TWI815068B - Vacuum system based on condenser and Roots vacuum pump - Google Patents
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Abstract
一種基於冷凝器及羅茨真空泵的真空系統,包含一入口冷凝器,包含一輸入端用於接收來自外部的風冷發電機組所輸入的蒸汽,並將該蒸汽中的可凝氣體進行冷凝,並將剩餘的氣體向外輸出;一羅茨真空泵組,包含至少一羅茨真空泵;該羅茨真空泵組尚包含一輸入端及一輸出端,該輸入端連接該入口冷凝器;該入口冷凝器所輸出的氣體係經由該輸入端輸入到該至少一羅茨真空泵中進行壓縮,再從該輸出端向外輸出;以及一前級泵,該羅茨真空泵組的輸出端經由輸出管路連接到該前級泵,該前級泵用於接收來自該羅茨真空泵組所輸出的氣體。 A vacuum system based on a condenser and a Roots vacuum pump, including an inlet condenser and an input end for receiving steam input from an external air-cooled generator set, and condensing the condensable gas in the steam, and Output the remaining gas to the outside; a Roots vacuum pump group, including at least one Roots vacuum pump; the Roots vacuum pump group also includes an input end and an output end, the input end is connected to the inlet condenser; the inlet condenser is The output gas system is input into the at least one Roots vacuum pump through the input end for compression, and then output from the output end; and a backing pump, the output end of the Roots vacuum pump set is connected to the Roots vacuum pump through an output pipeline. A backing pump is used to receive the gas output from the Roots vacuum pump unit.
Description
本發明係有關於用於抽真空系統,尤其是一種基於冷凝器及羅茨真空泵的真空系統。 The present invention relates to a vacuum system, especially a vacuum system based on a condenser and a Roots vacuum pump.
目前在發電廠中,發電機組可分為水冷發電機組及風冷發電機組,其中風冷發電機組的風冷型態又可分為直接風冷及間接風冷,間接風冷式的發電機組具有凝汽器,而直接風冷式的發電機組則不具有凝汽器。風冷發電機組需要在真空狀態下運作,因此需要真空維持系統來產生真空狀態。其中風冷發電機組的真空維持系統通常使用液環真空泵系統,應用該液環真空泵達到維持真空的要求。 Currently in power plants, generator sets can be divided into water-cooled generator sets and air-cooled generator sets. The air-cooling type of air-cooled generator sets can be divided into direct air-cooled and indirect air-cooled. Indirect air-cooled generator sets have Condenser, while direct air-cooled generator sets do not have a condenser. Air-cooled generator sets need to operate in a vacuum state, so a vacuum maintenance system is required to create a vacuum state. Among them, the vacuum maintenance system of air-cooled generator sets usually uses a liquid ring vacuum pump system, and the liquid ring vacuum pump is used to meet the requirements of maintaining vacuum.
惟上述習知技術的風冷發電機組的液環真空泵系統,主要是使用單台液環真空泵,其需要相當高的耗電量,也需要使用相當多的水量。而且液環真空泵系統的體積龐大,需要佔據大範圍面積。再者液環真空泵在使用時噪音大,維護成本也相當的高。因此使用在發電廠中會造成占用大量空間以及需要高昂成本的缺點。 However, the liquid ring vacuum pump system of the air-cooled generator set in the above-mentioned conventional technology mainly uses a single liquid ring vacuum pump, which requires a relatively high power consumption and a considerable amount of water. Moreover, the liquid ring vacuum pump system is bulky and needs to occupy a large area. In addition, the liquid ring vacuum pump makes a lot of noise when used, and the maintenance cost is also quite high. Therefore, its use in power plants has the disadvantage of taking up a lot of space and requiring high costs.
再者大多數電廠所使用的液環真空泵在真空度逐漸提高時,其抽氣能力會開始降低,並產生氣蝕現象。尤其是在夏季溫度較高時,液環真空泵更容易發生氣蝕,使得其抽氣能力大幅降低,而使得風冷發電機組的真空 狀態變差,進一步令發電機組的汽輪機的效率降低,因此會導致發電煤耗增加。 Furthermore, when the vacuum degree of the liquid ring vacuum pump used in most power plants gradually increases, its pumping capacity will begin to decrease and cavitation will occur. Especially when the temperature is high in summer, the liquid ring vacuum pump is more prone to cavitation, which greatly reduces its pumping capacity and reduces the vacuum of the air-cooled generator set. The deterioration of the condition will further reduce the efficiency of the turbine of the generating unit, thus leading to an increase in coal consumption for power generation.
