TWI814578B - Thin-film transistor and manufacturing method thereof - Google Patents
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- TWI814578B TWI814578B TW111134512A TW111134512A TWI814578B TW I814578 B TWI814578 B TW I814578B TW 111134512 A TW111134512 A TW 111134512A TW 111134512 A TW111134512 A TW 111134512A TW I814578 B TWI814578 B TW I814578B
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- 239000010409 thin film Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000010408 film Substances 0.000 claims abstract description 353
- 239000000758 substrate Substances 0.000 claims abstract description 46
- 238000000059 patterning Methods 0.000 claims abstract description 13
- 239000004065 semiconductor Substances 0.000 claims description 90
- 238000000034 method Methods 0.000 claims description 31
- -1 polysiloxane Polymers 0.000 claims description 25
- 229920001296 polysiloxane Polymers 0.000 claims description 23
- 238000001039 wet etching Methods 0.000 claims description 23
- 238000000151 deposition Methods 0.000 claims description 15
- 229920001709 polysilazane Polymers 0.000 claims description 11
- 238000005229 chemical vapour deposition Methods 0.000 claims description 9
- 238000003618 dip coating Methods 0.000 claims description 4
- 238000007641 inkjet printing Methods 0.000 claims description 4
- 238000004528 spin coating Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 description 9
- 229920002120 photoresistant polymer Polymers 0.000 description 9
- 229910044991 metal oxide Inorganic materials 0.000 description 7
- 150000004706 metal oxides Chemical class 0.000 description 7
- 238000000206 photolithography Methods 0.000 description 7
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 6
- 238000005530 etching Methods 0.000 description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 4
- 238000002834 transmittance Methods 0.000 description 4
- 238000002161 passivation Methods 0.000 description 3
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229910052733 gallium Inorganic materials 0.000 description 2
- 229910052738 indium Inorganic materials 0.000 description 2
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 229910000062 azane Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001459 lithography Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920005591 polysilicon Polymers 0.000 description 1
- OFIYHXOOOISSDN-UHFFFAOYSA-N tellanylidenegallium Chemical compound [Te]=[Ga] OFIYHXOOOISSDN-UHFFFAOYSA-N 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
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Abstract
Description
本發明關於一種電晶體及其製造方法,特別是一種薄膜電晶體及其製造方法。The present invention relates to a transistor and a manufacturing method thereof, in particular to a thin film transistor and a manufacturing method thereof.
顯示器之驅動電路大多由薄膜電晶體所構成,一般選用真空鍍膜技術製造薄膜電晶體,然而大尺寸顯示器為現今發展主流,為了進行大面積鍍膜,需要增加真空腔體尺寸,進而導致設備成本、製程時間、製程成本及電力消耗量大幅增加,不利於降低大尺寸顯示器製造成本,此外,若薄膜電晶體對於可見光之穿透率不佳,背光源光線會被薄膜電晶體吸收而影響顯示器亮度。Most display drive circuits are composed of thin film transistors. Vacuum coating technology is generally used to manufacture thin film transistors. However, large-size displays are the mainstream development nowadays. In order to perform large-area coating, the size of the vacuum chamber needs to be increased, which in turn leads to equipment costs and manufacturing processes. The time, process cost and power consumption have increased significantly, which is not conducive to reducing the manufacturing cost of large-size displays. In addition, if the transmittance of the thin film transistor for visible light is poor, the backlight light will be absorbed by the thin film transistor and affect the brightness of the display.
本發明之目的在於提供一種薄膜電晶體及其製造方法,該薄膜電晶體可為下閘極式或上閘極式全氧化物薄膜電晶體,選擇不同電阻率之氧化物薄膜作為電極、通道層、絕緣層及表面鈍化層,且可於非真空環境下分別沈積不同氧化物薄膜,有助於降低製程複雜性及成本,氧化物薄膜對於可見光之穿透率良好,可減少背光源光線被薄膜電晶體吸收的情形發生。The purpose of the present invention is to provide a thin film transistor and a manufacturing method thereof. The thin film transistor can be a lower gate type or an upper gate type all-oxide thin film transistor. Oxide films with different resistivities are selected as electrodes and channel layers. , insulation layer and surface passivation layer, and different oxide films can be deposited separately in a non-vacuum environment, which helps to reduce the complexity and cost of the process. The oxide film has good transmittance of visible light, which can reduce the backlight light being blocked by the film. Transistor absorption occurs.
