaterials; and uniformly mixing the functionalized two-dimensional nanomaterials with water glass and gypsum.
本發明實施例提供之防火材料及其製造方法以及防火複合材料,藉由對二維奈米材料進行官能化形成官能化二維奈米材料,使官能化二維奈米材料在防火材料中的分散性提升,可與其他材料混合得更加均勻而不會團聚,藉此可提升防火材料的耐熱溫度、降低碳化程度、提升耐燃性,從而提升防火材料整體的性能。The fireproof materials and their manufacturing methods and fireproof composite materials provided by embodiments of the present invention form functionalized two-dimensional nanomaterials by functionalizing two-dimensional nanomaterials, so that the functionalized two-dimensional nanomaterials can be used in fireproof materials. With improved dispersion, it can be mixed with other materials more evenly without agglomeration. This can increase the heat-resistant temperature of fire-resistant materials, reduce the degree of carbonization, and improve flame resistance, thus improving the overall performance of fire-resistant materials.
於以下實施方式中詳細敘述本發明之詳細特徵及優點,其內容足以使任何熟習相關技藝者了解本發明之技術內容並據以實施,且根據本說明書所揭露的內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易理解本發明相關之目的及優點。以下實施例係進一步詳細說明本發明之觀點,但非以任何觀點限制本發明之範疇。The detailed features and advantages of the present invention are described in detail in the following embodiments. The content is sufficient to enable anyone skilled in the relevant art to understand the technical content of the present invention and implement it accordingly. Based on the content disclosed in this specification, the patent scope and the drawings, , anyone familiar with the relevant arts can easily understand the relevant objectives and advantages of the present invention. The following examples further illustrate the present invention in detail, but do not limit the scope of the present invention in any way.
請參考圖1,圖1為本發明一實施例之防火材料的示意圖。根據本發明一實施例之防火材料,包含官能化二維奈米材料1、水玻璃2及石膏3,其中官能化二維奈米材料1具有平面六方結構。水玻璃、石膏及具有平面六方結構的二維奈米材料1本身皆具有良好的耐熱性。然而,水玻璃2與石膏3皆為親水性材料,若二維奈米材料為疏水性材料則無法在漿液中與水玻璃及石膏混合均勻,並且可能會因團聚而造成受熱時之耐燃程度不均,降低防火材料對熱的耐受可靠度。在本發明中,經官能化的二維奈米材料可保有本身良好的耐熱性,同時藉由官能基團使其親水性提升,藉此能在漿液中與水玻璃及石膏混合得更加均勻,以提升其分散性。均勻分散的官能化二維奈米材料可提升導熱性、幫助熱分散,進而提升防火材料對熱的耐受可靠度。此外,由微差掃描熱量法量測本發明實施例之防火材料所得的耐熱溫度可為120°C以上。Please refer to Figure 1, which is a schematic diagram of a fireproof material according to an embodiment of the present invention. The fireproof material according to an embodiment of the present invention includes functionalized two-dimensional nanomaterial 1, water glass 2 and gypsum 3, wherein the functionalized two-dimensional nanomaterial 1 has a planar hexagonal structure. Water glass, gypsum, and two-dimensional nanomaterials 1 with planar hexagonal structures all have good heat resistance. However, both water glass 2 and gypsum 3 are hydrophilic materials. If the two-dimensional nanomaterial is a hydrophobic material, it cannot be mixed evenly with water glass and gypsum in the slurry, and may agglomerate, resulting in poor flame resistance when heated. All, reduce the heat resistance reliability of fireproof materials. In the present invention, the functionalized two-dimensional nanomaterial can maintain its good heat resistance, and at the same time improve its hydrophilicity through functional groups, so that it can be mixed with water glass and gypsum more evenly in the slurry. to improve its dispersion. Uniformly dispersed functionalized two-dimensional nanomaterials can improve thermal conductivity and help heat dispersion, thereby improving the heat resistance and reliability of fireproof materials. In addition, the heat-resistant temperature measured by the differential scanning calorimetry method of the fireproof material according to the embodiment of the present invention can be above 120°C.
水玻璃係指化學式為Na 2SiO 3的偏矽酸鈉(Sodium metasilicate),其為市售矽酸鈉溶液的主要成分。水玻璃為離子化合物,其由鈉離子(Na +)與聚合偏矽酸根([-SiO 3 2--] n)組成,為無色、具結晶性、吸濕性、潮解性的固體,溶於水可產生鹼性水溶液,不溶於醇類,熔點為1088°C。水玻璃的應用可包含防火材料、黏結劑、陶瓷用泥漿、染料輔劑等。 Water glass refers to sodium metasilicate with the chemical formula Na 2 SiO 3 , which is the main component of commercially available sodium silicate solutions. Water glass is an ionic compound, which is composed of sodium ions (Na + ) and polymerized metasilicate ([-SiO 3 2- -] n ). It is a colorless, crystalline, hygroscopic, and deliquescent solid that is soluble in Water can produce an alkaline aqueous solution, which is insoluble in alcohols and has a melting point of 1088°C. Applications of water glass can include fireproof materials, adhesives, ceramic slurries, dye auxiliaries, etc.
石膏(Gypsum)係主要化學成分為硫酸鈣的礦物,通常以帶有結晶水的形式存在,天然以二水硫酸鈣(CaSO 4·2H 2O)的形式存在,無水硫酸鈣的熔點為1460°C。石膏的應用可包含肥料、工業材料、醫學材料、建築材料、食品添加劑、顏料等。 Gypsum is a mineral whose main chemical component is calcium sulfate. It usually exists in the form of crystal water. It naturally exists in the form of calcium sulfate dihydrate (CaSO 4 ·2H 2 O). The melting point of anhydrous calcium sulfate is 1460° C. Applications of gypsum can include fertilizers, industrial materials, medical materials, construction materials, food additives, pigments, etc.