故本案希望提出一種嶄新的基於冷凝器及羅茨真空泵的真空系統,以解決上述先前技術上的缺陷。 Therefore, this case hopes to propose a brand new vacuum system based on a condenser and Roots vacuum pump to solve the above-mentioned shortcomings of the previous technology.
所以本發明的目的係為解決上述習知技術上的問題,本發明中提出一種基於冷凝器及羅茨真空泵的真空系統,係使用冷凝器、羅茨真空泵及前級泵組成抽真空系統,可作為發電廠的風冷發電機組的真空維持系統,本案的結構可以大大降低發電廠風冷發電機組真空維持系統的耗電量及耗水量,並且可以經由集液罐將凝結水回收再使用。因此本案的系統不但可以降低發電廠系統的能源消耗,也降低整體的維護成本,更可以節省水資源,達到環保的目的,此為習知技術所無法達成者。 Therefore, the purpose of the present invention is to solve the above-mentioned problems in the conventional technology. The present invention proposes a vacuum system based on a condenser and a Roots vacuum pump. The condenser, Roots vacuum pump and backing pump are used to form a vacuum system, which can As a vacuum maintenance system for air-cooled generators in power plants, the structure of this case can greatly reduce the power and water consumption of the vacuum maintenance system of air-cooled generators in power plants, and the condensed water can be recycled and reused through the liquid collecting tank. Therefore, the system in this case can not only reduce the energy consumption of the power plant system, but also reduce the overall maintenance cost. It can also save water resources and achieve environmental protection purposes, which is something that conventional technologies cannot achieve.
為達到上述目的本發明中提出一種基於冷凝器及羅茨真空泵的真空系統,包含一入口冷凝器,包含一輸入端用於接收來自外部的風冷發電機組所輸入的蒸汽,並將該蒸汽中的可凝氣體進行冷凝,並將剩餘的氣體向外輸出;一羅茨真空泵組,包含至少一羅茨真空泵;該羅茨真空泵組尚包含一輸入端及一輸出端,該輸入端連接該入口冷凝器;該入口冷凝器所輸出的氣體係經由該輸入端輸入到該至少一羅茨真空泵中進行壓縮,再從該輸出端向外輸出;以及一前級泵,該羅茨真空泵組的輸出端經由輸出管路連接到該前級泵,該前級泵用於接收來自該羅茨真空泵組所輸出的氣體。 In order to achieve the above object, the present invention proposes a vacuum system based on a condenser and a Roots vacuum pump, including an inlet condenser and an input end for receiving steam input from an external air-cooled generator set, and converting the steam into The condensable gas is condensed and the remaining gas is output outward; a Roots vacuum pump unit includes at least one Roots vacuum pump; the Roots vacuum pump unit further includes an input end and an output end, and the input end is connected to the inlet Condenser; the gas system output by the inlet condenser is input into at least one Roots vacuum pump through the input end for compression, and then output from the output end; and a backing pump, the output of the Roots vacuum pump unit The backing pump is connected to the backing pump through an output pipeline, and the backing pump is used to receive the gas output from the Roots vacuum pump set.
由下文的說明可更進一步瞭解本發明的特徵及其優點,閱讀時並請參考附圖。 The features and advantages of the present invention can be further understood from the following description. Please refer to the accompanying drawings when reading.
1:風冷發電機組 1: Air-cooled generator set
10:入口冷凝器 10:Inlet condenser
11:輸入端 11:Input terminal
20:集液罐 20: Liquid collection tank
30:羅茨真空泵組 30:Roots vacuum pump set
31:輸入端 31:Input terminal
32:輸出端 32:Output terminal
33:輸出管路 33:Output pipeline
40:羅茨真空泵 40:Roots vacuum pump
41:氣體管路 41:Gas pipeline
45:第一電機機構 45:First motor mechanism
50:前級泵 50: Backing pump
55:第二電機機構 55: Second motor mechanism
60:換熱器 60:Heat exchanger
70:機架 70:Rack
80:波紋管 80: Bellows
圖1顯示本案之元件組合示意圖。 Figure 1 shows a schematic diagram of the component combination of this case.