本發明揭露一種薄膜電晶體,其包含一基板、一閘極電極、一第一絕緣薄膜、一半導體薄膜、一源極電極、一汲極電極及一第二絕緣薄膜,該閘極電極位於該基板之一表面且具有一第一部及一第二部,該第一絕緣薄膜覆蓋該基板之該表面及該閘極電極之該第一部,並顯露該閘極電極之該第二部,該半導體薄膜覆蓋該第一絕緣薄膜,且該半導體薄膜之一表面定義有一源極區域及一汲極區域,該源極電極位於該源極區域,該汲極電極位於該汲極區域,該第二絕緣薄膜覆蓋該基板之該表面、該源極電極、該汲極電極及該閘極電極之該第二部,該第二絕緣薄膜具有複數個接觸窗口,該些接觸窗口分別顯露該源極電極、該汲極電極及該閘極電極之該第二部,其中該第二絕緣薄膜由聚矽氮烷、聚矽氧烷或聚矽氧氮烷所製成。The invention discloses a thin film transistor, which includes a substrate, a gate electrode, a first insulating film, a semiconductor film, a source electrode, a drain electrode and a second insulating film. The gate electrode is located on the A surface of the substrate has a first part and a second part, the first insulating film covers the surface of the substrate and the first part of the gate electrode, and exposes the second part of the gate electrode, The semiconductor film covers the first insulating film, and a surface of the semiconductor film defines a source region and a drain region, the source electrode is located in the source region, the drain electrode is located in the drain region, and the third Two insulating films cover the surface of the substrate, the source electrode, the drain electrode and the second part of the gate electrode. The second insulating film has a plurality of contact windows, and the contact windows respectively expose the source electrode. electrode, the drain electrode and the second part of the gate electrode, wherein the second insulating film is made of polysilazane, polysiloxane or polysiloxane.
本發明揭露另一種薄膜電晶體,其包含一基板、一半導體薄膜、一第一絕緣薄膜、一源極電極、一汲極電極、一閘極電極及一第二絕緣薄膜,該半導體薄膜位於該基板之一表面,且該半導體薄膜之一表面定義有一源極區域及一汲極區域,該第一絕緣薄膜覆蓋該基板之該表面及該半導體薄膜且具有一第一開口及一第二開口,該第一開口顯露該源極區域,該第二開口顯露該汲極區域,該源極電極位於該源極區域,該汲極電極位於該汲極區域,該閘極電極位於該源極電極及該汲極電極之間的該第一絕緣薄膜上,該第二絕緣薄膜位於該第一絕緣薄膜上,該第二絕緣薄膜具有複數個接觸窗口,該些接觸窗口分別顯露該源極電極、該汲極電極及該閘極電極,其中該第二絕緣薄膜由聚矽氮烷、聚矽氧烷或聚矽氧氮烷所製成。The invention discloses another thin film transistor, which includes a substrate, a semiconductor film, a first insulating film, a source electrode, a drain electrode, a gate electrode and a second insulating film. The semiconductor film is located on the A surface of the substrate, and a surface of the semiconductor film defines a source region and a drain region, the first insulating film covers the surface of the substrate and the semiconductor film and has a first opening and a second opening, The first opening exposes the source region, the second opening exposes the drain region, the source electrode is located in the source region, the drain electrode is located in the drain region, the gate electrode is located in the source electrode and On the first insulating film between the drain electrodes, the second insulating film is located on the first insulating film. The second insulating film has a plurality of contact windows, and the contact windows respectively expose the source electrode, the The drain electrode and the gate electrode, wherein the second insulating film is made of polysilazane, polysiloxane or polysiloxane.