官能化二維奈米材料係對二維奈米材料進行官能化而形成的材料。具有平面六方結構且耐熱性良好的二維奈米材料包含石墨烯(Graphene)、六方氮化硼(Hexagonal boron nitride,h-BN)等。具體而言,官能化二維奈米材料可為羥基化二維奈米材料,但不限於此。在其他實施例中,官能化二維奈米材料亦可為具有可與其他材料形成氫鍵之官能基的二維奈米材料。經羥基化的二維奈米材料的表面的羥基(-OH)增加,可增加二維奈米材料的親水性,藉此能在漿液中與水玻璃及石膏混合得更加均勻,以提升其分散性。羥基化二維奈米材料可為羥基化氧化石墨烯(圖2)、羥基化六方氮化硼(圖3)等。在一實施例中,防火材料中之羥基化氧化石墨烯的重量百分濃度可為1%~9%。在其他實施例中,防火材料中之羥基化氧化石墨烯的重量百分濃度可為1%、3%、5%、7%或9%。在另一實施例中,防火材料中之羥基化六方氮化硼的重量百分濃度為1%~9%。在其他實施例中,防火材料中之羥基化六方氮化硼的重量百分濃度可為1%、3%、5%、7%或9%。Functionalized two-dimensional nanomaterials are materials formed by functionalizing two-dimensional nanomaterials. Two-dimensional nanomaterials with planar hexagonal structure and good heat resistance include graphene, hexagonal boron nitride (h-BN), etc. Specifically, the functionalized two-dimensional nanomaterial can be a hydroxylated two-dimensional nanomaterial, but is not limited thereto. In other embodiments, the functionalized two-dimensional nanomaterial can also be a two-dimensional nanomaterial having functional groups that can form hydrogen bonds with other materials. The increase in hydroxyl groups (-OH) on the surface of hydroxylated two-dimensional nanomaterials can increase the hydrophilicity of the two-dimensional nanomaterials, thereby allowing them to be mixed more evenly with water glass and gypsum in the slurry to improve their dispersion. sex. Hydroxylated two-dimensional nanomaterials can be hydroxylated graphene oxide (Figure 2), hydroxylated hexagonal boron nitride (Figure 3), etc. In one embodiment, the weight percentage concentration of hydroxylated graphene oxide in the fireproof material may be 1% to 9%. In other embodiments, the weight percentage concentration of hydroxylated graphene oxide in the fireproof material may be 1%, 3%, 5%, 7% or 9%. In another embodiment, the weight percentage concentration of hydroxylated hexagonal boron nitride in the fireproof material is 1% to 9%. In other embodiments, the weight percent concentration of hydroxylated hexagonal boron nitride in the fireproof material may be 1%, 3%, 5%, 7% or 9%.
請參考圖1,根據本發明一實施例之防火複合材料,包含上述本發明之防火材料及基材S。基材S可為不鏽鋼板、木板、棉布、塑膠等。可藉由例如塗布、浸漬、噴灑等習知的方式,使本發明之防火材料覆蓋基材以達到防火的目的。Please refer to Figure 1. A fireproof composite material according to an embodiment of the present invention includes the above-mentioned fireproof material of the present invention and a substrate S. The base material S can be stainless steel plate, wooden board, cotton cloth, plastic, etc. The fireproof material of the present invention can be covered with the base material by conventional methods such as coating, dipping, spraying, etc. to achieve the purpose of fireproofing.
請參考圖4,圖4為本發明一實施例之防火材料的製造方法的流程圖。根據本發明一實施例之防火材料的製造方法,包含:對二維奈米材料進行官能化形成官能化二維奈米材料(S11);以及將官能化二維奈米材料與水玻璃及石膏均勻混合(S12)。具體而言,請參考圖5,圖5為本發明一實施例之防火材料的製造方法的流程圖。根據本發明一實施例之防火材料的製造方法,可包含:對二維奈米材料進行羥基化形成羥基化二維奈米材料(S21);以及將羥基化二維奈米材料與水玻璃及石膏均勻混合(S22)。藉由羥基化使二維奈米材料的表面的羥基增加,可增加二維奈米材料的親水性,藉此羥基化二維奈米材料能在漿液中與水玻璃及石膏混合得更加均勻,以提升其分散性。Please refer to FIG. 4 , which is a flow chart of a method for manufacturing a fireproof material according to an embodiment of the present invention. The method for manufacturing a fireproof material according to an embodiment of the present invention includes: functionalizing two-dimensional nanomaterials to form functionalized two-dimensional nanomaterials (S11); and combining the functionalized two-dimensional nanomaterials with water glass and gypsum. Mix evenly (S12). Specifically, please refer to FIG. 5 , which is a flow chart of a method for manufacturing a fireproof material according to an embodiment of the present invention. The method for manufacturing a fireproof material according to an embodiment of the present invention may include: hydroxylating two-dimensional nanomaterials to form hydroxylated two-dimensional nanomaterials (S21); and combining the hydroxylated two-dimensional nanomaterials with water glass and Gypsum is mixed evenly (S22). By increasing the hydroxyl groups on the surface of the two-dimensional nanomaterials through hydroxylation, the hydrophilicity of the two-dimensional nanomaterials can be increased, whereby the hydroxylated two-dimensional nanomaterials can be mixed with water glass and gypsum more evenly in the slurry. to improve its dispersion.
更具體而言,請參考圖2及圖6,圖2為本發明一實施例之羥基化氧化石墨烯的示意圖,圖6為本發明一實施例之防火材料的製造方法的流程圖。根據本發明一實施例之防火材料的製造方法,可包含:藉由新戊四醇對氧化石墨烯進行改質來獲得羥基化氧化石墨烯(S31);以及將羥基化氧化石墨烯與水玻璃及石膏均勻混合(S32)。More specifically, please refer to FIGS. 2 and 6 . FIG. 2 is a schematic diagram of hydroxylated graphene oxide according to an embodiment of the present invention. FIG. 6 is a flow chart of a method for manufacturing a fireproof material according to an embodiment of the present invention. The method for manufacturing a fireproof material according to an embodiment of the present invention may include: modifying graphene oxide with neopentyl erythritol to obtain hydroxylated graphene oxide (S31); and combining hydroxylated graphene oxide and water glass. and gypsum are evenly mixed (S32).
新戊四醇(Pentaerythritol,C(CH 2OH) 4)為多元醇類有機物,一分子的新戊四醇具有四個羥基。如圖2所示,一分子的新戊四醇於氧化石墨烯的表面可提供三個親水性的羥基,藉此可大幅提升羥基化氧化石墨烯的親水性,以提升其分散性而與其他親水性材料混合得更加均勻,而不會團聚。 Pentaerythritol (C(CH 2 OH) 4 ) is a polyol organic compound, and one molecule of pentaerythritol has four hydroxyl groups. As shown in Figure 2, one molecule of neopentylerythritol can provide three hydrophilic hydroxyl groups on the surface of graphene oxide, thereby greatly improving the hydrophilicity of hydroxylated graphene oxide, thereby improving its dispersion and differentiating it from other Hydrophilic materials mix more evenly without clumping.