圖2顯示本案之另一元件組合示意圖。 Figure 2 shows another component assembly schematic diagram of this case.
圖3顯示本案之又一元件組合示意圖。 Figure 3 shows another schematic diagram of component combination in this case.
茲謹就本案的結構組成,及所能產生的功效與優點,配合圖式,舉本案之一較佳實施例詳細說明如下。 Hereby, we would like to give a detailed description of the structural composition of this case, as well as the functions and advantages it can produce, together with the drawings, and give a detailed description of one of the preferred embodiments of this case as follows.
請參考圖1至圖3所示,顯示本發明之基於冷凝器及羅茨真空泵的真空系統,包含下列元件: Please refer to Figures 1 to 3, which show the vacuum system based on the condenser and Roots vacuum pump of the present invention, which includes the following components:
一入口冷凝器10,包含一輸入端11用於接收來自外部的風冷發電機組1所輸入的蒸汽,並將該蒸汽中的可凝氣體進行冷凝,並將剩餘的氣體向外輸出;其中該蒸汽中的可凝氣體經由該入口冷凝器10冷凝後,會使得該蒸汽的體積減小,以降低所需進入後端組件的氣體量。其中該入口冷凝器10的該輸入端11可承受的氣壓大於一萬Pa(帕),較佳者為數萬Pa(帕)。該入口冷凝器10可為任意形式的冷凝器。其中該風冷發電機組1可以為具有凝汽器的間接風冷發電機組,或是不具有凝汽器的直接風冷發電機組。
An
其中該入口冷凝器10連接一集液罐20,該集液罐20用於收集該入口冷凝器10中的可凝氣體在冷凝後所產生的凝結液體(例如水),該凝結液體可供回收使用。該集液罐20可以為任意形式的可在真空狀態下收集液體的收集罐。
The
一羅茨真空泵組30,包含至少一羅茨真空泵40;該羅茨真空泵組30尚包含一輸入端31及一輸出端32,該輸入端31連接該入口冷凝器10;該入口冷凝器10所輸出的氣體係經由該輸入端31輸入到該至少一羅茨真空泵40中進行壓縮,再從該輸出端32向外輸出。各該羅茨真空泵40可以為任意形式的羅茨真空泵40,較佳者為可承受一萬或數萬Pa(帕)之大壓差的羅茨真空泵40,例如兩葉式羅茨真空泵、三葉式羅茨真空泵、風冷式羅茨真空泵、或多級羅茨真空泵。
A Roots
其中各該羅茨真空泵40連接一第一電機機構45,用於驅動對應的各該羅茨真空泵40。
Each
如圖1所示,該羅茨真空泵組30的該至少一羅茨真空泵40為單一個羅茨真空泵40。
As shown in FIG. 1 , the at least one
如圖2所示,該羅茨真空泵組30的該至少一羅茨真空泵40為多個羅茨真空泵40,該多個羅茨真空泵40形成串聯之連結,該入口冷凝器10所輸出的氣體係依序通過該多個羅茨真空泵40進行多級的壓縮。相鄰兩羅茨真空泵40之間應用氣體管路41串接。
As shown in FIG. 2 , the at least one
該至少一羅茨真空泵40包含一個羅茨真空泵40或多個羅茨真空泵40可用於分擔壓差,使得整體系統的裝機功率可以降低,並且可降低耗水量。
The at least one
一前級泵50,該羅茨真空泵組30的輸出端32經由輸出管路33連接到該前級泵50,該前級泵50用於接收來自該羅茨真空泵組30所輸出的氣體。該前級泵50,較佳者為可直排大氣的真空泵,例如液環泵、蒸汽噴射泵、大氣噴射泵、或水沖泵。
A
其中該前級泵50連接一第二電機機構55,用於驅動該前級泵50。
The
應用上述的結構,經由該羅茨真空泵組30對來自該入口冷凝器10的氣體進行壓縮,使得氣體體積縮小,因此可以令該前級泵50所需抽取的氣體量減小。當該羅茨真空泵組30中的該羅茨真空泵40的輸入氣體壓力大於特定值時,此時該前級泵50則可以不運作,而令該羅茨真空泵組30輸出的氣體直接從該前級泵50內部通過而向外排出,由於該前級泵50不運作,因此可以達到節能目的。
Using the above structure, the gas from the
一換熱器60,串接在該輸出管路33上,該換熱器60用於冷卻該羅茨真空泵組30所輸出的過流氣體,並將冷卻後的氣體輸入到該前級泵50。該換熱器60可以為任意形式的換熱器60。
A
其中該輸出管路33上尚可串接一波紋管80,使得該輸出管路33可以保持密封。
A bellows 80 can be connected in series to the
如圖3所示,本案尚包含一機架70,連接該羅茨真空泵組30及該前級泵50,該機架70用於支撐該羅茨真空泵組30及該前級泵50。較佳者該機架70包含型鋼焊接件。
As shown in FIG. 3 , this case further includes a