本發明揭露一種薄膜電晶體之製造方法,其包含下列步驟:沈積一第一導電薄膜於一基板之一表面;圖案化該第一導電薄膜,以形成一閘極電極,該閘極電極具有一第一部及一第二部;沈積一第一絕緣薄膜於該基板之該表面及該閘極電極上;沈積一半導體薄膜於該第一絕緣薄膜上,該半導體薄膜之一表面定義有一源極區域及一汲極區域;沈積一第二導電薄膜於該半導體薄膜上;圖案化該第二導電薄膜,以形成一源極電極及一汲極電極,該源極電極位於該源極區域,該汲極電極位於該汲極區域;圖案化該半導體薄膜及該第一絕緣薄膜,以移除一主動區域以外之該半導體薄膜及該第一絕緣薄膜,而顯露該基板之該表面及該閘極電極之該第二部,該源極電極及該汲極電極位於該主動區域內;沈積一第二絕緣薄膜於該基板之該表面、該源極電極、該汲極電極及該閘極電極之該第二部,該第二絕緣薄膜具有複數個接觸窗口,該些接觸窗口分別顯露該源極電極、該汲極電極及該閘極電極之該第二部,該第二絕緣薄膜由聚矽氮烷、聚矽氧烷或聚矽氧氮烷所製成。The invention discloses a method for manufacturing a thin film transistor, which includes the following steps: depositing a first conductive film on a surface of a substrate; patterning the first conductive film to form a gate electrode, the gate electrode having a A first part and a second part; deposit a first insulating film on the surface of the substrate and the gate electrode; deposit a semiconductor film on the first insulating film, one surface of the semiconductor film defines a source electrode region and a drain region; deposit a second conductive film on the semiconductor film; pattern the second conductive film to form a source electrode and a drain electrode, the source electrode is located in the source region, the The drain electrode is located in the drain area; patterning the semiconductor film and the first insulating film to remove the semiconductor film and the first insulating film outside an active area to expose the surface of the substrate and the gate The second part of the electrode, the source electrode and the drain electrode are located in the active area; deposit a second insulating film on the surface of the substrate, the source electrode, the drain electrode and the gate electrode The second part, the second insulating film has a plurality of contact windows, and the contact windows respectively expose the second part of the source electrode, the drain electrode and the gate electrode. The second insulating film is made of polysilicon. Made of azane, polysiloxane or polysiloxane.
本發明揭露另一種薄膜電晶體之製造方法,其包含下列步驟:沈積一半導體薄膜於一基板之一表面,該半導體薄膜之一表面定義有一源極區域及一汲極區域;圖案化該半導體薄膜,以移除一主動區域以外之該半導體薄膜,該源極區域及該汲極區域位於該主動區域內;沈積一第一絕緣薄膜於該基板之該表面及該半導體薄膜上;圖案化該第一絕緣薄膜,以形成一第一開口及一第二開口,該第一開口顯露該源極區域,該第二開口顯露該汲極區域;沈積一導電薄膜於該第一絕緣薄膜、該源極區域及該汲極區域;圖案化該導電薄膜,以形成一源極電極、一汲極電極及一閘極電極,該源極電極位於該源極區域,該汲極電極位於該汲極區域,該閘極電極位於該源極電極及該汲極電極之間的該第一絕緣薄膜上;沈積一第二絕緣薄膜於該第一絕緣薄膜上,該第二絕緣薄膜具有複數個接觸窗口,該些接觸窗口分別顯露該源極電極、該汲極電極及該閘極電極,其中該第二絕緣薄膜由聚矽氮烷、聚矽氧烷或聚矽氧氮烷所製成。The present invention discloses another method for manufacturing a thin film transistor, which includes the following steps: depositing a semiconductor film on a surface of a substrate, the surface of the semiconductor film defining a source region and a drain region; patterning the semiconductor film , to remove the semiconductor film outside an active region, the source region and the drain region are located in the active region; deposit a first insulating film on the surface of the substrate and the semiconductor film; pattern the first insulating film An insulating film to form a first opening and a second opening, the first opening exposing the source region, the second opening exposing the drain region; depositing a conductive film on the first insulating film, the source region and the drain region; patterning the conductive film to form a source electrode, a drain electrode and a gate electrode, the source electrode is located in the source region, and the drain electrode is located in the drain region, The gate electrode is located on the first insulating film between the source electrode and the drain electrode; a second insulating film is deposited on the first insulating film, the second insulating film has a plurality of contact windows, the The contact windows respectively expose the source electrode, the drain electrode and the gate electrode, wherein the second insulating film is made of polysilazane, polysiloxane or polysiloxane.