此外,亦可參考圖3及圖7,圖3為本發明一實施例之羥基化六方氮化硼的示意圖,圖7為本發明一實施例之防火材料的製造方法的流程圖。根據本發明一實施例之防火材料的製造方法,可包含:藉由在水中對六方氮化硼進行球磨來獲得羥基化六方氮化硼(S41);以及將羥基化六方氮化硼與水玻璃及石膏均勻混合(S42)。In addition, reference can also be made to FIG. 3 and FIG. 7 . FIG. 3 is a schematic diagram of hydroxylated hexagonal boron nitride according to an embodiment of the present invention. FIG. 7 is a flow chart of a method for manufacturing a fireproof material according to an embodiment of the present invention. The method for manufacturing a fireproof material according to an embodiment of the present invention may include: obtaining hydroxylated hexagonal boron nitride (S41) by ball milling hexagonal boron nitride in water; and combining hydroxylated hexagonal boron nitride and water glass. and gypsum are evenly mixed (S42).
使用高能量球磨機,在水中對六方氮化硼進行球磨可將六方氮化硼的表面的化學鍵打斷,讓水中的羥基接到六方氮化硼的表面以增加六方氮化硼的親水基團。相較於六方氮化硼,如圖3所示之羥基化六方氮化硼的親水性被大幅提升,以提升其分散性而與其他親水性材料混合得更加均勻,且不會團聚。Using a high-energy ball mill to ball-mill hexagonal boron nitride in water can break the chemical bonds on the surface of hexagonal boron nitride, allowing the hydroxyl groups in the water to connect to the surface of hexagonal boron nitride to increase the hydrophilic groups of hexagonal boron nitride. Compared with hexagonal boron nitride, the hydrophilicity of hydroxylated hexagonal boron nitride as shown in Figure 3 has been greatly improved to improve its dispersion and mix more evenly with other hydrophilic materials without agglomeration.
以下說明本發明實施例之防火材料的製備以及防火試驗。The following describes the preparation and fireproof test of the fireproof material according to the embodiment of the present invention.
〔包含羥基化氧化石墨烯之防火材料及防火複合材料的製備〕[Preparation of fireproof materials and fireproof composite materials containing hydroxylated graphene oxide]
可藉由改良之Hummers法從天然石墨粉末剝離出石墨烯。首先,在冰浴中將5克之天然石墨粉末與120毫升之強氧化劑溶液混合形成漿液,其中強氧化劑溶液可包含例如1 M過錳酸鉀(KMnO 4)及濃縮硫酸。將此漿液連續攪拌2小時,再緩慢加熱至98°C保持15分鐘。接著,將此漿液以弱鹼(例如氫氧化鉀(KOH)或氫氧化鈉(NaOH))中和至pH值6至7並用蒸餾水進行數次過濾和清洗之循環。接著,藉由在105°C之烘箱將此漿液乾燥一晚,製備氧化石墨烯粉末。接著,藉由化學濕式浸漬法(chemical-wet impregnation)以0.462克之新戊四醇(化學式C 5H 12O 4,分子量136.15 g/mol,熔點276°C)對所製備之氧化石墨烯粉末進行官能化,亦即羥基化。在室溫下於超音波浴中進行1小時之化學浸漬,在液相中完成表面改質,形成官能化氧化石墨烯(Functionalized graphene oxide,FGO),亦即羥基化氧化石墨烯。 Graphene can be exfoliated from natural graphite powder by a modified Hummers method. First, 5 grams of natural graphite powder is mixed with 120 ml of a strong oxidizing agent solution in an ice bath to form a slurry. The strong oxidizing agent solution may include, for example, 1 M potassium permanganate (KMnO 4 ) and concentrated sulfuric acid. The slurry was stirred continuously for 2 hours and then slowly heated to 98°C for 15 minutes. Next, the slurry is neutralized to a pH value of 6 to 7 with a weak base (such as potassium hydroxide (KOH) or sodium hydroxide (NaOH)) and subjected to several cycles of filtration and washing with distilled water. Next, graphene oxide powder was prepared by drying the slurry in an oven at 105°C overnight. Next, the prepared graphene oxide powder was treated with 0.462 g of neopentyl erythritol (chemical formula C 5 H 12 O 4 , molecular weight 136.15 g/mol, melting point 276°C) by chemical-wet impregnation. Perform functionalization, that is, hydroxylation. Chemical immersion is performed in an ultrasonic bath at room temperature for 1 hour to complete surface modification in the liquid phase to form functionalized graphene oxide (FGO), also known as hydroxylated graphene oxide.
接下來,以不同比例將羥基化氧化石墨烯與水玻璃及石膏混合以製備防火材料。為了提升均勻性,可使用鋯球在三維混合器中混合10分鐘。藉此,可獲得包含不同濃度之羥基化氧化石墨烯之防火材料(以下實施例1-1~1-5:防火材料中之羥基化氧化石墨烯的重量百分濃度為1%、3%、5%、7%、9%)。Next, hydroxylated graphene oxide was mixed with water glass and gypsum in different proportions to prepare fireproof materials. To improve uniformity, use zirconium balls and mix in a three-dimensional mixer for 10 minutes. In this way, fireproof materials containing hydroxylated graphene oxide at different concentrations can be obtained (the following examples 1-1 to 1-5: the weight percentage concentration of hydroxylated graphene oxide in the fireproof material is 1%, 3%, 5%, 7%, 9%).
再來,準備平均厚度約為0.8公分的矩形木板或不鏽鋼板(4×5平方公分),以刮刀將上述包含羥基化氧化石墨烯之防火材料塗布於木板或不鏽鋼上,接著在40°C之烘箱乾燥一晚,可獲得防火複合材料。Next, prepare a rectangular wooden board or stainless steel plate (4×5 square centimeters) with an average thickness of about 0.8 cm, use a scraper to apply the above fireproof material containing hydroxylated graphene oxide on the wooden board or stainless steel, and then heat it at 40°C. After drying in the oven overnight, a fire-resistant composite material is obtained.