本案的優點在於使用冷凝器、羅茨真空泵及前級泵組成抽真空系統,可作為發電廠的風冷發電機組的真空維持系統,本案的結構可以大大降低發電廠風冷發電機組真空維持系統的耗電量及耗水量,並且可以經由集液罐將凝結水回收再使用。因此本案的系統不但可以降低發電廠系統的能源消耗,也降低整體的維護成本,更可以節省水資源,達到環保的目的,此為習知技術所無法達成者。 The advantage of this case is that the condenser, Roots vacuum pump and backing pump are used to form a vacuum system, which can be used as the vacuum maintenance system of the air-cooled generator set in the power plant. The structure of this case can greatly reduce the cost of the vacuum maintenance system of the air-cooled generator set in the power plant. The power consumption and water consumption are reduced, and the condensate water can be recycled and reused through the liquid collecting tank. Therefore, the system in this case can not only reduce the energy consumption of the power plant system, but also reduce the overall maintenance cost. It can also save water resources and achieve environmental protection purposes, which is something that conventional technologies cannot achieve.
綜上所述,本案人性化之體貼設計,相當符合實際需求。其具體改進現有缺失,相較於習知技術明顯具有突破性之進步優點,確實具有功效之增進,且非易於達成。本案未曾公開或揭露於國內與國外之文獻與市場上,已符合專利法規定。 To sum up, the humanized and considerate design of this case is quite in line with actual needs. Its specific improvement has the existing deficiencies, and it has obvious breakthrough advantages compared to the conventional technology, and it does have an improvement in efficacy, and it is not easy to achieve. This case has not been published or disclosed in domestic or foreign documents or markets, and it complies with the provisions of the patent law.
上列詳細說明係針對本發明之一可行實施例之具體說明,惟該實施例並非用以限制本發明之專利範圍,凡未脫離本發明技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。 The above detailed description is a specific description of one possible embodiment of the present invention. However, this embodiment is not intended to limit the patent scope of the present invention. Any equivalent implementation or modification that does not depart from the technical spirit of the present invention shall be included in within the scope of the patent in this case.
1:風冷發電機組 1: Air-cooled generator set
10:入口冷凝器 10:Inlet condenser
11:輸入端 11:Input terminal
20:集液罐 20: Liquid collection tank
30:羅茨真空泵組 30:Roots vacuum pump set
31:輸入端 31:Input terminal
32:輸出端 32:Output terminal
33:輸出管路 33:Output pipeline
40:羅茨真空泵 40:Roots vacuum pump
45:電機機構 45:Motor mechanism
50:前級泵 50: Backing pump
55:電機機構 55:Motor mechanism
60:換熱器 60:Heat exchanger
80:波紋管 80: Bellows
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TWM611749U (en) * | 2020-12-25 | 2021-05-11 | 大陸商上海伊萊茨真空技術有限公司 | Vacuum system based on condenser and roots vacuum pump |
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