第1至10圖為一薄膜電晶體之製造方法(第一實施例)示意圖,請參閱第1圖,清洗一基板110後,沈積一第一導電薄膜120於該基板110之一表面111,較佳地,該第一導電薄膜120之電阻值小於10
-2Ω-cm,更佳地,該第一導電薄膜120為電阻值小於10
-2Ω-cm的一金屬氧化物薄膜,在本實施例中,該第一導電薄膜120為一銦錫氧化物(ITO, Indium Tin Oxide)薄膜。
Figures 1 to 10 are schematic diagrams of a manufacturing method of a thin film transistor (first embodiment). Please refer to Figure 1. After cleaning a
請參閱第2a及2b圖,其分別為剖視圖及俯視圖,沈積該第一導電薄膜120後,接著圖案化該第一導電薄膜120,形成一閘極電極121於該基板110上,該閘極電極121具有一第一部121a及一第二部121b,該第一部121a連接該第二部121b,該閘極電極121之電阻值小於10
-2Ω-cm,在本實施例中,係透過習知微影技術定義一閘極區域,並使用濕蝕刻法圖案化該第一導電薄膜120,以形成該閘極電極121。
Please refer to Figures 2a and 2b, which are cross-sectional views and top views respectively. After depositing the first
請參閱第3圖,圖案化該第一導電薄膜120後,沈積一第一絕緣薄膜130於該基板110之該表面111及該閘極電極121上,較佳地,該第一絕緣薄膜130之電阻值大於10
2Ω-cm,可由金屬氧化物、聚矽氮烷、聚矽氧烷或聚矽氧氮烷所製成,在本實施例中,該第一絕緣薄膜130為一氧化鋁(AlO
x)薄膜。
Please refer to Figure 3. After patterning the first
請參閱第4圖,沈積該第一絕緣薄膜130後,接著沈積一半導體薄膜140於該第一絕緣薄膜130上,其中該半導體薄膜140之一表面141定義有一源極區域141a及一汲極區域141b,該源極區域141a及該汲極區域141b分別位於該閘極電極121之該第一部121a兩側,較佳地,該半導體薄膜140之電阻值大於10
-2Ω-cm,在本實施例中,該半導體薄膜140為一氧化銦鎵鋅(InGaZnO
x)薄膜。
Please refer to Figure 4. After depositing the first
請參閱第5圖,沈積該半導體薄膜140後,沈積一第二導電薄膜150於該半導體薄膜140之該表面141,較佳地,該第二導電薄膜150之電阻值小於10
-2Ω-cm,更佳地,該第二導電薄膜150為電阻值小於10
-2Ω-cm的一金屬氧化物薄膜,在本實施例中,該第二導電薄膜150為一銦錫氧化物(ITO, Indium Tin Oxide)薄膜,與該第一導電薄膜120為相同材質,但本發明不以此為限制,在其他實施例中,該第一導電薄膜120及該第二導電薄膜150可為不同氧化物薄膜。
Please refer to Figure 5. After depositing the
請參閱第6a及6b圖,沈積該第二導電薄膜150後,圖案化該第二導電薄膜150,以形成一源極電極151及一汲極電極152,該源極電極151位於該源極區域141a,該汲極電極152位於該汲極區域141b,該源極電極151及該汲極電極152之間具有一空間,該空間顯露該半導體薄膜140之該表面141,該閘極電極121之該第一部121a位於該源極電極151及該汲極電極152之間,該閘極電極121之該第二部121b位於該源極電極151及該汲極電極152外側,較佳地,該源極電極151及該汲極電極152之電阻值小於10
-2Ω-cm,在本實施例中,係以微影技術定義該源極區域141a及該汲極區域141b,再以濕蝕刻法圖案化該第二導電薄膜150,以形成該源極電極151及該汲極電極152,其中該第二導電薄膜150之濕蝕刻速率為該半導體薄膜140之濕蝕刻速率5倍以上,透過控制蝕刻選擇比以避免蝕刻到該第二導電薄膜150下方的該半導體薄膜140。