〔包含羥基化六方氮化硼之防火材料及防火複合材料的製備〕[Preparation of fireproof materials and fireproof composite materials containing hydroxylated hexagonal boron nitride]
可藉由使用3D球磨法(3D ball milling method)對六方氮化硼進行改質。將六方氮化硼奈米粒子(純度>98%)及甘胺酸(純度>99%)在不鏽鋼容器中與蒸餾水均勻混合,在空氣下以3D球磨機(Spex 8000M)進行球磨15分鐘,此時六方氮化硼奈米粒子與甘胺酸的重量比可設為20:1。為了確保均勻混合,在進行3D球磨的過程中可於不鏽鋼容器內使用多個不鏽鋼球體。使用超高轉速可有效率將六方氮化硼大量氧化。甘胺酸的存在可保護六方氮化硼並防止形成晶格缺陷。完成3D球磨後,將所獲得之經羥基化的六方氮化硼與蒸餾水混合並於室溫下維持2小時,接著進行超音波處理5分鐘,並以1500 rpm離心約3分鐘以移除大顆粒。收集離心後的上清液,重複超音波處理三次,以確保將過多的甘胺酸移除。最後,將經羥基化的六方氮化硼在80°C之真空烘箱中脫水乾燥一晚,完成羥基化六方氮化硼。Hexagonal boron nitride can be modified by using the 3D ball milling method. Mix hexagonal boron nitride nanoparticles (purity >98%) and glycine (purity >99%) evenly with distilled water in a stainless steel container, and ball mill with a 3D ball mill (Spex 8000M) under air for 15 minutes. The weight ratio of hexagonal boron nitride nanoparticles to glycine can be set to 20:1. To ensure uniform mixing, multiple stainless steel spheres can be used in a stainless steel vessel during 3D ball milling. Using ultra-high speed can efficiently oxidize hexagonal boron nitride in large quantities. The presence of glycine protects the hexagonal boron nitride and prevents the formation of lattice defects. After completing the 3D ball milling, the obtained hydroxylated hexagonal boron nitride was mixed with distilled water and kept at room temperature for 2 hours, followed by ultrasonic treatment for 5 minutes, and centrifuged at 1500 rpm for about 3 minutes to remove large particles. . The supernatant after centrifugation was collected and the sonication was repeated three times to ensure that excess glycine was removed. Finally, the hydroxylated hexagonal boron nitride was dehydrated and dried in a vacuum oven at 80°C overnight to complete the hydroxylated hexagonal boron nitride.
接下來,以不同比例將羥基化六方氮化硼與水玻璃及石膏混合以製備防火材料。為了提升均勻性,前述混合步驟可使用鋯球在三維混合器中進行混合10分鐘。藉此,可獲得包含不同濃度之羥基化六方氮化硼之防火材料(以下實施例2-1~2-5:防火材料中之羥基化六方氮化硼的重量百分濃度為1%、3%、5%、7%、9%)。Next, hydroxylated hexagonal boron nitride was mixed with water glass and gypsum in different proportions to prepare fireproof materials. In order to improve the uniformity, the aforementioned mixing step can be performed using zirconium balls in a three-dimensional mixer for 10 minutes. In this way, fireproof materials containing hydroxylated hexagonal boron nitride at different concentrations can be obtained (the following Examples 2-1 to 2-5: the weight percentage concentration of hydroxylated hexagonal boron nitride in the fireproof material is 1%, 3% %, 5%, 7%, 9%).
再來,準備平均厚度約為1公分的矩形棉布(4×5平方公分),將上述包含羥基化六方氮化硼之防火材料塗覆於棉布,接著在40°C之烘箱乾燥一晚,可獲得防火複合材料。Next, prepare a rectangular cotton cloth (4 × 5 square centimeters) with an average thickness of about 1 cm, apply the above fireproof material containing hydroxylated hexagonal boron nitride on the cotton cloth, and then dry it in an oven at 40°C overnight. Get fire-resistant composites.
〔防火材料的特徵〕[Characteristics of fireproof materials]
使用場發射掃描式電子顯微鏡(FE-SEM,JEOL,JSM-5600)與高解析穿透式電子顯微鏡(HR-TEM,JEOL,JEM-2100)來分析官能化二維奈米材料的形態及結構。使用熱重分析儀(TGA,Perkin Elmer TA7)與微差掃描熱量儀(DSC,TA Instrument Q20)來分析防火材料的熱穩定性及量熱變化,熱重分析係在空氣中以5°C/分鐘之加熱速度從50°C升溫至800°C來進行。Use field emission scanning electron microscopy (FE-SEM, JEOL, JSM-5600) and high-resolution transmission electron microscopy (HR-TEM, JEOL, JEM-2100) to analyze the morphology and structure of functionalized two-dimensional nanomaterials . A thermogravimetric analyzer (TGA, Perkin Elmer TA7) and a differential scanning calorimeter (DSC, TA Instrument Q20) were used to analyze the thermal stability and calorimetric changes of fireproof materials. The thermogravimetric analysis was performed in the air at 5°C/ The heating rate is from 50°C to 800°C in minutes.
〔耐燃性測試〕[Flame resistance test]
使用火焰噴射器評估塗布有防火材料的樣品的耐燃性,亦即防火複合材料的耐燃性。防火材料之塗層與火焰頂部間隔約5公分,火焰噴射器的溫度約為1100°C,使用三個熱電偶(K型)即時量測樣品的表面溫度,測試程序請參見「英國防火阻燃測試BS 476: Part 7」。A flamethrower was used to evaluate the flame resistance of samples coated with fire-retardant materials, that is, the flame resistance of fire-retardant composites. The distance between the coating of fireproof material and the top of the flame is about 5cm. The temperature of the flamethrower is about 1100°C. Use three thermocouples (K type) to measure the surface temperature of the sample in real time. For the test procedure, please refer to "British Fire Protection and Flame Retardant" Test BS 476: Part 7".
〔試驗結果〕[Test results]
本發明實施例1-1~1-5分別為使用重量百分濃度為1%、3%、5%、7%、9%之羥基化氧化石墨烯(表1中以FGO表示)的防火材料,本發明實施例2-1~2-5分別為使用重量百分濃度為1%、3%、5%、7%、9%之羥基化六方氮化硼(表1中以FBN表示)的防火材料,詳細成分比例揭示於表1。Embodiments 1-1 to 1-5 of the present invention are fireproof materials using hydroxylated graphene oxide (expressed as FGO in Table 1) with weight percentage concentrations of 1%, 3%, 5%, 7%, and 9% respectively. , Examples 2-1 to 2-5 of the present invention use hydroxylated hexagonal boron nitride (expressed as FBN in Table 1) with weight percentages of 1%, 3%, 5%, 7%, and 9% respectively. Fireproof materials, detailed composition ratios are disclosed in Table 1.
表1
圖8為羥基化氧化石墨烯的SEM與TEM之影像,(a)為SEM,(b)為TEM。如圖8所示,羥基化氧化石墨烯的表面結構並沒有因官能基化而有太大的改變,仍為層狀結構的二維奈米材料,故可保有石墨烯本身優異的耐熱性。Figure 8 shows SEM and TEM images of hydroxylated graphene oxide, (a) is SEM, (b) is TEM. As shown in Figure 8, the surface structure of hydroxylated graphene oxide has not changed much due to functionalization. It is still a two-dimensional nanomaterial with a layered structure, so it can retain the excellent heat resistance of graphene itself.
圖9為包含羥基化氧化石墨烯之防火材料的SEM之影像,(a)與(b)為包含未經官能基化的氧化石墨烯的防火材料,(c)為實施例1-1(1 wt%)之防火材料,(d)為實施例1-5(9 wt%)之防火材料。如圖9所示,未經官能基化的氧化石墨烯在漿液中會團聚在一起而有較密集的分布,相較之下,羥基化氧化石墨烯在漿液中分布均勻且分散性佳。Figure 9 is an SEM image of a fireproof material containing hydroxylated graphene oxide. (a) and (b) are fireproof materials containing unfunctionalized graphene oxide. (c) is Example 1-1 (1 wt%) fireproof material, (d) is the fireproof material of Example 1-5 (9 wt%). As shown in Figure 9, unfunctionalized graphene oxide will agglomerate together in the slurry and have a denser distribution. In comparison, hydroxylated graphene oxide is evenly distributed in the slurry and has good dispersion.
圖10為包含羥基化氧化石墨烯之防火材料的TGA與DSC之分析圖,(a)為實施例1-1、1-3、1-5(1 wt%、5 wt%、9 wt%)的熱重損失分析,(b)為實施例1-1、1-3、1-5(1 wt%、5 wt%、9 wt%)的微差掃描熱量分析。如圖10所示,在熱重損失分析中,防火材料中之羥基化氧化石墨烯的比例增加,可提升固含量,表示熱穩定性變好。在微差掃描熱量分析中,防火材料中之羥基化氧化石墨烯的比例增加,放熱峰對應的溫度變高,表示防火材料發生相變化或化學變化的溫度變高,亦表示防火材料的耐熱程度提升,如圖所示,耐熱溫度皆為120°C以上。Figure 10 is an analysis chart of TGA and DSC of a fireproof material containing hydroxylated graphene oxide, (a) is Example 1-1, 1-3, 1-5 (1 wt%, 5 wt%, 9 wt%) Thermogravimetric loss analysis, (b) is the differential scanning calorimetry analysis of Examples 1-1, 1-3, and 1-5 (1 wt%, 5 wt%, and 9 wt%). As shown in Figure 10, in the thermogravimetric loss analysis, increasing the proportion of hydroxylated graphene oxide in the fireproof material can increase the solid content, indicating that the thermal stability becomes better. In differential scanning calorimetry analysis, the proportion of hydroxylated graphene oxide in the fireproof material increases, and the temperature corresponding to the exothermic peak becomes higher, which indicates that the temperature at which the fireproof material undergoes phase change or chemical change becomes higher, and also indicates the heat resistance of the fireproof material. As shown in the figure, the heat-resistant temperature is above 120°C.
圖11為塗布有包含羥基化氧化石墨烯之防火材料的木板的耐燃性測試結果,(a)為塗布實施例1-1(1 wt%)之防火材料的木板,(b)為塗布實施例1-5(9 wt%)之防火材料的木板。使用約1100°C火焰噴射器噴燒塗布有防火材料的木板10秒,結果如圖11所示。左圖為噴燒之前,右圖為噴燒之後,燃燒痕跡中淺色痕跡定義為焦化區域,中心的深色痕跡定義為碳化區域。Figure 11 shows the flame resistance test results of a wooden board coated with a fireproof material containing hydroxylated graphene oxide, (a) is a wooden board coated with the fireproof material of Example 1-1 (1 wt%), (b) is a coating example 1-5 (9 wt%) fire-resistant wood boards. Use a flamethrower at about 1100°C to spray and burn a wooden board coated with fireproof material for 10 seconds. The results are shown in Figure 11. The picture on the left is before burning, and the picture on the right is after burning. The light marks in the burning marks are defined as the coking area, and the dark marks in the center are defined as the carbonized area.
圖12為塗布有包含羥基化氧化石墨烯之防火材料的木板的耐燃性測試結果,(a)為塗布實施例1-1(1 wt%)之防火材料的木板,(b)為塗布實施例1-5(9 wt%)之防火材料的木板。使用約1100°C火焰噴射器噴燒塗布有防火材料的木板40、50、60秒,結果如圖12所示。Figure 12 shows the flame resistance test results of a wooden board coated with a fireproof material containing hydroxylated graphene oxide, (a) is a wooden board coated with the fireproof material of Example 1-1 (1 wt%), (b) is a coating example 1-5 (9 wt%) fire-resistant wood boards. Use a flamethrower at about 1100°C to spray and burn the wooden board coated with fireproof material for 40, 50, and 60 seconds. The results are shown in Figure 12.
圖13為圖11之耐燃性測試的碳化比例分析。碳化比例定義為碳化區域佔碳化區域與焦化區域之總和的比例。如圖11~13所示,羥基化氧化石墨烯的比例增加,碳化區域及碳化比例會減少。由此可知羥基化氧化石墨烯有助於降低防火材料的碳化程度。Figure 13 is an analysis of the carbonization ratio of the flame resistance test in Figure 11. The carbonization ratio is defined as the ratio of the carbonized area to the sum of the carbonized area and coking area. As shown in Figures 11 to 13, as the proportion of hydroxylated graphene oxide increases, the carbonized area and carbonization ratio will decrease. It can be seen that hydroxylated graphene oxide helps reduce the degree of carbonization of fireproof materials.