Please refer to Figures 6a and 6b. After depositing the second
請參閱第7a及7b圖,圖案化該第二導電薄膜150後,接著圖案化該半導體薄膜140及該第一絕緣薄膜130,以移除一主動區域A以外之該半導體薄膜140及該第一絕緣薄膜130,因此位於該主動區域A外側的該基板110之該表面111及該閘極電極121之該第二部121b為顯露可見,而該源極電極151、該汲極電極152及該閘極電極121之該第一部121a位於該主動區域A內,在本實施例中,係透過微影技術及濕蝕刻法圖案化該半導體薄膜140及該第一絕緣薄膜130,以定義該主動區域A。Please refer to Figures 7a and 7b. After patterning the second
請參閱第8a及8b圖,移除該主動區域A以外之該半導體薄膜140及該第一絕緣薄膜130後,形成一光阻160於該源極電極151、該汲極電極152及該閘極電極121之該第二部121b上,該光阻160之面積小於該源極電極151、該汲極電極152及該第二部121b之面積,請參閱第9a及9b圖,接著沈積一第二絕緣薄膜170於該基板110之該表面111、該源極電極151及該汲極電極152之間顯露的該半導體薄膜140、未被該光阻160覆蓋之該源極電極151、該汲極電極152及該閘極電極121之該第二部121b上,較佳地,該第二絕緣薄膜170之電阻值大於10
2Ω-cm,可由金屬氧化物(如氧化鋁)、聚矽氮烷、聚矽氧烷或聚矽氧氮烷所製成。
Please refer to Figures 8a and 8b. After removing the
請參閱第10a及10b圖,沈積該第二絕緣薄膜170後,以舉離法(lift-off)移除該光阻160,而於該第二絕緣薄膜170形成複數個接觸窗口171,該些接觸窗口171分別顯露該源極電極151、該汲極電極152及該閘極電極121之該第二部121b,形成該些接觸窗口171後,即可取得一下閘極式薄膜電晶體100,本發明不限制該些接觸窗口171的形成方法,在其他實施例中,可先沈積該第二絕緣薄膜170,再透過微影技術及濕蝕刻法圖案化該第二絕緣薄膜170,以形成該些接觸窗口171。Referring to Figures 10a and 10b, after depositing the second
較佳地,係於一非真空環境下分別沈積該第一導電薄膜120、該第一絕緣薄膜130、該半導體薄膜140、該第二導電薄膜150及該第二絕緣薄膜170,更佳地,係以霧化化學氣相沉積法(mist chemical vapor deposition)、旋轉塗佈法(spin coating)、噴塗法(spray coating)、噴墨印刷法(inkjet printing)或浸塗法(dip coating)沈積該第一導電薄膜120、該第一絕緣薄膜130、該半導體薄膜140、該第二導電薄膜150及該第二絕緣薄膜170,在本實施例中,該第一導電薄膜120、該第一絕緣薄膜130、該半導體薄膜140、該第二導電薄膜150及該第二絕緣薄膜170皆為氧化物薄膜,且皆於非真空環境下透過霧化化學氣相沉積法所取得,在其他實施例中,可選擇以不同沈積方法沈積該第一導電薄膜120、該第一絕緣薄膜130、該半導體薄膜140、該第二導電薄膜150及該第二絕緣薄膜170。Preferably, the first