圖14為塗布有包含羥基化氧化石墨烯之防火材料的木板及不鏽鋼板的耐燃性測試的碳化比例分析,(a)為木板,(b)為不鏽鋼板,實心點及空心點分別為塗布實施例1-1(1 wt%)及實施例1-5(9 wt%)之防火材料。如圖14所示,碳化比例隨著燃燒時間增加而增加,而羥基化氧化石墨烯的比例增加,碳化比例降低。此外,因基材本身的熱傳導特性、表面凹凸程度及有無孔隙之差異,亦會對碳化程度造成影響,但整體上隨羥基化氧化石墨烯的比例增加而碳化比例減少。由此可知,不論應用於何種基材,羥基化氧化石墨烯皆有助於降低防火材料的碳化程度。Figure 14 shows the carbonization ratio analysis of the flame resistance test of wooden boards and stainless steel plates coated with fireproof materials containing hydroxylated graphene oxide. (a) is the wooden board, (b) is the stainless steel plate, the solid points and hollow points respectively represent the coating implementation. Fireproof materials of Example 1-1 (1 wt%) and Example 1-5 (9 wt%). As shown in Figure 14, the carbonization ratio increases as the combustion time increases, while the proportion of hydroxylated graphene oxide increases and the carbonization ratio decreases. In addition, the thermal conductivity characteristics of the substrate itself, the degree of surface unevenness, and the presence or absence of pores will also affect the degree of carbonization. However, overall, as the proportion of hydroxylated graphene oxide increases, the proportion of carbonization decreases. It can be seen that no matter what kind of substrate it is applied to, hydroxylated graphene oxide can help reduce the carbonization degree of fire-proof materials.
圖15為羥基化六方氮化硼的SEM與TEM之影像,(a)為SEM,(b)為TEM。如圖15所示,羥基化六方氮化硼的表面結構並沒有因官能基化而有太大的改變,仍為層狀結構的二維奈米材料,故可保有羥基化六方氮化硼本身優異的耐熱性。Figure 15 shows the SEM and TEM images of hydroxylated hexagonal boron nitride. (a) is SEM and (b) is TEM. As shown in Figure 15, the surface structure of hydroxylated hexagonal boron nitride has not changed much due to functionalization. It is still a two-dimensional nanomaterial with a layered structure, so the hydroxylated hexagonal boron nitride itself can be retained. Excellent heat resistance.
圖16為包含羥基化六方氮化硼之防火材料的SEM之影像,(a)為包含未經官能基化的六方氮化硼的防火材料,(b)為實施例2-1(1 wt%)之防火材料,(c)為實施例2-3(5 wt%)之防火材料,(d)為實施例2-5(9 wt%)之防火材料。如圖16所示,未經官能基化的六方氮化硼在漿液中會團聚在一起而有較密集的分布,相較之下,羥基化六方氮化硼在漿液中分布均勻且分散性佳。Figure 16 is an SEM image of a fire retardant material containing hydroxylated hexagonal boron nitride. (a) is a fire retardant material containing unfunctionalized hexagonal boron nitride, (b) is Example 2-1 (1 wt% ) of the fireproof material, (c) is the fireproof material of Example 2-3 (5 wt%), (d) is the fireproof material of Example 2-5 (9 wt%). As shown in Figure 16, unfunctionalized hexagonal boron nitride will agglomerate together in the slurry and have a dense distribution. In comparison, hydroxylated hexagonal boron nitride is evenly distributed in the slurry and has good dispersion. .
圖17為包含羥基化六方氮化硼之防火材料的TGA與DSC之分析圖,(a)為實施例2-1、2-3、2-5(1 wt%、5 wt%、9 wt%)之防火材料的熱重損失分析,(b)為實施例2-1、2-3、2-5(1 wt%、5 wt%、9 wt%)之防火材料的微差掃描熱量分析。如圖17所示,在熱重損失分析中,防火材料中之羥基化六方氮化硼的比例增加,可提升固含量,表示熱穩定性變好。在微差掃描熱量分析中,防火材料中之羥基化六方氮化硼的比例增加,放熱峰對應的溫度變高,表示防火材料發生相變化或化學變化的溫度變高,亦表示防火材料的耐熱程度提升,如圖所示,耐熱溫度皆為120°C以上。Figure 17 is an analysis chart of TGA and DSC of fireproof materials containing hydroxylated hexagonal boron nitride. (a) is Example 2-1, 2-3, 2-5 (1 wt%, 5 wt%, 9 wt% ), (b) is the differential scanning calorimetry analysis of the fireproof materials of Examples 2-1, 2-3, and 2-5 (1 wt%, 5 wt%, and 9 wt%). As shown in Figure 17, in the thermogravimetric loss analysis, increasing the proportion of hydroxylated hexagonal boron nitride in the fireproof material can increase the solid content, indicating that the thermal stability becomes better. In differential scanning calorimetry analysis, the proportion of hydroxylated hexagonal boron nitride in the fireproof material increases, and the temperature corresponding to the exothermic peak becomes higher, which indicates that the temperature at which the fireproof material undergoes phase change or chemical change becomes higher, and also indicates the heat resistance of the fireproof material. As shown in the figure, the heat-resistant temperature is above 120°C.
圖18為塗布有包含羥基化六方氮化硼之防火材料的棉布的耐燃性測試的燒穿時間分析及碳化比例分析,(a)為燒穿時間分析,(b)為碳化比例分析。燒穿時間定義為火焰將棉布燒穿所需的時間。如圖18所示,羥基化六方氮化硼的比例增加,燒穿時間增加,碳化比例減少。由此可知羥基化六方氮化硼有助於提升防火材料的耐燃性、降低防火材料的碳化程度。Figure 18 shows the burn-through time analysis and carbonization ratio analysis of the flame resistance test of cotton cloth coated with a fireproof material containing hydroxylated hexagonal boron nitride. (a) is the burn-through time analysis, and (b) is the carbonization ratio analysis. Burn-through time is defined as the time it takes for the flame to burn through the cotton. As shown in Figure 18, as the proportion of hydroxylated hexagonal boron nitride increases, the burn-through time increases, and the carbonization proportion decreases. It can be seen that hydroxylated hexagonal boron nitride can help improve the flame resistance of fire-proof materials and reduce the carbonization degree of fire-proof materials.
圖19為塗布有包含羥基化六方氮化硼之防火材料的棉布的耐燃性測試結果,(a)為裝置的配置圖,(b)、(c)分別為對塗布有實施例2-1(1 wt%)之防火材料的棉布噴燒10秒、17秒,(d)、(e)及(f)分別為對塗布有實施例2-5(9 wt%)之防火材料的棉布噴燒10秒、20秒及32秒。由此可知羥基化六方氮化硼有助於提升防火材料的耐燃性。Figure 19 is the flame resistance test results of cotton cloth coated with a fireproof material containing hydroxylated hexagonal boron nitride. (a) is a configuration diagram of the device. (b) and (c) are respectively the results of the coating with Example 2-1 ( 1 wt%) fire-retardant material cotton cloth was sprayed and burned for 10 seconds and 17 seconds, (d), (e) and (f) respectively sprayed and burned the cotton cloth coated with the fire-retardant material of Example 2-5 (9 wt%) 10 seconds, 20 seconds and 32 seconds. It can be seen that hydroxylated hexagonal boron nitride can help improve the flame resistance of fireproof materials.