請參閱第10a及10b圖,該薄膜電晶體100具有該基板110、該閘極電極121、該第一絕緣薄膜130、該半導體薄膜140、該源極電極151、該汲極電極152及該第二絕緣薄膜170,該閘極電極121位於該基板110之該表面111,該第一絕緣薄膜130為該閘極電極121之絕緣層,覆蓋該基板110之該表面111及該閘極電極121之該第一部121a,並顯露該閘極電極121之該第二部121b,該半導體薄膜140為該薄膜電晶體100之通道層,覆蓋該第一絕緣薄膜130,而該半導體薄膜140、該第一絕緣薄膜130、該源極電極151、該汲極電極152及該閘極電極121之該第一部121a位於該主動區域A內,該第二絕緣薄膜170為該薄膜電晶體100之表面鈍化層,其覆蓋該基板110之該表面111、該源極電極151、該汲極電極152及該閘極電極121之該第二部121b,該第二絕緣薄膜170具有該些接觸窗口171,該些接觸窗口171分別顯露該源極電極151、該汲極電極152及該閘極電極121之該第二部121b,較佳地,該些接觸窗口171之面積小於該源極電極151、該汲極電極152及該閘極電極121之該第二部121b之面積,僅顯露出局部的該源極電極151、該汲極電極152及該閘極電極121之該第二部121a。Please refer to Figures 10a and 10b. The
在本實施例中,係於非真空環境下以霧化化學氣相沈積法分別沈積該第一導電薄膜120、該第一絕緣薄膜130、該半導體薄膜140、該第二導電薄膜150及該第二絕緣薄膜170,因此可進行大面積鍍膜,有利於降低製程複雜度及成本,且該第一導電薄膜120(該閘極電極121)、該第一絕緣薄膜130、該半導體薄膜140、該第二導電薄膜150(該源極電極151及該汲極電極152)及該第二絕緣薄膜170皆為氧化物薄膜,因此該薄膜電晶體100為下閘極式全氧化物薄膜電晶體,由於氧化物薄膜於可見光波長範圍內具有相當好的穿透率,當該薄膜電晶體100應用於大尺寸顯示器時,可避免背光源光線被吸收的情形發生。In this embodiment, the first
第11至19圖為另一薄膜電晶體之製造方法(第二實施例)示意圖,請參閱第11圖,清洗一基板210後,沈積一半導體薄膜220於該基板210之一表面211,該半導體薄膜220之一表面221定義有一源極區域221a及一汲極區域221b,較佳地,該半導體薄膜220之電阻值大於10
-2Ω-cm,在本實施例中,該半導體薄膜220為一氧化銦鎵鋅(InGaZnO
x)薄膜。
Figures 11 to 19 are schematic diagrams of another method of manufacturing a thin film transistor (second embodiment). Please refer to Figure 11. After cleaning a
請參閱第12圖,接著圖案化該半導體薄膜220,以移除一主動區域A以外之該半導體薄膜220,且該源極區域221a及該汲極區域221b位於該主動區域A內,較佳地,係透過微影技術定義該主動區域A,並以濕蝕刻法圖案化該半導體薄膜220,以移除該主動區域A以外之該半導體薄膜220。Referring to Figure 12, the
請參閱第13圖,圖案化該半導體薄膜220後,沈積一第一絕緣薄膜230於該基板210之該表面211及該半導體薄膜220之該表面221上,較佳地,該第一絕緣薄膜230之電阻值大於10
2Ω-cm,可由金屬氧化物、聚矽氮烷、聚矽氧烷或聚矽氧氮烷所製成,在本實施例中,該第一絕緣薄膜230為一氧化鋁(AlO
x)薄膜。
Please refer to Figure 13. After patterning the
請參閱第14圖,沈積該第一絕緣薄膜230後,圖案化該第一絕緣薄膜230,以形成一第一開口231及一第二開口232,該第一開口231顯露該源極區域221a,該第二開口232顯露該汲極區域221b,在本實施例中,係透過微影技術定義該源極區域221a及該汲極區域221b,再以濕蝕刻法圖案化該第一絕緣薄膜230以形成該第一開口231及該第二開口232,且該第一絕緣薄膜230之濕蝕刻速率為該半導體薄膜220之濕蝕刻速率5倍以上,透過控制蝕刻選擇比可避免圖案化該第一絕緣薄膜230時,影響到該第一絕緣薄膜230下方的該半導體薄膜220。Referring to Figure 14, after depositing the first insulating
請參閱第15圖,圖案化該第一絕緣薄膜230後,沈積一導電薄膜240於該第一絕緣薄膜230、該第一開口231顯露之該源極區域221a及該第二開口232顯露之該汲極區域221b,較佳地,該導電薄膜240之電阻值小於10
-2Ω-cm,可為一金屬氧化物薄膜,在本實施例中,該導電薄膜240為一銦錫氧化物(ITO, Indium Tin Oxide)薄膜。
Referring to Figure 15, after patterning the first insulating
請參閱第16圖,接著圖案化該導電薄膜240,以形成一源極電極241、一汲極電極242及一閘極電極243,該源極電極241位於該源極區域221a,該汲極電極242位於該汲極區域221b,該閘極電極243位於該源極電極241及該汲極電極242之間的該第一絕緣薄膜230上,較佳地,該源極電極241、該汲極電極242及該閘極電極243之電阻值小於10
-2Ω-cm,在本實施例中,係以微影技術及濕蝕刻法圖案化該導電薄膜240,且該導電薄膜240之濕蝕刻速率為該第一絕緣薄膜230之濕蝕刻速率5倍以上,避免於蝕刻該導電薄膜240時,過度蝕刻而損害該第一絕緣薄膜230。
Referring to Figure 16, the
請參閱第17圖,圖案化該導電薄膜240後,形成一光阻250於該源極電極241、該汲極電極242及該閘極電極243上,較佳地,該光阻250完全覆蓋該源極電極241、該汲極電極242及該閘極電極243,請參閱第18圖,接著沈積一第二絕緣薄膜260於該第一絕緣薄膜230上,較佳地,該第二絕緣薄膜260之電阻值大於10
2Ω-cm,可由金屬氧化物(如氧化鋁)、聚矽氮烷、聚矽氧烷或聚矽氧氮烷所製成,請參閱第19圖,最後以舉離法(lift-off)移除該光阻250,而使該第二絕緣薄膜260形成複數個接觸窗口261,該些接觸窗口261分別顯露該源極電極241、該汲極電極242及該閘極電極243,藉此可取得一上閘極式薄膜電晶體200,本發明不限制該些接觸窗口261之形成方法,在其他實施例中,可先沈積該第二絕緣薄膜260,再以微影技術及濕蝕刻法圖案化該第二絕緣薄膜260,以形成該些接觸窗口261。
Please refer to Figure 17. After patterning the
較佳地,係於一非真空環境下分別沈積該半導體薄膜220、該第一絕緣薄膜230、該導電薄膜240及該第二絕緣薄膜260,更佳地,係以霧化化學氣相沉積法(mist chemical vapor deposition)、旋轉塗佈法(spin coating)、噴塗法(spray coating)、噴墨印刷法(inkjet printing)或浸塗法(dip coating)沈積該半導體薄膜220、該第一絕緣薄膜230、該導電薄膜240及該第二絕緣薄膜260,在本實施例中,該半導體薄膜220、該第一絕緣薄膜230、該導電薄膜240及該第二絕緣薄膜260皆為氧化物薄膜,且皆於非真空環境下透過霧化化學氣相沉積法所取得,在其他實施例中,可選擇以不同沈積方法沈積該半導體薄膜220、該第一絕緣薄膜230、該導電薄膜240及該第二絕緣薄膜260。Preferably, the
請參閱第19圖,該薄膜電晶體200具有該基板210、該半導體薄膜220、該第一絕緣薄膜230、該源極電極241、該汲極電極242、該閘極電極243及該第二絕緣薄膜260,該半導體薄膜220位於該基板210之該表面211,為該薄膜電晶體200之通道層,該第一絕緣薄膜230覆蓋該基板210之該表面211及該半導體薄膜220,該閘極電極243位於該源極電極241及該汲極電極242之間的該第一絕緣薄膜230上,該第二絕緣薄膜260位於該第一絕緣薄膜230上,為該薄膜電晶體200之表面鈍化層,該第二絕緣薄膜260具有該些接觸窗口261,該些接觸窗口261分別顯露該源極電極241、該汲極電極242及該閘極電極243。Please refer to Figure 19. The thin film transistor 200 has the