由上述試驗結果可知,經羥基化的羥基化氧化石墨烯及羥基化六方氮化硼為層狀結構的二維奈米材料,保有本身優異的耐熱性,並且藉由其表面的羥基使親水性提升,故能在漿液中與親水性的水玻璃及石膏混合得更加均勻,以提升其分散性及導熱性。在防火材中料添加羥基化氧化石墨烯及羥基化六方氮化有助於提升防火材料的耐熱溫度、降低碳化程度、提升耐燃性,進而提升防火材料對熱的耐受可靠度。It can be seen from the above test results that hydroxylated hydroxylated graphene oxide and hydroxylated hexagonal boron nitride are two-dimensional nanomaterials with a layered structure. They retain excellent heat resistance and are hydrophilic through the hydroxyl groups on their surfaces. Improved, so it can be mixed more evenly with hydrophilic water glass and gypsum in the slurry to improve its dispersion and thermal conductivity. Adding hydroxylated graphene oxide and hydroxylated hexagonal nitridation to fire-proof materials can help increase the heat-resistant temperature of fire-proof materials, reduce the degree of carbonization, improve flame resistance, and thus improve the heat resistance and reliability of fire-proof materials.
本發明實施例提供之防火材料及其製造方法以及防火複合材料,藉由對二維奈米材料進行官能化形成官能化二維奈米材料,使官能化二維奈米材料在防火材料中的分散性提升,可與其他材料混合得更加均勻而不會團聚,藉此可提升防火材料的耐熱溫度、降低碳化程度、提升耐燃性,從而提升防火材料整體的性能。The fireproof materials and their manufacturing methods and fireproof composite materials provided by embodiments of the present invention form functionalized two-dimensional nanomaterials by functionalizing two-dimensional nanomaterials, so that the functionalized two-dimensional nanomaterials can be used in fireproof materials. With improved dispersion, it can be mixed with other materials more evenly without agglomeration. This can increase the heat-resistant temperature of fire-resistant materials, reduce the degree of carbonization, and improve flame resistance, thus improving the overall performance of fire-resistant materials.
雖然本發明以前述之實施例揭露如上,然其並非用以限定本發明。在不脫離本發明之精神和範圍內,所為之更動與潤飾,均屬本發明之專利保護範圍。關於本發明所界定之保護範圍請參考所附之申請專利範圍。Although the present invention is disclosed in the foregoing embodiments, they are not intended to limit the present invention. All changes and modifications made without departing from the spirit and scope of the present invention shall fall within the scope of patent protection of the present invention. Regarding the protection scope defined by the present invention, please refer to the attached patent application scope.
1:官能化二維奈米材料 2:水玻璃 3:石膏 S:基材 S11,S12,S21,S22,S31,S32,S41,S42:步驟 1: Functionalized two-dimensional nanomaterials 2:water glass 3:Gypsum S:Substrate S11, S12, S21, S22, S31, S32, S41, S42: Steps
圖1為本發明一實施例之防火材料的示意圖。Figure 1 is a schematic diagram of a fireproof material according to an embodiment of the present invention.
圖2為本發明一實施例之羥基化氧化石墨烯的示意圖。Figure 2 is a schematic diagram of hydroxylated graphene oxide according to an embodiment of the present invention.
圖3為本發明一實施例之羥基化六方氮化硼的示意圖。Figure 3 is a schematic diagram of hydroxylated hexagonal boron nitride according to an embodiment of the present invention.
圖4為本發明一實施例之防火材料的製造方法的流程圖。Figure 4 is a flow chart of a method for manufacturing a fireproof material according to an embodiment of the present invention.
圖5為本發明一實施例之防火材料的製造方法的流程圖。Figure 5 is a flow chart of a method for manufacturing a fireproof material according to an embodiment of the present invention.
圖6為本發明一實施例之防火材料的製造方法的流程圖。Figure 6 is a flow chart of a method for manufacturing a fireproof material according to an embodiment of the present invention.
圖7為本發明一實施例之防火材料的製造方法的流程圖。Figure 7 is a flow chart of a method for manufacturing a fireproof material according to an embodiment of the present invention.
圖8為羥基化氧化石墨烯的SEM與TEM之影像。Figure 8 shows SEM and TEM images of hydroxylated graphene oxide.
圖9為包含羥基化氧化石墨烯之防火材料的SEM之影像。Figure 9 is an SEM image of a fireproof material containing hydroxylated graphene oxide.
圖10為包含羥基化氧化石墨烯之防火材料的TGA與DSC之分析圖。Figure 10 is a TGA and DSC analysis chart of a fireproof material containing hydroxylated graphene oxide.
圖11為塗布有包含羥基化氧化石墨烯之防火材料的木板的耐燃性測試結果。Figure 11 shows the flame resistance test results of wooden boards coated with fireproof materials containing hydroxylated graphene oxide.
圖12為塗布有包含羥基化氧化石墨烯之防火材料的木板的耐燃性測試結果。Figure 12 shows the flame resistance test results of wooden boards coated with fireproof materials containing hydroxylated graphene oxide.
圖13為圖11之耐燃性測試的碳化比例分析。Figure 13 is an analysis of the carbonization ratio of the flame resistance test in Figure 11.
圖14為塗布有包含羥基化氧化石墨烯之防火材料的木板及不鏽鋼板的耐燃性測試的碳化比例分析。Figure 14 is an analysis of the carbonization ratio in the flame resistance test of wooden boards and stainless steel plates coated with fireproof materials containing hydroxylated graphene oxide.
圖15為羥基化六方氮化硼的SEM與TEM之影像。Figure 15 shows SEM and TEM images of hydroxylated hexagonal boron nitride.
圖16為包含羥基化六方氮化硼之防火材料的SEM之影像。Figure 16 is an SEM image of a fireproof material containing hydroxylated hexagonal boron nitride.
圖17為包含羥基化六方氮化硼之防火材料的TGA與DSC之分析圖。Figure 17 is a TGA and DSC analysis chart of a fireproof material containing hydroxylated hexagonal boron nitride.
圖18為塗布有包含羥基化六方氮化硼之防火材料的棉布的耐燃性測試的燒穿時間分析及碳化比例分析。Figure 18 shows the burn-through time analysis and carbonization ratio analysis of the flame resistance test of cotton cloth coated with a fireproof material containing hydroxylated hexagonal boron nitride.