在本實施例中,係於非真空環境下以霧化化學氣相沈積法沈積該半導體薄膜220、該第一絕緣薄膜230、該導電薄膜240及該第二絕緣薄膜260,因此不會受限於真空設備尺寸,可進行大面積鍍膜以有效降低製程複雜性及成本,且該半導體薄膜220、該第一絕緣薄膜230、該導電薄膜240(該源極電極241、該汲極電極242及該閘極電極243)及該第二絕緣薄膜260皆為氧化物薄膜,因此該薄膜電晶體200為上閘極式全氧化物薄膜電晶體,可應用於大尺寸顯示器中,且氧化物薄膜於可見光範圍內具有良好穿透率,因此可避免發生背光源光線被吸收的情形。In this embodiment, the
本發明之保護範圍當視後附之申請專利範圍所界定者為準,任何熟知此項技藝者,在不脫離本發明之精神和範圍內所作之任何變化與修改,均屬於本發明之保護範圍。The protection scope of the present invention shall be determined by the appended patent application scope. Any changes and modifications made by anyone familiar with this art without departing from the spirit and scope of the present invention shall fall within the protection scope of the present invention. .
100:薄膜電晶體110:基板
111:表面120:第一導電薄膜
121:閘極電極121a:第一部
121b:第二部130:第一絕緣薄膜
140:半導體薄膜141:表面
141a:源極區域141b:汲極區域
150:第二導電薄膜151:源極電極
152:汲極電極160:光阻
170:第二絕緣薄膜171:接觸窗口
200:薄膜電晶體210:基板
211:表面220:半導體薄膜
221:表面221a:源極區域
221b:汲極區域230:第一絕緣薄膜
231:第一開口232:第二開口
240:導電薄膜241:源極電極
242:汲極電極243:閘極電極
250:光阻260:第二絕緣薄膜
261:接觸窗口A:主動區域
100:Thin film transistor 110:Substrate
111: Surface 120: First conductive film
121: Gate electrode 121a:
第1至10圖:依據本發明之一實施例,一種薄膜電晶體之製造方法示意圖。 第11至19圖:依據本發明之另一實施例,一種薄膜電晶體之製造方法示意圖。 Figures 1 to 10 are schematic diagrams of a method for manufacturing a thin film transistor according to an embodiment of the present invention. Figures 11 to 19 are schematic diagrams of a method for manufacturing a thin film transistor according to another embodiment of the present invention.
100:薄膜電晶體 100:Thin film transistor
110:基板 110:Substrate
111:表面 111:Surface
121a:第一部
121a:
130:第一絕緣薄膜 130:First insulating film
140:半導體薄膜 140:Semiconductor thin film
141:表面 141:Surface
151:源極電極 151: Source electrode
152:汲極電極 152: Drain electrode
170:第二絕緣薄膜 170: Second insulation film
171:接觸窗口 171:Contact window
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