圖19為塗布有包含羥基化六方氮化硼之防火材料的棉布的耐燃性測試結果。Figure 19 shows the flame resistance test results of cotton cloth coated with a fireproof material containing hydroxylated hexagonal boron nitride.
1:官能化二維奈米材料 1: Functionalized two-dimensional nanomaterials
2:水玻璃 2:water glass
3:石膏 3:Gypsum
S:基材 S:Substrate
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW111109643A TWI815355B (en) | 2022-03-16 | 2022-03-16 | Fireproof material and manufacturing method of the same and fireproof composite material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW111109643A TWI815355B (en) | 2022-03-16 | 2022-03-16 | Fireproof material and manufacturing method of the same and fireproof composite material |
Publications (2)
Publication Number | Publication Date |
---|---|
TWI815355B true TWI815355B (en) | 2023-09-11 |
TW202337867A TW202337867A (en) | 2023-10-01 |
Family
ID=88965979
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW111109643A TWI815355B (en) | 2022-03-16 | 2022-03-16 | Fireproof material and manufacturing method of the same and fireproof composite material |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI815355B (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107352944A (en) * | 2017-07-18 | 2017-11-17 | 合肥广能新材料科技有限公司 | Inorganic heat insulation plate and preparation method thereof |
CN108641360A (en) * | 2018-04-17 | 2018-10-12 | 湖南理工学院 | A kind of preparation process of laboratory stand fire retardant |
CN108752028A (en) * | 2018-07-09 | 2018-11-06 | 福建泉州顺盛达集团有限公司 | A kind of preparation method and its preparation process of tufa stone tailing Machine-made Sand |
CN110343291A (en) * | 2019-07-31 | 2019-10-18 | 武汉工程大学 | The preparation method and Water-borne inflation type refractory coating of modified hexagonal boron nitride fire retardant |
CN112341123A (en) * | 2020-11-24 | 2021-02-09 | 广西云燕特种水泥建材有限公司 | Seawater corrosion resistant ceramic tile binder and production method thereof |
-
2022
- 2022-03-16 TW TW111109643A patent/TWI815355B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107352944A (en) * | 2017-07-18 | 2017-11-17 | 合肥广能新材料科技有限公司 | Inorganic heat insulation plate and preparation method thereof |
CN108641360A (en) * | 2018-04-17 | 2018-10-12 | 湖南理工学院 | A kind of preparation process of laboratory stand fire retardant |
CN108752028A (en) * | 2018-07-09 | 2018-11-06 | 福建泉州顺盛达集团有限公司 | A kind of preparation method and its preparation process of tufa stone tailing Machine-made Sand |
CN110343291A (en) * | 2019-07-31 | 2019-10-18 | 武汉工程大学 | The preparation method and Water-borne inflation type refractory coating of modified hexagonal boron nitride fire retardant |
CN112341123A (en) * | 2020-11-24 | 2021-02-09 | 广西云燕特种水泥建材有限公司 | Seawater corrosion resistant ceramic tile binder and production method thereof |
Also Published As
Publication number | Publication date |
---|---|
TW202337867A (en) | 2023-10-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
Pan et al. | Ice template method assists in obtaining carbonized cellulose/boron nitride aerogel with 3D spatial network structure to enhance the thermal conductivity and flame retardancy of epoxy-based composites | |
Yang et al. | Synergistic decoration of organic titanium and polydopamine on boron nitride to enhance fire resistance of intumescent waterborne epoxy coating | |
Qu et al. | Simultaneous enhancement in thermal conductivity and flame retardancy of flexible film by introducing covalent bond connection | |
Jing et al. | From graphene oxide to reduced graphene oxide: Enhanced hydration and compressive strength of cement composites | |
Song et al. | Preparation and properties of halogen-free flame-retarded polyamide 6/organoclay nanocomposite | |
He et al. | Electrochemical exfoliation and functionalization of black phosphorene to enhance mechanical properties and flame retardancy of waterborne polyurethane | |
Li et al. | Fabrication of superhydrophobic bamboo timber based on an anatase TiO 2 film for acid rain protection and flame retardancy | |
Gao et al. | Preparation of zinc hydroxystannate nanocomposites coated by organophosphorus and investigation of their effect on mechanical properties and flame retardancy of poly (vinyl chloride) | |
Wang et al. | Combining layered double hydroxides and carbon nanotubes to synergistically enhance the flame retardant properties of composite coatings | |
Majka et al. | Modification of organo-montmorillonite with disodium H-phosphonate to develop flame retarded polyamide 6 nanocomposites | |
CN113980551B (en) | Hydrotalcite-based water-based epoxy resin intumescent fire-retardant coating | |
CN106674899A (en) | Composite material integrating flame retardance and heat conductivity and preparation method thereof | |
Hou et al. | Plant bio-inspired laminar cellulose-based foam with flame retardant, thermal insulation and excellent mechanical properties | |
Lu et al. | In‐situ thermal reduction and effective reinforcement of graphene nanosheet/poly (ethylene glycol)/poly (lactic acid) nanocomposites | |
Zhan et al. | The influences of graphene and carbon nanotubes on properties of waterborne intumescent fire resistive coating | |
Zhang et al. | Hierarchical boric acid/melamine aerogel based on reversible hydrogen bonds with robust fire resistance, thermal insulation and recycling properties | |
Tasi et al. | Enhanced fireproof performance of construction coatings by adding hexagonal boron nitride nanosheets | |
Han et al. | One-step exfoliation and deprotonation of ANF/BNNS suspension for constructing 3D vertically aligned skeleton in epoxy-based thermal management composites | |
CN104877169B (en) | Preparation method and application of inorganic hybrid flame retardant with high thermal stability | |
TWI815355B (en) | Fireproof material and manufacturing method of the same and fireproof composite material | |
Mohammadi et al. | Influence of hybrid functionalized graphite nanoplatelets-tripolyphosphate on improvement in fire protection of intumescent fire resistive coating for steel structures | |
Wang et al. | Polyvinyl alcohol/montmorillonite/magnesium diboride fibers with superior flame retardancy, strength, and flexibility | |
Nakhate et al. | Phosphorus grafted chitosan functionalized graphene oxide-based nanocomposite as a novel flame-retardant material for textile and wood | |
Wang et al. | Reinforcement of cement paste by reduced graphene oxide: effect of dispersion state | |
Han et al. | Scalable Sol–Gel Permeation Assembly of Phase Change Layered Film Toward Thermal Management and Light‐Thermal Driving Applications |